WO2011020655A1 - Substrates and mirrors for euv microlithography, and methods for producing them - Google Patents

Substrates and mirrors for euv microlithography, and methods for producing them Download PDF

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Publication number
WO2011020655A1
WO2011020655A1 PCT/EP2010/060165 EP2010060165W WO2011020655A1 WO 2011020655 A1 WO2011020655 A1 WO 2011020655A1 EP 2010060165 W EP2010060165 W EP 2010060165W WO 2011020655 A1 WO2011020655 A1 WO 2011020655A1
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WIPO (PCT)
Prior art keywords
substrate
mirror
irradiation
region
surface shape
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PCT/EP2010/060165
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French (fr)
Inventor
Wilfried Clauss
Martin Weiser
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Carl Zeiss Smt Gmbh
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Application filed by Carl Zeiss Smt Gmbh filed Critical Carl Zeiss Smt Gmbh
Priority to CN201080034899.9A priority Critical patent/CN102472980B/en
Priority to JP2012525107A priority patent/JP5432378B2/en
Priority to EP10732968A priority patent/EP2467756A1/en
Publication of WO2011020655A1 publication Critical patent/WO2011020655A1/en
Priority to US13/399,615 priority patent/US20120212721A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/7095Materials, e.g. materials for housing, stage or other support having particular properties, e.g. weight, strength, conductivity, thermal expansion coefficient
    • G03F7/70958Optical materials or coatings, e.g. with particular transmittance, reflectance or anti-reflection properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/12Optical coatings produced by application to, or surface treatment of, optical elements by surface treatment, e.g. by irradiation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/08Mirrors
    • G02B5/0891Ultraviolet [UV] mirrors

Definitions

  • the present invention relates to mirrors that comprise substrates and a reflecting coating for the EUV wavelength region.
  • the invention relates to substrates for such mirrors, and to methods for producing such mirrors and substrates.
  • FIBs focused ion beams
  • Accelerating voltages for ions, such as gallium, for example, in the range from 5 to 50 kV and corresponding current intensities from 2 pA up to 20 nA are used for these methods.
  • the ion beam can be focused with the aid of electrostatic lenses onto a diameter of a few nm and then be guided in linewise fashion over the surface by appropriate deflection.
  • the interaction of the ion beam with the surface gives rise to so-called sputtering processes that result in ability to treat materials on the nanometer scale.
  • ion beam methods with relatively low acceleration energies, that is to say ions with energies in the range from 1.2 keV, for treating surfaces of optical elements such as, for example, lenses for objectives in microlithography.
  • Use is made in this case of an accelerating voltage that is lower by comparison with the focused ion beam method, and so only a slight removal occurs directly in a layer from 1 to 2 nm on the surface. It is possible thereby for the microroughness of the surface to be maintained, and only topographic errors of larger dimension can be corrected.
  • this method has a low efficiency because of the low removal rate.
  • the correction of topographic errors with a lateral extent in the range ⁇ 1 mm is met here by difficulties with the positioning accuracy, since ions are difficult to focus in this energy range.
  • All these materials have a content of amorphous silicate glass above approximately 50%, in the extreme case even of 100%. It follows that the long term functionality of a projection exposure machine requires it to be ensured that the energy absorbed in the material during operation does not lead to changes in the substrate and thus to a degradation of the mirror surface. That is to say, it must be ensured that no sort of changes to the surface shape or roughness occur that can lead to an intolerable increase in the aberrations or the scattered light.
  • Amorphous silicon dioxide experiences a change in volume owing to the irradiation with high energy optical radiation, since the bonds are broken up locally by the input of energy and reformed anew in a geometrically changed way, and this leads to a compaction of the material. It is known that a change in volume induced by irradiation can amount to a few per cent of the volume within the depth of penetration reached by the radiation.
  • This object is achieved with the aid of a mirror having the features of Claim 1, of a substrate having the features of Claim 12, of a method for producing a mirror having the features of Claim 21 or Claim 23, of a method for producing a substrate having the features of Claim 22, and of a projection exposure machine having the features of Claim 34.
  • amorphous silicon dioxide exhibits a similar saturation behavior with regard to the change in volume induced by irradiation, as the saturation behavior, known from the prior art, of amorphous silicon dioxide under particle irradiation by means of high energy ions or electrons.
  • a surface region of a mirror or a substrate is subjected to initial damage in such a way by the irradiation, resulting in a 3% higher density of the surface region by comparison with the remaining substrate.
  • a surface region of a mirror or a substrate is initially damaged by the irradiation such that during a further irradiation by means of light in the EUV wavelength region with a dose of more than 10 kJ/mm 2 , the mean reflection wavelength of the reflection spectrum of the mirror is displaced thereby by less than 0.25 nm, in particular less than 0.15 nm.
  • the mean reflection wavelength is understood as the wavelength of the centroid under the reflection curve plotted against the wavelength of a reflecting coating for the EUV wavelength region within the scope of this application.
  • the result of an inventive homogeneous irradiation by means of ions or electrons is that the surface shape of a mirror or of a substrate changes by less than 1 nm PV owing to the irradiation. This is achieved by virtue of the fact that along the surface to be irradiated the latter is uniformly irradiated such that each zone of the irradiated surface region experiences the same compaction. As a result, the surface is lowered overall, but its surface shape is not changed.
