WO2010090683A1 - Metal organic frameworks (mofs ) for gas purification - Google Patents
Metal organic frameworks (mofs ) for gas purification Download PDFInfo
- Publication number
- WO2010090683A1 WO2010090683A1 PCT/US2009/068849 US2009068849W WO2010090683A1 WO 2010090683 A1 WO2010090683 A1 WO 2010090683A1 US 2009068849 W US2009068849 W US 2009068849W WO 2010090683 A1 WO2010090683 A1 WO 2010090683A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mof
- metal organic
- organic framework
- gas
- irmof
- Prior art date
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- 239000012621 metal-organic framework Substances 0.000 title claims abstract description 96
- 238000000746 purification Methods 0.000 title description 2
- 239000007789 gas Substances 0.000 claims description 86
- 238000001179 sorption measurement Methods 0.000 claims description 52
- 239000013254 iso-reticular metal–organic framework Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 19
- 239000003463 adsorbent Substances 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 13
- 125000005647 linker group Chemical group 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 239000012491 analyte Substances 0.000 claims description 10
- 238000001914 filtration Methods 0.000 claims description 9
- 239000002841 Lewis acid Substances 0.000 claims description 8
- 150000007517 lewis acids Chemical class 0.000 claims description 8
- 150000007527 lewis bases Chemical group 0.000 claims description 7
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 4
- 239000013354 porous framework Substances 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 2
- 239000013309 porous organic framework Substances 0.000 claims description 2
- 238000000926 separation method Methods 0.000 abstract description 11
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 39
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 33
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 32
- 229910052799 carbon Inorganic materials 0.000 description 24
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 21
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 21
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 20
- 239000013148 Cu-BTC MOF Substances 0.000 description 18
- 239000000356 contaminant Substances 0.000 description 18
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 239000000523 sample Substances 0.000 description 17
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 16
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- 239000013118 MOF-74-type framework Substances 0.000 description 14
- 229910021529 ammonia Inorganic materials 0.000 description 14
- 239000000203 mixture Substances 0.000 description 13
- 239000011701 zinc Substances 0.000 description 13
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 9
- 239000013132 MOF-5 Substances 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000000460 chlorine Substances 0.000 description 9
- 229910052801 chlorine Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 8
- RAOIDOHSFRTOEL-UHFFFAOYSA-N tetrahydrothiophene Chemical compound C1CCSC1 RAOIDOHSFRTOEL-UHFFFAOYSA-N 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000000527 sonication Methods 0.000 description 7
- 239000013236 Zn4O(BTB)2 Substances 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- SUAKHGWARZSWIH-UHFFFAOYSA-N N,N‐diethylformamide Chemical compound CCN(CC)C=O SUAKHGWARZSWIH-UHFFFAOYSA-N 0.000 description 5
- 125000004429 atom Chemical group 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 229910052723 transition metal Inorganic materials 0.000 description 5
- 150000003624 transition metals Chemical class 0.000 description 5
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000002879 Lewis base Substances 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 239000012452 mother liquor Substances 0.000 description 4
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- OYFRNYNHAZOYNF-UHFFFAOYSA-N 2,5-dihydroxyterephthalic acid Chemical compound OC(=O)C1=CC(O)=C(C(O)=O)C=C1O OYFRNYNHAZOYNF-UHFFFAOYSA-N 0.000 description 3
- 239000005711 Benzoic acid Substances 0.000 description 3
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 239000002156 adsorbate Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 125000000753 cycloalkyl group Chemical group 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 3
- GPNNOCMCNFXRAO-UHFFFAOYSA-N 2-aminoterephthalic acid Chemical compound NC1=CC(C(O)=O)=CC=C1C(O)=O GPNNOCMCNFXRAO-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000001345 alkine derivatives Chemical class 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Inorganic materials [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- 229910016962 As(SH)3 Inorganic materials 0.000 description 1
- 229910017252 AsO3H Inorganic materials 0.000 description 1
- 229910017258 AsO4H Inorganic materials 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 229910002483 Cu Ka Inorganic materials 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 229910005942 Ge(OH)3 Inorganic materials 0.000 description 1
- 229910005927 Ge(SH)4 Inorganic materials 0.000 description 1
- 229910004841 P(SH)3 Inorganic materials 0.000 description 1
- 229910018830 PO3H Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910006069 SO3H Inorganic materials 0.000 description 1
- 229910007157 Si(OH)3 Inorganic materials 0.000 description 1
- 229910007215 Si(SH)4 Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910009241 Sn(SH)4 Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000000370 acceptor Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229910052767 actinium Inorganic materials 0.000 description 1
- QQINRWTZWGJFDB-UHFFFAOYSA-N actinium atom Chemical compound [Ac] QQINRWTZWGJFDB-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- -1 aromatics Chemical class 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 230000008275 binding mechanism Effects 0.000 description 1
- 239000012496 blank sample Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical group 0.000 description 1
- 150000002751 molybdenum Chemical class 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000013384 organic framework Substances 0.000 description 1
- 125000004043 oxo group Chemical group O=* 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 235000012736 patent blue V Nutrition 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 125000004437 phosphorous atom Chemical group 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000012465 retentate Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 230000035899 viability Effects 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/223—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material containing metals, e.g. organo-metallic compounds, coordination complexes
- B01J20/226—Coordination polymers, e.g. metal-organic frameworks [MOF], zeolitic imidazolate frameworks [ZIF]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
- B01J20/28066—Surface area, e.g. B.E.T specific surface area being more than 1000 m2/g
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28069—Pore volume, e.g. total pore volume, mesopore volume, micropore volume
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J20/30—Processes for preparing, regenerating, or reactivating
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- B01J20/3425—Regenerating or reactivating of sorbents or filter aids comprising organic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J20/34—Regenerating or reactivating
- B01J20/3491—Regenerating or reactivating by pressure treatment
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F1/00—Compounds containing elements of Groups 1 or 11 of the Periodic Table
- C07F1/005—Compounds containing elements of Groups 1 or 11 of the Periodic Table without C-Metal linkages
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F3/00—Compounds containing elements of Groups 2 or 12 of the Periodic Table
- C07F3/003—Compounds containing elements of Groups 2 or 12 of the Periodic Table without C-Metal linkages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/20—Organic adsorbents
- B01D2253/204—Metal organic frameworks (MOF's)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2257/00—Components to be removed
- B01D2257/20—Halogens or halogen compounds
- B01D2257/202—Single element halogens
- B01D2257/2025—Chlorine
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- B01D2257/206—Organic halogen compounds
- B01D2257/2064—Chlorine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/302—Sulfur oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2257/306—Organic sulfur compounds, e.g. mercaptans
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2257/502—Carbon monoxide
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2257/702—Hydrocarbons
- B01D2257/7027—Aromatic hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
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- B01D2259/4541—Gas separation or purification devices adapted for specific applications for portable use, e.g. gas masks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0462—Temperature swing adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/50—Aspects relating to the use of sorbent or filter aid materials
- B01J2220/56—Use in the form of a bed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/151—Reduction of greenhouse gas [GHG] emissions, e.g. CO2
Definitions
- This ' disclosure relates to porous frameworks for gas separation, sensing and purification. More particularly, the disclosure relates to porous frameworks for removal of harmful gases from a multi-component gas or fluid.
- the disclosure provides a porous metal organic framework (MOF) comprising coordinatively unsaturated metal sites or a reactive side group covalently bound to a linking moiety providing a group capable of undergoing reaction to form a covalent, hydrogen, ionic or other bond with an analyte in a fluid for gas separation.
- MOF metal organic framework
- the metal organic framework comprises an iso-reticular metal organic framework.
- the metal in said framework is unsaturated.
- the reactive group comprises a reactive Lewis acid or Lewis base group.
- the disclosure also provides a method of separating a harmful gas in a fluid comprising a plurality of gases comprising contacting the porous framework described herein with the fluid, wherein the harmful gas is absorbed or adsorbed to the porous metal organic framework thereby separating the harmful gas from the fluid.
- the disclosure also provides a filtration device comprising a porous metal organic framework of the disclosure.
- the device may be used in various exhaust systems, or in personnel devices such as a gas mask.
- the filtration device can be a fixed bed absorbent material comprising a MOF of the disclosure .
- the disclosure also provides a method of detecting the presence of a harmful gas comprising' contacting a porous organic framework of the disclosure with a fluid suspected of containing a harmful gas and measuring a change in optical color or weight (e.g., via acoustics) of the metal organic framework .
- the disclosure also provides a filter medium comprising a porous metal organic framework of the disclosure.
- the MOF may be functionalized to react with certain analytes in a fluid system.
