WO2010037825A1 - Amines - Google Patents
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- WO2010037825A1 WO2010037825A1 PCT/EP2009/062776 EP2009062776W WO2010037825A1 WO 2010037825 A1 WO2010037825 A1 WO 2010037825A1 EP 2009062776 W EP2009062776 W EP 2009062776W WO 2010037825 A1 WO2010037825 A1 WO 2010037825A1
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- absorbent
- mea
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1493—Selection of liquid materials for use as absorbents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- the present invention relates to an improved method for capturing of CO2 from a combustion gas, and to an improved amine absorbent for CO 2 .
- Capture of CO 2 from a mixture of gases in an industrial scale has been known for decades, i.e. for separation of natural gas and CO 2 from sub terrain gas wells to give natural gas for export and CO 2 for return to the sub terrain structure.
- Industrial CO 2 capturing plants include an absorber, in which a liquid absorbent is brought into countercurrent contact with the gas to be treated.
- a "purified" or low CO 2 gas is withdrawn at the top of the absorber and is released into the atmosphere, whereas a CO 2 rich absorbent is withdrawn from the bottom of the absorber.
- the rich absorbent is regenerated in a regeneration column where the rich absorbent is stripped by countercurrent flow with steam that is generated by heating of regenerated absorbent at the bottom of the regeneration column.
- the regenerated absorbent is withdrawn from the bottom of the regeneration column and is recycled into the absorber.
- a CO 2 rich gas mainly comprising steam and CO 2 is withdrawn from the top of the regeneration column.
- the CO 2 rich gas is treated further to remove water, and compressed before the CO2 is sent for deposition or other use.
- Capture of CO 2 is, however, an energy demanding process, as the binding of CC> 2 to the absorbent is an exothermal reaction and the regeneration is an endothermal reaction. Accordingly, heat is lost in the absorber and heat is to be added to the regeneration column to regenerate the absorbent and release the CO 2 .
- This heat demand is a major operating cost for a plant for CO 2 capture. A reduction of the heat requirement for regeneration of the absorbent is therefore sought to reduce the energy cost for the CO 2 capture.
- Amines having a less exothermic reaction when absorbing CO 2 do normally have slower reaction kinetics and will thus require a longer contact time between the CO 2 containing gas and the absorbent. A longer contact time will require a larger absorber for the same gas volume.
- amines and combinations have been suggested as absorbents for CO 2 , the different amines having CO 2 absorption capabilities, see e.g. the above mentioned patents.
- suggested amines for the aqueous solutions to be used as absorbents are alkanolamines such as e.g. monoethanol amine (MEA), diethanol amine (DEA) , triethanol amine, dimethyldiethanolamine, diisopropanol amine, diglycol amine, methyl monoethanol amine (MMEA), 2- amino-2-methyl-1-propanole (AMP).
- MEA is also commonly used as a reference absorbent in tests for possible new absorbents.
- reaction kinetics, heat demand, heat of reaction, amine equilibrium loading, degradation, stability, solubility in water and absorption capacity of the different amines are of interest when selecting a potential absorbent for industrial scale CO 2 capture.
- the objective of the present invention is to provide an improved absorbent and an improved method for capturing of CO 2 from a CO 2 containing gas, where the improved absorbents has improved characteristics compared with the prior used absorbents, such as exemplified with the MEA reference absorbent. Specifically, it is an object to provide an absorbent having a lower energy demand for regeneration of the absorbent, at the same time as acceptable reaction kinetics and absorption capacity is obtained. It is also an object to provide a method for use of the new absorbent. Summary of the invention
- the present invention relates to an aqueous CO2 absorbent comprising a combination of a sterically hindered amine and a monoalkanolamine, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
- the sterically hindered amine is, according to one embodiment, 2-amino-2-methyl-1-propanol (AMP).
