WO2010106022A1 - Hydrophilic comb polyurethane - Google Patents

Hydrophilic comb polyurethane Download PDF

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Publication number
WO2010106022A1
WO2010106022A1 PCT/EP2010/053300 EP2010053300W WO2010106022A1 WO 2010106022 A1 WO2010106022 A1 WO 2010106022A1 EP 2010053300 W EP2010053300 W EP 2010053300W WO 2010106022 A1 WO2010106022 A1 WO 2010106022A1
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WO
WIPO (PCT)
Prior art keywords
weight
molecular weight
chains
water soluble
polyoxyethylene side
Prior art date
Application number
PCT/EP2010/053300
Other languages
French (fr)
Inventor
Franco Federici
Gabriele Costa
Thierry Bossi
Stefano Fumagalli
Riccardo Vago
Giuseppe Li Bassi
Original Assignee
Lamberti Spa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lamberti Spa filed Critical Lamberti Spa
Priority to EP10712381A priority Critical patent/EP2408833A1/en
Priority to CA2755322A priority patent/CA2755322C/en
Priority to CN2010800127271A priority patent/CN102356105B/en
Publication of WO2010106022A1 publication Critical patent/WO2010106022A1/en

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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4829Polyethers containing at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/2805Compounds having only one group containing active hydrogen
    • C08G18/2815Monohydroxy compounds
    • C08G18/283Compounds containing ether groups, e.g. oxyalkylated monohydroxy compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • C08G18/3228Polyamines acyclic
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • C08G18/3228Polyamines acyclic
    • C08G18/3231Hydrazine or derivatives thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3225Polyamines
    • C08G18/3234Polyamines cycloaliphatic
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
    • C08G18/3275Hydroxyamines containing two hydroxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3271Hydroxyamines
    • C08G18/3278Hydroxyamines containing at least three hydroxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/50Polyethers having heteroatoms other than oxygen
    • C08G18/5021Polyethers having heteroatoms other than oxygen having nitrogen
    • C08G18/5036Polyethers having heteroatoms other than oxygen having nitrogen containing -N-C=O groups
    • C08G18/5045Polyethers having heteroatoms other than oxygen having nitrogen containing -N-C=O groups containing urethane groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/71Monoisocyanates or monoisothiocyanates
    • C08G18/714Monoisocyanates or monoisothiocyanates containing nitrogen in addition to isocyanate or isothiocyanate nitrogen
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/721Two or more polyisocyanates not provided for in one single group C08G18/73 - C08G18/80
    • C08G18/725Combination of polyisocyanates of C08G18/78 with other polyisocyanates
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/7806Nitrogen containing -N-C=0 groups
    • C08G18/7843Nitrogen containing -N-C=0 groups containing urethane groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
    • C08G18/792Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • C08L9/08Latex
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D109/00Coating compositions based on homopolymers or copolymers of conjugated diene hydrocarbons
    • C09D109/06Copolymers with styrene
    • C09D109/08Latex
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/67Particle size smaller than 100 nm
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/68Particle size between 100-1000 nm
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/69Particle size larger than 1000 nm
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/62Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52Additives of definite length or shape
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
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    • D21H25/00After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
    • D21H25/08Rearranging applied substances, e.g. metering, smoothing; Removing excess material
    • D21H25/12Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod
    • D21H25/14Rearranging applied substances, e.g. metering, smoothing; Removing excess material with an essentially cylindrical body, e.g. roll or rod the body being a casting drum, a heated roll or a calender

Definitions

  • the present invention relates to comb water soluble (hydrophilic) polyurethanes containing polyoxyethylene side-chains.
  • the comb polyurethanes are characterized by having molecular weight higher than 100,000 and by containing polyoxyethylene side-chains having each molecular weight higher than 500 and ethylene oxide content from 80 to 99.5% by weight.
  • the present invention additionally relates to the use of the above com b polyurethanes as deflocculant and water retention agents in paper coating compositions.
  • EP 60,430 discloses a process for making a polyurethane having polyalkylene oxide side-chains characterised in that the polyalkylene oxide used as starting alcohol has at least two free hydroxy groups separated by not more than 3 carbon atoms, which hydroxy groups react with diisocyanates.
  • the resulting polyurethanes may be used to stabilise or destabilise foams, emulsions and dispersions. They may also be used with pigments and fillers.
  • EP 60,430 there is no mention in EP 60,430 of polyurethanes bearing polyoxyethylene side-chains having molecular weight higher 100,000, or of the use of the polyurethanes in paper coating compositions.
  • WO 03/046038 descri bes a broad fa m i ly of polyu retha ne d ispersants comprising from 35 to 90% by weight of poly(C 2 - 4 -alkylene oxide) based on the total weight of the polyurethane polymer, wherein not less than 60% by weight of the poly(C 2 -C 4 -alkylene oxide) is poly(ethylene oxide) and at least 5% of the poly(C 2 - 4 -alkylene oxide) is incorporated in lateral chain; acid groups are also needed, but only when the polyurethane polymer contains from 35 to 45% by weight poly(ethyleneoxide).
  • WO 03/046038 is not less than 2,000 and preferably not greater than 50,000.
  • WO 03/046038 is silent about the possibility of using the polyurethanes in paper coating compositions. It is well known that the surface of printing paper sheets is commonly coated with a paper coating formulation to improve the printability and to make it smooth and glossy. Paper coating compositions generally comprise fillers or pigments dispersed in water, polymeric binders, rheology modifiers, water retention agents and dispersing agents.
  • Dispersing agents are indispensable to reduce the viscosity in the presence of the high solid contents which are typical of paper coating compositions and to maintain a constant desired processing viscosity; examples of conventional dispersing agents are complex phosphates, salts of polyphosphoric acid and salts of polycarboxylic acids.