- the disclosure also provides a filtration system comprising a gas inlet and an outlet; a metal organic framework (MOF), iso-reticular metal organic framework (IRMOF) or a combination thereof disposed between the inlet and the ou-tle-t, -whe-r-e-i-n the -MOF or TRMOF has been fxmctionalized to bind a gas analyte, wherein a fluid comprising a gas analyte enters the inlet and contacts the MOF or IRMOF as it flows towards the outlet, and wherein the fluid is substantially depleted of the gas analyte at the outlet.
- the system comprises a fixed bed system.
- the fluid flow is a linear flow.
- the system comprises a pressure or temperature swing adsorption system.
- Figure 1 shows a single crystal x-ray structures of the benchmark MOFs: The Zn 4 O (CO 2 ) 6 cluster linked by terephthalate (MOF-5), 2-aminoterephthalate (IRMOF-3), benzene-1, 3, 5-tris ( 4- benzoate) (MOF-177), and diacetylene-1, 4-bis- (4-benzoic acid) (IRMOF-62); the Cu 2 (CO 2 J 4 cluster linked by trimesate (MOF- 199); and ID Zn 2 O 2 (CO 2 ) 2 chains linked by 2,5- dihydroxyterephthalate (MOF-74) . C atoms, 0 atoms, N atoms, and metal ions as polyhedral are depicted. H atoms are omitted for clarity. See Table 1 for further structural information.
- Figure 2A-B shows selected kinetic breakthrough curves of gaseous (a) SO 2 and (b) NH 3 contaminants in the benchmark MOFs.
- Figure 3A-D show breakthrough curves of vaporous (a) tetrahydrothiophene, (b) benzene, (c) dichloromethane and (d) ethylene oxide in the benchmark MOFs.
- Figure 4 shows chlorine breakthrough curves.
- Figure 5 shows carbon monoxide breakthrough curves.
- Figure 6 shows apparatus used in the collection of breakthrough data for gaseous (Upper) and vaporous (Lower) challenges .
- the disclosure provides a filtration/separation column or fixed bed comprising a MOF, IRMOF or a combination thereof capable of separating harmful gases from other gaseous components in a multi-component gas.
- the retentate can be referred to as being "depleted" of the harmful gas components.
- the effluent stream can represent the desired product.
- the disclosure includes simple separation systems where a fixed bed of adsorbent is exposed to a linear flow of the gas mixture. This type of setup is referred to as "fixed bed separation.”
- the MOFs can be used for gas separation in more complex systems that include any number of cycles, which are numerous in the chemical engineering literature.
- PSA pressure swing adsorption
- TSA temperature swing adsorption
- MOF material is incorporated into a membrane and used in the numerous membrane-based methods of separation.
- Pressure swing adsorption processes rely on the fact that under pressure, gases tend to be attracted to solid surfaces, or "adsorbed". The higher the pressure, the more gas is adsorbed; when the pressure is reduced, the gas is released, or desorbed. PSA processes can be used to separate gases in a mixture because different gases tend to be attracted to different solid surfaces more or less strongly. If a gas mixture such as air, for example, is passed under pressure through a vessel comprising a MOF or IRMOF of the disclosure that attracts nitrogen more strongly than it does oxygen, part or all of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen.
- a gas mixture such as air, for example
- the disclosure provides an apparatus and method for separating one or more components from a multi-component gas using a separation system (e.g., a fixed-bed system and the like) having a feed side and an effluent side separated by a MOF and/or IRMOF of the disclosure.
- a separation system e.g., a fixed-bed system and the like
- the MOF and/or IRMOF may comprise a column separation format.
- a gas separation material comprising a MOF and/or IRMOF.
- Gases that may be stored or separated by the methods, compositions and systems of the disclosure include harmful gas molecules comprising a reactive side group capable of forming a covalent, hydrogen, ionic or other bond with a harmful gas.
- the reactive side group undergoes a Lewis acid/base reaction with the corresponding acid/base.
- harmful cases will either contain a reactive pair of electrons or be acceptors of a reactive pair of electrons present on a framework of the disclosure.
- a multi-component fluid refers to a liquid, air or gas.
- the fluid may be an atmospheric gas, air or may be present in an exhaust or other by-product of a manufacturing process.
- the disclosure is particularly suitable for treatment of air or gas emissions containing one or more harmful gases such as, for example, ammonia, ethylene oxide, chlorine, benzene, carbon monoxide, sulfur dioxide, nitrogen oxide, dichloromethane, and tetrahydrothiophene .
- harmful gases such as, for example, ammonia, ethylene oxide, chlorine, benzene, carbon monoxide, sulfur dioxide, nitrogen oxide, dichloromethane, and tetrahydrothiophene .
- the disclosure is not limited to the foregoing gases, but rather any gas that can undergo reaction with a MOF or IRMOF of the disclosure .
- Devices comprising a MOF or IRMOF of the disclosure can be used to separate multi-component gases in a fluid comprising harmful gases.
- Such devices can be personnel safety devices, or devices found in emissions portions of a car, factory exhaust and the like.
- the compositions and methods can be used in combination with other gas removal compositions and devices including, for example, activated charcoal and the like.
- Another embodiment provided by the methods and compositions of the disclosure comprises a sensor of harmful gas adsorption or absorption.
- the disclosure demonstrates that as MOFs and IRMOFs are contacted and interact with harmful gases of the disclosure the MOF and IRMOFs undergo an optically detectable change. This change can be used to measure the presence of a harmful gas or alternatively to measure the saturation of a MOF or IRMOF in a setting (e.g., in a personnel device to determine exposure or risk) .
- Metal-organic frameworks are a class of crystalline porous materials whose structure is composed of metal-oxide units joined by organic linkers through strong covalent bonds.
- the flexibility with which these components can be varied has led to an extensive class of MOF structures with ultra-high surface areas, far exceeding those achieved for porous carbons.
- MOFs exhibit high thermal stability, with decomposition between 350 °C and 400 0 C in the case of MOF-5 (Eddaoudi M, et al., Science 295:469-472, 2002), ensuring their applicability across a wise temperature range.
- the unprecedented surface area and the control with which their pore metrics and functionality can be designed provides limitless potential for their structure to be tailored to carry out a specific application, thus suggesting the possibility of being superior to activated carbons in many applications .
- the disclosure demonstrates a series of dynamic adsorption experiments that establish benchmarks for adsorption capacity in MOFs across a range of contaminant gases and vapors. These benchmark adsorption values serve to rate the potential of MOFs as a class of materials and as a base-line for future studies. Furthermore, the values provide insight into what properties of MOFs make them most suited as dynamic adsorption media . [0035]
- the disclosure demonstrates the viability of functionalizing the organic links of porous metal-organic frameworks to generate functionalized frameworks comprising a reactive group (e.g., a Lewis acid or Lewis base reactive group) .
- Organic frameworks of the disclosure have the general structure M-L-M, wherein L is a linking moiety and M are transition metals.
- a “core” refers to a repeating unit or units found in a framework. Such a framework can comprise a homogenous repeating core or a heterogeneous repeating core structure.
- a core comprises a transition metal or cluster of transitions metals and a linking moiety.
- a plurality of cores linked together defines a framework.
- the term "cluster” refers to identifiable associations of 2 or more atoms. Such associations are typically established by some type of bond- ionic, covalent, Van der Waals, and the like.
- a “linking cluster” refers to a one or more reactive species capable of condensation comprising an atom capable of forming a bond between a linking moiety substructure and a metal group or between a linking moiety and another linking moiety. Examples of such species are selected from the group consisting of a boron, oxygen, carbon, nitrogen, and phosphorous atom.
- the linking cluster may comprise one or more different reactive species capable of forming a link with a bridging oxygen atom.
- a linking cluster can comprise CO 2 H, CS 2 H, NO2, SO 3 H, Si(OH) 3 , Ge(OH) 3 , Sn(OH) 3 , Si(SH) 4 , Ge(SH) 4 , Sn(SH) 4 , PO 3 H, AsO 3 H, AsO 4 H, P(SH) 3 , As(SH) 3 , CH(RSH) 2 , C(RSH) 3 , CH(RNH 2 J 2 , C(RNH 2 J 3 , CH(ROH) 2 , C(ROH) 3 , CH(RCN) 2 , C(RCN) 3 , CH(SH) 2 , C(SH) 3 , CH(NH 2 ) 2 , C(NH 2 ) 3 , CH(OH) 2 , C(OH) 3 , CH(CN) 2 , and C(CN) 3 , wherein R is an alkyl group having from 1 to 5 carbon atoms, or an aryl group comprising 1 to 2 phenyl
- a “linking moiety” refers to a mono-dentate or polydentate compound that bind a transition metal or a plurality of transition metals, respectively.
- a linking moiety comprises a substructure covalently linked to an alkyl or cycloalkyl group, comprising 1 to 20 carbon atoms, an aryl group comprising 1 to 5 phenyl rings, or an alkyl or aryl amine comprising alkyl or cycloalkyl groups having from 1 to 20 carbon atoms or aryl groups comprising 1 to 5 phenyl rings, and in which a linking cluster (e.g., a multidentate function groups) are covalently bound to the substructure.
