WO2010140035A2 - Apparatus and method for exchange of cores in a winding machines - Google Patents
Apparatus and method for exchange of cores in a winding machines Download PDFInfo
- Publication number
- WO2010140035A2 WO2010140035A2 PCT/IB2010/001217 IB2010001217W WO2010140035A2 WO 2010140035 A2 WO2010140035 A2 WO 2010140035A2 IB 2010001217 W IB2010001217 W IB 2010001217W WO 2010140035 A2 WO2010140035 A2 WO 2010140035A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- assembly
- winding
- paper
- speed
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
- B65H19/2269—Cradle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
- B65H19/267—Cutting-off the web running to the wound web roll by tearing or bursting
Definitions
- the invention relates to a method and an apparatus for exchange of the cores of logs being formed in winding machines.
- winding machines As is known, generally provided in winding machines are an assembly for drawing a layer of paper fed from a main reel and a winding assembly for winding the layer around a rod or core until a log of paper of the desired diameter or having the required length of paper is formed.
- the grippers are set in interference with a pad instead of with the roller.
- the purpose of the present invention is to overcome the drawbacks of the solutions already known and propose a highly reliable method and apparatus for exchange of cores that drastically limits the negative effects of the operation of exchange on the quality of the layer being formed.
- a first advantage of the invention consists in the absence of mutually contrasting mechanical parts.
- a second advantage lies in the fact that the interruption of the continuity of the layer of paper occurs only by acceleration of the winding assembly without inducing any deceleration of the layer upstream of the core and thus avoiding formation of creases in the paper.
- a further advantage lies in the fact that any deceleration in drawing the layer of paper is avoided, with the result of a more uniform winding.
- FIG. 1A shows an overall view of a winding machine and of an apparatus for exchange of cores that implements the method according to the invention
- Figures 1-6 show the successive steps of the operation of reel exchange in the machine of Figure 1A;
- FIG. 7 is a schematic illustration of a winding machine with an apparatus according to the invention.
- a winding machine 7 for the production of logs 8 formed by winding a continuous layer 1 of paper around hollow cylinders 3, or cores, normally made of cardboard.
- the layer 1 is fed from a main reel, not illustrated, and passes in succession through a perforating assembly 9 for making upon command transverse perforated lines P, a drawing assembly 2 for advance of the layer 1 , and a winding assembly 4 that produces the logs 8 by winding the layer on a succession of cores 3 coming from a supply of cores 10.
- the perforating assembly 9 comprises a first, etched, roller 11 and a second, smooth, roller 12, which is mobile so that it approaches the first roller via an actuator 13 so as to incise the layer of paper and make a perforated line P that weakens the continuity of the layer in the appropriate points in order to facilitate subsequent tearing of the layer.
- the layer of paper Downstream of the perforating assembly 9, the layer of paper passes between the top and bottom rollers of the drawing assembly 2 (preferably a smooth roller 30 and a rough roller 31), the rate of rotation which determines the rate of advance of the layer
- the layer passes through a channel 15 in which a ramp 10 for supplying the cores 3 converges, said ramp 10 comprising mobile brackets 32 drawn by a chain 33, driven by a motor drive 21.
- a gluing assembly 22 for laying along the cores 3 of a strip of glue designed to withhold the initial flap of the layer 1 during subsequent winding.
- the layer 1 enters the winding assembly 4, which winds the layer around the core 3 being processed and which comprises a top winding roller 5, a bottom winding ro ⁇ er 16, and a pressure roller 6, all in contact with the log 8 being formed and at least one of which is motor-driven independently of the drawing assembly 2.
- the pressure roller 6 is carried by an arm 19 that turns about an axis 17 by means of an actuator 18 so as to approach the log 8 upon command and to control the parameters of winding thereof, for example the diameter and softness.
- a chute 20 located downstream of the winding assembly is a chute 20 for expulsion of the finished log 8.
- Figure 1 the machine is winding the log 8.
- the step of core exchange starts with the insertion of a new core 3 that is to be wound.
- the step of core exchange is set under way, and a core pusher 23 starts to move turning about an axis 24 and comes into contact with the core 3 that is temporarily stationary having previously passed from the gluing assembly 22 where it has received the glue necessary to pick up the layer of paper and start the new winding.
- the core pusher 23 has received the core from the ramp 10 and is taking it to the point of exchange 25 in the channel 15.
- the speed that the pusher bestows on the core 3 is equal to or lower than the speed of the layer of paper 1 determined by the drawing assembly 2.
- a perforated line P is located in the stretch of the channel 15 between the core 3 that is entering and the top winding roller 5.
