WO2010087232A1 - ネガ型感光性絶縁樹脂組成物及びそれを用いたパターン形成方法 - Google Patents
ネガ型感光性絶縁樹脂組成物及びそれを用いたパターン形成方法 Download PDFInfo
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- WO2010087232A1 WO2010087232A1 PCT/JP2010/050351 JP2010050351W WO2010087232A1 WO 2010087232 A1 WO2010087232 A1 WO 2010087232A1 JP 2010050351 W JP2010050351 W JP 2010050351W WO 2010087232 A1 WO2010087232 A1 WO 2010087232A1
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- general formula
- resin composition
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- insulating resin
- photosensitive insulating
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- 0 C*c1nc2cc(C(C(F)(F)F)(C(F)(F)F)c(cc3)cc4c3[o]c(-c3cccc(*(C)C)c3)n4)ccc2[o]1 Chemical compound C*c1nc2cc(C(C(F)(F)F)(C(F)(F)F)c(cc3)cc4c3[o]c(-c3cccc(*(C)C)c3)n4)ccc2[o]1 0.000 description 6
- IDDKYDYYXWNJIQ-GUDOWGHMSA-N CC(C)(C)/C=N\c(cc(C(C(F)(F)F)(C(F)(F)F)c(cc1)cc(/N=C\c2cc(C(C)(C)C)ccc2)c1O)cc1)c1O Chemical compound CC(C)(C)/C=N\c(cc(C(C(F)(F)F)(C(F)(F)F)c(cc1)cc(/N=C\c2cc(C(C)(C)C)ccc2)c1O)cc1)c1O IDDKYDYYXWNJIQ-GUDOWGHMSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/52—Amides or imides
- C08F20/54—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
- C08F20/58—Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-acryloylmorpholine
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0382—Macromolecular compounds which are rendered insoluble or differentially wettable the macromolecular compound being present in a chemically amplified negative photoresist composition
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
Definitions
- the present invention relates to a photosensitive insulating resin composition and a pattern forming method, and more particularly to a negative photosensitive resin composition and a pattern forming method applicable to an interlayer insulating film, a surface protective film, and the like of a semiconductor device.
- Examples of such a photosensitive polyimide resin composition include a positive photosensitive resin composition comprising a polyamic acid, an aromatic bisazide compound, and an amine compound (Patent Document 1).
- a positive photosensitive resin composition comprising a polyamic acid, an aromatic bisazide compound, and an amine compound (Patent Document 1).
- an organic solvent such as N-methyl-2-pyrrolidone or ethanol is required, which has been a problem in terms of safety and environmental impact.
- a photosensitive resin composition has been developed as a pattern forming material that can be developed with an aqueous alkali solution, for example, an aqueous tetramethylammonium hydroxide (TMAH) solution used in a fine pattern forming process of a semiconductor.
- TMAH aqueous tetramethylammonium hydroxide
- Non-chemical amplification type photosensitive resin composition comprising a polybenzoxazole precursor and a diazoquinone compound as a photosensitizer (Patent Document 2), a polybenzoxazole precursor and 1,2-naphthoquinonediazide-5-sulfonic acid
- Non-amplified photosensitive resin composition comprising an ester
- Non-Patent Document 2 chemically amplified photosensitive resin composition comprising a polybenzoxazole precursor protected with an acid-decomposable group and a photoacid generator
- Such a photosensitive insulating resin composition changes its structure by heat treatment, forms a benzoxazole ring, and has excellent heat resistance and electrical characteristics.
- a benzoxazole ring is formed by heat treatment after alkali development, as shown in the following reaction formula A1 and reaction formula A2. Since the benzoxazole ring has a stable structure, interlayer insulating films and surface protective films using a photosensitive composition comprising this polybenzoxazole precursor have excellent film characteristics such as heat resistance, mechanical characteristics, and electrical characteristics. It will be a thing.
- a photosensitive insulating resin composition that is capable of alkali development while maintaining the conventional film characteristics, is capable of high resolution, and has excellent substrate adhesion in which the formed fine resin pattern is not easily peeled off from the substrate. The development of things is awaited.
- the present invention has been made to solve the above-mentioned problems.
- the first object of the present invention is excellent in film properties such as heat resistance, mechanical properties, and electrical properties, alkali development is possible, and high resolution is obtained.
- Another object of the present invention is to provide a photosensitive insulating resin composition in which the formed resin pattern has excellent substrate adhesion.
