WO2011036948A1 - 加熱装置のノズル、加熱装置及び冷却装置のノズル - Google Patents
加熱装置のノズル、加熱装置及び冷却装置のノズル Download PDFInfo
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- WO2011036948A1 WO2011036948A1 PCT/JP2010/063101 JP2010063101W WO2011036948A1 WO 2011036948 A1 WO2011036948 A1 WO 2011036948A1 JP 2010063101 W JP2010063101 W JP 2010063101W WO 2011036948 A1 WO2011036948 A1 WO 2011036948A1
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- WIPO (PCT)
- Prior art keywords
- nozzle
- gas
- shape
- blowing
- circuit board
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0016—Brazing of electronic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/42—Printed circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3494—Heating methods for reflowing of solder
Definitions
- the present invention relates to a nozzle and a heating device of a heating device that blows hot air to heat an object to be heated, and a nozzle of a cooling device that cools an object to be cooled by blowing cold air.
- a heating furnace such as a reflow soldering apparatus
- This reflow soldering apparatus has a preheating zone, a main heating zone, and a cooling zone in a tunnel-like muffle, and a heater for heating is provided in the preheating zone and the main heating zone, and a water cooling pipe is provided in the cooling zone.
- a cooling machine composed of a cooling fan or the like. For example, a printed circuit board in which solder paste is applied to a soldering portion by printing or the like is carried into each zone, and the solder paste of the printed circuit board is melted, whereby the electronic component is soldered to the printed circuit board.
- the heater used in this reflow soldering apparatus includes an infrared heater and a hot air blowing heater.
- the infrared heater When the infrared heater is energized, the infrared heater emits infrared rays.
- the solder paste applied to the soldering portion is melted by the emitted infrared rays to perform soldering.
- the infrared heater has a problem that it is difficult to sufficiently heat a soldered portion that becomes a shadow of an electronic component because infrared rays have straightness.
- the hot air blowing heater since the hot air heated by the heater is convected in the heating zone of the reflow soldering device by the fan that rotates by driving the motor, the hot air is also in the shadow of electronic parts and in narrow gaps. It has the feature that it can penetrate and uniformly heat the entire printed circuit board, and is used in many reflow soldering devices today.
- the hot air blowing heaters installed in the reflow soldering apparatus include a heater that blows hot air from a blowing port with a wide opening area and a heater that blows hot air from many holes. Since the former heater has a large opening area of the blowout opening, the flow velocity of the hot air is relatively slow, and the heating efficiency when the hot air collides with the printed circuit board is low. On the other hand, since the latter heater is a hole, the flow rate of hot air is faster than that of the former heater, and since there are a large number of holes, there is no shortage of hot air flow. For this reason, the latter heater has high heating efficiency. For this reason, the reflow soldering apparatus often uses a heater that blows hot air from a large number of holes.
- the following description is a hot air blowing heater having a plurality of holes unless otherwise noted.
- the printed circuit board is heated in the order of preheating and main heating.
- the preheating by heating with a hot air having a low temperature, the printed board is slowly heated to acclimatize the printed board to heat, and the solvent in the solder paste is volatilized.
- Preheating in the reflow soldering apparatus is preferably performed with hot air having a low temperature and less than the main heating.
- the printed circuit board is accustomed to heat by preheating, the solvent in the solder paste is volatilized, and the electronic components are fixed to some extent firmly, and then heated by the main heating of the reflow soldering apparatus.
- soldering is performed by blowing hot hot air to melt the solder powder in the solder paste.
- the amount of hot air blown to the printed circuit board by the main heating can be increased faster if the amount of hot air is larger than that of the preheating.
- the main heating if the heating time at a high temperature becomes long, the printed circuit board and the electronic component are thermally damaged.
- a large number of hot air blowing heaters are installed at the upper and lower portions of the printed circuit board conveyance part of the preheating zone for preheating and the main heating zone for main heating.
- the preheating zone is composed of 5 zones
- a total of 10 hot air blowing heaters are installed, 5 each above and below, and this heating zone is composed of 3 zones. Since a total of six hot air blowing heaters are installed in the upper and lower parts, a total of 16 hot air blowing heaters are installed in the upper and lower parts in one reflow soldering apparatus.
- the number of heaters to be used is appropriately selected according to the type of electronic component to be soldered to the printed circuit board, that is, according to the temperature profile of the heating object.
- a desired temperature profile suitable for a printed circuit board can be set by controlling the flow rate and temperature of hot air blown from each hot air blowing heater with a control means. While controlling the temperature of hot air with a temperature controller, changing the output of the fan motor (hereinafter referred to as fan motor output) attached to the fan and rotating the fan, the flow rate of the heated hot air blown into the muffle is changed. Control.
- fan motor output changing the output of the fan motor
- an inverter motor that can easily control the output of the fan motor is generally used as this motor.
- a reflow soldering apparatus having a heater for blowing hot air from such a large number of holes is disclosed in, for example, Patent Document 1.
- the heating furnace includes a plurality of jet outlet portions that eject hot air, and a plurality of recovery ports that forcibly recover the hot air that has been jetted from the plurality of jet outlet portions and has changed its direction upon hitting an object to be heated. .
- the hot air cooled by changing the direction of the object to be heated is efficiently removed without staying on the surface of the object to be heated, and the heat exchange rate (heat transfer on the surface of the object to be heated). Rate) is increased to uniformly heat the object to be heated.
- Non-Patent Document 1 discloses a collision heat transfer of a non-circular cruciform jet.
- the jet flow from the cross-shaped jet outlet is analyzed from the isothermal transfer coefficient distribution and the isothermal diagram of the infrared image. According to this analysis result, it is proved that a switching phenomenon that changes with time is generated in the cruciform jet so that the convex portion of the cruciform is flat and the concave portion protrudes.
- the cited document 1 can heat a to-be-heated object uniformly by providing a plurality of spout parts and a plurality of recovery mouth parts, it is a fan to raise the heating efficiency to heating objects, such as a printed circuit board.
- the motor output must be increased.
- the fan motor output is increased, there is a problem that power consumption increases.
- the rotational speed of the motor is increased, but this is not preferable because it causes a short life of the motor.
- the present invention solves such a problem, and the nozzle of the heating device, the heating device, and the cooling device capable of improving the heat exchange rate (heat transfer rate) without increasing the fan motor output. It is an object to provide a nozzle.
- a nozzle of a heating device is a nozzle of a heating device including a heater that heats a gas and a blowout nozzle that has a blowout port that blows out the gas heated by the heater.
- the planar shape of the air outlet has a non-circular shape and a protruding portion protruding inward.