- control of the position of the line P is performed by the control electronics on the basis of the signals sent by an encoder of the perforating assembly
- the new core 3 is set between a top pad 26 and the insertion guides 27 that delimit the channel 15, and the top winding roller 5 is accelerated with respect to the speed of the paper, which is kept by the drawing assembly 2 at a constant value.
- the layer 1 tears along the perforation P that is located between the core 3 and the top winding roller, and the leading free flap 35 of the layer 1 is recalled by the winding assembly, whilst the trailing free flap 36 remains glued on the core 3.
- the new log now passes between the top winding roller 5 and the bottom winding roller 16 as a result of the difference of speed of the two rollers.
- the pusher 23 now goes back into the resting position continuing rotation in a clockwise direction up to the initial point.
- FIG. 7 Illustrated schematically in Figure 7 is an apparatus for exchange of cores according to the invention, where the rollers 5, 6, 16 of the winding assembly and the rollers of the drawing assembly are driven via respective motor drives M5, M6, M16 and M2, controlled by an electronic unit 28, which is also connected to the encoder 29 of the perforating assembly 9 in order to differentiate the speeds of the layer during winding with respect to the speed of the iayer during drawing when the perforated line P is in the appropriate position and so bring about tearing of the layer 1 according to the method of the invention.
- the motor drive M2 bestows a constant speed on the layer 1 , whereas at least one of the motor drives M5, M6, M16 of the winding assembly can accelerate in a way independent of the motor drive M2 of the drawing assembly, for example the motor drive M5 of the top roller or the motor drive M6 of the pressure roller.
- these suction means are set immediately upstream of the channel 15, where the cores 3 that are to receive the initial flap of the layer 1 in the next winding cycle converge.
- the suction means comprise a pad 26 traversed by a distribution of channels 81 communicating with a chamber in negative pressure 82 and with the bottom face 83 of the pad for sliding the layer of paper 1.
- communication between the channels 81 and the negative-pressure chamber 82 is moreover opened/closed by an appropriate mechanism, for example a sliding shutter 84 provided with channels 85, which enable suction of the layer 1 when said channels 85 are set on top and coincide with the channels 81 of the pad 26 and prevent suction when they are staggered following upon a relative sliding with respect to the pad itself (Figurei Ob).
- an equivalent controlled shutoff system may in any case be used for enabling/disabling suction of the layer 1 during the winding cycle.
- the suction of the layer 1 is enabled, and hence the shutter
- the shutter can be made to slide to disable suction ( Figures 8 and 10b) and to enable start of a cycle of winding of the layer 1 onto the new core 3.
Landscapes
- Replacement Of Web Rolls (AREA)
- Paper (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2764225A CA2764225A1 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for exchange of cores in a winding machines |
EP10748131.9A EP2437993B1 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for exchange of cores in a winding machine |
US13/376,059 US8882020B2 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for exchange of cores in a winding machine |
PL10748131T PL2437993T3 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for exchange of cores in a winding machine |
BRPI1009650-7A BRPI1009650B1 (en) | 2009-06-05 | 2010-05-24 | METHOD AND APPLIANCE FOR EXCHANGING CORE IN WINDING MACHINES |
ES10748131.9T ES2656945T3 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for changing cores in a winding machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITFI2009A000125A IT1394504B1 (en) | 2009-06-05 | 2009-06-05 | SYSTEM AND ANIME EXCHANGE METHOD IN WRAPPING MACHINES |
ITFI2009A000125 | 2009-06-05 |
Publications (3)
Publication Number | Publication Date |
---|---|
WO2010140035A2 true WO2010140035A2 (en) | 2010-12-09 |