- the second object of the present invention is to provide a pattern forming method using a photosensitive insulating resin composition.
- a negative photosensitive insulating resin composition comprising an alkali-soluble polymer having a specific structure, a crosslinking agent, and a photoacid generator can be developed with an aqueous alkali solution.
- the present inventors have found that high resolution can be obtained and that adhesion to a substrate is excellent, and the present invention has been completed.
- the present invention is a negative photosensitive insulating resin composition
- a negative photosensitive insulating resin composition comprising an alkali-soluble polymer having a repeating structural unit represented by the following general formula (1), a crosslinking agent, and a photoacid generator. is there.
- R 1 represents a hydrogen atom or a methyl group
- R 2 to R 5 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.
- this invention is a compound by which the said crosslinking agent contains the functional group represented by following General formula (2), General formula (3) or General formula (4), The following general formula (5) Or it is a negative photosensitive insulating resin composition characterized by being a compound which has an epoxy group.
- R 6 , R 7 and R 8 each represents an alkyl group having 1 to 6 carbon atoms
- R 9 represents an acyl group.
- the compound containing the functional group represented by the general formula (2) is a compound represented by the following general formula (6).
- R 6 represents an alkyl group having 1 to 6 carbon atoms.
- the compound containing the functional group represented by the general formula (3) is a compound represented by any one of the following general formulas (7) to (9).
- R 7 represents an alkyl group having 1 to 6 carbon atoms.
- the compound containing the functional group represented by the general formula (3) is a compound represented by the following general formula (10) or (11).
- R 8 represents an alkyl group having 1 to 6 carbon atoms
- Z 1 represents a direct bond, —CH 2 —, —C (CH 3 ) 2 — or C (CF 3 ) 2- represents
- Z 2 represents a hydrogen atom or a methyl group.
- an alkali-soluble polymer having at least a repeating structural unit represented by the general formula (1) is further represented by the following general formula (12) together with the repeating structural unit represented by the general formula (1).
- the negative photosensitive insulating resin composition is a polymer containing at least one repeating structural unit selected from repeating structural units represented by the following general formula (13).
- R 10 represents a hydrogen atom or a methyl group
- R 11 represents an organic group having a lactone structure.
- R 12 represents a hydrogen atom or a methyl group
- R 13 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or an alkoxy group.
- the present invention is a pattern forming method characterized by comprising at least the following steps: Application step of the negative photosensitive insulating resin composition on a substrate to be processed; Pre-baking process; Exposure process; Post-exposure baking process; Development step; and post-bake step.
- the negative photosensitive insulating resin composition and pattern forming method of the present invention it is possible to form a high-resolution pattern by development with an alkaline developer, and heat treatment or heat treatment under a suitable catalyst, A film having excellent heat resistance, mechanical properties, electrical properties, and the like can be formed.
- the negative photosensitive insulating resin composition of the present invention comprises at least an alkali-soluble polymer having a repeating structural unit represented by the following general formula (1), a crosslinking agent, and a photoacid generator. It can be prepared by mixing an alkali-soluble polymer, a crosslinking agent and a photoacid generator.
- R 1 represents a hydrogen atom or a methyl group
- R 2 to R 5 each independently represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.
- the hydrocarbon group having 1 to 4 carbon atoms represented by R 2 to R 5 Methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group and the like.
- repeating structural unit represented by the general formula (1) examples include those shown in Table 1 below, but are not limited thereto.
- a ring-closing reaction occurs by heat treatment to form a benzoxazole ring, and the film has excellent heat resistance, mechanical properties, electrical properties, and the like.
- a polymer in which R 1 to R 5 are all hydrogen atoms undergoes a cyclization reaction by heat treatment as shown in the following reaction formula B to form a benzoxazole ring.
- this benzoxazole ring has a stable structure
- the use of this polymer for an interlayer insulating film or a surface protective film makes it possible to use an interlayer insulating film or a surface protective film excellent in film characteristics such as heat resistance, mechanical characteristics and electrical characteristics. It is possible to form a film.
- the polymer containing the repeating structural unit represented by the general formula (1) can be synthesized as a polymer containing the repeating structural unit represented by the general formula (1).
- the raw material is not particularly limited, but a (meth) acrylamide derivative represented by the following general formula (14) can be preferably used.
- R 1 represents a hydrogen atom or a methyl group
- R 2 to R 5 each independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- the polymer containing at least the repeating structural unit represented by the general formula (1) used in the present invention may be obtained by polymerizing only the (meth) acrylamide derivative represented by the general formula (14). It may be obtained by copolymerization with a comonomer different from the (meth) acrylamide derivative represented by the formula (14).
