WO2010078176A1 - Automated staining apparatus - Google Patents

Automated staining apparatus Download PDF

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Publication number
WO2010078176A1
WO2010078176A1 PCT/US2009/069335 US2009069335W WO2010078176A1 WO 2010078176 A1 WO2010078176 A1 WO 2010078176A1 US 2009069335 W US2009069335 W US 2009069335W WO 2010078176 A1 WO2010078176 A1 WO 2010078176A1
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WO
WIPO (PCT)
Prior art keywords
specimen
strip
fluid
microscope slide
packets
Prior art date
Application number
PCT/US2009/069335
Other languages
French (fr)
Inventor
Brian Howard Kram
Original Assignee
Ventana Medical Systems, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ventana Medical Systems, Inc. filed Critical Ventana Medical Systems, Inc.
Publication of WO2010078176A1 publication Critical patent/WO2010078176A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/30Staining; Impregnating ; Fixation; Dehydration; Multistep processes for preparing samples of tissue, cell or nucleic acid material and the like for analysis
    • G01N1/31Apparatus therefor
    • G01N1/312Apparatus therefor for samples mounted on planar substrates

Definitions

  • the present invention relates generally to methods and apparatuses for processing substrates carrying specimens. More specifically, the invention is related to an automated processing apparatus capable of sequentially delivering substances to specimens carried on microscope slides.
  • Example techniques include microscopy, micro- array analyses (e.g., protein and nucleic acid micro-array analyses), and mass spectrometric methods.
  • Samples are prepared for analysis by applying one or more liquids to the samples. If a sample is treated with multiple liquids, both application and subsequent removal of each of the liquids can be important for producing samples suitable for analysis.
  • Microscope slides bearing biological samples e.g., tissue sections or cells
  • tissue sections or cells are often treated with one or more dyes or reagents to add color and contrast to otherwise transparent or invisible cells or cell components.
  • Samples can be prepared for analysis by manually immersing sample-bearing slides in containers of dyes or other reagents. This labor intensive process often results in inconsistent processing and carryover of liquids between containers. Carryover of liquids leads to contamination and degradation of the processing liquids.
  • DIHC immunohistochemical
  • ISH in situ hybridization
  • relatively large amounts of liquids are in the bath containers. If the liquids are expensive reagents, processing costs may be relatively high, especially if significant amounts of reagents are wasted. Reagent bath containers may be frequently emptied because of contamination due to carryover. Open containers are also prone to evaporative losses that may significantly alter the concentration of the reagents resulting in inconsistent processing.
  • liquids to a sample on top of an upper surface of a horizontally oriented microscope slide.
  • the liquids are either allowed to puddle over the sample or contained within a chamber (e.g., a removable chamber, a chamber defined by sidewalls, open chamber, closed chamber, etc.) carried by the slide.
  • a chamber e.g., a removable chamber, a chamber defined by sidewalls, open chamber, closed chamber, etc.
  • Complicated plumbing, mechanical actuators, pressurization devices [e.g., pumps), and heating devices may be used to process samples in these types of chambers.
  • these components may be prone to malfunctions resulting in frequent inspections and maintenance.
  • plumbing may become clogged after extended use.
  • Open chamber systems may be unsuitable for advanced staining protocols, such as IHC and ISH.
  • Some embodiments disclosed herein are directed to a platform for processing specimen-bearing substrates.
  • the platform applies relatively small volumes of fluids to the specimen. Fluids in the form of concentrated liquids can be applied over relatively large surface areas. Small volumes of rinse solutions are used to remove applied liquids at the end of each exposure. Fluids can be delivered using a plurality of prepackaged, pre-fluid loaded packets. The packets physically contact the substrate and/or the specimen carried by the substrate to release fluids.
  • the platform can control evaporative losses, processing temperatures, volumes of utilized fluids, processing speeds, or the like.
  • the packets in some embodiments, have thermally receptive/conductive backings for providing efficient heat transfer to the fluids. Each packet can have a fluid dispensing element.
  • Membranes are one type of fluid dispensing element that can overlay the specimen to keep dispensed fluids in contact with the specimen for enhanced fluid uptake/release. Fluid uptake/release can be thermodynamically controlled by heat transfer via the backing. In some embodiments, most or substantially all of a portion of the membrane extending across the specimen is substantially parallel with an upper surface of the specimen to form a thin film dispensed liquid.
  • the packets include a fluid metering first layer, a second layer, and a closed reservoir between the first layer and the second layer.
  • the fluid in the reservoir is dispensed through the first layer without precise mechanical metering.
  • the first layer is a permeable membrane.
  • the membrane can have a monolayer or multilayer construction and can have a selected porosity, affinity, or dimension(s) ⁇ e.g., thickness) based on the volumes of fluid to be dispensed.
  • a platform is adapted to move a strip into physical contact with a specimen to apply a fluid directly to a specimen.
  • a strip is moved into physical contact with a substrate to apply a fluid to a specimen on the substrate. Interaction between the strip and substrate results in releasing of fluid.
  • a strip is moved into physical contact with both a specimen and a substrate to apply a fluid.
  • a surface of the strip and the substrate are substantially parallel and form a closed chamber.
  • a thin fluid film separates the strip and the specimen.
  • a membrane and the substrate bound the closed chamber.
  • the membrane can surround the specimen to keep the fluid in contact with the specimen.
  • a section of the membrane may be generally parallel to at least one of an upper surface of the specimen and an upper surface of the substrate to maintain the thin fluid film.
  • an automated apparatus is capable of processing a substrate carrying a specimen without any significant human intervention. The automated apparatus sequentially exposes the specimen to different substances.
  • the automated apparatus includes a reel assembly and a dispensing mechanism.
  • the reel assembly includes a feed reel adapted to carry a strip that includes a plurality of packets and to position the strip with respect to a specimen on a substrate.
  • the dispensing mechanism is configured to move the strip into physical contact with a target site (e.g., a portion of the substrate adjacent the specimen) to apply a fluid in one of the packets to the specimen.
  • a strip for processing a specimen-bearing substrate includes a backing layer and at least one packet.
  • the backing layer comprises a thermally conductive material.
  • the packet is adapted to dispense a fluid into a closed space between a front layer of the packet and the specimen when the front layer overlays the specimen.
  • a cartridge for processing a specimen- bearing substrate includes a feed reel, a housing, and a strip wound about the feed reel.
  • the strip includes a plurality of fluid dispensing packets.
  • the housing surrounds the feed reel to protect the strip.
  • the strip is sufficiently flexible to unwind from the feed reel without an appreciable amount of fluid being released from at least one of the fluid dispensing packets.
  • the strip can be unwound from the feed reel without any fluid being released from most or all of the fluid dispensing packets. The strip can be pulled from the feed reel and pressed against a specimen and/or substrate.
  • a method for processing a specimen on a substrate includes delivering fluids from a plurality of fluid dispensing packets of a strip by physically engaging at least one of the specimen-bearing substrate and the specimen with the strip. In some embodiments, one of the packets can be pressed against the specimen so as to cause the packet to release a fluid onto the specimen.
  • a closed chamber can be formed between the strip and at least one of the specimen-bearing substrate and the specimen. The closed chamber can contain dispensed fluid to allow fluid uptake.
  • a method of applying a fluid to a specimen on a microscope slide includes delivering the fluid onto the specimen by moving a dispensing mechanism towards the slide.
  • an automated apparatus includes a strip positioner and a dispensing mechanism.
  • the strip positioner positions the strip with respect to a specimen on a microscope slide.
  • the dispensing mechanism is configured to move the strip into engagement with a target site to apply a fluid from the strip to the specimen.
  • the strip positioner can include one or more reels, motors, or the like.
  • Figure 1 is a pictorial view of a processing apparatus for processing a specimen carried by a microscope slide, in accordance with one embodiment.
  • Figure 2 is a cross-sectional view of the processing apparatus of Figure 1. A specimen-bearing microscope slide is loaded into the processing apparatus.
  • Figure 3 is a side elevational view of a packet applying a substance to a specimen carried on a microscope slide
  • Figures 4-7 illustrate one method of applying a substance to a specimen.
  • Figure 8 is a pictorial view of a processing apparatus loaded with a specimen-bearing microscope slide.
  • Figure 9 is a pictorial view of the processing apparatus of Figure 8 with a cartridge separated from a base unit.
  • Figure 10 is a cross-sectional view of the processing apparatus of
  • Figure 11 is a top plan view of a strip having a plurality of packets, in accordance with one embodiment.
  • Figure 12 is a cross-sectional view of the strip of Figure 11 taken along a line 12-12.
  • Figure 13 is a cross-sectional view of a packet that has a dispensing layer.
  • Figure 14 is a cross-sectional view of a packet that has a fluid dispensing membrane.
  • Figure 15 is a cross-sectional view of a packet that has a recessed region that can mate with a specimen.
  • Figures 16 and 17 illustrate one method of dispensing a substance from a packet.
  • Figure 18 is a pictorial view of a processing apparatus for independently processing specimen-bearing microscope slides.
  • Figure 19 is a cross-sectional view of a processing apparatus, in accordance with one embodiment.
  • Figure 1 shows a processing apparatus 100 including an opening 110 for receiving a specimen-bearing microscope slide. After a slide is inserted through the opening 110, substances are applied to a specimen on the slide to prepare the specimen for analysis.
  • the processing apparatus 100 can successively dispense substances by pressing packets containing the substances against the slide.
  • the apparatus 100 can perform bake through staining processing or other types of protocols that involve exposing a specimen to different substances.
  • a fluid dispensing unit 120 is coupled to a base unit 130 and can perform different tissue preparation processes.
  • Tissue preparation processes can include, without limitation, deparaffinizing a specimen, conditioning a specimen, staining a specimen, performing antigen retrieval, performing immunohistochemistry (IHC), and/or performing in situ hybridization (ISH), as well as other processes for preparing specimens for microscopy, microanalyses, mass spectromethc methods, or the like.
  • the apparatus 100 can process specimens using minimal amounts of substances, such as reagents, probes, rinses, and/or conditioners.
  • the substances can be fluids ⁇ e.g., gases, liquids, or gas/liquid mixtures), or the like.
  • the fluids can be solvents ⁇ e.g., polar solvents, non-polar solvents, etc.), solutions ⁇ e.g., aqueous solutions or other types of solutions), or the like.