- a linking cluster e.g., a multidentate function groups
- a cycloalkyl or aryl substructure may comprise 1 to 5 rings that comprise either of all carbon or a mixture of carbon with nitrogen, oxygen, sulfur, boron, phosphorus, silicon and/or aluminum -atoms making up the ring.
- the linking moiety will comprise a substructure having one or more carboxylic acid linking clusters covalently attached.
- a line in a chemical formula with an atom on one end and nothing on the other end means that the formula refers to a chemical fragment that is bonded to another entity on the end without an atom attached. Sometimes for emphasis, a wavy line will intersect the line.
- the linking moiety substructure is selected from any of the following:
- An isoreticular metal-organic framework according to the disclosure comprises a plurality of secondary building units (SBUs), each of the plurality of SBUs comprises, for example, an M 4 O (CO 2 ) 6 cluster.
- a compound links adjacent SBUs, the linking compound comprising a linear ditopic carboxylate having at least one phenyl group and at least one functional group X attached to at least one phenyl group.
- the IRMOF formed has substantial permanent porosity and is very stable, with or without the presence of guest molecules .
- M in the SBU is a metal cation.
- the metal cation can be selected from the group consisting of a beryllium, zinc, cadmium, mercury, and any of the transition metals (in the periodic table, scandium through copper, yttrium through silver, lanthanum through gold, and all known elements from actinium on) .
- a method of forming an isoreticular metal-organic framework generally comprises the step of dissolving at least one metal salt and at least one linear ditopic carboxylate in a solvent to form a solution.
- the solvent may be any suitable solvent such as, for example, any nitrogen containing solvent having a boiling point of less than about 250 0 C. The solution is then crystallized to form the targeted IRMOF.
- the linear ditopic carboxylate/carboxylic acid has at least one phenyl group.
- at least one functional group X is attached to the at least one phenyl group.
- X may be any suitable functional group as necessary and/or desired.
- the crystallizing step is carried out by: leaving the solution at room temperature; adding a diluted base to the solution to initiate the crystallization; diffusing a diluted base into the solution to initiate the crystallization; and/or transferring the solution to a closed vessel and heating to a predetermined temperature.
- the MOF or IRMOF comprises a reactive side group, X, that can bond (either covalently, ionically or through hydrogen bonds with a gas analyte) .
- the reactive side group is a Lewis Acid or base group.
- coordinatively unsaturated metal sites e.g., MOF-74 and MOF-199
- amino functionality e.g., IRMOF-3
- MOF-199 demonstrates efficacy equal to or greater than BPL-carbon against all gases and vapors tested except chlorine. It is particularly effective in removing gases that are vexing for activated carbons such as ammonia and ethylene oxide .
- MOF-based dynamic adsorption medium will contain some reactive functionality, often in the form of a coordinatively unsaturated metal site.
- a variety of MOFs with reactive functionality in the pores is known; and there exists immense potential for the development of new MOFs with untested functionalities and metals.
- the performance of any MOF stands to be improved dramatically once it is impregnated with reactive ions and compounds .
- MOFs were chosen to explore a range of surface area, functionality, and pore-dimensions, including MOFs with BET surface area ranging from below 1,000 m 2 /g to above 4,000 m 2 /g. Additional MOFs can be generated and tested as described herein. Various functionalities, such as amines, aromatics, and alkynes, coordinatively unsaturated metal sites, and framework catenation were examined, as outlined in Table 1. The dynamic adsorption capacities of the MOFs have been compared in each case to a sample of BPL-carbon, a common undoped activated carbon that is used in various doped forms for many protective applications. An undoped carbon was chosen to establish a frame of reference for the MOFs, which are in themselves undoped. The disclosure demonstrates that for each gas there is a MOF with equal or greater, in some cases far greater, dynamic adsorption capacity than current standard activated carbons. For example, MOF-199 matches or outperforms BPL-carbon for most gases tested.
- SBUs -Secondary building units
- OD discreet inorganic clusters
- 'MOF-74 contains pyramidal S-coordinate zinc
- MOF-199 contains square 4-coord ⁇ nate copper
- 'IRMOF-3 contains amino functionality
- IRMOF-62 contains alkyne functionality.
- sIRMOF-62 is quadruply intet penetrated.
- MOFs were prepared and activated in bulk quantities using modified literature procedures, including those described herein. Each sample was characterized by powder X-ray (Cu Ka) diffraction (PXRD) and N2 adsorption isotherm. Apparent surface areas were determined by the Brunauer, Emmett, and Teller method (BET) and were commensurate with reported values. MOFs were stored under inert atmosphere.
- MOF-5 Zn 4 O(C 8 H 4 O 4 ) S .
- Terephthalic acid (3 g, 2 x ICT 2 mol) and Zn(NO 3 J 2 4H 2 O (14 g, 5.4 x 10 ⁇ 2 mol) were dissolved in 300 mL diethylformamide in a 500 mL jar with sonication. The jar was capped tightly at placed in a 100 0 C oven for three days. The mother liquor was decanted and the large yellow crystalline product washed with diethylformamide and then HPLC grade (pentene stabilized) chloroform. The product was immersed in chloroform, which was decanted and replaced with fresh chloroform twice over three days. Product was evacuated to dryness and heated under vacuum to 120 0 C for 17 hours. Sample was backfilled and stored under nitrogen. The BET surface area was measured to be 2205 m 2 /g.
- IRMOF-3 Zn 4 O(C 8 H 5 NO 4 J 3 .
- 2-aminoterephthalic acid (5.96 g, 3.29 x 10 ⁇ 2 mol) and Zn(NO 3 ) 2 4H 2 O (37.47 g, 1.43 x lO "1 mol) were dissolved in 800 mL diethylformamide in a 1 L jar with sonication. The jar was capped tightly at placed in a 100 °C oven overnight ( ⁇ 15 hours) . The mother liquor was decanted and the large brown crystalline product washed with diethylformamide and then HPLC grade (pentene stabilized) chloroform.
- the product was immersed in chloroform, which was decanted and replaced with fresh chloroform twice over three days.
- Product was evacuated to dryness and heated under vacuum to 120 0 C for 23 hours.
- Sample was backfilled and stored under nitrogen.
- the BET surface area was measured to be 1568 m 2 /g.
- MOF-74 Zn 2 (C 8 H 2 O 6 ) . 2 , 5-dihydroxyterephthalic acid (1.00 g, 5.05 x 10 "3 mol) and Zn(NO 3 J 2 4H 2 O (4.50 g, 1.72 x 10 "2 mol) were dissolved in 100 mL dimethylformamide in a 400 mL ]ar with sonication. 5 mL water was added, followed by additional sonication. The jar was capped tightly and placed in a 110 0 C oven for 20 hours. The mother liquor was decanted and the yellow crystalline product washed three times with dimethylformamide, then three times with methanol.
- the product was immersed in methanol, which was decanted and replaced with fresh methanol three times over four days.
- Product was evacuated to dryness and heated under vacuum to 150 0 C over one hour, held at 150 0 C for 10 hours, heated to 265 0 C over one hour and held for 12 hours.
- Sample was backfilled and stored under nitrogen. The BET surface area of the sample was measured to be 632 m 2 /g.
- MOF-177 Zn 4 O(C 2 THi 5 Oe) 2 .
- Benzene-1 , 3, 5-tris- ( 4-benzoic acid) (2.0 g, 4.6 x 10 "3 mol) and Zn(NO 3 ) 2 4H 2 O (7.2 g, 2.8 x 10 2 mol) were dissolved in 200 mL diethylformamide in a 500 mL jar. The jar was capped tightly and placed in a 100 0 C oven for 24 hours. The mother liquor was decanted and the colorless crystalline product washed with dimethylformamide and immersed in HPLC grade (pentene stabilized) chloroform, which was decanted and replaced with fresh chloroform three times over four days.
- Solvent was decanted from the product, which was placed in a Schlenk flash. The opening of the flask was cracked slightly to vacuum (just enough to see a pressure change on the Schlenk line) and left for 12 hours. It was then opened slightly more and left for 12 hours. It was then opened fully to vacuum and left for 24 hours at room temperature. Sample was backfilled and stored under nitrogen. The BET surface area of the sample was measured to be 3875 m 2 /g.
- MOF-199 Cu 2 (C 9 H 3 O 6 ) « /3 .
- Trimesic acid (5.00 g, 2.38 x 10 "2 mol) and Cu (NO 3 ) 2 2.5H 2 O (10.01 g, 4.457 x 10 ⁇ 2 mol) were dissolved in 85 mL dimethylformamide in a 400 mL jar by sonication.
- 85mL ethanol was added, followed by sonication.
- 85 mL water was added, followed by sonication.
- the jar was capped tightly and placed in a 85 0 C oven for 24 hours.