- the characteristics from the comonomer to be copolymerized are added to the copolymer, the characteristics useful for the photosensitive insulating resin composition using this polymer (resolution, sensitivity, etc.) can be obtained by using various comonomers. ), Useful properties (for example, heat resistance, mechanical properties, electrical properties, etc.) for interlayer insulating films and surface protective films formed of a photosensitive resin can be improved.
- a vinyl monomer is preferable because it has sufficient polymerizability with the (meth) acrylamide derivative.
- the vinyl monomer (meth) acrylamide derivatives other than the above (meth) acrylamide derivatives, butadiene, acrylonitrile, styrene, (meth) acrylic acid, (meth) acrylic ester derivatives, ethylene derivatives, styrene derivatives, etc. can be used. .
- Examples of the ethylene derivative include ethylene, propylene, vinyl chloride, and the like.
- Examples of the styrene derivative include ⁇ -methylstyrene, p-hydroxystyrene, chlorostyrene, and a styrene derivative described in JP-A No. 2001-172315.
- N-phenylmaleimide derivatives examples include N-phenylmaleimide and N- (4-methylphenyl) maleimide.
- These comonomers may be used alone or in combination of two or more.
- R 10 represents a hydrogen atom or a methyl group
- R 11 represents an organic group having a lactone structure.
- R 12 represents a hydrogen atom or a methyl group
- R 13 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or an alkoxy group.
- Examples of the repeating structural unit represented by the general formula (12) include those shown in Table 2 below, but are not limited thereto.
- Examples of the repeating structural unit represented by the general formula (13) include the following examples shown in Table 3, but are not limited thereto.
- the alkali-soluble polymer used in the present invention occupies the polymer of the repeating structural unit represented by the general formula (1).
- the proportion is preferably 10 to 100 mol%, more preferably 20 to 100 mol%.
- the weight average molecular weight (Mw) of the alkali-soluble polymer is usually preferably from 2,000 to 200,000, and more preferably from 4,000 to 100,000.
- Mw is less than 2,000, it may be difficult to form an interlayer insulating film and a surface protective film uniformly. Further, when Mw exceeds 200,000, resolution may be deteriorated when an interlayer insulating film or a surface protective film is formed.
- the alkali-soluble polymer containing at least the repeating structural unit represented by the general formula (1) is prepared by subjecting the monomer composition containing the (meth) acrylamide derivative to a commonly used polymerization method such as radical polymerization or anionic polymerization. Can be obtained by polymerization.
- the monomer composition containing the (meth) acrylamide derivative is dissolved in dry tetrahydrofuran, and a suitable radical polymerization initiator such as 2,2′-azobis (isobutyronitrile) is dissolved therein. Then, the mixture is stirred at 50 to 70 ° C. for 0.5 to 24 hours in an inert gas atmosphere such as argon or nitrogen, whereby the alkali-soluble polymer used in the present invention can be obtained.
- a suitable radical polymerization initiator such as 2,2′-azobis (isobutyronitrile)
- examples of the crosslinking agent used in the present invention include compounds containing a functional group represented by the following general formula (2).
- R 6 represents an alkyl group having 1 to 6 carbon atoms.
- Specific examples of the compound containing the functional group represented by the general formula (2) include a compound represented by the following general formula (6).
- R 6 represents an alkyl group having 1 to 6 carbon atoms.
- alkyl group having 1 to 6 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, pentyl group, hexyl group and the like.
- examples of the crosslinking agent used in the present invention include compounds containing a functional group represented by the following general formula (3).
- R 7 represents an alkyl group having 1 to 6 carbon atoms.
- Specific examples of the compound having a functional group represented by the general formula (3) include compounds represented by any one of the general formulas (7) to (9).
- R 7 represents an alkyl group having 1 to 6 carbon atoms.
- alkyl group having 1 to 6 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, pentyl group, hexyl group and the like.
- examples of the crosslinking agent used in the present invention also include compounds containing a functional group represented by the following general formula (4).
- R 8 represents an alkyl group having 1 to 6 carbon atoms.
- Specific examples of the compound having a functional group represented by the general formula (4) include compounds represented by the general formula (10) or (11).
- R 8 represents an alkyl group having 1 to 6 carbon atoms
- Z 1 represents a direct bond, —CH 2 —, —C (CH 3 ) 2 — or —C ( CF 3 ) 2 —
- Z 2 represents a hydrogen atom or a methyl group.
