WO2010077300A2 - Electric bicycle - Google Patents

Electric bicycle Download PDF

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Publication number
WO2010077300A2
WO2010077300A2 PCT/US2009/006535 US2009006535W WO2010077300A2 WO 2010077300 A2 WO2010077300 A2 WO 2010077300A2 US 2009006535 W US2009006535 W US 2009006535W WO 2010077300 A2 WO2010077300 A2 WO 2010077300A2
Authority
WO
WIPO (PCT)
Prior art keywords
wheel
bicycle
wheel assembly
electronic circuit
electric motor
Prior art date
Application number
PCT/US2009/006535
Other languages
French (fr)
Other versions
WO2010077300A3 (en
Inventor
Sukhvinder Singh Dhanjal
Original Assignee
I2C Catalyst Partners
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by I2C Catalyst Partners filed Critical I2C Catalyst Partners
Publication of WO2010077300A2 publication Critical patent/WO2010077300A2/en
Publication of WO2010077300A3 publication Critical patent/WO2010077300A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/80Accessories, e.g. power sources; Arrangements thereof
    • B62M6/90Batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/20Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
    • B60L15/2054Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed by controlling transmissions or clutches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/20Electric propulsion with power supplied within the vehicle using propulsion power generated by humans or animals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/52Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by DC-motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/60Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
    • B60L50/66Arrangements of batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/18Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules
    • B60L58/21Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries of two or more battery modules having the same nominal voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L8/00Electric propulsion with power supply from forces of nature, e.g. sun or wind
    • B60L8/003Converting light into electric energy, e.g. by using photo-voltaic systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/45Control or actuating devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/60Rider propelled cycles with auxiliary electric motor power-driven at axle parts
    • B62M6/65Rider propelled cycles with auxiliary electric motor power-driven at axle parts with axle and driving shaft arranged coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/12Bikes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2220/00Electrical machine types; Structures or applications thereof
    • B60L2220/40Electrical machine applications
    • B60L2220/44Wheel Hub motors, i.e. integrated in the wheel hub
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/10Vehicle control parameters
    • B60L2240/12Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/421Speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/42Drive Train control parameters related to electric machines
    • B60L2240/423Torque
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/545Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/547Voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2240/00Control parameters of input or output; Target parameters
    • B60L2240/40Drive Train control parameters
    • B60L2240/54Drive Train control parameters related to batteries
    • B60L2240/549Current
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/24Driver interactions by lever actuation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2250/00Driver interactions
    • B60L2250/26Driver interactions by pedal actuation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2270/00Problem solutions or means not otherwise provided for
    • B60L2270/10Emission reduction
    • B60L2270/14Emission reduction of noise
    • B60L2270/145Structure borne vibrations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

Definitions

  • An electric motor embodied within the wheel of a vehicle serves to turn the wheel to achieve vehicle transport.
  • a severe limitation of these current systems is that the wiring and connection of separate components leads to unreliable electrical connections that are vulnerable to environmental factors such as salty water from roads leading to the corrosion and failure of exposed connection points.
  • Another limitation of these systems is that the battery component is often a heavy package that is attached at some convenient place on the bicycle frame. Different models of bikes will have different places to attach this component and therefore a number of different solutions need to be provided before a kit becomes universally adaptable to all bicycles.
  • the battery component is located at a high point in the bicycle frame, such as on a basket or cargo carrier located at the rear of the seat. In these instances the center of gravity of the bike is raised and makes the vehicle unstable when "walking" the bicycle alongside.
  • a raised center of gravity such as in the case of employing a basket or cargo carrier, makes mounting the bike awkward as the battery may get in the way.
  • a motorized wheel assembly for propelling a bicycle.
  • the assembly includes a fixed wheel portion and a rotatable wheel portion, the rotatable wheel portion adapted to rotate relative to the fixed wheel portion when the fixed wheel portion is mounted to a frame of the bicycle; an electric motor adapted to provide rotational force to the rotatable wheel portion; and at least one battery mounted to the rotatable wheel portion, the at least one battery adapted to provide power to the electric motor.
  • an electric bicycle in another illustrative embodiment, includes a frame; a wheel assembly attached to the frame; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; and a control unit having a transmitter, the transmitter adapted to emit the wireless signal.
  • an electric bicycle in a further illustrative embodiment, includes a frame; a wheel assembly attached to the frame, the wheel assembly comprising a fixed wheel portion attached to the frame and a rotatable wheel portion that is rotatable relative to the fixed wheel portion; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; a control unit having a transmitter, the transmitter adapted to emit the wireless signal; and at least one battery adapted to provide the electric motor and the electronic circuit with power, the at least one battery being mounted to the rotatable wheel portion.
  • an electric bicycle in another illustrative embodiment, includes a frame; a wheel assembly attached to the frame; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having: 1) a receiver adapted to receive a wireless command signal, the wireless command signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly, and 2) a transmitter adapted to transmit a wireless feedback signal; and a control unit having: 1) a transmitter adapted to emit the wireless command signal, and 2) a receiver adapted to receive the wireless feedback signal.
  • Fig. 1 shows a schematic side view of an exemplary bicycle with an electric motor and batteries and control system enclosed within a circular shell cover on the front wheel.
  • An control module with wireless capability is shown attached to the handlebar.
  • An additional wireless input is derived from an attachment to the base of the bicycle pedal to sense a bicycle rider's effort to propel the bicycle forward.
  • Fig. 2 shows a schematic side and cross sectional view of an exemplary bicycle wheel with stationary magnets and a rotating field winding type motor where a portion of the cover is shown to be cut away to reveal the internal components with hub motor and batteries and electronic control system including wireless receiving and transmitter system.
  • Fig. 3 shows a schematic side view of the construction of an electric motor with fixed permanent magnets connected by an armature to the axle and rotating field coils around the periphery.
  • Fig. 4 shows greater detail of one quadrant of the construction of the motor shown in Fig. 3 with fixed permanent magnets.
  • Fig. 5 shows a schematic side view of the construction of a motor with fixed permanent magnets mounted on the ring gear of a planetary gears system.
  • Components of a planetary gear system may comprise a ring gear, planetary gears, a carrier to the output shaft, and a central sun gear.
  • the carrier arms lever to the center from which is derived an output shaft that is stationary with respect to the bicycle fork.
  • Fig. 6 shows detail of one quadrant of the construction of a motor with permanent magnets mounted on planetary gears and arms from which is derived an output shaft that is stationary with respect to the bicycle fork. Gear teeth of the planetary gear system are illustrated.
  • Fig. 7 shows a schematic side view of a disc motor formed into the hub of a bicycle wheel comprising batteries and electronic control system and with the outer cover removed.
  • the disc motor is integrally formed into a planetary gear system.
  • Some versions of these motors are also known as pancake motors but are not known to have been incorporated into the hub of a wheel.
  • Fig. 8 shows a schematic side view of a disc motor formed into the hub of a bicycle wheel in greater detail.
  • a section of the field winding is shown cut away to reveal the disc portion of the motor that may comprise either a plurality of permanent magnets or composite magnets or a reactive field winding.
  • Also shown in cross sectional view is detail of a planetary gear system where the non-rotating axle would be attached to the bicycle fork. This illustration serves to show the connection of the carrier part of the planetary gear to the assembly ultimately attached to the wheel to affect rotation of the wheel with respect to a stationary axle, the output being reduced with respect to speed of rotation but increased with respect to torque.
  • Fig. 9 shows a schematic cross section of a portion of a disc motor formed into the hub of a bicycle wheel and a side view of the disc motor to show the arrangement of a planetary gear system.
  • Fig. 10 shows a schematic side and cross sectional view of a motor incorporated into the wheel of a bicycle with the cover removed to show the motor being offset from the central position and powering the wheel axle via a belt or chain system linked by a pulley and rotating shaft.
