WO2010139168A1 - Digestion circulating fluidized bed flue gas desulfurization method and device - Google Patents
Digestion circulating fluidized bed flue gas desulfurization method and device Download PDFInfo
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- WO2010139168A1 WO2010139168A1 PCT/CN2009/075710 CN2009075710W WO2010139168A1 WO 2010139168 A1 WO2010139168 A1 WO 2010139168A1 CN 2009075710 W CN2009075710 W CN 2009075710W WO 2010139168 A1 WO2010139168 A1 WO 2010139168A1
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- Prior art keywords
- flue gas
- desulfurization
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- ash
- digestion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
- B01D53/501—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
- B01D53/504—Sulfur oxides by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound characterised by a specific device
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
- C04B11/26—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke
- C04B11/262—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke waste gypsum other than phosphogypsum
- C04B11/264—Gypsum from the desulfurisation of flue gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/40—Alkaline earth metal or magnesium compounds
- B01D2251/404—Alkaline earth metal or magnesium compounds of calcium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/606—Carbonates
Definitions
- the invention belongs to the technical field of environmental protection, relates to industrial flue gas treatment technology, and particularly relates to a circulating fluidized bed flue gas desulfurization method and device.
- the steel industry is the pillar industry of China's national economy. But it is also a major polluter. Sintering production is an important process unit for modern steel production, contributing to the sulfur dioxide emissions of the steel industry as high as 40% to 60%. Therefore, it is important to control the emission of sulfur dioxide during the production of the sintering machine.
- the S0 2 emission reduction and control measures for sintering flue gas mainly include three methods: low sulfur raw material blending method, high chimney diffusion dilution method, and tail sintering flue gas desulfurization method.
- the tail sintering flue gas desulfurization method is a practical and effective method for solving the desulfurization of sintering flue gas.
- the sintering flue gas desulfurization process can be basically divided into three categories: wet method, dry method and semi-dry method.
- Wet desulfurization mainly includes limestone-gypsum method, seawater method, magnesium hydroxide method and ammonia absorption method; dry desulfurization includes furnace-injected calcium tail flue gas humidification activated desulfurization method (LIFAC), electron beam method and charged dry powder
- the method of semi-drying includes spray drying (SDA), humidification ash cycle desulfurization (NID), circulating fluidized bed desulfurization (CFB), and the like. Since the dry desulfurization adopts a dry desulfurizing agent, the desulfurization by-product is also a dry solid, and there is no secondary pollution, and the market potential is great.
- the present invention combines the advantages of various flue gas desulfurization processes, especially on the basis of the circulating fluidized bed desulfurization method.
- a dry desulfurization process, a digestive circulating fluidized bed flue gas desulfurization method, and a digestive circulating fluidized bed flue gas desulfurization device have been developed.
- the digestive circulating fluidized bed flue gas desulfurization device of the present invention comprises a mill, a desulfurization tower and a bag filter, and the desulfurization tower is divided into three sections: a pre-dusting section (lower section), a venturi section (middle section), and a digestion reaction section ( Upper section).
- the lower part of the desulfurization tower is a pre-dusting section
- the side wall is provided with a flue gas inlet
- the bottom part is provided with a ash discharge port
- the installation ash discharge is provided
- a flue gas inlet baffle is arranged above the flue gas inlet of the pre-dust remover.
- the pre-dusting section is mainly used to remove coarse dust from the flue gas.
- the pre-dusting section uses a conventional gravity dust collector or a cyclone dust collector.
- the middle part of the desulfurization tower that is, the upper part of the pre-dusting section is the venturi tube bundle section, and the inner longitudinal direction is closely arranged with a plurality of venturi tubes, the number of which depends on the inner diameter of the desulfurization tower, and can be valued empirically.
- the inner diameter of the tower is determined according to the amount of smoke.
- the upper part of the desulfurization tower that is, the upper part of the venturi section, is the digestion reaction section, the inner wall of the digestion reaction section, and the venturi section
- the side is provided with a desulfurizing agent injection inlet and a circulating ash injection inlet (the desulfurizing agent injection inlet and the circulating ash injection inlet are connected with the air chute or the pipeline).
- a three-stage atomizing nozzle is used, which is a digestive water nozzle or a spray gun, a humidifying water nozzle or a spray gun, a makeup water nozzle or a spray gun.
- a digesting water nozzle or a spray gun, a humidifying water nozzle or a spray gun is arranged in order from the bottom to the top of the desulfurizing agent injection inlet and the circulating ash jet inlet, and a supplementary water nozzle is arranged at the top of the digestion reaction section.
- a flue gas outlet is arranged on the upper side wall of the digestion reaction section, and a flue gas outlet deflector is arranged above the flue gas outlet in the digestion reaction section.
- the digestive circulating fluidized bed flue gas desulfurization method of the present invention is as follows.
- the block-shaped quicklime is ground into a quicklime powder by a mill, and after being classified, the lime powder having a particle size of ⁇ 0.048 mm (lime quality requirement: CaO>80%, particle size ⁇ 0.048 mm) is sent to the lime silo, and the pneumatic conveying method is adopted.
- the desulfurization agent is injected into the desulfurization tower, and the pressure of the conveying gas is controlled to be 0.2 to 1.0 MPa.
- the clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the sprayed water is controlled to be 0.1 to 2.5 MPa.
- Three-stage atomized water spray (can pass 0.1 ⁇ 0.5MPa compressed air to achieve better fogging effect). It is located above the middle section of the tower and above the venturi section, mainly for digesting quicklime.
- the secondary atomized water spray is mainly used to humidify the surface of the particles, reduce the temperature of the flue gas to create a suitable desulfurization reaction temperature, and can be used to further digest a very small amount of undigested lime (also can pass compressed air of 0.1 ⁇ 0.5MPa). To achieve better atomization effect).
- Three-stage atomized water spray (can pass the clean flue gas after treatment of 0.1 ⁇ 0.5MPa, that is, the secondary dust collector outlet flue gas to achieve better atomization effect).
- the water spray direction and the rising smoke Located at the top of the tower, the water spray direction and the rising smoke
- the opposite direction of gas is beneficial to the formation of turbulence, prolonging the contact time of the desulfurizing agent with the flue gas, and adding an appropriate amount of humidifying water, thereby increasing the desulfurization rate of the system, and also adjusting the exhaust gas temperature.
- the flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas.
- Desulfurization After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower.
- the flue gas after desulfurization is discharged from the flue gas outlet at the upper part of the tower, and enters the secondary dust collector through the flue gas pipeline.
- the secondary dust collector adopts electrostatic precipitator or bag filter with dust removal efficiency above 99%, and there are two outlets at the bottom of the ash bin.
- One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline or air chute.
- the pressure of the conveying gas is controlled to be 0.1 to 1.0 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 60 to 90 ° C by steam or other heating method to facilitate transportation.
- the other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard.
- the secondary atomization water spray quantity is mainly controlled, so that the secondary dust collector outlet flue gas temperature can be 70 ° C.
- the control Ca/S molar ratio is 1.0 to 1. 6.
- the control flue gas residence time is 1 to 3 seconds.
- the process adopts dry feeding mode to avoid problems such as corrosion and blockage caused by wet feeding mode.
- the desulfurization efficiency is high.
- the ratio of calcium to sulfur is 1.2 ⁇ 1.3, the desulfurization efficiency can reach more than 90%.
- most of the S0 3 , HCK HF and other polluting gases in the flue gas can be removed.
- the digestive circulating fluidized bed desulfurization tower integrates pre-dusting, lime digestion and desulfurization functions, and integrates the pre-duster, lime digestion reactor and circulating fluidized bed desulfurization tower, which can save system land occupation and reduce equipment. investment.
