WO2010137702A1 - Heat-curable ink-jet ink for color filter - Google Patents
Heat-curable ink-jet ink for color filter Download PDFInfo
- Publication number
- WO2010137702A1 WO2010137702A1 PCT/JP2010/059135 JP2010059135W WO2010137702A1 WO 2010137702 A1 WO2010137702 A1 WO 2010137702A1 JP 2010059135 W JP2010059135 W JP 2010059135W WO 2010137702 A1 WO2010137702 A1 WO 2010137702A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- meth
- ink
- acrylate
- monomer
- acrylic copolymer
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/322—Pigment inks
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
- G02B5/223—Absorbing filters containing organic substances, e.g. dyes, inks or pigments
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133509—Filters, e.g. light shielding masks
- G02F1/133514—Colour filters
- G02F1/133516—Methods for their manufacture, e.g. printing, electro-deposition or photolithography
Definitions
- the present invention relates to a thermosetting inkjet ink for a color filter used for forming pixels having a predetermined pattern using an inkjet method.
- a water-soluble polymer material which is a dyeing material
- a photolithography process patterned into a desired shape by a photolithography process, and then the obtained pattern is immersed in a dyeing bath.
- a dyeing bath To get a colored pattern.
- R, G, and B pixels are formed.
- Another method is a pigment dispersion method.
- a photosensitive resin layer in which a pigment is dispersed is first formed on a substrate, and this is patterned to obtain a monochromatic pattern. Further, by repeating this process three times, R, G, and B pixels are formed.
- Still other methods include an electrodeposition method, a method in which a pigment is dispersed in a thermosetting resin, R, G, and B are printed three times, and then the resin is thermoset.
- Patent Document 1 describes that a pixel portion is formed by spraying a colored ink containing a thermosetting resin onto a substrate by an inkjet method and heating. Has been.
- the first object of the present invention is to provide a thermosetting inkjet ink for a color filter, which can realize a color filter having excellent storage stability and curability, excellent chemical resistance after thermosetting, and good color gamut reproducibility. It is to be.
- the second object of the present invention is to provide a thermosetting inkjet ink for a color filter which is excellent in adhesion, surface hardness and flatness after thermosetting even when the pigment concentration is increased. is there.
- thermosetting binder component of an ink-jet ink for a color filter a polyfunctional monomer having an ethylenically unsaturated bond, an epoxy group-containing monomer, and an alicyclic hydrocarbon-containing monomer.
- the present inventors have found that the above object can be solved by using in combination with an acrylic copolymer obtained by copolymerizing a monomer group containing at least a monomer group, and have completed the present invention.
- a polyfunctional monomer having an ethylenically unsaturated bond is used as a thermosetting binder component, and when the inkjet ink is cured, the polyfunctional monomer is polymerized and / or crosslinked by heat.
- the first thermosetting inkjet ink for a color filter is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent.
- the polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule
- the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond; (B) It is an acrylic copolymer obtained by copolymerizing a monomer group containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond.
- the (A) epoxy group-containing monomer is 20% by weight to 80% by weight in the total copolymerization component, and (B) the alicyclic hydrocarbon It is preferable that the contained monomer is 20% by weight to 80% by weight in the total copolymerization components from the viewpoint of storage stability and viscosity reduction of the ink, chemical resistance of the cured film, and color gamut reproducibility.
- the (B) alicyclic hydrocarbon-containing monomer has a bridged alicyclic hydrocarbon group, so that the cured film has chemical resistance and color gamut reproduction.
- the bridged alicyclic hydrocarbon group means a polycyclic aliphatic hydrocarbon group having a crosslinked structure in the alicyclic hydrocarbon group and having a polycyclic structure in the molecule.
- the second thermosetting inkjet ink for a color filter is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent.
- the polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule
- the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond; (B) an acrylic copolymer obtained by copolymerizing a monomer group containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond, and the acrylic copolymer And an epoxy resin different from the above.
- the acrylic copolymer is a copolymer obtained by copolymerizing a monomer group containing at least the (A) epoxy group-containing monomer and (B) the alicyclic hydrocarbon-containing monomer. It is preferable that it is an acryl-type copolymer formed by making the carboxyl group-containing monomer (C) which has a carboxyl group and an ethylenically unsaturated bond react with one or more of the epoxy groups which have.
- the side chain of the acrylic copolymer has an ethylenically unsaturated bond and can be cross-linked with the polyfunctional monomer, adhesion after thermosetting, surface hardness, and flatness It is preferable from the point that it is excellent in the properties and further becomes excellent in the ITO resistance.
- the (A) epoxy group-containing monomer is 20% by weight to 80% by weight in the total copolymerization component, and (B) the alicyclic hydrocarbon
- the contained monomer is preferably 20% by weight to 80% by weight in the total copolymerization components.
- the (B) alicyclic hydrocarbon-containing monomer preferably has a bridged alicyclic hydrocarbon group from the viewpoint of surface hardness after heat curing of the ink and solvent resistance.
- the weight of the epoxy resin relative to the sum of the polyfunctional monomer and the acrylic copolymer in the content ratio of the polyfunctional monomer, the acrylic copolymer, and the epoxy resin is 0.25 to 4, and the weight ratio of the acrylic copolymer to the polyfunctional monomer (acrylic copolymer) / Polyfunctional monomer) is preferably from 0.125 to 8 from the viewpoint of excellent adhesion after heat curing of the ink, surface hardness, and flatness.
- thermosetting ink jet ink for color filter of the present invention can realize a color filter having excellent storage stability and curability, excellent chemical resistance after thermosetting, and good color gamut reproducibility. Moreover, the thermosetting inkjet ink for 2nd color filters of this invention is excellent in the adhesiveness after heat curing, surface hardness, and flatness.
- a first thermosetting inkjet ink for a color filter according to the present invention is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent.
- the functional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule
- the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond
- the polyfunctionality having 4 or more ethylenically unsaturated bonds in one molecule without using conventional epoxy resin and acid component as thermosetting binder components.
- thermosetting resin since a thermosetting resin is used, there is an advantage that a special incidental equipment such as light irradiation is not required and productivity is high.
- thermosetting binder component a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is copolymerized with a monomer group containing at least an epoxy group-containing monomer and an alicyclic hydrocarbon-containing monomer.
- the reason why the above-described effects are exhibited by using the acrylic copolymer in combination is estimated as follows.
- a conventional epoxy resin and an acid component are mainly used as a thermosetting binder component, the reactivity between the acid component and the epoxy resin is very high, so that the viscosity gradually increases with time, and there is a problem in storage stability. It was. Moreover, there existed a problem that chemical resistance was inadequate.
- an acrylic copolymer having an epoxy group and an alicyclic hydrocarbon in the side chain without using polymerization and / or crosslinking reaction of a conventional epoxy resin and an acid component as a thermosetting binder component.
- a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule in combination, polymerization of ethylenically unsaturated bonds and / or crosslinking reaction by heat, and polymerization of epoxy groups by heat and / or A cross-linking reaction is used.
- the reaction between the epoxy group and the acid component is not essentially used and the acid component is not allowed to coexist with the epoxy group, the epoxy group hardly reacts and the storage stability is excellent.
- An acrylic copolymer having an epoxy group and an alicyclic hydrocarbon in the side chain is excellent in curability because the epoxy group reacts by heat to polymerize and / or crosslink, and has an alicyclic hydrocarbon. Since it has an alicyclic hydrocarbon, it is difficult to undergo yellowing due to thermal history, and therefore color gamut reproducibility is good.
- a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule can be thermally polymerized to obtain a high hardness coating film having a high crosslinking density.
- thermosetting inkjet ink for color filter of the present invention contains at least a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent, and may contain other components as necessary. It is. Hereinafter, each component used for the thermosetting inkjet ink for color filters of this invention is demonstrated.
- a compound having 4 or more ethylenically unsaturated bonds in one molecule is used as the polyfunctional monomer.
- the ethylenically unsaturated bond refers to a double bond between carbon atoms capable of radical polymerization, and examples of the functional group having such an ethylenically unsaturated bond include a vinyl group (CH 2 ⁇ CH—).
- the polyfunctional monomer used in this invention may be used individually by 1 type or in combination of 2 or more types.
- the ethylenically unsaturated bond preferably has four or more (meth) acryloyloxy groups and / or (meth) acryloyl groups from the viewpoint of curability of the cured film by thermal polymerization and / or crosslinking.
- acrylic ester and methacrylic ester are collectively referred to as “(meth) acrylate”. Others are the same.
- the molecular weight of the polyfunctional monomer is preferably 2000 or less, more preferably 1000 or less, from the viewpoint of ink viscosity.
- Examples of the compound having 4 or more ethylenically unsaturated bonds in one molecule include tetramethylol methane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, and ditrimethylolpropane tetra.
- Method acrylate, alkyl-modified dipentaerythritol tetra (meth) acrylate, dipentaerythritol monohydroxypenta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, alkyl-modified dipentaerythritol Penta (meth) acrylate, urethane hexa (meth) acrylate, polyester hexa (meth) acrylate, succinic acid modified dipentaerythritol Penta (meth) acrylate.
- pentaerythritol tetracaprolactonate tetra (meth) acrylate diglycerin tetra (meth) acrylate, ditrimethylolpropane tetracaprolactonate tetra (meth) acrylate, ditrimethylolethane tetra (meth) acrylate, Ditrimethylolbutanetetra (meth) acrylate, ditrimethylolhexanetetra (meth) acrylate, ditrimethyloloctanetetra (meth) acrylate, tripentaerythritol hexa (meth) acrylate, tripentaerythritol hepta (meth) acrylate, tripentaerythritol octa ( (Meth) acrylates, tripentaerythritol polyalkylene oxide hepta (meth) acrylates and their ethylene oxides Id a
- ethoxylated pentaerythritol tetra (meth) acrylate neopentyl glycol oligoacrylate, 1,4-butanediol oligoacrylate, 1,6-hexanediol oligoacrylate, trimethylolpropane oligoacrylate, pentaerythritol oligoacrylate, urethane
- examples include acrylate and epoxy acrylate.
- hexakis (methacryloyloxyethyl) cyclotriphosphazene for example, “PPZ” manufactured by Kyoeisha Chemical Co., Ltd.
- dipentaerythritol pentaacrylate hexamethylene diisocyanate / urethane prepolymer for example, “UA-510H” manufactured by Kyoeisha Chemical Co., Ltd.
- the content of the polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is preferably in the range of 5 to 80% by weight, more preferably 10% by weight, based on the solid content of the ink. It is preferably in the range of% to 60% by weight. If the amount is less than the above range, the cured film may have insufficient curability and chemical resistance. Further, if the amount is larger than the above range, a desired color may not be reproduced.
- the content of the polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is preferably 10 to 90% by weight in the solid content other than the pigment and the pigment dispersant described later.
- solid content includes all the components except a solvent, and a liquid compound etc. are also contained in solid content.
- the polyfunctional monomer a compound having 4 or more ethylenically unsaturated bonds in one molecule is used.
- a compound having 2 to 3 ethylenically unsaturated bonds in the molecule may be used in combination.
- the compound having 4 or more ethylenically unsaturated bonds in one molecule is preferably contained in 50% by weight or more, more preferably 70% by weight or more in the total amount of the polyfunctional monomer. .
- the compound which has 4 or more of ethylenically unsaturated bonds in 1 molecule is 100 weight% in the polyfunctional monomer whole quantity.
- the compound having 2 to 3 ethylenically unsaturated bonds in the molecule that may be used in combination is preferably a compound having 2 to 3 (meth) acryloyl groups.
- the binder resin used in the present invention includes (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) an alicyclic carbonization having an alicyclic hydrocarbon group and an ethylenically unsaturated bond.
- the acrylic copolymer used in the present invention includes (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) a fat having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. If a monomer group containing at least a cyclic hydrocarbon-containing monomer is copolymerized, each monomer is copolymerized at random, even if the monomers are randomly copolymerized. Also good.
- the acrylic copolymer contains an epoxy group.
- the reactivity by heat improves and brings about the effect
- the epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond include glycidyl (meth) acrylate, methyl glycidyl (meth) acrylate, 3,4-epoxycyclohexyl (meth) acrylate, 3,4 -Epoxycyclohexylmethyl (meth) acrylate and the like. Among them, glycidyl (meth) acrylate can be preferably used in the present invention.
- an epoxy group containing monomer it may be used individually by 1 type, and may be used in mixture of 2 or more types.
- the content of the (A) epoxy group-containing monomer is not limited as long as the binder resin can be cured to have a desired cured film. %, Preferably 30 to 70% by weight, more preferably 40 to 60% by weight. It is because it can be made excellent in sclerosis
- the acrylic copolymer contains an alicyclic hydrocarbon group. become. Thereby, the sclerosis
- Examples of the alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond include cyclohexyl (meth) acrylate, cyclohexylmethyl (meth) acrylate, 3-cyclohexenylmethyl (meth) acrylate, 4-isopropylcyclohexyl (meth) acrylate, 1-methylcyclohexyl (meth) acrylate, 2-methylcyclohexyl (meth) acrylate, 3-methylcyclohexyl (meth) acrylate, 4-methylcyclohexyl (meth) acrylate, 1-ethylcyclohexyl ( (Meth) acrylate, 4-ethylcyclohexyl (meth) acrylate, 2-tert-butylcyclohexyl (meth) acrylate, 4-tert-butylcyclohexyl (meth) acrylate, methyl ( )
- alicyclic hydrocarbon-containing monomer in particular, a fat having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond from the viewpoint of suppressing yellowing due to thermal history and not reducing color gamut reproducibility.
- a cyclic hydrocarbon-containing monomer is preferred.
- Examples of the alicyclic hydrocarbon-containing monomer having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond include isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, From dicyclopentenyloxy (meth) acrylate, adamantyl (meth) acrylate, 2-alkyl-2-adamantyl (meth) acrylate, 3-hydroxy-1-adamantyl (meth) acrylate, and 1-perfluoroadamantyl (meth) acrylate It is preferable that it is 1 or more types selected from the group which consists of a point which suppresses yellowing by a heat history and does not reduce color gamut reproducibility.
- dicyclopentanyl (meth) acrylate, adamantyl (meth) acrylate, and 2-alkyl-2-adamantyl (meth) acrylate can be preferably used in the present invention.
- the content of the (B) alicyclic hydrocarbon-containing monomer is not limited as long as the binder resin can have a desired cured film curing ability. It is preferably -80% by weight, more preferably 30-70% by weight, and further preferably 40-60% by weight. It is because it can be made excellent in sclerosis
- the (A) epoxy group-containing monomer and the above ( B) may be a copolymer obtained by further using a copolymerizable monomer other than the alicyclic hydrocarbon-containing monomer.
- Such monomers include, for example, methyl (meth) acrylate, n-butyl (meth) acrylate, allyl (meth) acrylate, hydroxyethyl (meth) acrylate, 2-dimethylaminoethyl (meth) acrylate, 2 -Ethylhexyl (meth) acrylate, 2-hydroxylethyl (meth) acrylate, etc .; N-substituted maleimides such as N-methylmaleimide, N-cyclohexylmaleimide and the like can be exemplified.
- the content of the copolymerizable monomer other than the (A) epoxy group-containing monomer and the (B) alicyclic hydrocarbon-containing monomer is 0% by weight to 50% by weight in the total copolymerization component. It is preferably 0% by weight to 30% by weight, and more preferably 0% by weight to 20% by weight.
- an aromatic ring is not included from the viewpoint of suppressing yellowing.
- an acid component such as a structural unit derived from (meth) acrylic acid is not substantially contained.
- the phrase “substantially free of an acid component” means an acrylic copolymer that does not intentionally use a monomer containing an acid component such as a carboxyl group as the copolymer component.
- the weight average molecular weight of the acrylic copolymer is not particularly limited, but is preferably 1,000 to 30,000, and more preferably 3000 to 20,000. If the weight average molecular weight of the acrylic copolymer is less than 1,000, physical properties such as strength and solvent resistance required for the cured layer as the details of the color filter may be insufficient. On the other hand, if the weight average molecular weight of the acrylic copolymer is more than 30,000, there is a fear that the viscosity is likely to increase, and the stability of the discharge amount and the discharge direction when discharging from the discharge head by the ink jet method are likely to occur. This is because there is a possibility that straightness may deteriorate and stability of long-term storage may deteriorate.
- the weight average molecular weight can be determined as a standard polystyrene equivalent value by gel permeation chromatography (GPC).
- any copolymerization method may be used as long as it is a copolymerization method so that each monomer is contained in a desired ratio, and a general polymerization method can be used. Specifically, a method of polymerizing after dissolving or dispersing each of the monomers and the polymerization initiator in a solvent can be mentioned.
- the content of the acrylic copolymer is preferably in the range of 5% by weight to 80% by weight, more preferably in the range of 10% by weight to 60% by weight, based on the solid content of the ink. . This is because if it is less than the above range, the cured film has poor curability and is likely to crack. Also, if the amount is larger than the above range, the viscosity may be easily increased, the stability of the discharge amount when discharging from the discharge head by the ink jet method, the straightness of the discharge direction may be deteriorated, and the long-term storage stability. Because there is a risk of getting worse.
- the content of the acrylic copolymer is preferably 10 to 90% by weight, and more preferably 20 to 80% by weight in solids other than the pigment and pigment dispersant described later. Is preferable from the viewpoints of heat resistance, cured film curability, chemical resistance, and color gamut reproducibility.
- the content ratio of the polyfunctional monomer used in the present invention to the binder resin may be any ratio that can achieve desired ink suitability and cure suitability of the cured film.
- the weight ratio of polyfunctional monomer and binder resin (polyfunctional monomer / binder resin) contained in the curable inkjet ink is preferably in the range of 10/90 to 90/10, and in particular, 20/80 to It is preferably within the range of 80/20 from the viewpoints of ink viscosity reduction, storage stability, ejection stability in inkjet, cured film curability, chemical resistance, and color gamut reproducibility.
- ⁇ Pigment> As the pigment used in the present invention, a known pigment can be used. Specific examples of organic pigments that can be used in the present invention are shown in Tables 1 and 2 below.
- inorganic pigments examples include titanium oxide, zinc white, lead sulfate, yellow lead, zinc yellow, bengara, cadmium red, ultramarine, bitumen, chromium oxide green, cobalt green, amber, titanium black, and synthetic iron black. And carbon black.
- these pigments may be used independently and may mix and use 2 or more types.