  • Fig. 11 shows a schematic side and cross sectional view of an offset motor in the wheel of a bicycle.
  • the motor is shown mounted by a member to the inner rim or optionally to the wall of the cover in forming the enclosure.
  • Fig. 12 shows a schematic top view of a handlebar control system incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and sensor for brake lever activation and other functions.
  • Fig. 13 shows a schematic side view of a handlebar control system incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and other functions.
  • Fig. 14 shows a schematic arrangement of the electronic and electrical components in the wheel and those in the operator control unit to affect the control of vehicle speed by wireless transmission.
  • a non-rotating axle is an axle that is attached to the frame of a vehicle, such as the fork of a bicycle, which remains relatively fixed in relation to a rotating portion of the wheel.
  • an electric motor of the brushless type is incorporated into the hub of the wheel of a bicycle and structured such that the permanent magnets, whether individual elements or composite type formed into a continuous cylindrical form, are rigidly attached to the non-rotating axle of the motor and the field coils are attached to the outer rotating enclosure of the hub motor. It becomes apparent that, upon reversing this position of the permanent magnets and of the field coils from that utilised in current hub motors, it is no longer necessary nor possible to pass the electric current carrying wires of the field coils out through a hollow axle.
  • associated control systems and electric power systems are placed within a wheel housing on and around the hub motor within the body of the wheel in a symmetrical and balanced configuration.
  • Electric motors with field coils around the periphery and permanent magnets attached to the rotating axle have not been applied to the hub of the bicycle wheel as it is necessary to provide power to the field coils which now rotate with the wheel.
  • these types of motors are not commonly available with an axle that emerges from both ends of the motor body as there had not been a requirement for it, until now.
  • a rotating field type hub motor is provided with associated control and battery power systems within the rotating wheel allowing direct connection of the power supply and control system and hub electric motor.
  • the motor is internally geared such as with planetary gears to provide increased torque output.
  • Control of speed or change of gears may be provided by control circuitry from within the rotating wheel as well as being powered by the power supply also located within the rotating wheel.
  • Such a wheel would also be provided with external control signals delivered wirelessly.
  • the battery type may be of rechargeable chemistry.
  • a battery may be re-charged by connection at a suitable point to an external power source of the type that is in common use in battery systems for electric vehicles and may include indicators for the state of charge of batteries.
  • An additional method of re-charging battery elements may be to use inductance coils located in a transmitting unit received by the wheel hub area where similar receiving coils would be deployed under the cover and composed of material through which magnetic fluxes can penetrate.
  • the battery power source may be substituted with other electric power generators such as compact fuel cells employing hydrogen and oxygen but is not limited to a particular type of source of electric current.
  • a charging current is maintained by the connection of photo voltaic cells or solar cell arrays affixed to the outer surface of the bicycle wheel cover where both sides of the wheel may be suitably covered for electric power generation in addition to the option of connection to an external power source as indicated above.
  • the state of the battery is relayed wirelessly to the operators handlebar control or to a separate unit with indicators of the state of charge of batteries or other indicators that may include but not limited to mileage covered from rotation counts, battery temperature, number of re-charges to date and so forth.
  • control signals from an external source are provided with appropriate step increments in speed change to affect the rate of rotation of the hub motor and therefore the wheel.
  • control signals from an external source are provided with continuous increments in speed change to affect the rate of rotation of the hub motor and therefore the wheel.
  • control signals from an external source are provided via a handlebar grip that by rotation registers either incremental or continuous control signals delivered to the rotating wheel hub by a wireless method.
  • control signals from an external source are provided by a handlebar lever attachment with registers of either incremental or continuous control signals delivered to the rotating wheel hub by a wireless method.
  • control signals from an external source are provided by a handlebar wireless transmitter by registering increments or step changes in an optical encoder, the signals from which are transmitted for decoding with appropriate circuitry integrated within the rotating wheel and hub motor.
  • control signals from an external source are provided by a handlebar wireless transmitter by registering increments or step changes by means of a binary code decimal encoder, the signals from which are transmitted for decoding with appropriate circuitry integrated within the rotating wheel and hub motor.
  • control signals from an external source are provided by a handlebar wireless transmitter that is securely coded and likewise securely received by a matched de-coding control receiver within the rotating wheel and hub motor.
  • control signals from an external source include input from the brake lever to decelerate or if necessary disable functions transmitted to a matched control receiver within the wheel containing the hub motor.
  • the brake lever is fitted with a small permanent magnet whose proximity to a Hall Effect sensor integrated into the handlebar control unit registers the application of brakes by the bicycle rider.
  • the motor includes rotating electric field coils in the hub of a wheel.
  • the control signals from an external source include input from an electronic or electromechanical accelerometer to detect deceleration. Deceleration caused by application of the brakes on the bicycle initiates controlled slowing down of the motor speed or, in one embodiment, may disable functions transmitted to a matched control receiver within the wheel containing the hub motor.
  • control signals from an external source include input from an emergency stop actuator to disable functions transmitted to a matched control receiver within the wheel containing the hub motor.
  • the lack of control signals transmitted to the wheel receiver assembly would also constitute the wheel with a state of disabled functions for reasons of safety.
  • control signals from an external source include input from the bicycle pedal transmitted wirelessly to carry information relating to effort input from the bicycle rider indicating the start of motion or of pressure on the pedal to indicate the desire for electrical power assistance to the riding effort.
  • a battery powered transmitter with input from pressure transducers located on the surface of the bicycle pedal serve to gather this information and transmit to the control center located on the handlebar and or the motorized wheel.
  • a motor with rotating electric field coils in the hub of a wheel is provided.
  • the control signals about the rider effort are derived from the wheel speed monitored at the hub motor. Wheel speed information relating to effort input from the bicycle rider is sent to the control circuitry. The rider's foot pressure on the pedal may produce two momentary speed changes for each pedal rotation. The speed changes may be sensed and used to activate controlled electrical power assistance in the riding effort.
  • this control information is integrated between the handlebar control unit and the electric motor speed control, and motor speed sense circuitry is located within the wheel hub.
  • the electronic circuit mounted on the wheel assembly is in communication with the electric motor.
  • the electronic circuit has a receiver adapted to receive a wireless command signal that provides an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly, for example.
  • a transmitter of the electronic circuit may be adapted to transmit a wireless feedback signal.
  • a control unit is provided and has a transmitter adapted to emit the wireless command signal.
  • the control unit also has a receiver adapted to receive the wireless feedback signal.
  • the feedback signal can include a battery power level, battery temperature, and/or a speed of the bicycle, as well as other feedback information, as the present invention is not limited in this respect.
  • the feedback signal can include a rate of wheel rotation, electric current consumption as well as other feedback information to affect electric motor control in the event of brake application.
  • the transmitter and the receiver of the electronic circuit and of the control unit can be formed as a transceiver.
  • the transceiver of the electronic circuit and the transceiver of the control unit are adapted to provide a handshake communication between the control unit and the electronic circuit.
  • the motor is fully integrated into the hub of the wheel by a magnetized circular disc connected directly to the axle of the wheel and field coils arranged singularly to one side or paired to both sides of the magnetic disc for optimal field concentration.
  • the magnetic disc may be formed from a plurality of magnetic segments or a composite magnetic disc formed of many magnetic elements formed into a disc. Batteries are distributed evenly spaced around the outer magnetic disc and field coil area. This arrangement is not limited to discs composed of magnetic poles but also the disc may be composed of closed field windings to form reactive type electric motor with low mass.
  • this type of electric motor is built into a planetary gear into the hub of the wheel as this type of motor is capable of high speeds with low torque, the planetary gears serve to translate the high operating speed into increased torque.