- the desulfurization powder is very fine, the particle size is ⁇ 0.048mm, the tiny quicklime particles are digested with water in the tower to form finer slaked lime particles, ensuring that the lime is fully digested, and the fine slaked lime particles are split by the reaction heat. It is more conducive to desulfurization, combined with the mass transfer of the materials in the reaction section and the strengthening of the heat transfer process.
- the digestion and desulfurization reactions are carried out at the same time.
- the digestion time and reaction time are very short, which can be completed in 1 ⁇ 3 seconds.
- the height of the tower is thus greatly reduced, thereby reducing investment.
- the lime digestion reactor is omitted, which further reduces engineering investment and operating costs.
- the investment and operating costs can be saved by 10 ⁇ 30% compared with the current dry and semi-dry technologies.
- the desulfurization powder adopts quicklime with a particle size of ⁇ 0.048 mm, and the lime is digested in the desulfurization tower, thereby avoiding the problems and problems such as insufficient digestion or high water content brought by the extra-column digester.
- venturi tube bundle is conducive to the formation of turbulent flow in the desulfurization tower, strengthens the internal circulation of the desulfurizer, and improves the utilization rate of the desulfurizer and the desulfurization efficiency.
- the venturi tube section desulfurization tower digestion reaction section
- the desulfurizing agent and atomized water are sprayed, which reduces the resistance loss in the tower, which is beneficial to the whole system operation and low running cost.
- FIG. 1 is a schematic structural view of a desulfurization tower of a flue gas desulfurization device for a digestive circulation fluidized bed according to the present invention
- FIG. 2 is a process flow diagram of a digestive circulating fluidized bed flue gas desulfurization method according to the present invention
- the digestive circulating fluidized bed flue gas desulfurization tower of the present invention comprises three sections: a pre-dusting section (lower section), a venturi section (middle section), and a digestion reaction section (upper section).
- the lower part of the desulfurization tower is a pre-dusting section 12, the side wall is provided with a flue gas inlet 1, the bottom part is provided with a ash discharge port, and the ash discharge valve is installed. 13.
- the flue gas inlet baffle 10 is arranged above the flue gas inlet of the pre-duster.
- the inner section of the desulfurization tower has an inner diameter of 4 meters.
- the middle part of the desulfurization tower, that is, the upper part of the pre-dusting section is the venturi section 2, and the interior is vertically arranged with 7 venturi tubes.
- the upper part of the desulfurization tower that is, the upper part of the venturi tube bundle section 2 is the digestion reaction section 8, the side wall of the digestion reaction section 8, the venturi tube bundle section is provided with the desulfurization agent injection inlet 3, and the circulating ash injection inlet 14 (the desulfurization agent injection inlet 3)
- the circulating ash jet inlets 14 are respectively connected to the desulfurizing agent air chute 21 and the circulating ash air chute 34).
- a three-stage atomizing water spout is used, which is a digestive water nozzle 9, a humidifying water nozzle 4, and a replenishing water nozzle 5.
- a digesting water nozzle 9 and a humidifying water nozzle 4 are sequentially disposed from the lower side, and a replenishing water nozzle 5 is disposed at the top of the digesting reaction section 8.
- a flue gas outlet is arranged on the upper side wall of the digestion reaction section, and a flue gas outlet baffle 6 is arranged above the flue gas outlet 7 in the digestion reaction section.
- the desulfurization tower is mounted on the bracket 11.
- a sintering plant has a flue gas volume of 2000 m 3 /h, a sulfur dioxide content of 700 mg/Nm 3 , and a flue gas temperature of 120 ° C.
- the flue gas desulfurization process of the present invention is used for desulfurization treatment, and the flue gas temperature of the secondary dust collector is 70 °C.
- the massive quicklime is sent to the mill 18 through the lump lime inlet 17, and is ground into a quicklime powder by the mill 18.
- the lime powder having a particle size of ⁇ 0.048 mm is used (the lime quality requirement: CaO>80%, particle size ⁇ 0.048mm), sent to the ultra-fine lime powder silo 19, and sprayed into the desulfurization tower through the desulfurizer air chute 20 through the desulfurizer injection tank 3 by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.5 MPa.
- the clean process water is delivered by the high pressure pump through the digested water inlet 15, the humidified water inlet 16, the supplementary water inlet 21, the digested water nozzle 9 sent to the reaction section, the humidified water nozzle 4, and the supplementary water nozzle 5 are sprayed.
- the pressure for controlling the sprayed water was 1.0 MPa.
- the flue gas is introduced into the flue gas desulfurization tower 34 of the digestive circulating fluidized bed from the flue gas inlet 1 of the pre-dusting section, and the flue gas is removed by the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the sulfur dioxide in the flue gas.
- the probability of collision with the desulfurizer is beneficial to desulfurization.
- the coarse dust is discharged from the ash discharge valve 13.
- the flue gas After removing the large particle dust, the flue gas rises to the venturi tube bundle section 2, and enters the digestion reaction section at a high speed under the action of the venturi tube, and the flow state becomes intense turbulence, and the process water sprayed into the desulfurization tower, Desulfurization agent and circulating ash mass transfer and heat transfer.
- humidification and cooling desulfurization reaction temperature is 80 °C
- slaked lime reacts with sulfur dioxide in the flue gas to form calcium sulfite
- some calcium sulfite is The air is oxidized to calcium sulfate, and the sulfur dioxide in the flue gas is removed.
- the flue gas after desulfurization is discharged from the flue gas outlet 7 at the upper portion of the tower, and enters the secondary dust collector 24 through the flue gas outlet pipe 22 and the secondary dust collector flue gas inlet 23.
- the secondary dust collector 24 uses an electrostatic precipitator with a dust removal efficiency of more than 99%, and the ash silo 30 under the secondary dust collector ash discharge line 29 has two outlets, one is a ash silo circulating ash outlet 32, and the ash silo circulating ash outlet 32
- the circulating ash air chute 33 is connected to the circulating ash jet inlet 14 of the desulfurization tower, and the pneumatic conveying method is used to control the pressure of the conveying gas to be 0.5 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 70 by the steam heating method. °C to facilitate delivery.
- the other outlet of the bottom ash silo is the ash silo outlet 31 through which the ash is discharged from the outer ash yard.
- Part of the circulating ash collected by the secondary dust collector 24 is adjusted by the amount of recirculating feed, maintaining the ash concentration of the secondary dust collector flue gas outlet to be 60 mg/in 3 , and the clean flue gas is discharged from the secondary dust collector flue gas outlet 25 into two.
- the stage dust collector flue gas outlet pipe 26 is discharged into the chimney 27 via the induced draft fan 28 and discharged into the atmosphere.
- the secondary atomization water spray quantity is mainly controlled, so that the exhaust gas temperature of the secondary dust collector is 70° 0. Control the smoke retention time to 2 seconds.
- a sintering plant has a flue gas volume of 10,000 m7h, a sulfur dioxide content of 800 mg/Nm 3 , and a flue gas temperature of 120 °C.
- the flue gas desulfurization process of the present invention is used for desulfurization treatment, and the secondary dust collector outlet flue gas temperature is 7 CTC.
- Circulating ash return volume 25kg/h
- the sulfur dioxide content was 40 mg/Nm 3 and the desulfurization rate was 95%.
- the block-shaped quicklime with a particle size of 80 mm is ground into a quicklime powder by a mill, and the chunks of quicklime are ground into a quicklime powder by a mill.
- lime powder having a particle size of ⁇ 0.0480101 is used (lime quality requirement: CaO>80%, particle size) ⁇ 0.048mm), sent to the lime silo, sprayed into the desulfurization tower through the desulfurizer injection port by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.4MPa.
- the clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the injected water is controlled to 2.0 MPa.
- the flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas.
- Desulfurization After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower. The agent and the circulating ash mass transfer and heat transfer.
- the desulfurization reaction temperature is 75 °C
- the slaked lime reacts with the sulfur dioxide in the flue gas to form calcium sulfite
- some calcium sulfite is air.