- the monoalkanolamine is methyl monoethanolamine (MMEA) or monoethanolamine (MEA)
- the invention relates to a process for removing CO 2 from a CO2-containing gas, comprising the step of bringing the CO 2 - containing gas in contact with an aqueous solution of a sterically hindered amine, and a monoalkanolamine, where the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
- the sterically hindered amine is, according to one embodiment, 2-amino-2-methyl-1-propanol (AMP).
- the monoalkanolamine is methylmonoethanolamine (MMEA) or monoethanolamine (MEA).
- Figure 1 is a graph illustrating reaction rate as a function of concentration of CO 2 for different CO 2 absorbents
- Figure 2 is a graph illustrating absorption rate versus loading for different absorbents
- Figure 3 is a graph illustrating desorption rate versus loading for different absorbents
- Figure 4 is a graph illustrating desorption rate versus concentration for different absorbents
- Figure 5 is a graph illustrating absorption rate in lean loading versus net absorption capacity for different absorbents
- Figure 6 is a graph illustrating equilibrium data for 30 % by weight of MEA at different temperatures
- Figure 7 is a principle drawing of a pilot plant used for testing absorbents
- Figure 8a and b illustrates loading and gas inlet concentration of CO 2 , respectively, for different runs
- Figure 9 is a graph illustrating the results for the specific reboiler duty versus loading.
- the present invention relates to an improved amine absorbent for CO 2 capture and a method for capturing CO 2 using the improved amine absorbent.
- the invention is based on mixing two different amines having different reaction kinetics, one being a sterically hindered amine, such as e.g. 2-amino-2-methyl-1- propanol (AMP) and the other being a monoalkanolamine, such as e.g. methyl monoethanolamine (MMEA) or monoethanolamine (MEA).
- a sterically hindered amine such as e.g. 2-amino-2-methyl-1- propanol (AMP)
- MMEA methyl monoethanolamine
- MEA monoethanolamine
- AMP being a sterically hindered amine
- the slow reaction kinetics have a negative impact in the absorber as it requires a longer contact time between the CO 2 containing gas and the absorbent in the absorber.
- MMEA and MEA at the other side are known to have high energy requirement but faster reaction kinetics.
- an aqueous CO 2 absorbent comprising from 10 to 35 % by weight of a sterically hindered amine and from 10 to 35 % by weight of a monoalkanolamine has a substantially lower energy requirement than the industry standard absorbent MEA. Additionally, the novel absorbent shows good reaction kinetics and absorption capacity.
- At least 15% by weight, such as e.g. at least 20 % by weight or at least 25 % by weight, such as about 30 % by weight, of the sterically hindered amine is present in the absorbent. It is also preferred that at least 15% by weight, such as e.g. at least 20 % by weight or at least 25 % by weight such as about 30 % by weight, of the monoalkanolamine, is present in the absorbent.
- concentrations of the amines corresponds to a weight ratio of sterically hindered amine to the monoalkanolamine from 10:35 to 35: 10, such as e.g. 15:35 to 35:15, 20:35 to 35:20, 25:35 to 35:25, or 30:35 to 35:30, such as e.g. 35:35.
- a series of screening experiments were performed for an initial screening of possible absorbent mixtures for further examinations.
- the objective of screening tests is to carry out simple mass transfer absorption and stripping tests of candidate absorbents as alternatives to 30% (5M) mono-ethanol-amine (MEA).
- the rate of absorption is a measure of the mass transfer enhancement properties of an absorbent, which is directly related to the height required for the absorber. With a faster reacting absorbent the absorber tower height can be reduced.
- the screening tests give only relative data for the absorption/stripping process.
- the tests were performed at an apparatus designed to give a fast relative comparison of the rate of absorption and the absorption capacity of solvents with a potential for utilization in an industrial absorption process.
- the method of comparison has been used for comparative studies since 1993 (see e.g. Erga et al., 1995). Being an apparatus for relative comparison, the interpretation of results relies on the specification of a base-case amine with a specific concentration.
- the rate of absorption is a measure of the mass transfer enhancement properties of an absorbent, which is directly related to the height required for the absorber. With a faster reacting absorbent the tower heights can normally be reduced.
