WO2011030854A1 - ボールエンドミル - Google Patents
ボールエンドミル Download PDFInfo
- Publication number
- WO2011030854A1 WO2011030854A1 PCT/JP2010/065624 JP2010065624W WO2011030854A1 WO 2011030854 A1 WO2011030854 A1 WO 2011030854A1 JP 2010065624 W JP2010065624 W JP 2010065624W WO 2011030854 A1 WO2011030854 A1 WO 2011030854A1
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- WO
- WIPO (PCT)
- Prior art keywords
- axis
- end mill
- bottom blade
- blade
- long
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/10—Shank-type cutters, i.e. with an integral shaft
- B23C5/1009—Ball nose end mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/04—Angles
- B23C2210/0485—Helix angles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2210/00—Details of milling cutters
- B23C2210/28—Arrangement of teeth
- B23C2210/282—Unequal angles between the cutting edges, i.e. cutting edges unequally spaced in the circumferential direction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/19—Rotary cutting tool
- Y10T407/1946—Face or end mill
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/19—Rotary cutting tool
- Y10T407/1946—Face or end mill
- Y10T407/1948—Face or end mill with cutting edge entirely across end of tool [e.g., router bit, end mill, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/19—Rotary cutting tool
- Y10T407/1952—Having peripherally spaced teeth
- Y10T407/1956—Circumferentially staggered
- Y10T407/1958—Plural teeth spaced about a helix
Definitions
- the present invention relates to a ball end mill in which a plurality of bottom blades having a hemispherical rotation locus around an axis are formed at unequal intervals in the circumferential direction at a distal end portion of an end mill body rotated around an axis.
- Patent Document 1 discloses a twist angle of at least one outer cutting edge among a plurality of outer cutting edges formed on the outer periphery of the end mill body.
- a ball end mill has been proposed in which an arc-shaped bottom blade having a hemispherical rotation path is formed at the tip of the outer peripheral blade.
- Patent Document 2 when the tip of the ball end mill is viewed in the axial direction, a plurality of bottom blades form convex curves having different radii of curvature, and the circumferential intervals thereof are unequal intervals. Proposed.
- the period during which these cutting blades bite into the work material is not constant, and the vibration during biting occurs. Cancel each other. Thereby, it is possible to prevent the occurrence of resonance that impairs the accuracy of the finished surface, so-called chatter vibration.
- the inner edge of all the bottom blades is disposed close to the end mill rotation axis at the end of the end mill body.
- This is difficult to manufacture because the whetstone for interfering with other bottom blades.
- the two bottom blades are long bottom blades extending from the vicinity of the axis of the end mill main body, while the remaining two bottom blades have their inner ends. Is a short bottom blade extending from a position farther from the axis than the long bottom blade, and the long bottom blade and the short bottom blade are alternately arranged in the circumferential direction.
- the length of the cutting edge is longer toward the axis line than in the short bottom blade, so more chips are generated, and the width and depth of the gasche are reduced in the vicinity of the axis line.
- the pocket for discharging chips cannot be enlarged. Therefore, the generated chips flow toward the outer periphery of the rear end of the end mill body in a compressed state. Furthermore, it discharges
- the twist angle of the outer peripheral blade is made different as in the ball end mill described in Patent Document 1
- the twist angle of the outer peripheral blade connected to the outer end of the long bottom blade is the front of the end mill in the rotational direction. If it is smaller than the outer peripheral blade located at, the chip discharge groove formed in front of the end mill in the rotational direction of the outer peripheral blade connected to the long bottom blade gradually becomes smaller as the groove width goes toward the rear end of the end mill. Therefore, the chips compressed as described above and flowing into the chip discharge groove may be further compressed to cause chip clogging.
- the end mill is larger than the long bottom blade.
- the pocket formed at the front in the rotational direction is gradually reduced toward the outer periphery of the rear end of the end mill. Therefore, particularly when cutting difficult-to-cut materials that are likely to cause chip clogging, chip clogging occurs before reaching the chip discharge groove on the outer peripheral portion of the end mill body.
- a plurality of bottom blades having a hemispherical shape in which a rotation locus around the axis is centered on the axis are provided at the tip of the end mill main body rotated about the axis.
- the outer peripheral portion of the end mill body has a plurality of outer peripheral blades extending to the rear end in the circumferential direction and extending to the outer end of the bottom blade.
- the bottom blades of the plurality of bottom blades are long bottom blades extending from the vicinity of the axis of the end portion of the end mill body.