  • ions with an energy of 0.2 to 10 MeV given total particle densities of 10 14 to 10 16 of irradiated ions per cm 2 substrate surface
  • electron beams use is made of electrons with a dose of between 0.1 J/mm 2 and 2500 J/mm 2 , preferably between 0.1 J/mm 2 and 100 J/mm 2 , and even with higher preference between 0.1 J/mm 2 and 10 J/mm 2 given energies of 10 to 80 keV.
  • PV value is understood as the absolute difference between the maximum value and the minimum value of the difference between two surface shapes that are being compared with one another.
  • An inventive initially damaged or compacted mirror is not subjected under further EUV irradiation with a dose of more than 1 kJ/mm 2 to any further significant change in its surface shape, and so the latter deviates by less than 5 nm PV by comparison with the surface shape before the EUV irradiation. In particular, this change is less than 2 nm PV given a dose of approximately 0.1 kJ/mm 2 .
  • the invention is based, furthermore, on the fact that in the method for irradiating mirrors or substrates it is possible to treat the latter, according to the invention, by means of ion or electron beams between or after different application steps.
  • the substrate which is treated in pretreatment steps up to a deviation of 2 nm PV from a desired surface shape, to be irradiated after these pretreatment steps and subsequently to be provided with the desired surface shape and/or polished quality in a final treatment step.
  • the substrate which is treated in pretreatment steps up to a deviation of 2 nm PV from a desired surface shape
  • Use may be made here of ion beams with an energy of between 0.2 and 10 MeV given total particle densities of 10 14 to 10 16 of irradiated ions per cm 2 substrate surface, preferably during the treatment of the substrates before the final treatment steps, since the ion irradiation leads to an increased roughening of the irradiated surfaces, and is therefore advantageous when a subsequently polishing step smooths the surface.
  • Electron beams with a dose of between 0.1 J/mm 2 and 2500 J/mm 2 , preferably between 0.1 J/mm 2 and 100 J/mm 2 , and even with higher preference between 0.1 J/mm 2 and 10 J/mm 2 given energies of 10 to 80 keV can be used for all stages in the production of a mirror for the EUV wavelength region, starting from the substrate up to the finally polished and coated mirror, for the purpose of adequately initially damaging and/or aging the surface region of the mirror or substrate.
  • the electron beams afford the advantage that a corresponding irradiation does not lead to damaging of the surface or to roughening of the surface.
  • the irradiation be performed uniformly such that the surface region is homogeneously compacted and the surface shape already obtained by the pretreatment steps is thereby maintained.
  • the irradiation steps be performed only after the pretreatment steps, since the irradiation steps are performed only in a surface region of a few ⁇ depth, and such surface regions would otherwise be removed by the pretreatment steps for producing a surface shape.
  • the alternative to this is for the substrate to be initially damaged and/or aged down to a large depth or completely by means of ion or electron beams, leads to long and costly treatment processes.
  • figure 1 shows the diagram of a device that can be used for the inventive method
  • figure 2 shows a schematic of the uniformly irradiated surface region of a substrate
  • figure 3 shows the representation of measured values with regard to the compaction of substrate material under intensive EUV irradiation
  • figure 4 shows the representation of measured values with regard to the compaction of substrate material under intensive ion radiation
  • figure 5 shows the representation of measured values with regard to the compaction of substrate material under intensive electron irradiation .
  • Figure 1 shows a device for carrying out the inventive method in a schematic. Ions or electrons that are accelerated onto an aperture plate 2 via a voltage appropriately applied by means of a voltage source 6 are generated in an ion or electron source 1.
  • An ion beam or electron beam optical system 3 that is constructed from suitable electrical and/or magnetic components can be used to focus the ion or electron beam 5.
  • the focused beam 5 can be deflected by a deflection unit 4, which has, in turn, appropriate electrical and/or magnetic components, in two different directions that are illustrated by the double arrows.
  • the ion or electron beam 5 can correspondingly be guided in a raster over the component 7 to be treated and/or handled, the ions interacting there with the material of the component 7 to be treated.
  • Figure 2 shows a schematic of a substrate or a mirror comprising a substrate with a surface region, the surface region extending uniformly below the zone of the reflecting coating along this zone and, seen from the surface of the substrate, having a depth d of down to 5 ⁇ .
  • the surface region has a density P2 that is at least 2% higher than the density pi of the remaining substrate.
  • the zone of the reflected coating is illustrated here as a finely dotted area.
  • the input of energy leads there in the surface region to an increase in the density and/or to compaction of amorphous silicon dioxide, as already mentioned at the beginning.
  • This initial damage or aging preferably only in the region of the substrate that is also later exposed to EUV radiation prevents this region from being further changed by later EUV irradiation.
  • the reason for this is that all types of damage by means of ion, electron or EUV beams lead only to a certain degree of compaction and, moreover, in the event of further irradiation there is no further increase in this degree of compaction, which is denoted as saturation compaction within the scope of this application.
  • nonuniform irradiation leads to an inhomogeneous initial damage in the surface region such that regions of the surface region which are not yet initially damaged or aged as far as saturation compaction are further changed up to saturation compaction in operation of the mirror by EUV radiation and thus lower the mirror surface in the regions affected, the result being that the surface shape of the mirror changes impermissibly during operation.