- the absorption capacity of the solvent is an important property as a premise for a high cyclic capacity of the process. Additional observations from the screening experiments can be made regarding the extent of foaming, possible precipitation, and discoloration upon CO 2 loading which may be indicative of solvent degradation. In this project the purpose of the screening is to select appropriate concentration levels of both AMP and MMEA / MEA.
- the absorption capacity of the solvent is an important premise for maximizing the cyclic capacity of the process.
- the capacity for absorption is limited by the reaction stoichiometry to about 0.5 mole CO 2 /mole amine at ambient pressure.
- AMP is a sterically hindered amine and forms bicarbonate, it can be loaded to more than 0.5 mole CO 2 /mole amine depending of the CO 2 partial pressure with a theoretical maximum loading of 1.0. It must, however, be noted that for the cyclic capacity to be high, a high CO 2 equilibrium pressure at desorption conditions is also necessary.
- the mass transfer screening apparatus is used to measure the absorption rate of CO 2 at 4O 0 C followed by desorption rate measurements with nitrogen at 8O 0 C.
- the gas is distributed through the diffuser of sintered glass which creates gas- bubbles rising up through the liquid. From the surface of these bubbles, CO 2 is first absorbed into the liquid at 40 0 C until 95% of equilibrium, corresponding to 9.5% CO 2 in the effluent gas, is obtained. Afterwards the rich solution is heated to 8O 0 C, and desorption starts with pure nitrogen until the CO 2 concentration in the effluent gas decreases to 1 vol%.
- a computer controls the solenoid valve system for gas supply and cooling or heating of the water bath.
- the CO 2 -content of the effluent gas is measured by an IR CO 2 analyzer. After each experiment the accumulated weight of liquid is measured and compared with the net absorbed amount of CO 2 . This is to assure that no solvent is lost by evaporation. Samples of the solvent are also taken for CO 2 analysis after the absorption and desorption sequence.
- Figures 2 illustrate the results for absorption rate vs. loading and absorption rate vs. concentration, respectively, for 30% MEA and different combinations of AMP and MEA.
- the highest absorption rate is measured for 30% MEA when the comparison is made on a CO 2 loading basis.
- the absorption capacity is increased from 2.5 mole/I to 3.5 mole/1 when the feed gas contains 10 vol% C ⁇ 2 (as shown in Figure 3). It must be noted that the loading for all mixtures are limited to about 0.5 mole C ⁇ 2/mole amine even though AMP forms bicarbonate due to the low inlet CO 2 partial pressure
- Figures 3 and 4 show desorption rate vs. loading and desorption rate vs. concentration, respectively, for the 5 different MEA/AMP mixtures compared with 30% MEA.
- the stripping curves indicate the achievable net CO 2 absorption capacity (rich-lean CO 2 concentration) for the tested solvent.
- the mixture 20% AMP + 30% MEA and 25% AMP + 25% MEA seem to be promising alternatives as the net CO 2 capacities are higher than for 30% MEA. Also the mixture 30% AMP + 20% MEA shows to be promising.
- the highest absorption rate is measured for 30% MEA when the comparison is made on a net CO 2 loading basis.
- the net absorption capacity is increased from 1.38 mole CO 2 /! (30% MEA) to 1.73-2.18 CO 2 /I for the AMP/MEA mixtures. This is a favorable and important factor to reduce the heat requirement and pump duty.
- the absorption rate is reduced by about 10% compared with 30% MEA, but is at the same level for all the AMP/MEA mixtures. It must be noted that the loading for all mixtures are close to about 0.5 mole CO 2 /mole amine even though AMP forms bicarbonate. This is according with theory for MEA, while sterically hindered AMP might be loaded to a higher level depending on the CO 2 partial pressure.