  • a motor and battery and control system integrated within the wheel consists of a conventional, brushed or brushless, geared or direct drive motor incorporated within a wheel in an off-center position
  • the batteries are contained within the wheel and positioned to counter the weight of the off-center motor so that the wheel remains balanced during rotation. This necessitates the balancing of all the components within the wheel to reduce vibrations during rotation.
  • the power from the motor is transferred to a rotating shaft with respect to the wheel by means of either a pulley and "V" belt drive or a sprocket and chain drive or direct gear meshing with toothed cogs.
  • the output pulley or Sprocket or cog is connected directly to the shaft that becomes the non-rotating axle attached to the bicycle fork.
  • the off-center motor may be controlled in likewise manner to the foregoing with a remote control transmitter from a control system located at a convenient point on the bicycle frame.
  • This latter embodiment serves to illustrate an approach presented herein where the power and control system together with the motor are integrated into the rotating wheel entirely, and that control of the system is through externally powered, wirelessly transmitted control signals.
  • Fig. 1 shows an exemplary bicycle with an electric motor, battery and control system contained within the wheel of a bicycle.
  • a front wheel consisting of tire 100, rim 101 and spokes 102 attached to an inner rim 104 the inside of which contains components of the electric motor, batteries and control system all contained within a protective and waterproof cover 103.
  • the output of the motor axle 105 is shown attached to the bicycle fork 106 preferably by means of quick release locks on the threaded portion of the axle.
  • the front wheel is attached to a bicycle frame 109.
  • Another component of the bicycle may be a control unit 108 attached to the bicycle handlebars 107 in close proximity to the bicycle brake operating levers.
  • a control signal derived from an accelerometer contained within the control unit 108 may be used either alone or in addition to a sensed brake activation and be used to initiate motor speed control.
  • the electric powered wheel is shown attached to the front wheel, it also possible to replace the rear wheel 110 with the same or even attach two independent wheels, one to the front and one to the rear with independent and coordinated control systems.
  • An additional input of force applied by the foot of the rider from the pedal 111 is measured and transmitted by a transmitter 112 to the control unit 108 on the handle bar 107 in addition to the control system contained within the motorized wheel.
  • Fig. 2 shows an electric motor of the brushless type integrated into the wheel of a bicycle with a protective cover 103 partially removed to reveal the construction.
  • the inner rim 104 contains entirely the batteries 201, arranged around the body of the electric motor 202 and electronic circuitry 203 to integrate the control of power from batteries 201 to the motor 202 for allowing the axle 105 of the motor to rotate in a set of bearings 204.
  • the bearings 204 of the motor being either of roller, pin or other suitable type also becomes the wheel bearings upon which the weight of the front portion of the bicycle ultimately rests.
  • Batteries 201 are distributed evenly spaced and weighted around the peripheral area enclosed by the outer rim so as to minimize imbalance and reduce vibrations during rotation.
  • Fig. 3 shows an exemplary brushless direct current motor of the type that is proposed for deployment in this type of electric powered bicycle wheel.
  • the construction shows permanent magnets rigidly attached to the armature 304 and in turn to a non-rotating axle 105 in the context of being attached firmly to the forks (Fig 1, 106 ) of a bicycle.
  • An outer rotating member is depicted on which are attached field coils that include an outer yoke 301 from which are formed separate magnetic poles 300 on account of being energized by an electric current supplied to a field winding 302.
  • the field winding generates attraction and repulsion forces against the counterpart permanent magnets 303.
  • the magnets 303 are formed from a continuous composite ceramic material or rare earth magnets have been employed. Magnetic materials with high flux densities capable of providing high torque with corresponding high strength electromagnet poles may be incorporated as well.
  • Fig. 4 shows in greater detail the construction of an exemplary brushless direct current motor with a quadrant enlarged.
  • the yoke 301 is profiled in multiple wafer sections to form a pole 300 that is energized by an electric field winding 302 to generate a magnetic flux which is either attracted or repelled by the permanent magnetic poles of the magnets 303 arranged around an armature 304 connected to an output axle 105.
  • the output axle 105 extends to protrude from both ends of the body of the motor such that it can be engaged and rigidly fixed to the forks (Fig. 1, 106) of a bicycle.
  • the electric field windings are controlled by circuitry (Fig. 2, 203) and energized within the rotating wheel by batteries (Fig 2, 201) and the control and monitoring signals are transmitted and received by an attached control unit typically on the handlebars 107 of the vehicle close to the braking system.
  • Fig. 5 shows another exemplary brushless direct current motor of the type that is proposed for use in this type of electric powered bicycle wheel.
  • the electric drive mechanism is as described above for Fig. 3 and Fig. 4.
  • the difference in construction is the inclusion of a planetary gear system within the armature 500 such that the armature now forms the ring gear.
  • the ring gear engages with a plurality of planetary gears 502 which in turn rotate around a central sun gear 503.
  • the sun gear 503 is rigidly connected to the yoke 301 and forms a rotating portion with respect to the bicycle fork.
  • the planetary gear system in this instance is used to increase the torque output to the axle 105 which is linked to the orbital rotation of the planetary gears 501 by carrier arms 502.
  • the high rotational speed of the armature 500 is converted to slow rotation by the planetary gears 501 and carried to the output axle 105 by the carrier arms 502.
  • Fig. 6 shows the construction of an exemplary brushless direct current motor of Fig. 5 containing planetary gears.
  • the armature 500 has an internal surface composed of ring gear teeth 600 that intermesh with the planetary gear 501 having teeth 601. Clockwise rotation of the armature 500 results in clockwise rotation of planetary gear 501.
  • This planetary gear rotates and intermeshes with sun gear teeth 602 of a fixed sun gear 503. Resultant motion of planetary gear 501 is imparted into a plurality of carrier arms 502 connected to a central rotating element which forms the wheel axle 105.
  • Fig. 7 shows an exemplary view of a bicycle wheel motorized by brushless rotating magnetic disc armature 700 with integral planetary gears linking to a non-rotating axle 105.
  • an inner rim 104 completely contains batteries 201 around a hub motor which has a rotating permanent magnet disc armature 700.
  • a planetary gear system for which the ring gear 701 becomes the non-rotating axle 105 of the wheel is attached to the bicycle fork (Fig. 1, 106).
  • Electronic circuitry 203 for control of power to the motor and for wireless communication with an external control unit is housed completely within the inner rim 104.
  • Fig. 8 shows the construction of an exemplary brushless rotating magnetic disc motor of Fig. 7 in an enlarged view.
  • the rotating magnetic disc 700 is comprised of shaded magnetic poles or a plurality of discrete permanent magnets and is shown in close proximity between field coils 800 that surround the disc from either one or both sides.
  • the field coil 800 is shown partly removed to show the position of the magnetic disc 700.
  • the rotating magnetic disc has a hollow axle and also forms the sun gear of a planetary gear system and will be described in the description to follow.
  • the ring gear component 701 of this planetary gear is non-rotating by virtue of being fixed rigidly to the fork of the bicycle at the axle 105.
  • the planetary gears 801 are linked by carriers 802 to the wheel structure carrying the other components namely electric field windings 800 and batteries 201 distributed evenly spaced around the hub motor section.
  • Fig. 9 shows further details of the planetary hub gear system components contained in the brushless rotating disc type motor described in Fig. 8.
  • the planetary gear system is present on both sides of the rotating magnetic disc but for clarity only one side is illustrated.
  • a magnetic disc 700 with a hollow axle through which a linking shaft 804 with bearing surfaces projects through the entire axle.
  • a portion of the rotating magnetic disc is formed into a sun gear 803 which intermeshes with a plurality of planetary gears 801.
  • the ring gear 701 of this planetary gear arrangement forms the stationary axle attached to the bicycle fork.
  • Carrier arms 802 pivot from the planetary gears 801 by way of spindles 901 and in turn this carrier structure links to the outer rim (Fig.