- Oxidation to calcium sulfate, sulfur dioxide in the flue gas is removed.
- the purified flue gas is discharged from the flue gas outlet at the upper part of the tower and enters the secondary dust collector through the flue gas duct.
- the secondary dust collector adopts a bag type dust remover with a dust removal efficiency of more than 99%, and there are two outlets of the bottom ash bin.
- One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline, and the conveying gas is controlled by a pneumatic conveying method.
- the pressure is 0.2 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 65 ° C by steam to facilitate transportation.
- the other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard.
- Part of the circulating ash collected by the secondary dust collector is adjusted by the amount of recirculating feed, and the ash concentration of the flue gas outlet of the secondary dust collector is kept at 70 mg/m 3 , and the clean flue gas is discharged into the chimney through the induced draft fan and discharged into the atmosphere.
- the secondary atomization water spray quantity is mainly controlled, so that the secondary dust collector outlet flue gas temperature can be 5570 ° C. Control the smoke retention time to 1. 5 seconds.
- a sintering plant has a flue gas volume of 200,000 m 3 /h, a sulfur dioxide content of 600 mg/Nm 3 , and a flue gas temperature of 120 ° C.
- the flue gas desulfurization process is subjected to desulfurization treatment, and the flue gas temperature of the precipitator outlet is 70 °C.
- the desulfurization agent monocalcium oxide powder used in this embodiment is prepared into a lime silo by using a vertical medium speed mill at the site, and other operating parameters are as follows:
- the sulfur dioxide content is 60 mg/Nm 3 and the desulfurization rate is 90%.
- the block-shaped quicklime with a particle size of 80 mm is ground into a quicklime powder by a mill, and the chunks of quicklime are ground into a quicklime powder by a mill.
- lime powder having a particle size of ⁇ 0.0480101 is used (lime quality requirement: CaO>80%, particle size) ⁇ 0.048mm), sent to the lime silo, sprayed into the desulfurization tower through the desulfurizer injection port by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.5MPa.
- the clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the sprayed water is controlled to be 2.5 MPa.
- the flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas.
- Desulfurization After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower. The agent and the circulating ash mass transfer and heat transfer.
- the slaked lime reacts with sulfur dioxide in the flue gas to form calcium sulfite, and some calcium sulfite is air. Oxidation to calcium sulfate, sulfur dioxide in the flue gas is removed.
- the purified flue gas is discharged from the flue gas outlet at the upper part of the tower and enters the secondary dust collector through the flue gas duct.
- the secondary dust collector adopts an electrostatic precipitator with a dust removal efficiency of more than 99%.
- One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline, and the pneumatic conveying method is used to control the conveying gas.
- the pressure is 1.0 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 90 ° C by steam to facilitate transportation.
- the other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard.
- Part of the circulating ash collected by the secondary dust collector is adjusted by the amount of recirculating feed, and the ash concentration of the flue gas outlet of the secondary dust collector is kept at 56 mg/m 3 , and the clean flue gas is discharged into the chimney through the induced draft fan and discharged into the atmosphere.
- the secondary atomizing water spray flow is mainly controlled, so that the secondary dust collector outlet flue gas temperature is 70. Control the smoke retention time to 3 seconds.
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Abstract
Description
一种消化循环流化床烟气脱硫方法及装置 技术领域 Digestion circulating fluidized bed flue gas desulfurization method and device
本发明属于环保技术领域, 涉及工业烟气治理技术, 具体涉及循环流化床烟气脱硫方法 及装置。 The invention belongs to the technical field of environmental protection, relates to industrial flue gas treatment technology, and particularly relates to a circulating fluidized bed flue gas desulfurization method and device.
背景技术 Background technique
钢铁工业是我国国民经济的支柱产业。 但也是污染排放大户。 烧结生产是现代钢铁生产 的重要工艺单元, 对钢铁工业二氧化硫排放贡献率高达 40%〜60%。 因此, 控制烧结机生产过 程中二氧化硫的排放十分重要。 通常烧结烟气 S02减排和控制措施主要有低硫原料配入法、 高 烟囱扩散稀释法、 尾部烧结烟气脱硫法三种。 其中尾部烧结烟气脱硫法是解决烧结烟气脱硫 的现实、 有效的方法。 目前, 烧结烟气脱硫工艺基本可以分为三类: 湿法、 干法和半干法。 湿法脱硫主要包括石灰石一石膏法、 海水法、 氢氧化镁法和氨吸收法等; 干法脱硫包括炉内 喷钙尾部烟气增湿活化脱硫法 (LIFAC)、 电子束法和荷电干粉法等; 半干法包括喷雾干燥法 (SDA)、 增湿灰循环脱硫法(NID)、 循环流化床脱硫法(CFB)等。 由于干法脱硫采用干态脱 硫剂, 脱硫副产物也是干态的固体, 没有二次污染, 市场潜力很大。 The steel industry is the pillar industry of China's national economy. But it is also a major polluter. Sintering production is an important process unit for modern steel production, contributing to the sulfur dioxide emissions of the steel industry as high as 40% to 60%. Therefore, it is important to control the emission of sulfur dioxide during the production of the sintering machine. Generally, the S0 2 emission reduction and control measures for sintering flue gas mainly include three methods: low sulfur raw material blending method, high chimney diffusion dilution method, and tail sintering flue gas desulfurization method. The tail sintering flue gas desulfurization method is a practical and effective method for solving the desulfurization of sintering flue gas. At present, the sintering flue gas desulfurization process can be basically divided into three categories: wet method, dry method and semi-dry method. Wet desulfurization mainly includes limestone-gypsum method, seawater method, magnesium hydroxide method and ammonia absorption method; dry desulfurization includes furnace-injected calcium tail flue gas humidification activated desulfurization method (LIFAC), electron beam method and charged dry powder The method of semi-drying includes spray drying (SDA), humidification ash cycle desulfurization (NID), circulating fluidized bed desulfurization (CFB), and the like. Since the dry desulfurization adopts a dry desulfurizing agent, the desulfurization by-product is also a dry solid, and there is no secondary pollution, and the market potential is great.
现有干法、 半干法烟气脱硫技术存在的主要问题是系统复杂, 占地面积大, 建设费用、 运行费用高, 脱硫效率相对低, 副产物处理量大。 The main problems existing in the existing dry and semi-dry flue gas desulfurization technologies are complicated system, large floor space, high construction cost and high operating cost, relatively low desulfurization efficiency, and large amount of by-product treatment.
发明内容 Summary of the invention
针对目前烟气脱硫技术特别是干法、 半干法烟气脱硫技术存在的不足之处, 本发明结合 了多种烟气脱硫工艺的优点, 特别是在循环流化床脱硫方法基础上, 开发了一种干法脱硫工 艺——消化循环流化床烟气脱硫方法, 并开发了一种消化循环流化床烟气脱硫装置。 In view of the shortcomings of the current flue gas desulfurization technology, especially the dry process and the semi-dry flue gas desulfurization technology, the present invention combines the advantages of various flue gas desulfurization processes, especially on the basis of the circulating fluidized bed desulfurization method. A dry desulfurization process, a digestive circulating fluidized bed flue gas desulfurization method, and a digestive circulating fluidized bed flue gas desulfurization device have been developed.
本发明的消化循环流化床烟气脱硫装置包括磨机、 脱硫塔和布袋除尘器, 所述脱硫塔分 三段: 预除尘段 (下段)、 文丘里管束段 (中段)、 消化反应段 (上段)。 The digestive circulating fluidized bed flue gas desulfurization device of the present invention comprises a mill, a desulfurization tower and a bag filter, and the desulfurization tower is divided into three sections: a pre-dusting section (lower section), a venturi section (middle section), and a digestion reaction section ( Upper section).