- the equilibrium data for 30 wt% MEA and the solution 2.5M AMP and 2.5M MMEA were measured at temperatures of 40, 60, 80, 100 and 120 0 C. These data were used to obtain an equilibrium model, i.e. a model that calculates the partial pressure of CO2 as a function of loading and temperature. As an example the data for 30wt% MEA is shown in Figure 6 along with the model.
- the sensible heat is proportional to ⁇ T, and inversely proportional to the cyclic capacity, the number of moles of CO 2 per litre which is transported by the circulating liquid, defined as c Am (a nch -a lean ) .
- Artificial exhaust gas mainly comprising nitrogen, CO 2 and water is introduced into an absorber 2 through an exhaust gas line 3.
- the exhaust gas is brought in countercurrent flow to an absorbent to be tested in a contact zone 4 in the absorber 2.
- the absorbent is introduced through an absorbent line 5 at the top of the absorber, flows trough the contact section and absorbs CO 2 from the exhaust gas, and is collected at the bottom of the absorber 2.
- the CO 2 rich absorbent collected at the bottom of the absorber is withdrawn through a rich absorbent line 6 and is heated in a heat exchanger 7 and a cooler 8 before the absorbent is introduced at the top of a contact zone 9 of a regenerator 10, where the absorbent is brought in countercurrent flow to steam introduced at the bottom of the contact section 9 to strip the absorbent for CO 2 .
- the stripped absorbent is collected at the bottom of the regenerator 10 and withdrawn trough an absorbent line 11 and introduced into a reboiler 12, heating the absorbent to produce steam that is introduced into the regenerator 10 through a steam line 13.
- Regenerated, or lean, absorbent is withdrawn from the reboiler 12 through a lean absorbent line 14 and is cooled against the rich absorbent in the heat exchanger 7 before it is introduced into a storage and mixing tank 15.
- the lean absorbent is withdrawn through line 5.
- the temperature of the absorbent in line 5 is controlled by a heater 17 and a cooler 18.
- the absorbent is thereafter filtered through a coal filter 19 and a particle filter 20 before the lean absorbent is introduced at the top of the contact section of the absorber as described above.
- CO 2 and steam are collected at the top of the regenerator 10 and is withdrawn through a line 21.
- the withdrawn gas is cooled and condensed water is collected in a condenser 22.
- Water collected in the condenser is withdrawn through a condensate line 23 and is introduced into the reboiler, or is introduced at the top of the contact zone 9 of the regenerator 10 through a line 23'
- Dried CO 2 is withdrawn from the condenser through a CO 2 line 24 and is recycled in the plant as CO 2 for the artificial exhaust gas as described in more detail below.
- CO 2 depleted exhaust gas here mainly nitrogen
- CO 2 depleted exhaust gas here mainly nitrogen
- a pump 26 is withdrawn from the top of the absorber 2 through a line 25 by means of a pump 26 and introduced to a washing section 27 for washing of the gas with water that is introduced through a water line 28.
- the washing water is withdrawn from the bottom of the washing section into a water tank 29.
- the water in the water tank 29 is recycled to the washing section via water line 28.
- the washed gas is leaving the washing section through a line 30, into which CO 2 from the CO 2 line 24 is mixed to make up the artificial exhaust gas.
- the artificial exhaust gas is heated in a heater 31 before it is introduced into the absorber.
- sampling point S1 is arranged to withdraw samples for testing the gas in line 3
- sampling point S2 is arranged to withdraw liquid from line 6
- samling point S3 is arranged to withdraw gas from line 25
- sampling point S4 is arranged to withdraw liquid from line 11
- sapling point S5 is arranged to withdraw liquid from line 14
- sampling point S6 is arranged to withdraw liquid from the tank 15.
- the pilot absorber only has 4.3 meter of structured packing, and consequently a capture efficiency of 90 % can not be tested directly.
- the tests were performed such that the upper part of a full size CO2 column was tested first.
- the main operational parameter was to have a CO2-content out from the absorber near 0.4 vol-% (90 % recovery).
- the lean loading of the liquid and the temperature in the absorber were varied.