  • the initial damage and/or aging of the surface region of a substrate or a mirror by means of ion or electron beams should be performed in this case down to a depth that causes the substrate material to be compacted adequately as far as saturation compaction down to the depth of penetration of the later EUV irradiation.
  • this depth is a function of the energy of the ion or electron beams upon striking of the surface of the substrate or mirror, as already mentioned above.
  • the degree of initial damage and/or aging is a function of the number of the total number of ions or electrons affected and the energy being output.
  • a physical measure of this is the dose in the unit [J/mm 2 ] with which a surface region is exposed to an ion or electron beam.
  • Figures 3 and 5 show corresponding experimental data in the case of which the surface of a substrate or mirror is lowered, specified as a measure of the compaction of the surface region in the unit [nm] , plotted against the dose of EUV irradiation (figure 3) and against the dose of electron beams (figure 5) .
  • the saturation compaction corresponds in this case to a saturation dose of the respective radiation, the saturation dose in the case of the EUV irradiation (figure 3) being approximately 10 kJ/mm 2 .
  • Figure 3 shows the compaction of substrate material from titanium-doped silica glass as squares, and from glass ceramic as triangles in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the dose of EUV radiation in the unit [J/mm 2 ] .
  • the full and empty squares corresponds to different samples / measurements of silica glasses.
  • the lowering of the surface at a value of approximately 30 nm indicates a saturation behavior with the dose such that doses of more than 10 kJ/mm 2 do not lead to any further lowering of the surface by the compaction of the material lying therebelow on the basis of the EUV irradiation, since the above-described saturation compaction has already been reached at the dose of 10 kJ/mm 2 .
  • Figure 4 shows the compaction of substrate material in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the energy of ion beams given various total particle densities of between 10 14 and 10 16 irradiated ions per cm 2 substrate surface.
  • the associated dose results correspondingly from the product of total particle density and energy of the ion beams. It is to be seen from figure 4 that only a specific lowering of the surface can be achieved depending on the dose for a given energy. For example, given an energy of 700 keV only a lowering of 45 nm can be achieved no matter how high the dose of ion radiation.
  • the saturation compaction after the latter has been achieved no further compaction results from an increase in the dose of ion beams. Consequently, with the aid of a specific dose of 700 keV of ion radiation it is possible already to achieve a saturation compaction that approximately corresponds to the saturation compaction illustrated in figure 3 on the basis of EUV irradiation. In this case, the saturation compaction of the 700 keV ion beams with a lowering of the surface by 45 nm may advance a little into more deeply lying regions than corresponds in the case of the saturation compaction of the EUV radiation with a lowering of approximately 30 nm.
  • a 700 keV ion irradiation therefore accords with regard to the depth of damage a certain safety surplus by comparison with a later EUV irradiation. It is further to be seen with the aid of figure 4 that even in the case of high doses the lowering of the surface depends only on the energy of the ion radiation. This is associated with the fact that the energy of the ion radiation determines the depth of penetration thereof, as has already been explained, and that starting from a certain dose, further compaction beyond the saturation compaction is impossible, as has likewise already been explained above.
  • Figure 5 shows the compaction of substrate material made from titanium-doped silica glass in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the dose of electron radiation in the unit [J/mm 2 ] . It is to be seen that a lowering of the surface by 30 nm, which is sufficient for an inventive initial damage of the substrate or of the mirror, is reached in the case of a dose of approximately 500 J/mm 2 .
  • the energy of the electron beam can in this case be varied between 10 and 80 keV depending on the depth of penetration desired, as a result of which depths of penetration of down to 25 ⁇ are then also covered. But even with a dose of electron radiation of about 10 J/mm 2 a lowering of the surface by more than 5 nm could be reached. Such a low dose of electron radiation reduces the radiation and production time and is high enough to protect by the induced compaction mirror substrates for EUV mirrors within EUV projection lenses, which will not receive too much EUV light. Due to the reflection losses within a EUV lithography apparatus such mirrors are situated more in the direction to the wafer than in the direction to the reticle within the projection lens.

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Abstract

The present invention relates to mirrors that comprise a reflecting coating for the EUV wavelength region and a substrate, a surface region of the substrate extending uniformly below the reflecting coating along this coating and, seen from the surface of the substrate, has a depth of down to 5 μm. Here, this surface region has a 2% higher density than the remaining substrate. Moreover, the invention relates to substrates that likewise have such surface regions. The invention further relates to methods for producing such mirrors and substrates having such surface regions by irradiation by means of ions or electrons.