  • Reagents include, without limitation, stains, wetting agents, antibodies ⁇ e.g., monoclonal antibodies, polyclonal antibodies, etc.), antigen recovery fluids ⁇ e.g., aqueous-based antigen retrieval solutions, antigen recovery buffers, etc.), or the like.
  • Stains include, without limitation, dyes, hematoxylin stains, eosin stains, conjugates, or other types of substances for imparting color and/or for enhancing contrast.
  • concentrated liquids can be utilized.
  • concentrated reagents can be uniformly applied over specimens with large surface areas to reduce processing costs.
  • a thin reagent film can be kept in contact with the specimen to ensure proper uptake.
  • the dispensing unit 120 can have a fluid dispensing strip that is preloaded with substances for performing particular protocols/routines, such as staining routines (e.g., primary staining, special staining, IHC, ISH, or the like) or other protocols/routines that involve multiple reagents.
  • the processing apparatus 100 can be portable for conveniently transporting it between various locations.
  • the processing apparatus 100 can be manually carried between locations.
  • a user can manually transport it between workstations or between different laboratories.
  • the processing apparatus 100 can be conveniently used at the point of care ⁇ e.g., bedside), near examination equipment, or the like.
  • the fluid dispensing unit 120 includes a fluid dispensing strip 170 that sequentially applies fluids to a specimen 160 (shown in dashed line).
  • the strip 170 generally includes a plurality of fluid dispensing packets 172a, 172b, 172c (collectively 172).
  • the packet 172a has already applied fluid to the specimen 160. Fluid in the packet 172b is shown being applied to the specimen 160.
  • a pre-filled packet 172c is ready to apply another fluid to the specimen 160.
  • the fluid dispensing unit 120 of Figure 2 includes a dispensing mechanism 180, a strip positioner in the form of a reel assembly 190, and a protective housing 200.
  • the dispensing mechanism 180 defines a chamber ceiling that is movable towards and away from the specimen 160.
  • the reel assembly 190 positions the packets 172 underneath the dispensing mechanism 180 and includes a feed reel 240 and a receiver reel 242.
  • the feed and receiver reels 240, 242 rotate to move the packets 172.
  • the dispensing mechanism 180 is between the feed and receiver reels 240, 242 and is operable to apply sufficient pressure to the packets 172 to cause fluids to escape from the packets 172.
  • the dispensing mechanism 180 generally includes a drive unit 212 and an actuator 210.
  • the drive unit 212 can be an electrical drive unit, mechanical drive unit, pneumatic drive unit, hydraulic drive unit, or the like.
  • the actuator 210 includes a pressing member 220 and a rod 222, which extends between the drive unit 212 and the pressing member 220.
  • the pressing member 220 is a plate or frame movable between a raised position to allow the strip 170 to move along a processing line 171 (shown in dashed line) and a lowered position (shown in Figure 2) to apply pressure to one of the packets 172.
  • the dispensing mechanism 180 can deliver energy to the strip 170, before, during, and/or after dispensing a fluid.
  • the energy may be mechanical energy, thermal energy, acoustical energy, combinations thereof, or the like.
  • mechanical energy can be applied to the illustrated packet 172b by the pressing member 220.
  • the pressing member 220 can repeatedly press against the packet 172b to agitate or otherwise affect the fluid in the packet 172b.
  • Agitating can include, without limitation, rapidly moving the fluid, shaking the fluid, imparting regular or irregular motion to the fluid, or combinations thereof. Agitation may increase or decrease fluid uptake/release, affect flows rates out of the packets, spread the fluid, mix the fluid, or the like.
  • FIG. 3 shows agitators 214a, 214b (collectively 214) that can be vibrating mechanisms.
  • Vibrating mechanisms include, but are not limited to, one or more motors with rotatable unbalanced masses, mechanically driven linearly reciprocating masses, or other types of mechanisms capable of producing significant vibrational motion.
  • Each of the agitators 214 can include an unbalanced mass and a motor capable of rotating the unbalanced mass to agitate a packet contacting the pressing member 220. The rotational speeds of the rotating masses can be adjusted to achieve the desired vibration frequency.
  • the agitators 214 can also output other types of energy.
  • the agitators 214 can be ultrasound transducers that output ultrasound energy or can be heaters that output thermal energy.
  • the actuator 210 of Figure 3 further includes energy output devices 218a, 218b, 218c, 218d (collectively 218), illustrated in dashed line, capable of controlling processing temperatures.
  • the embedded energy output devices 218 can rapidly heat or cool an engagement face 219 of the pressing member 220.
  • the energy output devices 218 can be coupled directly to the engagement face 219, a back surface 226 of the pressing member 220, or any other suitable feature of the actuator 210.
  • the devices 218 can be heaters configured to receive electrical energy and to generate heat using the electrical energy.
  • the heaters 218 can be resistive heaters that conductively heat a fluid 296 in the packet 172b.
  • Resistive heaters include, without limitation, plate resistive heaters, coil resistive heaters, strip heaters, or the like. Additionally or alternatively, the heaters 218 can be radiant heaters, cooling elements, heating/cooling elements, ultrasonic heaters, or the like. Radiant heaters can heat the strip 170 using radiant energy and include, without limitation, heat lamps or remote electric heaters. Cooling elements include, without limitation, elements capable of actively absorbing thermal energy. For example, a cooling element can be a cooling tube or channel in the member 220 through which a chilled fluid flows. In some embodiments, the devices 218 are heating/cooling elements in the form of Peltier devices.
  • Peltier devices may be solid state components which become hot on one side and cool on an opposing side, depending on a direction of current passed therethrough. By simply selecting the direction of current, the Peltier devices 218 can be employed to heat the engagement face 219 of the pressing member 220. By switching the direction of the current, the Peltier devices 218 can cool the engagement face 219. The position, number, and type of devices 218 can be selected based on the desired temperature profile of the pressing member 220.
  • One or more temperature sensors capable of detecting a temperature and sending one or more signals indicative of that temperature can be utilized. Such sensors can include, without limitation, one or more thermal couples, thermometers ⁇ e.g., an IR thermometer), pyrometers, resistance temperature detectors (RTDs), thermistors, or the like. In some embodiments, at least one sensor is incorporated into the pressing member 220 or coupled to an external surface of the pressing member 220.
  • the feed and receiver reels 240, 242 are capable of rotating clockwise to move filled packets 172.
  • the feed and receiver reels 240, 242 can be generally similar to each other and, accordingly, the following description of one of the reels applies equally to the other, unless indicated otherwise.
  • the feed reel 240 is rotatable about a pin 249, which is fixedly coupled to the housing 200.
  • the reel 240 can be a spool, a cylindrical member, or other device capable of carrying the strip 170.
  • the feed reel 240 can include a pair of endplates and a shaft between the endplates.
  • the strip 170 may be sufficiently flexible to be unwound from the feed reel 240 without an appreciable amount of fluid being released from one or more of the packets 172.
  • the dimensions and configuration of the feed reel 240 can be selected to ensure that the strip 170 can conveniently unwound without compromising the functionality of the packets 172.
  • a motor 250 rotates the receiver reel 242 to pull the strip 170 from the feed reel 240.
  • the motor 250 can be an alternating current electric motor, a direct current electric motor, or other type of motor that uses electrical energy to produce mechanical energy.
  • the illustrated motor 250 can be a stepper motor capable of rotating the receiver reel 242 at a desired angular speed about a fixed pin 252.
  • FIG. 2 shows a controller 280 communicatively coupled to one or more components of the processing apparatus 100.
  • the controller 280 can generally include, without limitation, one or more central processing units, processing devices, microprocessors, digital signal processors, central processing units, processing devices, microprocessors, digital signal processors (DSP), application-specific integrated circuits (ASIC), readers, and the like, as well as a display (e.g., screen or other display device), an input device [e.g., one or more buttons, keyboards, input pads, touch pads, buttons, control modules, or other suitable input elements), or the like.
  • the controller 280 can store information, such as processing programs used to treat specimens.
  • the controller 280 can also include one or more power supplies to power the components of the apparatus 100.
  • the controller 280 may determine an appropriate program based on information acquired about the fluid dispensing unit 120, the strip 170, and/or specimen-bearing slide 161. After the slide 161 is loaded into the processing apparatus 100, the controller 280 can automatically determine an appropriate program and command components to process the specimen 160 without any significant user intervention. To store information, the controller 280 can also include, without limitation, one or more storage elements, such as volatile memory, non-volatile memory, read-only memory (ROM), random access memory (RAM), and the like. One or more programs for controlling the dispensing mechanism 180 and/or the reel assembly 190 can be stored on such memory; input devices of the controller 280 can be used to switch between different programs, modes of operation, or the like.
  • Figure 2 further shows an energy output device 260 that can be used to dry, bake, or otherwise thermally process the specimen 160. If the specimen 160 is a paraffin embedded tissue specimen, the energy output device 260 can raise the temperature of the specimen 160 to facilitate removal of the paraffin prior to applying reagents. The energy output device 260 can also heat the specimen 160 to unmask epitopes and/or antigens, to stain the specimen 160, or the like.
  • the specimen 160 can be a cytological preparation, a micro- array, tissue section, tissue array, or the like.
  • the packets 172 can carry a sufficient amount of fluid to dispense about 10 ⁇ L to about 30 ⁇ l_ of fluid per 12.5 cm 2 of a cytological preparation.
  • the packet 172b can dispense about 40 ⁇ L of fluid onto an upper surface of cytological preparation covering an area of about 50 cm 2 .
  • the packet 172b has a sufficient amount fluid to dispense about 2 ⁇ l_ to about 10 ⁇ l_ of fluid per 12.5 cm 2 of a micro-array.
  • the holding capacities of the packets can also be in a range of about 200 ⁇ l_ to about 600 ⁇ l_.
  • the packets can dispense about 300 ⁇ l_ of fluid per 12.5 cm 2 of a tissue section.
  • Other holding capacities can also be selected based on the number, types, protocol/routine, or characteristics of the specimen.
  • the packet 172b includes a membrane 282 that can be permeable membrane for allowing selected substances to pass therethrough and can be fouling or non-fouling.
  • Permeable membranes can be hydrophobic porous membranes in which the fluid can pass in response to pressure applied to the packet 172.
  • the membrane 282, in some embodiments, is a hydrophobic porous membrane suitable for gas-liquid separation and can be made, in whole or in part, of polyethylene, polypropylene, polytetrafluoroethylene, polyvinylidene fluoride, combinations thereof, or the like. Hydrophobic membranes can have high gas permeabilities and repel water.