- alkyl group having 1 to 6 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, pentyl group, hexyl group and the like.
- R 9 represents an acyl group.
- acyl group examples include an acetyl group, a propinoyl group, and a butyryl group.
- the compound having an epoxy group that can be used as a crosslinking agent in the present invention is generally called an epoxy compound and / or an epoxy resin (in the present application, simply referred to as “epoxy compound” unless otherwise specified).
- crosslinking agents when added, the content thereof is usually 0.5 to 50 parts by mass, preferably 1 to 40 parts by mass with respect to 100 parts by mass of the total component including itself. Moreover, you may use individually or in mixture of 2 or more types.
- the photoacid generator used in the present invention is preferably a photoacid generator that generates an acid upon irradiation with light used for exposure, and the mixture with the alkali-soluble polymer, the crosslinking agent, etc. of the present invention is an organic solvent. If it can melt
- triarylsulfonium salt derivatives diaryliodonium salt derivatives, dialkylphenacylsulfonium salt derivatives, nitrobenzyl sulfonate derivatives, sulfonic acid ester derivatives of N-hydroxynaphthalimide, sulfonic acid ester derivatives of N-hydroxysuccinimide, etc.
- diaryliodonium salt derivatives dialkylphenacylsulfonium salt derivatives
- nitrobenzyl sulfonate derivatives sulfonic acid ester derivatives of N-hydroxynaphthalimide
- sulfonic acid ester derivatives of N-hydroxysuccinimide etc.
- the content of the photoacid generator is the sum of the alkali-soluble polymer, the crosslinking agent and the photoacid generator from the viewpoint of realizing sufficient sensitivity of the negative photosensitive insulating resin composition and enabling good pattern formation. Is preferably 0.2% by mass or more, and more preferably 0.5% by mass or more. On the other hand, it is preferably 30% by mass or less, more preferably 15% by mass or less, from the viewpoint of realizing formation of a uniform coating film and suppressing residue (scum) after development.
- the negative photosensitive insulating resin composition of the present invention containing a photoacid generator When the negative photosensitive insulating resin composition of the present invention containing a photoacid generator is subjected to pattern exposure with actinic rays described later, an acid is generated from the photoacid generator constituting the negative photosensitive insulating resin composition of the exposed portion.
- the acid acts as a catalyst and causes a crosslinking reaction between the crosslinking agent and the resin.
- the exposed area becomes insoluble in the alkaline developer, and a difference in solubility (dissolution contrast) occurs between the exposed area and the unexposed area.
- Pattern formation using this negative photosensitive insulating resin composition is performed utilizing the difference in solubility in such an alkali developer.
- the solvent is not particularly limited as long as the negative photosensitive insulating resin composition can be sufficiently dissolved and the solution can be uniformly applied by a spin coating method or the like.
- a dissolution accelerator an adhesion improver, a surfactant, a pigment, a stabilizer, a coatability improver, a dye, etc., as necessary.
- Other ingredients can also be added.
- the adhesion can be improved on the substrate of the cured film by adding an adhesion improver composed of an organosilicon compound to the negative photosensitive resin composition.
- organosilicon compound examples include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, vinyltriethoxysilane, the organosilicon compound described in Japanese Patent No. 3422703, or the following general formula (15). And organosilicon compounds. Note that the present invention is not limited to these.
- R 14 to R 19 represent a monovalent organic group
- X 1 and X 2 represent a divalent organic group
- k represents a positive integer.
- Examples of the monovalent organic group represented by R 16 to R 19 include alkyl groups such as methyl group, ethyl group, propyl group, and butyl group, and aryl groups such as phenyl group, tolyl group, and naphthyl group. It is done.
- Examples of the divalent organic group represented by X 1 and X 2 include an alkylene group such as a methylene group, an ethylene group, a propylene group, and a butylene group, an arylene group such as a phenylene group, or a group obtained by combining these. .
- R 14 and R 15 include a monovalent organic group having an imide bond or an amide bond represented by the following structure.
- the content thereof is an alkali-soluble polymer, a crosslinking agent, and a photoacid generator from the viewpoint of enabling formation of a pattern with excellent adhesion.
- 0.1 mass% or more is preferable with respect to the sum total, and 0.5 mass% or more is more preferable.
- the content is preferably 25% by mass or less, and more preferably 15% by mass or less.