Description

SUBSTRATES AND MIRRORS FOR EUV MICROLITHOGRAPHY, AND METHODS FOR PRODUCING THEM
This application claims the benefit under 35 U.S.C. 119(e) (1) of U.S. Provisional Application No. 61/234815, filed August 18, 2009. The disclosure of this U.S. Provisional Application is considered part of and is incorporated by reference in the disclosure of this application. A number of references are incorporated herein by reference. In the event of an inconsistency between the explicit disclosure of the present application and the disclosures in the references, the present application will control. [0001] BACKGROUND OF THE INVENTION
[0002] FIELD OF THE INVENTION
[0003] The present invention relates to mirrors that comprise substrates and a reflecting coating for the EUV wavelength region. However, the invention relates to substrates for such mirrors, and to methods for producing such mirrors and substrates. [0004] PRIOR ART
[0005] Different methods for treating materials and components by means of ion beams are known from the prior art. Thus, for example, it is known to use focused ion beams (FIBs) for imaging and regulating surfaces. Accelerating voltages for ions, such as gallium, for example, in the range from 5 to 50 kV and corresponding current intensities from 2 pA up to 20 nA are used for these methods. The ion beam can be focused with the aid of electrostatic lenses onto a diameter of a few nm and then be guided in linewise fashion over the surface by appropriate deflection. [0006] The interaction of the ion beam with the surface gives rise to so-called sputtering processes that result in ability to treat materials on the nanometer scale.
[0007] However, because of the direct removal of the surface the field of use of this method cannot be used for topographic correction of optical elements, since local use of this method also changes the microroughness locally.
[0008] Moreover, by way of example it is known to use ion beam methods with relatively low acceleration energies, that is to say ions with energies in the range from 1.2 keV, for treating surfaces of optical elements such as, for example, lenses for objectives in microlithography. Use is made in this case of an accelerating voltage that is lower by comparison with the focused ion beam method, and so only a slight removal occurs directly in a layer from 1 to 2 nm on the surface. It is possible thereby for the microroughness of the surface to be maintained, and only topographic errors of larger dimension can be corrected. However, this method has a low efficiency because of the low removal rate. Moreover, the correction of topographic errors with a lateral extent in the range < 1 mm is met here by difficulties with the positioning accuracy, since ions are difficult to focus in this energy range.
[0009] Also known, moreover, are high energy ion beam methods in which ions are implanted in components and/or materials with the aid of acceleration energies of up to 3 MeV or more. This method of ion implantation is mainly used in doping semiconductors.
[0010] Because of these various fields of use, the principles of the interaction of ion beams with materials have already been intensively investigated. It is known from these investigations that when striking the material the ions are braked by various braking mechanisms such as inelastic collisions with bound electrons, inelastic collisions with atomic nuclei, elastic collisions with bound electrons and elastic collisions with atomic nuclei etc. An overview of macroscopic and microscopic effects resulting therefrom on amorphous silicon dioxide is to be found, for example, in the publication by R.A.B. Devine in "Nuclear Instruments and Methods in Physics Research" B91 (1994) 378 to 390.
[0011] Furthermore, methods are known in which ion beams in the energy range of between 200 keV and 5 MeV are used to vary the topography or the refractive index of regions near the surface of a substrate by compacting the substrate material, see US20080149858. [0012] Since microlithography will be dependent in future on the EUV wavelength region for a further rise in resolution, and since the mirrors thus coming into use are able to reflect only approximately 70% of the incident light owing to their coating, and consequently absorb approximately 30% of the incident light, materials with a low coefficient of thermal expansion must be used as substrate material for such mirrors. Such so-called "low expansion materials" are, for example, Zerodur®, ULE®, or Clearceram®. All these materials have a content of amorphous silicate glass above approximately 50%, in the extreme case even of 100%. It follows that the long term functionality of a projection exposure machine requires it to be ensured that the energy absorbed in the material during operation does not lead to changes in the substrate and thus to a degradation of the mirror surface. That is to say, it must be ensured that no sort of changes to the surface shape or roughness occur that can lead to an intolerable increase in the aberrations or the scattered light.
[0013] Amorphous silicon dioxide experiences a change in volume owing to the irradiation with high energy optical radiation, since the bonds are broken up locally by the input of energy and reformed anew in a geometrically changed way, and this leads to a compaction of the material. It is known that a change in volume induced by irradiation can amount to a few per cent of the volume within the depth of penetration reached by the radiation.
[0014] OBJECT OF THE INVENTION
[0015] It is an object of the invention to provide mirrors or substrates for mirrors for the EUV wavelength region that no longer exhibit any change in surface shape under EUV irradiation. It is also the object of the invention to provide corresponding methods for producing such mirrors or substrates. Moreover, the object of the invention is to provide a projection exposure machine for microlithography having such mirrors or substrates.
[0016] TECHNICAL SOLUTION
[0017] This object is achieved with the aid of a mirror having the features of Claim 1, of a substrate having the features of Claim 12, of a method for producing a mirror having the features of Claim 21 or Claim 23, of a method for producing a substrate having the features of Claim 22, and of a projection exposure machine having the features of Claim 34.
[0018] The basis of the invention is that the inventors have found that given intensive irradiation of light in the EUV wavelength range, amorphous silicon dioxide exhibits a similar saturation behavior with regard to the change in volume induced by irradiation, as the saturation behavior, known from the prior art, of amorphous silicon dioxide under particle irradiation by means of high energy ions or electrons. It is therefore proposed to undertake a change in volume in the case of a mirror or a substrate in accordance with the depth of penetration of light in the EUV wavelength region through initial damage and/or aging by means of ion or electron irradiation, the energy and the number of the ions and/or the electrons being selected such that the latter also result in correspondingly adequate initial damage and/or compaction to the depth of penetration. This procedure has the advantage that simple and advantageous devices can be used for the electron or ion irradiation in order to cause initial damage to a mirror or a substrate, and that there is no need to make use of expensive EUV light sources to this end .