- IRMOF-62 Zn 4 O (Ci 8 H 8 O 4 ) 3 .
- Diacetylene-1 , 4-bis- ( 4- benzoic acid) (20.28 g, 6.986 x 10 ⁇ 2 mol) and Zn (CH 3 CO 2 ) 2 -2H 2 O (30.35 g, 1.383 x 10 "1 mol) were stirred in 1.5 L dimethylformamide at room temperature for 10 hours.
- Off-white powdered product was filtered, washed with dimethylformamide, dichloromethane, and immersed in dichloromethane. The product was filtered, washed with dichloromethane, and immersed in dichloromethane daily for three days.
- Detection of the effluent gas from the sample was performed using a Hiden Analytical HPR20 mass spectrometer. Concentrations of N2, O 2 , and the contaminant gas were sampled continuously at a minimum rate of 3 points per minute. The concentration of the contaminant gas was calibrated by comparing to the concentration recorded by the mass spectrometer under unimpeded flow of the source mixture. [0060] Liquid vapors were generated in a balance of nitrogen by a Vici Metronics, Inc. Dynacalibrator model 230 vapor generator, capable of delivering a vapor concentration with ⁇ 2% precision. A constant flow rate of 79 mL/min was generated by the vapor generator.
- the gasses generated for the experiments were mixtures in nitrogen of 64 ppm THT, 1240 ppm EtO, 440 ppm benzene, and 380 ppm methylene chloride. Experiments were carried out with the adsorbent at 25 0 C. Detection of the effluent gas from the sample was performed using a Thermo-Fisher Antaris IGS Fourier-transform infrared spectrometer. The spectrometer was calibrated for detection of each contaminant vapor using the TQAnalyst software package with a minimum of 16 calibration points across the operating detection range. The concentration of the contaminant vapor was sampled continuously at a minimum rate of 3 points per minute .
- IRMOF-62 has some kinetic adsorption capacity, it too lacks any reactive functionality and is surpassed by BPL-carbon in almost all cases. All three of the aforementioned MOFs had little or no capacity for sulfur dioxide. One MOF to have demonstrated considerable capacity for chlorine gas is IRMOF-62, which is likely the result of the highly reactive nature of the gas. Even in that case, BPL-carbon is the more successful adsorbent. Despite their high capacities for thermodynamic gas adsorption, it is clear that MOFs lacking reactive adsorption sites are ineffective in kinetic gas adsorption.
- Coordinatively unsaturated metal sites are known to be reactive as Lewis acids. They demonstrate efficacy as adsorption sites in testing of MOF-199 and MOF-74.
- MOF-199 which contains an open copper (II) site, outperforms BPL-carbon by a factor of 59 in ammonia adsorption and performs equally well in adsorbing sulfur dioxide.
- MOF-74 is even more effective, adsorbing more than 62 times the amount of ammonia and nearly 6 times the amount of sulfur dioxide as the activated carbon sample.
- the highly reactive 5- coordinate zinc species in MOF-74 as well as the potentially reactive oxo group may contribute to the highly successful kinetic adsorption.
- MOF-199 is less successful when challenged with CI 2 due to the fact that CI 2 does not typically act as a ligand.
- MOFs with open metal sites tend to be Lewis acidic and therefore highly effective as adsorption media for gases that can act as Lewis bases, which is a weakness in activated carbons.
- amines constitute a common reactive electron rich group that is available for hydrogen bonding as well.
- the presence of the amine in IRMOF-3 affords a vast improvement relative to MOF-5 in adsorption of NH3, a molecule that readily forms hydrogen bonds.
- Relative to BPL- carbon IRMOF-3 adsorbs almost 71 times as much ammonia before breakthrough.
- IRMOF-3 is observed to outperform BPL-carbon by a factor of 1.76 in adsorption of chlorine, against which the open metal site MOFs were ineffective.
- adsorb a range of contaminants that will react either as Lewis acids or Lewis bases simply by including a reactive functionality of the opposite functionality in a MOF structure.
- MOF-199 is deep violet in color. Upon exposure to the atmosphere, its color rapidly changes to light blue because water molecules coordinate to the open copper site. An identical color change is observed upon adsorption of ammonia, indicating that a similar adsorption process is occurring. The color change progresses through the adsorbent bed clearly indicating the progress of the ammonia front. The change is not reversed by prolonged flow of pure nitrogen, indicating that ammonia molecules have chemisorbed to the copper site.
- Breakthrough curves for tetrahydrothiophene, benzene, dichloromethane, and ethylene oxide were recorded using the benchmark MOFs and BPL- carbon. Plots of the breakthrough curves and estimated dynamic adsorption capacities for gaseous contaminants are presented in Fig. 3 and Table 2, respectively.
- MOF-5 and MOF-177 do not perform well as kinetic adsorption media.
- IRMOF-62 is also largely outclassed by BPL-carbon except in the case of ethylene oxide adsorption, where IRMOF-62 and BPL-carbon are equally ineffective.
- IRMOF-3 is a poor adsorbent for the vapors chosen, as none behave as good Lewis acids.
- Open metal sites, particularly the copper sites found in MOF-199, prove to be the most effective in removing vapors from the gas stream. Both MOF-74 and MOF-199 outperform BPL-carbon by an order of magnitude.
- MOF-74 is not effective against the entire range of vapors, while MOF-199 is. There is essentially no difference in performance between the activated carbon and MOF-199 in dichloromethane adsorption. There is some improvement over BPL-carbon in benzene adsorption and improvement by nearly a factor of 3 in adsorption of tetrahydrothiophene . In each case except dichloromethane MOF-199 exhibits a color change identical to that observed upon exposure to water or ammonia, again indicating a strong interaction with the open copper site.
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Abstract
This disclosure relates to porous metal organic frameworks for gas separation and sensing.
Description
METAL ORGANIC FRAMEWORKS (MOFS) FOR AIR PURIFICATION
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority under 35 U. S. C. §119 to U.S. Provisional Application Serial No. 61/138,622, filed December 18, 2008, the disclosure of which is incorporated herein by reference in its entirety.
STATEMENT REGARDING FEDERALLY SPONOSRED RESEARCH [.00,0.2.]. The invention was funded in part by Grant No. W911NF-06-1-0405 awarded by the United States Army, Joint Science and Technology Office. The government has certain rights in the invention.
FIELD OF THE INVENTION
[0003] This' disclosure relates to porous frameworks for gas separation, sensing and purification. More particularly, the disclosure relates to porous frameworks for removal of harmful gases from a multi-component gas or fluid.
BACKGROUND
[0004] Release of harmful chemicals into our environment is a growing concern. A number of industrial chemicals produced in excess of a million tons per year worldwide are also highly toxic and can be obtained with relative ease. Effective capture of these chemicals is of great importance both to the protection of the environment and of those who are at risk for being exposed to such materials. General purpose filters consist of activated carbon impregnated with copper, silver, zinc, and molybdenum salts. While such filters have proven to be effective in containing a range of toxic gases, they are not adequately effective against all potential threats. The current applications of activated carbons and any needed improvements on its current performance are largely limited by lack of control over the metrics and functionality of the pores due to the highly amorphous nature of its carbon
network. Such obstacles must be overcome if materials are to be developed to address any conceivable harmful chemical.
SUMMARY
[0005] The disclosure provides a porous metal organic framework (MOF) comprising coordinatively unsaturated metal sites or a reactive side group covalently bound to a linking moiety providing a group capable of undergoing reaction to form a covalent, hydrogen, ionic or other bond with an analyte in a fluid for gas separation. In one embod±menτ;, the MOF comprises a replaceable guest species. In another embodiment, the metal organic framework comprises an iso-reticular metal organic framework. In yet another embodiment, the metal in said framework is unsaturated. In a further embodiment, the reactive group comprises a reactive Lewis acid or Lewis base group.
[0006] The disclosure also provides a method of separating a harmful gas in a fluid comprising a plurality of gases comprising contacting the porous framework described herein with the fluid, wherein the harmful gas is absorbed or adsorbed to the porous metal organic framework thereby separating the harmful gas from the fluid. [0007] The disclosure also provides a filtration device comprising a porous metal organic framework of the disclosure. The device may be used in various exhaust systems, or in personnel devices such as a gas mask. The filtration device can be a fixed bed absorbent material comprising a MOF of the disclosure .
[0008] The disclosure also provides a method of detecting the presence of a harmful gas comprising' contacting a porous organic framework of the disclosure with a fluid suspected of containing a harmful gas and measuring a change in optical color or weight (e.g., via acoustics) of the metal organic framework .
[0009] The disclosure also provides a filter medium comprising a porous metal organic framework of the disclosure. The MOF may be functionalized to react with certain analytes in a fluid system.