  • the membrane 282 can meter out liquids and passively regulate gases produced from the liquid. For example, liquid can be delivered through the membrane 282.
  • FIG. 4-7 illustrate one method of treating the specimen 160 with fluid 296 in the packet 172b. This method can be repeated to deliver fluids from other packets to perform a desired protocol. Protocols may involve successively applying different fluids (e.g., reagents) and/or applying the same fluid (e.g., rinse solutions, solvents, or the like) multiple times.
  • fluids e.g., reagents
  • the same fluid e.g., rinse solutions, solvents, or the like
  • the processing apparatus 100 can apply rinse solutions between reagent applications and can heat/cool the reagents and/or specimen 160 before, during, and/or after application of one or more of the reagents.
  • the specimen 160 can be one or more tissue sections, cytological preparations, micro-arrays ⁇ e.g., micro-arrays of DNA, protein, or the like), tissue arrays, or other types of biological samples.
  • the illustrated specimen 160 is in the form of a single tissue section, such as an embedded tissue section (e.g., a paraffin embedded section).
  • the microscope slide 161 can be a generally flat transparent substrate capable of carrying the specimen 160 for examination using equipment, such as optical equipment (e.g., a microscopic or other optical device).
  • the microscope slide 161 may be a generally rectangular piece of a transparent material having a front face for receiving specimens.
  • the slide 161 has a length of about 3 inches (75 mm) and a width of about 1 inch (25 mm) and, in certain embodiments, may include a label, such as a barcode.
  • the slide 161 has a length of about 75 mm, a width of about 25 mm, and a thickness of about 1 mm.
  • the microscope slide 161 can be in the form of a standard microscope slide made of glass. Other types of substrates capable of carrying specimens can also be utilized.
  • Figure 4 shows the pre-filled packet 172b positioned underneath the pressing member 220 and above the specimen 160.
  • the distance between the microscope slide 161 and the actuator 210, in the raised position, can be selected based on the thickness T of the specimen 160. In some embodiments, the distance D is equal to or greater than about 1 mm, 4 mm, 2 cm, or 10 cm. Other distances are also possible.
  • the actuator 210 can move towards the specimen 160 to bring a front layer 292 of the packet 172b into contact with the specimen-bearing slide 161.
  • Figures 3 and 5 show the packet 172b overlaying the specimen 160.
  • the actuator 210 presses on a backing 290 to increase the pressure in a chamber 297 to cause the fluid 296 to flow through the membrane 282.
  • the applied pressure is adjusted to control the volume of fluid 296 escaping from the packet 172b.
  • the illustrated actuator 210 can be moved vertically to increase or decrease, respectively, the applied pressure to increase or decrease the flow rate of the fluid traveling through the membrane 282. In this manner, the actuator 210 can meter a desired volume of the fluid 296 from the packet 172b.
  • the pressing member 220 can heat the fluid 296.
  • the backing 290 may be a thermally conductive backing made, in whole or in part, of a thermally conductive material to promote heat transfer between the fluid 296 and the pressing member 220.
  • a thermally conductive material may include, without limitation, one or more metals (e.g., aluminum, copper, or the like).
  • the thermally conductive backing 290 includes aluminum foil capable of assuming different configuration.
  • a generally closed space 300 can be formed between the membrane 282 and the slide 161 and filled with the fluid 280.
  • the fluid 280 can thus be managed on top of the microscope slide 161.
  • most or substantially all of the dispensed fluid 280 is kept on top or proximate to the specimen 160.
  • the closed space 300 can be an incubation chamber.
  • Most or substantially all of the liquid component of the fluid 280 can be kept within the space 300 until it is absorbed by the heated specimen 160 or until the packet 172b is moved away from the specimen 160.
  • the membrane 282 can be generally parallel to the flat specimen 160 and/or the upper surface of the slide 161.
  • a thin film of the fluid 280 can be retained between the membrane 282 and the specimen 160 and, in some embodiments, can contact the entire upper surface of the specimen 160.
  • a central portion 283 of the membrane 282 can be generally parallel to an upper surface 320 of the specimen 160.
  • most or substantially all of the membrane 282 directly above the specimen 160 is substantially parallel to the specimen upper surface 320 to maintain the thin fluid film, even if different pressures are applied to the packet 172b or if the packet 172b is agitated.
  • the fluid 280 can thus remain in contact with both the upper surface 320 of the specimen 160 and the membrane 282.
  • the specimen 160 of Figure 5 can be thoroughly saturated with a relatively small volume of the fluid 280 because a significant amount of the fluid 280 is kept in direct contact with the specimen 160. Because many different types of processing fluids are relatively expensive, reducing the amounts of these fluids used to process specimens can significantly reduce processing costs as compared to conventional systems. Conventional systems fail to properly manage such reagents resulting in excessive fluid consumption or unwanted reagent contamination (e.g., carryover between baths).
  • a seal 310 of Figure 3 can be maintained to retain the fluid 280.
  • the seal 310 can be a fluid tight seal to keep the fluid 280 from draining off of the slide 161 , thereby providing enhanced fluid volume control to efficiently use the fluid 280 in order to reduce processing costs.
  • the fluid 280 in the gas state may escape the closed space 300 via the membrane 282 to regulate the pressure in the closed space 300 so as to maintain the seal 310. Because fluid release/uptake can be adjusted by controlling processing temperatures, the energy output devices 218 of Figure 2 can be used to generate heat.
  • the amount of electrical energy delivered to the devices 218 can be increased or decreased to increase or decrease the amount of generated thermal energy in order to perform, for example, incubation, conditioning ⁇ e.g., tissue conditioning involving solutions for facilitating antigen recovery, target retrieval, or the like), antigen recovery, target retrieval, or the like.
  • Heat can be generated by the devices 218, transferred through the pressing member 220, and absorbed by the strip 170, as well as absorbed by the specimen 160 and/or the slide 161.
  • the fluid 296 can also be heated prior to application to, for example, reduce retrieval times for faster slide processing.
  • the thermal properties of the pressing member 220 can be selected to achieve a desired temperature distribution along the engagement face 219.
  • the pressing member 220 can be made, in whole or in part, of a highly conductive material, such as copper, or other suitable material with sufficient thermal conductivity to reduce or limit any significant local temperature non-uniformities associated with the discrete devices 218.
  • the actuator 210 moves upwardly to separate the specimen 160 and the packet 172b, as shown in Figure 6.
  • the packet 172b is then moved away from the actuator 210, as indicated by the arrow 324.
  • Another packet can be positioned under the actuator 210 to apply another fluid to the specimen 160.
  • Figure 7 shows the packet 172c moving underneath the pressing member 220. Once the packet 172c is aligned with the pressing member 220 similar to the packet 172b of Figure 4, a fluid can be dispensed from the packet 172c.
  • the actuator 210 can be raised to the fully elevated position such that the slide 161 can be conveniently removed without dislodging or otherwise disrupting the specimen 160.
  • the method of Figures 4-7 can be used to rapidly process specimens by using minimal fluid volumes of concentrated reagents because of the relatively fast kinetics achieved with concentrated reagents.
  • the fast kinetics may help reduce processing times to increase throughput.
  • tissue specimens can be stained faster using concentrated reagents than traditional dip and dunk type machines with diluted reagents.
  • different types of fluids, even polar solvents and non-polar solvents can be reliably applied using the packets.
  • Conventional apparatuses often have intricate and complicated plumbing, reservoirs, pressurization devices ⁇ e.g., pumps), or other mechanical components that are prone to corrosion and malfunctions, which result in frequent part replacement, maintenance, and the like.
  • the packets 172 can reliably output desired fluid volumes without employing complicated fluidics. Additionally, a wide range of different protocols can be performed without producing fluid waste streams that may present safety risks.
  • the methods herein can be repeated any number of times to perform baking, washing, rinsing, deparaffinization processes, or staining routines.
  • the processing apparatus 100 can be used to perform the non- limiting exemplary processes discussed below.
  • the processing apparatus 100 can perform a deparaffinization process.
  • the deparaffinization process may include, without limitation, applying a deparaffinization liquid ⁇ e.g., limonene, xylene, surfactant containing solution, or the like) to the specimen 160 to effectuate deparaffinization. Any number of deparaffinization liquids can be applied until a desired amount of paraffin has been removed.
  • the specimen 160 can be washed one or more times with, for example, washing liquids, such as ethanol or water.
  • the carrying capacity of the packets 172 with the rinse solutions can be selected based on the size of the specimen and whether the rinse solution is drained by gravity or by blowing air towards the specimen 160.
  • the specimen 160 can be deparaffinized prior to loading the specimen 160 into the processing apparatus 100.
  • the processing apparatus 100 can expose the specimen 160 to one or more stains for an extended period of time to ensure through staining. If the specimen 160 is stained using a hematoxylin dye, the hematoxylin stained specimen 160 may then be blued using an acidic bluing solution. The specimen 160 is then exposed to an eosin solution and washed. Each of these liquids is dispensed using a different packet. Any number of rinsing operations can be performed between staining steps to minimize, limit, or substantially prevent unwanted residual reagent.
  • the processing apparatus 100 performs an immunohistochemical (IHC) procedure by deparaffinizing the specimen 160.
  • the specimen 160 is then rinsed one or more times.
  • an inhibitor solution such as a hydrogen peroxide solution, is used to reduce non-specific background staining.
  • a primary antibody contacts the specimen 160 and is incubated.
  • a secondary anti-antibody binds to the primary antibody.
  • a combination of antibody conjugates that specifically bind the primary and the secondary antibodies is applied to the specimen 160. Once antibodies that are not specifically bound are rinsed from the specimen 160, a buffered wash solution is dispensed onto the specimen 160.
  • a diaminobenzidine (DAB)/hydrogen peroxide solution is contacted to the specimen 160 and allowed to incubate, during which time enzymes of the conjugate converts the soluble DAB into an insoluble brown precipitate at the sites in the specimen 160 where the primary antibody is specifically bound.
  • the specimen 160 is washed with buffer, followed by one or more rinses with ethanol, and one or more rinses with limonene to ready the specimen 160 for subsequent processing, such as coverslipping.
  • the processing apparatus 100 can accurately heat specimens to perform ISH protocols, target retrieval and hybridization, or the like.