- the heater heats the gas, and the heated gas is sent out to the blowing nozzle by a fan, for example. And the blowing nozzle blows out the gas sent out by the fan from the blowing port.
- the planar shape of the air outlet is a non-circular shape having a protrusion protruding inward. Thereby, the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown from the nozzle outlet changes temporally by the protrusion.
- the amount of heat of the gas given to the heating object per unit time increases compared to the amount of heat of the gas blown out from a general circular outlet, and thereby, the heat exchange rate to the heating object ( Heat transfer rate) can be increased and the heating capacity can be increased.
- the heating device includes a heater that heats the gas, a blowout nozzle that has a projection that has a non-circular planar shape and protrudes inward and blows out the gas heated by the heater, and It is characterized by comprising a suction port which sucks in the gas which is blown out from the blowout port and collides with the object to be heated and reflected.
- the heater heats the gas
- the blowout nozzle blows out the gas heated by the heater from the blowout port having a non-circular planar shape and a protruding portion protruding inward.
- the suction port sucks in the gas blown out from the blowout port and colliding with the object to be heated and reflected. Thereby, the gas reflected on the object to be heated can prevent the gas blown out from the outlet.
- the nozzle of the cooling device according to the present invention is a nozzle of a cooling device including a cooling mechanism that cools the gas and a blowout nozzle that has a blowout port that blows out the gas cooled by the cooling mechanism.
- the planar shape is characterized by having a non-circular and projecting portion protruding inward.
- the cooling mechanism cools the gas, and the blowing nozzle blows out the gas cooled by the cooling mechanism from the blowing port.
- the planar shape of the air outlet is a non-circular shape having a protrusion protruding inward.
- the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown from the nozzle changes with time by the protrusion.
- the amount of heat of the gas taken from the object to be cooled per unit time increases compared to the amount of heat of the gas taken from the object to be cooled by the gas blown out from the general circular outlet.
- the heat exchange rate (heat transfer rate) to the object increases, and the cooling capacity can be increased.
- the heat exchange rate (heat transfer rate) to the heating object per unit time increases as compared with a nozzle having a general circular outlet, and the heating capacity Therefore, the output of the motor that rotates the fan that sends the gas heated by the heater to the nozzle can be reduced. As a result, the power consumption of the heating device can be reduced.
- the gas reflected on the heating object does not interfere with the gas blown out from the blowout port, so that it does not interfere with the gas blown out from the blowout port, and the temperature of the gas is lowered. It is possible to prevent the gas from being disturbed or disturbing the blowing direction of the gas.
- the heat exchange rate (heat transfer coefficient) to the cooling object per unit time increases, Since the cooling capacity is improved, the output of the motor that rotates the fan that sends the gas cooled by the cooling mechanism to the nozzle can be reduced. As a result, the power consumption of the cooling device can be reduced.
- FIG. 6 is an explanatory view showing a shape example of a protrusion 201. It is explanatory drawing which shows the example of a shape of the protrusion 203. FIG. It is explanatory drawing which shows the example of a shape of the protrusion part 205. FIG. It is explanatory drawing which shows the cross-sectional example of the gas 211 which blows off from the blower outlet 210.
- FIG. 2 is a perspective view illustrating a configuration example of a nozzle device 1.
- FIG. 2 is a plan view showing a configuration example of a nozzle device 1.
- FIG. 2 is a perspective front view illustrating a configuration example of a nozzle device 1.
- FIG. It is a perspective view which shows the structural example of the blowing nozzle.
- 3 is a plan view showing a configuration example of a blowout nozzle 2.
- FIG. FIG. 6 is a bottom view showing a configuration example of a blowing nozzle 2.
- 4 is a cross-sectional perspective view illustrating a configuration example of a blowing nozzle 2.
- FIG. 3 is an exploded perspective view showing an assembly example of the nozzle device 1.
- FIG. FIG. 3 is a cross-sectional view of a main part showing the nozzle device 1 after assembly.
- FIG. 6 is an explanatory diagram illustrating an example of characteristics of the nozzle device 1.
- FIG. 1 A of nozzle apparatuses which concern on 2nd Embodiment.
- It is a cross-sectional perspective view which shows the structural example of the blowing nozzle 2B which concerns on 3rd Embodiment.
- It is a perspective view which shows the structural example of the cross hole plate 10 which concerns on 4th Embodiment.
- It is a front view which shows the structural example of the flow soldering apparatus 30 which concerns on 5th Embodiment.
- 3 is a cross-sectional perspective view showing a configuration example of a preheater section 33 of the flow soldering device 30.
- FIG. 4 is a front sectional view showing a configuration example of a preheater section 33 of the flow soldering apparatus 30.
- FIG. 1 is a front sectional view showing a configuration example of a reflow soldering apparatus 100 according to the first embodiment.
- the reflow soldering apparatus 100 includes a main body 101 and a conveyor 102 that conveys a heating target such as a printed board.
- the main body 101 has three zones: a preheating zone A, a main heating zone B, and a cooling zone C.
- the printed circuit board to be soldered by the reflow soldering apparatus 100 is conveyed by the conveyor 102 in the order of the preheating zone A, the main heating zone B, and the cooling zone C.
- the preheating zone A is an area for slowly heating the printed circuit board and electronic components mounted on the printed circuit board to acclimatize to heat, and is an area for volatilizing the solvent in the solder paste.
- the preheating zone A differs depending on the solder composition and the type of printed circuit board, but is generally set to 150 to 180 degrees with lead-free paste.
- the main heating zone B is an area where the temperature is set higher than that of the preheating zone A (approximately 240 degrees with lead-free paste), and soldering is performed by melting the solder powder in the solder paste.
- the cooling zone C is an area for cooling the soldered printed circuit board.
- a first heater section (hereinafter referred to as a heater section 103) is arranged on each of the three zones above and below the conveyor 102, and each heater section 103 is provided with a nozzle device 1. .
- a second heater section (hereinafter referred to as a heater section 104) is disposed in two zones above and below the conveyor 102, and the nozzle device 1 is provided in each heater section 104. .
- the heater units 103 and 104 are configured by a heating wire heater, a fan, a fan motor that rotates the fan, and the like (not shown).
- the heater units 103 and 104 heat the gas with a heating wire heater and drive the fan motor to rotate the fan, thereby blowing the heated gas into the reflow solder apparatus 100 as hot air.
- the flow rate of hot air blown from the heaters 103 and 104 is controlled by the rotational speed of the fan motor.
- the temperature of the heater unit 104 is set higher than the temperature of the heater unit 103.
- each cooling zone 105 is arranged above and below the conveyor 102, and each cooling unit 105 is provided with a nozzle device 1.