  • Water retention agents prevent dewatering of the coating composition upon contact with the surface of the paper sheet; a typical water retention agent for paper coating composition is carboxymethyl cellulose.
  • Rheology modifiers are added to modulate the paper coating viscosity. Binders are responsible for cohesion of the final coating and for its grafting to the paper sheet.
  • Some conventional paper coating additives are known to perform more than one function; by way of example, carboxymethyl cellulose acts both as rheology modifier and water retention agent, polyvinyl alcohol acts as water retention agent and optical brightness enhancer.
  • WO 01/96007, WO 2004/044022, WO 2004/041883 and WO 2007/069037 describe the use of polyacrylic anionic copolymers in the paper industry, for making or coating paper; the polyacrylic anionic copolymers contain at least one anionic ethylenically unsaturated monomer having monocarboxylic functionality and at least one non-ionic ethylenically unsaturated monomer having poly(C 2 - 4 -alkylene oxide) functionalities. They are said to be useful as d ispersing and/or g ri nd i ng agents, as agents for i mprovi ng the optical brightening activation, as water retention agents, as viscosity and g loss enhancers.
  • the invention is a water soluble comb polyurethane comprising a main chain (backbone) containing urethane and urea linkages with multiple trifunctional branch points (branch points) from each of which a polyoxyethylene side-chains emanates, the comb polyurethanes being characterized by having molecular weight higher than 100,000, preferably from 300,000 to 3,000,000, and by containing polyoxyethylene side-chains having each molecular weight higher than 500, preferably from 2,000 to 20,000, and ethylene oxide content from 80 to 99.9% by weight.
  • the present invention is a paper coating composition
  • a paper coating composition comprising a) from 30 to 80% by weight of an inorganic pigment; b) from 0.05 to 3.0 parts by weight each 100 parts by weight of pigment of the above described comb polyurethane; c) at least 15% by weight of water.
  • the polyoxyethylene side-chains of the comb polyurethane are distributed along the backbone at intervals of less than 100, preferably of less than 50, covalent bonds.
  • polyoxyethylene side-chains we mean side chains containing -(CH 2 CH 2 O) n - units with n ⁇ 9.
  • the main chain containing urethane and urea linkages has uniformly spaced branch points, whose distribution can be predicted from the molar ratios and chemical nature of reactants and does not depend from the reaction conditions or catalysts used. Therefore, the fine structure of the comb polyurethane can be advantageously reproduced and possibly modulated as desired.
  • the polyurethane backbone shall be per se insoluble in water and preferably it does not contain any internal or terminal polyoxyethylene chain.
  • the high molecular weight hydrophilic comb polyurethanes may be prepared by any method known in the art.
  • the polyoxyethylene side-chains of the comb polyurethane are introduced by reacting in one of the preparation steps an organic isocyanate group with at least one compound having molecular weight higher than 500, preferably from 2,000 to 20,000, more preferably from 4000 to 6000, ethylene oxide content from 80 to 99.9% by weight, preferably from 90 to 99.9% by weight, and having one group which reacts with isocyanates.
  • Comb polyurethanes having polyoxyethylene side-chains with molecular weight from 2,000 to 20,000 and ethylene oxide content from 90 to 99.9% by weight are preferred for use in paper coating compositions, because they impart better water retention, with only slight loss on gloss values.
  • Any compound having molecular weight higher than 500, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates may be used to introduce the polyoxyethylene side-chains in the comb polyurethane.
  • Convenient exam ples of such com pounds are Ci-C 4 poly(ethylene oxide) monoal kyl ether, such as poly(ethylene oxide) monomethyl ether and poly(ethylene oxide) monobutyl ether, poly(ethylene oxide) monomethyl ether having molecular weight from 4,000 to 6,000 being the most preferred compound.
  • molecular weight used in this text means the number average molecular weight, when polymers are concerned.
  • the methods of preparation of the comb polyurethanes of the invention comprise, as key intermediate, a bifunctional isocyanate containing polyoxyethylene side-chains having each molecular weight higher than 500, preferably from 2,000 to 20,000, and ethylene oxide content from 80 to 99.9% by weight which is reacted with one or more compounds having molecular weight from 34 to 300 and two groups which react with isocyanates, in order to chain extend the backbone, to increase the molecular weight of the bifunctional isocyanate and to obtain a comb polyurethane having high molecular weight.
  • the comb polyurethane is obtained by reacting in a first step about one mole of a compound having molecular weight from 92 to 1,200 and having three groups which react with isocyanates with about 3 moles of a diisocyanate (step al); in a second step, the thus obtained trifunctional isocyanate is reacted with equimolar amounts of one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step a2); in a third step, the thus obtained bifunctional isocyanate is reacted with one or more compounds having molecular weight from 34 to 300 and having two groups which react with isocyanates (step a3).
  • the comb polyurethane is obtained by reacting in a first step a polyisocyanate with one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step bl) in order to obtain, in the average, a bifunctional isocyanate; in a second step, the thus obtained isocyanate is reacted with one or more compounds having molecular weight from 34 to 300 and having two groups which react with isocyanates (step b2).
  • the comb polyurethane is obtained by reacting in a first step a diisocyanate with equimolar amounts of one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step cl); in a second step, the thus obtained monofunctional isocyanate is reacted with equimolar amounts of one or more compounds having molecular weight from 34 to 300 and havi ng at least one -NH- group which reacts with isocyanates and at least two hydroxyl groups which react with isocyanates (step c2); in a third step, the thus obtained compound having two groups which react with isocyanates is reacted with diisocyanates in order to obtain an intermediate compound capped by two lateral isocyanate groups (step c3); in a fourth step, the thus obtained bifunctional isocyanate is reacted
  • the compound of step al having molecular weight from 92 to 1,200 and having three groups which react with isocyanates is preferably a trifunctional alcohol.