- the dispersion average particle diameter of the pigment used in the present invention is particularly selected so long as a desired color can be formed when the color filter colored layer is formed using the thermosetting inkjet ink for color filter. It is not limited, but usually it is preferably in the range of 0.01 ⁇ m to 0.30 ⁇ m, and particularly preferably in the range of 0.01 ⁇ m to 0.10 ⁇ m. This is because when the colored layer of the color filter is formed using the thermosetting inkjet ink for a color filter of the present invention, a colored layer having excellent luminance and contrast can be obtained.
- the dispersion average particle diameter of the pigment can be measured by a light scattering type particle size distribution measuring apparatus.
- the content of the pigment is not particularly limited as long as a desired color can be developed when the colored layer of the color filter is formed, and depending on the type of pigment used. It is different and is not particularly limited.
- the pigment content is preferably in the range of 5 wt% to 70 wt% in the solid content of the ink, and more preferably in the range of 10 wt% to 60 wt%. This is because, if the content of the pigment is larger or smaller than the above range, the viscosity of the ink-jet ink may lack stability or the dispersed particle size may not be in an appropriate range.
- the blending weight ratio (P / V) of the pigment (P) and the solid content (V) other than the pigment is 0.25 to 1.2, particularly 0.5 to 1.2. It is preferable from the viewpoint of the balance between ink ejection performance, prevention of ink breakage, and film properties obtained. If the P / V ratio is too low, in order to obtain sufficient coloring power, it is necessary to increase the amount of ink droplets that adhere to the pixel formation region, which causes problems such as ink breaking from the pixel formation region. There is a case. On the other hand, if the P / V ratio is too high, there may be a problem that the ejection performance such as clogging or flight bending occurs in the ejection head or the film surface becomes rough.
- a pigment dispersant is blended in the thermosetting inkjet ink for color filter of the present invention in order to disperse the pigment satisfactorily.
- the pigment dispersant that can be used include cationic, anionic, nonionic, amphoteric, and silicone surfactants.
- the surfactants polymer surfactants (polymer dispersants) as exemplified below are preferable.
- a dispersion auxiliary resin such as a special acrylic polymer may be further used.
- polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and polyoxyethylene oleyl ether; polyoxyethylene alkyl phenyl ethers such as polyoxyethylene octyl phenyl ether and polyoxyethylene nonyl phenyl ether
- Polymeric surfactants such as polyethylene glycol diesters such as polyethylene glycol dilaurate and polyethylene glycol distearate; sorbitan fatty acid esters; fatty acid-modified polyesters; tertiary amine-modified polyurethanes are preferably used.
- the content of the pigment dispersant is preferably 5 to 50% by weight based on the total solid content of the ink, and more preferably 10 to 30% by weight based on the total solid content.
- thermosetting inkjet ink for a color filter of the present invention is mixed with a solvent in order to prepare the ink so that the ink can be discharged from a high concentration liquid or immediately from the head.
- the solvent is particularly limited as long as it is a solvent that suitably dissolves and disperses solid components. Not.
- the solvent examples include glycol ethers such as ethylene glycol monoethyl ether and diethylene glycol diethyl ether; glycol ether esters such as ethylene glycol monomethyl ether acetate; glycol oligomer ethers such as diethylene glycol monomethyl ether; diethylene glycol monomethyl ether acetate Glycol oligomer ether esters such as diethylene glycol monobutyl ether acetate; aliphatic or aromatic esters such as ethyl acetate, propyl benzoate; dicarboxylic acid diesters such as diethyl carbonate; and methyl 3-methoxypropionate Alkoxycarboxylates; ketocarboxylates such as ethyl acetoacetate; Alcohols or phenols such as ethanol, isopropanol and phenol; aliphatic or aromatic ethers such as diethyl ether and anisole; alkoxy alcohols such as 2-ethoxyethanol and 1-methoxy-2
- thermosetting inkjet ink for color filters according to the present invention contains a pigment
- a solvent that does not contain a hydroxyl group from the viewpoint of the dispersibility and dispersion stability of the pigment.
- Preferred solvents include ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, diethyl adipate, dibutyl oxalate, dimethyl malonate, diethyl malonate, succinic acid Examples thereof include dimethyl and diethyl succinate.
- solvents are mixed with or without mixing with highly dispersible solvents conventionally used for preparing pigment dispersions such as 3-methoxybutyl acetate and propylene glycol monomethyl ether acetate (PGMEA). It can be used as a solvent to prepare a pigment dispersion.
- highly dispersible solvents conventionally used for preparing pigment dispersions such as 3-methoxybutyl acetate and propylene glycol monomethyl ether acetate (PGMEA). It can be used as a solvent to prepare a pigment dispersion.
- the solubility of the solvent for preparing the ink-jet ink in water is preferably 20 parts by weight or less with respect to 100 parts by weight of water having a liquid temperature of 20 ° C.
- diethylene glycol monobutyl ether acetate does not have a hydroxyl group, and its solubility in 100 parts by weight of water at a liquid temperature of 20 ° C. is low at 6.5 parts by weight. Is particularly preferable.
- the solvent is usually used at a ratio of 40 to 95% by weight with respect to the total amount of the ink-jet ink containing the solvent to prepare the ink-jet ink.
- the amount of the solvent is too small, the viscosity of the inkjet ink is high, and in the case of the inkjet ink, it becomes difficult to discharge from the inkjet head.
- the ink will break from the predetermined ink layer formation site, the amount of ink that can be deposited on the ink layer formation site will be insufficient, the film thickness after drying will be too thin, Accordingly, a sufficient transmission density cannot be obtained.
- thermal polymerization initiator in order to harden
- thermal polymerization initiators that thermally cure ethylenically unsaturated bonds include various peroxides such as benzoyl peroxide, azo compounds such as azobisbutyronitrile, onium salts, and triazine compounds having a trihalomethyl group. , Azide compounds, quinonediazides, oxime ester compounds, triarylmonoalkylborate compounds, and the like can be used.
- the above thermal polymerization initiators can be used singly or in combination of two or more.
- the amount of the thermal polymerization initiator used in the present invention is usually in the range of 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight per 100 parts by weight of the polyfunctional monomer. If the blending amount of the thermal polymerization initiator is less than 0.1 part by weight, curing may be insufficient and a tough coating film may not be formed. Moreover, when the compounding quantity of a thermal-polymerization initiator exceeds 10 weight part, there exists a possibility that the storage stability of an ink may be inferior.
- an epoxy curing agent / accelerator may be contained for the purpose of efficiently reacting the epoxy group in the acrylic copolymer.
- epoxy curing agents / accelerators unmodified aliphatic polyamines, modified aliphatic polyamines, unmodified aromatic polyamines, modified aromatic polyamines, modified alicyclic polyamines, unmodified alicyclic polyamines, unmodified polyaminoamides, modified Polyaminoamide, tertiary amine, acid anhydride, hydrazide derivative, dicyandiamide and its derivative, boron halide complex, organometallic complex, onium salt, polythiol, phenol formaldehyde condensate, phenol and its derivative, other compound having hydroxyl group, isocyanate, Blocked isocyanate, ketimine, imidazole and derivatives thereof can be used.
- the above curing agents / accelerators can be used singly or in combination of two or more.
- the amount of the curing agent / accelerator used in the present invention is usually in the range of 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, per 100 parts by weight of the acrylic copolymer. is there. If the blending amount of the curing agent / accelerator is less than 0.1 part by weight, curing may be insufficient and a tough coating film may not be formed. Moreover, when the compounding quantity of a hardening
- thermosetting inkjet ink for color filters of this invention can mix
- the following can be illustrated as such an additive.
- Leveling agents For example, vinyl polymers such as polyoxyalkylene surfactants, fatty acid ester surfactants, special acrylic polymers, vinyl ether polymers, and the like.
- Anti-aggregation agent for example, sodium polyacrylate.
- the thermosetting inkjet ink for a color filter of the present invention may be produced by adding and mixing each component into a solvent and dissolving or dispersing the solid component.
- the pigment is directly put into the whole solvent together with other components such as a resin and mixed with stirring, the pigment is often not sufficiently dispersed in the solvent. Therefore, usually, a solvent having good dispersibility and dispersion stability of the pigment is prepared, and the pigment is added thereto together with the dispersant, and sufficiently stirred with a dissolver or the like to prepare a pigment dispersion. Then, the obtained pigment dispersion is put into a solvent together with components other than the pigment, and sufficiently stirred and mixed with a dissolver or the like, whereby the ink-jet ink according to the present invention can be obtained.
- an inkjet ink having a composition obtained by subtracting the amount of the solvent used for preparing the pigment dispersion from the final composition of the entire solvent is diluted to the final concentration. May be completed.
- a high-concentration inkjet ink may be prepared by introducing the pigment dispersion into a relatively small amount of solvent. The high-concentration ink-jet ink can be stored as it is and diluted to the final concentration just before use and used in the ink-jet method.
- thermosetting inkjet ink for color filter of the present invention can be used for forming a colored layer of a color filter by an inkjet method. Among them, the color gamut reproducibility is good and the luminance is high. Is preferably used for forming a colored layer.
- the present invention is not limited to the above embodiment.
- the above-described embodiment is an exemplification, and the present invention has substantially the same configuration as the technical idea described in the claims of the present invention, and any device that exhibits the same function and effect is the present invention. It is included in the technical scope of the invention.
- the second thermosetting inkjet ink for color filters is a thermosetting inkjet ink for color filters containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent
- the functional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule
- the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond
- B) An acrylic copolymer obtained by copolymerization containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond is different from the acrylic copolymer.
- thermosetting inkjet ink for color filter of the present invention contains an epoxy resin.
- a thermosetting binder component a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule, an epoxy group-containing monomer, and an alicyclic carbonization Even when the pigment concentration is increased by using a combination of an acrylic copolymer obtained by copolymerization containing at least a hydrogen-containing monomer and an epoxy resin different from the acrylic copolymer, A color filter having a colored layer excellent in adhesion, surface hardness, and flatness after thermosetting can be realized. Further, in the present invention, since a thermosetting resin is used, there is an advantage that a special incidental equipment such as light irradiation is not required and productivity is high.
- thermosetting binder component an acrylic prepared by copolymerizing at least a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule, an epoxy group-containing monomer, and an alicyclic hydrocarbon-containing monomer.
- the surface hardness and solvent resistance of the cured film become superior due to the alicyclic hydrocarbon introduced into the acrylic copolymer.
- a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule the crosslink density of the cured film is increased, and the surface hardness is further improved. Wet spreadability is improved and flatness is improved. And it is estimated that the colored layer excellent in the adhesiveness after heat curing, surface hardness, and flatness is realizable even if it is a case where the pigment density
- the second inkjet ink contains at least a polyfunctional monomer, an acrylic copolymer and an epoxy resin as a binder resin, a pigment, a pigment dispersant, and a solvent. And may contain other components.
- a polyfunctional monomer an acrylic copolymer and an epoxy resin as a binder resin
- a pigment a pigment dispersant
- a solvent a solvent
- each component used for the second inkjet ink will be described. Description of matters similar to those of the first ink-jet ink will be omitted, and matters different from those of the first ink-jet ink will be described with emphasis. Matters described with respect to the first ink-jet ink are cited for the description of the second ink-jet ink unless the difference described below applies.
- the same polyfunctional monomer used in the first inkjet ink is used. Also in the second inkjet ink, it is preferable from the viewpoint of surface hardness and adhesion that the ethylenically unsaturated bond has 4 or more (meth) acryloyloxy groups and / or (meth) acryloyl groups.
- the molecular weight of the polyfunctional monomer is preferably in the same range as in the first inkjet ink in the second inkjet ink. That is, the molecular weight of the polyfunctional monomer is preferably 2000 or less, more preferably 1000 or less, from the viewpoint of the ink viscosity and the flatness of the cured film.
- the content of the polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is in the range of 0.5 wt% to 30 wt% with respect to the solid content of the ink. It is preferable that it is in the range of 5.0% by weight to 20% by weight. This is because if it is less than the above range, there is a risk of deterioration of flatness due to a decrease in wettability and surface hardness. Further, if the amount is larger than the above range, the solvent resistance of the ink cured film may be deteriorated due to the balance with the acrylic copolymer content.
- the binder resin used in the second ink-jet ink is an acrylic copolymer obtained by copolymerizing a monomer group containing at least an (A) epoxy group-containing monomer and (B) an alicyclic hydrocarbon-containing monomer, It contains an epoxy resin different from the acrylic copolymer.
- Acrylic copolymer In the second inkjet ink, the same acrylic copolymer used in the first inkjet ink is used. Since the acrylic copolymer contains an epoxy group, the adhesiveness to the ink adhesion surface is improved and the compatibility with other components is improved. In addition, since the acrylic copolymer contains an alicyclic hydrocarbon group, the curability of the cured film is improved, the surface hardness is improved, and the solvent resistance is improved.
- alicyclic hydrocarbon-containing monomers having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond from the viewpoint of the surface hardness and solvent resistance of the cured film, among others. It is preferable that As the alicyclic hydrocarbon-containing monomer having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond, preferred for the first ink-jet ink are the flatness of the cured film, the surface hardness and the resistance to resistance. It is also preferable from the viewpoint of solvent properties. In particular, in the second inkjet ink, dicyclopentanyl (meth) acrylate, 1-adamantyl (meth) acrylate, and 2-adamantyl (meth) acrylate can be preferably used.
- the content of the (B) alicyclic hydrocarbon-containing monomer is not limited as long as the binder resin can have the desired surface hardness and solvent resistance of the cured film.
- the binder resin As in the case of the inkjet ink, it is preferably 20 to 80% by weight, more preferably 30 to 70% by weight, and further preferably 40 to 60% by weight in the total copolymer components.
- an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) an alicyclic hydrocarbon having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. It is formed by reacting a carboxyl group-containing monomer (C) having a carboxyl group and an ethylenically unsaturated bond with one or more epoxy groups of a copolymer obtained by copolymerizing a monomer group containing at least a monomer containing An acrylic copolymer is preferred.
- the acrylic copolymer has an ethylenically unsaturated bond in the side chain, and the acrylic copolymer is polymerized and / or crosslinked by the ethylenically unsaturated bond with the polyfunctional monomer. Therefore, the adhesiveness after heat curing, the surface hardness, and the flatness are excellent, and further, the ITO forming resistance is excellent.
- the ITO resistance is the formation of a cured layer such as a colored layer (hereinafter referred to as a cured layer) using the ink when forming a transparent electrode film (for example, ITO), so that wrinkles and cracks are less likely to occur. , A characteristic that hardly causes wrinkles and cracks in adjacent layers.
- a protective film is formed thereon, and then a transparent electrode film is formed.
- a transparent electrode film is formed.
- wrinkles are generated on the surface of the transparent electrode film when the electrode film is formed.
- a method for forming the transparent electrode film it is necessary to heat the substrate under a reduced pressure atmosphere such as a vacuum deposition method, a sputtering method, or an ion plating method.
- a vacuum deposition method such as a sputtering method, or an ion plating method.
- a typical ITO film is vacuum-deposited as a transparent electrode film, the underlying colored layer or protective film is exposed to a high temperature and an ultra-low pressure due to vacuum.
- a hardened layer such as a colored layer formed from ink
- the hardened layer thermally expands and contracts to generate wrinkles, which distorts adjacent layers such as transparent electrode films. It is thought that wrinkles and cracks occur on the surface. If wrinkles or cracks occur on the surface of the transparent electrode film, the local resistivity is increased at the location where the transparent electrode film is generated, resulting in disconnection, resulting in an afterimage, and in turn causing display defects. Therefore, if the ITO forming resistance is excellent, a high-intensity color filter with reduced display defects can be obtained.
- carboxyl group-containing monomer (C) having a carboxyl group and an ethylenically unsaturated bond include methacrylic acid, acrylic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid, ⁇ - (hydroxymethyl).
- Acrylic acid, (meth) acryloyloxyethyl succinic acid monoester, (meth) acryloyloxyphthalic acid monoester, and the like acrylic acid, methacrylic acid, and maleic acid can be preferably used in the present invention, and acrylic acid and methacrylic acid can be particularly preferably used.
- a carboxyl group-containing monomer (C) is reacted with one or more of the epoxy groups of a copolymer obtained by copolymerizing (A) an epoxy group-containing monomer and (B) an alicyclic hydrocarbon-containing monomer.
- A an epoxy group-containing monomer
- B an alicyclic hydrocarbon-containing monomer.
- the acrylic copolymer a part of the epoxy group in the side chain of the copolymer is used for the reaction with the carboxyl group-containing monomer (C), and the side chain has a repeating ethylenically unsaturated bond. Comes with a unit.
- the content of the repeating unit having an ethylenically unsaturated bond in the side chain is preferably 10 to 80 mol% in all repeating units of the copolymer, and further 20 It is preferably ⁇ 60 mol%. This is because when the content is within the above range, the reactivity with the polyfunctional monomer is improved, and in particular, the ITO forming resistance can be improved.
- the content of the repeating unit containing an epoxy group in the side chain is 10 to 10 in all repeating units of the copolymer.
- the content of the repeating unit containing an alicyclic hydrocarbon in the side chain is the total repeating unit in the copolymer. It is preferably 10 to 70 mol%, more preferably 20 to 50 mol%, from the viewpoints of adhesion of the cured film, surface hardness, and ITO resistance.
- the content of the acrylic copolymer is preferably in the range of 0.5 to 30% by weight, more preferably 1.0% by weight, based on the solid content of the ink. It is preferably in the range of from 15% to 15% by weight. This is because if the amount is less than the above range, the solvent resistance of the ink cured film may be deteriorated. Moreover, it is because there exists a possibility that surface hardness may deteriorate when more than the said range.
- the content of the acrylic copolymer is preferably 10 to 70% by weight, and more preferably 10 to 40% by weight in the solid content other than the pigment and pigment dispersant described later. It is preferable from the point of hardness.
- the epoxy resin used together as the binder resin in the present invention is a resin different from the acrylic copolymer having the epoxy group in the side chain.
- the epoxy resin used in the present invention preferably has two or more epoxy groups in one molecule from the viewpoint of film physical properties such as solvent resistance and adhesion of pixels formed by inkjet ink.
- an epoxy group what is necessary is just a group which has an epoxide structure, for example, a glycidyl group, an oxyethylene group, an epoxycyclohexyl group etc. can be shown.