- Table 2 shows that these three runs cover the upper part (Run2) the middle part (Run 11 ) and the lower part (Run 17). There are only minor mismatches between the different parts (especially, the liquid temperatures for each run do not match exactly, as described below), and we see that an exhaust gas with 4.4% CO 2 (which is 10% higher than normal concentrations) will be captured down to 0.2 % CO 2 which is 95 % recovery of a normal gas of 4%.
- the liquid temperature into the absorber was 40 0 C for all these 3 sets. This actually mimics a situation with two intercooling points, and might give a too optimistic absorption rate. Nevertheless, because the column showed more than 90% CO 2 recovery, it might be concluded that an absorber with about 14-15 meter Mellapak 250Y packing will be adequate for this solvent provided similar superficial gas flow (2.2 m/s) and liquid load (10 m 3 /m 2 h).
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Abstract
An aqueous CO2 absorbent comprising a combination of a sterically hindered amine and a monoalkanolamine, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight, is described. Additionally, a method for removal of CO2 from an exhaust gas using the absorbent, is described.
Description
Title of invention
Amines
Field of invention The present invention relates to an improved method for capturing of CO2 from a combustion gas, and to an improved amine absorbent for CO2.
Background
Capture of CO2 from a mixture of gases in an industrial scale has been known for decades, i.e. for separation of natural gas and CO2 from sub terrain gas wells to give natural gas for export and CO2 for return to the sub terrain structure.
The growing concern on environment and the greenhouse effect of CO2 from combustion of fossil fuels has caused a growing interest in CO2 capture from major points of emission of CO2 such as thermal power plants.
US 5.618.506, and EP 0 558 019, both to The Kansai Electric Power Co., Inc., and Mitsubishi Jukogyo Kabushiki Kaisha, and the citations indicated therein, give a general background of process and absorbents for capturing of CO2.
Industrial CO2 capturing plants include an absorber, in which a liquid absorbent is brought into countercurrent contact with the gas to be treated. A "purified" or low CO2 gas is withdrawn at the top of the absorber and is released into the atmosphere, whereas a CO2 rich absorbent is withdrawn from the bottom of the absorber. The rich absorbent is regenerated in a regeneration column where the rich absorbent is stripped by countercurrent flow with steam that is generated by heating of regenerated absorbent at the bottom of the regeneration column. The regenerated absorbent is withdrawn from the bottom of the regeneration column and is recycled into the absorber. A CO2 rich gas, mainly comprising steam and CO2 is withdrawn from the top of the regeneration column. The CO2 rich gas is treated further to remove water, and compressed before the CO2 is sent for deposition or other use.
Capture of CO2 is, however, an energy demanding process, as the binding of
CC>2 to the absorbent is an exothermal reaction and the regeneration is an endothermal reaction. Accordingly, heat is lost in the absorber and heat is to be added to the regeneration column to regenerate the absorbent and release the CO2. This heat demand is a major operating cost for a plant for CO2 capture. A reduction of the heat requirement for regeneration of the absorbent is therefore sought to reduce the energy cost for the CO2 capture.
Amines having a less exothermic reaction when absorbing CO2 do, however, normally have slower reaction kinetics and will thus require a longer contact time between the CO2 containing gas and the absorbent. A longer contact time will require a larger absorber for the same gas volume.
Many different amines and combinations have been suggested as absorbents for CO2, the different amines having CO2 absorption capabilities, see e.g. the above mentioned patents. Examples of suggested amines for the aqueous solutions to be used as absorbents are alkanolamines such as e.g. monoethanol amine (MEA), diethanol amine (DEA) , triethanol amine, dimethyldiethanolamine, diisopropanol amine, diglycol amine, methyl monoethanol amine (MMEA), 2- amino-2-methyl-1-propanole (AMP). MEA is also commonly used as a reference absorbent in tests for possible new absorbents.
The reaction kinetics, heat demand, heat of reaction, amine equilibrium loading, degradation, stability, solubility in water and absorption capacity of the different amines are of interest when selecting a potential absorbent for industrial scale CO2 capture.