- the negative photosensitive insulating resin composition of the present invention has excellent pattern resolution, can be developed with an alkaline developer, and has excellent adhesion of the formed pattern to the substrate.
- a film formed from the negative photosensitive insulating resin composition of the present invention is excellent in film characteristics such as heat resistance, mechanical characteristics, and electrical characteristics. Therefore, such a negative photosensitive insulating resin composition is suitable for forming an interlayer insulating film or a surface protective film.
- the pattern forming method of the present invention comprises at least a coating step, a pre-bake step, an exposure step, a post-exposure bake step, a development step, and a post-bake step.
- the pattern forming method of the present invention includes at least A coating process for coating the negative photosensitive insulating resin composition on a substrate to be processed; A pre-bake step for fixing the negative photosensitive insulating resin composition coating film on the substrate to be processed; An exposure step of selectively exposing the negative photosensitive insulating resin composition coating film; A post-exposure baking process for baking the negative photosensitive insulating resin composition coating film after exposure; A developing step of dissolving and removing the unexposed portion of the negative photosensitive insulating resin composition coating film to form a pattern; and -It consists of the post-baking process which hardens the negative photosensitive insulating resin composition coating film in which the pattern was formed.
- Application step is a step of applying the negative photosensitive insulating resin composition to a substrate to be processed, for example, a silicon wafer, a ceramic substrate or the like.
- a spin coating method using a spin coater a spray coating method using a spray coater, a dipping method, a printing method, a roll coating method, or the like can be used.
- the pre-baking step is a step for drying the negative photosensitive insulating resin composition applied on the substrate to be processed to remove the solvent and fixing the negative photosensitive insulating resin composition coating film on the substrate to be processed. It is.
- the prebaking step is usually preferably performed at 60 to 150 ° C.
- the exposure step selectively exposes the negative-type photosensitive insulating resin composition coating film through a photomask, generates an exposed portion and an unexposed portion, and forms a pattern on the photomask as a negative-type photosensitive insulating resin composition It is the process of transferring to an object coating film.
- Actinic rays used for pattern exposure include ultraviolet rays, visible rays, excimer lasers, electron beams, and X-rays, and actinic rays having a wavelength of 180 to 500 nm are preferable.
- the post-exposure baking step is a step of accelerating the crosslinking reaction between the alkaline soluble polymer and the crosslinking agent by the catalytic action of the acid generated by the exposure.
- the post-exposure bake step is usually preferably performed at 60 to 150 ° C. *
- the development step is a step of forming a pattern by dissolving and removing an unexposed portion of the negative photosensitive insulating resin composition coating film with an alkaline developer.
- the above exposure step causes a difference (dissolution contrast) in the solubility of the alkali-soluble polymer in the alkaline developer between the exposed portion and the unexposed portion of the negative photosensitive insulating resin composition coating film.
- a pattern a cured film of the negative photosensitive insulating resin composition coating film
- the alkaline developer examples include an aqueous solution in which a quaternary ammonium base such as tetramethylammonium hydroxide (TMAH) and tetraethylammonium hydroxide is dissolved in water, water-soluble alcohols such as methanol and ethanol, surfactants and the like.
- TMAH tetramethylammonium hydroxide
- An aqueous solution or the like to which an appropriate amount has been added can be used. Development is possible by methods such as paddle, dipping and spraying. After the development process, the formed pattern is rinsed with water.
- the post-bake process is a process in which the obtained pattern is subjected to heat treatment in the air or in an inert gas atmosphere, for example, a nitrogen atmosphere, to improve the adhesion between the pattern and the substrate to be processed, and to cure the pattern. .
- an inert gas atmosphere for example, a nitrogen atmosphere
- the post-bake process by heating the pattern formed with the negative photosensitive insulating resin composition, the structure of the alkali-soluble polymer in the negative photosensitive insulating resin composition is changed (modified), and benzo An oxazole ring is formed and the pattern is cured. In this way, a pattern having excellent film properties such as heat resistance, mechanical properties, and electrical properties can be obtained.
- the post-bake process is usually performed at 100 to 380 ° C. Further, the post-baking process may be performed in one stage or in multiple stages.
- R 1 is a methyl group and R 2 to R 5 are hydrogen and 70 mol% of a structural unit (A-2 in Table 1) and in the general formula (12), R 10 is a hydrogen atom, Synthesis of polymer C in which R 11 is a structural unit (B-1) having a 2,6-norbornanelactone-5-yl group (B-1) of 30 mol% (the number attached to the repeating unit below indicates mol%)
- Polymerization was conducted in the same manner as in Synthesis Example 2 except that 5.47 g of styrene was used in place of 5-acryloyloxy-2,6-norbornanelactone to obtain 21.9 g of polymer D (yield 86%).