- the epoxy resin preferably has a polystyrene-equivalent weight average molecular weight of 3,000 to 20,000, more preferably 4,000 to 15,000, from the viewpoint of increasing the crosslink density of the cured film and improving the ink jetting performance by lowering the viscosity. It is. If the molecular weight of the epoxy resin is less than 3000, physical properties such as strength and solvent resistance required for the cured layer as the details of the color filter are likely to be insufficient, and if the molecular weight is more than 20000, the viscosity increases. This is because the stability of the discharge amount and the straightness in the discharge direction when discharging from the discharge head by the ink jet method may be deteriorated, and the stability of long-term storage may be deteriorated.
- the epoxy resin is not particularly limited as long as it contains two or more epoxy groups in one molecule.
- bisphenol A type epoxy resin bisphenol F type epoxy resin, brominated bisphenol A type epoxy resin, bisphenol S Type epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, phenol novolac type epoxy resin, orthocresol novolac type epoxy resin, trishydroxyphenylmethane type epoxy resin, Trifunctional epoxy resin, tetraphenylolethane type epoxy resin, dicyclopentadienephenol type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol A nucleated poly Lumpur type epoxy resins, polypropylene glycol type epoxy resins, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, glyoxal type epoxy resins, alicyclic epoxy resins, and the like heterocyclic epoxy resin.
- bisphenol A type epoxy resin such as trade name Epicoat 828 (made by Japan Epoxy Resin Co., Ltd.), trade name Epicoat 807 (made by Japan Epoxy Resin Co., Ltd.), trade name YDF-175S (produced by Toto Kasei Co., Ltd.), etc.
- Bisphenol F type epoxy resin brominated bisphenol A type epoxy resin such as trade name YDB-715 (manufactured by Toto Kasei Co., Ltd.), bisphenol S type epoxy resin such as trade name EPICLON EXA1514 (made by Dainippon Ink and Chemicals, Inc.), trade name Biphenyl such as hydroquinone type epoxy resin such as YDC-1312 (manufactured by Toto Kasei Co., Ltd.), naphthalene type epoxy resin such as brand name EPICLON EXA4032 (manufactured by Dainippon Ink & Chemicals, Inc.), brand name Epicoat YX4000H (made by Japan Epoxy Resin Co., Ltd.) Epoxy resin, bisphenol A type novolak epoxy resin such as trade name Epicoat 157S70 (made by Japan Epoxy Resin), phenol such as trade name Epicoat 154 (made by Japan Epoxy Resin), trade name YDPN-638 (made by Toto Kasei) Novol
- Hydrogenated bisphenol A type epoxy resin such as trade name Epicoat 190P (Japan Epoxy Resin Co., Ltd.), glycidyl amine type epoxy resin such as trade name YH-434 (manufactured by Toto Kasei Co., Ltd.), trade name YDG- Glyoxal type epoxy resin such as 414 (manufactured by Toto Kasei Co., Ltd.), alicyclic epoxy resin such as brand name EHPE3150 (manufactured by Daicel Chemical Industries, Ltd.), and alicyclic type such as brand name Epollide GT-401 (manufactured by Daicel Chemical Industries, Ltd.)
- TGIC triglycidyl isocyanate
- epoxy resins such as trade name EHPE3150 (manufactured by Daicel Chemical Industries) and bisphenol A type novolac epoxy resins such as Epicoat 157S70 (manufactured by Japan Epoxy Resin) are preferable.
- An alicyclic epoxy resin such as trade name EHPE3150 (manufactured by Daicel Chemical Industries) is preferred.
- These epoxy resins may be used alone or in combination of two or more.
- the content of the epoxy resin is preferably 2.0% to 35% by weight, more preferably 5.0% to 30% by weight, based on the solid content of the ink. This is because if the epoxy resin content is too small, sufficient thermosetting may not be obtained. Moreover, when there is too much content of an epoxy resin, it will cause a curing defect.
- the content ratio of the polyfunctional monomer, the acrylic copolymer, and the epoxy resin used in the present invention it is possible to achieve desired adhesion, surface hardness, and flatness.
- the weight ratio of the epoxy resin to the sum of the polyfunctional monomer and the acrylic copolymer is 0.25.
- the weight ratio of the acrylic copolymer to the polyfunctional monomer is 0.125 to 8, the adhesion, surface hardness From the viewpoints of flatness, solvent resistance and storage stability.
- the weight ratio of the epoxy resin to the sum of the polyfunctional monomer and the acrylic copolymer is 0.3 to 1.
- the weight ratio of the acrylic copolymer to the polyfunctional monomer is preferably 0.15 to 3.
- the same pigment as that used in the first inkjet ink is used.
- the content of the pigment is not particularly limited as long as it can produce a desired color when a colored layer of a color filter is formed, and is not particularly limited depending on the type of pigment used.
- the content is set relatively high in order to achieve the second object of increasing the pigment concentration.
- the content of the pigment is preferably in the range of 20% by weight to 70% by weight, and more preferably in the range of 30% by weight to 60% by weight, in the solid content of the ink.
- ⁇ Pigment dispersant> In the second inkjet ink, the same pigment dispersant used in the first inkjet ink is used. ⁇ Solvent> In the second inkjet ink, the same solvent as that used in the first inkjet ink is used.
- the same ethylenic unsaturated bond as that used in the first ink-jet ink can be used because the ethylenically unsaturated bond is cured by polymerization or crosslinking reaction.
- the thermal-polymerization initiator in order to harden
- a thermal polymerization initiator is not particularly limited, but is preferably an acid anhydride from the viewpoint of high storage stability and low calorific value.
- acid anhydride examples include polyvalent carboxylic acid anhydrides, and specifically include phthalic anhydride, itaconic anhydride, succinic anhydride, citraconic anhydride, dodecenyl succinic anhydride, tricarballylic anhydride, maleic anhydride.
- Aliphatic polycarboxylic dianhydrides such as acids, hexahydrophthalic anhydride, dimethyltetrahydrophthalic anhydride, hymic anhydride, nadic anhydride, and other aliphatic or alicyclic dicarboxylic dianhydrides; pyromellitic anhydride , Aromatic polycarboxylic acid anhydrides such as trimellitic anhydride and benzophenone tetracarboxylic anhydride; and ester group-containing acid anhydrides such as ethylene glycol bistrimellilate and glyceryl tristrimellate An epoxy resin curing agent made of carboxylic acid anhydride can also be suitably used. .
- the blending amount of the thermal polymerization initiator used in the second inkjet ink is preferably in the range of 0.1 wt% to 5.0 wt% in the solid content of the ink, and more preferably 0.15 wt%. It is preferably in the range of -3.0% by weight.
- a thermal-polymerization initiator hardening may become inadequate and there exists a possibility that a tough coating film cannot be formed.
- storage stability may be inferior.
- the second ink-jet ink can be produced in the same manner as the method for producing the first ink-jet ink.
- the application of the second ink-jet ink is also the same as that of the first ink-jet ink, and is particularly preferably used for forming a colored layer that is required to have good color gamut reproducibility and high luminance.
- Example A series is an experiment on the first inkjet ink.
- Example B series is an experiment related to the second inkjet ink.
- Example A series > Examples A1 to A9 and Comparative Examples A1 to A9 were performed according to the following procedure. 1.
- Preparation of pigment dispersion A pigment, a pigment dispersant, and a solvent are mixed in the following ratio, 200 parts by weight of zirconia beads having a diameter of 0.5 mm are added, and dispersed for 3 hours using a paint shaker (manufactured by Asada Tekko). A pigment dispersion was prepared.
- an acrylic copolymer was synthesized with 1-adamantyl methacrylate (ADAMA), 2-methyl-2-adamantyl methacrylate (MADAMA), and benzyl methacrylate (BzMA) in the proportions shown in Table 3 below.
- the weight average molecular weight (Mw) of the obtained acrylic copolymers a-1 to a-5 was measured with a GPC measuring device (HLC-8220 GPC, manufactured by Tosoh Corporation) under the conditions of polystyrene standards.
- the green ink the green pigment dispersion and the resin composition are sufficiently mixed, and the blending weight ratio (P / V) between the pigment (P) and the solid content (V) other than the pigment is 0.7, and BDGAC was added so that the solid content in the mixed solution was 20% by weight to prepare a thermosetting inkjet ink for a color filter.
- the blue ink the blue pigment dispersion and the resin composition are sufficiently mixed, and the blending weight ratio (P / V) of the pigment (P) and the solid content (V) other than the pigment is 0.25, and BDGAC was added so that the solid content in the mixed solution was 20% by weight to prepare a thermosetting inkjet ink for a color filter.
- b-1 a dipentaerythritol hexa and pentaacrylate mixture (product name: Aronix M403, pentaacrylate 50-60%, manufactured by Toa Gosei), b-2: ditrimethylolpropane tetraacrylate (product name) : Aronix M408, manufactured by Toagosei Co., Ltd.).
- b-3 Isocyanuric acid EO modified di- and triacrylate (product name: Aronix M315, manufactured by Toagosei Co., Ltd.) were used.
- thermosetting inkjet ink for each color filter was evaluated.
- the chromaticity, NMP resistance, NaOH resistance, and surface hardness were evaluated by forming a cured resin film as follows.
- the evaluation results are shown in Table 6.
- Each inkjet ink was applied onto a 0.7 mm thick glass substrate (Corning Corp., 1737) by spin coating. Thereafter, prebaking was performed on a hot plate at 90 ° C. for 10 minutes. Then, in a clean oven, heating was performed at 200 ° C. for 30 minutes to perform post baking, and heating was further performed at 240 ° C. for 30 minutes to perform post baking, thereby forming a colored layer.
- NMP resistance The substrate on which the colored layer was formed was immersed in an NMP solution for 30 minutes, and the color difference before and after immersion was measured.
- ⁇ The color difference was 2 or less before and after the NMP immersion.
- delta The color difference was 2 excess 5 or less before and behind NMP immersion.
- X The color difference was more than 5 before and after NMP immersion.
- the ink-jet ink according to the first invention has excellent storage stability, excellent curability, excellent chemical resistance after heat curing, high brightness, and good color gamut reproducibility. Was confirmed.
- Examples B1 to B14 and Comparative Examples B1 to B6 were performed according to the following procedure. 1. Preparation of pigment dispersion A pigment, a pigment dispersant, and a solvent are mixed in the following ratio, 200 parts by weight of zirconia beads having a diameter of 0.5 mm are added, and dispersed for 3 hours using a paint shaker (manufactured by Asada Tekko). A pigment dispersion was prepared.
- a GMA / DCPMA copolymer (main chain) solution was obtained by reacting at 100 ° C. for 3 hours.
- EADAMA 2-adamantyl methacrylate
- acrylic copolymers j to l for comparative examples as shown in Table 7, an aromatic ring-containing monomer (benzyl methacrylate; BzMA) and a methyl group-containing monomer (methyl methacrylate; MMA) were used. Polymerization was carried out in the same manner. In addition, the numerical value in Table 7 shows weight%.
- Thermosetting Inkjet Ink for Color Filter As shown in Table 8 below, the acrylic copolymers (a to l), epoxy resins, polyfunctional monomers, thermal polymerization initiators and solvents (BDGAC) obtained above are shown.
- the resin composition was prepared by blending with the above. Next, the pigment dispersion and the resin composition are sufficiently mixed, the blending weight ratio (P / V) of the pigment (P) and the solid content (V) other than the pigment is 0.6, and the mixture BDGAC was added so that the solid content was 20% by weight to prepare a thermosetting inkjet ink for color filters.
- an alicyclic epoxy resin having two or more epoxy groups in one molecule (product name: EHPE-3150 (shown as EHPE in Table 8), manufactured by Daicel Chemical Industries, Ltd.), and A bisphenol A type novolak epoxy resin (product name: Epicoat 157S70 (shown as Epicoat in Table 8), manufactured by Japan Epoxy Resin Co., Ltd.) was used.
- dipentaerythritol hexa and pentaacrylate mixture product name: Aronix M403, pentaacrylate 50-60%, manufactured by Toa Gosei
- dipentaerythritol hexa and pentaacrylate mixture product name: Aronix M405, penta) Acrylate 10-20%, manufactured by Toagosei Co., Ltd.
- a thermal polymerization initiator a mixture of glycerin bis (anhydrotrimellitate) monoacetate and an alicyclic dicarboxylic acid anhydride (manufactured by Shin Nippon Rika) was used.
- thermosetting inkjet ink for color filters the resin cured film was formed as follows, and surface hardness, adhesiveness, and ITO formation resistance were evaluated.
- a colored layer was formed by an inkjet method to evaluate flatness.
- Table 8. The evaluation results are also shown in Table 8. (Formation of cured resin film)
- Each inkjet ink was applied onto a 0.7 mm thick glass substrate (Corning Corp., 1737) by spin coating. Thereafter, prebaking was performed on a hot plate at 90 ° C. for 10 minutes. Then, in a clean oven, heating was performed at 200 ° C. for 30 minutes to perform post baking, and heating was further performed at 240 ° C. for 30 minutes to perform post baking, thereby forming a colored layer.
- Adhesiveness The adhesiveness between the colored layer and the substrate was evaluated by the “adhesive cross-cut tape method” according to JIS K 5400-1990 8.5.3. In Table 8, the number of grids remaining without peeling off the color filter layer in 100 grids is shown.
- a black matrix pattern having a line width of 20 ⁇ m and a film thickness of 2.2 ⁇ m is formed on a glass substrate (Corning Corp., 1737) having a thickness of 0.7 mm by a photolithography method using a curable resin composition for black matrix. Formed.
- the inkjet ink was adhered to the pixel forming portion partitioned by the black matrix of the substrate by an inkjet method. Then, it dried under reduced pressure at 10 Torr for 120 seconds, and further pre-baked for 10 minutes on a 90 degreeC hotplate. Thereafter, the substrate was post-baked by heating at 200 ° C.
- the substrate on which the cured resin film was formed as described above was immersed in isopropyl alcohol for 5 minutes, then dried with isopropyl alcohol vapor, washed, and then set at a substrate set temperature of 200 ° C.
- An ITO (indium tin oxide) electrode was formed to a thickness of 120 nm under a vacuum of 6 ⁇ 10 ⁇ 3 Torr and evaluated according to the following criteria. Further, the surface roughness (Ra) of the deposited ITO film was measured by AFM. The AFM used was NanoScope IIIa manufactured by Biko Japan. [Evaluation criteria for ITO resistance] A: No abnormality such as wrinkles or cracks was observed on the ITO electrode. ⁇ : Several abnormalities such as wrinkles and cracks were observed on the ITO electrode. X: Abnormalities such as wrinkles and cracks were observed on the entire surface of the ITO electrode.
- the ink-jet ink according to the second invention can realize a colored layer having excellent adhesion, surface hardness, and flatness after thermosetting.
Abstract
Description
このような液晶ディスプレイのカラーフィルタにおいては、通常赤(R)、緑(G)、および青(B)の3原色の着色パターンを備え、R、G、およびBのそれぞれの画素に対応する電極をON、OFFさせることで液晶がシャッタとして作動し、R、G、およびBのそれぞれの画素を光が通過してカラー表示が行われるものである。
従来より行われているカラーフィルタの製造方法としては、例えば染色法が挙げられる。この染色法は、まずガラス基板上に染色用の材料である水溶性の高分子材料を形成し、これをフォトリソグラフィー工程により所望の形状にパターニングした後、得られたパターンを染色浴に浸漬して着色されたパターンを得る。これを3回繰り返すことによりR、G、およびBの画素を形成する。また、他の方法としては顔料分散法がある。この方法は、まず基板上に顔料を分散した感光性樹脂層を形成し、これをパターニングすることにより単色のパターンを得る。さらにこの工程を3回繰り返すことにより、R、G、およびBの画素を形成する。さらに他の方法としては、電着法や、熱硬化樹脂に顔料を分散させてR、G、およびBの3回印刷を行った後、樹脂を熱硬化させる方法等を挙げることができる。 In recent years, with the development of personal computers, especially portable personal computers, the demand for liquid crystal displays, especially color liquid crystal displays, has been increasing.
In such a color filter of a liquid crystal display, usually, there are three primary color patterns of red (R), green (G), and blue (B), and electrodes corresponding to the R, G, and B pixels, respectively. By turning on and off the liquid crystal, the liquid crystal operates as a shutter, and light passes through each of the R, G, and B pixels, and color display is performed.
As a conventional method for producing a color filter, for example, a staining method can be mentioned. In this dyeing method, first, a water-soluble polymer material, which is a dyeing material, is formed on a glass substrate, patterned into a desired shape by a photolithography process, and then the obtained pattern is immersed in a dyeing bath. To get a colored pattern. By repeating this three times, R, G, and B pixels are formed. Another method is a pigment dispersion method. In this method, a photosensitive resin layer in which a pigment is dispersed is first formed on a substrate, and this is patterned to obtain a monochromatic pattern. Further, by repeating this process three times, R, G, and B pixels are formed. Still other methods include an electrodeposition method, a method in which a pigment is dispersed in a thermosetting resin, R, G, and B are printed three times, and then the resin is thermoset.
これらの問題点を解決したカラーフィルタの製造方法として、特許文献1には、熱硬化性樹脂を含有する着色インクをインクジェット方式で基板上に吹き付け、加熱することにより画素部を形成することが記載されている。 However, in any method, in order to color three colors of R, G, and B, it is necessary to repeat the same process three times, which causes a problem of high cost, and the yield decreases because the same process is repeated. There is a problem of doing.
As a method of manufacturing a color filter that solves these problems, Patent Document 1 describes that a pixel portion is formed by spraying a colored ink containing a thermosetting resin onto a substrate by an inkjet method and heating. Has been.
また、カラーフィルタの色特性としては、近年、特にカラーテレビの用途において、色域再現性、高コントラストおよび高輝度が要求されているが、画素部分の耐薬品性が不十分であると、画素部の亀裂や色の変化を招くため、得られるカラーフィルタの輝度や色純度の低下を招く恐れがある。 Conventionally, when forming a pixel portion of a color filter using a thermosetting resin, it is common to use polymerization and / or crosslinking reaction of an acid component and an epoxy component. However, since the reactivity of the acid component and the epoxy component is very high, the viscosity gradually increases with time, and there is a problem in storage stability. If the viscosity gradually increases with time, stable ejection of ink by the ink jet method may be impaired, and the ink jet head may be clogged. Furthermore, when the polymerization and / or cross-linking reaction of the acid component and the epoxy component is used, there is a problem that the chemical resistance of the resulting colored layer is insufficient.
As color characteristics of color filters, color gamut reproducibility, high contrast, and high brightness have recently been required particularly in color television applications, but if the pixel portion has insufficient chemical resistance, As a result, cracks and color changes occur in the portion, and there is a risk that the brightness and color purity of the resulting color filter will be reduced.