The objective of the present invention is to provide an improved absorbent and an improved method for capturing of CO2 from a CO2 containing gas, where the improved absorbents has improved characteristics compared with the prior used absorbents, such as exemplified with the MEA reference absorbent. Specifically, it is an object to provide an absorbent having a lower energy demand for regeneration of the absorbent, at the same time as acceptable reaction kinetics and absorption capacity is obtained. It is also an object to provide a method for use of the new absorbent.
Summary of the invention
According to a first aspect the present invention relates to an aqueous CO2 absorbent comprising a combination of a sterically hindered amine and a monoalkanolamine, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
The sterically hindered amine is, according to one embodiment, 2-amino-2-methyl-1-propanol (AMP).
According to another embodiment the monoalkanolamine is methyl monoethanolamine (MMEA) or monoethanolamine (MEA)
According to a second aspect, the invention relates to a process for removing CO2 from a CO2-containing gas, comprising the step of bringing the CO2- containing gas in contact with an aqueous solution of a sterically hindered amine, and a monoalkanolamine, where the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
The sterically hindered amine is, according to one embodiment, 2-amino-2-methyl-1-propanol (AMP).
According to another embodiment, the monoalkanolamine is methylmonoethanolamine (MMEA) or monoethanolamine (MEA).
Short description of the figures
Figure 1 is a graph illustrating reaction rate as a function of concentration of CO2 for different CO2 absorbents,
Figure 2 is a graph illustrating absorption rate versus loading for different absorbents,
Figure 3 is a graph illustrating desorption rate versus loading for different absorbents,
Figure 4 is a graph illustrating desorption rate versus concentration for different absorbents,
Figure 5 is a graph illustrating absorption rate in lean loading versus net absorption capacity for different absorbents, Figure 6 is a graph illustrating equilibrium data for 30 % by weight of MEA at different temperatures,
Figure 7 is a principle drawing of a pilot plant used for testing absorbents, Figure 8a and b illustrates loading and gas inlet concentration of CO2, respectively, for different runs, and Figure 9 is a graph illustrating the results for the specific reboiler duty versus loading.
Detailed description of the present invention
The present invention relates to an improved amine absorbent for CO2 capture and a method for capturing CO2 using the improved amine absorbent.
The invention is based on mixing two different amines having different reaction kinetics, one being a sterically hindered amine, such as e.g. 2-amino-2-methyl-1- propanol (AMP) and the other being a monoalkanolamine, such as e.g. methyl monoethanolamine (MMEA) or monoethanolamine (MEA). Examples on sterically hindered amines are given e.g. in "Sartori, G., Savage, D.W. (1983), "Sterically hindered amines for CO2 removal from gases", Ind. Eng. Chem. Fundam., VoI 22, No 2."
AMP, being a sterically hindered amine, is known to have low energy requirement for regeneration of the absorbent but the slow reaction kinetics have a negative impact in the absorber as it requires a longer contact time between the CO2 containing gas and the absorbent in the absorber.
MMEA and MEA at the other side, are known to have high energy requirement but faster reaction kinetics.
It is known to combine an absorbent having slow reaction kinetics with a minor amount, such as e.g. 1 to 5 % of the total amine, of absorbents having faster
reaction kinetics to increase the rate of absorption by AMP and other "slow" but energy efficient absorbents. It was therefore surprising to find that mixing substantially equimolar amounts of AMP with MMEA or MEA results in an absorbent having fast reaction kinetics and significantly lower energy demand.
According to the present invention it is found that an aqueous CO2 absorbent comprising from 10 to 35 % by weight of a sterically hindered amine and from 10 to 35 % by weight of a monoalkanolamine has a substantially lower energy requirement than the industry standard absorbent MEA. Additionally, the novel absorbent shows good reaction kinetics and absorption capacity.