- the cooling unit 105 includes a cooling mechanism including a water cooling pipe (not shown), a fan, a fan motor that rotates the fan, and the like.
- the cooling unit 105 cools the gas by flowing water into the pipe of the water-cooled pipe to cool the pipe and bringing the gas into contact with the pipe. Then, the cooling unit 105 drives the fan motor to rotate the fan, and the gas cooled by the pipe is blown out from the nozzle device 1 as cold air into the reflow soldering device 100 to cool the soldered printed circuit board. .
- the number of each of the preheating zone A and the main heating zone B, the number of heaters of the heater units 103 and 104, and the vertical arrangement of the heaters are not limited to this example, and can be changed as appropriate.
- the nozzle device 1 described above includes a gas flow path, which will be described later, for flowing a gas (for example, an inert gas such as air or nitrogen gas), and a blow-out nozzle, which will be described later, provided with a blow-out opening provided at the tip of the gas flow path. 2 is provided.
- a gas for example, an inert gas such as air or nitrogen gas
- a blow-out nozzle which will be described later, provided with a blow-out opening provided at the tip of the gas flow path. 2 is provided.
- the gas flow path flows the gas heated by the heater units 103 and 104 and the gas cooled by the cooling unit 105.
- the blowout port blows out the gas that has flowed through the gas flow path and blows the gas onto the printed circuit board.
- the planar shape of the outlet is a non-circular shape having a protruding portion protruding inward.
- the planar shape of the blowout port is a shape having a protrusion protruding toward the inside of the virtual circle.
- FIG. 2A is explanatory diagrams showing examples of shapes of the protrusions 201, 203, and 205.
- FIG. 2A the planar shape of the outlet of the nozzle device 1 described above is a projecting portion indicated by a diagonal line from the virtual circle 200 indicated by a dashed line to the inside of the virtual circle 200. 201.
- a cross-shaped opening 202 is formed. As shown in FIG.
- the planar shape of the outlet of the nozzle device 1 has a protrusion 203 indicated by a hatched portion from the virtual circle 200 indicated by a one-dot chain line toward the inside of the virtual circle 200.
- a star-shaped opening 204 is formed.
- the planar shape of the air outlet of the nozzle device 1 has a protrusion 205 indicated by a hatched portion inside the virtual circle 200 from the virtual circle 200 indicated by a one-dot chain line.
- an elliptical opening 204 is formed.
- the planar shape of the blowout port of the nozzle device 1 is a shape having a protrusion toward the inside of the virtual circle, the direction perpendicular to the blowing direction of the gas blown out from the blowout port The cross-sectional shape of the gas changes with time by the protrusion.
- the cross-sectional shape of the outlet 210 when the cross-sectional shape of the outlet 210 is a cross shape, the cross-shaped convex portion is flat and the concave portion protrudes.
- the shape of the gas 211 changes over time while alternately attenuating the shape shown at the time t1 and the time t2 (the gas 211 at the time t0 shown in FIG. It is the shape immediately after being blown out, and is substantially the same shape as that of the outlet 210.)
- Such a phenomenon may be referred to as a switching phenomenon.
- the preservability of the heat quantity is improved as compared with a gas blown out from a general circular outlet that does not cause the switching phenomenon (in other words, the heat quantity of the gas blown out from the outlet 210 is reduced).
- the attenuation is mitigated).
- heat amount of the gas given to a target object (or taking away from a target object) per unit time is increased rather than the calorie
- the amount of gas heat given to the printed circuit board per unit time is a general circular outlet.
- the heat exchange rate (heat transfer rate) to the printed circuit board can be increased by increasing the amount of heat of the gas blown out from the substrate.
- the amount of heat taken from the printed circuit board per unit time is larger than the amount of heat taken from the printed circuit board by the gas blown from a general circular outlet. As a result, the heat exchange rate (heat transfer rate) to the printed circuit board can be increased.
- the reflow soldering apparatus 100 when the reflow soldering apparatus 100 according to the present embodiment sends the gas heated by the heater units 103 and 104 or the gas cooled by the cooling unit 105 to the blowing nozzle 2 by, for example, a fan, the fan sent to the blowing nozzle 2 is rotated.
- the output of the fan motor can be reduced.
- power consumption can be reduced as compared with the conventional reflow soldering apparatus, and the life of the fan and fan motor is improved.
- FIG. 4 is a perspective view showing a configuration example of the nozzle device 1
- FIG. 5 is a plan view thereof
- FIG. 6 is a perspective front view thereof.
- the nozzle device 1 includes a blowing nozzle 2, a nozzle cover 3, a mounting plate 4, and a fixed plate 5.
- a cross-shaped hole (hereinafter referred to as a cross hole 22), which is an example of a blow-out port, is provided at the tip of the blow-out nozzle 2.
- the blowout nozzle 2 blows out the gas heated by the heaters 103 and 104 through the cross hole 22.
- the nozzle nozzle 3 is covered with the blowing nozzle 2.
- the nozzle cover 3 is provided with a blowing nozzle hole 3a and a suction port 3b close to each other.
- the blowing nozzle hole 3 a is fitted to the tip of the blowing nozzle 2.
- the suction port 3b has an oval shape, and sucks in gas that is stored in the muffle or gas that is blown out from the blowing nozzle 2 and collides with an object such as a printed circuit board and is reflected. The gas reflected on the printed board may interfere with the high temperature gas blown out from the cross hole 22.
- the gas reflected on the printed circuit board When the gas reflected on the printed circuit board is deprived of heat by the printed circuit board and the temperature of the gas is lowered and interferes with the gas blown out from the cross hole 22, the temperature of the gas blown out from the cross hole 22 is lowered. Or the direction of the gas blown out from the cross hole 22 may be disturbed. Therefore, the suction port 3b is provided, and the gas reflected on the printed board is immediately sucked into the suction port 3b. Thereby, the gas reflected on the printed circuit board does not interfere with the gas blown out from the cross hole 22.
- a mounting plate 4 is provided below the blowing nozzle 2 and the nozzle cover 3.
- the mounting plate 4 is for mounting the blowing nozzle 2 and the nozzle cover 3.
- the mounting plate 4 is provided with a heater mounting hole 4a on the outer periphery thereof.
- the heater portion mounting hole 4a is provided for screwing the heater portions 103, 104 with screws or the like to attach the nozzle device to the heater portions 103, 104.
- the attachment plate 4 is provided with suction ports 4c on both sides for returning the gas in the muffle sucked by the suction port 3b to the heaters 103 and 104 (see FIGS. 11 and 12).
- the fixed plate 5 is attached to the lower part of the attachment plate 4 with the blowing nozzle 2 supported.