  • utilizable trifunctional alcohols are glycerin, polypropylene glycol triol, trimethylolpropane, trimethylolethane,
  • Any organic diisocyanate having molecular weight below 500 and average -NCO functionality from 2.0 to 2.1 may be used in step al and cl as the diisocyanate.
  • diisocyanates examples include 1,6-hexamethylene diisocyanate (HDI), tetramethylene diisocyanate, l-isocyanate-3-isocyanate-methyl-3,5,5- trimethyl-cyclohexane (or isophoronediisocyanate) (IPDI), 4,4'-dicyclohexyl- methanediisocyanate, 2,4- toluenediisocyanate either alone or in admixture with 2,6-toluenediisocyanate (TDI), 4,4'-diphenyl-methanediisocyanate (MDI), meta-tetramethylxilylenediisocyanate (TMXDI), 1,5-naphthalene diisocyanate, and mixtures thereof; cycloaliphatic and aliphatic diisocyanate are preferred, the most preferred being IPDI.
  • Examples of utilizable diamines are hydrazine, ethylenediamine, piperazine,
  • Steps a3, b2 and c4 are preferably carried out by dispersing the bifunctional isocyanate in water and add i ng to the d ispersion the d iamine, possibly dissolved in water.
  • the compound having molecular weight from 34 to 300 of step c2 is preferably diethanolamine.
  • Any organic polyisocyanates with average -NCO functionality from 2,4 to 3,8 (trifunctional isocyanate), and having molecular weight below 800 may be used in step bl.
  • trifunctional isocyanates are the compounds obtained from trimerization, biurethization, urethanization or allophanation of difunctional isocyanates, such as those mentioned above, and mixtures thereof.
  • Useful trifunctional isocyanates are HDI biuret, HDI isocyanurate, IPDI trimers and the combination of the above trifunctional isocyanates with diisocyanates.
  • the preferred trifunctional isocyanates are the isocyanurate and biuret obtained from hexamethylenediisocyanate, for example HDI isocyanurate in asymmetrical form, HDI biuret in low viscous form, and those obtained by the combinations of IPDI trimers and HDI trimers.
  • the ratio between the equivalents of isocyanate groups and the equivalent of groups which react with isocyanate during the step c3 is between 1.1 and 2.3.
  • the water soluble comb polyurethanes are preferably non-ionic compounds, devoid of acid groups, such as carboxylic and sulphonic acid groups.
  • the total ethylene oxide content i.e. the sum of the -(CH 2 CH 2 O)- units, is preferably higher than 50% by weight, more preferably higher than 70% by weight.
  • Suitable solvents may be used in the preparation steps, but it is also possible to perform all the preparation steps with the neat reactants, without the use of water or organic solvents.
  • the water soluble comb polyurethanes according to the invention are useful as water retention agents, deflocculant and viscosity stabilizer for paper coating compositions and provide coated paper with excellent printability, brightness and gloss.
  • the paper coating compositions of the invention comprise a) from 30 to 80% by weight of inorganic pigment; b) from 0.05 to 3.0 parts by weight each 100 parts by weight of pigment of the above described comb polyurethane; c) at least 15% by weight of water, and have Brookfield® viscosity at 25°C and 100 rpm of less than 3,000 mPa * s, preferably from 500 to 2,000 mPa * s.
  • the paper coating compositions according to the present invention also comprise from 0.01 to 3% by weight of a dispersing agent, usually an anionic un-crosslinked polyacrylatederivative, such as sodium polyacrylate, having molecular weight from 5,000 to 40,000, because the comb polyurethane does not act per se as pigment dispersant; the compositions may also contain a specific rheologly modifier.
  • Typical useful rheology modifiers are carboxymethyl cellulose, hydroxypropyl guar, hydroxypropylmethyl cellulose, xanthan, ASA polymers (i .e. "Alkali Swellable Acrylic" polymers).
  • Dispersing agents which are common ingredients of paper coating compositions, are not generally able to prevent the flocculation of the finest particles, especially when the paper coating composition is being applied on the paper sheet, i.e. under high stress conditions, and the particles flocculation is detrimental to smoothness and gloss of the resulting coated paper.
  • the comb polyurethanes of the invention are particularly effective as deflocculants, avoiding the formation of clusters of fine particles, which may tend to settle.
  • the inorganic pigments of the paper coating compositions are those normally employed in the coating of paper, and particularly kaolin, calcium carbonate, talc, titanium dioxide, barium sulfate, gypsum or mixtures thereof.
  • the paper coating compositions of the invention normally also comprise from 1 to 15% by weight of a binder, preferably a polymeric acrylic binder.
  • a binder preferably a polymeric acrylic binder.
  • polymeric acrylic binder preferred for the realisation of the invention we cite the polymers of acrylic or methacrylic acid esters, the copolymers of acrylic ester monomers and vinyl acetate, styrene, butadiene or mixture thereof.
  • polyurethanes of the invention act as rheology and water retention buffers over different batches of industrial paper coating compositions having same recipe; this means that, in the industrial coating process, the usual deviations from the theoretical amounts of paper coating ingredients does not affect the rheology and water retention characteristics.
  • TRIOLl polypropylene glycol triol, molecular weight 1000 g/mol, Voranol CP
  • ETHOXYl butanol polyethoxylated, molecular weight 3000 g/mol
  • ETHOXY2 methanol polyethoxylated, molecular weight 5000 g/mol
  • ETHOXY3 butanol polyethoxylated, molecular weight 5000 g/mol
  • ETHOXY4 methanol polyethoxylated, molecular weight 750 g/mol DIISOCYANATE 1 : isophoronediisocyanate, molecular weight 222.3 g/mol, Desmodur I from Bayer Material Science.
  • TRIISOCYANATE 1 hexamethylene diisocyanate trimer, NCO content 24,0%, NCO functionality 3,1, Desmodur XP2410 from Bayer Material Science.