WO2010140035A3 WO2010140035A3 (en) | 2011-01-27 |
WO2010140035A4 WO2010140035A4 (en) | 2011-03-24 |
Family
ID=41528488
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IB2010/001217 WO2010140035A2 (en) | 2009-06-05 | 2010-05-24 | Apparatus and method for exchange of cores in a winding machines |
Country Status (8)
Country | Link |
---|---|
US (1) | US8882020B2 (en) |
EP (1) | EP2437993B1 (en) |
BR (1) | BRPI1009650B1 (en) |
CA (1) | CA2764225A1 (en) |
ES (1) | ES2656945T3 (en) |
IT (1) | IT1394504B1 (en) |
PL (1) | PL2437993T3 (en) |
WO (1) | WO2010140035A2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10442649B2 (en) | 2016-03-04 | 2019-10-15 | The Procter & Gamble Company | Surface winder for producing logs of convolutely wound web materials |
US10427903B2 (en) | 2016-03-04 | 2019-10-01 | The Procter & Gamble Company | Leading edge device for a surface winder |
US10427902B2 (en) | 2016-03-04 | 2019-10-01 | The Procter & Gamble Company | Enhanced introductory portion for a surface winder |
US10913930B2 (en) | 2016-08-09 | 2021-02-09 | Warsaw Orthopedic, Inc. | Tissue processing apparatus and method for infusing bioactive agents into tissue |
IT201600087356A1 (en) | 2016-08-25 | 2018-02-25 | United Converting Srl | REWINDING MACHINE |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0524158A1 (en) | 1991-07-16 | 1993-01-20 | FABIO PERINI S.p.A. | Method for producing rolls or logs of web material and machine for implementing said method |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1167982B (en) * | 1981-09-17 | 1987-05-20 | Fabio Perini | DEVICE AND METHOD FOR TEAR SEPARATION OF MATERIAL IN TAPES, PAPER OR OTHER |
IT1262540B (en) * | 1993-10-15 | 1996-07-02 | Perini Fabio Spa | REWINDER FOR THE PRODUCTION OF ROLLS OF TAPE MATERIAL WITH A TEMPORARY ACCELERATION DEVICE FOR ONE OF THE WRAPPING ROLLERS. |
IT249984Y1 (en) * | 2000-12-27 | 2003-07-07 | Gambini Giovanni | REWINDING DEVICE TO FORM A PAPER ROLL IN A REWINDER MACHINE |
ITMI20010306U1 (en) * | 2001-06-01 | 2002-12-02 | Gambini Giovanni | DEVICE FOR REWINDING AND FORMING A CARTAIN ROLL A REWINDING MACHINE |
ITFI20020122A1 (en) * | 2002-07-09 | 2004-01-09 | Perini Fabio Spa | REWINDING MACHINE FOR THE PRODUCTION OF ROLLS OF WRAPPED WIRE AND RELATED METHOD |
ITFI20020227A1 (en) * | 2002-11-20 | 2004-05-21 | Perini Fabio Spa | REWINDER MACHINE WITH A GLUING DEVICE FOR GLUING THE FINAL FLAP OF THE ROLL FORMED AND RELATED WINDING METHOD |
ITFI20030311A1 (en) * | 2003-12-05 | 2005-06-06 | Perini Fabio Spa | REWINDING MACHINE, METHOD FOR THE PRODUCTION OF |
US7222813B2 (en) * | 2005-03-16 | 2007-05-29 | Chan Li Machinery Co., Ltd. | Multiprocessing apparatus for forming logs of web material and log manufacture process |
TWI396624B (en) * | 2008-11-28 | 2013-05-21 | Chan Li Machinery Co Ltd | Thin paper winding machine pre - roll paper trimming mechanism and its method |
-
2009
- 2009-06-05 IT ITFI2009A000125A patent/IT1394504B1/en active
-
2010
- 2010-05-24 EP EP10748131.9A patent/EP2437993B1/en active Active
- 2010-05-24 PL PL10748131T patent/PL2437993T3/en unknown
- 2010-05-24 WO PCT/IB2010/001217 patent/WO2010140035A2/en active Application Filing
- 2010-05-24 CA CA2764225A patent/CA2764225A1/en not_active Abandoned
- 2010-05-24 US US13/376,059 patent/US8882020B2/en active Active
- 2010-05-24 BR BRPI1009650-7A patent/BRPI1009650B1/en not_active IP Right Cessation
- 2010-05-24 ES ES10748131.9T patent/ES2656945T3/en active Active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0524158A1 (en) | 1991-07-16 | 1993-01-20 | FABIO PERINI S.p.A. | Method for producing rolls or logs of web material and machine for implementing said method |
Also Published As
Publication number | Publication date |
---|---|
IT1394504B1 (en) | 2012-07-05 |
US20120085856A1 (en) | 2012-04-12 |
WO2010140035A4 (en) | 2011-03-24 |
ES2656945T3 (en) | 2018-03-01 |
WO2010140035A3 (en) | 2011-01-27 |
ITFI20090125A1 (en) | 2010-12-06 |
CA2764225A1 (en) | 2010-12-09 |
BRPI1009650B1 (en) | 2020-03-24 |
BRPI1009650A2 (en) | 2019-04-30 |
EP2437993A2 (en) | 2012-04-11 |
EP2437993B1 (en) | 2017-07-12 |
US8882020B2 (en) | 2014-11-11 |
PL2437993T3 (en) | 2017-12-29 |
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