本発明の第1の目的は、保存安定性及び硬化性に優れ、熱硬化後の耐薬品性に優れ、色域再現性の良いカラーフィルタを実現可能なカラーフィルタ用熱硬化性インクジェットインクを提供することである。
また本発明の第2の目的は、顔料濃度を高くした場合であっても、熱硬化後の密着性、表面硬度、及び平坦性に優れたカラーフィルタ用熱硬化性インクジェットインクを提供することである。 In view of the above circumstances, the present invention intends to achieve the following first and second objects.
The first object of the present invention is to provide a thermosetting inkjet ink for a color filter, which can realize a color filter having excellent storage stability and curability, excellent chemical resistance after thermosetting, and good color gamut reproducibility. It is to be.
The second object of the present invention is to provide a thermosetting inkjet ink for a color filter which is excellent in adhesion, surface hardness and flatness after thermosetting even when the pigment concentration is increased. is there.
すなわち本発明に係る第1のカラーフィルタ用熱硬化性インクジェットインクは、多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体であることを特徴とする。 More specifically, the following first thermosetting inkjet ink for a color filter is provided in order to achieve the first object.
That is, the first thermosetting inkjet ink for a color filter according to the present invention is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent. The polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond; (B) It is an acrylic copolymer obtained by copolymerizing a monomer group containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond.
In the first thermosetting inkjet ink for a color filter, the (B) alicyclic hydrocarbon-containing monomer has a bridged alicyclic hydrocarbon group, so that the cured film has chemical resistance and color gamut reproduction. From the viewpoint of sex. The bridged alicyclic hydrocarbon group means a polycyclic aliphatic hydrocarbon group having a crosslinked structure in the alicyclic hydrocarbon group and having a polycyclic structure in the molecule.
すなわち本発明に係る第2のカラーフィルタ用熱硬化性インクジェットインクは、多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体と、前記アクリル系共重合体とは異なるエポキシ樹脂とを含有することを特徴とする。 In order to achieve the second object, the following second thermosetting inkjet ink for color filter is provided.
That is, the second thermosetting inkjet ink for a color filter according to the present invention is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent. The polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond; (B) an acrylic copolymer obtained by copolymerizing a monomer group containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond, and the acrylic copolymer And an epoxy resin different from the above.
また、本発明の第2のカラーフィルタ用熱硬化性インクジェットインクは、熱硬化後の密着性、表面硬度、及び平坦性に優れている。 The first thermosetting ink jet ink for color filter of the present invention can realize a color filter having excellent storage stability and curability, excellent chemical resistance after thermosetting, and good color gamut reproducibility.
Moreover, the thermosetting inkjet ink for 2nd color filters of this invention is excellent in the adhesiveness after heat curing, surface hardness, and flatness.
本発明に係る第1のカラーフィルタ用熱硬化性インクジェットインクは、多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体であることを特徴とする。
本発明のカラーフィルタ用熱硬化性インクジェットインクにおいては、熱硬化性バインダ成分として、従来のエポキシ樹脂及び酸成分を主体とせず、1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマー、及び、エポキシ基含有モノマーと脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体を組み合わせて用いることにより、保存安定性及び硬化性に優れ、熱硬化後の耐薬品性に優れ、色域再現性の良いカラーフィルタを実現することができる。
また、本発明においては、熱硬化性樹脂を用いているため、光照射をはじめとする特別な附帯設備が不要となり、生産性が高いという利点もある。 <First inkjet ink>
A first thermosetting inkjet ink for a color filter according to the present invention is a thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent. The functional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond ( B) An acrylic copolymer obtained by copolymerizing a monomer group containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond.
In the thermosetting ink-jet ink for color filter of the present invention, the polyfunctionality having 4 or more ethylenically unsaturated bonds in one molecule without using conventional epoxy resin and acid component as thermosetting binder components. By combining and using an acrylic copolymer obtained by copolymerizing a monomer and a monomer group containing at least an epoxy group-containing monomer and an alicyclic hydrocarbon-containing monomer, it has excellent storage stability and curability, A color filter having excellent chemical resistance after curing and good color gamut reproducibility can be realized.
Further, in the present invention, since a thermosetting resin is used, there is an advantage that a special incidental equipment such as light irradiation is not required and productivity is high.
熱硬化性バインダ成分として、従来のエポキシ樹脂及び酸成分を主体として用いると、酸成分とエポキシ樹脂の反応性が非常に高いため、経時で徐々に粘度が上昇し、保存安定性に問題があった。また、耐薬品性が不十分であるという問題があった。
それに対して、本願では、熱硬化性バインダ成分として従来のエポキシ樹脂及び酸成分の重合及び/又は架橋反応を利用することなく、側鎖にエポキシ基と脂環式炭化水素を有するアクリル共重合体と、1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーを組み合わせて用い、熱によるエチレン性不飽和結合の重合及び/又は架橋反応、並びに熱によるエポキシ基の重合及び/又は架橋反応を利用する。
本願では、エポキシ基と酸成分の反応を本質的に利用せず、エポキシ基に酸成分を共存させないため、エポキシ基が反応し難く、保存安定性に優れる。
側鎖にエポキシ基と脂環式炭化水素を有するアクリル共重合体は、エポキシ基が熱により反応して重合及び/又は架橋をし、脂環式炭化水素を有することで硬化性に優れ、また脂環式炭化水素を有することで熱履歴による黄変も受けにくいため、色域再現性が良好である。
一方、1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーは、熱重合することで架橋密度の高い高硬度の塗膜が得られる。
本発明においては、これらの側鎖にエポキシ基と脂環式炭化水素を有するアクリル共重合体と1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーの組み合わせの相乗効果により、保存安定性に優れながら、硬化性に優れるため熱硬化後の耐薬品性に優れ、色域再現性の良いカラーフィルタを実現することができる。 As a thermosetting binder component, a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is copolymerized with a monomer group containing at least an epoxy group-containing monomer and an alicyclic hydrocarbon-containing monomer. The reason why the above-described effects are exhibited by using the acrylic copolymer in combination is estimated as follows.
When a conventional epoxy resin and an acid component are mainly used as a thermosetting binder component, the reactivity between the acid component and the epoxy resin is very high, so that the viscosity gradually increases with time, and there is a problem in storage stability. It was. Moreover, there existed a problem that chemical resistance was inadequate.
In contrast, in the present application, an acrylic copolymer having an epoxy group and an alicyclic hydrocarbon in the side chain without using polymerization and / or crosslinking reaction of a conventional epoxy resin and an acid component as a thermosetting binder component. And a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule in combination, polymerization of ethylenically unsaturated bonds and / or crosslinking reaction by heat, and polymerization of epoxy groups by heat and / or A cross-linking reaction is used.
In the present application, since the reaction between the epoxy group and the acid component is not essentially used and the acid component is not allowed to coexist with the epoxy group, the epoxy group hardly reacts and the storage stability is excellent.
An acrylic copolymer having an epoxy group and an alicyclic hydrocarbon in the side chain is excellent in curability because the epoxy group reacts by heat to polymerize and / or crosslink, and has an alicyclic hydrocarbon. Since it has an alicyclic hydrocarbon, it is difficult to undergo yellowing due to thermal history, and therefore color gamut reproducibility is good.
On the other hand, a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule can be thermally polymerized to obtain a high hardness coating film having a high crosslinking density.
In the present invention, a synergistic effect of a combination of an acrylic copolymer having an epoxy group and an alicyclic hydrocarbon in these side chains and a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule, A color filter having excellent storage stability and excellent curability and excellent chemical resistance after thermosetting and good color gamut reproducibility can be realized.
本発明において多官能性モノマーは、1分子内にエチレン性不飽和結合を4個以上有する化合物を用いる。ここでエチレン性不飽和結合とは、ラジカル重合可能な炭素原子間の二重結合をいい、そのようなエチレン性不飽和結合を有する官能基としては、例えば、ビニル基(CH2=CH-)、(メタ)アクリル基(CH2=CH-CH2-及びCH2=C(CH3)-CH2-)、(メタ)アクリロイル基(CH2=CH-CO-及びCH2=C(CH3)-CO-)、(メタ)アクリロイルオキシ基(CH2=CH-COO-及びCH2=C(CH3)-COO-)、及び-COO-CH=CH-COO-等を例示できる。本発明において用いられる多官能性モノマーにおいて、エチレン性不飽和結合を有する官能基は、4個以上有すれば、1種単独であっても2種以上組み合わせて有していてもよい。また、本発明において用いられる多官能性モノマーは、1種単独で又は2種以上組み合わせて用いられても良い。中でも、エチレン性不飽和結合としては、(メタ)アクリロイルオキシ基、及び/又は(メタ)アクリロイル基を4個以上有することが、熱重合及び/または架橋による硬化膜の硬化性の点から好ましい。なお本発明においては、アクリル酸エステルとメタクリル酸エステルを総称して「(メタ)アクリレート」という。その他も同様である。 <Multifunctional monomer>
In the present invention, a compound having 4 or more ethylenically unsaturated bonds in one molecule is used as the polyfunctional monomer. Here, the ethylenically unsaturated bond refers to a double bond between carbon atoms capable of radical polymerization, and examples of the functional group having such an ethylenically unsaturated bond include a vinyl group (CH 2 ═CH—). , (Meth) acryl groups (CH 2 ═CH—CH 2 — and CH 2 ═C (CH 3 ) —CH 2 —), (meth) acryloyl groups (CH 2 ═CH—CO— and CH 2 ═C (CH 3 ) —CO—), (meth) acryloyloxy groups (CH 2 ═CH—COO— and CH 2 ═C (CH 3 ) —COO—), —COO—CH═CH—COO— and the like. In the polyfunctional monomer used in the present invention, as long as there are four or more functional groups having an ethylenically unsaturated bond, they may be used singly or in combination of two or more. Moreover, the polyfunctional monomer used in this invention may be used individually by 1 type or in combination of 2 or more types. Among them, the ethylenically unsaturated bond preferably has four or more (meth) acryloyloxy groups and / or (meth) acryloyl groups from the viewpoint of curability of the cured film by thermal polymerization and / or crosslinking. In the present invention, acrylic ester and methacrylic ester are collectively referred to as “(meth) acrylate”. Others are the same.
その他にも、例えば、ペンタエリスリトールテトラカプロラクトネートテトラ(メタ)アクリレート、ジグリセリンテトラ(メタ)アクリレート、ジトリメチロールプロパンテトラカプロラクトネートテトラ(メタ)アクリレート、ジトリメチロールエタンテトラ(メタ)アクリレート、ジトリメチロールブタンテトラ(メタ)アクリレート、ジトリメチロールヘキサンテトラ(メタ)アクリレート、ジトリメチロールオクタンテトラ(メタ)アクリレート、トリペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールヘプタ(メタ)アクリレート、トリペンタエリスリトールオクタ(メタ)アクリレート、トリペンタエリスリトールポリアルキレンオキサイドヘプタ(メタ)アクリレート及びそれらのエチレンオキサイド付加体、プロピレンオキサイド付加体等が挙げられる。更に、例えば、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、ネオペンチルグリコールオリゴアクリレート、1,4-ブタンジオールオリゴアクリレート、1,6-ヘキサンジオールオリゴアクリレート、トリメチロールプロパンオリゴアクリレート、ペンタエリスリトールオリゴアクリレート、ウレタンアクリレート、エポキシアクリレート等が挙げられる。
また、ヘキサキス(メタクリロイルオキシエチル)シクロトリホスファゼン(例えば、共栄社化学株式会社製「PPZ」)、ジペンタエリスリトールペンタアクリレートヘキサメチレンジイソシアネート・ウレタンプレポリマー(例えば、共栄社化学株式会社製「UA-510H」)等も挙げられる。 Examples of the compound having 4 or more ethylenically unsaturated bonds in one molecule include tetramethylol methane tetra (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol tetra (meth) acrylate, and ditrimethylolpropane tetra. (Meth) acrylate, alkyl-modified dipentaerythritol tetra (meth) acrylate, dipentaerythritol monohydroxypenta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, dipentaerythritol penta (meth) acrylate, alkyl-modified dipentaerythritol Penta (meth) acrylate, urethane hexa (meth) acrylate, polyester hexa (meth) acrylate, succinic acid modified dipentaerythritol Penta (meth) acrylate.
In addition, for example, pentaerythritol tetracaprolactonate tetra (meth) acrylate, diglycerin tetra (meth) acrylate, ditrimethylolpropane tetracaprolactonate tetra (meth) acrylate, ditrimethylolethane tetra (meth) acrylate, Ditrimethylolbutanetetra (meth) acrylate, ditrimethylolhexanetetra (meth) acrylate, ditrimethyloloctanetetra (meth) acrylate, tripentaerythritol hexa (meth) acrylate, tripentaerythritol hepta (meth) acrylate, tripentaerythritol octa ( (Meth) acrylates, tripentaerythritol polyalkylene oxide hepta (meth) acrylates and their ethylene oxides Id adduct, propylene oxide adduct, and the like. Further, for example, ethoxylated pentaerythritol tetra (meth) acrylate, neopentyl glycol oligoacrylate, 1,4-butanediol oligoacrylate, 1,6-hexanediol oligoacrylate, trimethylolpropane oligoacrylate, pentaerythritol oligoacrylate, urethane Examples include acrylate and epoxy acrylate.
Further, hexakis (methacryloyloxyethyl) cyclotriphosphazene (for example, “PPZ” manufactured by Kyoeisha Chemical Co., Ltd.), dipentaerythritol pentaacrylate hexamethylene diisocyanate / urethane prepolymer (for example, “UA-510H” manufactured by Kyoeisha Chemical Co., Ltd.) And so on.
また、1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーの含有量は、後述する顔料及び顔料分散剤以外の固形分中に、10~90重量%含まれることが好ましく、更に20~80重量%含まれることが、インクの低粘度化、保存安定性、硬化膜の硬化性、耐薬品性の点から好ましい。なお、本発明において固形分とは、溶剤を除く全ての成分が含まれ、液状の化合物等も固形分に含まれる。 The content of the polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is preferably in the range of 5 to 80% by weight, more preferably 10% by weight, based on the solid content of the ink. It is preferably in the range of% to 60% by weight. If the amount is less than the above range, the cured film may have insufficient curability and chemical resistance. Further, if the amount is larger than the above range, a desired color may not be reproduced.
The content of the polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule is preferably 10 to 90% by weight in the solid content other than the pigment and the pigment dispersant described later. Further, it is preferably contained in an amount of 20 to 80% by weight from the viewpoints of ink viscosity reduction, storage stability, cured film curability, and chemical resistance. In addition, in this invention, solid content includes all the components except a solvent, and a liquid compound etc. are also contained in solid content.
本発明において用いられるバインダ樹脂は、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体である。
本発明で用いられるアクリル系共重合体は、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させれば、各モノマーをランダムに共重合させたものであっても、ブロック共重合体となるように共重合させたものであっても良い。 <Binder resin>
The binder resin used in the present invention includes (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) an alicyclic carbonization having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. An acrylic copolymer obtained by copolymerizing a monomer group containing at least a hydrogen-containing monomer.
The acrylic copolymer used in the present invention includes (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) a fat having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. If a monomer group containing at least a cyclic hydrocarbon-containing monomer is copolymerized, each monomer is copolymerized at random, even if the monomers are randomly copolymerized. Also good.
(A)エポキシ基含有モノマーとしては、1種単独で用いても良いし、2種以上混合して用いられても良い。 By including an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond as a copolymerization component, the acrylic copolymer contains an epoxy group. Thereby, the reactivity by heat improves and brings about the effect | action that the sclerosis | hardenability of a cured film improves. (A) Examples of the epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond include glycidyl (meth) acrylate, methyl glycidyl (meth) acrylate, 3,4-epoxycyclohexyl (meth) acrylate, 3,4 -Epoxycyclohexylmethyl (meth) acrylate and the like. Among them, glycidyl (meth) acrylate can be preferably used in the present invention.
(A) As an epoxy group containing monomer, it may be used individually by 1 type, and may be used in mixture of 2 or more types.
(B)脂環式炭化水素含有モノマーとしては、1種単独で用いても良いし、2種以上混合して用いられても良い。 As the alicyclic hydrocarbon-containing monomer, in particular, a fat having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond from the viewpoint of suppressing yellowing due to thermal history and not reducing color gamut reproducibility. A cyclic hydrocarbon-containing monomer is preferred. Examples of the alicyclic hydrocarbon-containing monomer having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond include isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, From dicyclopentenyloxy (meth) acrylate, adamantyl (meth) acrylate, 2-alkyl-2-adamantyl (meth) acrylate, 3-hydroxy-1-adamantyl (meth) acrylate, and 1-perfluoroadamantyl (meth) acrylate It is preferable that it is 1 or more types selected from the group which consists of a point which suppresses yellowing by a heat history and does not reduce color gamut reproducibility. Of these, dicyclopentanyl (meth) acrylate, adamantyl (meth) acrylate, and 2-alkyl-2-adamantyl (meth) acrylate can be preferably used in the present invention.
(B) As an alicyclic hydrocarbon containing monomer, it may be used individually by 1 type, and may be used in mixture of 2 or more types.
上記(A)エポキシ基含有モノマー及び上記(B)脂環式炭化水素含有モノマー以外の他の共重合可能なモノマーの含有量は、全共重合成分中に0重量%~50重量%であることが好ましく、更に0重量%~30重量%であることが好ましく、更に0重量%~20重量%であることが好ましい。 As long as the acrylic copolymer does not impair the effects of the present invention and can ensure the performance required for each detail of the color filter, such as hardness and transparency, the (A) epoxy group-containing monomer and the above ( B) It may be a copolymer obtained by further using a copolymerizable monomer other than the alicyclic hydrocarbon-containing monomer. Specific examples of such monomers include, for example, methyl (meth) acrylate, n-butyl (meth) acrylate, allyl (meth) acrylate, hydroxyethyl (meth) acrylate, 2-dimethylaminoethyl (meth) acrylate, 2 -Ethylhexyl (meth) acrylate, 2-hydroxylethyl (meth) acrylate, etc .; N-substituted maleimides such as N-methylmaleimide, N-cyclohexylmaleimide and the like can be exemplified.
The content of the copolymerizable monomer other than the (A) epoxy group-containing monomer and the (B) alicyclic hydrocarbon-containing monomer is 0% by weight to 50% by weight in the total copolymerization component. It is preferably 0% by weight to 30% by weight, and more preferably 0% by weight to 20% by weight.