  • the carrier arm structure 802 has a bearing 900 that allows free rotation on the hollow axle formed from the rotating magnetic disc 700 and sun gear 803.
  • the linking shaft 804 through the hollow axle serves to keep the entire structure assembled and may have machined screw portions for assembly. The functioning of this system can be described by viewing the illustration to the right in Fig. 9.
  • electric field windings Fig 8, 800
  • the magnetic disc 701 rotates clockwise and this turns the sun gear 803 connected to it directly in the same direction.
  • Clockwise rotation of the sun gear 803 causes a plurality of planetary gears 801 which mesh with it to turn counter-clockwise.
  • the planetary gear bearing 901 position moves in a clockwise direction. Since the planetary gear bearing 901 is attached to the carrier arm 802, this also rotates in a clockwise direction.
  • the carrier arm 802 is ultimately connected to the inner rim, (Fig. 8, 104) spokes, (Fig.8, 102) and wheel rim (Fig. 8, 101) of the bicycle wheel which now also turns in a clockwise direction. This motion is relative to the fixed, ring gear 701 which also forms the bicycle wheel axle 105 attached rigidly to the bicycle forks.
  • Fig. 10 shows a view of a bicycle wheel motorized by an off center electric motor 1001 mounted on the inside of the inner rim 101 by a motor support member 1000 and the motor output shaft is linked by an electric motor spindle 1002 and belt 1005 to a driven pulley 1003 connected directly to an axle 105 that is rigidly attached to the bicycle fork.
  • Batteries 201 may be distributed and balanced in a way to counter the mass of the electric motor 1001 such that wheel rotation does not result in undesirable vibrations.
  • Electronic control and wireless communication circuitry 203 may be located within the inner rim 104 for motor control and the wheel inner rim may be entirely covered with a protective and waterproof cover.
  • Fig. 11 shows a quadrant view of the bicycle wheel with an off-center electric motor as described in Fig. 10 above.
  • the driven pulley 1003 is connected directly to the axle 105 which has a bearing surface 1004 and therefore forms the rotating part of the wheel.
  • Fig. 12 shows a view of a handlebar control system 108 incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and other functions.
  • the bicycle handlebar 107 is used to mount the control unit 108 via a suitable clamping arrangement with the object of replacing the existing handlebar grip on the bicycle or, in one embodiment, as an additional unit mounted next to the existing handlebar grip.
  • An integral thumb control lever may be employed to serve as command input.
  • the control system comprises an integral grip 1200 with a rotatable selector collar 1203 with pointer 1202 and register 1201 whereby different functions 1204 such as system start and speed may be selectable.
  • the main body of the control system 108 includes the electronic circuitry for transmitting and receiving wireless communications from the motorized bicycle wheel and includes display functions such as illuminated indicators for battery state, system status, start and stop functions and so forth.
  • operation of the brake lever 1205 used by the bicycle rider to slow down or to stop may be sensed by a Hall Effect device contained within the body of the control unit by sensing the proximity of a permanent magnet 1206 attached to the brake lever 1205.
  • an accelerometer contained within the body of the control unit 108 is mounted on the handlebar and serves to provide signals relating to brake application on the bicycle and/or providing appropriate control to the hub motor.
  • Fig. 13 shows another view of a handlebar control system 108 from the side to illustrate the compartment containing battery and electronic control systems
  • Fig. 14 shows a schematic arrangement of the electronic and electrical components in the wheel and those in the operator control unit to affect the control of vehicle speed by two way wireless transmission.
  • Wheel components include the hub motor, control unit, transmitter, receiver and a battery.
  • the handlebar control unit components include the display, brake lever position sensor, control unit, transmitter, receiver and battery.
  • An additional component is a sensor with wireless transmission from the bicycle pedal to indicate foot pressure exerted on the pedal by the rider that is transmitted wirelessly to the handle bar control unit for information relating to the riders requirement.

Abstract

A motorized wheel assembly for use in an electric bicycle is presented herein. An electric motor provides rotational force to the wheel assembly. An electronic circuit may communicate with the electric motor. The bicycle may include a control unit having a transmitter for emitting a wireless signal to a receiver that is in communication with the electronic circuit. In some cases, a battery for the motor of the wheel is located on a rotatable portion of the wheel.

Description

ELECTRIC BICYCLE
RELATED APPLICATION
This application claims the benefit under 35 U. S. C. § 120 of U.S. Provisional Application Serial No. 61/122,459 , filed on December 15, 2008, which is herein incorporated by reference in its entirety.
TECHNICAL FIELD
Aspects relate to a motorized wheel and an electric bicycle having the same. An electric motor embodied within the wheel of a vehicle (e.g., bicycle) serves to turn the wheel to achieve vehicle transport.
BACKGROUND
In vehicles, electric motors have been incorporated in the hub of their wheels. For bicycle wheels, there are two main categories of motors that are incorporated therein, brushed and brushless types. The structure of both these types of motors that are employed in bicycle hubs is such that the electric field windings of the motor are attached rigidly to the axle while remaining static while permanent magnets are fixed to the outer rotating component of the motor. These permanent magnets are rigidly attached to the wheel body by means of spokes or other elements; these elements are in turn attached to the rim and thereby the tire of the wheel. In selecting appropriate energizing methods of separate field coils, the attraction and repulsion of appropriate permanent magnet poles is the manner by which rotation of the wheel relative to the fixed axle is achieved. By virtue of the fixed non rotating field windings, it is possible to route the field winding electrical wires out through a hollow axle of the motor to which the field windings are rigidly attached. The field windings are then attached to the wiring loom for control of the motor through various handlebar control systems and power supply connections such as batteries of various configurations. This arrangement necessitates positioning of other components, in particular the battery block, at another location on the vehicle frame. In the case of bicycle electric motor kits, this often entails attaching wiring looms, making plug and receptacle connections as well as positioning battery systems with associated brackets and other hardware. Such motor kits can involve a considerable undertaking for an average person. A severe limitation of these current systems is that the wiring and connection of separate components leads to unreliable electrical connections that are vulnerable to environmental factors such as salty water from roads leading to the corrosion and failure of exposed connection points. Another limitation of these systems is that the battery component is often a heavy package that is attached at some convenient place on the bicycle frame. Different models of bikes will have different places to attach this component and therefore a number of different solutions need to be provided before a kit becomes universally adaptable to all bicycles. Often it turns out that the battery component is located at a high point in the bicycle frame, such as on a basket or cargo carrier located at the rear of the seat. In these instances the center of gravity of the bike is raised and makes the vehicle unstable when "walking" the bicycle alongside. In addition, a raised center of gravity, such as in the case of employing a basket or cargo carrier, makes mounting the bike awkward as the battery may get in the way.
SUMMARY OF THE INVENTION
In one illustrative embodiment, a motorized wheel assembly for propelling a bicycle is provided. The assembly includes a fixed wheel portion and a rotatable wheel portion, the rotatable wheel portion adapted to rotate relative to the fixed wheel portion when the fixed wheel portion is mounted to a frame of the bicycle; an electric motor adapted to provide rotational force to the rotatable wheel portion; and at least one battery mounted to the rotatable wheel portion, the at least one battery adapted to provide power to the electric motor.
In another illustrative embodiment, an electric bicycle is provided. The bicycle includes a frame; a wheel assembly attached to the frame; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; and a control unit having a transmitter, the transmitter adapted to emit the wireless signal.
In a further illustrative embodiment, an electric bicycle is provided. The bicycle includes a frame; a wheel assembly attached to the frame, the wheel assembly comprising a fixed wheel portion attached to the frame and a rotatable wheel portion that is rotatable relative to the fixed wheel portion; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; a control unit having a transmitter, the transmitter adapted to emit the wireless signal; and at least one battery adapted to provide the electric motor and the electronic circuit with power, the at least one battery being mounted to the rotatable wheel portion.