- the ball end mill of the present invention is formed at the end mill main body and the end portion of the end mill main body, and when the end mill main body is rotated about its longitudinal axis, the respective rotation trajectories are centered on the axis.
- a plurality of bottom blades that are formed in a hemispherical shape with an interval in the circumferential direction of the end mill body and extending from the inner side of the tip end to the outer side of the rear end, and the end mill body And a plurality of outer peripheral blades that are formed at intervals in the circumferential direction of the end mill main body and that extend to the rear ends of the end mill main body, respectively.
- some bottom blades are longer bottom blades that are longer than the other bottom blades and extend outward from the vicinity of the axis of the end portion of the end mill body toward the outside of the rear end. Furthermore, in an arbitrary cross section perpendicular to the axis, a straight line connecting the outer peripheral blade connected to the long bottom blade and the axis, and the other bottom blade positioned in front of the long bottom blade in the rotational direction of the end mill body.
- An angle formed by a continuous outer peripheral blade and a straight line connecting the axis is a first angle, and a tangent line at an inner end of the long bottom blade in the axial direction front end view of the tip portion, and the end mill body more than the long bottom blade
- the angle formed by the tangent at the inner end of the other bottom blade located in the forward direction of the rotation is the second angle
- the first angle is larger than the second angle
- the angle (first angle) formed by the two straight lines connecting the two outer peripheral blades connected to the bottom blade and the axis in the cross section perpendicular to the axis is larger than the angle.
- the torsion angle of the long bottom edge is different from the torsion angle of the bottom edge located in front of the end mill in the rotational direction of the long bottom edge, the resistance when these bottom edges bite into the work material, The direction and magnitude of the load, or the biting period, is also different. As a result, they can cancel each other to suppress chatter vibration.
- the inner end of the bottom blade located in front of the long bottom blade in the rotational direction of the end mill is located at a position farther from the axis than the inner end of the long bottom blade
- the bottom blade may be a short bottom blade extending from the position to the rear end.
- the amount of generated chips is as follows: a long bottom blade that has a long cutting edge length and generates a large amount of chips, and a short bottom blade that has a short cutting edge length and generates a relatively small amount of chips. Further, it is possible to make the size of the chips and the cutting resistance received by the bottom blade uniform. As a result, the life of the end mill can be made uniform and the end mill life can be extended.
- the chips generated in a compressed state are the chips of the outer peripheral blade connected to the long bottom blade from the rear end outside of the long bottom blade. It is smoothly discharged toward the discharge groove. Thereby, even when cutting difficult-to-cut materials, chip clogging hardly occurs, and increase in resistance and load during cutting can be suppressed. As a result, efficient cutting can be performed.
- FIG. 2 is a ZZ sectional view of the end mill body in FIG. 1.
- the end mill body 1 has a substantially cylindrical shape with the axis O as the center.
- a shank portion 2 is formed at the rear end (right side in FIG. 1) of the end mill body 1, and a cutting edge portion 3 is formed at the tip.
- the end mill main body 1 is fed in a direction intersecting the axis O while being rotated in the rotation direction T around the axis O by attaching the shank part 2 to the main shaft of the machine tool. Cutting.
- the workpiece is also sent in the direction intersecting the axis O, and is also sent in the direction of the axis O extending from the rear end of the end mill body 1 to the tip, and similarly cuts the work material.
- a gash 6 directed toward the end of the end mill body 1 is formed at the tip of each chip discharge groove 4 so as to dent the wall surface facing the end mill rotation direction T.
- An arc-shaped bottom blade 7 is formed on the outer side edge of the wall surface of the gasche 6 in the end mill rotation direction T so that a rotation locus around the axis O forms a convex hemisphere having a center on the axis O.
- Each is formed.
- four bottom blades 7 are formed on the cutting edge 3 at the tip of the end mill body 1, and four outer peripheral blades 5 connected to the bottom blade 7 are formed on the outer periphery of the tip.
- bottom blades 7 are also twisted rearward in the end mill rotation direction T from the inner end (axis O) of the end mill body 1 toward the outer rear end along the hemispherical surface, and each end is smoothly continuous to the front end of the outer peripheral blade 5. is doing.
- bottom blades 7 are long bottom blades 7 ⁇ / b> A that extend from the vicinity of the axis O to the rear end outside at the front end portion of the end mill body 1.