脱硫塔的下部是预除尘段, 其侧壁设有烟气进口, 底部设有排灰口, 安装排灰 I有, 预除 尘器内烟气进口上方设置烟气进口导流板。 预除尘段主要用于去除烟气中的粗粉尘。 预除尘 段采用常用的重力除尘器或旋风除尘器。 The lower part of the desulfurization tower is a pre-dusting section, the side wall is provided with a flue gas inlet, the bottom part is provided with a ash discharge port, and the installation ash discharge is provided, and a flue gas inlet baffle is arranged above the flue gas inlet of the pre-dust remover. The pre-dusting section is mainly used to remove coarse dust from the flue gas. The pre-dusting section uses a conventional gravity dust collector or a cyclone dust collector.
脱硫塔的中段即预除尘段上部是文丘里管束段, 内部纵向紧密排列着多个文丘里管, 其 数量视脱硫塔内径而定, 可按经验取值。 塔内径根据烟气量确定。 The middle part of the desulfurization tower, that is, the upper part of the pre-dusting section is the venturi tube bundle section, and the inner longitudinal direction is closely arranged with a plurality of venturi tubes, the number of which depends on the inner diameter of the desulfurization tower, and can be valued empirically. The inner diameter of the tower is determined according to the amount of smoke.
脱硫塔的上段即文丘里管束段的上部是消化反应段, 消化反应段内壁、 文丘里管束段上 方上设置有脱硫剂喷入口、 循环灰喷入口所述 (脱硫剂喷入口、 循环灰喷入口均与空气斜槽 或管道连接)。 采用三级雾化喷水嘴, 分别是消化水喷嘴或喷枪、 增湿水喷嘴或喷枪、 补充水 喷嘴或喷枪。 在脱硫剂喷入口、 循环灰喷入口上方由下至上依次设置消化水喷嘴或喷枪、 增 湿水喷嘴或喷枪,在消化反应段内顶部设置补充水喷嘴。消化反应段上部侧壁设置烟气出口, 消化反应段内烟气出口上方设置烟气出口导流板。 The upper part of the desulfurization tower, that is, the upper part of the venturi section, is the digestion reaction section, the inner wall of the digestion reaction section, and the venturi section The side is provided with a desulfurizing agent injection inlet and a circulating ash injection inlet (the desulfurizing agent injection inlet and the circulating ash injection inlet are connected with the air chute or the pipeline). A three-stage atomizing nozzle is used, which is a digestive water nozzle or a spray gun, a humidifying water nozzle or a spray gun, a makeup water nozzle or a spray gun. A digesting water nozzle or a spray gun, a humidifying water nozzle or a spray gun is arranged in order from the bottom to the top of the desulfurizing agent injection inlet and the circulating ash jet inlet, and a supplementary water nozzle is arranged at the top of the digestion reaction section. A flue gas outlet is arranged on the upper side wall of the digestion reaction section, and a flue gas outlet deflector is arranged above the flue gas outlet in the digestion reaction section.
本发明的消化循环流化床烟气脱硫方法如下。 The digestive circulating fluidized bed flue gas desulfurization method of the present invention is as follows.
将块状的生石灰由磨机磨成生石灰粉,经分级处理后采用粒度 <0.048mm的石灰粉(石灰 质量要求: CaO>80%, 粒度 <0.048mm), 送入石灰仓, 以气力输送方法经脱硫剂喷入口喷入 脱硫塔内, 控制输送气体的压力为 0.2〜1.0MPa。 The block-shaped quicklime is ground into a quicklime powder by a mill, and after being classified, the lime powder having a particle size of <0.048 mm (lime quality requirement: CaO>80%, particle size <0.048 mm) is sent to the lime silo, and the pneumatic conveying method is adopted. The desulfurization agent is injected into the desulfurization tower, and the pressure of the conveying gas is controlled to be 0.2 to 1.0 MPa.
将洁净的工艺水采用高压泵输送的方法经反应段的消化水喷嘴、 增湿水喷嘴、 补充水喷 嘴喷入脱硫塔内, 控制喷入水的压力为 0.1〜2.5MPa。 The clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the sprayed water is controlled to be 0.1 to 2.5 MPa.
采用三级雾化喷水, 一级雾化喷水 (可以通入 0.1〜0.5MPa的压缩空气以达到更好的雾 化效果) 位于塔中部、 文丘里管束段上方, 主要是消化生石灰。 二级雾化喷水主要用来增湿 颗粒表面, 降低烟气温度, 以创造适宜的脱硫反应温度, 还可用来进一步消化未消化完全的 极少量石灰(也可以通过 0.1〜0.5MPa的压缩空气以达到更好的雾化效果)。三级雾化喷水(可 以通入 0.1〜0.5MPa的处理后的洁净烟气, 即二级除尘器出口烟气以达到更好的雾化效果) 位于塔顶部, 喷水方向与上升的烟气方向相反, 有利于形成湍流, 延长了脱硫剂与烟气的接 触时间, 加之适量的增湿水量, 从而提高了系统的脱硫率, 另外, 还能够调整排烟温度。 It adopts three-stage atomized water spray and one-stage atomized water spray (can pass 0.1~0.5MPa compressed air to achieve better fogging effect). It is located above the middle section of the tower and above the venturi section, mainly for digesting quicklime. The secondary atomized water spray is mainly used to humidify the surface of the particles, reduce the temperature of the flue gas to create a suitable desulfurization reaction temperature, and can be used to further digest a very small amount of undigested lime (also can pass compressed air of 0.1~0.5MPa). To achieve better atomization effect). Three-stage atomized water spray (can pass the clean flue gas after treatment of 0.1~0.5MPa, that is, the secondary dust collector outlet flue gas to achieve better atomization effect). Located at the top of the tower, the water spray direction and the rising smoke The opposite direction of gas is beneficial to the formation of turbulence, prolonging the contact time of the desulfurizing agent with the flue gas, and adding an appropriate amount of humidifying water, thereby increasing the desulfurization rate of the system, and also adjusting the exhaust gas temperature.
将烟气由预除尘段的烟气进口引入脱硫塔内, 烟气经预除尘段除去粗粉尘, 以减轻后续 除尘净化装置的负荷, 同时增加烟气中二氧化硫与脱硫剂的碰撞几率, 有利于脱硫。 经除去 大颗粒粉尘后, 烟气上升至文丘里管束段, 在文丘里管的作用下以高速进入消化反应段, 其 流动状态变成激烈的湍流, 与喷入脱硫塔内的工艺水、 脱硫剂及循环灰传质、传热, 在消化、 增湿、 降温 (脱硫反应温度为 75〜90°C ) 的条件下, 消石灰与烟气中二氧化硫产生化学反应 生成亚硫酸钙, 部分亚硫酸钙被空气氧化成硫酸钙, 烟气中二氧化硫被脱除。 脱硫后的烟气 从塔上部的烟气出口排出, 经烟气管道进入二级除尘器。 The flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas. Desulfurization. After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower. Agent and circulating ash mass transfer, heat transfer, under the conditions of digestion, humidification, cooling (desulfurization reaction temperature is 75~90 °C), slaked lime reacts with sulfur dioxide in flue gas to form calcium sulfite, part of calcium sulfite It is oxidized by air to calcium sulfate, and sulfur dioxide in the flue gas is removed. The flue gas after desulfurization is discharged from the flue gas outlet at the upper part of the tower, and enters the secondary dust collector through the flue gas pipeline.