In another illustrative embodiment, an electric bicycle is provided. The bicycle includes a frame; a wheel assembly attached to the frame; an electric motor adapted to provide rotational force to the wheel assembly; an electronic circuit mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having: 1) a receiver adapted to receive a wireless command signal, the wireless command signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly, and 2) a transmitter adapted to transmit a wireless feedback signal; and a control unit having: 1) a transmitter adapted to emit the wireless command signal, and 2) a receiver adapted to receive the wireless feedback signal.
Various embodiments of the present invention provide certain advantages. Not all embodiments of the invention share the same advantages and those that do may not share them under all circumstances. Further features and advantages of the present invention, as well as the structure of various embodiments of the present invention are described in detail below with reference to the accompanying drawings. DESCRIPTION OF THE DRAWINGS
The accompanying drawings are not intended to be drawn to scale. In the drawings, similar features are represented by like reference numerals. For clarity, not every component is labeled in every drawing. In the drawings:
Fig. 1 shows a schematic side view of an exemplary bicycle with an electric motor and batteries and control system enclosed within a circular shell cover on the front wheel. An control module with wireless capability is shown attached to the handlebar. An additional wireless input is derived from an attachment to the base of the bicycle pedal to sense a bicycle rider's effort to propel the bicycle forward.
Fig. 2 shows a schematic side and cross sectional view of an exemplary bicycle wheel with stationary magnets and a rotating field winding type motor where a portion of the cover is shown to be cut away to reveal the internal components with hub motor and batteries and electronic control system including wireless receiving and transmitter system.
Fig. 3 shows a schematic side view of the construction of an electric motor with fixed permanent magnets connected by an armature to the axle and rotating field coils around the periphery.
Fig. 4 shows greater detail of one quadrant of the construction of the motor shown in Fig. 3 with fixed permanent magnets.
Fig. 5 shows a schematic side view of the construction of a motor with fixed permanent magnets mounted on the ring gear of a planetary gears system. Components of a planetary gear system may comprise a ring gear, planetary gears, a carrier to the output shaft, and a central sun gear. The carrier arms lever to the center from which is derived an output shaft that is stationary with respect to the bicycle fork.
Fig. 6 shows detail of one quadrant of the construction of a motor with permanent magnets mounted on planetary gears and arms from which is derived an output shaft that is stationary with respect to the bicycle fork. Gear teeth of the planetary gear system are illustrated.
Fig. 7 shows a schematic side view of a disc motor formed into the hub of a bicycle wheel comprising batteries and electronic control system and with the outer cover removed. The disc motor is integrally formed into a planetary gear system. Some versions of these motors are also known as pancake motors but are not known to have been incorporated into the hub of a wheel.
Fig. 8 shows a schematic side view of a disc motor formed into the hub of a bicycle wheel in greater detail. A section of the field winding is shown cut away to reveal the disc portion of the motor that may comprise either a plurality of permanent magnets or composite magnets or a reactive field winding. Also shown in cross sectional view is detail of a planetary gear system where the non-rotating axle would be attached to the bicycle fork. This illustration serves to show the connection of the carrier part of the planetary gear to the assembly ultimately attached to the wheel to affect rotation of the wheel with respect to a stationary axle, the output being reduced with respect to speed of rotation but increased with respect to torque.
Fig. 9 shows a schematic cross section of a portion of a disc motor formed into the hub of a bicycle wheel and a side view of the disc motor to show the arrangement of a planetary gear system.
Fig. 10 shows a schematic side and cross sectional view of a motor incorporated into the wheel of a bicycle with the cover removed to show the motor being offset from the central position and powering the wheel axle via a belt or chain system linked by a pulley and rotating shaft.
Fig. 11 shows a schematic side and cross sectional view of an offset motor in the wheel of a bicycle. The motor is shown mounted by a member to the inner rim or optionally to the wall of the cover in forming the enclosure. Fig. 12 shows a schematic top view of a handlebar control system incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and sensor for brake lever activation and other functions.
Fig. 13 shows a schematic side view of a handlebar control system incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and other functions.
Fig. 14 shows a schematic arrangement of the electronic and electrical components in the wheel and those in the operator control unit to affect the control of vehicle speed by wireless transmission.
DETAILED DESCRIPTION
The following detailed description is of an electric motor contained within the wheel of any form of vehicle for transportation of people and goods and all manner of articles including vehicles for transport.
For the purpose of this application, the definition of a non-rotating axle is an axle that is attached to the frame of a vehicle, such as the fork of a bicycle, which remains relatively fixed in relation to a rotating portion of the wheel.
In one embodiment disclosed herein, an electric motor of the brushless type is incorporated into the hub of the wheel of a bicycle and structured such that the permanent magnets, whether individual elements or composite type formed into a continuous cylindrical form, are rigidly attached to the non-rotating axle of the motor and the field coils are attached to the outer rotating enclosure of the hub motor. It becomes apparent that, upon reversing this position of the permanent magnets and of the field coils from that utilised in current hub motors, it is no longer necessary nor possible to pass the electric current carrying wires of the field coils out through a hollow axle.
Indeed, in some embodiments, associated control systems and electric power systems are placed within a wheel housing on and around the hub motor within the body of the wheel in a symmetrical and balanced configuration. Electric motors with field coils around the periphery and permanent magnets attached to the rotating axle have not been applied to the hub of the bicycle wheel as it is necessary to provide power to the field coils which now rotate with the wheel. In addition, these types of motors are not commonly available with an axle that emerges from both ends of the motor body as there had not been a requirement for it, until now. In some embodiments, a rotating field type hub motor is provided with associated control and battery power systems within the rotating wheel allowing direct connection of the power supply and control system and hub electric motor. It becomes apparent that this reversal of conventional wisdom requires external control of the motor and of its speed control which is an additional embodiment that allows such control signal to be delivered to the rotating wheel containing the hub motor, the control and the power supply via radio transmission or infra red or other suitable telecommunication method within the electromagnetic spectrum that is wirelessly achievable. In some embodiments, it is possible to distribute and balance the components comprising the motor, battery and control systems within the wheel so as to minimise vibrations during wheel rotation. In some embodiments, a durable and waterproof enclosure protects components within the inner rim from external ingress of water and corrosive elements. A similar housing specification may be utilized for the handlebar transmitter / receiver unit.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the motor is internally geared such as with planetary gears to provide increased torque output. Control of speed or change of gears may be provided by control circuitry from within the rotating wheel as well as being powered by the power supply also located within the rotating wheel. Such a wheel would also be provided with external control signals delivered wirelessly.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the battery type may be of rechargeable chemistry. At the end of a discharge episode, a battery may be re-charged by connection at a suitable point to an external power source of the type that is in common use in battery systems for electric vehicles and may include indicators for the state of charge of batteries. An additional method of re-charging battery elements may be to use inductance coils located in a transmitting unit received by the wheel hub area where similar receiving coils would be deployed under the cover and composed of material through which magnetic fluxes can penetrate.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the battery power source may be substituted with other electric power generators such as compact fuel cells employing hydrogen and oxygen but is not limited to a particular type of source of electric current.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel with rechargeable batteries, a charging current is maintained by the connection of photo voltaic cells or solar cell arrays affixed to the outer surface of the bicycle wheel cover where both sides of the wheel may be suitably covered for electric power generation in addition to the option of connection to an external power source as indicated above.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel with rechargeable batteries, the state of the battery is relayed wirelessly to the operators handlebar control or to a separate unit with indicators of the state of charge of batteries or other indicators that may include but not limited to mileage covered from rotation counts, battery temperature, number of re-charges to date and so forth.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided with appropriate step increments in speed change to affect the rate of rotation of the hub motor and therefore the wheel.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided with continuous increments in speed change to affect the rate of rotation of the hub motor and therefore the wheel.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided via a handlebar grip that by rotation registers either incremental or continuous control signals delivered to the rotating wheel hub by a wireless method. In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided by a handlebar lever attachment with registers of either incremental or continuous control signals delivered to the rotating wheel hub by a wireless method.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided by a handlebar wireless transmitter by registering increments or step changes in an optical encoder, the signals from which are transmitted for decoding with appropriate circuitry integrated within the rotating wheel and hub motor.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided by a handlebar wireless transmitter by registering increments or step changes by means of a binary code decimal encoder, the signals from which are transmitted for decoding with appropriate circuitry integrated within the rotating wheel and hub motor.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source are provided by a handlebar wireless transmitter that is securely coded and likewise securely received by a matched de-coding control receiver within the rotating wheel and hub motor.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source include input from the brake lever to decelerate or if necessary disable functions transmitted to a matched control receiver within the wheel containing the hub motor. The brake lever is fitted with a small permanent magnet whose proximity to a Hall Effect sensor integrated into the handlebar control unit registers the application of brakes by the bicycle rider.