- the fixing plate 5 fixes the blowing nozzle 2 in the blowing nozzle hole 3 a of the nozzle cover 3.
- the nozzle cover 3 and the mounting plate 4 are fixed by a known method such as screwing.
- the fixing plate 5 has a fixing plate hole 5a at a position corresponding to the cross hole 22 (see FIG. 11).
- the fixed plate hole 5 a is a hole through which the gas heated by the heater units 103 and 104 is passed and supplied to the blowing nozzle 2.
- the nozzle device 1 configured as described above blows the gas heated by the heaters 103 and 104 from the fixed plate hole 5a of the fixed plate 5 into the muffle of the reflow soldering device 100 through the cross hole 22 of the blow nozzle 2. Then, the gas is blown onto the printed circuit board to warm the printed circuit board to a predetermined temperature. Further, the gas sprayed and reflected on the printed circuit board is refluxed to the heater portions 103 and 104 through the suction port 3 b of the nozzle cover 3 and the suction port 4 c of the mounting plate 4. The refluxed gas is heated again by the heaters 103 and 104, and the heated hot air is repeatedly circulated from the blowing nozzle 2 into the muffle.
- the cross-sectional shape of the cross hole 22 is a shape having a protrusion toward the inside of the virtual circle as described above.
- the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown out from the cross hole 22 changes with time by the protrusion.
- the amount of heat of gas given to the printed circuit board per unit time due to a switching phenomenon increases compared to the amount of heat of gas blown from a general circular outlet, and the heat exchange rate to the printed circuit board (Heat transfer coefficient) can be increased.
- the nozzle device 1 can reduce the output of the fan motor that rotates the fan that is sent to the blowing nozzle 2 when the gas heated by the heater units 103 and 104 is sent to the blowing nozzle 2 by a fan, for example.
- the power consumption can be reduced as compared with the conventional reflow soldering device, and the life of the fan motor is improved.
- the suction port 3 b is blown out from the cross hole 22 and sucks the gas reflected by colliding with the printed circuit board, so that the gas reflected on the printed circuit board hinders the gas blown out from the cross hole 22. Can be prevented.
- the gas reflected on the printed circuit board is not interfered with the gas reflected from the printed circuit board by the gas blown out from the cross hole 22, and the temperature of the gas is lowered, or the blowing direction of the gas is changed. It can prevent being disturbed.
- the nozzle device 1 of this example has been described with respect to the heater units 103 and 104.
- the amount of heat of gas taken from the printed circuit board per unit time is general.
- the amount of heat blown from the printed circuit board by the gas blown out from the circular outlet is increased, and the heat exchange rate (heat transfer coefficient) to the printed circuit board can be increased.
- the output of the fan motor which rotates the fan sent out to the blowing nozzle 2 can be made small.
- power consumption can be reduced as compared with the conventional reflow soldering apparatus, and the life of the fan and fan motor is improved.
- FIG. 7 is a perspective view illustrating a configuration example of the blowing nozzle 2.
- the blowing nozzle 2 includes a nozzle body 21 and a cross hole 22.
- the nozzle body 21 has a convex portion 21a at the lower end, and is formed of a metal material having good thermal conductivity such as aluminum or copper. This convex portion 21a is for fitting into a nozzle mounting hole 4b of the mounting plate 4 described later in FIG.
- the nozzle body 21 is provided with a gas flow path 24 (see FIG. 10).
- the gas flow path 24 flows the gas heated by the heater units 104 and 105 and the gas cooled by the cooling unit 105 to the cross hole 22 at the tip of the nozzle.
- the cross hole 22 has a function of temporally changing the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown out from the cross hole 22.
- FIG. 8 is a plan view showing a configuration example of the blowing nozzle 2
- FIG. 9 is a bottom view thereof
- FIG. 10 is a sectional perspective view thereof.
- the rear end of the cross hole 22 (hereinafter referred to as the cross hole lower portion 22b) to which the gas is supplied is more forward than the tip of the cross hole 22 for blowing out the gas (hereinafter referred to as the upper portion of the cross hole 22a).
- the size of the cross shape is large. That is, as shown in FIG. 10, the cross hole 22 is inclined from the cross hole lower part 22b to which the gas is supplied to the cross hole upper part 22a from which the gas blows out.
- the gas flow path 24 inside the nozzle body 21 has a cross shape.
- the blowout nozzle 2 configured in this manner is configured so that the gas heated by the heaters 103 and 104 and the gas cooled by the cooling unit 105 are discharged from the fixed plate hole 5a of the fixed plate 5 to the gas flow path 24 and the cross of the blowout nozzle 2.
- the gas is blown out into the muffle of the reflow soldering apparatus 100 through the holes 22 to blow the gas onto the printed circuit board.
- the cross-sectional shape of the cross hole 22 is a shape having a protrusion toward the inside of the virtual circle as described above. Thereby, the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown out from the cross hole 22 changes with time by the protrusion (switching phenomenon).
- the heat exchange rate (heat transfer rate) to the printed circuit board can be increased.
- the amount of heat taken from the printed circuit board per unit time is larger than the amount of heat taken from the printed circuit board by the gas blown from a general circular outlet. As a result, the heat exchange rate (heat transfer rate) to the printed circuit board can be increased.
- the blowing nozzle 2 when the blowing nozzle 2 according to the present embodiment sends the gas heated by the heaters 103 and 104 or the gas cooled by the cooling unit 105 to the blowing nozzle 2 by, for example, a fan, the blowing nozzle 2 is sent to the blowing nozzle 2.
- the output of the rotating fan motor can be reduced.
- the blowing nozzle 2 when the blowing nozzle 2 is attached to the reflow soldering device, the power consumption can be reduced as compared with the conventional reflow soldering device, and the life of the fan and the fan motor is improved.
- FIG. 11 is an exploded perspective view showing an assembly example of the nozzle device 1.
- FIG. 12 is a cross-sectional view of the main part showing the nozzle device 1 after assembly. As shown in FIG. 11, the nozzle device 1 includes a blowing nozzle 2, a nozzle cover 3, a mounting plate 4 and a fixed plate 5.
- the blowing nozzle 2 is provided with a cross hole 22 in the nozzle body 21.
- the cross hole 22 may be formed by making the nozzle body 21 by a die casting method or the like and then drilling it with a drill or the like.
- the nozzle body 21 and the cross hole 22 may be simultaneously formed by a die casting method or the like. You may produce by. In FIG. 11, some of the blowout nozzles 2 are omitted for easy understanding of the drawing.
- the nozzle cover 3 is provided with a blowing nozzle hole 3a and a suction port 3b.