[0019] In one embodiment, seen from the surface down to a depth of down to 2 μηι, a surface region of a mirror or a substrate is subjected to initial damage in such a way by the irradiation, resulting in a 3% higher density of the surface region by comparison with the remaining substrate.
[0020] In another embodiment, a surface region of a mirror or a substrate is initially damaged by the irradiation such that during a further irradiation by means of light in the EUV wavelength region with a dose of more than 10 kJ/mm2, the mean reflection wavelength of the reflection spectrum of the mirror is displaced thereby by less than 0.25 nm, in particular less than 0.15 nm. The mean reflection wavelength is understood as the wavelength of the centroid under the reflection curve plotted against the wavelength of a reflecting coating for the EUV wavelength region within the scope of this application.
[0021] The result of an inventive homogeneous irradiation by means of ions or electrons is that the surface shape of a mirror or of a substrate changes by less than 1 nm PV owing to the irradiation. This is achieved by virtue of the fact that along the surface to be irradiated the latter is uniformly irradiated such that each zone of the irradiated surface region experiences the same compaction. As a result, the surface is lowered overall, but its surface shape is not changed. In the case of ion beams, use is made for this purpose of ions with an energy of 0.2 to 10 MeV given total particle densities of 1014 to 1016 of irradiated ions per cm2 substrate surface, and in the case of electron beams use is made of electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of 10 to 80 keV.
[0022] Within the scope of this application, a PV value is understood as the absolute difference between the maximum value and the minimum value of the difference between two surface shapes that are being compared with one another.
[0023] An inventive initially damaged or compacted mirror is not subjected under further EUV irradiation with a dose of more than 1 kJ/mm2 to any further significant change in its surface shape, and so the latter deviates by less than 5 nm PV by comparison with the surface shape before the EUV irradiation. In particular, this change is less than 2 nm PV given a dose of approximately 0.1 kJ/mm2. [0024] The invention is based, furthermore, on the fact that in the method for irradiating mirrors or substrates it is possible to treat the latter, according to the invention, by means of ion or electron beams between or after different application steps. Firstly, it is possible for the substrate, which is treated in pretreatment steps up to a deviation of 2 nm PV from a desired surface shape, to be irradiated after these pretreatment steps and subsequently to be provided with the desired surface shape and/or polished quality in a final treatment step. Secondly, it is possible to irradiate the already finally treated and coated mirror for an adequate homogeneous initial damage by means of ions or electrons.
[0025] Use may be made here of ion beams with an energy of between 0.2 and 10 MeV given total particle densities of 1014 to 1016 of irradiated ions per cm2 substrate surface, preferably during the treatment of the substrates before the final treatment steps, since the ion irradiation leads to an increased roughening of the irradiated surfaces, and is therefore advantageous when a subsequently polishing step smooths the surface. [0026] Electron beams with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of 10 to 80 keV can be used for all stages in the production of a mirror for the EUV wavelength region, starting from the substrate up to the finally polished and coated mirror, for the purpose of adequately initially damaging and/or aging the surface region of the mirror or substrate. Here, the electron beams afford the advantage that a corresponding irradiation does not lead to damaging of the surface or to roughening of the surface. [0027] In the case of these methods, it is firstly important here that the irradiation be performed uniformly such that the surface region is homogeneously compacted and the surface shape already obtained by the pretreatment steps is thereby maintained. Secondly, it is important that the irradiation steps be performed only after the pretreatment steps, since the irradiation steps are performed only in a surface region of a few μιη depth, and such surface regions would otherwise be removed by the pretreatment steps for producing a surface shape. The alternative to this is for the substrate to be initially damaged and/or aged down to a large depth or completely by means of ion or electron beams, leads to long and costly treatment processes.
[0028] Further advantageous embodiments of the inventive method of this invention include the above specified features of the embodiments of the inventive mirrors and/or substrates.
[0029] Also, further advantageous embodiments of the invention are given by the features of the dependent claims .
[0030] BRIEF DESCRIPTION OF THE FIGURES
[0031] Further advantages, characteristics and features will become clear in the following detailed description of an exemplary embodiment with the aid of the attached drawings, of which, in a purely schematic way, figure 1 shows the diagram of a device that can be used for the inventive method; figure 2 shows a schematic of the uniformly irradiated surface region of a substrate; figure 3 shows the representation of measured values with regard to the compaction of substrate material under intensive EUV irradiation; figure 4 shows the representation of measured values with regard to the compaction of substrate material under intensive ion radiation; and figure 5 shows the representation of measured values with regard to the compaction of substrate material under intensive electron irradiation . [0032] PREFERRED EMBODIMENT
[0033] Figure 1 shows a device for carrying out the inventive method in a schematic. Ions or electrons that are accelerated onto an aperture plate 2 via a voltage appropriately applied by means of a voltage source 6 are generated in an ion or electron source 1. An ion beam or electron beam optical system 3 that is constructed from suitable electrical and/or magnetic components can be used to focus the ion or electron beam 5. The focused beam 5 can be deflected by a deflection unit 4, which has, in turn, appropriate electrical and/or magnetic components, in two different directions that are illustrated by the double arrows. The ion or electron beam 5 can correspondingly be guided in a raster over the component 7 to be treated and/or handled, the ions interacting there with the material of the component 7 to be treated.