It is preferred that at least 15% by weight, such as e.g. at least 20 % by weight or at least 25 % by weight, such as about 30 % by weight, of the sterically hindered amine is present in the absorbent. It is also preferred that at least 15% by weight, such as e.g. at least 20 % by weight or at least 25 % by weight such as about 30 % by weight, of the monoalkanolamine, is present in the absorbent.
The above mentioned concentrations of the amines corresponds to a weight ratio of sterically hindered amine to the monoalkanolamine from 10:35 to 35: 10, such as e.g. 15:35 to 35:15, 20:35 to 35:20, 25:35 to 35:25, or 30:35 to 35:30, such as e.g. 35:35.
Below, different tests of examples of absorbents according to the present invention and comparative examples using MEA alone have been performed. The experimental part is divided in a first introductory part of screening experiments for a preliminary relative comparison of important characteristics of different test absorbents, such as rate of absorption, absorption capacity, viscosity and absorption equilibrium, and second part including tests run in a pilot plant.
Screening experiments
A series of screening experiments were performed for an initial screening of possible absorbent mixtures for further examinations. The objective of screening tests is to carry out simple mass transfer absorption and stripping tests of
candidate absorbents as alternatives to 30% (5M) mono-ethanol-amine (MEA). The rate of absorption is a measure of the mass transfer enhancement properties of an absorbent, which is directly related to the height required for the absorber. With a faster reacting absorbent the absorber tower height can be reduced. The screening tests give only relative data for the absorption/stripping process.
The tests were performed at an apparatus designed to give a fast relative comparison of the rate of absorption and the absorption capacity of solvents with a potential for utilization in an industrial absorption process. The method of comparison has been used for comparative studies since 1993 (see e.g. Erga et al., 1995). Being an apparatus for relative comparison, the interpretation of results relies on the specification of a base-case amine with a specific concentration.
The rate of absorption is a measure of the mass transfer enhancement properties of an absorbent, which is directly related to the height required for the absorber. With a faster reacting absorbent the tower heights can normally be reduced. The absorption capacity of the solvent is an important property as a premise for a high cyclic capacity of the process. Additional observations from the screening experiments can be made regarding the extent of foaming, possible precipitation, and discoloration upon CO 2 loading which may be indicative of solvent degradation. In this project the purpose of the screening is to select appropriate concentration levels of both AMP and MMEA / MEA.
Different concentrations of MMEA/AMP and MEA/AMP were tested, and compared with 5M (30% by weight) MEA. The reproducibility has been controlled by reproducing the 30% MEA test.
The absorption capacity of the solvent is an important premise for maximizing the cyclic capacity of the process. With MEA and MMEA the capacity for absorption is limited by the reaction stoichiometry to about 0.5 mole CO2/mole amine at ambient pressure. As AMP is a sterically hindered amine and forms bicarbonate, it can be loaded to more than 0.5 mole CO2/mole amine depending of the CO2 partial pressure with a theoretical maximum loading of 1.0. It must, however, be
noted that for the cyclic capacity to be high, a high CO2 equilibrium pressure at desorption conditions is also necessary.
Additional observations from the screening experiments can be made regarding the extent of foaming with no by-products present and possible problems linked to precipitation.
The mass transfer screening apparatus is used to measure the absorption rate of CO2 at 4O0C followed by desorption rate measurements with nitrogen at 8O0C. The gas is distributed through the diffuser of sintered glass which creates gas- bubbles rising up through the liquid. From the surface of these bubbles, CO2 is first absorbed into the liquid at 400C until 95% of equilibrium, corresponding to 9.5% CO2 in the effluent gas, is obtained. Afterwards the rich solution is heated to 8O0C, and desorption starts with pure nitrogen until the CO2 concentration in the effluent gas decreases to 1 vol%. A computer controls the solenoid valve system for gas supply and cooling or heating of the water bath.
The CO2-content of the effluent gas is measured by an IR CO2 analyzer. After each experiment the accumulated weight of liquid is measured and compared with the net absorbed amount of CO2. This is to assure that no solvent is lost by evaporation. Samples of the solvent are also taken for CO2 analysis after the absorption and desorption sequence.