- the blowout nozzle hole 3a has a diameter one size larger than that of the cross hole upper part 22a in order to fit so as to surround the cross hole upper part 22a shown in FIG.
- the suction port 3b has an oval shape and is formed in the vicinity of the blowing nozzle hole 3a in order to be positioned in the vicinity of the blowing nozzle 2.
- the blowout nozzle hole 3a and the suction port 3b may be formed by drilling the nozzle cover 3 with a drill or the like, or may be formed by punching the nozzle cover 3 with a press die. Good.
- the mounting plate 4 is provided with a heater mounting hole 4a, a nozzle mounting hole 4b and a suction port 4c.
- the nozzle mounting hole 4b is smaller than the outer periphery of the convex portion 21a in order to bring the convex portion 21a at the rear end of the blowing nozzle 2 into contact. Further, when the blowing nozzle 2 is inserted into the nozzle mounting hole 4b in a press-fit manner, the blowing nozzle 2 can be temporarily fixed to the mounting plate 4 when the nozzle device 1 is assembled. Work becomes easier when installing.
- the suction port 4 c is for returning the gas sucked from the suction port 3 b of the nozzle cover 3 to the heater units 103 and 104.
- the heater mounting hole 4a, the nozzle mounting hole 4b, and the suction port 4c may be formed by drilling the mounting plate 4 with a drill as in the nozzle cover 3 described above. It may be formed by punching and punching.
- the mounting plate 4 is provided with a fitting groove 4d on the outer periphery thereof.
- the fitting groove 4 d is for fitting the outer peripheral portion of the nozzle cover 3 that covers the upper portion of the mounting plate 4.
- the nozzle groove 3 can be assembled without being displaced from the mounting plate 4 by the fitting groove 4d.
- the fixing plate 5 is provided with a fixing plate hole 5a.
- the fixed plate hole 5a is a cross hole provided to supply the gas heated by the heaters 103 and 104 to the cross hole lower part 22b and to blow hot air from the cross hole 22 into the muffle of the reflow soldering apparatus 100.
- the hole is larger than the lower part 22b.
- the fixed plate hole 5a may be formed by drilling the fixed plate 5 with a drill in the same manner as the nozzle cover 3 and the mounting plate 4 described above, or by punching the fixed plate 5 with a press die. You may form by doing.
- the production methods of the nozzle cover 3, the mounting plate 4 and the fixing plate 5 can be changed as appropriate.
- the shape of the fixed plate hole 5a is not limited to a circular shape, and may be a cross shape or the like in accordance with the shape of the cross hole lower portion 22b.
- the blowing nozzle 2 Assuming that the blowing nozzle 2, the nozzle cover 3, the mounting plate 4 and the fixing plate 5 are formed as described above, first, the blowing nozzle is inserted into the nozzle mounting hole 4b of the mounting plate 4 as shown in FIG. 2 is attached from the cross hole upper part 22a side. Then, the lower part of the nozzle mounting hole 4b comes into contact with the convex portion 21a at the rear end of the blowing nozzle 2, and the blowing nozzle 2 and the mounting plate 4 are fitted.
- the fixed plate 5 is attached to the lower part of the blowout nozzle 2 and the mounting plate 4 fitted.
- the fixing plate 5 is attached to the mounting plate 4 in a state of supporting the blowing nozzle 2 by screwing screws into screw holes (not shown) of the fixing plate 5, and the blowing nozzle 2, the mounting plate 4 and the fixing plate 5. are integrated.
- the mounting plate 4 is provided with a fitting groove 4d, so that the outer periphery of the nozzle cover 3 is fitted into the mounting plate 4 by the fitting groove 4d, so that the nozzle cover 3 is There is no deviation from the mounting plate 4.
- the nozzle cover 3 and the mounting plate 4 are fixed by a known method such as screwing. By such a method, the nozzle device 1 is easily assembled.
- the blowing nozzle 2, the mounting plate 4, the fixed plate 5 and the nozzle cover 3 may be joined by welding. Further, the mounting plate 4 may be deleted by screwing the blowing nozzle 2 directly to the nozzle cover 3 and fixing the blowing nozzle 2 to the nozzle cover.
- the assembly method of the nozzle device 1 is not limited to this example, and can be changed as appropriate.
- FIG. 13 is an explanatory diagram showing a characteristic example of the nozzle device 1 when the vertical axis is a heat transfer coefficient and the horizontal axis is an output of a fan motor that rotates a fan provided in a heater unit or a cooling unit.
- the characteristic L1 of the nozzle device 1 in which the outlet of the present invention has a cross shape rises more steeply than the characteristic L2 of the nozzle device in which the conventional outlet has a circular shape. This means that the characteristic L1 of the present invention has improved heat transfer promotion over the conventional characteristic L2.
- the heat transfer rate of the conventional nozzle device is about 112 W / (m 2 K).
- the characteristic L1 of the nozzle device 1 of the present invention when the heat transfer coefficient is about 112 W / (m 2 K) the output of the fan motor is about 75%. That is, in the nozzle device of the present invention, the output of the fan motor of the conventional nozzle device may be reduced to about 75%, and the power consumption can be reduced by about 25%. Become.
- the outlet of the nozzle device 1 has a cross shape (cross hole 22).
- the gas ejected from the blowout nozzle 2 through the cross-shaped blowout port temporally changes the cross-sectional shape of the gas in the direction perpendicular to the blowout direction (switching phenomenon). Due to this switching phenomenon, the heat quantity of the gas given to the printed circuit board per unit time increases as compared with the heat quantity of the gas blown out from a general circular outlet, and the heat transfer characteristics can be improved.
- the heater units 103 and 104 heat the gas
- the cooling unit 105 cools the gas
- the blowing nozzle 2 is heated by the heater unit 103.
- 104 or the gas cooled by the cooling unit 105 is blown out from a blowing port (cross hole 22) having a non-circular planar shape and a projecting portion protruding inward.
- the suction port 3b sucks in the gas that is blown out from the cross hole 22 and collides with the printed circuit board and is reflected.
- the gas reflected on the printed circuit board can prevent the gas blown out from the cross hole 22 from being hindered.
- the gas reflected on the printed circuit board does not interfere with the gas blown out from the cross hole 22, and it is possible to prevent the temperature of the gas from being lowered or the gas blowing direction from being disturbed.
- the gas heated by the heaters 104 and 105 or the gas cooled by the cooling unit 105 is sent out to the blowing nozzle 2 by a fan.
- the blowing nozzle 2 blows out the gas sent out by the fan from the cross hole 22.
- the planar shape of the cross hole 22 is a non-circular shape having a protruding portion protruding inward.