本発明に用いられる顔料としては、公知の顔料を用いることができる。本発明において使用可能な有機顔料の具体例を下記表1および表2に示す。 <Pigment>
As the pigment used in the present invention, a known pigment can be used. Specific examples of organic pigments that can be used in the present invention are shown in Tables 1 and 2 below.
なお、これらの顔料は単独で用いてもよく2種以上を混合して用いても良い。 Examples of inorganic pigments that can be used include titanium oxide, zinc white, lead sulfate, yellow lead, zinc yellow, bengara, cadmium red, ultramarine, bitumen, chromium oxide green, cobalt green, amber, titanium black, and synthetic iron black. And carbon black.
In addition, these pigments may be used independently and may mix and use 2 or more types.
本発明のカラーフィルタ用熱硬化性インクジェットインクには、顔料を良好に分散させるために顔料分散剤を配合する。顔料分散剤としては、例えば、カチオン系、アニオン系、ノニオン系、両性、シリコーン系等の界面活性剤などを使用できる。界面活性剤の中でも、次に例示するような高分子界面活性剤(高分子分散剤)が好ましい。また、特殊アクリル系重合体などの分散補助樹脂を更に用いても良い。
すなわち、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類;ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル等のポリオキシエチレンアルキルフェニルエーテル類;ポリエチレングリコールジラウレート、ポリエチレングリコールジステアレート等のポリエチレングリコールジエステル類;ソルビタン脂肪酸エステル類;脂肪酸変性ポリエステル類;3級アミン変性ポリウレタン類などの高分子界面活性剤が好ましく用いられる。
上記顔料分散剤の含有量は、インクの固形分全体に対して5~50重量%、更に固形分全体に対して10~30重量%であることが好ましい。 <Pigment dispersant>
A pigment dispersant is blended in the thermosetting inkjet ink for color filter of the present invention in order to disperse the pigment satisfactorily. Examples of the pigment dispersant that can be used include cationic, anionic, nonionic, amphoteric, and silicone surfactants. Among the surfactants, polymer surfactants (polymer dispersants) as exemplified below are preferable. Further, a dispersion auxiliary resin such as a special acrylic polymer may be further used.
That is, polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, and polyoxyethylene oleyl ether; polyoxyethylene alkyl phenyl ethers such as polyoxyethylene octyl phenyl ether and polyoxyethylene nonyl phenyl ether Polymeric surfactants such as polyethylene glycol diesters such as polyethylene glycol dilaurate and polyethylene glycol distearate; sorbitan fatty acid esters; fatty acid-modified polyesters; tertiary amine-modified polyurethanes are preferably used.
The content of the pigment dispersant is preferably 5 to 50% by weight based on the total solid content of the ink, and more preferably 10 to 30% by weight based on the total solid content.
本発明のカラーフィルタ用熱硬化性インクジェットインクには、当該インクを高濃度液又は直ちにヘッドから吐出できるように調製するために、溶剤を配合する。
本発明のカラーフィルタ用熱硬化性インクジェットインクを、保存用の高濃度インク又は直ちに塗工可能な濃度のインクに調製するために、固形分を好適に溶解及び分散させる溶剤であれば、特に限定されない。 <Solvent>
The thermosetting inkjet ink for a color filter of the present invention is mixed with a solvent in order to prepare the ink so that the ink can be discharged from a high concentration liquid or immediately from the head.
In order to prepare the thermosetting inkjet ink for a color filter of the present invention into a high-concentration ink for storage or an ink that can be applied immediately, the solvent is particularly limited as long as it is a solvent that suitably dissolves and disperses solid components. Not.
溶剤として好ましいものとしては、エチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、アジピン酸ジエチル、シュウ酸ジブチル、マロン酸ジメチル、マロン酸ジエチル、コハク酸ジメチル、及び、コハク酸ジエチルなどを例示することができる。また、これらの溶剤は、3-メトキシブチルアセテートやプロピレングリコールモノメチルエーテルアセテート(PGMEA)のような従来から顔料分散液の調製に用いられている分散性の高い溶剤と混合し或いは混合せずそのまま分散溶剤として用い、顔料分散液を調製することができる。 Moreover, since the thermosetting inkjet ink for color filters according to the present invention contains a pigment, it is preferable to use a solvent that does not contain a hydroxyl group from the viewpoint of the dispersibility and dispersion stability of the pigment.
Preferred solvents include ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol diethyl ether, diethylene glycol dibutyl ether, diethyl adipate, dibutyl oxalate, dimethyl malonate, diethyl malonate, succinic acid Examples thereof include dimethyl and diethyl succinate. These solvents are mixed with or without mixing with highly dispersible solvents conventionally used for preparing pigment dispersions such as 3-methoxybutyl acetate and propylene glycol monomethyl ether acetate (PGMEA). It can be used as a solvent to prepare a pigment dispersion.
具体例として挙げた上記溶剤の中では、ジエチレングリコールモノブチルエーテルアセテートは水酸基を有しておらず、また、液温が20℃の水100重量部に対する溶解性も6.5重量部と低い水混和性を示すので、特に好ましい。 Further, when water is mixed in the solvent, the hydroxyl group of the water molecule is present in the solvent, so that the same problem as in the case of using the solvent having a hydroxyl group may be caused. Therefore, in order to substantially exclude moisture from the acid-epoxy crosslinking reaction system, it is preferable to prepare an inkjet ink using an organic solvent having low miscibility with water. From this viewpoint, the solubility of the solvent for preparing the ink-jet ink in water is preferably 20 parts by weight or less with respect to 100 parts by weight of water having a liquid temperature of 20 ° C.
Among the solvents mentioned as specific examples, diethylene glycol monobutyl ether acetate does not have a hydroxyl group, and its solubility in 100 parts by weight of water at a liquid temperature of 20 ° C. is low at 6.5 parts by weight. Is particularly preferable.
本発明においては、熱により上記エチレン性不飽和結合を重合乃至架橋反応させることにより硬化させるため、熱重合開始剤を含有していても良い。エチレン性不飽和結合を熱硬化させる熱重合開始剤としては、例えば、過酸化ベンゾイルなどの各種過酸化物や、アゾビスブチロニトリルなどのアゾ系化合物、オニウム塩、トリハロメチル基を有するトリアジン化合物、アジド化合物、キノンジアジド、オキシムエステル化合物、トリアリールモノアルキルボレート化合物などを用いることができる。 <Thermal polymerization initiator>
In this invention, in order to harden | cure by superposing | polymerizing thru | or crosslinking reaction of the said ethylenically unsaturated bond with a heat | fever, you may contain the thermal-polymerization initiator. Examples of thermal polymerization initiators that thermally cure ethylenically unsaturated bonds include various peroxides such as benzoyl peroxide, azo compounds such as azobisbutyronitrile, onium salts, and triazine compounds having a trihalomethyl group. , Azide compounds, quinonediazides, oxime ester compounds, triarylmonoalkylborate compounds, and the like can be used.
本発明においては、アクリル共重合体中のエポキシ基を効率良く反応させる目的で、エポキシ硬化剤・促進剤を含有していても良い。エポキシ硬化剤・促進剤としては、未変性脂肪族ポリアミン、変性脂肪族ポリアミン、未変性芳香族ポリアミン、変性芳香族ポリアミン、変性脂環式ポリアミン、未変性脂環式ポリアミン、未変性ポリアミノアミド、変性ポリアミノアミド、第3アミン、酸無水物、ヒドラジド誘導体、ジシアンジアミドとその誘導体、ボロンハライド錯体、有機金属錯体、オニウム塩類、ポリチオール、フェノールホルムアルデヒド縮合体、フェノールとその誘導体、水酸基を持つその他化合物、イソシアネート、ブロックイソシアネート、ケチミン、イミダゾールとその誘導体などを用いることができる。 <Hardener / Accelerator>
In the present invention, an epoxy curing agent / accelerator may be contained for the purpose of efficiently reacting the epoxy group in the acrylic copolymer. As epoxy curing agents / accelerators, unmodified aliphatic polyamines, modified aliphatic polyamines, unmodified aromatic polyamines, modified aromatic polyamines, modified alicyclic polyamines, unmodified alicyclic polyamines, unmodified polyaminoamides, modified Polyaminoamide, tertiary amine, acid anhydride, hydrazide derivative, dicyandiamide and its derivative, boron halide complex, organometallic complex, onium salt, polythiol, phenol formaldehyde condensate, phenol and its derivative, other compound having hydroxyl group, isocyanate, Blocked isocyanate, ketimine, imidazole and derivatives thereof can be used.
更に、本発明のカラーフィルタ用熱硬化性インクジェットインクには、必要に応じて、その他の添加剤を1種又は2種以上配合することができる。そのような添加剤としては、次のようなものを例示できる。
a)充填剤:例えば、ガラス、アルミナなど。
b)密着促進剤:例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリス(2-メトキシエトキシ)シラン、N-(2-アミノエチル)-3-アミノプロピルメチルジメトキシシランなど。
c)レベリング剤:例えば、ポリオキシアルキレン系界面活性剤、脂肪酸エステル系界面活性剤、特殊アクリル系重合体、ビニルエーテル系重合体等のビニル系重合体など。
d)凝集防止剤:例えば、ポリアクリル酸ナトリウムなど。 <Other ingredients>
Furthermore, the thermosetting inkjet ink for color filters of this invention can mix | blend 1 type (s) or 2 or more types of other additives as needed. The following can be illustrated as such an additive.
a) Filler: For example, glass, alumina and the like.
b) Adhesion promoter: for example, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris (2-methoxyethoxy) silane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane.
c) Leveling agents: For example, vinyl polymers such as polyoxyalkylene surfactants, fatty acid ester surfactants, special acrylic polymers, vinyl ether polymers, and the like.
d) Anti-aggregation agent: for example, sodium polyacrylate.
本発明のカラーフィルタ用熱硬化性インクジェットインクは、各成分を溶剤に投入して混合し、固形成分を溶解又は分散させて製造しても良い。
しかしながら、顔料を樹脂等の他の成分と共に溶剤全体中に直接投入し攪拌混合すると、顔料を溶剤中に十分に分散させられないことが多い。そこで通常は、顔料の分散性及び分散安定性が良好な溶剤を用意し、そこに顔料を分散剤と共に投入してディソルバーなどにより十分攪拌し、顔料分散液を調製する。そして、得られた顔料分散液を、顔料以外の成分と共に、溶剤に投入し、ディソルバーなどにより十分に攪拌混合することによって、本発明に係るインクジェットインクとすることができる。 <Ink production method>
The thermosetting inkjet ink for a color filter of the present invention may be produced by adding and mixing each component into a solvent and dissolving or dispersing the solid component.
However, if the pigment is directly put into the whole solvent together with other components such as a resin and mixed with stirring, the pigment is often not sufficiently dispersed in the solvent. Therefore, usually, a solvent having good dispersibility and dispersion stability of the pigment is prepared, and the pigment is added thereto together with the dispersant, and sufficiently stirred with a dissolver or the like to prepare a pigment dispersion. Then, the obtained pigment dispersion is put into a solvent together with components other than the pigment, and sufficiently stirred and mixed with a dissolver or the like, whereby the ink-jet ink according to the present invention can be obtained.
本発明に係る第2のカラーフィルタ用熱硬化性インクジェットインクは、多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含んで共重合させてなるアクリル系共重合体と、前記アクリル系共重合体とは異なるエポキシ樹脂とを含有することを特徴とする。
本発明のカラーフィルタ用熱硬化性インクジェットインクにおいては、熱硬化性バインダ成分として、1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーとエポキシ基含有モノマーと、脂環式炭化水素含有モノマーとを少なくとも含んで共重合させてなるアクリル系共重合体と、当該アクリル系共重合体とは異なるエポキシ樹脂とを組み合わせて用いることにより、顔料濃度を高くした場合であっても、熱硬化後の密着性、表面硬度、及び平坦性に優れた着色層を有するカラーフィルタを実現することができる。
また、本発明においては、熱硬化性樹脂を用いているため、光照射をはじめとする特別な附帯設備が不要となり、生産性が高いという利点もある。 <Second inkjet ink>
The second thermosetting inkjet ink for color filters according to the present invention is a thermosetting inkjet ink for color filters containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent, The functional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond ( B) An acrylic copolymer obtained by copolymerization containing at least an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond is different from the acrylic copolymer. It contains an epoxy resin.
In the thermosetting inkjet ink for color filter of the present invention, as a thermosetting binder component, a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule, an epoxy group-containing monomer, and an alicyclic carbonization Even when the pigment concentration is increased by using a combination of an acrylic copolymer obtained by copolymerization containing at least a hydrogen-containing monomer and an epoxy resin different from the acrylic copolymer, A color filter having a colored layer excellent in adhesion, surface hardness, and flatness after thermosetting can be realized.
Further, in the present invention, since a thermosetting resin is used, there is an advantage that a special incidental equipment such as light irradiation is not required and productivity is high.
すなわち、アクリル系共重合体のエポキシ基とそれと異なるエポキシ樹脂が、熱重合開始剤(もしくは、熱)により開環して重合及び/又は架橋することで、硬化膜の密着性が向上する。更に、アクリル系共重合体に導入されている脂環式炭化水素により、硬化膜の表面硬度及び耐溶剤性が優れるようになる。そこに1分子内にエチレン性不飽和結合を4個以上有する多官能性モノマーを組み合わせることで、硬化膜の架橋密度が上昇して、更に表面硬度が向上し、またガラス等の基材への濡れ広がり性が向上して、平坦性に優れるようになる。そして、これら3成分の相乗効果により、顔料濃度を高くした場合であっても、熱硬化後の密着性、表面硬度、及び平坦性に優れた着色層を実現できると推測される。 As a thermosetting binder component, an acrylic prepared by copolymerizing at least a polyfunctional monomer having four or more ethylenically unsaturated bonds in one molecule, an epoxy group-containing monomer, and an alicyclic hydrocarbon-containing monomer. The reason why the above-described effect is exhibited by using a combination of an epoxy resin different from the acrylic copolymer and at least three types of epoxy resins is presumed as follows.
That is, the epoxy group of the acrylic copolymer and an epoxy resin different from the epoxy group are ring-opened and polymerized and / or crosslinked by a thermal polymerization initiator (or heat), thereby improving the adhesion of the cured film. Furthermore, the surface hardness and solvent resistance of the cured film become superior due to the alicyclic hydrocarbon introduced into the acrylic copolymer. By combining therewith a polyfunctional monomer having 4 or more ethylenically unsaturated bonds in one molecule, the crosslink density of the cured film is increased, and the surface hardness is further improved. Wet spreadability is improved and flatness is improved. And it is estimated that the colored layer excellent in the adhesiveness after heat curing, surface hardness, and flatness is realizable even if it is a case where the pigment density | concentration is made high by the synergistic effect of these three components.
第2のインクジェットインクにおいては、第1のインクジェットインクで用いる多官能性モノマーと同じものが用いられる。
第2のインクジェットインクにおいても、エチレン性不飽和結合としては、(メタ)アクリロイルオキシ基、及び/又は(メタ)アクリロイル基を4個以上有することが、表面硬度及び密着性の点から好ましい。
多官能性モノマーの分子量は、第2のインクジェットインクにおいても、第1のインクジェットインクにおけるのと同様の範囲であることが好ましい。すなわち多官能性モノマーの分子量は、インク粘度及び硬化膜の平坦性の点から、2000以下であることが好ましく、更に1000以下であることが好ましい。 <Multifunctional monomer>
In the second inkjet ink, the same polyfunctional monomer used in the first inkjet ink is used.
Also in the second inkjet ink, it is preferable from the viewpoint of surface hardness and adhesion that the ethylenically unsaturated bond has 4 or more (meth) acryloyloxy groups and / or (meth) acryloyl groups.
The molecular weight of the polyfunctional monomer is preferably in the same range as in the first inkjet ink in the second inkjet ink. That is, the molecular weight of the polyfunctional monomer is preferably 2000 or less, more preferably 1000 or less, from the viewpoint of the ink viscosity and the flatness of the cured film.
第2のインクジェットインクにおいて用いられるバインダ樹脂は、(A)エポキシ基含有モノマーと(B)脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体と、前記アクリル系共重合体とは異なるエポキシ樹脂とを含有する。
[アクリル系共重合体]
第2のインクジェットインクにおいては、第1のインクジェットインクで用いるアクリル系共重合体と同じものが用いられる。
アクリル系共重合体がエポキシ基を含有するので、インク付着面に対する密着性の向上、及び他成分との相溶性が良好になるという作用をもたらす。
また、アクリル系共重合体が脂環式炭化水素基を含有するので、硬化膜の硬化性が向上して、表面硬度が向上し、また耐溶剤性が良好になるという作用をもたらす。 <Binder resin>
The binder resin used in the second ink-jet ink is an acrylic copolymer obtained by copolymerizing a monomer group containing at least an (A) epoxy group-containing monomer and (B) an alicyclic hydrocarbon-containing monomer, It contains an epoxy resin different from the acrylic copolymer.
[Acrylic copolymer]
In the second inkjet ink, the same acrylic copolymer used in the first inkjet ink is used.
Since the acrylic copolymer contains an epoxy group, the adhesiveness to the ink adhesion surface is improved and the compatibility with other components is improved.
In addition, since the acrylic copolymer contains an alicyclic hydrocarbon group, the curability of the cured film is improved, the surface hardness is improved, and the solvent resistance is improved.
中でも特に、第2のインクジェットインクにおいては、ジシクロペンタニル(メタ)アクリレート、1-アダマンチル(メタ)アクリレート、2-アダマンチル(メタ)アクリレートを好ましく用いることができる。 Among the above alicyclic hydrocarbon-containing monomers, alicyclic hydrocarbon-containing monomers having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond from the viewpoint of the surface hardness and solvent resistance of the cured film, among others. It is preferable that As the alicyclic hydrocarbon-containing monomer having a bridged alicyclic hydrocarbon group and an ethylenically unsaturated bond, preferred for the first ink-jet ink are the flatness of the cured film, the surface hardness and the resistance to resistance. It is also preferable from the viewpoint of solvent properties.
In particular, in the second inkjet ink, dicyclopentanyl (meth) acrylate, 1-adamantyl (meth) acrylate, and 2-adamantyl (meth) acrylate can be preferably used.