  • the processing apparatus 100 can apply liquids, pressure, and/or heat, as well as other types of energy (e.g., mechanical energy, radiant energy, ultrasound energy, microwave energy, or any combinations thereof). Certain types of analyses, such as IHC and ISH analyses, are particularly sensitive to residual reagents left behind on the specimen 160.
  • the processing apparatus 100 can repeatedly wash the specimen 160 to remove residual reagents without generating significant amounts of waste, thereby reducing costs for slide preparation.
  • Figures 8 and 9 show a processing apparatus 400 that includes a base unit 430 and a cartridge 420.
  • the cartridge 420 protrudes outwardly from the base unit 430 such that a user can conveniently grasp and separate the cartridge 420 from the base unit 430 to view a specimen 460 in a chamber 450 or otherwise access internal components.
  • the cartridge 420 can be discarded after performing a protocol and replaced with another cartridge used to perform another or the same protocol.
  • the cartridge 420 can be a reusable cartridge capable of processing a plurality of microscope slides. Cartridges, base units, and strips can be mixed and matched for processing flexibility.
  • the cartridge 420 includes a reel mechanism 470 and a dispensing mechanism 480.
  • the reel mechanism 470 includes a feed reel 490 and a receiver reel 492 that define a processing path 494 (shown in dashed line) adjacent to an actuator 496.
  • a lower panel 520 of a housing 500 defines a lower window 510 through which a strip can be moved towards a specimen-bearing microscope slide 470.
  • the cartridge 420 can include a power supply 530 (shown in dashed line).
  • a power supply 530 includes, but is not limited to, one or more lithium batteries, chemical battery cells, super-capacitors or ultra-capacitors, fuel cells, button cells, lithium ion cells, zinc air cells, nickel metal hydride cells, or other types of batteries or power storage devices. Electrical components of the apparatus 500 can be powered by the power supply 530.
  • Figures 11 -17 show different types of strips that can be relatively inexpensive, single-use strips that are discarded after each use.
  • Each specimen-bearing microscope slide can be processed with a new strip to enhance processing consistency, reduce malfunctions, minimize contamination, or the like.
  • a single strip can be used to perform multiple routines. Such strips can have any number of series of packets, each series corresponding to a particular protocol.
  • a strip 550 of Figures 11 and 12 includes a plurality of spaced apart packets 570a-f (collectively 570).
  • the backing 560 can be made, in whole or in part, of a thermally conductive material.
  • the backing 560 is a layer of aluminum foil or other metal layer.
  • Membranes 590a-f are coupled (e.g., fused, adhered, bonded, or the like) to the backing 560.
  • the strip 550 further includes two rows of apertures 580, 582 that can mate with complementary features of the reels to reduce, limit, or substantially prevent slipping of the strip 550 with respect to the reels.
  • each of the reels 490, 492 can include outwardly protruding members configured to pass through the apertures 580, 582.
  • Figure 13 shows a packet 600 that includes a backing 610, a front layer 612, and an intermediate layer 614 that cooperate to define a chamber 616.
  • the intermediate layer 614 serves as a spacer to maintain spacing between the backing 610 and the front layer 612.
  • the backing 610 and the front layer 612 can remain generally parallel to one another before, during and/or after a substance 618 in the chamber 616 is released.
  • a permeable region 620 includes an array of apertures through which a substance can travel.
  • Figure 14 shows a front layer 712 of a packet 700 including a non- dispensing portion 720 and a dispensing portion 722 in the form of a membrane.
  • the non-dispensing portion 720 and the dispensing portion 722 cooperate to locally deliver the substance 730 onto a specimen.
  • the non- dispensing portion 720 can be made of material with a low thermal conductivity to thermally isolate the packet 700 from other packets. Heat can be transferred through a backing 710 to the fluid 730 without appreciably heating other packets.
  • a front layer 812 of a packet 800 includes a recessed region 820 for facilitating delivery of a substance to a specimen and a fluid dispensing port 830.
  • the port 830 can be a highly porous membrane, an opening, or the like.
  • at least a portion of the specimen can be received in the recessed region 820 to ensure that the dispensed substance directly contacts the specimen, for example, an upper surface and the sides of the specimen.
  • the size, configuration, and dimensions of the recessed region 820 can be selected based on the size, configuration, and dimensions of the specimen.
  • the recessed region 820 can be a shallow recess with a shape that is complementary to the shape of the specimen.
  • Figures 16 and 17 show a packet 900 delivering a substance 930 onto a specimen 902.
  • a closed space 910 created by the packet 900 and the specimen 902 can facilitate efficient use of the substance 930.
  • the closed space 910 can keep the substance 930 from contacting and spreading along a slide.
  • the packet 900 includes a front layer 912 with a non-dispensing portion
  • the substance 930 can pass through the dispensing portion 938 into the space 910, as indicated by the arrows.
  • the retained substance 930 can be taken up by the specimen 902.
  • a minimal amount of the substance 930 may be left on the upper surface of the specimen 902.
  • the volume of the space 910 can be decreased to further decrease the amount of wasted substances.
  • FIG. 18 shows a processing apparatus 1000 that includes a plurality of stations 101 Oa-c (collectively 1010) for independently processing specimen-bearing slides 1020a-c (collectively 1020). Each of the stations 101 Oa-c includes a corresponding cartridge 1030a-c.
  • the illustrated processing apparatus 1000 includes three stations 1010; however, the apparatus 1000 could have any number of processing stations.
  • Each of the slides 1020 can be processed using the same or different protocol.
  • the station 1010a can perform antigen retrieval while the station 1010b performs ISH.
  • the specimen can be heated for desired length of time to ensure that the antigen recovery reagent reacts with the specimen. Fluids ⁇ e.g., antigen retrieval solutions) and/or the specimen can be heated to or above about 80 0 C, 90 0 C, 100°C, or 110 0 C, or ranges encompassing such temperatures.
  • the specimen can be rapidly cooled in order to perform additional steps, thereby further reducing processing times.
  • the station 1010b can be thermally isolated to perform ISH.
  • Figure 19 shows a processing apparatus 1100 that is adapted to deliver a fluid onto a specimen 1105 and manage the delivered substance using a dispensing mechanism 1110 and a membrane 1120.
  • the processing apparatus 1100 includes a delivery conduit 1116 positioned to output a fluid onto a microscope slide 1118 carrying the specimen 1105.
  • the dispensing mechanism 1110 moves the membrane 1120 into contact with the specimen 1105.
  • the dispensed fluid can be spread using capillary action between the membrane 1120 and the microscope slide 1118 to ensure that the specimen 1105 is thoroughly coated with the fluid.

Abstract

An apparatus for processing a specimen carried on a slide includes a reel assembly and a dispensing mechanism. The reel assembly is adapted to move a strip with a plurality of fluid dispensing packets. The dispensing mechanism moves each of the packets into physical contact with the specimen to apply a fluid to the specimen. The apparatus is capable of using different strips to perform different types of protocols.

Description

AUTOMATED STAINING APPARATUS
CROSS-REFERENCE TO RELATED APPLICATION
This application claims the benefit under 35 U. S. C. § 119(e) of U.S. Provisional Patent Application No. 61/142,124 filed on December 31 , 2008. This provisional application is incorporated herein by reference in its entirety.
BACKGROUND
Technical Field
The present invention relates generally to methods and apparatuses for processing substrates carrying specimens. More specifically, the invention is related to an automated processing apparatus capable of sequentially delivering substances to specimens carried on microscope slides.
Description of the Related Art
A wide variety of techniques have been developed to prepare and analyze biological samples. Example techniques include microscopy, micro- array analyses (e.g., protein and nucleic acid micro-array analyses), and mass spectrometric methods. Samples are prepared for analysis by applying one or more liquids to the samples. If a sample is treated with multiple liquids, both application and subsequent removal of each of the liquids can be important for producing samples suitable for analysis.
Microscope slides bearing biological samples, e.g., tissue sections or cells, are often treated with one or more dyes or reagents to add color and contrast to otherwise transparent or invisible cells or cell components. Samples can be prepared for analysis by manually immersing sample-bearing slides in containers of dyes or other reagents. This labor intensive process often results in inconsistent processing and carryover of liquids between containers. Carryover of liquids leads to contamination and degradation of the processing liquids.
"Dip and dunk" automated machines immerse samples in liquids similar to manual immersing techniques. These automated machines can process samples in batches by submerging racks carrying microscope slides in open baths. Unfortunately, dip and dunk automated machines are not suitable for more advanced staining protocols, such as immunohistochemical (IHC) staining and in situ hybridization (ISH), because they do not eliminate reagent carryover between baths and generally do not provide adequate temperature control of the samples. Additionally, relatively large amounts of liquids are in the bath containers. If the liquids are expensive reagents, processing costs may be relatively high, especially if significant amounts of reagents are wasted. Reagent bath containers may be frequently emptied because of contamination due to carryover. Open containers are also prone to evaporative losses that may significantly alter the concentration of the reagents resulting in inconsistent processing.
Many other systems apply liquids to a sample on top of an upper surface of a horizontally oriented microscope slide. The liquids are either allowed to puddle over the sample or contained within a chamber (e.g., a removable chamber, a chamber defined by sidewalls, open chamber, closed chamber, etc.) carried by the slide. Complicated plumbing, mechanical actuators, pressurization devices [e.g., pumps), and heating devices may be used to process samples in these types of chambers. Unfortunately, these components may be prone to malfunctions resulting in frequent inspections and maintenance. For example, plumbing may become clogged after extended use. Open chamber systems may be unsuitable for advanced staining protocols, such as IHC and ISH. Conventional pressurization devices are unsuitable for consistently delivering small amounts of liquids into the chambers. Inconsistent processing may make it difficult to properly analyze the samples and/or yield inaccurate results. Closed chamber systems have relatively slow processing speeds and are prone to unreliable performance due to their complexity. It is also difficult to wash samples between exposures, which may frequently lead to unwanted residual reagents on the samples during processing.