[0034] The generation of the ions or electrons in the ion or electron source 1, as well as a possible extraction of the ions or electrons by an electrostatic field and/or separation of the ions in accordance with their mass in a magnetic field can be carried out according to the known methods, and is not illustrated here and explained in more detail.
[0035] In accordance with an exemplary embodiment, use was made of a device illustrated in figure 1 to irradiate silicon ions with energies in the range from 500 to 2000 keV onto quartz. Given 700 keV Si ions, the range of the ions in the material was approximately 1 μιη, the maximum range depending on the energy of the ions used with E2 3. In the case of an irradiation with 1016 ions per cm2, the physical material removal at the surface is 1 nm, while the effective surface lowering is about a few tens nm due to a change in the material structure in the braking region of the ions, see figure 4.
[0036] Figure 2 shows a schematic of a substrate or a mirror comprising a substrate with a surface region, the surface region extending uniformly below the zone of the reflecting coating along this zone and, seen from the surface of the substrate, having a depth d of down to 5 μηι. In this case, owing to an appropriate inventive homogeneous irradiation by means of ions or electrons the surface region has a density P2 that is at least 2% higher than the density pi of the remaining substrate. The zone of the reflected coating is illustrated here as a finely dotted area.
[0037] In the braking region of the ions or electrons, the input of energy leads there in the surface region to an increase in the density and/or to compaction of amorphous silicon dioxide, as already mentioned at the beginning. This initial damage or aging preferably only in the region of the substrate that is also later exposed to EUV radiation prevents this region from being further changed by later EUV irradiation. As recognized in accordance with the invention, the reason for this is that all types of damage by means of ion, electron or EUV beams lead only to a certain degree of compaction and, moreover, in the event of further irradiation there is no further increase in this degree of compaction, which is denoted as saturation compaction within the scope of this application. Consequently, in the case of irradiation of a substrate by means of ions or electrons to irradiate uniformly in the surface region schematically illustrated in figure 2, and otherwise leaving the substrate unhandled, since only this surface region below the reflecting coating is exposed to the EUV radiation in later operation. In this case, the initial damage and/or aging of the surface region in figure 2 should be performed uniformly along the surface so that the entire surface region experiences a homogeneous compaction up to saturation compaction. Otherwise, nonuniform irradiation leads to an inhomogeneous initial damage in the surface region such that regions of the surface region which are not yet initially damaged or aged as far as saturation compaction are further changed up to saturation compaction in operation of the mirror by EUV radiation and thus lower the mirror surface in the regions affected, the result being that the surface shape of the mirror changes impermissibly during operation.
[0038] The initial damage and/or aging of the surface region of a substrate or a mirror by means of ion or electron beams should be performed in this case down to a depth that causes the substrate material to be compacted adequately as far as saturation compaction down to the depth of penetration of the later EUV irradiation. Here, this depth is a function of the energy of the ion or electron beams upon striking of the surface of the substrate or mirror, as already mentioned above. By contrast, until the saturation compaction is reached the degree of initial damage and/or aging is a function of the number of the total number of ions or electrons affected and the energy being output. A physical measure of this is the dose in the unit [J/mm2] with which a surface region is exposed to an ion or electron beam. Figures 3 and 5 show corresponding experimental data in the case of which the surface of a substrate or mirror is lowered, specified as a measure of the compaction of the surface region in the unit [nm] , plotted against the dose of EUV irradiation (figure 3) and against the dose of electron beams (figure 5) . The saturation compaction corresponds in this case to a saturation dose of the respective radiation, the saturation dose in the case of the EUV irradiation (figure 3) being approximately 10 kJ/mm2.
[0038] Figure 3 shows the compaction of substrate material from titanium-doped silica glass as squares, and from glass ceramic as triangles in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the dose of EUV radiation in the unit [J/mm2] . The full and empty squares corresponds to different samples / measurements of silica glasses. It is to be seen that the lowering of the surface at a value of approximately 30 nm indicates a saturation behavior with the dose such that doses of more than 10 kJ/mm2 do not lead to any further lowering of the surface by the compaction of the material lying therebelow on the basis of the EUV irradiation, since the above-described saturation compaction has already been reached at the dose of 10 kJ/mm2.