- Mw was 20800 (polystyrene conversion), and Mw / Mn was 3.25.
- Example 1 (A) 10 g of the polymer A obtained in Synthesis Example 1, (b) a crosslinking agent, a compound “Nicalac MW-390” in which R 6 is a methyl group in the general formula (6) (trade name, manufactured by Sanwa Chemical Co., Ltd.) 1.5 g and (c) 0.2 g of a photoacid generator N- (trifluoromethanesulfonyloxy) naphthalimide “NAI-105” (trade name, manufactured by Midori Chemical Co., Ltd.) into (d) 17.25 g of ⁇ -butyrolactone It melt
- N- (trifluoromethanesulfonyloxy) naphthalimide “NAI-105” (trade name, manufactured by Midori Chemical Co., Ltd.) into (d) 17.25 g of ⁇ -butyrolactone It melt
- This negative photosensitive insulating resin composition was spin-coated on a 5-inch silicon substrate and dried in an oven at 110 ° C. for 20 minutes to form a thin film having a thickness of 9.4 ⁇ m.
- pattern exposure was performed with ultraviolet rays (wavelength: 350 to 450 nm) through a photomask.
- TMAH tetramethylammonium hydroxide
- the wafer on which the pattern is formed is baked in an oven at 100 ° C. for 1 hour and at 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring.
- An excellent final pattern was obtained.
- SEM observation of the formed pattern no cracks or peeling were observed in the pattern.
- Example 2 (A) The polymer B obtained in Synthesis Example 2 is used as the polymer, and (b) a compound in which Z 1 is a direct bond and R 8 is a methyl group in the general formula (10) as the crosslinking agent.
- a negative photosensitive insulating resin composition was prepared in the same manner as in Example 1 except that 1.5 g of “TMOM-BP” (trade name, manufactured by Honshu Chemical Industry Co., Ltd.) was used. Etc. to form a negative pattern.
- Table 4 shows the results of examining the sensitivity and resolution of the through-hole pattern at that time.
- the obtained pattern was baked in an oven at 100 ° C. for 1 hour and 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring, thereby obtaining a final pattern excellent in heat resistance and the like.
- SEM observation of the formed pattern no cracks or peeling were observed in the pattern.
- Example 3 (A) The polymer “C” obtained in Synthesis Example 3 was used as the polymer, and (b) the compound “Nicalac MX-270” in which R 7 is a methyl group in the general formula (7) as the crosslinking agent ( A negative photosensitive resin composition was prepared in the same manner as in Example 1 except that 1.5 g (trade name, manufactured by Sanwa Chemical Co., Ltd.) was used, and spin coating, pattern exposure, and the like were performed. Formed. Table 4 shows the results of examining the sensitivity and resolution of the through-hole pattern at that time.
- the obtained pattern was baked in an oven at 100 ° C. for 1 hour and 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring, thereby obtaining a final pattern excellent in heat resistance and the like.
- SEM observation of the formed pattern no cracks or peeling were observed in the pattern.
- Example 4 (A) The polymer D obtained in Synthesis Example 4 is used as the polymer, and (b) the compound 1,4-bis (acetoxymethyl) in which R 9 is an acetyl group in the general formula (5) is used as the crosslinking agent. ) A negative photosensitive resin composition was prepared in the same manner as in Example 1 except that 1.5 g of benzene was used, and a negative pattern was formed by spin coating, pattern exposure, and the like. Table 4 shows the results of examining the sensitivity and resolution of the through-hole pattern at that time.
- the obtained pattern was baked in an oven at 100 ° C. for 1 hour and 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring, thereby obtaining a final pattern excellent in heat resistance and the like.
- SEM observation of the formed pattern no cracks or peeling were observed in the pattern.
- Example 5 (A) The polymer E obtained in Synthesis Example 5 was used as the polymer, and (b) bisphenol F diglycidyl ether 1.5 g was used as the crosslinking agent in the same manner as in Example 1. A photosensitive resin composition was prepared, and spin coating, pattern exposure, and the like were performed to form a negative pattern. Table 4 shows the results of examining the sensitivity and resolution of the through-hole pattern at that time.