- the amount of heat of the gas given to the printed circuit board per unit time is compared with the amount of heat of the gas blown from a general circular outlet.
- the heat exchange rate (heat transfer rate) to the printed circuit board can be increased.
- the amount of heat taken from the printed circuit board per unit time is larger than the amount of heat taken from the printed circuit board by the gas blown from a general circular outlet. As a result, the heat exchange rate (heat transfer rate) to the printed circuit board can be increased.
- the output of the fan motor that rotates the fan that sends the gas heated by the heaters 104 and 105 or the gas cooled by the cooling unit 105 to the nozzle can be reduced.
- the power consumption of the reflow device can be reduced, and the life of the fan and fan motor is improved.
- the nozzle body portion 21 has been described as having two cross holes 22. However, only one cross hole 22 may be provided, or three or more cross holes 22 may be provided. .
- the cross hole 22 of the nozzle body 21 is one, the installation position of the cross hole 22 can be easily changed, and the number of the cross holes 22 provided in the nozzle device 1 can be increased or decreased. Being easy makes it possible to respond to quick design changes.
- the cross hole 22 of the nozzle main-body part 21 is three or more, the number of parts decreases and manufacturing cost can be reduced.
- the cross-sectional shape of the outlet and the gas flow path is described as a cross shape, but may be formed in an elliptical shape, a star shape, a polygonal shape, or the like.
- blowout nozzle 2 in which the nozzle main body 21 and the cross hole 22 are integrated has been described, but the nozzle main body 21 and the cross hole 22 may be separate.
- FIG. 14 is a perspective view showing a configuration example of a nozzle device 1A according to the second embodiment.
- the nozzle device 1A includes a blowing nozzle 2 and a nozzle cover 3A.
- the blowout nozzle 2 is the same as that described in the first embodiment.
- the nozzle cover 3A is provided with a blowing nozzle hole 3a and a suction port 3c.
- the suction port 3 c has a circular shape and is formed in the vicinity of the blowing nozzle hole 3 a in order to be positioned in the vicinity of the blowing nozzle 2.
- the suction port 3c sucks in the gas stored in the muffle or the gas blown out from the blowing nozzle 2 and colliding with the printed circuit board and reflected.
- the suction port 3c is provided at the outer center of the circumscribed circle passing through the three adjacent blowout nozzle holes 3a.
- the blowing nozzle 2 is provided with the cross hole 22 at the tip thereof, and the gas is blown out through the cross hole 22 so as to supply the gas to the printed circuit board.
- the suction port 3c has a circular shape, is provided in the vicinity of the blowing nozzle 2, and sucks in the gas blown from the blowing nozzle 2 and colliding with the printed circuit board and reflected.
- the suction port 3c is arranged at a position farther away from the three blowing nozzle holes 3a adjacent to each other, there is little interference between the blown-out gas and the sucked-in gas. That is, the suction port 3c sucks in more gas reflected on the printed circuit board.
- the nozzle device 1A reduces the temperature of the gas blown out of the cross hole 22 from the gas reflected on the printed circuit board. To prevent that.
- the nozzle device 1A increases the temperature of the gas blown out of the cross hole 22 when the gas reflected on the printed circuit board. To prevent. As a result, the difference between the gas temperature set by the user and the actual gas temperature sprayed on the printed circuit board can be reduced.
- the nozzle devices 1 and 1A in which the nozzle covers 3 and 3A are provided with a large number of suction ports 3b and 3c have been described. It may be a nozzle device in which large suction ports are provided on both sides or at predetermined locations like the plate 4. The size of the suction port can be changed as appropriate.
- FIG. 15 is a cross-sectional perspective view showing a configuration example of the blowing nozzle 2B according to the third embodiment.
- the blowing nozzle 2B includes a nozzle body 21B and a cross hole member 23B.
- the nozzle body 21B is different from the nozzle body 21 in which the above-described tenth hole is integrally formed, in which a cross hole member 23B is fitted at the tip of a cylindrical gas flow path 24B.
- the nozzle body 21B is made of a metal material having good thermal conductivity such as aluminum or copper, and may be formed by punching with a press die to form the gas flow path 24B, or by die casting. It may be produced by a method or the like, and can be produced more easily than the nozzle body 21 described above.
- the cross hole member 23B is a plate member in which a cross hole 22B is formed.
- the planar shape of the cross hole 22B is a non-circular shape having a protrusion protruding inward.
- the cross hole 22B is formed by punching with a press die, for example.
- the cross hole member 23B is desirably formed of the same metal material as that of the nozzle body 21B in order to prevent distortion due to a difference in thermal expansion coefficient.
- the blowing nozzle 2B can be assembled by fitting the cross hole member 23B into the upper part of the nozzle main body 21B formed as described above. Therefore, the manufacturing cost of the blowing nozzle 2B can be reduced. Thereby, the cost of the nozzle apparatus in which the blowing nozzle 2B is mounted and the reflow soldering apparatus can also be reduced.
- the blowout nozzle 2B formed in this way has the same heat transfer coefficient as that of the blowout nozzle 2 described above—the output characteristic of the fan motor (see FIG. 13).
- the reason for having such characteristics is that the cross-sectional shape of the cross hole 22B is non-circular and has a protruding part protruding inward, and the direction perpendicular to the blowing direction of the gas blown out from the cross hole 22B In the case of a gas heated by the heater, the amount of heat of the gas applied to the printed circuit board per unit time is a general circular shape.
- the heat exchange rate (heat transfer coefficient) to the printed circuit board can be increased by increasing the amount of heat of the gas blown from the blowout port, and in the case of the gas cooled by the cooling unit, the unit The amount of heat of the gas taken away from the printed circuit board per hour increases compared to the amount of heat taken from the printed board by the gas blown from the general circular outlet, and the heat exchange rate to the printed circuit board This is because the heat transfer coefficient) will be able to increase.
- the blowing nozzle 2B can reduce the output of the fan motor that rotates the fan that sends the gas heated by the heater unit or the gas cooled by the cooling unit to the nozzle.
- the power consumption of the reflow device can be reduced, and the life of the fan and fan motor is improved.
- FIG. 16 is a perspective view showing a configuration example of the cross hole plate 10 according to the fourth embodiment.
- the cross hole plate 10 includes a plate body 11, a cross hole 12, a suction port 13, and a mounting hole 14.
- the cross hole plate 10 is an alternative to the nozzle devices 1 and 1A shown in the first and second embodiments described above. There is no nozzle shape, and a plate shape can reduce the manufacturing cost. It can be done. For example, instead of the nozzle device 1 attached to the reflow soldering device 100 shown in FIG. 1, the cross hole plate 10 is attached via the attachment hole 14.