[0010] The disclosure also provides a filtration system comprising a gas inlet and an outlet; a metal organic framework (MOF), iso-reticular metal organic framework (IRMOF) or a combination thereof disposed between the inlet and the ou-tle-t, -whe-r-e-i-n the -MOF or TRMOF has been fxmctionalized to bind a gas analyte, wherein a fluid comprising a gas analyte enters the inlet and contacts the MOF or IRMOF as it flows towards the outlet, and wherein the fluid is substantially depleted of the gas analyte at the outlet. In one embodiment, the system comprises a fixed bed system. In another embodiment, the fluid flow is a linear flow. In another embodiment, the system comprises a pressure or temperature swing adsorption system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 shows a single crystal x-ray structures of the benchmark MOFs: The Zn4O (CO2) 6 cluster linked by terephthalate (MOF-5), 2-aminoterephthalate (IRMOF-3), benzene-1, 3, 5-tris ( 4- benzoate) (MOF-177), and diacetylene-1, 4-bis- (4-benzoic acid) (IRMOF-62); the Cu2(CO2J4 cluster linked by trimesate (MOF- 199); and ID Zn2O2 (CO2) 2 chains linked by 2,5- dihydroxyterephthalate (MOF-74) . C atoms, 0 atoms, N atoms, and metal ions as polyhedral are depicted. H atoms are omitted for clarity. See Table 1 for further structural information. [0012] Figure 2A-B shows selected kinetic breakthrough curves of gaseous (a) SO2 and (b) NH3 contaminants in the benchmark MOFs.
[0013] Figure 3A-D show breakthrough curves of vaporous (a) tetrahydrothiophene, (b) benzene, (c) dichloromethane and (d) ethylene oxide in the benchmark MOFs.
[0014] Figure 4 shows chlorine breakthrough curves. [0015] Figure 5 shows carbon monoxide breakthrough curves. [0016] Figure 6 shows apparatus used in the collection of breakthrough data for gaseous (Upper) and vaporous (Lower) challenges .
DETAIIiED DESCRIPTION
[0017] As used herein and in the appended claims, the singular forms "a," "and," and "the" include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to "a species" includes a plurality of such species and reference to "the framework" includes reference to one or more frameworks and equivalents thereof, and so forth. [0018] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. Although any methods and reagents similar or equivalent to those described herein can be used in the practice of the disclosed methods and compositions, the exemplary methods and materials are now described. [0019] Also, the use of "or" means "and/or" unless stated otherwise. Similarly, "comprise," "comprises," "comprising" "include," "includes," and "including" are interchangeable and not intended to be limiting.
[0020] It is to be further understood that where descriptions of various embodiments use the term "comprising, " those skilled in the art would understand that in some specific instances, an embodiment can be alternatively described using language "consisting essentially of" or "consisting of."
[0021] All publications mentioned herein are incorporated herein by reference in full for the purpose of describing and disclosing the methodologies, which are described in the publications, which might be used in connection with the description herein. The publications discussed above and
throughout the text are provided solely for their disclosure prior to the filing date of the present application. Nothing herein is to be construed as an admission that the inventors are not entitled to antedate such disclosure by virtue of prior disclosure.
[0022] Removal of harmful gases from the flue exhaust of power plants, currently a major source of anthropogenic carbon dioxide, is commonly accomplished by chilling and pressurizing the exhaust or by passing the fumes through a fluidized bed of aqueous amine solution, both of which are costly and inefficient. In addition, removal of harmful gases in breathing apparatuses is important both for industry and personnel safety in numerous environments including the military and hazardous chemical disposal.
[0023] The disclosure provides a filtration/separation column or fixed bed comprising a MOF, IRMOF or a combination thereof capable of separating harmful gases from other gaseous components in a multi-component gas. The retentate can be referred to as being "depleted" of the harmful gas components. While the effluent stream can represent the desired product. [0024] The disclosure includes simple separation systems where a fixed bed of adsorbent is exposed to a linear flow of the gas mixture. This type of setup is referred to as "fixed bed separation." However, the MOFs can be used for gas separation in more complex systems that include any number of cycles, which are numerous in the chemical engineering literature. Examples of these include pressure swing adsorption (PSA), temperature swing adsorption (TSA), a combination of those two, cycles involving low pressure desorption, and also processes where the MOF material is incorporated into a membrane and used in the numerous membrane-based methods of separation.
[0025] Pressure swing adsorption processes rely on the fact that under pressure, gases tend to be attracted to solid
surfaces, or "adsorbed". The higher the pressure, the more gas is adsorbed; when the pressure is reduced, the gas is released, or desorbed. PSA processes can be used to separate gases in a mixture because different gases tend to be attracted to different solid surfaces more or less strongly. If a gas mixture such as air, for example, is passed under pressure through a vessel comprising a MOF or IRMOF of the disclosure that attracts nitrogen more strongly than it does oxygen, part or all of the nitrogen will stay in the bed, and the gas coming out of the vessel will be enriched in oxygen. When the bed reaches the end of its capacity to adsorb nitrogen, it can be regenerated by reducing the pressure, thereby releasing the adsorbed nitrogen. It is then ready for another cycle of producing oxygen enriched air. [0026] Temperature swing adsorption functions similarly, however instead of the pressure being changed, the temperature is changed to adsorb or release the bound analyte. Such systems can also be used with the MOF or IRMOF system of the disclosure .
[0027] The disclosure provides an apparatus and method for separating one or more components from a multi-component gas using a separation system (e.g., a fixed-bed system and the like) having a feed side and an effluent side separated by a MOF and/or IRMOF of the disclosure. The MOF and/or IRMOF may comprise a column separation format.
[0028] In one embodiment of the disclosure, a gas separation material comprising a MOF and/or IRMOF is provided. Gases that may be stored or separated by the methods, compositions and systems of the disclosure include harmful gas molecules comprising a reactive side group capable of forming a covalent, hydrogen, ionic or other bond with a harmful gas. In one embodiment, the reactive side group undergoes a Lewis acid/base reaction with the corresponding acid/base. Such harmful cases will either contain a reactive pair of electrons
or be acceptors of a reactive pair of electrons present on a framework of the disclosure.
[0029] As used herein a multi-component fluid refers to a liquid, air or gas. The fluid may be an atmospheric gas, air or may be present in an exhaust or other by-product of a manufacturing process.
[0030] The disclosure is particularly suitable for treatment of air or gas emissions containing one or more harmful gases such as, for example, ammonia, ethylene oxide, chlorine, benzene, carbon monoxide, sulfur dioxide, nitrogen oxide, dichloromethane, and tetrahydrothiophene . However, the disclosure is not limited to the foregoing gases, but rather any gas that can undergo reaction with a MOF or IRMOF of the disclosure .
[0031] Devices comprising a MOF or IRMOF of the disclosure can be used to separate multi-component gases in a fluid comprising harmful gases. Such devices can be personnel safety devices, or devices found in emissions portions of a car, factory exhaust and the like. The compositions and methods can be used in combination with other gas removal compositions and devices including, for example, activated charcoal and the like.
[0032] Another embodiment provided by the methods and compositions of the disclosure comprises a sensor of harmful gas adsorption or absorption. As described more fully below, the disclosure demonstrates that as MOFs and IRMOFs are contacted and interact with harmful gases of the disclosure the MOF and IRMOFs undergo an optically detectable change. This change can be used to measure the presence of a harmful gas or alternatively to measure the saturation of a MOF or IRMOF in a setting (e.g., in a personnel device to determine exposure or risk) .
[0033] Metal-organic frameworks (MOFs) are a class of crystalline porous materials whose structure is composed of
metal-oxide units joined by organic linkers through strong covalent bonds. The flexibility with which these components can be varied has led to an extensive class of MOF structures with ultra-high surface areas, far exceeding those achieved for porous carbons. MOFs exhibit high thermal stability, with decomposition between 350 °C and 400 0C in the case of MOF-5 (Eddaoudi M, et al., Science 295:469-472, 2002), ensuring their applicability across a wise temperature range. The unprecedented surface area and the control with which their pore metrics and functionality can be designed provides limitless potential for their structure to be tailored to carry out a specific application, thus suggesting the possibility of being superior to activated carbons in many applications .
[0034] While application of MOFs to high-density gas storage has been studied, virtually no work has been undertaken to measure their capacity for dynamic gas adsorption properties. Equilibrium adsorption does not adequately predict selectivity, as dynamic capacity is influenced strongly by the kinetics of adsorption. The kinetic properties of adsorption in MOFs are largely unexamined. For these reasons it is necessary to calculate the dynamic adsorption capacity, which is defined as the quantity of a gas adsorbed by a material prior to the time at which the concentration of the gas in the effluent stream reaches an arbitrary "breakthrough" value, 5% of the feed concentration. The disclosure demonstrates a series of dynamic adsorption experiments that establish benchmarks for adsorption capacity in MOFs across a range of contaminant gases and vapors. These benchmark adsorption values serve to rate the potential of MOFs as a class of materials and as a base-line for future studies. Furthermore, the values provide insight into what properties of MOFs make them most suited as dynamic adsorption media .