このような場合、アクリル系共重合体の側鎖にエチレン性不飽和結合を有するようになり、当該アクリル系共重合体が前記多官能性モノマーともエチレン性不飽和結合によって重合及び/又は架橋反応することから、熱硬化後の密着性、表面硬度、及び平坦性に優れ、更に、耐ITO形成性に優れるようになる。
なお、耐ITO形成性とは、透明電極膜(例えばITO)形成時に当該インクを用いて着色層等の硬化させた層(以下、硬化層という)を作成した場合に、しわやクラックが生じにくく、隣接する層にしわやクラックを生じさせ難い特性をいう。カラーフィルタの着色層を、インクジェットインクを用いて形成する場合には、基板上に着色層を形成後、必要によってこの上に保護膜を形成し、その後、透明電極膜を形成するが、この透明電極膜形成時に透明電極膜表面にしわが発生するという問題が起こる。透明電極膜の形成方法は、真空蒸着法、スパッタ法やイオンプレーティング法など、いずれも減圧雰囲気下で基板を加熱することが必要である。たとえば、透明電極膜として代表的なITO膜の真空蒸着成膜を行う場合には、下地となる着色層や保護膜は高温及び真空による超低圧にさらされる。インクから形成された着色層等の硬化層がこのような超低圧高温条件にさらされると、硬化層が熱膨張収縮してしわを発生するために、透明電極膜等の隣接層を歪ませて、その表面にしわやクラックが発生すると考えられる。透明電極膜表面のしわやクラックが起こると、発生箇所で局所的な抵抗率が高くなり断線し、残像が起こったり、ひいては表示不良の原因となる。従って、耐ITO形成性に優れると、表示不良が低減した高輝度なカラーフィルタを得ることができる。 In the second inkjet ink, (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) an alicyclic hydrocarbon having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. It is formed by reacting a carboxyl group-containing monomer (C) having a carboxyl group and an ethylenically unsaturated bond with one or more epoxy groups of a copolymer obtained by copolymerizing a monomer group containing at least a monomer containing An acrylic copolymer is preferred.
In such a case, the acrylic copolymer has an ethylenically unsaturated bond in the side chain, and the acrylic copolymer is polymerized and / or crosslinked by the ethylenically unsaturated bond with the polyfunctional monomer. Therefore, the adhesiveness after heat curing, the surface hardness, and the flatness are excellent, and further, the ITO forming resistance is excellent.
In addition, the ITO resistance is the formation of a cured layer such as a colored layer (hereinafter referred to as a cured layer) using the ink when forming a transparent electrode film (for example, ITO), so that wrinkles and cracks are less likely to occur. , A characteristic that hardly causes wrinkles and cracks in adjacent layers. When forming the colored layer of the color filter using inkjet ink, after forming the colored layer on the substrate, if necessary, a protective film is formed thereon, and then a transparent electrode film is formed. There is a problem that wrinkles are generated on the surface of the transparent electrode film when the electrode film is formed. As a method for forming the transparent electrode film, it is necessary to heat the substrate under a reduced pressure atmosphere such as a vacuum deposition method, a sputtering method, or an ion plating method. For example, when a typical ITO film is vacuum-deposited as a transparent electrode film, the underlying colored layer or protective film is exposed to a high temperature and an ultra-low pressure due to vacuum. When a hardened layer such as a colored layer formed from ink is exposed to such ultra-low pressure and high temperature conditions, the hardened layer thermally expands and contracts to generate wrinkles, which distorts adjacent layers such as transparent electrode films. It is thought that wrinkles and cracks occur on the surface. If wrinkles or cracks occur on the surface of the transparent electrode film, the local resistivity is increased at the location where the transparent electrode film is generated, resulting in disconnection, resulting in an afterimage, and in turn causing display defects. Therefore, if the ITO forming resistance is excellent, a high-intensity color filter with reduced display defects can be obtained.
このようなアクリル系共重合体において、側鎖にエチレン性不飽和結合を有する繰り返し単位の含有量としては、共重合体の全繰り返し単位中に10~80モル%であることが好ましく、更に20~60モル%であることが好ましい。含有量が上記範囲内であることにより、多官能性モノマーとの反応性が向上し、特に、耐ITO形成性に優れたものとすることができるからである。
なお、側鎖にエチレン性不飽和結合を有する繰り返し単位を有するアクリル系共重合体において、側鎖にエポキシ基を含有する繰り返し単位の含有量としては、共重合体の全繰り返し単位中に10~70モル%であることが好ましく、更に20~40モル%であることが好ましく、また、側鎖に脂環式炭化水素を含有する繰り返し単位の含有量としては、共重合体の全繰り返し単位中に10~70モル%であることが好ましく、更に20~50モル%であることが、硬化膜の密着性、表面硬度、及び耐ITO形成性の点から好ましい。 A carboxyl group-containing monomer (C) is reacted with one or more of the epoxy groups of a copolymer obtained by copolymerizing (A) an epoxy group-containing monomer and (B) an alicyclic hydrocarbon-containing monomer. In the acrylic copolymer, a part of the epoxy group in the side chain of the copolymer is used for the reaction with the carboxyl group-containing monomer (C), and the side chain has a repeating ethylenically unsaturated bond. Comes with a unit.
In such an acrylic copolymer, the content of the repeating unit having an ethylenically unsaturated bond in the side chain is preferably 10 to 80 mol% in all repeating units of the copolymer, and further 20 It is preferably ˜60 mol%. This is because when the content is within the above range, the reactivity with the polyfunctional monomer is improved, and in particular, the ITO forming resistance can be improved.
In the acrylic copolymer having a repeating unit having an ethylenically unsaturated bond in the side chain, the content of the repeating unit containing an epoxy group in the side chain is 10 to 10 in all repeating units of the copolymer. It is preferably 70 mol%, more preferably 20 to 40 mol%, and the content of the repeating unit containing an alicyclic hydrocarbon in the side chain is the total repeating unit in the copolymer. It is preferably 10 to 70 mol%, more preferably 20 to 50 mol%, from the viewpoints of adhesion of the cured film, surface hardness, and ITO resistance.
本発明においてバインダ樹脂として併用されるエポキシ樹脂は、前記エポキシ基を側鎖に有するアクリル系共重合体とは異なる樹脂である。本発明に用いられるエポキシ樹脂は、インクジェットインクにより形成された画素の耐溶剤性、密着性等の膜物性の点から、1分子中にエポキシ基を2個以上有することが好ましい。エポキシ基としては、エポキシド構造を有する基であればよく、例えば、グリシジル基、オキシエチレン基、エポキシシクロヘキシル基等を示すことができる。 [Epoxy resin]
The epoxy resin used together as the binder resin in the present invention is a resin different from the acrylic copolymer having the epoxy group in the side chain. The epoxy resin used in the present invention preferably has two or more epoxy groups in one molecule from the viewpoint of film physical properties such as solvent resistance and adhesion of pixels formed by inkjet ink. As an epoxy group, what is necessary is just a group which has an epoxide structure, for example, a glycidyl group, an oxyethylene group, an epoxycyclohexyl group etc. can be shown.
上記エポキシ樹脂の分子量が3000よりも小さすぎるとカラーフィルタの細部としての硬化層に要求される強度、耐溶剤性等の物性が不足し易く、当該分子量が20000よりも大きすぎると粘度上昇が起こり易くなり、インクジェット方式で吐出ヘッドから吐出する時の吐出量の安定性や吐出方向の直進性が悪くなるおそれや、長期保存の安定性が悪くなるおそれがあるからである。 The epoxy resin preferably has a polystyrene-equivalent weight average molecular weight of 3,000 to 20,000, more preferably 4,000 to 15,000, from the viewpoint of increasing the crosslink density of the cured film and improving the ink jetting performance by lowering the viscosity. It is.
If the molecular weight of the epoxy resin is less than 3000, physical properties such as strength and solvent resistance required for the cured layer as the details of the color filter are likely to be insufficient, and if the molecular weight is more than 20000, the viscosity increases. This is because the stability of the discharge amount and the straightness in the discharge direction when discharging from the discharge head by the ink jet method may be deteriorated, and the stability of long-term storage may be deteriorated.
これらのエポキシ樹脂は、1種のみを単独で使用してもよく、2種以上を併用して使用してもよい。 Among these epoxy resins, alicyclic epoxy resins such as trade name EHPE3150 (manufactured by Daicel Chemical Industries) and bisphenol A type novolac epoxy resins such as Epicoat 157S70 (manufactured by Japan Epoxy Resin) are preferable. An alicyclic epoxy resin such as trade name EHPE3150 (manufactured by Daicel Chemical Industries) is preferred.
These epoxy resins may be used alone or in combination of two or more.
第2のインクジェットインクにおいては、第1のインクジェットインクで用いる顔料と同じものが用いられる。
顔料の含有量としては、カラーフィルターの着色層を形成した場合に、所望の発色が可能なものであれば特に限定されるものではなく、用いる顔料の種類によっても異なり特に限定されない。第2のインクジェットインクにおいては、顔料濃度を高くするという第二の目的を達成するために、含有量を比較的高く設定する。具体的に顔料の含有量は、インクの固形分中において、20重量%~70重量%の範囲内であることが好ましく、なかでも30重量%~60重量%の範囲内であることが好ましい。 <Pigment>
In the second inkjet ink, the same pigment as that used in the first inkjet ink is used.
The content of the pigment is not particularly limited as long as it can produce a desired color when a colored layer of a color filter is formed, and is not particularly limited depending on the type of pigment used. In the second ink-jet ink, the content is set relatively high in order to achieve the second object of increasing the pigment concentration. Specifically, the content of the pigment is preferably in the range of 20% by weight to 70% by weight, and more preferably in the range of 30% by weight to 60% by weight, in the solid content of the ink.
第2のインクジェットインクにおいては、第1のインクジェットインクで用いる顔料分散剤と同じものが用いられる。
<溶剤>
第2のインクジェットインクにおいては、第1のインクジェットインクで用いる溶剤と同じものが用いられる。 <Pigment dispersant>
In the second inkjet ink, the same pigment dispersant used in the first inkjet ink is used.
<Solvent>
In the second inkjet ink, the same solvent as that used in the first inkjet ink is used.
第2のインクジェットインクにおいては、熱により上記エチレン性不飽和結合を重合乃至架橋反応させることにより硬化させるため、第1のインクジェットインクで用いる熱重合開始剤と同じものを用いることができる。
また、熱により上記エポキシ樹脂、及び上記アクリル系共重合体中のエポキシ基を重合乃至架橋反応させることにより硬化させるため、熱重合開始剤を含有していても良い。このような熱重合開始剤としては、特に制限されないが、酸無水物であることが、保存安定性が高く、発熱量が少ない点から好ましい。
酸無水物としては、例えば、多価カルボン酸無水物が挙げられ、具体的には、無水フタル酸、無水イタコン酸、無水コハク酸、無水シトラコン酸、無水ドデセニルコハク酸、無水トリカルバリル酸、無水マレイン酸、無水ヘキサヒドロフタル酸、無水ジメチルテトラヒドロフタル酸、無水ハイミック酸、無水ナジン酸などの脂肪族または脂環族ジカルボン酸二無水物などの脂肪族多価カルボン酸二無水物;無水ピロメリット酸、無水トリメリット酸、無水ベンゾフェノンテトラカルボン酸などの芳香族多価カルボン酸無水物;エチレングリコールビストリメリレイト、グリセリントリストリメリレイトなどのエステル基含有酸無水物を挙げることができ、また、市販のカルボン酸無水物からなるエポキシ樹脂硬化剤も好適に用いることができる。 <Thermal polymerization initiator>
In the second ink-jet ink, the same ethylenic unsaturated bond as that used in the first ink-jet ink can be used because the ethylenically unsaturated bond is cured by polymerization or crosslinking reaction.
Moreover, in order to harden | cure by carrying out the superposition | polymerization thru | or crosslinking reaction of the said epoxy resin in the said acrylic resin and the said acrylic copolymer by heat | fever, you may contain the thermal-polymerization initiator. Such a thermal polymerization initiator is not particularly limited, but is preferably an acid anhydride from the viewpoint of high storage stability and low calorific value.
Examples of the acid anhydride include polyvalent carboxylic acid anhydrides, and specifically include phthalic anhydride, itaconic anhydride, succinic anhydride, citraconic anhydride, dodecenyl succinic anhydride, tricarballylic anhydride, maleic anhydride. Aliphatic polycarboxylic dianhydrides such as acids, hexahydrophthalic anhydride, dimethyltetrahydrophthalic anhydride, hymic anhydride, nadic anhydride, and other aliphatic or alicyclic dicarboxylic dianhydrides; pyromellitic anhydride , Aromatic polycarboxylic acid anhydrides such as trimellitic anhydride and benzophenone tetracarboxylic anhydride; and ester group-containing acid anhydrides such as ethylene glycol bistrimellilate and glyceryl tristrimellate An epoxy resin curing agent made of carboxylic acid anhydride can also be suitably used. .
第2のインクジェットインクは、第1のインクジェットインクを製造する方法と同様に手順で製造することができる。
また、第2のインクジェットインクの用途も第1のインクジェットインクと同様であり、特に、色域再現性が良好で高輝度であることが要求される着色層の形成に好ましく用いられる。 <Ink production method>
The second ink-jet ink can be produced in the same manner as the method for producing the first ink-jet ink.
The application of the second ink-jet ink is also the same as that of the first ink-jet ink, and is particularly preferably used for forming a colored layer that is required to have good color gamut reproducibility and high luminance.
実施例Aシリーズは、第1のインクジェットインクに関する実験である。一方、実施例Bシリーズは、第2のインクジェットインクに関する実験である。
<実施例Aシリーズ>
以下の手順により、実施例A1~A9、及び、比較例A1~A9を行った。
1.顔料分散液の調製
顔料、顔料分散剤、及び溶剤を下記の割合で混合し、直径0.5mmのジルコニアビーズを200重量部加え、ペイントシェーカー(浅田鉄工社製)を用いて3時間分散し、顔料分散液を調製した。 Hereinafter, the present invention will be described more specifically with reference to examples.
Example A series is an experiment on the first inkjet ink. On the other hand, Example B series is an experiment related to the second inkjet ink.
<Example A series>
Examples A1 to A9 and Comparative Examples A1 to A9 were performed according to the following procedure.
1. Preparation of pigment dispersion A pigment, a pigment dispersant, and a solvent are mixed in the following ratio, 200 parts by weight of zirconia beads having a diameter of 0.5 mm are added, and dispersed for 3 hours using a paint shaker (manufactured by Asada Tekko). A pigment dispersion was prepared.
[顔料分散液の組成]
・C.I.ピグメントレッド254:4.5重量部
・C.I.ピグメントレッド177:7.5重量部
・C.I.ピグメントイエロー150:3.0重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):30重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):55重量部 (1) Preparation of red pigment dispersion [Composition of pigment dispersion]
・ C. I. Pigment Red 254: 4.5 parts by weight C.I. I. Pigment Red 177: 7.5 parts by weight C.I. I. Pigment Yellow 150: 3.0 parts by weight-Pigment dispersant (Disperbyk 161: trade name, manufactured by Big Chemie Japan, solid content in solvent: 30% by weight): 30 parts by weight-BDGAC (diethylene glycol monobutyl ether acetate): 55 parts by weight
[顔料分散液の組成]
・C.I.ピグメントグリーン36:10重量部
・C.I.ピグメントイエロー150:5重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):30重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):55重量部 (2) Preparation of green pigment dispersion [Composition of pigment dispersion]
・ C. I. Pigment Green 36: 10 parts by weight C.I. I. Pigment Yellow 150: 5 parts by weight Pigment dispersant (Disperbyk 161: trade name, manufactured by Big Chemie Japan, solid content in solvent: 30% by weight): 30 parts by weight BDGAC (diethylene glycol monobutyl ether acetate): 55 parts by weight
[顔料分散液の組成]
・C.I.ピグメントブルー15:6:9.5重量部
・C.I.ピグメントバイオレット23:0.5重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):20重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):70重量部 (3) Preparation of blue pigment dispersion [Composition of pigment dispersion]
・ C. I. Pigment Blue 15: 6: 9.5 parts by weight C.I. I. Pigment Violet 23: 0.5 part by weight-pigment dispersant (Disperbyk 161: trade name, manufactured by Big Chemie Japan, solid content in solvent: 30% by weight): 20 parts by weight-BDGAC (diethylene glycol monobutyl ether acetate): 70 parts by weight
ガス導入管、温度計、コンデンサー、攪拌機を備えた反応容器にジエチレングリコールモノブチルエーテルアセテート(BDGAC)を150重量部仕込み、窒素ガスで置換し、100℃に加熱した。そこに、グリシジルメタクリレート(GMA)50重量部、ジシクロペンタニルメタクリレート(DCPMA)50重量部、t-ブチルパーオキシ-2-エチルヘキサノエート10重量部の混合液を2時間かけて滴下した。
滴下終了後100℃で3時間反応させることにより、GMA/DCPMA共重合体(溶液)を得た。
同様にして、1-アダマンチルメタクリレート(ADAMA)、2-メチル-2-アダマンチルメタクリレート(MADAMA)、ベンジルメタクリレート(BzMA)を下記表3に示す割合としてアクリル系共重合体を合成した。
得られたアクリル系共重合体a-1~a-5について重量平均分子量(Mw)を、GPC測定装置(東ソー(株)製、HLC-8220GPC)にて、ポリスチレン標準の条件で測定した。 2. Synthesis of Acrylic Copolymer 150 parts by weight of diethylene glycol monobutyl ether acetate (BDGAC) was charged into a reaction vessel equipped with a gas introduction tube, a thermometer, a condenser, and a stirrer, and replaced with nitrogen gas and heated to 100 ° C. Thereto was added dropwise a mixture of 50 parts by weight of glycidyl methacrylate (GMA), 50 parts by weight of dicyclopentanyl methacrylate (DCPMA) and 10 parts by weight of t-butylperoxy-2-ethylhexanoate over 2 hours.
A GMA / DCPMA copolymer (solution) was obtained by reacting at 100 ° C. for 3 hours after completion of the dropping.
Similarly, an acrylic copolymer was synthesized with 1-adamantyl methacrylate (ADAMA), 2-methyl-2-adamantyl methacrylate (MADAMA), and benzyl methacrylate (BzMA) in the proportions shown in Table 3 below.
The weight average molecular weight (Mw) of the obtained acrylic copolymers a-1 to a-5 was measured with a GPC measuring device (HLC-8220 GPC, manufactured by Tosoh Corporation) under the conditions of polystyrene standards.