二级除尘器选用除尘效率在 99%以上的静电除尘器或袋式除尘器, 其底部灰仓出口有两 个, 一个循环灰出口通过管道或空气斜槽与脱硫塔的循环灰喷入口连通, 以气力输送方法, 控制输送气体的压力为 0.1〜1.0MPa,将循环灰喷入脱硫塔内,循环灰通过蒸汽或其它加热方 法加热至 60〜90°C以利于输送。 底部灰仓的另一个出口是外排灰出口, 通过该出口将灰排出 外运灰场。 二级除尘器收集的部分循环灰通过再循环给料量调节, 保持二级除尘器烟气出口 灰浓度在< 10呢/!113范围, 洁净的烟气经引风机排入烟囱、 排入大气。 工艺中,主要控制二级雾化喷水量,使得二级除尘器出口烟气温度 70°C即可。控制 Ca/S 摩尔比为 1.0〜1. 6, 控制烟气停留时间为 1〜3秒。 The secondary dust collector adopts electrostatic precipitator or bag filter with dust removal efficiency above 99%, and there are two outlets at the bottom of the ash bin. One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline or air chute. In the pneumatic conveying method, the pressure of the conveying gas is controlled to be 0.1 to 1.0 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 60 to 90 ° C by steam or other heating method to facilitate transportation. The other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard. Part of the circulating ash collected by the secondary dust collector is adjusted by the amount of recirculating feed, and the ash concentration of the flue gas outlet of the secondary dust collector is kept in the range of < 10?/!11 3 , and the clean flue gas is discharged into the chimney through the induced draft fan and discharged. atmosphere. In the process, the secondary atomization water spray quantity is mainly controlled, so that the secondary dust collector outlet flue gas temperature can be 70 ° C. The control Ca/S molar ratio is 1.0 to 1. 6. The control flue gas residence time is 1 to 3 seconds.
本发明主要工艺特点、 优点如下: The main process features and advantages of the present invention are as follows:
( 1 ) 该工艺采用干态进料方式, 避免了湿式进料方式可能带来的腐蚀、 堵塞等问题。 (1) The process adopts dry feeding mode to avoid problems such as corrosion and blockage caused by wet feeding mode.
(2)脱硫效率高, 在钙硫比为 1.2〜1.3时, 脱硫效率可达 90%以上。 同时可以脱除烟气中 大部分 S03、 HCK HF等污染气体。 (2) The desulfurization efficiency is high. When the ratio of calcium to sulfur is 1.2~1.3, the desulfurization efficiency can reach more than 90%. At the same time, most of the S0 3 , HCK HF and other polluting gases in the flue gas can be removed.
( 3 ) 消化循环流化床脱硫塔集预除尘、 石灰消化和脱硫功能为一体, 将预除尘器、 石灰 消化反应器与循环流化床脱硫塔设计为一体, 可以节省系统占地、 降低设备投资。 (3) The digestive circulating fluidized bed desulfurization tower integrates pre-dusting, lime digestion and desulfurization functions, and integrates the pre-duster, lime digestion reactor and circulating fluidized bed desulfurization tower, which can save system land occupation and reduce equipment. investment.
(4) 由于脱硫粉剂非常细, 粒度 <0.048mm, 微小的生石灰颗粒在塔内与水消化生成更微 小的消石灰颗粒, 确保了生石灰消化充分完全, 并且细小的消石灰颗粒在反应热的作用下分 裂开来, 更有利于脱硫, 加之反应段内各物料的传质、 传热过程的强化, 消化和脱硫反应基 本同时进行, 消化时间和反应时间均非常短, 在 1〜3秒即可完成。 塔的高度因此大大降低, 从而降低了投资。 省去了石灰消化反应器, 进一步降低了工程投资、 运行费用, 投资和运行 费用与目前的干法、 半干法技术相比, 可节省 10〜30 %左右。 (4) Since the desulfurization powder is very fine, the particle size is <0.048mm, the tiny quicklime particles are digested with water in the tower to form finer slaked lime particles, ensuring that the lime is fully digested, and the fine slaked lime particles are split by the reaction heat. It is more conducive to desulfurization, combined with the mass transfer of the materials in the reaction section and the strengthening of the heat transfer process. The digestion and desulfurization reactions are carried out at the same time. The digestion time and reaction time are very short, which can be completed in 1~3 seconds. The height of the tower is thus greatly reduced, thereby reducing investment. The lime digestion reactor is omitted, which further reduces engineering investment and operating costs. The investment and operating costs can be saved by 10~30% compared with the current dry and semi-dry technologies.
( 5 ) 块状生石灰现场加工和输送, 确保了生石灰的活性, 为快速高效脱硫反应创造了条 件。 (5) The processing and transportation of massive lime on site ensures the activity of quicklime and creates conditions for rapid and efficient desulfurization.
(6 ) 工艺流程简单, 系统可靠性较高, 占地面积小, 系统布置灵活, 非常适合现有机组 的改造和场地紧缺的新建机组。 (6) The process flow is simple, the system reliability is high, the floor space is small, and the system layout is flexible. It is very suitable for the transformation of existing units and new units with tight facilities.
(7) 工艺过程无脱硫废水排放, 且脱硫副产品呈干态, 能实现脱硫灰再循环利用。 (7) There is no desulfurization wastewater discharge in the process, and the desulfurization by-products are dry, which can realize the recycling of desulfurization ash.
(8 )脱硫粉剂采用粒度 <0.048mm的生石灰, 石灰在脱硫塔内进行消化, 避免了利用塔外 消化器带来的如消化不充分或含水量高等不足和问题。 (8) The desulfurization powder adopts quicklime with a particle size of <0.048 mm, and the lime is digested in the desulfurization tower, thereby avoiding the problems and problems such as insufficient digestion or high water content brought by the extra-column digester.
(9) 设置文丘里管束, 有利于脱硫塔内形成湍流, 强化了脱硫剂的塔内循环, 提高了脱 硫剂的利用率和脱硫效率。 在文丘里管束段上端(脱硫塔消化反应段)喷入脱硫剂、 雾化水, 降低了塔内阻损, 有利于整个系统运行, 运行成本低。 (9) Setting the venturi tube bundle is conducive to the formation of turbulent flow in the desulfurization tower, strengthens the internal circulation of the desulfurizer, and improves the utilization rate of the desulfurizer and the desulfurization efficiency. At the upper end of the venturi tube section (desulfurization tower digestion reaction section), the desulfurizing agent and atomized water are sprayed, which reduces the resistance loss in the tower, which is beneficial to the whole system operation and low running cost.
附图说明 DRAWINGS
图 1为本发明的消化循环流化床烟气脱硫装置脱硫塔的结构示意图; 1 is a schematic structural view of a desulfurization tower of a flue gas desulfurization device for a digestive circulation fluidized bed according to the present invention;
图 2为本发明的消化循环流化床烟气脱硫方法工艺流程图; 2 is a process flow diagram of a digestive circulating fluidized bed flue gas desulfurization method according to the present invention;
图中: 1烟气进口, 2文丘里管束段, 3脱硫剂喷入口, 4增湿水喷嘴, 5补充水喷嘴, 6烟气 出口导流板, 7烟气出口, 8消化反应段, 9消化水喷嘴, 10烟气进口导流板, 11 支架, 12 预除尘段, 13排灰陶, 14循环灰喷入口, 15消化水入口, 16增湿水入口, 17块状石灰入 口, 18磨机, 19超细石灰粉仓, 20脱硫剂空气斜槽, 21补充水入口, 22烟气出口管道, 23 二级除尘器烟气进口, 24二级除尘器, 25二级除尘器烟气出口, 26二级除尘器烟气出口管 道, 27烟囱, 28引风机, 29二级除尘器排灰管道, 30灰仓, 31灰仓排灰出口, 32灰仓循环 灰出口, 33循环灰空气斜槽, 34消化循环流化床烟气脱硫塔。 In the picture: 1 flue gas inlet, 2 venturi tube bundle section, 3 desulfurizer injection inlet, 4 humidification water nozzle, 5 supplementary water nozzle, 6 flue gas outlet deflector, 7 flue gas outlet, 8 digestion reaction section, 9 Digestive water nozzle, 10 flue gas inlet deflector, 11 brackets, 12 pre-dusting section, 13 rows of gray pottery, 14-cycle ash jet inlet, 15 digestive water inlet, 16 humidified water inlet, 17-block lime inlet Mouth, 18 mill, 19 ultra-fine lime powder bin, 20 desulfurizer air chute, 21 supplementary water inlet, 22 flue gas outlet pipe, 23 secondary dust collector flue gas inlet, 24 secondary dust collector, 25 secondary dust removal Flue gas outlet, 26 secondary dust collector flue gas outlet pipe, 27 chimney, 28 induced draft fan, 29 secondary dust collector ash pipe, 30 ash silo, 31 ash silo ash outlet, 32 ash silo ash outlet, 33 Circulating gray air chute, 34 digestion circulating fluidized bed flue gas desulfurization tower.