- the outer peripheral blade 5A connected to the long bottom blade 7A and the axis The angle (first angle) formed between the straight line C connecting O and the straight line D connecting the outer peripheral blade 5B connected to the bottom blade 7B positioned in front of the long bottom blade 7A in the end mill rotation direction T and the axis O is ⁇ .
- a pair of bottom blades 7 positioned on opposite sides of the axis O is a long bottom blade 7A
- the other pair of bottom blades 7 are:
- the inner end 7b is a short bottom blade 7B that is located farther from the axis O than the inner end 7a of the long bottom blade 7A when viewed from the front in the direction of the axis O and extends outward from the position toward the rear end.
- These long bottom blades 7A and short bottom blades 7B are alternately arranged in the circumferential direction.
- Each part of the end mill body 1 is 180 with respect to the axis O, including the long bottom blade 7A, the outer peripheral blade 5A connected to the long bottom blade 7A, the short bottom blade 7B, and the outer peripheral blade 5B connected to the short bottom blade 7B. ° It is formed rotationally symmetrical.
- the twist angle with respect to the axis O of the long bottom blade 7A is twisted with respect to the axis O of the bottom blade 7 twisted rearward in the end mill rotation direction T toward the rear end of the end mill body 1. It is larger than the twist angle with respect to the axis O of the short bottom blade 7B located in front of the end mill rotation direction T with respect to the blade 7A.
- the angle ⁇ formed by the straight line C and the straight line D becomes larger than the angle ⁇ formed by the tangent line A and the tangent line B.
- the sizes of these angles ⁇ and ⁇ are ⁇ ⁇ 360 ° / N and ⁇ > 360 ° / N, where N is the total number of bottom blades 7 and outer peripheral blades 5 formed on the end mill body 1. It becomes.
- N 4
- the total number N of the bottom blade 7 and the outer peripheral blade 5 is 4, and each part of the end mill body 1 is 180 ° rotationally symmetric with respect to the axis O.
- the tangent line A at the inner end 7a of the long bottom blade 7A and the short bottom positioned in front of the end mill rotation direction T from the long bottom blade 7A.
- ⁇ 100 °.
- the angle ⁇ formed by the straight line D connecting the outer peripheral blade 5B connected to the short bottom blade 7B located in front of the T and the axis O is the straight line D connecting the outer peripheral blade 5B connected to the short bottom blade 7B and the axis O, and this short bottom.
- a pocket for chip discharge including the gash 6 and the chip discharge groove 4 is formed in front of the end mill rotation direction T of the long bottom blade 7A and the outer peripheral blade 5A connected to the long bottom blade 7A.
- the angle ⁇ is larger than the angle ⁇ , the chip discharge formed by the gash 6 and the chip discharge groove 4 ahead of the end mill rotation direction T of the long bottom blade 7A and the outer peripheral blade 5A connected to the long bottom blade 7A.
- the width of the pocket in the circumferential direction can be ensured larger as it approaches the outer peripheral blade 5A.
- the angle ⁇ is larger than the angle ⁇ .
- the angle formed by the tangent of the long bottom blade 7A at each position that is separated in the axis O direction and the tangent of the short bottom blade 7B at the same position is the position at the rear end of the end mill body 1 in the axis O direction. The closer you are, the bigger it will be.
- the outer peripheral blades 5A and 5B are equal to the angle ⁇ formed by the straight line C and the straight line D in the cross section orthogonal to the axis O as described above. Therefore, the chip can be smoothly discharged as compared with the case where the angle increases stepwise as it approaches the rear end of the end mill body, for example.
- the twist angle is different between the long bottom blade 7A and the short bottom blade 7B as described above, the resistance and the direction and size of the resistance and load when the long bottom blade 7A and the short bottom blade 7B bite the work material. Or, the period of biting is different for each arbitrary position in the direction of the axis O. Thereby, the vibrations caused in the end mill body 1 due to the resistance and the load acting on the long bottom blade 7A and the short bottom blade 7B can be canceled each other. Furthermore, chatter vibrations can be prevented from occurring due to resonance generated in the end mill body 1. As a result, smoother and higher quality cutting can be performed.
- the short bottom blade 7B is disposed in front of the end mill rotation direction T with respect to the long bottom blade 7A, the tangent line A at the inner end 7a of the long bottom blade 7A, and the end mill from the long bottom blade 7A.
- the angle ⁇ formed by the tangent B at the inner end 7b of the short bottom blade 7B positioned forward in the rotational direction T is a straight line C connecting the outer peripheral blade 5A and the axis O to the long bottom blade 7A.