  • AMINEl isophorone diamine, molecular weight 170.3 g/mol, from Sigma Aldrich AMINE2: diethanolamine, molecular weight 105,14 g/mol, from Sigma Aldrich AMINE3 : ethylendiamine, molecular weight 60,10 g/mol, from Sigma Aldrich AMINE4: 24% hydrazine hydrate solution, molecular weight 32.3 g/mol, from Sigma Aldrich.
  • EXAMPLE I Preparation of a comb polyurethane with Method A
  • a reaction vessel equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 100.0 g of TRIOLl and 300.0 g of ETHOXYl.
  • the mixture was heated under stirring condition to 85°C and 0.15 g of 85% phosphoric acid were added.
  • 85°C 69.0 g of DIISOCYANATEl were charged to the homogeneous mixture, under stirring; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added.
  • DBTL dibutiltindilaurate
  • reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1,7% (value determined in this example as well as in the other examples according to the standard method ASTM D2572), 300 g of the obtained product were dispersed by vigorous stirring into 890 g of water cooled at 18°C. After 20 minutes 9.7 g of AMINEl dissolved in 39.3 g of water were dropped in.
  • a reaction vessel equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 50.0 g of TRIOLl and 250.0 g of ETHOXY2.
  • the mixture was heated under stirring to 85°C and 0.11 g of 85% phosphoric acid were added .
  • 34.5 g of DIISOCYANATEl were charged to the homogeneous mixture under stirring condition; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added.
  • DBTL dibutiltindilaurate
  • a reaction vessel equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXYl and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring condition to 85°C and 56.6 g of
  • reaction temperature was kept at 85°C until the titrimetric determination of the free
  • the obtained product had solid content 25.98%, viscosity 196 mPa * s
  • a reaction vessel equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY3 and 0.11 g of 85% phosphoric acid.
  • the mixture was heated under stirring to 85°C and 22.0 g of TRIISOCYANATEl and 10.1 g of DIISOCYANATEl were charged; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added.
  • DBTL dibutiltindilaurate
  • the reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.8%.
  • 280 g of the obtained product was dispersed by vigorous stirring into 826.4 g of water cooled at 18°C.
  • a reaction vessel equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY3 and 0.11 g of 85% phosphoric acid.
  • the mixture was heated under stirring to 85°C and 22.0 g of TRIISOCYANATEl and 10.1 g of DIISOCYANATEl were charged; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added.
  • DBTL dibutiltindilaurate
  • the reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.8%.
  • 280 g of the obtained product were dispersed by vigorous stirring into 838.1 g of water cooled at 18°C.
  • the reaction temperature was kept at 85°C until the titrimetric determination of the free - NCO groups still present gave a calculated value of 5.9%.
  • 470 g of the obtained product was dispersed by vigorous stirring into 1360 g of water cooled at 18°C. After 20 minutes 16.7 g of AMINE3 dissolved in 62.1 g of water were dropped in. The obtained product had solid content 25.1%.
  • Omya, CH were prepared using the comb polyurethanes from Examples I-VIII and with a water retention agent of the prior art.
  • compositions of the paper coating compositions are reported in Table 1; the amounts of the ingredients are parts by weights.
  • Binder, styrene butadiene latex (Dow Chemical Co. US)

Abstract

Comb water soluble hydrophilic polyurethanes containing polyoxyethylene side- chains and having molecular weight higher than 100,000 are useful as deflocculant and water retention agents in paper coating compositions.

Description

HYDROPHILIC COMB POLYURETHANE FIELD OF THE INVENTION
The present invention relates to comb water soluble (hydrophilic) polyurethanes containing polyoxyethylene side-chains.
The comb polyurethanes are characterized by having molecular weight higher than 100,000 and by containing polyoxyethylene side-chains having each molecular weight higher than 500 and ethylene oxide content from 80 to 99.5% by weight. The present invention additionally relates to the use of the above com b polyurethanes as deflocculant and water retention agents in paper coating compositions.
BACKGROUND OF THE ART Hydrophilic comb polyurethanes containing polyoxyethylene side-chains are known and have been described in the patent literature.
EP 60,430 discloses a process for making a polyurethane having polyalkylene oxide side-chains characterised in that the polyalkylene oxide used as starting alcohol has at least two free hydroxy groups separated by not more than 3 carbon atoms, which hydroxy groups react with diisocyanates. The resulting polyurethanes may be used to stabilise or destabilise foams, emulsions and dispersions. They may also be used with pigments and fillers. However, there is no mention in EP 60,430 of polyurethanes bearing polyoxyethylene side-chains having molecular weight higher 100,000, or of the use of the polyurethanes in paper coating compositions. WO 03/046038 descri bes a broad fa m i ly of polyu retha ne d ispersants comprising from 35 to 90% by weight of poly(C2-4-alkylene oxide) based on the total weight of the polyurethane polymer, wherein not less than 60% by weight of the poly(C2-C4-alkylene oxide) is poly(ethylene oxide) and at least 5% of the poly(C2-4-alkylene oxide) is incorporated in lateral chain; acid groups are also needed, but only when the polyurethane polymer contains from 35 to 45% by weight poly(ethyleneoxide). Other optional components of the polyurethane are compounds having at least two groups which reacts with isocyanates and compounds acting as chain terminators. The number average molecular weight of the polyurethane of WO 03/046038 is not less than 2,000 and preferably not greater than 50,000. WO 03/046038 is silent about the possibility of using the polyurethanes in paper coating compositions. It is well known that the surface of printing paper sheets is commonly coated with a paper coating formulation to improve the printability and to make it smooth and glossy. Paper coating compositions generally comprise fillers or pigments dispersed in water, polymeric binders, rheology modifiers, water retention agents and dispersing agents.