上記で得られたアクリル系共重合体(a-1~a-5)、多官能性モノマー(b-1~b-3)、溶剤(BDGAC)を下記表4に示すように配合して実施例A1~A9のインクジェットインクを調製した。また、下記表5に示すように配合して比較例A1~A9のインクジェットインクを調製した。
次に、赤色インクとしては上記赤色顔料分散液と上記樹脂組成物とを充分に混合し、顔料(P)と顔料以外の固形分(V)との配合重量比(P/V)が0.6、及び混合液中の固形分が20重量%となるようにBDGACを加えて、カラーフィルタ用熱硬化性インクジェットインクを調製した。
緑色インクとしては上記緑色顔料分散液と上記樹脂組成物とを充分に混合し、顔料(P)と顔料以外の固形分(V)との配合重量比(P/V)が0.7、及び混合液中の固形分が20重量%となるようにBDGACを加えて、カラーフィルタ用熱硬化性インクジェットインクを調製した。
青色インクとしては上記青色顔料分散液と上記樹脂組成物とを充分に混合し、顔料(P)と顔料以外の固形分(V)との配合重量比(P/V)が0.25、及び混合液中の固形分が20重量%となるようにBDGACを加えて、カラーフィルタ用熱硬化性インクジェットインクを調製した。
多官能性モノマーとしては、b-1:ジペンタエリスリトールヘキサ及びペンタアクリレート混合物(製品名:アロニックスM403、ペンタアクリレート50~60%、東亜合成製)、b-2:ジトリメチロールプロパンテトラアクリレート(製品名:アロニックスM408、東亞合成製)を用いた。b-3:イソシアヌル酸EO 変性ジ及びトリアクリレート(製品名:アロニックスM315、東亞合成社製)を用いた。 3. Preparation of ink The acrylic copolymers (a-1 to a-5), polyfunctional monomers (b-1 to b-3) and solvent (BDGAC) obtained above were blended as shown in Table 4 below. Thus, inkjet inks of Examples A1 to A9 were prepared. Ink jet inks of Comparative Examples A1 to A9 were prepared by blending as shown in Table 5 below.
Next, as the red ink, the red pigment dispersion and the resin composition are sufficiently mixed, and the blending weight ratio (P / V) between the pigment (P) and the solid content (V) other than the pigment is 0.00. 6 and BDGAC was added so that the solid content in the mixed solution was 20% by weight to prepare a thermosetting inkjet ink for a color filter.
As the green ink, the green pigment dispersion and the resin composition are sufficiently mixed, and the blending weight ratio (P / V) between the pigment (P) and the solid content (V) other than the pigment is 0.7, and BDGAC was added so that the solid content in the mixed solution was 20% by weight to prepare a thermosetting inkjet ink for a color filter.
As the blue ink, the blue pigment dispersion and the resin composition are sufficiently mixed, and the blending weight ratio (P / V) of the pigment (P) and the solid content (V) other than the pigment is 0.25, and BDGAC was added so that the solid content in the mixed solution was 20% by weight to prepare a thermosetting inkjet ink for a color filter.
As polyfunctional monomers, b-1: a dipentaerythritol hexa and pentaacrylate mixture (product name: Aronix M403, pentaacrylate 50-60%, manufactured by Toa Gosei), b-2: ditrimethylolpropane tetraacrylate (product name) : Aronix M408, manufactured by Toagosei Co., Ltd.). b-3: Isocyanuric acid EO modified di- and triacrylate (product name: Aronix M315, manufactured by Toagosei Co., Ltd.) were used.
(塗膜の形成)
厚み0.7mmのガラス基板(コーニング社製、1737)上に、スピンコートにより上記各インクジェットインクを塗布した。
その後、90℃のホットプレート上で10分間プリベークを行った。その後、クリーンオーブン内で、200℃で30分間加熱してポストベークを行い、更に240℃で30分加熱してポストベークを行って、着色層を形成した。 The obtained thermosetting inkjet ink for each color filter was evaluated. The chromaticity, NMP resistance, NaOH resistance, and surface hardness were evaluated by forming a cured resin film as follows. The evaluation results are shown in Table 6.
(Formation of coating film)
Each inkjet ink was applied onto a 0.7 mm thick glass substrate (Corning Corp., 1737) by spin coating.
Thereafter, prebaking was performed on a hot plate at 90 ° C. for 10 minutes. Then, in a clean oven, heating was performed at 200 ° C. for 30 minutes to perform post baking, and heating was further performed at 240 ° C. for 30 minutes to perform post baking, thereby forming a colored layer.
(1)保存安定性
得られた各インクジェットインクをガラス瓶に50g分取し、密閉した状態で、60℃にて1週間放置した。放置後のインクジェットインクの粘度を測定した。
[評価基準]
○:粘度の測定値の差が放置前後で5%未満であった。
△:粘度の測定値の差が放置前後で5%以上10%未満であった。
×:粘度の測定値の差が放置前後で10%以上であった。 〔Evaluation methods〕
(1) Storage stability 50 g of each of the obtained ink-jet inks was collected in a glass bottle and allowed to stand at 60 ° C. for 1 week in a sealed state. The viscosity of the inkjet ink after being allowed to stand was measured.
[Evaluation criteria]
○: The difference in the measured value of the viscosity was less than 5% before and after being left standing.
(Triangle | delta): The difference of the measured value of a viscosity was 5% or more and less than 10% before and behind standing.
X: The difference of the measured value of a viscosity was 10% or more before and after leaving.
C光源での色度(Y、x、y)を顕微分光光度計(オリンパス光学社製「OPS-SP200」)を用いて測定した。 (2) Chromaticity Chromaticity (Y, x, y) with a C light source was measured using a microspectrophotometer (“OPS-SP200” manufactured by Olympus Optical Co., Ltd.).
着色層を形成した基板をNMP溶液に30分間浸漬させ、浸漬前後の色差を測定した。
[評価基準]
○:色差がNMP浸漬前後で2以下であった。
△:色差がNMP浸漬前後で2超過5以下であった。
×:色差がNMP浸漬前後で5超過であった。 (3) NMP resistance The substrate on which the colored layer was formed was immersed in an NMP solution for 30 minutes, and the color difference before and after immersion was measured.
[Evaluation criteria]
○: The color difference was 2 or less before and after the NMP immersion.
(Triangle | delta): The color difference was 2 excess 5 or less before and behind NMP immersion.
X: The color difference was more than 5 before and after NMP immersion.
着色層を形成した基板を10%NaOHaq溶液に15分間浸漬させ、浸漬前後の色差を測定した。
[評価基準]
○:色差が10%NaOHaq溶液に浸漬前後で2以下であった。
△:色差が10%NaOHaq溶液に浸漬前後で2超過5以下であった。
×:色差が10%NaOHaq溶液に浸漬前後で5超過であった。 (4) NaOH resistance The substrate on which the colored layer was formed was immersed in a 10% NaOHaq solution for 15 minutes, and the color difference before and after immersion was measured.
[Evaluation criteria]
A: The color difference was 2 or less before and after being immersed in a 10% NaOHaq solution.
Δ: The color difference was more than 2 and 5 or less before and after being immersed in a 10% NaOHaq solution.
X: The color difference was more than 5 before and after being immersed in a 10% NaOHaq solution.
上記カラーフィルタ層の表面の鉛筆硬度をJIS K 5400-1990 8.4.1に準じて「鉛筆引っかき試験」により評価した。 (5) Surface hardness (pencil hardness)
The pencil hardness of the surface of the color filter layer was evaluated by a “pencil scratch test” in accordance with JIS K 5400-1990 8.4.1.
以下の手順により、実施例B1~B14、及び、比較例B1~B6を行った。
1.顔料分散液の調製
顔料、顔料分散剤、及び溶剤を下記の割合で混合し、直径0.5mmのジルコニアビーズを200重量部加え、ペイントシェーカー(浅田鉄工社製)を用いて3時間分散し、顔料分散液を調製した。 <Example B series>
Examples B1 to B14 and Comparative Examples B1 to B6 were performed according to the following procedure.
1. Preparation of pigment dispersion A pigment, a pigment dispersant, and a solvent are mixed in the following ratio, 200 parts by weight of zirconia beads having a diameter of 0.5 mm are added, and dispersed for 3 hours using a paint shaker (manufactured by Asada Tekko). A pigment dispersion was prepared.
[顔料分散液の組成]
・顔料(C.I.ピグメントレッド254):4.5重量部
・顔料(C.I.ピグメントレッド177):7.5重量部
・顔料(C.I.ピグメントイエロー150):3.0重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):30.0重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):55.0重量部 (1) Preparation of red pigment dispersion [Composition of pigment dispersion]
Pigment (CI Pigment Red 254): 4.5 parts by weight Pigment (CI Pigment Red 177): 7.5 parts by weight Pigment (CI Pigment Yellow 150): 3.0 parts by weight Parts / pigment dispersant (Disperbyk 161: trade name, manufactured by BYK Japan, solid content in solvent: 30% by weight): 30.0 parts by weight BDGAC (diethylene glycol monobutyl ether acetate): 55.0 parts by weight
[顔料分散液の組成]
・顔料(C.I.ピグメントグリーン36):7.1重量部
・顔料(C.I.ピグメントイエロー150):7.9重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):30.0重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):55.0重量部 (2) Preparation of green pigment dispersion [Composition of pigment dispersion]
Pigment (CI Pigment Green 36): 7.1 parts by weight Pigment (CI Pigment Yellow 150): 7.9 parts by weight Pigment dispersant (Disperbyk 161: trade name, manufactured by BYK Japan, solvent) (Solid content 30% by weight): 30.0 parts by weight BDGAC (diethylene glycol monobutyl ether acetate): 55.0 parts by weight
[顔料分散液の組成]
・顔料(C.I.ピグメントブルー15:6):14.1重量部
・顔料(C.I.ピグメントバイオレット23):0.9重量部
・顔料分散剤(Disperbyk161:商品名、ビックケミー・ジャパン製、溶剤中に固形分30重量%):30.0重量部
・BDGAC(ジエチレングリコールモノブチルエーテルアセテート):55.0重量部 (3) Preparation of blue pigment dispersion [Composition of pigment dispersion]
Pigment (CI Pigment Blue 15: 6): 14.1 parts by weight Pigment (CI Pigment Violet 23): 0.9 parts by weight Pigment dispersant (Disperbyk 161: trade name, manufactured by Big Chemie Japan) , 30 wt% solid content in solvent): 30.0 parts by weight BDGAC (diethylene glycol monobutyl ether acetate): 55.0 parts by weight
(1)アクリル系共重合体の重合
ガス導入管、温度計、コンデンサー、攪拌機を備えた反応容器にジエチレングリコールモノブチルエーテルアセテート(BDGAC)150重量部を仕込み、窒素ガスで置換し、100℃に加熱した。そこに、グリシジルメタクリレート(GMA)50重量部、ジシクロペンタニルメタクリレート(DCPMA)50重量部、t-ブチルパーオキシ-2-エチルヘキサノエート10重量部の混合液を2時間かけて滴下した。
滴下終了後100℃で3時間反応させることにより、GMA/DCPMA共重合体(主鎖)溶液を得た。
同様にして、1-アダマンチルメタクリレート(ADAMA)、シクロヘキシルメタクリレート(CHMA)、イソボルニルメタクリレート(IBMA)、ジシクロペンテニルメタクリレート(DCPEMA)、2-メチル-2-アダマンチルメタクリレート(MADAMA)、2-エチル-2-アダマンチルメタクリレート(EADAMA)を下記表7に示す割合としてアクリル系共重合体を重合した。
比較例用のアクリル系共重合体j~lについては、表7に示すように、更に、芳香環含有モノマー(ベンジルメタクリレート;BzMA)及びメチル基含有モノマー(メタクリル酸メチル;MMA)を用いて、同様にして重合をおこなった。
なお、表7中の数値は、重量%を示すものである。
(2)エチレン性不飽和結合の導入
上記方法で得られたアクリル系共重合体に、表7に示す量のアクリル酸(AA)、並びに、アクリル系共重合体中の含有モノマーの合計(エポキシ基含有モノマー、脂環式炭化水素含有モノマー、及びアクリル酸)1モル部に対して、p-メトキシフェノール0.0004モル部、及び、N,N-ジメチルベンジルアミン0.002モル部を加え、窒素導入管の代わりに空気導入管を接続し、110℃で10時間反応させることにより、エポキシ基にカルボキシル基含有モノマーが反応した、側鎖にエチレン性不飽和結合を有するアクリル系共重合体d~iを得た。 2. Synthesis of acrylic copolymer (1) Polymerization of acrylic copolymer A reaction vessel equipped with a gas inlet tube, thermometer, condenser, and stirrer was charged with 150 parts by weight of diethylene glycol monobutyl ether acetate (BDGAC) and replaced with nitrogen gas. And heated to 100 ° C. Thereto was added dropwise a mixture of 50 parts by weight of glycidyl methacrylate (GMA), 50 parts by weight of dicyclopentanyl methacrylate (DCPMA) and 10 parts by weight of t-butylperoxy-2-ethylhexanoate over 2 hours.
After completion of the dropwise addition, a GMA / DCPMA copolymer (main chain) solution was obtained by reacting at 100 ° C. for 3 hours.
Similarly, 1-adamantyl methacrylate (ADAMA), cyclohexyl methacrylate (CHMA), isobornyl methacrylate (IBMA), dicyclopentenyl methacrylate (DCPEMA), 2-methyl-2-adamantyl methacrylate (MADAMA), 2-ethyl- The acrylic copolymer was polymerized with 2-adamantyl methacrylate (EADAMA) in the proportions shown in Table 7 below.
For acrylic copolymers j to l for comparative examples, as shown in Table 7, an aromatic ring-containing monomer (benzyl methacrylate; BzMA) and a methyl group-containing monomer (methyl methacrylate; MMA) were used. Polymerization was carried out in the same manner.
In addition, the numerical value in Table 7 shows weight%.
(2) Introduction of ethylenically unsaturated bond To the acrylic copolymer obtained by the above-mentioned method, acrylic acid (AA) in the amount shown in Table 7 and the total amount of monomers contained in the acrylic copolymer (epoxy) Group-containing monomer, alicyclic hydrocarbon-containing monomer, and acrylic acid) per mole part of p-methoxyphenol 0.0004 mole part and N, N-dimethylbenzylamine 0.002 mole part, An acrylic copolymer d having an ethylenically unsaturated bond in the side chain in which a carboxyl group-containing monomer has reacted with an epoxy group by connecting an air introduction tube instead of a nitrogen introduction tube and reacting at 110 ° C. for 10 hours. I was obtained.
上記で得られたアクリル系共重合体(a~l)、エポキシ樹脂、多官能性モノマー、熱重合開始剤、溶剤(BDGAC)を下記表8に示すように配合して樹脂組成物を調製した。
次に、上記顔料分散液と上記樹脂組成物とを充分に混合し、顔料(P)と顔料以外の固形分(V)との配合重量比(P/V)が0.6、及び混合液中の固形分が20重量%となるようにBDGACを加えて、カラーフィルタ用熱硬化性インクジェットインクを調製した。
エポキシ樹脂としては、1分子中に2個以上のエポキシ基を有する脂環式エポキシ樹脂(製品名:EHPE-3150(表8中、EHPEと表示)、ダイセル化学工業(株)製)、及び、ビスフェノールA型ノボラック系エポキシ樹脂(製品名:エピコート157S70(表8中、エピコートと表示)、ジャパンエポキシレジン社製)を用いた。
多官能性モノマーとしては、ジペンタエリスリトールヘキサ及びペンタアクリレート混合物(製品名:アロニックスM403、ペンタアクリレート50~60%、東亜合成製)、ジペンタエリスリトールヘキサ及びペンタアクリレート混合物(製品名:アロニックスM405、ペンタアクリレート10~20%、東亜合成製)を用いた。
熱重合開始剤としては、グリセリンビス(アンヒドロトリメリテート)モノアセテートと脂環式ジカルボン酸無水物の混合物(新日本理化製)を用いた。 3. Preparation of Thermosetting Inkjet Ink for Color Filter As shown in Table 8 below, the acrylic copolymers (a to l), epoxy resins, polyfunctional monomers, thermal polymerization initiators and solvents (BDGAC) obtained above are shown. The resin composition was prepared by blending with the above.
Next, the pigment dispersion and the resin composition are sufficiently mixed, the blending weight ratio (P / V) of the pigment (P) and the solid content (V) other than the pigment is 0.6, and the mixture BDGAC was added so that the solid content was 20% by weight to prepare a thermosetting inkjet ink for color filters.
As the epoxy resin, an alicyclic epoxy resin having two or more epoxy groups in one molecule (product name: EHPE-3150 (shown as EHPE in Table 8), manufactured by Daicel Chemical Industries, Ltd.), and A bisphenol A type novolak epoxy resin (product name: Epicoat 157S70 (shown as Epicoat in Table 8), manufactured by Japan Epoxy Resin Co., Ltd.) was used.
As polyfunctional monomers, dipentaerythritol hexa and pentaacrylate mixture (product name: Aronix M403, pentaacrylate 50-60%, manufactured by Toa Gosei), dipentaerythritol hexa and pentaacrylate mixture (product name: Aronix M405, penta) Acrylate 10-20%, manufactured by Toagosei Co., Ltd.) was used.
As a thermal polymerization initiator, a mixture of glycerin bis (anhydrotrimellitate) monoacetate and an alicyclic dicarboxylic acid anhydride (manufactured by Shin Nippon Rika) was used.
(樹脂硬化膜の形成)
厚み0.7mmのガラス基板(コーニング社製、1737)上に、スピンコートにより上記各インクジェットインクを塗布した。
その後、90℃のホットプレート上で10分間プリベークを行った。その後、クリーンオーブン内で、200℃で30分間加熱してポストベークを行い、更に240℃で30分加熱してポストベークを行って、着色層を形成した。 About each obtained thermosetting inkjet ink for color filters, the resin cured film was formed as follows, and surface hardness, adhesiveness, and ITO formation resistance were evaluated. In addition, a colored layer was formed by an inkjet method to evaluate flatness. The evaluation results are also shown in Table 8.
(Formation of cured resin film)
Each inkjet ink was applied onto a 0.7 mm thick glass substrate (Corning Corp., 1737) by spin coating.
Thereafter, prebaking was performed on a hot plate at 90 ° C. for 10 minutes. Then, in a clean oven, heating was performed at 200 ° C. for 30 minutes to perform post baking, and heating was further performed at 240 ° C. for 30 minutes to perform post baking, thereby forming a colored layer.
(1)表面硬度(鉛筆硬度)
上記カラーフィルタ層の表面の鉛筆硬度をJIS K 5400-1990 8.4.1に準じて「鉛筆引っかき試験」により評価した。 〔Evaluation methods〕
(1) Surface hardness (pencil hardness)
The pencil hardness of the surface of the color filter layer was evaluated by a “pencil scratch test” in accordance with JIS K 5400-1990 8.4.1.