- the plate body 11 is provided with a cross hole 12, a suction port 13, and a mounting hole 14.
- the gas heated by the heater units 103 and 104 shown in FIG. 1 and the gas cooled by the cooling unit 105 are blown out from the cross holes 12 formed in a staggered pattern in the plate body 11.
- a switching phenomenon occurs in the gas blown out from the cross hole 12, and the amount of heat of the gas given to the object per unit time (or taken away from the object) is the amount of heat of the gas blown out from a general circular outlet. Increased compared to
- the gas that has been blown out of the cross hole 12 and has an increased amount of heat collides with, for example, a printed board that has been conveyed directly above or below the cross hole plate 10. Then, the gas is reflected by the printed circuit board and sucked by the suction port 13. Thereby, the gas reflected from the printed circuit board does not interfere with the gas blown out from the cross hole 12.
- the suction port 13 is provided with a net so that particles and the like do not enter the preheater portion 33.
- the cross hole plate 10 is attached to the reflow soldering device 100 instead of the nozzle devices 1 and 1 ⁇ / b> A to be blown out from the cross hole 12.
- a switching phenomenon occurs in the gas, and the amount of heat of the gas given to (or taken away from) the object per unit time can be increased.
- the output of the fan motor that rotates the fan can be reduced.
- power consumption can be reduced as compared with the conventional reflow soldering apparatus, and the life of the fan and fan motor is improved.
- the manufacturing cost can be reduced as compared with the blowing nozzles 2 and 2B described in the first to third embodiments.
- FIG. 17 is a front view showing a configuration example of a flow soldering apparatus 30 according to the fifth embodiment.
- the flow soldering device 30 includes a main body case 31, a transport unit 32, a preheater unit 33, a jet solder tank 34, and a cooling unit 35.
- the main body case 31 covers the transport section 32, the preheater section 33, the jet solder tank 34 and the cooling section 35, and protects the printed circuit board (not shown) from being contaminated by particles such as dust from the outside.
- the transport unit 32 transports the printed circuit board.
- the conveyance unit 32 conveys the printed circuit board in the order of the pre-heater unit 33, the jet solder tank 34, and the cooling unit 35, and carries it out of the flow soldering device 30.
- the pre-heater unit 33 dries the printed circuit board on which the flux is applied in the fluxer process, which is a process before the printed circuit board is put into the flow soldering apparatus 30, with hot air, and performs soldering in a jet solder bath 34 described later.
- the printed circuit board is preheated in order to improve the adhesion force of the solder, which is the degree to which the solder is adhered to the printed circuit board (the preheater section 33 will be described in detail with reference to FIGS. 18 and 19).
- the pre-heater section 33 is provided with the cross hole plate 10 described in the fourth embodiment (see FIG. 16).
- the preheater section 33 blows hot air from the cross hole 12 formed in the cross hole plate 10.
- the gas heated by the pre-heater unit 33 per unit time is changed by the change in the cross-sectional shape of the gas in the direction perpendicular to the blowing direction of the gas blown out from the cross hole 12 (switching phenomenon).
- the amount of heat of the gas applied to the printed circuit board increases compared to the amount of heat of the gas blown from a general circular outlet, and the heat exchange rate (heat transfer coefficient) to the printed circuit board can be increased. .
- the pre-heater unit 33 includes first to fourth heaters, and the first to fourth heaters are provided side by side with respect to the conveyance direction of the printed circuit board, and each of the first to fourth heaters is provided. The temperature can be adjusted.
- a jet solder bath 34 is provided adjacent to the preheater section 33.
- the jet solder tank 34 sprays solder onto the printed circuit board dried by the pre-heater unit 33 to form solder at predetermined locations on the printed circuit board.
- the jet solder bath 34 is provided with a cooling unit 35 adjacent thereto.
- the cooling unit 35 sends air blown by a fan (not shown) constituting the cooling unit 35 to the printed circuit board, and cools the printed circuit board heated in the preheater unit 33 and the jet solder tank 34.
- a fan not shown
- the cooling unit 35 is provided with a cross hole plate 10 having a blowout port for the cross hole 12, similarly to the preheater unit 33.
- the cooling unit 35 blows out cold air from the cross hole 12 of the cross hole plate 10.
- the gas heated by the cooling unit 35 is discharged from the printed circuit board per unit time.
- the amount of heat of the gas to be taken increases compared to the amount of heat taken by the gas blown from a general circular outlet from the printed circuit board, and the heat exchange rate (heat transfer coefficient) to the printed circuit board can be increased. .
- a cross hole plate 10 is provided above the preheater 33.
- a rectifying plate 331 and a heater 332 are provided below the cross hole plate 10 and inside the preheater portion 33.
- the rectifying plate 331 rectifies the gas flow blown out from the cross hole 12.
- the heater 332 heats the gas sucked by the suction port 13 provided in the cross hole plate 10.
- a fan 333 is provided directly under the heater 332.
- the fan 333 is a so-called sirocco fan and discharges the gas sucked from the vertical direction in the horizontal direction.
- the fan 333 is provided with a motor 334.
- the motor 334 is a power source that pivotally supports the fan 333 and rotates the fan 333 at a desired rotational speed.
- the number of rotations of the motor 334 and the heating temperature of the heater 332 are controlled by a control unit (not shown), thereby controlling the temperature of the gas blown to the printed circuit board conveyed to the preheater unit 33.
- the heat exchange rate (heat transfer coefficient) to the printed circuit board is increased by the cross hole plate 10 having the blowout opening of the cross hole 12.
- the output of the fan motor that rotates the fan that sends the gas heated by the preheater unit 33 or the gas cooled by the cooling unit 35 to the nozzle can be reduced.
- the power consumption of the flow soldering apparatus can be reduced, and the life of the fan and fan motor is improved.
- the flow solder apparatus provided with the cross hole plate 10 has been described.
- the present invention is not limited to this, and the nozzle apparatus described in the first and second embodiments is used instead of the cross hole plate 10. The above-described effects can be obtained even with a flow soldering apparatus provided with 1 and 1A.
- the present invention is not limited to a reflow soldering apparatus or a flow soldering apparatus, but can be applied to a heating apparatus that is heated by hot air or a cooling apparatus that is cooled by cold air.