Dispersing agents are indispensable to reduce the viscosity in the presence of the high solid contents which are typical of paper coating compositions and to maintain a constant desired processing viscosity; examples of conventional dispersing agents are complex phosphates, salts of polyphosphoric acid and salts of polycarboxylic acids.
Water retention agents prevent dewatering of the coating composition upon contact with the surface of the paper sheet; a typical water retention agent for paper coating composition is carboxymethyl cellulose. Rheology modifiers are added to modulate the paper coating viscosity. Binders are responsible for cohesion of the final coating and for its grafting to the paper sheet.
Some conventional paper coating additives are known to perform more than one function; by way of example, carboxymethyl cellulose acts both as rheology modifier and water retention agent, polyvinyl alcohol acts as water retention agent and optical brightness enhancer.
WO 01/96007, WO 2004/044022, WO 2004/041883 and WO 2007/069037 describe the use of polyacrylic anionic copolymers in the paper industry, for making or coating paper; the polyacrylic anionic copolymers contain at least one anionic ethylenically unsaturated monomer having monocarboxylic functionality and at least one non-ionic ethylenically unsaturated monomer having poly(C2-4-alkylene oxide) functionalities. They are said to be useful as d ispersing and/or g ri nd i ng agents, as agents for i mprovi ng the optical brightening activation, as water retention agents, as viscosity and g loss enhancers.
Unfortunately, when the known ionic substances are used in aqueous dispersions in accordance with the prior art, their effectiveness is dependent on the pH value of the dispersion. It has now been found that specific hydrophilic comb polyurethanes are suitable as water retention agents and gloss enhancer for paper coating compositions; the paper coating compositions of the invention are stable over a wide viscosity range irrespective of their pH value and impart good printability and gloss to coated paper. SUMMARY OF THE INVENTION
In one embodiment, the invention is a water soluble comb polyurethane comprising a main chain (backbone) containing urethane and urea linkages with multiple trifunctional branch points (branch points) from each of which a polyoxyethylene side-chains emanates, the comb polyurethanes being characterized by having molecular weight higher than 100,000, preferably from 300,000 to 3,000,000, and by containing polyoxyethylene side-chains having each molecular weight higher than 500, preferably from 2,000 to 20,000, and ethylene oxide content from 80 to 99.9% by weight.
In another embodiment, the present invention is a paper coating composition comprising a) from 30 to 80% by weight of an inorganic pigment; b) from 0.05 to 3.0 parts by weight each 100 parts by weight of pigment of the above described comb polyurethane; c) at least 15% by weight of water.
DETAILED DESCRIPTION
The polyoxyethylene side-chains of the comb polyurethane are distributed along the backbone at intervals of less than 100, preferably of less than 50, covalent bonds.
In the present text, with the expression "polyoxyethylene side-chains" we mean side chains containing -(CH2CH2O)n- units with n^9.
The main chain containing urethane and urea linkages has uniformly spaced branch points, whose distribution can be predicted from the molar ratios and chemical nature of reactants and does not depend from the reaction conditions or catalysts used. Therefore, the fine structure of the comb polyurethane can be advantageously reproduced and possibly modulated as desired.
The polyurethane backbone shall be per se insoluble in water and preferably it does not contain any internal or terminal polyoxyethylene chain. The high molecular weight hydrophilic comb polyurethanes may be prepared by any method known in the art.
The polyoxyethylene side-chains of the comb polyurethane are introduced by reacting in one of the preparation steps an organic isocyanate group with at least one compound having molecular weight higher than 500, preferably from 2,000 to 20,000, more preferably from 4000 to 6000, ethylene oxide content from 80 to 99.9% by weight, preferably from 90 to 99.9% by weight, and having one group which reacts with isocyanates. Comb polyurethanes having polyoxyethylene side-chains with molecular weight from 2,000 to 20,000 and ethylene oxide content from 90 to 99.9% by weight are preferred for use in paper coating compositions, because they impart better water retention, with only slight loss on gloss values. Any compound having molecular weight higher than 500, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates may be used to introduce the polyoxyethylene side-chains in the comb polyurethane. Convenient exam ples of such com pounds are Ci-C4 poly(ethylene oxide) monoal kyl ether, such as poly(ethylene oxide) monomethyl ether and poly(ethylene oxide) monobutyl ether, poly(ethylene oxide) monomethyl ether having molecular weight from 4,000 to 6,000 being the most preferred compound. The term molecular weight used in this text means the number average molecular weight, when polymers are concerned.
The methods of preparation of the comb polyurethanes of the invention comprise, as key intermediate, a bifunctional isocyanate containing polyoxyethylene side-chains having each molecular weight higher than 500, preferably from 2,000 to 20,000, and ethylene oxide content from 80 to 99.9% by weight which is reacted with one or more compounds having molecular weight from 34 to 300 and two groups which react with isocyanates, in order to chain extend the backbone, to increase the molecular weight of the bifunctional isocyanate and to obtain a comb polyurethane having high molecular weight. According to one preferred method of preparation (Method A), the comb polyurethane is obtained by reacting in a first step about one mole of a compound having molecular weight from 92 to 1,200 and having three groups which react with isocyanates with about 3 moles of a diisocyanate (step al); in a second step, the thus obtained trifunctional isocyanate is reacted with equimolar amounts of one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step a2); in a third step, the thus obtained bifunctional isocyanate is reacted with one or more compounds having molecular weight from 34 to 300 and having two groups which react with isocyanates (step a3).