BRIEF SUMMARY Some embodiments disclosed herein are directed to a platform for processing specimen-bearing substrates. The platform applies relatively small volumes of fluids to the specimen. Fluids in the form of concentrated liquids can be applied over relatively large surface areas. Small volumes of rinse solutions are used to remove applied liquids at the end of each exposure. Fluids can be delivered using a plurality of prepackaged, pre-fluid loaded packets. The packets physically contact the substrate and/or the specimen carried by the substrate to release fluids. The platform can control evaporative losses, processing temperatures, volumes of utilized fluids, processing speeds, or the like. The packets, in some embodiments, have thermally receptive/conductive backings for providing efficient heat transfer to the fluids. Each packet can have a fluid dispensing element. Membranes are one type of fluid dispensing element that can overlay the specimen to keep dispensed fluids in contact with the specimen for enhanced fluid uptake/release. Fluid uptake/release can be thermodynamically controlled by heat transfer via the backing. In some embodiments, most or substantially all of a portion of the membrane extending across the specimen is substantially parallel with an upper surface of the specimen to form a thin film dispensed liquid.
In certain embodiments, the packets include a fluid metering first layer, a second layer, and a closed reservoir between the first layer and the second layer. The fluid in the reservoir is dispensed through the first layer without precise mechanical metering. In some embodiments, the first layer is a permeable membrane. The membrane can have a monolayer or multilayer construction and can have a selected porosity, affinity, or dimension(s) {e.g., thickness) based on the volumes of fluid to be dispensed. In some embodiments, a platform is adapted to move a strip into physical contact with a specimen to apply a fluid directly to a specimen. In other embodiments, a strip is moved into physical contact with a substrate to apply a fluid to a specimen on the substrate. Interaction between the strip and substrate results in releasing of fluid. In yet other embodiments, a strip is moved into physical contact with both a specimen and a substrate to apply a fluid.
To manage a dispensed fluid, a surface of the strip and the substrate are substantially parallel and form a closed chamber. A thin fluid film separates the strip and the specimen. In certain embodiments, a membrane and the substrate bound the closed chamber. The membrane can surround the specimen to keep the fluid in contact with the specimen. A section of the membrane may be generally parallel to at least one of an upper surface of the specimen and an upper surface of the substrate to maintain the thin fluid film. In some embodiments, an automated apparatus is capable of processing a substrate carrying a specimen without any significant human intervention. The automated apparatus sequentially exposes the specimen to different substances. In certain embodiments, the automated apparatus includes a reel assembly and a dispensing mechanism. The reel assembly includes a feed reel adapted to carry a strip that includes a plurality of packets and to position the strip with respect to a specimen on a substrate. The dispensing mechanism is configured to move the strip into physical contact with a target site (e.g., a portion of the substrate adjacent the specimen) to apply a fluid in one of the packets to the specimen. In some embodiments, a strip for processing a specimen-bearing substrate includes a backing layer and at least one packet. The backing layer comprises a thermally conductive material. The packet is adapted to dispense a fluid into a closed space between a front layer of the packet and the specimen when the front layer overlays the specimen. In some embodiments, the packet includes a hydrophobic membrane adapted to release the fluid onto the specimen and to allow gas escape. In some embodiments, a cartridge for processing a specimen- bearing substrate includes a feed reel, a housing, and a strip wound about the feed reel. The strip includes a plurality of fluid dispensing packets. The housing surrounds the feed reel to protect the strip. In certain embodiments, the strip is sufficiently flexible to unwind from the feed reel without an appreciable amount of fluid being released from at least one of the fluid dispensing packets. In one embodiment, the strip can be unwound from the feed reel without any fluid being released from most or all of the fluid dispensing packets. The strip can be pulled from the feed reel and pressed against a specimen and/or substrate.
In some embodiments, a method for processing a specimen on a substrate is provided. The method includes delivering fluids from a plurality of fluid dispensing packets of a strip by physically engaging at least one of the specimen-bearing substrate and the specimen with the strip. In some embodiments, one of the packets can be pressed against the specimen so as to cause the packet to release a fluid onto the specimen. A closed chamber can be formed between the strip and at least one of the specimen-bearing substrate and the specimen. The closed chamber can contain dispensed fluid to allow fluid uptake. In some embodiments, a method of applying a fluid to a specimen on a microscope slide includes delivering the fluid onto the specimen by moving a dispensing mechanism towards the slide. A substantial volume of the dispensed fluid is contained between a membrane and a region of the slide adjacent the specimen. In some embodiments, an automated apparatus includes a strip positioner and a dispensing mechanism. The strip positioner positions the strip with respect to a specimen on a microscope slide. The dispensing mechanism is configured to move the strip into engagement with a target site to apply a fluid from the strip to the specimen. The strip positioner can include one or more reels, motors, or the like. BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
Non-limiting and non-exhaustive embodiments are described with reference to the following drawings. The same reference numerals refer to like apparatuses, parts, features, or acts throughout the various views, unless otherwise specified.
Figure 1 is a pictorial view of a processing apparatus for processing a specimen carried by a microscope slide, in accordance with one embodiment.
Figure 2 is a cross-sectional view of the processing apparatus of Figure 1. A specimen-bearing microscope slide is loaded into the processing apparatus.
Figure 3 is a side elevational view of a packet applying a substance to a specimen carried on a microscope slide
Figures 4-7 illustrate one method of applying a substance to a specimen.
Figure 8 is a pictorial view of a processing apparatus loaded with a specimen-bearing microscope slide.
Figure 9 is a pictorial view of the processing apparatus of Figure 8 with a cartridge separated from a base unit. Figure 10 is a cross-sectional view of the processing apparatus of
Figure 8 taken along a line 10-10.
Figure 11 is a top plan view of a strip having a plurality of packets, in accordance with one embodiment.
Figure 12 is a cross-sectional view of the strip of Figure 11 taken along a line 12-12.
Figure 13 is a cross-sectional view of a packet that has a dispensing layer.
Figure 14 is a cross-sectional view of a packet that has a fluid dispensing membrane. Figure 15 is a cross-sectional view of a packet that has a recessed region that can mate with a specimen. Figures 16 and 17 illustrate one method of dispensing a substance from a packet.
Figure 18 is a pictorial view of a processing apparatus for independently processing specimen-bearing microscope slides. Figure 19 is a cross-sectional view of a processing apparatus, in accordance with one embodiment.
DETAILED DESCRIPTION
Figure 1 shows a processing apparatus 100 including an opening 110 for receiving a specimen-bearing microscope slide. After a slide is inserted through the opening 110, substances are applied to a specimen on the slide to prepare the specimen for analysis. The processing apparatus 100 can successively dispense substances by pressing packets containing the substances against the slide. The apparatus 100 can perform bake through staining processing or other types of protocols that involve exposing a specimen to different substances.
A fluid dispensing unit 120 is coupled to a base unit 130 and can perform different tissue preparation processes. Tissue preparation processes can include, without limitation, deparaffinizing a specimen, conditioning a specimen, staining a specimen, performing antigen retrieval, performing immunohistochemistry (IHC), and/or performing in situ hybridization (ISH), as well as other processes for preparing specimens for microscopy, microanalyses, mass spectromethc methods, or the like.
The apparatus 100 can process specimens using minimal amounts of substances, such as reagents, probes, rinses, and/or conditioners. The substances can be fluids {e.g., gases, liquids, or gas/liquid mixtures), or the like. The fluids can be solvents {e.g., polar solvents, non-polar solvents, etc.), solutions {e.g., aqueous solutions or other types of solutions), or the like. Reagents include, without limitation, stains, wetting agents, antibodies {e.g., monoclonal antibodies, polyclonal antibodies, etc.), antigen recovery fluids {e.g., aqueous-based antigen retrieval solutions, antigen recovery buffers, etc.), or the like. Stains include, without limitation, dyes, hematoxylin stains, eosin stains, conjugates, or other types of substances for imparting color and/or for enhancing contrast. To reduce the volumes of liquids consumed during processing, concentrated liquids can be utilized. For example, concentrated reagents can be uniformly applied over specimens with large surface areas to reduce processing costs. A thin reagent film can be kept in contact with the specimen to ensure proper uptake. The dispensing unit 120 can have a fluid dispensing strip that is preloaded with substances for performing particular protocols/routines, such as staining routines (e.g., primary staining, special staining, IHC, ISH, or the like) or other protocols/routines that involve multiple reagents.
The processing apparatus 100 can be portable for conveniently transporting it between various locations. For example, the processing apparatus 100 can be manually carried between locations. In a laboratory setting, a user can manually transport it between workstations or between different laboratories. The processing apparatus 100 can be conveniently used at the point of care {e.g., bedside), near examination equipment, or the like.
Referring to Figure 2, the fluid dispensing unit 120 includes a fluid dispensing strip 170 that sequentially applies fluids to a specimen 160 (shown in dashed line). The strip 170 generally includes a plurality of fluid dispensing packets 172a, 172b, 172c (collectively 172). The packet 172a has already applied fluid to the specimen 160. Fluid in the packet 172b is shown being applied to the specimen 160. A pre-filled packet 172c is ready to apply another fluid to the specimen 160. The fluid dispensing unit 120 of Figure 2 includes a dispensing mechanism 180, a strip positioner in the form of a reel assembly 190, and a protective housing 200. The dispensing mechanism 180 defines a chamber ceiling that is movable towards and away from the specimen 160. The reel assembly 190 positions the packets 172 underneath the dispensing mechanism 180 and includes a feed reel 240 and a receiver reel 242. The feed and receiver reels 240, 242 rotate to move the packets 172. The dispensing mechanism 180 is between the feed and receiver reels 240, 242 and is operable to apply sufficient pressure to the packets 172 to cause fluids to escape from the packets 172. The dispensing mechanism 180 generally includes a drive unit 212 and an actuator 210. The drive unit 212 can be an electrical drive unit, mechanical drive unit, pneumatic drive unit, hydraulic drive unit, or the like. The actuator 210 includes a pressing member 220 and a rod 222, which extends between the drive unit 212 and the pressing member 220. The pressing member 220 is a plate or frame movable between a raised position to allow the strip 170 to move along a processing line 171 (shown in dashed line) and a lowered position (shown in Figure 2) to apply pressure to one of the packets 172.
The dispensing mechanism 180 can deliver energy to the strip 170, before, during, and/or after dispensing a fluid. The energy may be mechanical energy, thermal energy, acoustical energy, combinations thereof, or the like. For example, mechanical energy can be applied to the illustrated packet 172b by the pressing member 220. The pressing member 220 can repeatedly press against the packet 172b to agitate or otherwise affect the fluid in the packet 172b. Agitating can include, without limitation, rapidly moving the fluid, shaking the fluid, imparting regular or irregular motion to the fluid, or combinations thereof. Agitation may increase or decrease fluid uptake/release, affect flows rates out of the packets, spread the fluid, mix the fluid, or the like.