- the tangent line B at the inner end 7b of the short bottom blade 7B and the tangent line A 'at the inner end 7a of another long bottom blade 7A located in front of the short bottom blade 7B in the end mill rotation direction T The angle ⁇ between the tangent line A at the inner end 7a of the long bottom blade 7A and the tangent line B at the inner end 7b of the short bottom blade 7B positioned in front of the long bottom blade 7A in the end mill rotation direction T.
- the short bottom blade 7B has a short cutting edge length and a small load. As a result, the interval from when the long bottom blade 7A bites the work material to when the short bottom blade 7B located behind the long bottom blade 7A in the end mill rotation direction T bites the work material is increased.
- the amount and size of chips generated by the long bottom blade 7A and the short bottom blade 7B, or the cutting resistance received by the individual bottom blade 7 as a whole can be made uniform.
- the lifetime can be made uniform by the long bottom blade 7A and the short bottom blade 7B.
- the life of the end mill body 1 as a whole can be prevented from being shortened by shortening the life of the specific bottom blade 7, so that all the end blades 7 can be used evenly to extend the end mill life. Is possible.
- the chips thus generated in a uniform amount by the long bottom blade 7A and the short bottom blade 7B are discharged through the chip discharge groove 4 positioned in the front end direction T of the outer peripheral blades 5A and 5B.
- the angles ⁇ and ⁇ formed by the straight lines C and D connecting the outer peripheral blades 5A and 5B and the axis O in a cross section perpendicular to the axis O related to the groove width are as described above.
- the angles ⁇ and ⁇ formed by the tangents A and B at the inner ends 7a and 7b of the long and short bottom blades 7A and 7B connected to the outer peripheral blades 5A and 5B are reversed.
- the difference in size is that the difference between angles ⁇ and ⁇ ( ⁇ ) is 20 °, whereas the difference between angles ⁇ and ⁇ ( ⁇ ) is 10 °. Since the difference between the angles ⁇ and ⁇ is made smaller than the difference between the angles ⁇ and ⁇ , the width of the chip discharge groove 4 is not extremely wide. For this reason, the chips generated in a uniform amount by the long bottom blade 7A and the short bottom blade 7B as described above are discharged without being clogged by the chip discharge groove 4. Therefore, smooth discharge of chips is further promoted, and more efficient cutting is possible.
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- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
Description
本発明は、軸線回りに回転されるエンドミル本体の先端部に、この軸線回りの回転軌跡が半球状となる複数の底刃が周方向に不等間隔をあけて形成されたボールエンドミルに関する。
さらに、前記軸線に直交する任意の断面において前記長底刃に連なる外周刃と前記軸線とを結ぶ直線と、前記長底刃よりも前記エンドミル本体の回転方向前方に位置する前記他の底刃に連なる外周刃と前記軸線とを結ぶ直線とのなす角を第一角とし、前記先端部の前記軸線方向先端視において前記長底刃の内端における接線と、前記長底刃よりも前記エンドミル本体の回転方向前方に位置する前記他の底刃の内端における接線とのなす角を第二角とするとき、第一角は第二角よりも大きい。
つまり、本実施形態では、角θ、βの大小関係と、角α、γの大小関係とが逆転している。
2 シャンク部
3 切刃部
4 切屑排出溝
5 外周刃
5A 長底刃7Aに連なる外周刃
5B 短底刃7Bに連なる外周刃
6 ギャッシュ
7 底刃
7A 長底刃
7B 短底刃
7a 長底刃7Aの内端
7b 短底刃7Bの内端
O エンドミル本体1の軸線
T エンドミル回転方向
A 軸線O方向先端視における長底刃7Aの内端7aにおける接線
B 軸線O方向先端視における短底刃7Bの内端7bにおける接線
C 軸線Oに直交する断面において外周刃5Aと軸線Oとを結ぶ直線