[0035] The disclosure demonstrates the viability of functionalizing the organic links of porous metal-organic frameworks to generate functionalized frameworks comprising a reactive group (e.g., a Lewis acid or Lewis base reactive group) . Such reactive groups are useful in the removal (e.g., absorption or adsorption) of harmful gases in a fluid environment such as a vapor or air. Organic frameworks of the disclosure have the general structure M-L-M, wherein L is a linking moiety and M are transition metals.
[0036] As used herein, a "core" refers to a repeating unit or units found in a framework. Such a framework can comprise a homogenous repeating core or a heterogeneous repeating core structure. A core comprises a transition metal or cluster of transitions metals and a linking moiety. A plurality of cores linked together defines a framework. [0037] The term "cluster" refers to identifiable associations of 2 or more atoms. Such associations are typically established by some type of bond- ionic, covalent, Van der Waals, and the like.
[0038] A "linking cluster" refers to a one or more reactive species capable of condensation comprising an atom capable of forming a bond between a linking moiety substructure and a metal group or between a linking moiety and another linking moiety. Examples of such species are selected from the group consisting of a boron, oxygen, carbon, nitrogen, and phosphorous atom. In some embodiments, the linking cluster may comprise one or more different reactive species capable of forming a link with a bridging oxygen atom. For example, a linking cluster can comprise CO2H, CS2H, NO2, SO3H, Si(OH)3, Ge(OH)3, Sn(OH)3, Si(SH)4, Ge(SH)4, Sn(SH)4, PO3H, AsO3H, AsO4H, P(SH)3, As(SH)3, CH(RSH)2, C(RSH)3, CH(RNH2J2, C(RNH2J3, CH(ROH)2, C(ROH)3, CH(RCN)2, C(RCN)3, CH(SH)2, C(SH)3, CH(NH2)2, C(NH2)3, CH(OH)2, C(OH)3, CH(CN)2, and C(CN)3, wherein
R is an alkyl group having from 1 to 5 carbon atoms, or an aryl group comprising 1 to 2 pheny rings. [0039] A "linking moiety" refers to a mono-dentate or polydentate compound that bind a transition metal or a plurality of transition metals, respectively. Generally a linking moiety comprises a substructure covalently linked to an alkyl or cycloalkyl group, comprising 1 to 20 carbon atoms, an aryl group comprising 1 to 5 phenyl rings, or an alkyl or aryl amine comprising alkyl or cycloalkyl groups having from 1 to 20 carbon atoms or aryl groups comprising 1 to 5 phenyl rings, and in which a linking cluster (e.g., a multidentate function groups) are covalently bound to the substructure. A cycloalkyl or aryl substructure may comprise 1 to 5 rings that comprise either of all carbon or a mixture of carbon with nitrogen, oxygen, sulfur, boron, phosphorus, silicon and/or aluminum -atoms making up the ring. Typically the linking moiety will comprise a substructure having one or more carboxylic acid linking clusters covalently attached. [0040] As used herein, a line in a chemical formula with an atom on one end and nothing on the other end means that the formula refers to a chemical fragment that is bonded to another entity on the end without an atom attached. Sometimes for emphasis, a wavy line will intersect the line. [0041] In one embodiment, the linking moiety substructure is selected from any of the following:
wherein Ri, R2, R3, R4 are individually selected from the group consisting of NH2, CN, OH, =0, =S, SH, P, Br, CL, I, F,
C=C HC=CH N',N
wherein X=I, 2, or 3.
[0042] An isoreticular metal-organic framework (IRMOF) according to the disclosure comprises a plurality of secondary building units (SBUs), each of the plurality of SBUs comprises, for example, an M4O (CO2) 6 cluster. A compound links adjacent SBUs, the linking compound comprising a linear
ditopic carboxylate having at least one phenyl group and at least one functional group X attached to at least one phenyl group. The IRMOF formed has substantial permanent porosity and is very stable, with or without the presence of guest molecules .
[0043] M in the SBU is a metal cation. For example, the metal cation can be selected from the group consisting of a beryllium, zinc, cadmium, mercury, and any of the transition metals (in the periodic table, scandium through copper, yttrium through silver, lanthanum through gold, and all known elements from actinium on) .
[0044] A method of forming an isoreticular metal-organic framework (IRMOF) generally comprises the step of dissolving at least one metal salt and at least one linear ditopic carboxylate in a solvent to form a solution. The solvent may be any suitable solvent such as, for example, any nitrogen containing solvent having a boiling point of less than about 250 0C. The solution is then crystallized to form the targeted IRMOF.
[0045] In one embodiment, the linear ditopic carboxylate/carboxylic acid has at least one phenyl group. In another embodiment, at least one functional group X is attached to the at least one phenyl group. X may be any suitable functional group as necessary and/or desired. [0046] The crystallizing step is carried out by: leaving the solution at room temperature; adding a diluted base to the solution to initiate the crystallization; diffusing a diluted base into the solution to initiate the crystallization; and/or transferring the solution to a closed vessel and heating to a predetermined temperature.
[0047] Particularly the MOF or IRMOF comprises a reactive side group, X, that can bond (either covalently, ionically or through hydrogen bonds with a gas analyte) . In one embodiment the reactive side group is a Lewis Acid or base group.
[0048] The disclosure demonstrates that coordinatively unsaturated metal sites (e.g., MOF-74 and MOF-199) and amino functionality (e.g., IRMOF-3) prove effective in adsorbing contaminants that interact strongly with those groups. For example, MOF-199 demonstrates efficacy equal to or greater than BPL-carbon against all gases and vapors tested except chlorine. It is particularly effective in removing gases that are vexing for activated carbons such as ammonia and ethylene oxide .
[0049] It is clear that a successful MOF-based dynamic adsorption medium will contain some reactive functionality, often in the form of a coordinatively unsaturated metal site. A variety of MOFs with reactive functionality in the pores is known; and there exists immense potential for the development of new MOFs with untested functionalities and metals. Furthermore, the performance of any MOF stands to be improved dramatically once it is impregnated with reactive ions and compounds .
[0050] Eight "challenge" gases were selected including several for which activated carbons have poor uptake, such as ammonia and ethylene oxide, as well as several for which they have good uptake, such as chlorine and benzene. Also chosen were carbon monoxide, sulfur dioxide, dichloromethane, and tetrahydrothiophene . Other harmful gases are known in the art and can be assayed for uptake or retention by a MOF or IRMOF of the disclosure using the techniques described herein. A wide range of size, acidity, vapor pressure, and other variables were sampled to span the entire breadth of potential hazards. In a similar manner, an exemplary set of six MOFs (Fig. 1) were chosen to explore a range of surface area, functionality, and pore-dimensions, including MOFs with BET surface area ranging from below 1,000 m2/g to above 4,000 m2/g. Additional MOFs can be generated and tested as described herein. Various functionalities, such as amines, aromatics,
and alkynes, coordinatively unsaturated metal sites, and framework catenation were examined, as outlined in Table 1. The dynamic adsorption capacities of the MOFs have been compared in each case to a sample of BPL-carbon, a common undoped activated carbon that is used in various doped forms for many protective applications. An undoped carbon was chosen to establish a frame of reference for the MOFs, which are in themselves undoped. The disclosure demonstrates that for each gas there is a MOF with equal or greater, in some cases far greater, dynamic adsorption capacity than current standard activated carbons. For example, MOF-199 matches or outperforms BPL-carbon for most gases tested.
Table 1. Diverse characteristics of the benchmark MOFs
Open metal Functionalized Ultrahigh Surface area, Pore volume.
MOF OD I D sites' pore' Catenated* surface area m2/g* cm'/g
MOF-5 2,205 1.22
IRMOF.-3 1,568 1.07
MOF-74 632 0 39
MOF- 177 3.875 1.59
MOF-199 1,264 0.75
IRMOF-62 1,814 0.99
-Secondary building units (SBUs) arc either discreet inorganic clusters (OD) or linear chains (1D). 'MOF-74 contains pyramidal S-coordinate zinc, and MOF-199 contains square 4-coordιnate copper. 'IRMOF-3 contains amino functionality, and IRMOF-62 contains alkyne functionality. sIRMOF-62 is quadruply intet penetrated.
1Su rf ace areas ca lculated by the BET method for samples used in this study. These may differ from reported values as a result of variation in handling and activation procedures.