Figure 3 shows agitators 214a, 214b (collectively 214) that can be vibrating mechanisms. Vibrating mechanisms include, but are not limited to, one or more motors with rotatable unbalanced masses, mechanically driven linearly reciprocating masses, or other types of mechanisms capable of producing significant vibrational motion. Each of the agitators 214 can include an unbalanced mass and a motor capable of rotating the unbalanced mass to agitate a packet contacting the pressing member 220. The rotational speeds of the rotating masses can be adjusted to achieve the desired vibration frequency. The agitators 214 can also output other types of energy. For example, the agitators 214 can be ultrasound transducers that output ultrasound energy or can be heaters that output thermal energy.
The actuator 210 of Figure 3 further includes energy output devices 218a, 218b, 218c, 218d (collectively 218), illustrated in dashed line, capable of controlling processing temperatures. The embedded energy output devices 218 can rapidly heat or cool an engagement face 219 of the pressing member 220. In other embodiments, the energy output devices 218 can be coupled directly to the engagement face 219, a back surface 226 of the pressing member 220, or any other suitable feature of the actuator 210. The devices 218 can be heaters configured to receive electrical energy and to generate heat using the electrical energy. The heaters 218 can be resistive heaters that conductively heat a fluid 296 in the packet 172b. Resistive heaters include, without limitation, plate resistive heaters, coil resistive heaters, strip heaters, or the like. Additionally or alternatively, the heaters 218 can be radiant heaters, cooling elements, heating/cooling elements, ultrasonic heaters, or the like. Radiant heaters can heat the strip 170 using radiant energy and include, without limitation, heat lamps or remote electric heaters. Cooling elements include, without limitation, elements capable of actively absorbing thermal energy. For example, a cooling element can be a cooling tube or channel in the member 220 through which a chilled fluid flows. In some embodiments, the devices 218 are heating/cooling elements in the form of Peltier devices. Peltier devices may be solid state components which become hot on one side and cool on an opposing side, depending on a direction of current passed therethrough. By simply selecting the direction of current, the Peltier devices 218 can be employed to heat the engagement face 219 of the pressing member 220. By switching the direction of the current, the Peltier devices 218 can cool the engagement face 219. The position, number, and type of devices 218 can be selected based on the desired temperature profile of the pressing member 220. One or more temperature sensors capable of detecting a temperature and sending one or more signals indicative of that temperature can be utilized. Such sensors can include, without limitation, one or more thermal couples, thermometers {e.g., an IR thermometer), pyrometers, resistance temperature detectors (RTDs), thermistors, or the like. In some embodiments, at least one sensor is incorporated into the pressing member 220 or coupled to an external surface of the pressing member 220.
Referring again to Figure 2, the feed and receiver reels 240, 242 are capable of rotating clockwise to move filled packets 172. The feed and receiver reels 240, 242 can be generally similar to each other and, accordingly, the following description of one of the reels applies equally to the other, unless indicated otherwise.
The feed reel 240 is rotatable about a pin 249, which is fixedly coupled to the housing 200. The reel 240 can be a spool, a cylindrical member, or other device capable of carrying the strip 170. For example, the feed reel 240 can include a pair of endplates and a shaft between the endplates. The strip 170 may be sufficiently flexible to be unwound from the feed reel 240 without an appreciable amount of fluid being released from one or more of the packets 172. The dimensions and configuration of the feed reel 240 can be selected to ensure that the strip 170 can conveniently unwound without compromising the functionality of the packets 172. A motor 250 rotates the receiver reel 242 to pull the strip 170 from the feed reel 240. The motor 250 can be an alternating current electric motor, a direct current electric motor, or other type of motor that uses electrical energy to produce mechanical energy. The illustrated motor 250 can be a stepper motor capable of rotating the receiver reel 242 at a desired angular speed about a fixed pin 252.
Figure 2 shows a controller 280 communicatively coupled to one or more components of the processing apparatus 100. The controller 280 can generally include, without limitation, one or more central processing units, processing devices, microprocessors, digital signal processors, central processing units, processing devices, microprocessors, digital signal processors (DSP), application-specific integrated circuits (ASIC), readers, and the like, as well as a display (e.g., screen or other display device), an input device [e.g., one or more buttons, keyboards, input pads, touch pads, buttons, control modules, or other suitable input elements), or the like. The controller 280 can store information, such as processing programs used to treat specimens. In some embodiments, the controller 280 can also include one or more power supplies to power the components of the apparatus 100.
The controller 280 may determine an appropriate program based on information acquired about the fluid dispensing unit 120, the strip 170, and/or specimen-bearing slide 161. After the slide 161 is loaded into the processing apparatus 100, the controller 280 can automatically determine an appropriate program and command components to process the specimen 160 without any significant user intervention. To store information, the controller 280 can also include, without limitation, one or more storage elements, such as volatile memory, non-volatile memory, read-only memory (ROM), random access memory (RAM), and the like. One or more programs for controlling the dispensing mechanism 180 and/or the reel assembly 190 can be stored on such memory; input devices of the controller 280 can be used to switch between different programs, modes of operation, or the like.
Figure 2 further shows an energy output device 260 that can be used to dry, bake, or otherwise thermally process the specimen 160. If the specimen 160 is a paraffin embedded tissue specimen, the energy output device 260 can raise the temperature of the specimen 160 to facilitate removal of the paraffin prior to applying reagents. The energy output device 260 can also heat the specimen 160 to unmask epitopes and/or antigens, to stain the specimen 160, or the like.
The specimen 160 can be a cytological preparation, a micro- array, tissue section, tissue array, or the like. The packets 172 can carry a sufficient amount of fluid to dispense about 10 μL to about 30 μl_ of fluid per 12.5 cm2 of a cytological preparation. For example, the packet 172b can dispense about 40 μL of fluid onto an upper surface of cytological preparation covering an area of about 50 cm2. In some embodiments, the packet 172b has a sufficient amount fluid to dispense about 2 μl_ to about 10 μl_ of fluid per 12.5 cm2 of a micro-array. The holding capacities of the packets can also be in a range of about 200 μl_ to about 600 μl_. Such embodiments are especially well suited for use with tissue sections. For example, the packets can dispense about 300 μl_ of fluid per 12.5 cm2 of a tissue section. Other holding capacities can also be selected based on the number, types, protocol/routine, or characteristics of the specimen.
The packet 172b includes a membrane 282 that can be permeable membrane for allowing selected substances to pass therethrough and can be fouling or non-fouling. Permeable membranes can be hydrophobic porous membranes in which the fluid can pass in response to pressure applied to the packet 172. The membrane 282, in some embodiments, is a hydrophobic porous membrane suitable for gas-liquid separation and can be made, in whole or in part, of polyethylene, polypropylene, polytetrafluoroethylene, polyvinylidene fluoride, combinations thereof, or the like. Hydrophobic membranes can have high gas permeabilities and repel water. The membrane 282 can meter out liquids and passively regulate gases produced from the liquid. For example, liquid can be delivered through the membrane 282. As the dispensed liquid is heated, the liquid will begin to change to the gas state. The generated gases can pass through the membrane 282. The membrane 282 thus serves as a barrier for the liquid but not the gases. Such membranes can form an incubation chamber that allows egress of gases generated by the heated liquids while retaining the liquids for uptake. Figures 4-7 illustrate one method of treating the specimen 160 with fluid 296 in the packet 172b. This method can be repeated to deliver fluids from other packets to perform a desired protocol. Protocols may involve successively applying different fluids (e.g., reagents) and/or applying the same fluid (e.g., rinse solutions, solvents, or the like) multiple times. The processing apparatus 100 can apply rinse solutions between reagent applications and can heat/cool the reagents and/or specimen 160 before, during, and/or after application of one or more of the reagents. The specimen 160 can be one or more tissue sections, cytological preparations, micro-arrays {e.g., micro-arrays of DNA, protein, or the like), tissue arrays, or other types of biological samples. The illustrated specimen 160 is in the form of a single tissue section, such as an embedded tissue section (e.g., a paraffin embedded section).
The microscope slide 161 can be a generally flat transparent substrate capable of carrying the specimen 160 for examination using equipment, such as optical equipment (e.g., a microscopic or other optical device). For example, the microscope slide 161 may be a generally rectangular piece of a transparent material having a front face for receiving specimens. In some embodiments, the slide 161 has a length of about 3 inches (75 mm) and a width of about 1 inch (25 mm) and, in certain embodiments, may include a label, such as a barcode. In some embodiments, the slide 161 has a length of about 75 mm, a width of about 25 mm, and a thickness of about 1 mm. The microscope slide 161 can be in the form of a standard microscope slide made of glass. Other types of substrates capable of carrying specimens can also be utilized.
Figure 4 shows the pre-filled packet 172b positioned underneath the pressing member 220 and above the specimen 160. The distance between the microscope slide 161 and the actuator 210, in the raised position, can be selected based on the thickness T of the specimen 160. In some embodiments, the distance D is equal to or greater than about 1 mm, 4 mm, 2 cm, or 10 cm. Other distances are also possible. The actuator 210 can move towards the specimen 160 to bring a front layer 292 of the packet 172b into contact with the specimen-bearing slide 161.
Figures 3 and 5 show the packet 172b overlaying the specimen 160. The actuator 210 presses on a backing 290 to increase the pressure in a chamber 297 to cause the fluid 296 to flow through the membrane 282. The applied pressure is adjusted to control the volume of fluid 296 escaping from the packet 172b. The illustrated actuator 210 can be moved vertically to increase or decrease, respectively, the applied pressure to increase or decrease the flow rate of the fluid traveling through the membrane 282. In this manner, the actuator 210 can meter a desired volume of the fluid 296 from the packet 172b.
The pressing member 220 can heat the fluid 296. The backing 290 may be a thermally conductive backing made, in whole or in part, of a thermally conductive material to promote heat transfer between the fluid 296 and the pressing member 220. A thermally conductive material may include, without limitation, one or more metals (e.g., aluminum, copper, or the like). In some embodiments, the thermally conductive backing 290 includes aluminum foil capable of assuming different configuration.