[0039] Figure 4 shows the compaction of substrate material in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the energy of ion beams given various total particle densities of between 1014 and 1016 irradiated ions per cm2 substrate surface. Here, the associated dose results correspondingly from the product of total particle density and energy of the ion beams. It is to be seen from figure 4 that only a specific lowering of the surface can be achieved depending on the dose for a given energy. For example, given an energy of 700 keV only a lowering of 45 nm can be achieved no matter how high the dose of ion radiation. This can be explained by the saturation compaction: after the latter has been achieved no further compaction results from an increase in the dose of ion beams. Consequently, with the aid of a specific dose of 700 keV of ion radiation it is possible already to achieve a saturation compaction that approximately corresponds to the saturation compaction illustrated in figure 3 on the basis of EUV irradiation. In this case, the saturation compaction of the 700 keV ion beams with a lowering of the surface by 45 nm may advance a little into more deeply lying regions than corresponds in the case of the saturation compaction of the EUV radiation with a lowering of approximately 30 nm. A 700 keV ion irradiation therefore accords with regard to the depth of damage a certain safety surplus by comparison with a later EUV irradiation. It is further to be seen with the aid of figure 4 that even in the case of high doses the lowering of the surface depends only on the energy of the ion radiation. This is associated with the fact that the energy of the ion radiation determines the depth of penetration thereof, as has already been explained, and that starting from a certain dose, further compaction beyond the saturation compaction is impossible, as has likewise already been explained above. Thus, it is only by the development of deeper lying surface regions by means of higher energy of the ion radiation that it is possible to bring about further compaction of these deeper lying regions if there is a desire for further lowering of the surface or compaction of the deeper lying regions. [0040] Figure 5 shows the compaction of substrate material made from titanium-doped silica glass in the form of the lowering of the surface of irradiated surface regions in the unit [nm] , plotted against the dose of electron radiation in the unit [J/mm2] . It is to be seen that a lowering of the surface by 30 nm, which is sufficient for an inventive initial damage of the substrate or of the mirror, is reached in the case of a dose of approximately 500 J/mm2. The energy of the electron beam can in this case be varied between 10 and 80 keV depending on the depth of penetration desired, as a result of which depths of penetration of down to 25 μιη are then also covered. But even with a dose of electron radiation of about 10 J/mm2 a lowering of the surface by more than 5 nm could be reached. Such a low dose of electron radiation reduces the radiation and production time and is high enough to protect by the induced compaction mirror substrates for EUV mirrors within EUV projection lenses, which will not receive too much EUV light. Due to the reflection losses within a EUV lithography apparatus such mirrors are situated more in the direction to the wafer than in the direction to the reticle within the projection lens. [0041] Although the present invention has been described in detail with the aid of a preferred exemplary embodiment, it is obvious to the person skilled in the art that modifications and alterations are possible, in particular a different combination of the described features of the invention, as also is the omission of individual features, without departing from the scope of the appended claims.

Claims

Patent Claims
Mirror comprising a reflecting coating for the EUV wavelength region and a substrate,
characterized in that a surface region of the substrate extends uniformly below the reflecting coating along this coating and, seen from the surface of the substrate, has a depth of down to 5 μιη, the surface region having a 2% higher density than the remaining substrate.
Mirror according to Claim 1, in which the depth of the surface region of the substrate is larger than the depth of penetration of the light in the EUV wavelength region during use of the mirror.
Mirror according to Claim 1, in which, seen from the surface, the surface region of the substrate has a depth of down to 2 μιη and a 3% higher density than the remaining substrate.
Mirror according to Claim 1, in which, seen from the surface, the surface region of the substrate has a depth of down to 1 μιη and a 4% higher density than the remaining substrate.
Mirror according to Claim 1, in which, after an irradiation of the light from the EUV wavelength region with a dose of more than 10 kJ/mm2, the mirror has a mean reflection wavelength within its reflection spectrum that deviates from the mean reflection wavelength before the irradiation by less than 0.25 nm.
Mirror according to Claim 5, in which the change in the mean reflection wavelength is less than 0.15 nm. Mirror according to Claim 1, in which, after an irradiation with light from the EUV wavelength region with a dose of more than 0.1 kJ/mm2, the mirror has a surface shape that deviates by less than 2 nm PV from the original surface shape before the irradiation.
Mirror according to Claim 7, in which, after a further irradiation with light from the EUV wavelength region with a dose of more than 1 kJ/mm2, the mirror has a surface shape that deviates by less than 5 nm PV from the surface shape after the first irradiation.
Mirror according to Claim 1, in which the higher density of the surface region is generated by a homogeneous irradiation of the substrate surface by means of ions with energies of between 0.2 MeV and 10 MeV given a total particle density of from 1014 to 1016 ions per cm2, and in which the homogeneous irradiation is performed in such a way that a surface shape of the mirror changes by at most 1 nm PV upon being irradiated.
Mirror according to Claim 1, in which the higher density of the surface region is generated by a homogeneous irradiation of the substrate surface by means of electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of between 10 and 80 keV, and in which the homogeneous irradiation is performed in such a way that a surface shape of the mirror changes by at most 1 nm PV upon being irradiated.
Mirror according to Claim 7, 9 or 10, in which the change in the surface shape is at most 0.5 nm PV. Substrate for a mirror for the EUV wavelength region, characterized in that, seen from the surface of the substrate, a surface region of the substrate extends uniformly below a zone for the reflecting EUV coating down to a depth of down to 5 μιη, and has a 2% higher density than the remaining substrate.
Substrate according to Claim 12, in which the depth of the surface region of the substrate is greater than the depth of penetration of the light in the EUV wavelength region during use of the mirror that comprises the substrate.
Substrate according to Claim 12, in which the surface region has a depth of down to 2 μπι and a 3% higher density than the remaining substrate.
Substrate according to Claim 12, in which the surface region has a depth of down to 1 μπι and a 4% higher density than the remaining substrate.
Substrate according to Claim 12, in which, after an irradiation with light from the EUV wavelength region with a dose of more than 0.1 kJ/mm2, the substrate has a surface shape that deviates by less than 2 nm PV from the original surface shape before irradiation.