D 軸線Oに直交する断面において外周刃5Bと軸線Oとを結ぶ直線
θ 軸線O方向先端視において、接線Aと、その接線Aよりもエンドミル回転方向T前方に位置する接線Bとの角
α 軸線Oに直交する断面において、直線Cと、その直線Cよりもエンドミル回転方向T前方に位置する直線Dとのなす角
β 軸線O方向先端視において、接線Bと、その接線Bよりもエンドミル回転方向T前方に位置する接線Aとのなす角
γ 軸線Oに直交する断面において、直線Dと、その直線Dよりもエンドミル回転方向T前方に位置する直線Cとのなす角
Claims (3)
- 軸線回りに回転されるエンドミル本体の先端部に、前記軸線回りの回転軌跡が該軸線上に中心を有する半球状となる複数の底刃が、周方向に間隔をあけて、前記先端部の先端内側から後端外側に延びるように形成され、
前記エンドミル本体の外周部には、前記底刃の外端に連なって後端に延びる複数の外周刃が周方向に間隔をあけて形成され、
前記複数の底刃のうち一部の底刃は前記エンドミル本体の先端部の前記軸線近傍から延びる長底刃とされ、
前記軸線に直交する断面において前記長底刃に連なる外周刃と前記軸線とを結ぶ直線と、前記長底刃よりもエンドミル回転方向前方に位置する底刃に連なる外周刃と前記軸線とを結ぶ直線とのなす角が、前記軸線方向先端視においてこの長底刃の内端における接線と、該長底刃よりもエンドミル回転方向前方に位置する底刃の内端における接線とのなす角よりも大きいボールエンドミル。 - 前記長底刃の前記軸線に対する捩れ角は、該長底刃よりもエンドミル回転方向前方に位置する底刃の前記軸線に対する捩れ角よりも大きい請求項1に記載のボールエンドミル。
- 前記複数の底刃のうち、前記長底刃よりもエンドミル回転方向前方に位置する底刃の内端は、前記長底刃の内端よりも前記軸線から離れた位置にあり、前記底刃は、その位置から前記エンドミル本体の後端に延びる短底刃である請求項1または2に記載のボールエンドミル。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10815448.5A EP2478983B1 (en) | 2009-09-14 | 2010-09-10 | Ball end mill |
CN201080040794.4A CN102497950B (zh) | 2009-09-14 | 2010-09-10 | 球头立铣刀 |
US13/395,726 US8690492B2 (en) | 2009-09-14 | 2010-09-10 | Ball end mill |
HK12109177.2A HK1168326A1 (en) | 2009-09-14 | 2012-09-18 | Ball end mill |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-212128 | 2009-09-14 | ||
JP2009212128A JP5499589B2 (ja) | 2009-09-14 | 2009-09-14 | ボールエンドミル |
Publications (1)
Publication Number | Publication Date |
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WO2011030854A1 true WO2011030854A1 (ja) | 2011-03-17 |
Family
ID=43732522
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2010/065624 WO2011030854A1 (ja) | 2009-09-14 | 2010-09-10 | ボールエンドミル |
Country Status (6)
Country | Link |
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US (1) | US8690492B2 (ja) |
EP (1) | EP2478983B1 (ja) |
JP (1) | JP5499589B2 (ja) |
CN (1) | CN102497950B (ja) |
HK (1) | HK1168326A1 (ja) |
WO (1) | WO2011030854A1 (ja) |
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CN105127487A (zh) * | 2015-09-08 | 2015-12-09 | 广州番禺职业技术学院 | 微型四刃钻头及其加工方法 |
DE102016203128B3 (de) * | 2016-02-26 | 2017-06-29 | MAPAL Fabrik für Präzisionswerkzeuge Dr. Kress KG | Fräswerkzeug |
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CN102328127A (zh) * | 2011-09-22 | 2012-01-25 | 山东理工大学 | 微细锥形球头铣刀 |
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CN104023886A (zh) * | 2012-03-29 | 2014-09-03 | 三菱综合材料株式会社 | 球头立铣刀 |
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US20150097305A1 (en) * | 2012-05-04 | 2015-04-09 | Hufschmied Zerspanungssysteme Gmbh | Milling method for the manufacture of dental prostheses |
US9693840B2 (en) * | 2012-05-04 | 2017-07-04 | Hufschmied Zerpanungssysteme GmbH | Milling method for the manufacture of dental prostheses |
JP2018199198A (ja) * | 2017-05-29 | 2018-12-20 | 三菱日立ツール株式会社 | ボールエンドミル |
Also Published As
Publication number | Publication date |
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JP5499589B2 (ja) | 2014-05-21 |
US8690492B2 (en) | 2014-04-08 |
CN102497950B (zh) | 2014-07-16 |
EP2478983A1 (en) | 2012-07-25 |
EP2478983B1 (en) | 2017-04-26 |
HK1168326A1 (en) | 2012-12-28 |
JP2011056649A (ja) | 2011-03-24 |
EP2478983A4 (en) | 2013-04-10 |
US20120170984A1 (en) | 2012-07-05 |
CN102497950A (zh) | 2012-06-13 |
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