A generally closed space 300 can be formed between the membrane 282 and the slide 161 and filled with the fluid 280. The fluid 280 can thus be managed on top of the microscope slide 161. In some embodiments, most or substantially all of the dispensed fluid 280 is kept on top or proximate to the specimen 160. To incubate the specimen 160, the closed space 300 can be an incubation chamber. Most or substantially all of the liquid component of the fluid 280 can be kept within the space 300 until it is absorbed by the heated specimen 160 or until the packet 172b is moved away from the specimen 160. The membrane 282 can be generally parallel to the flat specimen 160 and/or the upper surface of the slide 161. A thin film of the fluid 280 can be retained between the membrane 282 and the specimen 160 and, in some embodiments, can contact the entire upper surface of the specimen 160. For example, a central portion 283 of the membrane 282 can be generally parallel to an upper surface 320 of the specimen 160. In some embodiments, most or substantially all of the membrane 282 directly above the specimen 160 is substantially parallel to the specimen upper surface 320 to maintain the thin fluid film, even if different pressures are applied to the packet 172b or if the packet 172b is agitated. During fluid uptake, the fluid 280 can thus remain in contact with both the upper surface 320 of the specimen 160 and the membrane 282. The specimen 160 of Figure 5 can be thoroughly saturated with a relatively small volume of the fluid 280 because a significant amount of the fluid 280 is kept in direct contact with the specimen 160. Because many different types of processing fluids are relatively expensive, reducing the amounts of these fluids used to process specimens can significantly reduce processing costs as compared to conventional systems. Conventional systems fail to properly manage such reagents resulting in excessive fluid consumption or unwanted reagent contamination (e.g., carryover between baths).
A seal 310 of Figure 3 can be maintained to retain the fluid 280. The seal 310 can be a fluid tight seal to keep the fluid 280 from draining off of the slide 161 , thereby providing enhanced fluid volume control to efficiently use the fluid 280 in order to reduce processing costs. The fluid 280 in the gas state may escape the closed space 300 via the membrane 282 to regulate the pressure in the closed space 300 so as to maintain the seal 310. Because fluid release/uptake can be adjusted by controlling processing temperatures, the energy output devices 218 of Figure 2 can be used to generate heat. If the energy output devices 218 are thermo-electhcal devices, the amount of electrical energy delivered to the devices 218 can be increased or decreased to increase or decrease the amount of generated thermal energy in order to perform, for example, incubation, conditioning {e.g., tissue conditioning involving solutions for facilitating antigen recovery, target retrieval, or the like), antigen recovery, target retrieval, or the like. Heat can be generated by the devices 218, transferred through the pressing member 220, and absorbed by the strip 170, as well as absorbed by the specimen 160 and/or the slide 161. The fluid 296 can also be heated prior to application to, for example, reduce retrieval times for faster slide processing. The thermal properties of the pressing member 220 can be selected to achieve a desired temperature distribution along the engagement face 219. To promote a generally uniform temperature profile, the pressing member 220 can be made, in whole or in part, of a highly conductive material, such as copper, or other suitable material with sufficient thermal conductivity to reduce or limit any significant local temperature non-uniformities associated with the discrete devices 218.
After processing the specimen 160, the actuator 210 moves upwardly to separate the specimen 160 and the packet 172b, as shown in Figure 6. The packet 172b is then moved away from the actuator 210, as indicated by the arrow 324. Another packet can be positioned under the actuator 210 to apply another fluid to the specimen 160. Figure 7 shows the packet 172c moving underneath the pressing member 220. Once the packet 172c is aligned with the pressing member 220 similar to the packet 172b of Figure 4, a fluid can be dispensed from the packet 172c. The actuator 210 can be raised to the fully elevated position such that the slide 161 can be conveniently removed without dislodging or otherwise disrupting the specimen 160.
The method of Figures 4-7 can be used to rapidly process specimens by using minimal fluid volumes of concentrated reagents because of the relatively fast kinetics achieved with concentrated reagents. The fast kinetics may help reduce processing times to increase throughput. By way of example, tissue specimens can be stained faster using concentrated reagents than traditional dip and dunk type machines with diluted reagents. Additionally, different types of fluids, even polar solvents and non-polar solvents, can be reliably applied using the packets. Conventional apparatuses often have intricate and complicated plumbing, reservoirs, pressurization devices {e.g., pumps), or other mechanical components that are prone to corrosion and malfunctions, which result in frequent part replacement, maintenance, and the like. The packets 172 can reliably output desired fluid volumes without employing complicated fluidics. Additionally, a wide range of different protocols can be performed without producing fluid waste streams that may present safety risks.
The methods herein can be repeated any number of times to perform baking, washing, rinsing, deparaffinization processes, or staining routines. The processing apparatus 100 can be used to perform the non- limiting exemplary processes discussed below.
If the specimen 160 is a paraffin-embedded tissue section, the processing apparatus 100 can perform a deparaffinization process. The deparaffinization process may include, without limitation, applying a deparaffinization liquid {e.g., limonene, xylene, surfactant containing solution, or the like) to the specimen 160 to effectuate deparaffinization. Any number of deparaffinization liquids can be applied until a desired amount of paraffin has been removed. After the deparaffinization process, the specimen 160 can be washed one or more times with, for example, washing liquids, such as ethanol or water. The carrying capacity of the packets 172 with the rinse solutions can be selected based on the size of the specimen and whether the rinse solution is drained by gravity or by blowing air towards the specimen 160. Of course, the specimen 160 can be deparaffinized prior to loading the specimen 160 into the processing apparatus 100.
The processing apparatus 100 can expose the specimen 160 to one or more stains for an extended period of time to ensure through staining. If the specimen 160 is stained using a hematoxylin dye, the hematoxylin stained specimen 160 may then be blued using an acidic bluing solution. The specimen 160 is then exposed to an eosin solution and washed. Each of these liquids is dispensed using a different packet. Any number of rinsing operations can be performed between staining steps to minimize, limit, or substantially prevent unwanted residual reagent.
The processing apparatus 100, in some embodiments, performs an immunohistochemical (IHC) procedure by deparaffinizing the specimen 160. The specimen 160 is then rinsed one or more times. After rinsing, an inhibitor solution, such as a hydrogen peroxide solution, is used to reduce non-specific background staining. A primary antibody contacts the specimen 160 and is incubated. A secondary anti-antibody binds to the primary antibody. A combination of antibody conjugates that specifically bind the primary and the secondary antibodies is applied to the specimen 160. Once antibodies that are not specifically bound are rinsed from the specimen 160, a buffered wash solution is dispensed onto the specimen 160. A diaminobenzidine (DAB)/hydrogen peroxide solution is contacted to the specimen 160 and allowed to incubate, during which time enzymes of the conjugate converts the soluble DAB into an insoluble brown precipitate at the sites in the specimen 160 where the primary antibody is specifically bound. After treatment to darken the hue of the DAB precipitate, the specimen 160 is washed with buffer, followed by one or more rinses with ethanol, and one or more rinses with limonene to ready the specimen 160 for subsequent processing, such as coverslipping. The processing apparatus 100 can accurately heat specimens to perform ISH protocols, target retrieval and hybridization, or the like. The processing apparatus 100 can apply liquids, pressure, and/or heat, as well as other types of energy (e.g., mechanical energy, radiant energy, ultrasound energy, microwave energy, or any combinations thereof). Certain types of analyses, such as IHC and ISH analyses, are particularly sensitive to residual reagents left behind on the specimen 160. The processing apparatus 100 can repeatedly wash the specimen 160 to remove residual reagents without generating significant amounts of waste, thereby reducing costs for slide preparation. Figures 8 and 9 show a processing apparatus 400 that includes a base unit 430 and a cartridge 420. The cartridge 420 protrudes outwardly from the base unit 430 such that a user can conveniently grasp and separate the cartridge 420 from the base unit 430 to view a specimen 460 in a chamber 450 or otherwise access internal components. If the cartridge 420 is a single-use component, it can be discarded after performing a protocol and replaced with another cartridge used to perform another or the same protocol. Alternatively, the cartridge 420 can be a reusable cartridge capable of processing a plurality of microscope slides. Cartridges, base units, and strips can be mixed and matched for processing flexibility. Referring to Figure 10, the cartridge 420 includes a reel mechanism 470 and a dispensing mechanism 480. The reel mechanism 470 includes a feed reel 490 and a receiver reel 492 that define a processing path 494 (shown in dashed line) adjacent to an actuator 496. A lower panel 520 of a housing 500 defines a lower window 510 through which a strip can be moved towards a specimen-bearing microscope slide 470. The cartridge 420 can include a power supply 530 (shown in dashed line). As used herein, the term "power supply" includes, but is not limited to, one or more lithium batteries, chemical battery cells, super-capacitors or ultra-capacitors, fuel cells, button cells, lithium ion cells, zinc air cells, nickel metal hydride cells, or other types of batteries or power storage devices. Electrical components of the apparatus 500 can be powered by the power supply 530.
Figures 11 -17 show different types of strips that can be relatively inexpensive, single-use strips that are discarded after each use. Each specimen-bearing microscope slide can be processed with a new strip to enhance processing consistency, reduce malfunctions, minimize contamination, or the like. In some embodiments, a single strip can be used to perform multiple routines. Such strips can have any number of series of packets, each series corresponding to a particular protocol.
A strip 550 of Figures 11 and 12 includes a plurality of spaced apart packets 570a-f (collectively 570). The backing 560 can be made, in whole or in part, of a thermally conductive material. In some embodiments, the backing 560 is a layer of aluminum foil or other metal layer. Membranes 590a-f (collectively 590). are coupled (e.g., fused, adhered, bonded, or the like) to the backing 560. The strip 550 further includes two rows of apertures 580, 582 that can mate with complementary features of the reels to reduce, limit, or substantially prevent slipping of the strip 550 with respect to the reels. If the strip 550 is used with the cartridge 420 of Figure 10, each of the reels 490, 492 can include outwardly protruding members configured to pass through the apertures 580, 582. Figure 13 shows a packet 600 that includes a backing 610, a front layer 612, and an intermediate layer 614 that cooperate to define a chamber 616. The intermediate layer 614 serves as a spacer to maintain spacing between the backing 610 and the front layer 612. In some embodiments, the backing 610 and the front layer 612 can remain generally parallel to one another before, during and/or after a substance 618 in the chamber 616 is released. A permeable region 620 includes an array of apertures through which a substance can travel.