[0051] Many applications involve capture of gaseous compounds from mixtures containing potentially reactive impurities or residual humidity. The effect of impurities present in a particular setting on both the structure of a MOF adsorbent and on the binding affinity of the target adsorbate should be considered in the use of the frameworks. For example, applications pertaining to personal protection depend on the irreversibility of adsorbate binding. The irreversible color change reported for some adsorbate/MOF pairings serves as evidence of irreversibility, which for protective applications is often desirable. However, for other applications such as gas storage, MOFs are known to bind guests reversibly. The results open up a new area of inquiry
in the fxeld of metal-organic frameworks and indicate their great potential to supplement and eventually to replace activated carbons as dynamic adsorption media.
EXAMPLES
[0052] Preparation of MOFs. MOFs were prepared and activated in bulk quantities using modified literature procedures, including those described herein. Each sample was characterized by powder X-ray (Cu Ka) diffraction (PXRD) and N2 adsorption isotherm. Apparent surface areas were determined by the Brunauer, Emmett, and Teller method (BET) and were commensurate with reported values. MOFs were stored under inert atmosphere.
[0053] MOF-5: Zn4O(C8H4O4)S. Terephthalic acid (3 g, 2 x ICT2 mol) and Zn(NO3J2 4H2O (14 g, 5.4 x 10~2 mol) were dissolved in 300 mL diethylformamide in a 500 mL jar with sonication. The jar was capped tightly at placed in a 100 0C oven for three days. The mother liquor was decanted and the large yellow crystalline product washed with diethylformamide and then HPLC grade (pentene stabilized) chloroform. The product was immersed in chloroform, which was decanted and replaced with fresh chloroform twice over three days. Product was evacuated to dryness and heated under vacuum to 120 0C for 17 hours. Sample was backfilled and stored under nitrogen. The BET surface area was measured to be 2205 m2/g.
[0054] IRMOF-3: Zn4O(C8H5NO4J3. 2-aminoterephthalic acid (5.96 g, 3.29 x 10~2 mol) and Zn(NO3)2 4H2O (37.47 g, 1.43 x lO"1 mol) were dissolved in 800 mL diethylformamide in a 1 L jar with sonication. The jar was capped tightly at placed in a 100 °C oven overnight (~15 hours) . The mother liquor was decanted and the large brown crystalline product washed with diethylformamide and then HPLC grade (pentene stabilized) chloroform. The product was immersed in chloroform, which was decanted and replaced with fresh chloroform twice over three days. Product was evacuated to dryness and heated under
vacuum to 120 0C for 23 hours. Sample was backfilled and stored under nitrogen. The BET surface area was measured to be 1568 m2/g.
[0055] MOF-74: Zn2(C8H2O6) . 2 , 5-dihydroxyterephthalic acid (1.00 g, 5.05 x 10"3 mol) and Zn(NO3J2 4H2O (4.50 g, 1.72 x 10"2 mol) were dissolved in 100 mL dimethylformamide in a 400 mL ]ar with sonication. 5 mL water was added, followed by additional sonication. The jar was capped tightly and placed in a 110 0C oven for 20 hours. The mother liquor was decanted and the yellow crystalline product washed three times with dimethylformamide, then three times with methanol. The product was immersed in methanol, which was decanted and replaced with fresh methanol three times over four days. Product was evacuated to dryness and heated under vacuum to 150 0C over one hour, held at 150 0C for 10 hours, heated to 265 0C over one hour and held for 12 hours. Sample was backfilled and stored under nitrogen. The BET surface area of the sample was measured to be 632 m2/g.
[0056] MOF-177: Zn4O(C2THi5Oe)2. Benzene-1 , 3, 5-tris- ( 4-benzoic acid) (2.0 g, 4.6 x 10"3 mol) and Zn(NO3)2 4H2O (7.2 g, 2.8 x 10 2 mol) were dissolved in 200 mL diethylformamide in a 500 mL jar. The jar was capped tightly and placed in a 100 0C oven for 24 hours. The mother liquor was decanted and the colorless crystalline product washed with dimethylformamide and immersed in HPLC grade (pentene stabilized) chloroform, which was decanted and replaced with fresh chloroform three times over four days. Solvent was decanted from the product, which was placed in a Schlenk flash. The opening of the flask was cracked slightly to vacuum (just enough to see a pressure change on the Schlenk line) and left for 12 hours. It was then opened slightly more and left for 12 hours. It was then opened fully to vacuum and left for 24 hours at room temperature. Sample was backfilled and stored under nitrogen.
The BET surface area of the sample was measured to be 3875 m2/g.
[0057] MOF-199: Cu2 (C9H3O6) «/3. Trimesic acid (5.00 g, 2.38 x 10"2 mol) and Cu (NO3) 2 2.5H2O (10.01 g, 4.457 x 10~2 mol) were dissolved in 85 mL dimethylformamide in a 400 mL jar by sonication. 85mL ethanol was added, followed by sonication. 85 mL water was added, followed by sonication. The jar was capped tightly and placed in a 85 0C oven for 24 hours. Sky blue powdered product was filtered, washed with dimethylformamide and ethanol, and immersed in dichloromethane, which was decanted and replaced with fresh dichloromethane three times over four days. Product was evacuated to dryness and heated under vacuum to 170 °C until color was deep purple (~2 days) . Sample was backfilled and stored under nitrogen. The BET surface area of the sample was measured to be 1264 m2/g.
[0058] IRMOF-62: Zn4O (Ci8H8O4) 3. Diacetylene-1 , 4-bis- ( 4- benzoic acid) (20.28 g, 6.986 x 10~2 mol) and Zn (CH3CO2) 2 -2H2O (30.35 g, 1.383 x 10"1 mol) were stirred in 1.5 L dimethylformamide at room temperature for 10 hours. Off-white powdered product was filtered, washed with dimethylformamide, dichloromethane, and immersed in dichloromethane. The product was filtered, washed with dichloromethane, and immersed in dichloromethane daily for three days. Product was evacuated at room temperature for 18 hours, then at 150 0C for 27 hours. Sample was backfilled and stored under nitrogen. The BET surface area of the sample was measured to be 1814 m2/g. [0059] Breakthrough Testing. A schematic representation of the breakthrough test systems is described herein. Gasses were purchased from Lehner and Martin, Inc, Airgas, and Scott- Marrin, Inc. as certified mixtures in a balance of N2, Cl2 at 4%, CO at 1.05%, SO2 at 1.00% and NH3 at 0.99%. Flow rate was monitored using a Gilmont rotameter and held at 25 mL/min. Experiments were carried out with the adsorbent at room
temperature (25 °C) . Detection of the effluent gas from the sample was performed using a Hiden Analytical HPR20 mass spectrometer. Concentrations of N2, O2, and the contaminant gas were sampled continuously at a minimum rate of 3 points per minute. The concentration of the contaminant gas was calibrated by comparing to the concentration recorded by the mass spectrometer under unimpeded flow of the source mixture. [0060] Liquid vapors were generated in a balance of nitrogen by a Vici Metronics, Inc. Dynacalibrator model 230 vapor generator, capable of delivering a vapor concentration with ±2% precision. A constant flow rate of 79 mL/min was generated by the vapor generator. The gasses generated for the experiments were mixtures in nitrogen of 64 ppm THT, 1240 ppm EtO, 440 ppm benzene, and 380 ppm methylene chloride. Experiments were carried out with the adsorbent at 25 0C. Detection of the effluent gas from the sample was performed using a Thermo-Fisher Antaris IGS Fourier-transform infrared spectrometer. The spectrometer was calibrated for detection of each contaminant vapor using the TQAnalyst software package with a minimum of 16 calibration points across the operating detection range. The concentration of the contaminant vapor was sampled continuously at a minimum rate of 3 points per minute .
[0061] All experiments were carried out using a fritted 1.6 cm inner diameter glass sample tube. A bed of MOF 1.0 cm in height (0.4 cm in the case of tetrahydrothiophene tests) was deposited onto the glass frit under inert atmosphere. All samples were purged with ultra-high purity N2 gas for 20 minutes prior to testing. Testing was carried out with sample cell at room temperature (25 0C) .
[0062] Dynamic Adsorption Capacity. In each experiment, the "breakthrough concentration" for each contaminant is defined as 5% of the feed concentration. The time at which the concentration of contaminant gas in the effluent surpasses the
breakthrough concentration is designated as the "breakthrough time." The dynamic adsorption capacity is calculated in each case by dividing the total mass of gas adsorbed prior to breakthrough by the mass of adsorbent.
[0063] Capture of Gaseous Contaminants. Breakthrough curves for SO2, NH3, Cl2, and CO adsorption in MOF-5, IRMOF-3, IRMOF- 62, MOF-74, MOF-177, MOF-199 (the benchmark MOFs), and BPL- carbon were recorded. Selected plots of breakthrough curves and estimated dynamic adsorption capacities for gaseous contaminants are presented in Fig. 2 and Table 2, respectively. No significant retention of CO was observed for any of the materials. Carbon monoxide breakthrough curves do not differ from that measured for a blank sample cell and have been omitted for clarity.