In another embodiment, the motor includes rotating electric field coils in the hub of a wheel. The control signals from an external source include input from an electronic or electromechanical accelerometer to detect deceleration. Deceleration caused by application of the brakes on the bicycle initiates controlled slowing down of the motor speed or, in one embodiment, may disable functions transmitted to a matched control receiver within the wheel containing the hub motor.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source include input from an emergency stop actuator to disable functions transmitted to a matched control receiver within the wheel containing the hub motor. The lack of control signals transmitted to the wheel receiver assembly would also constitute the wheel with a state of disabled functions for reasons of safety.
In another embodiment of a motor with rotating electric field coils in the hub of a wheel, the control signals from an external source include input from the bicycle pedal transmitted wirelessly to carry information relating to effort input from the bicycle rider indicating the start of motion or of pressure on the pedal to indicate the desire for electrical power assistance to the riding effort. A battery powered transmitter with input from pressure transducers located on the surface of the bicycle pedal serve to gather this information and transmit to the control center located on the handlebar and or the motorized wheel.
In one embodiment, a motor with rotating electric field coils in the hub of a wheel is provided. In one embodiment, the control signals about the rider effort are derived from the wheel speed monitored at the hub motor. Wheel speed information relating to effort input from the bicycle rider is sent to the control circuitry. The rider's foot pressure on the pedal may produce two momentary speed changes for each pedal rotation. The speed changes may be sensed and used to activate controlled electrical power assistance in the riding effort. In one embodiment, this control information is integrated between the handlebar control unit and the electric motor speed control, and motor speed sense circuitry is located within the wheel hub.
In one embodiment, the electronic circuit mounted on the wheel assembly is in communication with the electric motor. The electronic circuit has a receiver adapted to receive a wireless command signal that provides an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly, for example. A transmitter of the electronic circuit may be adapted to transmit a wireless feedback signal. In one embodiment, a control unit is provided and has a transmitter adapted to emit the wireless command signal. The control unit also has a receiver adapted to receive the wireless feedback signal. In one embodiment, the feedback signal can include a battery power level, battery temperature, and/or a speed of the bicycle, as well as other feedback information, as the present invention is not limited in this respect. In one embodiment, the feedback signal can include a rate of wheel rotation, electric current consumption as well as other feedback information to affect electric motor control in the event of brake application. The transmitter and the receiver of the electronic circuit and of the control unit can be formed as a transceiver. In one embodiment, the transceiver of the electronic circuit and the transceiver of the control unit are adapted to provide a handshake communication between the control unit and the electronic circuit.
In another embodiment of a motor and battery and control system integrated within the wheel, the motor is fully integrated into the hub of the wheel by a magnetized circular disc connected directly to the axle of the wheel and field coils arranged singularly to one side or paired to both sides of the magnetic disc for optimal field concentration. The magnetic disc may be formed from a plurality of magnetic segments or a composite magnetic disc formed of many magnetic elements formed into a disc. Batteries are distributed evenly spaced around the outer magnetic disc and field coil area. This arrangement is not limited to discs composed of magnetic poles but also the disc may be composed of closed field windings to form reactive type electric motor with low mass. Furthermore this type of electric motor is built into a planetary gear into the hub of the wheel as this type of motor is capable of high speeds with low torque, the planetary gears serve to translate the high operating speed into increased torque.
In another embodiment of a motor and battery and control system integrated within the wheel consists of a conventional, brushed or brushless, geared or direct drive motor incorporated within a wheel in an off-center position, the batteries are contained within the wheel and positioned to counter the weight of the off-center motor so that the wheel remains balanced during rotation. This necessitates the balancing of all the components within the wheel to reduce vibrations during rotation. The power from the motor is transferred to a rotating shaft with respect to the wheel by means of either a pulley and "V" belt drive or a sprocket and chain drive or direct gear meshing with toothed cogs. Hence the output pulley or Sprocket or cog is connected directly to the shaft that becomes the non-rotating axle attached to the bicycle fork. The off-center motor may be controlled in likewise manner to the foregoing with a remote control transmitter from a control system located at a convenient point on the bicycle frame.
This latter embodiment serves to illustrate an approach presented herein where the power and control system together with the motor are integrated into the rotating wheel entirely, and that control of the system is through externally powered, wirelessly transmitted control signals.
Fig. 1 shows an exemplary bicycle with an electric motor, battery and control system contained within the wheel of a bicycle. Here is shown a front wheel consisting of tire 100, rim 101 and spokes 102 attached to an inner rim 104 the inside of which contains components of the electric motor, batteries and control system all contained within a protective and waterproof cover 103. The output of the motor axle 105 is shown attached to the bicycle fork 106 preferably by means of quick release locks on the threaded portion of the axle. The front wheel is attached to a bicycle frame 109. Another component of the bicycle may be a control unit 108 attached to the bicycle handlebars 107 in close proximity to the bicycle brake operating levers. In one embodiment, a control signal derived from an accelerometer contained within the control unit 108 may be used either alone or in addition to a sensed brake activation and be used to initiate motor speed control. Although the electric powered wheel is shown attached to the front wheel, it also possible to replace the rear wheel 110 with the same or even attach two independent wheels, one to the front and one to the rear with independent and coordinated control systems. An additional input of force applied by the foot of the rider from the pedal 111 is measured and transmitted by a transmitter 112 to the control unit 108 on the handle bar 107 in addition to the control system contained within the motorized wheel.
Fig. 2 shows an electric motor of the brushless type integrated into the wheel of a bicycle with a protective cover 103 partially removed to reveal the construction. The inner rim 104 contains entirely the batteries 201, arranged around the body of the electric motor 202 and electronic circuitry 203 to integrate the control of power from batteries 201 to the motor 202 for allowing the axle 105 of the motor to rotate in a set of bearings 204. When the axle 105 is rigidly attached to the forks (Fig 1, 106) of a bicycle and the electric motor is activated, the wheel rotates and propels the bicycle. The bearings 204 of the motor being either of roller, pin or other suitable type also becomes the wheel bearings upon which the weight of the front portion of the bicycle ultimately rests. Batteries 201 are distributed evenly spaced and weighted around the peripheral area enclosed by the outer rim so as to minimize imbalance and reduce vibrations during rotation.
Fig. 3 shows an exemplary brushless direct current motor of the type that is proposed for deployment in this type of electric powered bicycle wheel. The construction shows permanent magnets rigidly attached to the armature 304 and in turn to a non-rotating axle 105 in the context of being attached firmly to the forks (Fig 1, 106 ) of a bicycle. An outer rotating member is depicted on which are attached field coils that include an outer yoke 301 from which are formed separate magnetic poles 300 on account of being energized by an electric current supplied to a field winding 302. The field winding generates attraction and repulsion forces against the counterpart permanent magnets 303. Various configurations of such electric motors are available and currently may or may not be adapted for slow rotations suitable for direct integration into the wheel of a bicycle hub. In some configurations the magnets 303 are formed from a continuous composite ceramic material or rare earth magnets have been employed. Magnetic materials with high flux densities capable of providing high torque with corresponding high strength electromagnet poles may be incorporated as well.