具体实施方式 Detailed ways
实施例 1 Example 1
如图 1及图 2所示, 本发明的消化循环流化床烟气脱硫塔包括三段: 预除尘段 (下段)、 文丘里管束段 (中段)、 消化反应段 (上段)。 As shown in Fig. 1 and Fig. 2, the digestive circulating fluidized bed flue gas desulfurization tower of the present invention comprises three sections: a pre-dusting section (lower section), a venturi section (middle section), and a digestion reaction section (upper section).
脱硫塔的下部是预除尘段 12,其侧壁设有烟气进口 1,底部设有排灰口,安装排灰阀 13, 预除尘器内烟气进口上方设置烟气进口导流板 10。 The lower part of the desulfurization tower is a pre-dusting section 12, the side wall is provided with a flue gas inlet 1, the bottom part is provided with a ash discharge port, and the ash discharge valve is installed. 13. The flue gas inlet baffle 10 is arranged above the flue gas inlet of the pre-duster.
脱硫塔中段内径为 4米, 脱硫塔的中段即预除尘段上部是文丘里管束段 2, 内部纵向紧 密排列着 7个文丘里管。 The inner section of the desulfurization tower has an inner diameter of 4 meters. The middle part of the desulfurization tower, that is, the upper part of the pre-dusting section is the venturi section 2, and the interior is vertically arranged with 7 venturi tubes.
脱硫塔的上段即文丘里管束段 2的上部是消化反应段 8, 消化反应段 8侧壁、 文丘里管 束段上方上设置有脱硫剂喷入口 3、 循环灰喷入口 14 (脱硫剂喷入口 3、 循环灰喷入口 14分 别与脱硫剂空气斜槽 21、 循环灰空气斜槽 34连接)。 采用三级雾化喷水嘴, 分别是消化水喷 嘴 9、 增湿水喷嘴 4、 补充水喷嘴 5。 在消化反应段 8内壁、 脱硫剂喷入口 3、 循环灰喷入口 14上方, 由下之上依次设置消化水喷嘴 9、 增湿水喷嘴 4, 在消化反应段 8内顶部设置补充 水喷嘴 5。消化反应段上部侧壁设置烟气出口 7, 消化反应段内烟气出口 7上方设置烟气出口 导流板 6。 The upper part of the desulfurization tower, that is, the upper part of the venturi tube bundle section 2 is the digestion reaction section 8, the side wall of the digestion reaction section 8, the venturi tube bundle section is provided with the desulfurization agent injection inlet 3, and the circulating ash injection inlet 14 (the desulfurization agent injection inlet 3) The circulating ash jet inlets 14 are respectively connected to the desulfurizing agent air chute 21 and the circulating ash air chute 34). A three-stage atomizing water spout is used, which is a digestive water nozzle 9, a humidifying water nozzle 4, and a replenishing water nozzle 5. Above the inner wall of the digestion reaction section 8, the desulfurizing agent injection port 3, and the circulating ash jet inlet 14, a digesting water nozzle 9 and a humidifying water nozzle 4 are sequentially disposed from the lower side, and a replenishing water nozzle 5 is disposed at the top of the digesting reaction section 8. A flue gas outlet is arranged on the upper side wall of the digestion reaction section, and a flue gas outlet baffle 6 is arranged above the flue gas outlet 7 in the digestion reaction section.
脱硫塔安装在支架 11上。 The desulfurization tower is mounted on the bracket 11.
实施例 2 Example 2
某烧结厂烟气量 2000m3/h, 二氧化硫含量 700mg/Nm3, 烟气温度 120°C。 使用本发明的烟 气脱硫工艺进行脱硫处理, 二级除尘器出口烟气温度 70 °C。 A sintering plant has a flue gas volume of 2000 m 3 /h, a sulfur dioxide content of 700 mg/Nm 3 , and a flue gas temperature of 120 ° C. The flue gas desulfurization process of the present invention is used for desulfurization treatment, and the flue gas temperature of the secondary dust collector is 70 °C.
本实施例有关运行参数如下: The operational parameters of this embodiment are as follows:
脱硫剂消耗量 2. 5kg/h Desulfurizer consumption 2. 5kg / h
消化水消耗量 2. 2kg/h Digested water consumption 2. 2kg/h
增湿水消耗量 60kg/h Humidification water consumption 60kg/h
补充水消耗量 2kg/h Supplemental water consumption 2kg/h
Ca/S (mol/mol) =l. 2 Ca/S (mol/mol) = l. 2
循环灰返回量 4. 5kg/h 经过处理后, 二氧化硫含量 56mg/Nm3, 脱硫率为 92%。 5kg/h After treatment, the sulfur dioxide content was 56 mg/Nm 3 and the desulfurization rate was 92%.
具体工艺工程如下。 The specific process engineering is as follows.
将块状的生石灰经块状石灰入口 17送入磨机 18, 由磨机 18磨成生石灰粉, 经分级处理 后采用粒度 <0.048mm的石灰粉 (石灰质量要求: CaO>80%, 粒度 <0.048mm), 送入超细石 灰粉仓 19, 以气力输送方法经脱硫剂空气斜槽 20、经脱硫剂喷入口 3喷入脱硫塔内, 控制输 送气体的压力为 0.5MPa。 The massive quicklime is sent to the mill 18 through the lump lime inlet 17, and is ground into a quicklime powder by the mill 18. After the classification treatment, the lime powder having a particle size of <0.048 mm is used (the lime quality requirement: CaO>80%, particle size< 0.048mm), sent to the ultra-fine lime powder silo 19, and sprayed into the desulfurization tower through the desulfurizer air chute 20 through the desulfurizer injection tank 3 by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.5 MPa.
将洁净的工艺水采用高压泵输送的方法分别经消化水入口 15、增湿水入口 16、补充水入 口 21送入反应段的消化水喷嘴 9、 增湿水喷嘴 4、 补充水喷嘴 5喷入脱硫塔内, 控制喷入水 的压力为 1.0MPa。 The clean process water is delivered by the high pressure pump through the digested water inlet 15, the humidified water inlet 16, the supplementary water inlet 21, the digested water nozzle 9 sent to the reaction section, the humidified water nozzle 4, and the supplementary water nozzle 5 are sprayed. In the desulfurization tower, the pressure for controlling the sprayed water was 1.0 MPa.