Figure 14 shows a front layer 712 of a packet 700 including a non- dispensing portion 720 and a dispensing portion 722 in the form of a membrane. The non-dispensing portion 720 and the dispensing portion 722 cooperate to locally deliver the substance 730 onto a specimen. The non- dispensing portion 720 can be made of material with a low thermal conductivity to thermally isolate the packet 700 from other packets. Heat can be transferred through a backing 710 to the fluid 730 without appreciably heating other packets. Referring to Figure 15, a front layer 812 of a packet 800 includes a recessed region 820 for facilitating delivery of a substance to a specimen and a fluid dispensing port 830. The port 830 can be a highly porous membrane, an opening, or the like. In some embodiments, at least a portion of the specimen can be received in the recessed region 820 to ensure that the dispensed substance directly contacts the specimen, for example, an upper surface and the sides of the specimen. The size, configuration, and dimensions of the recessed region 820 can be selected based on the size, configuration, and dimensions of the specimen. For example, the recessed region 820 can be a shallow recess with a shape that is complementary to the shape of the specimen.
Figures 16 and 17 show a packet 900 delivering a substance 930 onto a specimen 902. A closed space 910 created by the packet 900 and the specimen 902 can facilitate efficient use of the substance 930. The closed space 910 can keep the substance 930 from contacting and spreading along a slide. The packet 900 includes a front layer 912 with a non-dispensing portion
936 and a dispensing portion 938. When the packet 900 engages the specimen 902, as shown in Figure 17, the substance 930 can pass through the dispensing portion 938 into the space 910, as indicated by the arrows. The retained substance 930 can be taken up by the specimen 902. When the packet 900 is moved away from the specimen 902, a minimal amount of the substance 930 may be left on the upper surface of the specimen 902. The volume of the space 910 can be decreased to further decrease the amount of wasted substances.
The processing apparatuses disclosed herein can be configured to simultaneously process any number specimen-bearing slides. Figure 18 shows a processing apparatus 1000 that includes a plurality of stations 101 Oa-c (collectively 1010) for independently processing specimen-bearing slides 1020a-c (collectively 1020). Each of the stations 101 Oa-c includes a corresponding cartridge 1030a-c.
The illustrated processing apparatus 1000 includes three stations 1010; however, the apparatus 1000 could have any number of processing stations. Each of the slides 1020 can be processed using the same or different protocol. In some embodiments, the station 1010a can perform antigen retrieval while the station 1010b performs ISH. For antigen recovery, the specimen can be heated for desired length of time to ensure that the antigen recovery reagent reacts with the specimen. Fluids {e.g., antigen retrieval solutions) and/or the specimen can be heated to or above about 800C, 900C, 100°C, or 1100C, or ranges encompassing such temperatures. After a processing step, the specimen can be rapidly cooled in order to perform additional steps, thereby further reducing processing times. During this process, the station 1010b can be thermally isolated to perform ISH.
Figure 19 shows a processing apparatus 1100 that is adapted to deliver a fluid onto a specimen 1105 and manage the delivered substance using a dispensing mechanism 1110 and a membrane 1120. In the illustrated embodiment, the processing apparatus 1100 includes a delivery conduit 1116 positioned to output a fluid onto a microscope slide 1118 carrying the specimen 1105. Before, during, or after dispensing the fluid, the dispensing mechanism 1110 moves the membrane 1120 into contact with the specimen 1105. The dispensed fluid can be spread using capillary action between the membrane 1120 and the microscope slide 1118 to ensure that the specimen 1105 is thoroughly coated with the fluid. The various embodiments described above can be combined to provide further embodiments. All of the U.S. patents, U.S. patent application publications, U.S. patent applications, foreign patents, foreign patent applications and non-patent publications referred to in this specification and/or listed in the Application Data Sheet are incorporated herein by reference, in their entirety. Aspects of the embodiments can be modified, if necessary to employ concepts of the various patents, applications and publications to provide yet further embodiments.
These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.

Claims

CLAIMS What is claimed is:
1. An apparatus for processing a microscope slide carrying a specimen, the apparatus comprising: a reel assembly including a feed reel adapted to carry a strip that includes a plurality of packets and to position the strip with respect to a specimen on a microscope slide; and a dispensing mechanism configured to move the strip into physical contact with at least one of the specimen and the microscope slide to apply a fluid in one of the packets to the specimen.
2. The apparatus of claim 1 , wherein the strip and the microscope slide form a closed chamber that retains a thin film of the fluid when the dispensing mechanism keeps the strip in physical contact with the at least one of the specimen and the microscope slide.
3. The apparatus of claim 2, wherein a section of an external surface of the strip is generally parallel to at least one of an upper surface of the specimen and an upper surface of the microscope slide.
4. The apparatus of claim 1 , wherein the dispensing mechanism is operable to apply sufficient pressure to the strip to cause the one of the packets to output the fluid.
5. The apparatus of claim 1 , wherein the dispensing mechanism includes an actuator movable between a raised position to move the strip with respect to the actuator and a lowered position to compress the one of the packets.
6. The apparatus of claim 1 , wherein the dispensing mechanism and the strip are configured to cooperate to apply less than about 300 μl_ of the fluid.
7. The apparatus of claim 1 , further comprising a strip carried by the feed reel, the strip includes a plurality of packets, and at least one of the packets includes a hydrophobic permeable membrane.
8. The apparatus of claim 7, wherein one of the packets releases fluid as the packet is compressed between the dispensing mechanism and the at least one of the specimen and the microscope slide.
9. The apparatus of claim 1 , further comprising a processing chamber for holding the specimen, the dispensing mechanism defining a chamber ceiling that is movable towards and away from the specimen carried by the microscope slide.
10. The apparatus of claim 1 , wherein the dispensing mechanism includes a heater adapted to conductively heat the fluid.
11. The apparatus of claim 10, wherein the heater is a resistive heater configured to receive electrical energy and to generate heat using the electrical energy.
12. The apparatus of claim 10, wherein the heater is configured to conductively heat the fluid when an actuator of the dispensing mechanism contacts a backing of the strip.
13. The apparatus of claim 1 , further comprising a strip carried by the feed reel, the strip including a plurality of packets and a thermally conductive metal backing.
14. The apparatus of claim 1 , wherein the dispensing mechanism includes a packet agitator.
15. The apparatus of claim 1 , wherein the packet agitator is adapted to output mechanical energy and/or ultrasound energy.
16. A strip for processing a specimen-bearing microscope slide, comprising: a backing layer including a thermally conductive material; and at least one packet adapted to dispense a fluid into a closed space between a front layer of the at least one packet and a specimen on a microscope slide when the front layer overlays the specimen.
17. The strip of claim 16, wherein the backing layer is a metal layer.
18. The strip of claim 16, wherein the front layer includes a permeable membrane.
19. The strip of claim 16, wherein the at least one packet holds less than about 300 μl_ of a reagent.
20. The strip of claim 16, wherein the at least one packet includes a hydrophobic permeable membrane.
21. A cartridge for a specimen processing apparatus, the cartridge comprising: a housing; a rotatable feed reel in the housing; and the strip of claim 16 wound about the feed reel, wherein the strip is sufficiently flexible to unwind from the feed reel without releasing appreciable amounts of fluids from most of the packets.
22. A cartridge for a specimen-bearing microscope slide processing apparatus, the cartridge comprising: a feed reel; a housing surrounding the feed reel; and a strip carried by the feed reel and including a plurality of fluid dispensing packets.
23. The cartridge of claim 22, wherein the strip is sufficiently flexible to unwind from the feed reel without an appreciable amount of fluid being released from at least one of the fluid dispensing packets.
24. The cartridge of claim 22, further comprising a receiver reel adapted to carry a section of the strip that has been removed from the feed reel and that has been moved past a specimen.
25. The cartridge of claim 22, wherein the housing is coupleable to a base unit to form a closed processing chamber beneath the strip.
26. The cartridge of claim 22, wherein the strip is adapted to form an incubator chamber with the specimen-bearing microscope slide when the strip covers the specimen.
27. The cartridge of claim 22, wherein the strip passively regulates gas escape from a closed space surrounding the specimen while the strip overlays the specimen-bearing microscope slide.
28. The cartridge of claim 22, wherein the fluid dispensing packets hold reagents for performing a staining routine.
29. A method of processing a specimen on a microscope slide, comprising: providing a strip that includes a plurality of fluid dispensing packets; and delivering fluids from the plurality of fluid dispensing packets by physically engaging at least one of the specimen-bearing microscope slide and the specimen with each of the fluid dispensing packets.
30. The method of claim 29, further comprising forming a closed chamber between one of the packets and the microscope slide such that a lower surface of the one of the packets is substantially parallel to an opposing surface of the specimen.
31. The method of claim 29, wherein at least one of the fluid dispensing packets has a holding capacity less than about 300 μl_.
32. The method of claim 29, further comprising sequentially pressing the fluid dispensing packets against the at least one of the specimen- bearing microscope slide and the specimen.
33. The method of claim 29, further comprising: forming a closed chamber between the strip and the at least one of the specimen-bearing microscope slide and the specimen; and at least partially filling the closed chamber with fluid from one of the packets.
34. The method of claim 29, further comprising moving an outer surface of the strip that is substantially parallel to a front surface of the microscope slide into proximity to the specimen carried on the front surface of the microscope slide.
35. The method of claim 29, further comprising: heating a fluid in one of the fluid dispensing packets prior to applying the fluid to the specimen.
36. The method of claim 35, wherein heating the fluid includes conductively heating a metal backing of the strip.
37. The method of claim 29, further comprising: controlling a temperature of a fluid in one of the fluid dispensing packets using a heater of a dispensing mechanism, the dispensing mechanism is operable to move the strip into proximity to the specimen-bearing microscope slide.
38. The method of claim 29, further comprising rotating a pair of reels to move the strip with respect to the specimen-bearing microscope slide.
39. The method of claim 29, further comprising: agitating one of the fluids while the strip overlays the specimen on the microscope slide.
40. A method of applying a fluid to a specimen on a microscope slide, comprising: delivering a fluid onto the specimen by moving a membrane into contact with the microscope slide using an actuator; and containing a substantial portion of the fluid between a membrane and a region of the microscope slide adjacent the specimen.
41. The method of claim 40, further comprising forming a closed chamber using the membrane and the microscope slide, the closed chamber contains the substantial portion of the fluid while a section of the membrane is generally parallel to at least one of an upper surface of the specimen and an upper surface of the microscope slide.
42. The method of claim 40, wherein the fluid contacts both the membrane and the specimen while the specimen is stained.
PCT/US2009/069335 2008-12-31 2009-12-22 Automated staining apparatus WO2010078176A1 (en)

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