Substrate according to Claim 12, in which, after a further irradiation with light from the EUV wavelength region with a dose of more than 1 kJ/mm2, the substrate has a surface shape that deviates by less than 5nm PV from the surface shape after the first irradiation. Substrate according to Claim 12, in which the higher density of the surface region is generated by a homogeneous irradiation of the substrate surface by means of ions with energies of between 0.2 MeV and 10 MeV given a total particle density of from 1014 to 1016 ions per cm2, and in which the homogeneous irradiation is performed in such a way that a surface shape of the substrate changes by at most 1 nm PV upon being irradiated.
Substrate according to Claim 12, in which the higher density of the surface region is generated by a homogeneous irradiation of the substrate surface by means of electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of from 10 to 80 keV, and in which the homogeneous irradiation is performed in such a way that a surface shape of the substrate changes by at most 1 nm PV upon being irradiated.
20. Substrate according to Claim 16, 18 or 19, in which the change in the surface shape is at most 0.5 nm PV.
Method for producing a mirror comprising a reflecting coating for the EUV wavelength region and a substrate,
characterized in that
during the pretreatment steps the substrate is treated up to a deviation of 50 μιη PV from a desired surface shape;
during an irradiation step the substrate treated in the pretreatment steps is irradiated homogeneously over the prescribed zone of the reflecting coating with ions with an energy of between 0.2 MeV and 10 MeV given a total particle density of 10 to 10 ions per cm or electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of from 10 to 80 keV;
during a final treatment step after the irradiation step the substrate surface acquires the desired surface shape and a polish quality; and
during a coating step after the final treatment step the substrate is provided with the reflecting coating for the EUV wavelength region.
Method for producing a substrate for a mirror comprising a reflecting coating for the EUV wavelength region,
characterized in that
during pretreatment steps the substrate is treated up to a deviation of 50 μιη PV from a desired surface shape of the mirror, and
during an irradiation step the substrate treated in the pretreatment steps is irradiated homogeneously over the prescribed zone of the reflecting coating with ions with an energy of between 0.2 MeV and 10 MeV given a total particle density of 1014 to 1016 ions per cm2 or electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and 100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of from 10 to 80 keV.
Method for producing a mirror comprising a reflecting coating for the EUV wavelength region and a substrate,
characterized in that
during an irradiation step a mirror already provided with a reflecting coating for the EUV wavelength region is irradiated homogenously over the zone of the reflecting coating with ions of an energy of between 0.2 MeV and 10 MeV given a total particle density of 1014 to 1016 ions per cm2 or electrons with a dose of between 0.1 J/mm2 and 2500 J/mm2, preferably between 0.1 J/mm2 and
100 J/mm2, and even with higher preference between 0.1 J/mm2 and 10 J/mm2 given energies of from 10 to 80 keV. 24. Method according to one of Claims 21 to 23, in which the homogeneous irradiation step is carried out until a density is reached in a surface region that, when seen from the surface of the substrate, extends uniformly below the zone of the reflecting coating down to a depth of down to 5 μιη which is
2% higher than the density of the remaining substrate .
Method according to Claim 24, in which the depth of the surface region of the substrate is larger than the depth of penetration of the light in the EUV wavelength region during use of the mirror.
Method according to Claim 24, in which seen from the surface, the surface region of the substrate has a depth of down to 2 μιη and a 3% higher density than the remaining substrate.
Method according to Claim 24, in which seen from the surface, the surface region of the substrate has a depth of down to 1 μιη and a 4% higher density than the remaining substrate.
Method according to one of Claims 21 to 23, in which the homogeneous irradiation step suffices for compacting a surface region of the substrate that, seen from the surface of the substrate, extends uniformly below the zone of the reflecting coating down to a depth of down to 5 μιη, in such a way that, after a further useful irradiation with light from the EUV wavelength region with a dose of more than 0.1 kJ/mm2, the substrate has a surface shape that deviates by less than 2 nm PV from the original surface shape before the useful irradiation .
Method according to Claim 28, in which, after a second useful irradiation of light from the EUV wavelength region with a dose of more than 1 kJ/mm2, the substrate has a surface shape that deviates by less than 5 nm PV from the surface shape after the first useful irradiation.
Method according to one of Claims 21 to 23, in which the homogeneous irradiation step is performed in such a way that a surface shape of the substrate changes by at most 1 nm PV during the irradiation.
Method according to Claim 28 or 30, in which the change in the surface shape is at most 0.5 nm PV.
Mirror comprising a substrate and a reflecting coating for the EUV wavelength region, in which the mirror was treated using a method in accordance with Claims 21 and 23 to 31, or the substrate of the mirror was treated in accordance with Claims 22 and 24 to 31.
Mirror comprising a substrate and a reflecting coating for the EUV wavelength region having a substrate in accordance with Claims 12 to 20.
Projection exposure machine for microlithography comprising a projection objective and an illumination system having at least one mirror for the EUV wavelength region in accordance with Claims 1 to 11, 32 and 33.
PCT/EP2010/060165 2009-08-18 2010-07-14 Substrates and mirrors for euv microlithography, and methods for producing them WO2011020655A1 (en)

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EP10732968A EP2467756A1 (en) 2009-08-18 2010-07-14 Substrates and mirrors for euv microlithography, and methods for producing them
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