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Abstract
Description
[第1の実施の形態]
<リフローはんだ装置100の構成例>
図1は、第1の実施の形態に係るリフローはんだ装置100の構成例を示す正面断面図である。図1に示すように、リフローはんだ装置100は、本体部101、プリント基板等の加熱対象物を搬送するコンベア102で構成される。
次に、ヒータ部103,104に設けられるノズル装置1の構成例について説明する。図4は、ノズル装置1の構成例を示す斜視図であり、図5は、その平面図であり、図6は、その透視正面図である。
次に、吹き出しノズル2の構成例について説明する。図7は、吹き出しノズル2の構成例を示す斜視図である。図7に示すように、吹き出しノズル2は、ノズル本体部21及び十字孔22で構成される。ノズル本体部21は、下端部に凸部21aを有し、アルミニウムや銅等の熱伝導率の良好な金属材料で形成される。この凸部21aは、図11で後述する取付プレート4のノズル取付孔4bに嵌合するためのものである。また、ノズル本体部21には気体流動路24が設けられる(図10参照)。気体流動路24は、ヒータ部104,105で加熱された気体や冷却部105によって冷却された気体をノズル先端にある十字孔22まで流動する。
次に、ヒータ部104,105に取り付けられるノズル装置1の組立例について説明する。図11は、ノズル装置1の組立例を示す分解斜視図である。図12は、ノズル装置1の組立後を示す要部断面図である。図11に示すように、ノズル装置1は、吹き出しノズル2、ノズルカバー3、取付プレート4及び固定プレート5から構成される。
次に、ノズル装置1の特性例について説明する。図13は、縦軸を熱伝達率とし、横軸をヒータ部や冷却部に設けられるファンを回転させるファンモータの出力としたときのノズル装置1の特性例を示す説明図である。図13に示すように、本発明の吹き出し口が十字形状を有するノズル装置1の特性L1は、従来の吹き出し口が円形状を有するノズル装置の特性L2よりも急峻に立ち上がる。これは、本発明の特性L1の方が従来の特性L2よりも伝熱促進が向上したことを意味している。
本実施の形態では、前述の第1の実施の形態で説明したノズル装置1の吸込口3bの形状を変更したノズル装置1Aについて説明する。前述の第1の実施の形態と同じ名称及び符号のものは同じ機能を有するので、その説明を省略する。
本実施の形態では、前述の第1の実施の形態で説明した吹き出しノズル2の形状を変更したものについて説明する。前述の第1の実施の形態と同じ名称及び符号のものは同じ機能を有するので、その説明を省略する。
本実施の形態では、前述の第1及び2の実施の形態で説明したノズル装置1,1Aを代替することができる十字孔プレート10について説明する。
本実施の形態では、前述の第4の実施の形態で説明したノズル装置1を備えたフローはんだ装置30について説明する。前述の第1乃至4の実施の形態と同じ名称及び符号のものは同じ機能を有するので、その説明を省略する。
まずは、フローはんだ装置30の構成例について説明する。図17は、第5の実施の形態に係るフローはんだ装置30の構成例を示す正面図である。図17に示すように、フローはんだ装置30は、本体ケース31、搬送部32、プリヒータ部33、噴流はんだ槽34及び冷却部35で構成される。
次に、プリヒータ部33の構成例について説明する。図18は、フローはんだ装置30のプリヒータ部33の構成例を示す断面斜視図であり、図19は、その正面断面図である。図18及び19に示すように、プリヒータ部33は、十字孔プレート10、整流板331、ヒータ332、ファン333及びモータ334で構成される。
2,2B 吹き出しノズル
3,3A ノズルカバー
3a 吹き出しノズル用孔
3b,3c,4c 吸込口
4 取付プレート
5 固定プレート
10 十字孔プレート
21,21B ノズル本体部
22 十字孔
23B 十字孔部材
30 フローはんだ装置
100 リフローはんだ装置
101 本体部
102 コンベア
103 第1のヒータ部
104 第2のヒータ部
105 冷却部
200 仮想円
201,203,205 突部
202 十字形状の開口部
204 星形状の開口部
206 楕円形状の開口部
Claims (10)
- 気体を加熱するヒータと、前記ヒータによって加熱された気体を吹き出す吹き出し口を有する吹き出しノズルとを備えた加熱装置のノズルであって、
前記吹き出し口の平面形状は、非円形かつ内側に突出した突部を有することを特徴とする加熱装置のノズル。 - 前記吹き出し口の平面形状は、仮想円の内側に向かって突出した突部であることを特徴とする請求項1に記載の加熱装置のノズル。
- 前記吹き出し口の平面形状が、十字形状、楕円形状、星形状又は多角形状であることを特徴とする請求項1又は2に記載の加熱装置のノズル。
- 気体を加熱するヒータと、
平面形状が非円形かつ内側に突出した突部を有して前記ヒータによって加熱された気体を吹き出す吹き出し口を備えた吹き出しノズルと、
前記吹き出し口から吹き出されて加熱対象物に衝突して反射した気体を吸い込む吸込口とで構成されることを特徴とする加熱装置。 - 前記吹き出し口の平面形状は、仮想円の内側に向かって突出した突部であることを特徴とする請求項4に記載の加熱装置。
- 前記吹き出し口の平面形状が、十字形状、楕円形状、星形状又は多角形状であることを特徴とする請求項4又は5に記載の加熱装置。
- 前記吸込口の平面形状は、長円形状又は円形状であることを特徴とする請求項4乃至6のいずれかに記載の加熱装置。
- 気体を冷却する冷却機構と、
前記冷却機構によって冷却された気体を吹き出す吹き出し口を有する吹き出しノズルとを備えた冷却装置のノズルであって、
前記吹き出し口の平面形状は、非円形かつ内側に突出した突部を有することを特徴とする冷却装置のノズル。 - 前記吹き出し口の平面形状は、仮想円の内側に向かって突出した突部であることを特徴とする請求項8に記載の冷却装置のノズル。
- 前記吹き出し口の平面形状が、十字形状、楕円形状、星形状又は多角形状であることを特徴とする請求項8又は9に記載の冷却装置のノズル。
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CN2010800425961A CN102548700A (zh) | 2009-09-24 | 2010-08-03 | 加热装置的喷嘴、加热装置及冷却装置的喷嘴 |
US13/497,245 US9751146B2 (en) | 2009-09-24 | 2010-08-03 | Nozzle for heating device, heating device, and nozzle for cooling device |
MYPI2012001182A MY185477A (en) | 2009-09-24 | 2010-08-03 | Nozzle of heating device, heating device, and nozzle of cooling device |
JP2011532936A JP5878018B2 (ja) | 2009-09-24 | 2010-08-03 | はんだ装置 |
EP10818625.5A EP2463050B1 (en) | 2009-09-24 | 2010-08-03 | Nozzle for heating or cooling device, heating or cooling device with such nozzle |
KR1020127007499A KR101346962B1 (ko) | 2009-09-24 | 2010-08-03 | 가열 장치의 노즐, 가열 장치 및 냉각 장치의 노즐 |
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