将烟气由预除尘段的烟气进口 1引入消化循环流化床烟气脱硫塔 34内,烟气经预除尘段 除去粗粉尘, 以减轻后续除尘净化装置的负荷, 同时增加烟气中二氧化硫与脱硫剂的碰撞几 率, 有利于脱硫。粗粉尘由排灰阀 13外排。 经除去大颗粒粉尘后, 烟气上升至文丘里管束段 2, 在文丘里管的作用下以高速进入消化反应段, 其流动状态变成激烈的湍流, 与喷入脱硫塔 内的工艺水、 脱硫剂及循环灰传质、 传热, 在消化、 增湿、 降温(脱硫反应温度为 80°C ) 的 条件下, 消石灰与烟气中二氧化硫产生化学反应生成亚硫酸钙, 部分亚硫酸钙被空气氧化成 硫酸钙, 烟气中二氧化硫被脱除。 脱硫后的烟气从塔上部的烟气出口 7排出, 经烟气出口管 道 22、 二级除尘器烟气进口 23进入二级除尘器 24。 The flue gas is introduced into the flue gas desulfurization tower 34 of the digestive circulating fluidized bed from the flue gas inlet 1 of the pre-dusting section, and the flue gas is removed by the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the sulfur dioxide in the flue gas. The probability of collision with the desulfurizer is beneficial to desulfurization. The coarse dust is discharged from the ash discharge valve 13. After removing the large particle dust, the flue gas rises to the venturi tube bundle section 2, and enters the digestion reaction section at a high speed under the action of the venturi tube, and the flow state becomes intense turbulence, and the process water sprayed into the desulfurization tower, Desulfurization agent and circulating ash mass transfer and heat transfer. Under the conditions of digestion, humidification and cooling (desulfurization reaction temperature is 80 °C), slaked lime reacts with sulfur dioxide in the flue gas to form calcium sulfite, and some calcium sulfite is The air is oxidized to calcium sulfate, and the sulfur dioxide in the flue gas is removed. The flue gas after desulfurization is discharged from the flue gas outlet 7 at the upper portion of the tower, and enters the secondary dust collector 24 through the flue gas outlet pipe 22 and the secondary dust collector flue gas inlet 23.
二级除尘器 24选用除尘效率在 99 %以上的静电除尘器, 二级除尘器排灰管道 29下的灰 仓 30有两个出口, 一个是灰仓循环灰出口 32, 灰仓循环灰出口 32通过循环灰空气斜槽 33 与脱硫塔的循环灰喷入口 14连通, 以气力输送方法, 控制输送气体的压力为 0.5MPa, 将循 环灰喷入脱硫塔内, 循环灰通过蒸汽加热方法加热至 70°C以利于输送。 底部灰仓的另一个出 口是灰仓排灰出口 31, 通过该出口将灰排出外运灰场。 二级除尘器 24收集的部分循环灰通 过再循环给料量调节,保持二级除尘器烟气出口灰浓度为 60mg/in3, 洁净的烟气由二级除尘器 烟气出口 25排入二级除尘器烟气出口管道 26, 经引风机 28排入烟囪 27、 排入大气。 The secondary dust collector 24 uses an electrostatic precipitator with a dust removal efficiency of more than 99%, and the ash silo 30 under the secondary dust collector ash discharge line 29 has two outlets, one is a ash silo circulating ash outlet 32, and the ash silo circulating ash outlet 32 The circulating ash air chute 33 is connected to the circulating ash jet inlet 14 of the desulfurization tower, and the pneumatic conveying method is used to control the pressure of the conveying gas to be 0.5 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 70 by the steam heating method. °C to facilitate delivery. The other outlet of the bottom ash silo is the ash silo outlet 31 through which the ash is discharged from the outer ash yard. Part of the circulating ash collected by the secondary dust collector 24 is adjusted by the amount of recirculating feed, maintaining the ash concentration of the secondary dust collector flue gas outlet to be 60 mg/in 3 , and the clean flue gas is discharged from the secondary dust collector flue gas outlet 25 into two. The stage dust collector flue gas outlet pipe 26 is discharged into the chimney 27 via the induced draft fan 28 and discharged into the atmosphere.
工艺中, 主要控制二级雾化喷水量, 使得二级除尘器出口烟气温度 70°0即可。 控制烟 气停留时间为 2秒。 In the process, the secondary atomization water spray quantity is mainly controlled, so that the exhaust gas temperature of the secondary dust collector is 70° 0. Control the smoke retention time to 2 seconds.
实施例 3 Example 3
某烧结厂烟气量 10000m7h, 二氧化硫含量 800mg/Nm3, 烟气温度 120 °C。 使用本发明的 烟气脱硫工艺进行脱硫处理, 二级除尘器出口烟气温度 7CTC。 A sintering plant has a flue gas volume of 10,000 m7h, a sulfur dioxide content of 800 mg/Nm 3 , and a flue gas temperature of 120 °C. The flue gas desulfurization process of the present invention is used for desulfurization treatment, and the secondary dust collector outlet flue gas temperature is 7 CTC.
本实施例有关运行参数如下: 脱硫剂消耗量 12kg/h The operational parameters of this embodiment are as follows: Desulfurizer consumption 12kg/h
消化水消耗量 l lkg/h Digested water consumption l lkg/h
增湿水消耗量 320kg/h Humidification water consumption 320kg/h
补充水消耗量 10kg/h Supplemental water consumption 10kg/h
Ca/S (mol/mol) =1. 3 Ca/S (mol/mol) =1. 3
循环灰返回量 25kg/h Circulating ash return volume 25kg/h
经过处理后, 二氧化硫含量 40mg/Nm3, 脱硫率为 95%。 After the treatment, the sulfur dioxide content was 40 mg/Nm 3 and the desulfurization rate was 95%.
具体工艺如下。 The specific process is as follows.
将粒度 80mm的块状生石灰由磨机磨成生石灰粉,将块状的生石灰由磨机磨成生石灰粉, 经分级处理后采用粒度<0.0480101的石灰粉 (石灰质量要求: CaO〉80%, 粒度 <0.048mm), 送入石灰仓,以气力输送方法经脱硫剂喷入口喷入脱硫塔内,控制输送气体的压力为 0.4MPa。 The block-shaped quicklime with a particle size of 80 mm is ground into a quicklime powder by a mill, and the chunks of quicklime are ground into a quicklime powder by a mill. After the classification, lime powder having a particle size of <0.0480101 is used (lime quality requirement: CaO>80%, particle size) <0.048mm), sent to the lime silo, sprayed into the desulfurization tower through the desulfurizer injection port by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.4MPa.
将洁净的工艺水采用高压泵输送的方法经反应段的消化水喷嘴、 增湿水喷嘴、 补充水喷 嘴喷入脱硫塔内, 控制喷入水的压力为 2.0MPa。 The clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the injected water is controlled to 2.0 MPa.
将烟气由预除尘段的烟气进口引入脱硫塔内, 烟气经预除尘段除去粗粉尘, 以减轻后续 除尘净化装置的负荷, 同时增加烟气中二氧化硫与脱硫剂的碰撞几率, 有利于脱硫。 经除去 大颗粒粉尘后, 烟气上升至文丘里管束段, 在文丘里管的作用下以高速进入消化反应段, 其 流动状态变成激烈的湍流, 与喷入脱硫塔内的工艺水、 脱硫剂及循环灰传质、传热, 在消化、 增湿、 降温 (脱硫反应温度为 75 °C ) 的条件下, 消石灰与烟气中二氧化硫产生化学反应生成 亚硫酸钙, 部分亚硫酸钙被空气氧化成硫酸钙, 烟气中二氧化硫被脱除。 净化后的烟气从塔 上部的烟气出口排出, 经烟气管道进入二级除尘器。 The flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas. Desulfurization. After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower. The agent and the circulating ash mass transfer and heat transfer. Under the conditions of digestion, humidification and cooling (the desulfurization reaction temperature is 75 °C), the slaked lime reacts with the sulfur dioxide in the flue gas to form calcium sulfite, and some calcium sulfite is air. Oxidation to calcium sulfate, sulfur dioxide in the flue gas is removed. The purified flue gas is discharged from the flue gas outlet at the upper part of the tower and enters the secondary dust collector through the flue gas duct.