Fig. 4 shows in greater detail the construction of an exemplary brushless direct current motor with a quadrant enlarged. The yoke 301 is profiled in multiple wafer sections to form a pole 300 that is energized by an electric field winding 302 to generate a magnetic flux which is either attracted or repelled by the permanent magnetic poles of the magnets 303 arranged around an armature 304 connected to an output axle 105. The output axle 105 extends to protrude from both ends of the body of the motor such that it can be engaged and rigidly fixed to the forks (Fig. 1, 106) of a bicycle. The electric field windings are controlled by circuitry (Fig. 2, 203) and energized within the rotating wheel by batteries (Fig 2, 201) and the control and monitoring signals are transmitted and received by an attached control unit typically on the handlebars 107 of the vehicle close to the braking system.
Fig. 5 shows another exemplary brushless direct current motor of the type that is proposed for use in this type of electric powered bicycle wheel. The electric drive mechanism is as described above for Fig. 3 and Fig. 4. The difference in construction is the inclusion of a planetary gear system within the armature 500 such that the armature now forms the ring gear. Within the armature 500 of the motor, the ring gear engages with a plurality of planetary gears 502 which in turn rotate around a central sun gear 503. In some embodiments, the sun gear 503 is rigidly connected to the yoke 301 and forms a rotating portion with respect to the bicycle fork. The planetary gear system in this instance is used to increase the torque output to the axle 105 which is linked to the orbital rotation of the planetary gears 501 by carrier arms 502. In order to produce the increase in torque, the high rotational speed of the armature 500 is converted to slow rotation by the planetary gears 501 and carried to the output axle 105 by the carrier arms 502.
Fig. 6 shows the construction of an exemplary brushless direct current motor of Fig. 5 containing planetary gears. The armature 500 has an internal surface composed of ring gear teeth 600 that intermesh with the planetary gear 501 having teeth 601. Clockwise rotation of the armature 500 results in clockwise rotation of planetary gear 501. This planetary gear rotates and intermeshes with sun gear teeth 602 of a fixed sun gear 503. Resultant motion of planetary gear 501 is imparted into a plurality of carrier arms 502 connected to a central rotating element which forms the wheel axle 105.
Fig. 7 shows an exemplary view of a bicycle wheel motorized by brushless rotating magnetic disc armature 700 with integral planetary gears linking to a non-rotating axle 105. In this configuration, an inner rim 104 completely contains batteries 201 around a hub motor which has a rotating permanent magnet disc armature 700. A planetary gear system for which the ring gear 701 becomes the non-rotating axle 105 of the wheel is attached to the bicycle fork (Fig. 1, 106). Electronic circuitry 203 for control of power to the motor and for wireless communication with an external control unit is housed completely within the inner rim 104. Fig. 8 shows the construction of an exemplary brushless rotating magnetic disc motor of Fig. 7 in an enlarged view. The rotating magnetic disc 700 is comprised of shaded magnetic poles or a plurality of discrete permanent magnets and is shown in close proximity between field coils 800 that surround the disc from either one or both sides. The field coil 800 is shown partly removed to show the position of the magnetic disc 700. The rotating magnetic disc has a hollow axle and also forms the sun gear of a planetary gear system and will be described in the description to follow. The ring gear component 701 of this planetary gear is non-rotating by virtue of being fixed rigidly to the fork of the bicycle at the axle 105. The planetary gears 801 are linked by carriers 802 to the wheel structure carrying the other components namely electric field windings 800 and batteries 201 distributed evenly spaced around the hub motor section.
Fig. 9 shows further details of the planetary hub gear system components contained in the brushless rotating disc type motor described in Fig. 8. The planetary gear system is present on both sides of the rotating magnetic disc but for clarity only one side is illustrated. Here is shown a magnetic disc 700 with a hollow axle through which a linking shaft 804 with bearing surfaces projects through the entire axle. A portion of the rotating magnetic disc is formed into a sun gear 803 which intermeshes with a plurality of planetary gears 801. The ring gear 701 of this planetary gear arrangement forms the stationary axle attached to the bicycle fork. Carrier arms 802 pivot from the planetary gears 801 by way of spindles 901 and in turn this carrier structure links to the outer rim (Fig. 8, 104) which is fixed to the spokes and rim of the wheel. The carrier arm structure 802 has a bearing 900 that allows free rotation on the hollow axle formed from the rotating magnetic disc 700 and sun gear 803. The linking shaft 804 through the hollow axle serves to keep the entire structure assembled and may have machined screw portions for assembly. The functioning of this system can be described by viewing the illustration to the right in Fig. 9. When electric field windings (Fig 8, 800) are energized appropriately the magnetic disc 701 rotates clockwise and this turns the sun gear 803 connected to it directly in the same direction. Clockwise rotation of the sun gear 803 causes a plurality of planetary gears 801 which mesh with it to turn counter-clockwise. Since one side of planetary gear 801 also meshes with the internal surface of the ring gear 701 which is stationary on account of being attached to the bicycle fork, the planetary gear bearing 901 position moves in a clockwise direction. Since the planetary gear bearing 901 is attached to the carrier arm 802, this also rotates in a clockwise direction. The carrier arm 802 is ultimately connected to the inner rim, (Fig. 8, 104) spokes, (Fig.8, 102) and wheel rim (Fig. 8, 101) of the bicycle wheel which now also turns in a clockwise direction. This motion is relative to the fixed, ring gear 701 which also forms the bicycle wheel axle 105 attached rigidly to the bicycle forks.
Fig. 10 shows a view of a bicycle wheel motorized by an off center electric motor 1001 mounted on the inside of the inner rim 101 by a motor support member 1000 and the motor output shaft is linked by an electric motor spindle 1002 and belt 1005 to a driven pulley 1003 connected directly to an axle 105 that is rigidly attached to the bicycle fork.
Batteries 201 may be distributed and balanced in a way to counter the mass of the electric motor 1001 such that wheel rotation does not result in undesirable vibrations.
Electronic control and wireless communication circuitry 203 may be located within the inner rim 104 for motor control and the wheel inner rim may be entirely covered with a protective and waterproof cover.
Fig. 11 shows a quadrant view of the bicycle wheel with an off-center electric motor as described in Fig. 10 above. The driven pulley 1003 is connected directly to the axle 105 which has a bearing surface 1004 and therefore forms the rotating part of the wheel.
Fig. 12 shows a view of a handlebar control system 108 incorporating a battery and electronic transmitter circuitry together with receiving circuitry for indicators of the battery state and other functions. The bicycle handlebar 107 is used to mount the control unit 108 via a suitable clamping arrangement with the object of replacing the existing handlebar grip on the bicycle or, in one embodiment, as an additional unit mounted next to the existing handlebar grip. An integral thumb control lever may be employed to serve as command input. The control system comprises an integral grip 1200 with a rotatable selector collar 1203 with pointer 1202 and register 1201 whereby different functions 1204 such as system start and speed may be selectable. The main body of the control system 108 includes the electronic circuitry for transmitting and receiving wireless communications from the motorized bicycle wheel and includes display functions such as illuminated indicators for battery state, system status, start and stop functions and so forth. In addition, operation of the brake lever 1205 used by the bicycle rider to slow down or to stop may be sensed by a Hall Effect device contained within the body of the control unit by sensing the proximity of a permanent magnet 1206 attached to the brake lever 1205. In one embodiment, an accelerometer contained within the body of the control unit 108 is mounted on the handlebar and serves to provide signals relating to brake application on the bicycle and/or providing appropriate control to the hub motor.