According to another preferred method of preparation (Method B) the comb polyurethane is obtained by reacting in a first step a polyisocyanate with one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step bl) in order to obtain, in the average, a bifunctional isocyanate; in a second step, the thus obtained isocyanate is reacted with one or more compounds having molecular weight from 34 to 300 and having two groups which react with isocyanates (step b2). According to still another preferred method of preparation (Method C) the comb polyurethane is obtained by reacting in a first step a diisocyanate with equimolar amounts of one or more compounds having molecular weight higher than 500, preferably from 2,000 to 20,000, ethylene oxide content from 80 to 99.9% by weight and having one group which reacts with isocyanates (step cl); in a second step, the thus obtained monofunctional isocyanate is reacted with equimolar amounts of one or more compounds having molecular weight from 34 to 300 and havi ng at least one -NH- group which reacts with isocyanates and at least two hydroxyl groups which react with isocyanates (step c2); in a third step, the thus obtained compound having two groups which react with isocyanates is reacted with diisocyanates in order to obtain an intermediate compound capped by two lateral isocyanate groups (step c3); in a fourth step, the thus obtained bifunctional isocyanate is reacted with one or more compounds having molecular weight from 34 to 300 and having two groups which react with isocyanates (step c4).
The compound of step al having molecular weight from 92 to 1,200 and having three groups which react with isocyanates is preferably a trifunctional alcohol. Examples of utilizable trifunctional alcohols are glycerin, polypropylene glycol triol, trimethylolpropane, trimethylolethane,
Any organic diisocyanate having molecular weight below 500 and average -NCO functionality from 2.0 to 2.1 may be used in step al and cl as the diisocyanate.
Examples of useful diisocyanates are 1,6-hexamethylene diisocyanate (HDI), tetramethylene diisocyanate, l-isocyanate-3-isocyanate-methyl-3,5,5- trimethyl-cyclohexane (or isophoronediisocyanate) (IPDI), 4,4'-dicyclohexyl- methanediisocyanate, 2,4- toluenediisocyanate either alone or in admixture with 2,6-toluenediisocyanate (TDI), 4,4'-diphenyl-methanediisocyanate (MDI), meta-tetramethylxilylenediisocyanate (TMXDI), 1,5-naphthalene diisocyanate, and mixtures thereof; cycloaliphatic and aliphatic diisocyanate are preferred, the most preferred being IPDI. The compounds having molecular weight from 34 to 300 and two groups which react with isocyanates used in steps a3, b2 and c4 are preferably diamines.
Examples of utilizable diamines are hydrazine, ethylenediamine, piperazine,
1,5-pentanediamine, 1,6-dihexanediamine, isophoronediamine, diethylenetriamine.
Steps a3, b2 and c4 are preferably carried out by dispersing the bifunctional isocyanate in water and add i ng to the d ispersion the d iamine, possibly dissolved in water. The compound having molecular weight from 34 to 300 of step c2 is preferably diethanolamine.
Any organic polyisocyanates with average -NCO functionality from 2,4 to 3,8 (trifunctional isocyanate), and having molecular weight below 800 may be used in step bl.
Examples of trifunctional isocyanates are the compounds obtained from trimerization, biurethization, urethanization or allophanation of difunctional isocyanates, such as those mentioned above, and mixtures thereof. Useful trifunctional isocyanates are HDI biuret, HDI isocyanurate, IPDI trimers and the combination of the above trifunctional isocyanates with diisocyanates. The preferred trifunctional isocyanates are the isocyanurate and biuret obtained from hexamethylenediisocyanate, for example HDI isocyanurate in asymmetrical form, HDI biuret in low viscous form, and those obtained by the combinations of IPDI trimers and HDI trimers. For purpose of the present invention, in order to obtain the desired high molecular weight comb polyurethane, it is preferred to minimize the quantity of diisocyanate that may be present together with the trifunctional isocyanates during the step bl, as it is well known to person skilled in the art. For the purpose of the present invention, the ratio between the equivalents of isocyanate groups and the equivalent of groups which react with isocyanate during the step c3 is between 1.1 and 2.3.
The water soluble comb polyurethanes are preferably non-ionic compounds, devoid of acid groups, such as carboxylic and sulphonic acid groups. In the comb polyurethane the total ethylene oxide content, i.e. the sum of the -(CH2CH2O)- units, is preferably higher than 50% by weight, more preferably higher than 70% by weight. Suitable solvents may be used in the preparation steps, but it is also possible to perform all the preparation steps with the neat reactants, without the use of water or organic solvents.
The water soluble comb polyurethanes according to the invention are useful as water retention agents, deflocculant and viscosity stabilizer for paper coating compositions and provide coated paper with excellent printability, brightness and gloss.
The paper coating compositions of the invention comprise a) from 30 to 80% by weight of inorganic pigment; b) from 0.05 to 3.0 parts by weight each 100 parts by weight of pigment of the above described comb polyurethane; c) at least 15% by weight of water, and have Brookfield® viscosity at 25°C and 100 rpm of less than 3,000 mPa*s, preferably from 500 to 2,000 mPa*s. The paper coating compositions according to the present invention also comprise from 0.01 to 3% by weight of a dispersing agent, usually an anionic un-crosslinked polyacrylatederivative, such as sodium polyacrylate, having molecular weight from 5,000 to 40,000, because the comb polyurethane does not act per se as pigment dispersant; the compositions may also contain a specific rheologly modifier. Typical useful rheology modifiers are carboxymethyl cellulose, hydroxypropyl guar, hydroxypropylmethyl cellulose, xanthan, ASA polymers (i .e. "Alkali Swellable Acrylic" polymers).
Dispersing agents, which are common ingredients of paper coating compositions, are not generally able to prevent the flocculation of the finest particles, especially when the paper coating composition is being applied on the paper sheet, i.e. under high stress conditions, and the particles flocculation is detrimental to smoothness and gloss of the resulting coated paper. The comb polyurethanes of the invention are particularly effective as deflocculants, avoiding the formation of clusters of fine particles, which may tend to settle.