Table 2. Dynamic adsorption capacities of the benchmark MOFs for gaseous contaminants measured in grams of gas per gram of adsorbent
Improvement Gas MOF-S IRMOF-3 MOF-74 MOF-177 MOF-199 IRMOF-62 BPL carbon factor*
Sulfur dioxide 0.001 0.006 0.194' -.0.001 0.032 <0.001 0.033 5.88
Ammonia 0.006 0.10S' 0.093 0.042 0087 0.023 0.001 105
Chlorine ♦ 0335' * '.0.001 0.036 0.092 0.190 1.76
Tetrahydrothiophene 0.001 0.007 0.090 ■ 0.001 0.351' 0.084 0.123 2.85
Benzene 0.002 0.056 0.096 0.001 0.176' 0 109 0.155 1.14
Dlchloromethane < 0.001 0.001 0.032 <0.001 0.055' 0.019 0.053 1.04
Ethylene oxide 0.001 0.002 0.110 •-0.001 0.095' 0.011 0.010 9.50
* -Expresses the ratio of dynamic adsorption rapacity of the best-performing MOF (') to that of BPL carbon. 'Best-performing MOFs 'Experiments weie not performed berause of corrosion of the apparatus by chlorine
[0064] Retention of ammonia in all the benchmark MOFs to was a vast improvement relative to BPL-carbon, three of the MOFs (IRMOF-3, MOF-74, MOF-199) attaining at least 59-fold improvement in dynamic adsorption capacity. However, for the other gases tested MOF-5 and MOF-177 exhibit worse dynamic capacity than BPL-carbon despite having higher surface area than all other materials tested. The lack of reactive functionality paired with the open, highly connected pore structure is therefore thought to make for an ineffective dynamic adsorption medium. Indeed, simply adding an amino functionality to the MOF-5 structure, which results in the IRMOF-3 structure, is sufficient to increase dynamic ammonia
capacity more than 18-fold. Though IRMOF-62 has some kinetic adsorption capacity, it too lacks any reactive functionality and is surpassed by BPL-carbon in almost all cases. All three of the aforementioned MOFs had little or no capacity for sulfur dioxide. One MOF to have demonstrated considerable capacity for chlorine gas is IRMOF-62, which is likely the result of the highly reactive nature of the gas. Even in that case, BPL-carbon is the more successful adsorbent. Despite their high capacities for thermodynamic gas adsorption, it is clear that MOFs lacking reactive adsorption sites are ineffective in kinetic gas adsorption.
[0065] Coordinatively unsaturated metal sites are known to be reactive as Lewis acids. They demonstrate efficacy as adsorption sites in testing of MOF-199 and MOF-74. MOF-199, which contains an open copper (II) site, outperforms BPL-carbon by a factor of 59 in ammonia adsorption and performs equally well in adsorbing sulfur dioxide. MOF-74 is even more effective, adsorbing more than 62 times the amount of ammonia and nearly 6 times the amount of sulfur dioxide as the activated carbon sample. In both cases, the highly reactive 5- coordinate zinc species in MOF-74 as well as the potentially reactive oxo group, may contribute to the highly successful kinetic adsorption. MOF-199 is less successful when challenged with CI2 due to the fact that CI2 does not typically act as a ligand. However, MOFs with open metal sites tend to be Lewis acidic and therefore highly effective as adsorption media for gases that can act as Lewis bases, which is a weakness in activated carbons.
[0066] While open metal sites are reactive electron deficient groups, amines constitute a common reactive electron rich group that is available for hydrogen bonding as well. As noted above, the presence of the amine in IRMOF-3 affords a vast improvement relative to MOF-5 in adsorption of NH3, a molecule that readily forms hydrogen bonds. Relative to BPL-
carbon, IRMOF-3 adsorbs almost 71 times as much ammonia before breakthrough. Furthermore, IRMOF-3 is observed to outperform BPL-carbon by a factor of 1.76 in adsorption of chlorine, against which the open metal site MOFs were ineffective. Clearly it is possible to adsorb a range of contaminants that will react either as Lewis acids or Lewis bases simply by including a reactive functionality of the opposite functionality in a MOF structure.
[0067] Some insight into the adsorption mechanism in MOFs can be gleaned by observing changes of color upon adsorption of the contaminants. Activated MOF-199 is deep violet in color. Upon exposure to the atmosphere, its color rapidly changes to light blue because water molecules coordinate to the open copper site. An identical color change is observed upon adsorption of ammonia, indicating that a similar adsorption process is occurring. The color change progresses through the adsorbent bed clearly indicating the progress of the ammonia front. The change is not reversed by prolonged flow of pure nitrogen, indicating that ammonia molecules have chemisorbed to the copper site. Similar color changes are observed upon exposure of MOF-74 to sulfur dioxide, IRMOF-3 to chlorine and ammonia, and IRMOF-62 to chlorine, each of which does not undergo a color change upon exposure to atmosphere. In each case the color change clearly indicates the progression of the contaminant front through the adsorbent bed and is not reversed by pure nitrogen flow. Observation of the adsorption process as a color change in the adsorbent is a possibility for MOFs that does not exist for BPL-carbon. It provides insight into the binding mechanism and gives a clear indication of the extent of saturation of the adsorbent. [0068] Capture of Vaporous Contaminants. Breakthrough curves for tetrahydrothiophene, benzene, dichloromethane, and ethylene oxide were recorded using the benchmark MOFs and BPL- carbon. Plots of the breakthrough curves and estimated dynamic
adsorption capacities for gaseous contaminants are presented in Fig. 3 and Table 2, respectively.
[0069] In following with the results of breakthrough experiments on gaseous contaminants, MOF-5 and MOF-177 do not perform well as kinetic adsorption media. IRMOF-62 is also largely outclassed by BPL-carbon except in the case of ethylene oxide adsorption, where IRMOF-62 and BPL-carbon are equally ineffective. IRMOF-3 is a poor adsorbent for the vapors chosen, as none behave as good Lewis acids. [0070] Open metal sites, particularly the copper sites found in MOF-199, prove to be the most effective in removing vapors from the gas stream. Both MOF-74 and MOF-199 outperform BPL-carbon by an order of magnitude. However, MOF-74 is not effective against the entire range of vapors, while MOF-199 is. There is essentially no difference in performance between the activated carbon and MOF-199 in dichloromethane adsorption. There is some improvement over BPL-carbon in benzene adsorption and improvement by nearly a factor of 3 in adsorption of tetrahydrothiophene . In each case except dichloromethane MOF-199 exhibits a color change identical to that observed upon exposure to water or ammonia, again indicating a strong interaction with the open copper site.
Claims
1. A porous metal organic framework (MOF) comprising coordinatively unsaturated metal sites or a reactive side group covalently bound to a linking moiety providing a group capable of undergoing reaction to form a covalent, hydrogen, ionic or other bond with an analyte.
2. The porous metal organic framework of claim 1, comprising a replaceable guest species.
3. The porous metal organic framework of claim 1, wherein the metal organic framework comprises an iso-reticular metal organic framework.
4. The porous metal organic framework of claim 1, wherein the metal in said framework is unsaturated.
5. The porous metal organic framework of claim 1, wherein the reactive group comprises a reactive Lewis acid or Lewis base group.
6. A method of separating a harmful gas in a fluid comprising a plurality of gases comprising contacting the porous framework of claim 1 with the fluid, wherein the harmful gas is absorbed or adsorbed to the porous metal organic framework thereby separating the harmful gas from the fluid.
7. A device for removal of a harmful gas comprising a porous metal organic framework of claim 1, 2, 3, 4 or 5.
8. The device of claim 7, wherein the device is a personnel device .
9. The device of claim 7, wherein the device is a gas mask.
10. The device of claim 7, wherein the device comprises a fixed bed of adsorbent material or a collective protection unit for a building or facility.
11. A method of detecting the presence of a harmful gas comprising contacting a porous organic framework of claim 1 with a fluid suspected of containing a harmful gas and measuring a change in optical color of the metal organic framework.
12. A filter medium comprising a porous metal organic framework of claim 1.
13. A filter system comprising the filter medium as set forth in claim 12.
14. A filtration system comprising a gas inlet and an outlet; a metal organic framework (MOF) , iso-reticular metal organic framework (IRMOF) or a combination thereof disposed between the inlet and the outlet, wherein the MOF or IRMOF has been functionalized to bind a gas analyte, wherein a fluid comprising a gas analyte enters the inlet and contacts the MOF or IRMOF as it flows towards the outlet, and wherein the fluid is substantially depleted of the gas analyte at the outlet.
15. The filtration system of claim 14, wherein the system comprises a fixed bed system.
16. The filtration system of claim 14, wherein fluid flow is a linear flow.
17. The filtration system of claim 14, wherein the system comprises a pressure swing adsorption system.
18. The filtration system of claim 14, wherein the system comprises a temperature swing adsorption system.
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