Fig. 13 shows another view of a handlebar control system 108 from the side to illustrate the compartment containing battery and electronic control systems
Fig. 14 shows a schematic arrangement of the electronic and electrical components in the wheel and those in the operator control unit to affect the control of vehicle speed by two way wireless transmission. Wheel components include the hub motor, control unit, transmitter, receiver and a battery. The handlebar control unit components include the display, brake lever position sensor, control unit, transmitter, receiver and battery. An additional component is a sensor with wireless transmission from the bicycle pedal to indicate foot pressure exerted on the pedal by the rider that is transmitted wirelessly to the handle bar control unit for information relating to the riders requirement.
This invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of "including," "comprising," "having," "containing," or "involving," and variations thereof herein, is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
Having thus described several aspects of at least one embodiment of this invention, it is to be appreciated various alterations, modifications, and improvements will readily occur to those skilled in the art.

Claims

1. A motorized wheel assembly for propelling a bicycle, the assembly comprising: a fixed wheel portion (105) and a rotatable wheel portion (100, 101, 102, 104), the rotatable wheel portion adapted to rotate relative to the fixed wheel portion when the fixed wheel portion is mounted to a frame (109) of the bicycle; an electric motor (202) adapted to provide rotational force to the rotatable wheel portion ; and at least one battery (201) mounted to the rotatable wheel portion, the at least one battery adapted to provide power to the electric motor.
2. The wheel assembly of claim 1, further comprising an electronic circuit (203) in communication with the electric motor, the electronic circuit mounted to the rotatable portion and electrically coupled to the motor.
3. The wheel assembly of claim 1, wherein the at least one battery comprises a plurality of batteries electrically coupled together, the plurality of batteries mounted to the rotatable wheel portion in a circumferentially spaced configuration about the fixed wheel portion.
4. The wheel assembly of claim 2, further comprising a waterproof enclosure (103) adapted to protect the electronic circuit and the at least one battery.
5. The wheel assembly of claim 1 , wherein the electric motor comprises a plurality of permanent magnets (303) arranged on a disc (304, 500, 700).
6. The wheel assembly of claim 1, wherein the electric motor comprises a plurality of permanent magnets (303) mounted on the fixed wheel portion and a plurality of electro-magnets (302) mounted on the rotatable wheel portion.
7. The wheel assembly of claim 1, further comprising a planetary gear set (501) adapted to transmit power from the motor to the rotatable wheel portion.
8. The wheel assembly of claim 2, wherein the electronic circuit has a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert rotational force.
9. The wheel assembly of claim 8, further comprising a control unit (108) having a transmitter, the transmitter adapted to emit the wireless signal.
10. The wheel assembly of claim 1, in combination with the bicycle, wherein the wheel assembly is attached to a frame of the bicycle.
11. An electric bicycle, comprising: a frame (109); a wheel assembly (100, 101, 102, 104, 105) attached to the frame; an electric motor (202) adapted to provide rotational force to the wheel assembly; an electronic circuit (203) mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; and a control unit (108) having a transmitter, the transmitter adapted to emit the wireless signal.
12 The electric bicycle of claim 11 further comprising a brake sensor for initiating an instruction for the electric motor to decrease the rotational force provided to the wheel assembly.
13. The electric bicycle of claim 12, wherein the brake sensor comprises a Hall effect sensor (1206).
14. The electric bicycle of claim 12, wherein the brake sensor comprises an accelerometer sensor contained within the handlebar controller (108) for initiating an instruction for the electric motor to decrease the rotational force provided to the wheel assembly.
15. The electric bicycle of claim 1 1 , further comprising a pedal sensor for initiating an instruction for the electric motor to increase the rotational force provided to the wheel assembly in accordance with rider effort measured as a force acting on the pedals.
16. The electric bicycle of claim 15, wherein a signal of the pedal sensor is transmitted wirelessly to the handlebar control unit.
17. The electric bicycle of claim 1 1, wherein the control unit is located at a position that is remote from the wheel assembly.
18. The electric bicycle of claim 17, wherein the frame comprises a handle bar (107), wherein the control unit is mounted to the handle bar.
19. The electric bicycle of claim 18, wherein the wheel assembly comprises a fixed wheel portion (105) attached to the frame and a rotatable wheel portion (100, 101, 102,
104) that is rotatable relative to the fixed wheel portion, wherein the electric bicycle further comprises at least one battery (201) adapted to provide the electric motor and the electronic circuit with power, the at least one battery being mounted to the rotatable wheel portion.
20. The electric bicycle of claim 18, wherein the electronic circuit is attached to the rotatable wheel portion.
21. The electric bicycle of claim 18, wherein the electric motor comprises a plurality of permanent magnets (303) mounted on the fixed wheel portion and a plurality of electro-magnets (302) mounted on the rotatable wheel portion.
22. The electric bicycle of claim 18, further comprising a planetary gear set (801) adapted to transmit power from the motor to the rotatable wheel portion.
23. The electric bicycle of claim 11 , wherein the electronic circuit further comprises a transmitter and the control unit further comprises a receiver, wherein the electronic circuit is adapted to wirelessly transmit a feedback signal to the control unit.
24. The electric bicycle of claim 23, wherein the feedback signal comprises at least one of a battery power level, battery temperature, and a speed of the bicycle.
25. An electric bicycle, comprising: a frame (109); a wheel assembly (100, 101, 102, 104, 105) attached to the frame, the wheel assembly comprising a fixed wheel portion (105) attached to the frame and a rotatable wheel portion (100, 101, 102, 104) that is rotatable relative to the fixed wheel portion; an electric motor (202) adapted to provide rotational force to the wheel assembly; an electronic circuit (203) mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having a receiver adapted to receive a wireless signal, the wireless signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly; a control unit (108) having a transmitter, the transmitter adapted to emit the wireless signal; and at least one battery (201) adapted to provide the electric motor and the electronic circuit with power, the at least one battery being mounted to the rotatable wheel portion.
26. An electric bicycle, comprising: a frame (109) ; a wheel assembly (100, 101, 102, 104, 105) attached to the frame; an electric motor (202) adapted to provide rotational force to the wheel assembly; an electronic circuit (203) mounted on the wheel assembly and in communication with the electric motor, the electronic circuit having: 1) a receiver adapted to receive a wireless command signal, the wireless command signal providing an instruction to the electronic circuit for the electric motor to exert a rotational force to the wheel assembly, and 2) a transmitter adapted to transmit a wireless feedback signal; and a control unit (108) having: 1) a transmitter adapted to emit the wireless command signal, and 2) a receiver adapted to receive the wireless feedback signal.
27. The electric bicycle of claim 26, wherein the feedback signal comprises at least one of a battery power level, battery temperature, and a speed of the bicycle.
28. The electric bicycle of claim 26, wherein the feedback signal comprises at least one speed of the bicycle to provide the control unit a way to gauge the level of pedal assist required to be given by the electric motor.
29. The electric bicycle of claim 26, wherein the feedback signal comprises at least one rate of wheel rotation as a way to gauge the application of brakes and to affect motor control.
30. The electric bicycle of claim 26, wherein the feedback signal comprises at least electric current consumption as a way to gauge the application of brakes and to affect motor control.
31. The electric bicycle of claim 26, wherein the transmitter and the receiver of the electronic circuit comprises a transceiver.
32. The electric bicycle of claim 31 , wherein the transmitter and the receiver of the control unit comprises a transceiver.
33. The electric bicycle of claim 32, wherein the transceiver of the electronic circuit and the transceiver of the control unit are adapted to provide a handshake communication between the control unit and the electronic circuit.
PCT/US2009/006535 2008-12-15 2009-12-14 Electric bicycle WO2010077300A2 (en)

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