The inorganic pigments of the paper coating compositions, preferably having from 40 to 90% of the particles finer than 2 microns, are those normally employed in the coating of paper, and particularly kaolin, calcium carbonate, talc, titanium dioxide, barium sulfate, gypsum or mixtures thereof.
The paper coating compositions of the invention normally also comprise from 1 to 15% by weight of a binder, preferably a polymeric acrylic binder. Among the polymeric acrylic binder preferred for the realisation of the invention we cite the polymers of acrylic or methacrylic acid esters, the copolymers of acrylic ester monomers and vinyl acetate, styrene, butadiene or mixture thereof.
Other conventional additives, such as defoaming agents, biocides, optical brighteners, may be present in the paper coating compositions.
Another advantageous characteristic of the polyurethanes of the invention is the fact that they act as rheology and water retention buffers over different batches of industrial paper coating compositions having same recipe; this means that, in the industrial coating process, the usual deviations from the theoretical amounts of paper coating ingredients does not affect the rheology and water retention characteristics.
EXAMPLES
In the examples the following materials were used : TRIOLl : polypropylene glycol triol, molecular weight 1000 g/mol, Voranol CP
1055, from Dow Chemical Company
ETHOXYl : butanol polyethoxylated, molecular weight 3000 g/mol ETHOXY2: methanol polyethoxylated, molecular weight 5000 g/mol ETHOXY3 : butanol polyethoxylated, molecular weight 5000 g/mol ETHOXY4: methanol polyethoxylated, molecular weight 750 g/mol DIISOCYANATE 1 : isophoronediisocyanate, molecular weight 222.3 g/mol, Desmodur I from Bayer Material Science.
TRIISOCYANATE 1 : hexamethylene diisocyanate trimer, NCO content 24,0%, NCO functionality 3,1, Desmodur XP2410 from Bayer Material Science. AMINEl : isophorone diamine, molecular weight 170.3 g/mol, from Sigma Aldrich AMINE2: diethanolamine, molecular weight 105,14 g/mol, from Sigma Aldrich AMINE3 : ethylendiamine, molecular weight 60,10 g/mol, from Sigma Aldrich AMINE4: 24% hydrazine hydrate solution, molecular weight 32.3 g/mol, from Sigma Aldrich. EXAMPLE I Preparation of a comb polyurethane with Method A
A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 100.0 g of TRIOLl and 300.0 g of ETHOXYl. The mixture was heated under stirring condition to 85°C and 0.15 g of 85% phosphoric acid were added. At 85°C 69.0 g of DIISOCYANATEl were charged to the homogeneous mixture, under stirring; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1,7% (value determined in this example as well as in the other examples according to the standard method ASTM D2572), 300 g of the obtained product were dispersed by vigorous stirring into 890 g of water cooled at 18°C. After 20 minutes 9.7 g of AMINEl dissolved in 39.3 g of water were dropped in.
The obtained product had 25.55% solid content, viscosity 48 mPa*s (measured by Brookfield® viscometer at 20 rpm) and pH 6.5. EXAMPLE II
Preparation of a comb polyurethane with Method A
A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 50.0 g of TRIOLl and 250.0 g of ETHOXY2. The mixture was heated under stirring to 85°C and 0.11 g of 85% phosphoric acid were added . At 85°C, 34.5 g of DIISOCYANATEl were charged to the homogeneous mixture under stirring condition; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.26%.
300 g of the obtained product were dispersed by vigorous stirring into 893.1 g of water cooled at 18°C. After 20 minutes 6.9 g of AMINEl dissolved in 27.4 g of water were dropped in. The obtained product had solid content 26.15%, viscosity 62 mPa*s (measured by Brookfield® viscometer at 20 rpm) and pH 6.4. EXAMPLE III
Preparation of a comb polyurethane with Method B
A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXYl and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring condition to 85°C and 56.6 g of
TRIISOCYANATE 1 were charged; after 20 minutes 0.3 g of dibutiltindilaurate
(DBTL) were added.
The reaction temperature was kept at 85°C until the titrimetric determination of the free
-NCO groups still present gave a calculated value of 2.5%.
300 g of the obtained product were dispersed by vigorous stirring into 862.6 g of water cooled at 18°C.
After 20 minutes 12.8 g of AMINEl dissolved in 51.5 g of water were dropped in.
The obtained product had solid content 25.98%, viscosity 196 mPa*s
(measured by Brookfield® viscometer at 20 rpm) and pH 6.6.
EXAMPLE IV
Preparation of a comb polyurethane with Method B A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 274.5 g of
ETHOXY 2 and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring to 85°C and 31.1 g of TRIISOCYANATE 1 were charged; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.6%.
275 g of the obtained product were dispersed by vigorous stirring into 795.3 g of water cooled at 18°C.
After 20 minutes 7.6 g of AMINEl dissolved in 30.2 g of water were dropped in. The obtained product had solid content 25.51%, viscosity 246 mPa*s
(measured by Brookfield® viscometer at 20 rpm) and pH 5.5. EXAMPLE V
Preparation of a comb polyurethane with Method B
A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY3 and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring to 85°C and 22.0 g of TRIISOCYANATEl and 10.1 g of DIISOCYANATEl were charged; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.8%. 280 g of the obtained product was dispersed by vigorous stirring into 826.4 g of water cooled at 18°C.
After 20 minutes 9.4 g of AMINE4 dissolved in 9.8 g of water were dropped in. The obtained product had solid content 26.07%, viscosity 412 mPa*s (measured by Brookfield® viscometer at 20 rpm) and pH 6.8. EXAMPLE VI
Preparation of a comb polyurethane with Method B
A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY3 and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring to 85°C and 22.0 g of TRIISOCYANATEl and 10.1 g of DIISOCYANATEl were charged; after 20 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 1.8%. 280 g of the obtained product were dispersed by vigorous stirring into 838.1 g of water cooled at 18°C.