- the obtained pattern was baked in an oven at 100 ° C. for 1 hour and 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring, thereby obtaining a final pattern excellent in heat resistance and the like.
- SEM observation of the formed pattern no cracks or peeling were observed in the pattern.
- R 14 to R 17 methyl group
- X 1 , X 2 propylene group
- R 12 , R 13 benzamide group
- k 1) 0.3 g of (e) ⁇ -butyrolactone 17. It melt
- This negative photosensitive insulating resin composition was spin-coated on a 5-inch silicon substrate on which Cu was formed, and dried in an oven at 110 ° C. for 20 minutes to form a thin film with a thickness of 9.4 ⁇ m.
- pattern exposure was performed with ultraviolet rays (wavelength: 350 to 450 nm) through a photomask. After exposure, the film was baked in an oven at 100 ° C. for 10 minutes, developed at room temperature in a 2.38% TMAH aqueous solution for 2 minutes, and then rinsed with pure water for 3 minutes.
- TMAH aqueous solution for 2 minutes
- the wafer on which the pattern is formed is baked in an oven at 100 ° C. for 1 hour and at 220 ° C. for 1 hour in a nitrogen atmosphere to form a benzoxazole ring, and heat resistance having a film thickness of 8 ⁇ m, etc. An excellent final pattern was obtained. In SEM observation of the formed pattern, no cracks or peeling were observed in the pattern.
- the negative photosensitive insulating resin composition of the present invention can be developed with an alkaline aqueous solution and has excellent resolution, and the formed resin pattern has improved substrate adhesion. It is also excellent and can be used as an interlayer insulating film or a surface protective film of a semiconductor element.
Abstract
Description
上記のネガ型感光性絶縁樹脂組成物の被加工基板上への塗布工程;
プリベーク工程;
露光工程;
露光後ベーク工程;
現像工程;及び
ポストベーク工程。
<感光性絶縁樹脂組成物>
本発明のネガ型感光性絶縁樹脂組成物は、少なくとも下記一般式(1)で表される繰り返し構造単位を有するアルカリ可溶性重合体、架橋剤及び光酸発生剤を含むものであり、通常、該アルカリ可溶性重合体、架橋剤及び光酸発生剤を混合することにより調製できる。
本発明のパターン形成方法は、少なくとも、塗布工程、プリベーク工程、露光工程、露光後ベーク工程、現像工程及びポストベーク工程からなるものである。
・上記のネガ型感光性絶縁樹脂組成物を被加工基板上に塗布する塗布工程、
・該ネガ型感光性絶縁樹脂組成物塗膜を被加工基板上に定着させるプリベーク工程、
・該ネガ型感光性絶縁樹脂組成物塗膜を選択的に露光する露光工程、
・露光後のネガ型感光性絶縁樹脂組成物塗膜をベークする露光後ベーク工程、
・該ネガ型感光性絶縁樹脂組成物塗膜の未露光部を溶解除去してパターンを形成する現像工程、及び、
・パターンが形成されたネガ型感光性絶縁樹脂組成物塗膜を硬化させるポストベーク工程
からなっている。
一般式(1)においてR1~R5が水素原子である構造単位(表1中のA-1)が100モル%である重合体A(下記、繰り返し単位に付した数字はモル%を示す)の合成
一般式(1)においてR1~R5が水素である構造単位(A-1)70モル%と一般式(12)においてR10が水素原子であり、R11が2,6-ノルボルナンラクトン-5-イル基である構造単位(表2中のB-1)30モル%である重合体B(下記、繰り返し単位に付した数字はモル%を示す)の合成
一般式(1)においてR1がメチル基、R2~R5が水素である構造単位(表1中のA-2)70モル%と一般式(12)においてR10が水素原子であり、R11が2,6-ノルボルナンラクトン-5-イル基である構造単位(B-1)30モル%である重合体C(下記、繰り返し単位に付した数字はモル%を示す)の合成
一般式(1)においてR1~R5が水素である構造単位(A-1)70モル%とスチレンに由来する構造単位30モル%である重合体D(下記、繰り返し単位に付した数字はモル%を示す)の合成