二级除尘器选用除尘效率在 99%以上的袋式除尘器, 其底部灰仓出口有两个, 一个循环 灰出口通过管道与脱硫塔的循环灰喷入口连通, 以气力输送方法, 控制输送气体的压力为 0.2MPa, 将循环灰喷入脱硫塔内, 循环灰通过蒸汽加热至 65 °C以利于输送。 底部灰仓的另一 个出口是外排灰出口, 通过该出口将灰排出外运灰场。 二级除尘器收集的部分循环灰通过再 循环给料量调节,保持二级除尘器烟气出口灰浓度为 70mg/m3,洁净的烟气经引风机排入烟囱、 排入大气。 The secondary dust collector adopts a bag type dust remover with a dust removal efficiency of more than 99%, and there are two outlets of the bottom ash bin. One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline, and the conveying gas is controlled by a pneumatic conveying method. The pressure is 0.2 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 65 ° C by steam to facilitate transportation. The other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard. Part of the circulating ash collected by the secondary dust collector is adjusted by the amount of recirculating feed, and the ash concentration of the flue gas outlet of the secondary dust collector is kept at 70 mg/m 3 , and the clean flue gas is discharged into the chimney through the induced draft fan and discharged into the atmosphere.
工艺中, 主要控制二级雾化喷水量, 使得二级除尘器出口烟气温度 5570°C即可。 控制烟 气停留时间为 1. 5秒。 In the process, the secondary atomization water spray quantity is mainly controlled, so that the secondary dust collector outlet flue gas temperature can be 5570 ° C. Control the smoke retention time to 1. 5 seconds.
实施例 4 Example 4
某烧结厂烟气量 200000m3/h, 二氧化硫含量 600mg/Nm3, 烟气温度 120°C。 使用本发明的 烟气脱硫工艺进行脱硫处理, 除尘器出口烟气温度 70°C。 A sintering plant has a flue gas volume of 200,000 m 3 /h, a sulfur dioxide content of 600 mg/Nm 3 , and a flue gas temperature of 120 ° C. Using the invention The flue gas desulfurization process is subjected to desulfurization treatment, and the flue gas temperature of the precipitator outlet is 70 °C.
本实施例所采用的脱硫剂一一氧化钙粉在现场利用立式中速磨机制作好后装入石灰仓 中, 其他运行参数如下: The desulfurization agent monocalcium oxide powder used in this embodiment is prepared into a lime silo by using a vertical medium speed mill at the site, and other operating parameters are as follows:
脱硫剂消耗量 240kg/h Desulfurizer consumption 240kg/h
消化水消耗量 220kg/h Digested water consumption 220kg/h
增湿水消耗量 6000kg/h Humidification water consumption 6000kg/h
补充水消耗量 200kg/h Supplemental water consumption 200kg/h
Ca/S (mol/mol) =1. 1 Ca/S (mol/mol) =1. 1
循环灰返回量 500kg/h Circulating ash return amount 500kg/h
经过处理后, 二氧化硫含量 60mg/Nm3, 脱硫率为 90%。 After the treatment, the sulfur dioxide content is 60 mg/Nm 3 and the desulfurization rate is 90%.
具体工艺工程如下。 The specific process engineering is as follows.
将粒度 80mm的块状生石灰由磨机磨成生石灰粉,将块状的生石灰由磨机磨成生石灰粉, 经分级处理后采用粒度<0.0480101的石灰粉 (石灰质量要求: CaO>80%, 粒度 <0.048mm), 送入石灰仓,以气力输送方法经脱硫剂喷入口喷入脱硫塔内,控制输送气体的压力为 0.5MPa。 The block-shaped quicklime with a particle size of 80 mm is ground into a quicklime powder by a mill, and the chunks of quicklime are ground into a quicklime powder by a mill. After the classification, lime powder having a particle size of <0.0480101 is used (lime quality requirement: CaO>80%, particle size) <0.048mm), sent to the lime silo, sprayed into the desulfurization tower through the desulfurizer injection port by pneumatic conveying method, and the pressure of the conveying gas is controlled to 0.5MPa.
将洁净的工艺水采用高压泵输送的方法经反应段的消化水喷嘴、 增湿水喷嘴、 补充水喷 嘴喷入脱硫塔内, 控制喷入水的压力为 2.5MPa。 The clean process water is sprayed into the desulfurization tower through the digesting water nozzle, the humidifying water nozzle and the supplementary water nozzle of the reaction section by a high-pressure pump, and the pressure of the sprayed water is controlled to be 2.5 MPa.
将烟气由预除尘段的烟气进口引入脱硫塔内, 烟气经预除尘段除去粗粉尘, 以减轻后续 除尘净化装置的负荷, 同时增加烟气中二氧化硫与脱硫剂的碰撞几率, 有利于脱硫。 经除去 大颗粒粉尘后, 烟气上升至文丘里管束段, 在文丘里管的作用下以高速进入消化反应段, 其 流动状态变成激烈的湍流, 与喷入脱硫塔内的工艺水、 脱硫剂及循环灰传质、传热, 在消化、 增湿、 降温 (脱硫反应温度为 90°C ) 的条件下, 消石灰与烟气中二氧化硫产生化学反应生成 亚硫酸钙, 部分亚硫酸钙被空气氧化成硫酸钙, 烟气中二氧化硫被脱除。 净化后的烟气从塔 上部的烟气出口排出, 经烟气管道进入二级除尘器。 The flue gas is introduced into the desulfurization tower from the flue gas inlet of the pre-dusting section, and the flue gas is removed from the pre-dusting section to reduce the load of the subsequent dedusting and purifying device, and at the same time increase the collision probability of the sulfur dioxide and the desulfurizing agent in the flue gas, which is beneficial to the flue gas. Desulfurization. After removing the large particle dust, the flue gas rises to the venturi section, and enters the digestion reaction section at high speed under the action of the venturi tube. The flow state becomes intense turbulence, and the process water and desulfurization sprayed into the desulfurization tower. The agent and the circulating ash mass transfer and heat transfer. Under the conditions of digestion, humidification and cooling (desulfurization reaction temperature is 90 °C), the slaked lime reacts with sulfur dioxide in the flue gas to form calcium sulfite, and some calcium sulfite is air. Oxidation to calcium sulfate, sulfur dioxide in the flue gas is removed. The purified flue gas is discharged from the flue gas outlet at the upper part of the tower and enters the secondary dust collector through the flue gas duct.
二级除尘器选用除尘效率在 99%以上的静电除尘器, 其底部灰仓出口有两个, 一个循环 灰出口通过管道与脱硫塔的循环灰喷入口连通, 以气力输送方法, 控制输送气体的压力为 l.OMPa, 将循环灰喷入脱硫塔内, 循环灰通过蒸汽加热至 90°C以利于输送。 底部灰仓的另一 个出口是外排灰出口, 通过该出口将灰排出外运灰场。 二级除尘器收集的部分循环灰通过再 循环给料量调节,保持二级除尘器烟气出口灰浓度为 56mg/m3,洁净的烟气经引风机排入烟囱、 排入大气。 The secondary dust collector adopts an electrostatic precipitator with a dust removal efficiency of more than 99%. There are two outlets at the bottom of the ash silo. One circulating ash outlet is connected to the circulating ash jet inlet of the desulfurization tower through a pipeline, and the pneumatic conveying method is used to control the conveying gas. The pressure is 1.0 MPa, and the circulating ash is sprayed into the desulfurization tower, and the circulating ash is heated to 90 ° C by steam to facilitate transportation. The other outlet of the bottom ash silo is the ash outlet, through which the ash is discharged out of the ash yard. Part of the circulating ash collected by the secondary dust collector is adjusted by the amount of recirculating feed, and the ash concentration of the flue gas outlet of the secondary dust collector is kept at 56 mg/m 3 , and the clean flue gas is discharged into the chimney through the induced draft fan and discharged into the atmosphere.
工艺中, 主要控制二级雾化喷水流量, 使得二级除尘器出口烟气温度 70 即可。 控制 烟气停留时间为 3秒。 In the process, the secondary atomizing water spray flow is mainly controlled, so that the secondary dust collector outlet flue gas temperature is 70. Control the smoke retention time to 3 seconds.
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| CN200920014338.7 | 2009-06-03 | ||
| CN200910011838XA CN101559323B (en) | 2009-06-03 | 2009-06-03 | Digestive circulating fluid bed flue gas desulfurization method and device |
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