After 20 minutes 2.7 g of AMINE3 dissolved in 10.0 g of water were dropped in. The obtained product had solid content 25.84%, viscosity 256 mPa*s (measured by Brookfield® viscometer at 20 rpm) and pH 6.8. EXAMPLE VII
Preparation of a comb polyurethane with Method C A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY2 and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring to 85°C and 15.3 g of DIISOCYANATEl were charged; after 10 minutes 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was brought to 85°C until the titrimetric determination of the free -NCO groups still present gave a calculated value of 0.9%. The mixture was then cooled to 55°C and 6.6 of AMINE2 dissolved in 6.6 g of N-methylpyrrolidone were charged dropwise. After 20 minutes the titrimetric determination of the free -NCO groups gave a calculated value of 0.0%. The reaction temperature was then brought to 85°C and 28.5 g of DIISOCYANATEl was charged and it was reacted until the titrimetric determination of the free -NCO groups gave a calculated value of 1.5%.
300 g of the obtained product were dispersed by vigorous stirring into 898.0 g of water cooled at 18°C. After 20 minutes 2.9 g of AMINE3 dissolved in 10.7 g of water were dropped.
The obtained product had solid content 24.99%, viscosity 194 mPa*s (measured by Brookfield® viscometer at 20 rpm) and pH 6.3. EXAMPLE VIII Preparation of a comb polyurethane with Method B A reaction vessel, equipped with internal thermometer, stirrer and cooler, was filled, under nitrogen atmosphere and at room temperature, with 300.0 g of ETHOXY4 and 0.11 g of 85% phosphoric acid. The mixture was heated under stirring to 85°C and 226.2 g of TRIISOCYANATEl were charged; after 10 minute 0.3 g of dibutiltindilaurate (DBTL) were added. The reaction temperature was kept at 85°C until the titrimetric determination of the free - NCO groups still present gave a calculated value of 5.9%. 470 g of the obtained product was dispersed by vigorous stirring into 1360 g of water cooled at 18°C. After 20 minutes 16.7 g of AMINE3 dissolved in 62.1 g of water were dropped in. The obtained product had solid content 25.1%.
Application Examples
Paper coating compositions based on 100% carbonate (Hydrocarb 90, from
Omya, CH) were prepared using the comb polyurethanes from Examples I-VIII and with a water retention agent of the prior art.
The compositions of the paper coating compositions are reported in Table 1; the amounts of the ingredients are parts by weights.
The paper coating compositions were characterized by performing the following measurements:
• pH
• Brookfield@ viscosity, 100 rpm • Dry matter
• Water retention -Tappi Method T710 The data obtained are also reported in Table 1.
The paper coating compositions were applied (13 g/m2) on offset sheets (80 g/m2); the sheets were conditioned for 24h at 21°C and 50% r.h. and calendared (cylinders temperature 55°C, pressure 67.5 Kg/cm; 4 nips). Brightness and gloss were measured and are reported in Table 2. Table 1
Figure imgf000018_0001
1) Binder, styrene butadiene latex (Dow Chemical Co. US)
2) Dispersant, sodium polyacrylate (Lamberti SpA, IT)
3) Defoaming agent, (Lamberti SpA, IT)
4) Optical brightener (CIBA, CH)
5) ASE Thickener from Lamberti SpA
6) comparative Table 2
Figure imgf000019_0001
1) Brightness, Tappi Method T452
2) Specular Gloss at 75°, Tappi Method T480
3) comparative

Claims

1. Water soluble comb non-ionic polyurethane comprising a main chain containing urethane and urea linkages with branch points from each of which a linear polyoxyethylene side-chains emanates, the comb polyurethanes being characterized by having molecular weight higher than 100,000 and by the fact that the polyoxyethylene side-chains have molecular weight higher than 500 and ethylene oxide content from 80 to 99.9% by weight.
2. Water soluble comb polyurethane according to claim 1 whose polyoxyethylene side-chains have molecular weight from 2,000 to 20,000.
3. Water soluble comb polyurethane according to claim 2 whose polyoxyethylene side-chains have molecular weight from 4,000 to 6,000.
4. Water soluble comb polyurethane according to claim 1, 2 or 3 in which the polyoxyethylene side-chains are distributed along the backbone at intervals of less than 100 covalent bonds
5. Water soluble comb polyurethane according to claim 4 in which the polyoxyethylene side-chains are distributed along the backbone at intervals of less than 50 covalent bonds.
6. Water soluble comb polyurethane according to claim 2 whose polyoxyethylene side-chains have ethylene oxide content from 90 to 99.9% by weight.
7. Water soluble comb polyurethane according to claim 1 prepared by reacting bifunctional isocyanate containing polyoxyethylene side-chains having each molecular weight higher than 500, preferably from 2,000 to 20,000, and ethylene oxide content from 80 to 99.9% by weight with one or more compounds having molecular weight from 34 to 300 and two groups which react with isocyanates,
8. Paper coating compositions comprising a) from 30 to 80% by weight of an inorganic pigment chosen among kaolins, calcium carbonate, talc, titanium dioxide, barium sulfate, gypsum and mixtures thereof; b) from 0.05 to 3.0 parts by weight each 100 parts by weight of pigment of at least one comb polyurethane according to claims from 1 to 7; c) at least 15% by weight of water, and having Brookfield® viscosity at 25°C and 100 rpm of less than 3,000 mPa*s.
9. Paper coating compositions according to claim 8 further comprising from 0.01 to 3% by weight of a dispersing agent and from 1 to 15% by weight of a binder
10. Paper coating compositions according to claim 8. wherein the inorganic pigment has from 40 to 90% by weight of the particles finer than 2 microns.
PCT/EP2010/053300 2009-03-16 2010-03-15 Hydrophilic comb polyurethane WO2010106022A1 (en)

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