一般式(1)においてR1~R5が水素である構造単位(A-1)70モル%とN-フェニルアクリルアミドに由来する構造単位30モル%である重合体E(下記、繰り返し単位に付した数字はモル%を示す)の合成
(a)合成例1で得た重合体A10g、(b)架橋剤、一般式(6)においてR6がメチル基である化合物「ニカラックMW-390」(商品名、株式会社三和ケミカル製)1.5g及び(c)光酸発生剤N-(トリフルオロメタンスルホニルオキシ)ナフタルイミド「NAI-105」(商品名、みどり化学株式会社製)0.2gを(d)γ-ブチロラクトン17.25gに溶解し、0.2μmのテフロン(登録商標)フィルターを用いてろ過して、ネガ型感光性樹脂組成物を調製した。
(a)重合体として、合成例2で得た重合体Bを用い、また、(b)架橋剤として、一般式(10)において、Z1が直結合で、R8がメチル基である化合物「TMOM-BP」(商品名、本州化学工業株式会社製)1.5gを用いた外は、実施例1と同様にして、ネガ型感光性絶縁樹脂組成物を調製し、スピンコート、パターン感光等を行い、ネガ型パターンを形成した。そのときの感度及びスルーホールパターンの解像度を調べた結果を表4に示す。
(a)重合体として、合成例3で得た重合体Cを用い、また、(b)架橋剤として、一般式(7)において、R7がメチル基である化合物「ニカラックMX-270」(商品名、株式会社三和ケミカル製)1.5gを用いた外は、実施例1と同様にして、ネガ型感光性樹脂組成物を調製し、スピンコート、パターン感光等を行い、ネガ型パターンを形成した。そのときの感度及びスルーホールパターンの解像度を調べた結果を表4に示す。
(a)重合体として、合成例4で得た重合体Dを用い、また、(b)架橋剤として、一般式(5)においてR9がアセチル基である化合物1,4-ビス(アセトキシメチル)ベンゼン1.5gを用いた外は、実施例1と同様にして、ネガ型感光性樹脂組成物を調製し、スピンコート、パターン感光等を行い、ネガ型パターンを形成した。そのときの感度及びスルーホールパターンの解像度を調べた結果を表4に示す。
(a)重合体として、合成例5で得た重合体Eを用い、また、(b)架橋剤として、ビスフェノールFジグリシジルエーテル1.5gを用いた外は、実施例1と同様にして、感光性樹脂組成物を調製し、スピンコート、パターン感光等を行い、ネガ型パターンを形成した。そのときの感度及びスルーホールパターンの解像度を調べた結果を表4に示す。
(a)重合体A10g、(b)架橋剤TMOM-BP(商品名)1.5g、(c)光酸発生剤「NAI-105」(商品名)0.2g及び(d)有機ケイ素化合物(一般式(14)において、R14~R17=メチル基、X1、X2=プロピレン基、R12、R13=ベンズアミド基、k=1)0.3gを(e)γ-ブチロラクトン17.25gに溶解し、0.2μmのテフロン(登録商標)フィルターを用いてろ過し、ネガ型感光性樹脂組成物を調製した。
Claims (7)
- 少なくとも、下記工程からなることを特徴とするパターン形成方法:
請求項1~6のいずれかに記載のネガ型感光性絶縁樹脂組成物の被加工基板上への塗布工程;
プリベーク工程;
露光工程;
露光後ベーク工程;
現像工程;及び
ポストベーク工程。
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JP2010548463A JPWO2010087232A1 (ja) | 2009-01-29 | 2010-01-14 | ネガ型感光性絶縁樹脂組成物及びそれを用いたパターン形成方法 |
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US20140106570A1 (en) * | 2011-05-20 | 2014-04-17 | Nissan Chemical Industries, Ltd. | Composition for forming organic hard mask layer for use in lithography containing polymer having acrylamide structure |
JP2015135476A (ja) * | 2013-12-16 | 2015-07-27 | Jsr株式会社 | 着色組成物、着色硬化膜及び表示素子 |
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JP2007052120A (ja) * | 2005-08-16 | 2007-03-01 | Nec Corp | 光導波路形成用感光性樹脂組成物、光導波路及び光導波路パターンの形成方法 |
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US20140106570A1 (en) * | 2011-05-20 | 2014-04-17 | Nissan Chemical Industries, Ltd. | Composition for forming organic hard mask layer for use in lithography containing polymer having acrylamide structure |
US9514949B2 (en) * | 2011-05-20 | 2016-12-06 | Nissan Chemical Industries, Ltd. | Composition for forming organic hard mask layer for use in lithography containing polymer having acrylamide structure |
JP2015135476A (ja) * | 2013-12-16 | 2015-07-27 | Jsr株式会社 | 着色組成物、着色硬化膜及び表示素子 |
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