上記着色層と基板との密着性を、JIS K 5400-1990 8.5.3に準じて「付着性碁盤目テープ法」により評価した。なお、表8には、碁盤目100個中のカラーフィルタ層が剥がれずに残った碁盤目の数を表記した。 (2) Adhesiveness The adhesiveness between the colored layer and the substrate was evaluated by the “adhesive cross-cut tape method” according to JIS K 5400-1990 8.5.3. In Table 8, the number of grids remaining without peeling off the color filter layer in 100 grids is shown.
(インクジェット方式による着色層の形成)
厚み0.7mmで10cm×10cmのガラス基板(コーニング社製、1737)上に、ブラックマトリックス用硬化性樹脂組成物を用いてフォトリソグラフィー法により線幅20μm、膜厚2.2μmのブラックマトリックスパターンを形成した。
上記基板のブラックマトリックスにより区画された画素形成部に、上記インクジェットインクをインクジェット方式によって付着させた。
その後、120秒間10Torrで減圧乾燥を行い、更に、90℃のホットプレート上で10分間プリベークを行った。その後、クリーンオーブン内で、200℃で30分加熱してポストベークを行い、更に240℃で30分加熱してポストベークを行って、基板上に着色層のパターンを形成した。
(表面形状測定)
上記のようにインクジェット方式で得られた着色層を、非接触式表面形状測定装置 New View 6K(Zygo社製)を用いて測定し、表面形状のプロファイルを算出した。着色層の表面形状プロファイルのうち最も低い部分をA、最も高い部分をBとし、高低差(B-A)により平坦性の評価を、以下の評価基準で行った。
[評価基準]
○:B-A<0.5μm
△:0.5μm≦B-A<1.0μm
×:1.0μm≦B-A (3) Flatness (Formation of colored layer by inkjet method)
A black matrix pattern having a line width of 20 μm and a film thickness of 2.2 μm is formed on a glass substrate (Corning Corp., 1737) having a thickness of 0.7 mm by a photolithography method using a curable resin composition for black matrix. Formed.
The inkjet ink was adhered to the pixel forming portion partitioned by the black matrix of the substrate by an inkjet method.
Then, it dried under reduced pressure at 10 Torr for 120 seconds, and further pre-baked for 10 minutes on a 90 degreeC hotplate. Thereafter, the substrate was post-baked by heating at 200 ° C. for 30 minutes in a clean oven, and further post-baked by heating at 240 ° C. for 30 minutes to form a pattern of the colored layer on the substrate.
(Surface shape measurement)
The colored layer obtained by the inkjet method as described above was measured using a non-contact type surface shape measuring apparatus New View 6K (manufactured by Zygo), and a surface shape profile was calculated. The lowest part of the surface shape profile of the colored layer was A, the highest part was B, and the flatness was evaluated by the height difference (BA) according to the following evaluation criteria.
[Evaluation criteria]
○: B−A <0.5 μm
Δ: 0.5 μm ≦ B−A <1.0 μm
×: 1.0 μm ≦ BA
上記のように樹脂硬化膜を形成した基板を、イソプロピルアルコールに5分間浸漬させ、次いでイソプロピルアルコール蒸気にて乾燥を行い、洗浄した後、基板設定温度200℃にて、6×10-3Torrの真空下でITO(酸化インジウムスズ)電極を120nmの厚さになるように成膜し、下記基準に従って評価した。また成膜されたITO膜の表面粗度(Ra)をAFMで測定した。AFMは日本ビーコ株式会社のNanoScopeIIIaを用いた。
[耐ITO形成性の評価基準]
○:ITO電極にしわやクラックなどの異常が観測されなかった。
△:ITO電極にしわやクラックなどの異常が数点観測された。
×:ITO電極にしわやクラックなどの異常が全面に観測された。 (4) Resistance to ITO formation The substrate on which the cured resin film was formed as described above was immersed in isopropyl alcohol for 5 minutes, then dried with isopropyl alcohol vapor, washed, and then set at a substrate set temperature of 200 ° C. An ITO (indium tin oxide) electrode was formed to a thickness of 120 nm under a vacuum of 6 × 10 −3 Torr and evaluated according to the following criteria. Further, the surface roughness (Ra) of the deposited ITO film was measured by AFM. The AFM used was NanoScope IIIa manufactured by Biko Japan.
[Evaluation criteria for ITO resistance]
A: No abnormality such as wrinkles or cracks was observed on the ITO electrode.
Δ: Several abnormalities such as wrinkles and cracks were observed on the ITO electrode.
X: Abnormalities such as wrinkles and cracks were observed on the entire surface of the ITO electrode.
Claims (10)
- 多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、
前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体であることを特徴とする、カラーフィルタ用熱硬化性インクジェットインク。 A thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent,
The polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond. And (B) an acrylic copolymer obtained by copolymerizing at least a monomer group containing an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. Thermosetting inkjet ink for color filters. - 前記アクリル系共重合体において、前記(A)エポキシ基含有モノマーが全共重合成分中20重量%~80重量%であり、且つ前記(B)脂環式炭化水素含有モノマーが全共重合成分中20重量%~80重量%であることを特徴とする、請求項1に記載のカラーフィルタ用熱硬化性インクジェットインク。 In the acrylic copolymer, the (A) epoxy group-containing monomer is 20% by weight to 80% by weight in the total copolymer component, and the (B) alicyclic hydrocarbon-containing monomer is in the total copolymer component. 2. The thermosetting inkjet ink for color filter according to claim 1, wherein the thermosetting inkjet ink is 20 wt% to 80 wt%.
- 前記アクリル系共重合体において、前記(B)脂環式炭化水素含有モノマーが、有橋脂環式炭化水素基を有することを特徴とする、請求項1に記載のカラーフィルタ用熱硬化性インクジェットインク。 2. The thermosetting ink jet for a color filter according to claim 1, wherein in the acrylic copolymer, the (B) alicyclic hydrocarbon-containing monomer has a bridged alicyclic hydrocarbon group. 3. ink.
- 前記(B)脂環式炭化水素含有モノマーが、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシ(メタ)アクリレート、アダマンチル(メタ)アクリレート、2-アルキル-2-アダマンチル(メタ)アクリレート、3-ヒドロキシ-1-アダマンチル(メタ)アクリレート、及び1-パーフルオロアダマンチル(メタ)アクリレートよりなる群から選ばれる1種以上であることを特徴とする、請求項1に記載のカラーフィルタ用熱硬化性インクジェットインク。 The (B) alicyclic hydrocarbon-containing monomer is isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxy (meth) acrylate, adamantyl (meth) acrylate 1 or more selected from the group consisting of 2-alkyl-2-adamantyl (meth) acrylate, 3-hydroxy-1-adamantyl (meth) acrylate, and 1-perfluoroadamantyl (meth) acrylate The thermosetting inkjet ink for color filters according to claim 1.
- 多官能性モノマー、バインダ樹脂、顔料、顔料分散剤、及び溶剤を含有するカラーフィルタ用熱硬化性インクジェットインクであって、
前記多官能性モノマーが、1分子内にエチレン性不飽和結合を4個以上有する化合物であり、且つ、前記バインダ樹脂が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含むモノマー群を共重合させてなるアクリル系共重合体と、前記アクリル系共重合体とは異なるエポキシ樹脂とを含有することを特徴とする、カラーフィルタ用熱硬化性インクジェットインク。 A thermosetting inkjet ink for a color filter containing a polyfunctional monomer, a binder resin, a pigment, a pigment dispersant, and a solvent,
The polyfunctional monomer is a compound having 4 or more ethylenically unsaturated bonds in one molecule, and the binder resin is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond. And (B) an acrylic copolymer obtained by copolymerizing at least a monomer group containing an alicyclic hydrocarbon-containing monomer having an alicyclic hydrocarbon group and an ethylenically unsaturated bond, and the acrylic copolymer A thermosetting inkjet ink for a color filter, comprising an epoxy resin different from the coalescence. - 前記アクリル系共重合体が、(A)エポキシ基とエチレン性不飽和結合とを有するエポキシ基含有モノマーと(B)脂環式炭化水素基とエチレン性不飽和結合とを有する脂環式炭化水素含有モノマーとを少なくとも含んで共重合させてなる共重合体が有するエポキシ基の1個以上に、カルボキシル基とエチレン性不飽和結合とを有するカルボキシル基含有モノマー(C)を反応させてなるアクリル系共重合体であることを特徴とする、請求項5に記載のカラーフィルタ用熱硬化性インクジェットインク。 The acrylic copolymer is (A) an epoxy group-containing monomer having an epoxy group and an ethylenically unsaturated bond, and (B) an alicyclic hydrocarbon having an alicyclic hydrocarbon group and an ethylenically unsaturated bond. Acrylic system obtained by reacting a carboxyl group-containing monomer (C) having a carboxyl group and an ethylenically unsaturated bond with one or more epoxy groups of a copolymer obtained by copolymerizing at least a containing monomer The thermosetting inkjet ink for a color filter according to claim 5, which is a copolymer.
- 前記アクリル系共重合体において、前記(A)エポキシ基含有モノマーが全共重合成分中20重量%~80重量%であり、且つ前記(B)脂環式炭化水素含有モノマーが全共重合成分中20重量%~80重量%であることを特徴とする、請求項5に記載のカラーフィルタ用熱硬化性インクジェットインク。 In the acrylic copolymer, the (A) epoxy group-containing monomer is 20% by weight to 80% by weight in the total copolymer component, and the (B) alicyclic hydrocarbon-containing monomer is in the total copolymer component. The thermosetting inkjet ink for a color filter according to claim 5, wherein the thermosetting inkjet ink is 20 wt% to 80 wt%.
- 前記アクリル系共重合体において、前記(B)脂環式炭化水素含有モノマーが、有橋脂環式炭化水素基を有することを特徴とする、請求項5に記載のカラーフィルタ用熱硬化性インクジェットインク。 6. The thermosetting inkjet for color filter according to claim 5, wherein the (B) alicyclic hydrocarbon-containing monomer has a bridged alicyclic hydrocarbon group in the acrylic copolymer. ink.
- 前記(B)脂環式炭化水素含有モノマーが、イソボルニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシ(メタ)アクリレート、アダマンチル(メタ)アクリレート、2-アルキル-2-アダマンチル(メタ)アクリレート、3-ヒドロキシ-1-アダマンチル(メタ)アクリレート及び1-パーフルオロアダマンチル(メタ)アクリレートよりなる群から選ばれる1種以上であることを特徴とする、請求項5に記載のカラーフィルタ用熱硬化性インクジェットインク。 The (B) alicyclic hydrocarbon-containing monomer is isobornyl (meth) acrylate, dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxy (meth) acrylate, adamantyl (meth) acrylate 1 or more selected from the group consisting of 2-alkyl-2-adamantyl (meth) acrylate, 3-hydroxy-1-adamantyl (meth) acrylate and 1-perfluoroadamantyl (meth) acrylate The thermosetting inkjet ink for color filters according to claim 5.
- 前記多官能性モノマー、前記アクリル系共重合体と、前記エポキシ樹脂の含有割合において、前記多官能性モノマーと前記アクリル系共重合体の和に対する前記エポキシ樹脂の重量比(エポキシ樹脂/(多官能性モノマー+アクリル系共重合体))が0.25~4であり、且つ、前記多官能性モノマーに対する前記アクリル系共重合体の重量比(アクリル系共重合体/多官能性モノマー)が0.125~8であることを特徴とする、請求項5に記載のカラーフィルタ用熱硬化性インクジェットインク。 In the content ratio of the polyfunctional monomer, the acrylic copolymer, and the epoxy resin, the weight ratio of the epoxy resin to the sum of the polyfunctional monomer and the acrylic copolymer (epoxy resin / (polyfunctional Monomer = acrylic copolymer))) is 0.25 to 4, and the weight ratio of the acrylic copolymer to the polyfunctional monomer (acrylic copolymer / polyfunctional monomer) is 0. The thermosetting inkjet ink for a color filter according to claim 5, wherein the thermosetting inkjet ink is a color filter.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010800027517A CN102165339A (en) | 2009-05-29 | 2010-05-28 | Heat-curable ink-jet ink for color filter |
JP2011516077A JPWO2010137702A1 (en) | 2009-05-29 | 2010-05-28 | Thermosetting inkjet ink for color filter |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009-130055 | 2009-05-29 | ||
JP2009130055 | 2009-05-29 | ||
JP2009134196 | 2009-06-03 | ||
JP2009-134196 | 2009-06-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010137702A1 true WO2010137702A1 (en) | 2010-12-02 |
Family
ID=43222805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2010/059135 WO2010137702A1 (en) | 2009-05-29 | 2010-05-28 | Heat-curable ink-jet ink for color filter |
Country Status (5)
Country | Link |
---|---|
JP (1) | JPWO2010137702A1 (en) |
KR (1) | KR20120026021A (en) |
CN (1) | CN102165339A (en) |
TW (1) | TW201111454A (en) |
WO (1) | WO2010137702A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017190393A (en) * | 2016-04-13 | 2017-10-19 | Dicグラフィックス株式会社 | Varnish for printing ink, printing ink, and printed matter |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3061745A4 (en) * | 2013-10-25 | 2017-07-12 | Mitsubishi Gas Chemical Company, Inc. | Cyanic acid ester compound, curable resin composition containing said compound, and cured product thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004191680A (en) * | 2002-12-11 | 2004-07-08 | Hitachi Chem Co Ltd | Photosensitive resin composition, photosensitive element and layered base body |
JP2007328062A (en) * | 2006-06-06 | 2007-12-20 | Dainippon Printing Co Ltd | Ink-jet ink for color filter, method for manufacturing the ink, method for manufacturing color filter and method for manufacturing liquid crystal display |
JP2008191198A (en) * | 2007-02-01 | 2008-08-21 | The Inctec Inc | Photosensitive colored composition |
JP2009036954A (en) * | 2007-08-01 | 2009-02-19 | Sumitomo Chemical Co Ltd | Photosensitive resin composition |
-
2010
- 2010-05-28 CN CN2010800027517A patent/CN102165339A/en active Pending
- 2010-05-28 WO PCT/JP2010/059135 patent/WO2010137702A1/en active Application Filing
- 2010-05-28 TW TW099117156A patent/TW201111454A/en unknown
- 2010-05-28 JP JP2011516077A patent/JPWO2010137702A1/en active Pending
- 2010-05-28 KR KR1020117007396A patent/KR20120026021A/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004191680A (en) * | 2002-12-11 | 2004-07-08 | Hitachi Chem Co Ltd | Photosensitive resin composition, photosensitive element and layered base body |
JP2007328062A (en) * | 2006-06-06 | 2007-12-20 | Dainippon Printing Co Ltd | Ink-jet ink for color filter, method for manufacturing the ink, method for manufacturing color filter and method for manufacturing liquid crystal display |
JP2008191198A (en) * | 2007-02-01 | 2008-08-21 | The Inctec Inc | Photosensitive colored composition |
JP2009036954A (en) * | 2007-08-01 | 2009-02-19 | Sumitomo Chemical Co Ltd | Photosensitive resin composition |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017190393A (en) * | 2016-04-13 | 2017-10-19 | Dicグラフィックス株式会社 | Varnish for printing ink, printing ink, and printed matter |
Also Published As
Publication number | Publication date |
---|---|
TW201111454A (en) | 2011-04-01 |
KR20120026021A (en) | 2012-03-16 |
CN102165339A (en) | 2011-08-24 |
JPWO2010137702A1 (en) | 2012-11-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2007116854A1 (en) | Method for manufacturing color filter, and color filter | |
JP4844450B2 (en) | Color filter manufacturing method and color filter | |
US7968622B2 (en) | Inkjet ink composition for color filter, production method for color filter, and color filter | |
JP4994084B2 (en) | Ink-jet ink for color filter, color filter, method for producing the same, and display device | |
KR20090032975A (en) | Colored composition for color filter, color filter, and display device | |
JP4619904B2 (en) | Ink-jet ink for color filter, color filter, and liquid crystal display device | |
KR20150105248A (en) | Black resin composition for light-shielding film, substrate with that light-shielding film by curing thereof, and color filter or touch panel using the substrate with that light-shielding film | |
TWI478950B (en) | Non-aqueous dispersant, color material dispersion liquid and method for producing the same, color resin composition and method for producing the same, color filter, liquid crystal display device and organic light-emitting display device | |
JP4334272B2 (en) | Epoxy resin composition for inkjet ink for color filter, method for producing color filter, color filter, and display panel | |
JP2012083411A (en) | Color filter resin composition, color filter, and organic light-emitting display device and liquid crystal display device | |
JP4527489B2 (en) | Thermosetting resin composition for color filter, color filter, liquid crystal panel, and method for producing color filter | |
JP4334273B2 (en) | Epoxy resin composition for inkjet ink for color filter, method for producing color filter, color filter, and display panel | |
JP2010085768A (en) | Green curable resin composition, color filter, and display device | |
JP4522915B2 (en) | Ink-jet ink for color filter, color filter, and liquid crystal display device | |
WO2010137702A1 (en) | Heat-curable ink-jet ink for color filter | |
JP2004339333A (en) | Thermosetting ink, method for producing color filter, color filter and display panel | |
JP5286657B2 (en) | Pigment dispersion, inkjet ink for color filter and method for producing the same, color filter, and liquid crystal display device | |
JP2012211266A (en) | Yellow pigment dispersion liquid, yellow resin composition for color filter, color filter, liquid crystal display device, and organic light-emitting device | |
JP5584380B1 (en) | Novel compound, pigment deposition inhibitor, colored composition, colored resin composition, color filter, liquid crystal display device, and organic light emitting display device | |
JP2014071440A (en) | Pigment dispersion liquid and production method thereof, colored resin composition for color filter and production method thereof, color filter, liquid crystal display device, and organic light emitting display device | |
JP2010085767A (en) | Green curable resin composition for color filter, color filter, and display device | |
JP2009244687A (en) | Red curable resin composition for color filter, color filter, and display device | |
JP2012063429A (en) | Thermosetting resin composition for color filter, color filter and method for manufacturing the same, and liquid crystal display device | |
JP2010281951A (en) | Thermosetting inkjet ink for color filter | |
JP2010243604A (en) | Thermosetting resin composition for color filter, color filter and method for manufacturing the same, and liquid crystal display device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201080002751.7 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 10780656 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 20117007396 Country of ref document: KR Kind code of ref document: A |
|
ENP | Entry into the national phase |
Ref document number: 2011516077 Country of ref document: JP Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 10780656 Country of ref document: EP Kind code of ref document: A1 |