Results for AMP, AMP+MMEA and MEA Figure 1 illustrates the reaction rate vs. concentration of CO2 of 5 M (30% solution) of MEA compared to solutions of 2 M AMP, 2M AMP+2M MMEA, 2M AMP 1 M MMEA, 3M AMP + 1 M MMEA and 3M AMP + 2M MMEA.
From figure 1 it is seen that two of the solvents have comparable reaction rates and capacity compared to 5M MEA, the 3M AMP + 2M MMEA1 and 2M AMP + 2M MMEA. They were quite similar, and since 3 M AMP is close to the upper concentration limit where, based on earlier experience, solid formation may occur, it was decided to use the 2M AMP + 2M MMEA and the a slightly more concentrated 2.5M AMP + 2.5M MMEA for further testing.
Results for MEA and AMP+MEA
Figures 2 illustrate the results for absorption rate vs. loading and absorption rate vs. concentration, respectively, for 30% MEA and different combinations of AMP and MEA. The highest absorption rate is measured for 30% MEA when the comparison is made on a CO2 loading basis. However, when the total amine concentration is increased by adding 20% AMP to 30% MEA, the absorption capacity is increased from 2.5 mole/I to 3.5 mole/1 when the feed gas contains 10 vol% Cθ2 (as shown in Figure 3). It must be noted that the loading for all mixtures are limited to about 0.5 mole Cθ2/mole amine even though AMP forms bicarbonate due to the low inlet CO2 partial pressure
Figures 3 and 4 show desorption rate vs. loading and desorption rate vs. concentration, respectively, for the 5 different MEA/AMP mixtures compared with 30% MEA. The stripping curves indicate the achievable net CO2 absorption capacity (rich-lean CO2 concentration) for the tested solvent. The mixture 20% AMP + 30% MEA and 25% AMP + 25% MEA seem to be promising alternatives as the net CO2 capacities are higher than for 30% MEA. Also the mixture 30% AMP + 20% MEA shows to be promising.
Mass transfer
To evaluate the potential of the tested solvents, the net CO2 capacity (rich-lean CO2 concentration) are compared with the absorption rate at lean loading resulting from the desorption screening experiments. The results for tests of promising combinations of AMP + MEA are shown in Figure 5.
The highest absorption rate is measured for 30% MEA when the comparison is made on a net CO2 loading basis. However, when the total amine concentration is increased by adding AMP to MEA, the net absorption capacity is increased from 1.38 mole CO2/! (30% MEA) to 1.73-2.18 CO2/I for the AMP/MEA mixtures. This is a favorable and important factor to reduce the heat requirement and pump duty. The absorption rate is reduced by about 10% compared with 30% MEA, but is at the same level for all the AMP/MEA mixtures. It must be noted that the loading for all mixtures are close to about 0.5 mole CO2/mole amine even though
AMP forms bicarbonate. This is according with theory for MEA, while sterically hindered AMP might be loaded to a higher level depending on the CO2 partial pressure.
Estimation of energy requirements based on equilibrium data.
The chemical equilibrium between the CO2 in the gas phase and the reacting aqueous amine solution is essential in all types of absorption/desorption process calculations. Consequently it is very important to provide good experimental data as basis for equilibrium models for all the potential amine blends.
The equilibrium data for 30 wt% MEA and the solution 2.5M AMP and 2.5M MMEA were measured at temperatures of 40, 60, 80, 100 and 1200C. These data were used to obtain an equilibrium model, i.e. a model that calculates the partial pressure of CO2 as a function of loading and temperature. As an example the data for 30wt% MEA is shown in Figure 6 along with the model.
The models for 30wt% MEA and 2.5M AMP and 2.5M MMEA were then used in a simplified calculation of the heat requirements for the desorber. By considering the energy balance over the desorber the total specific reboiler duty in terms of kJ/mol CO2 can be divided into three terms:
1. Heat of desorption
The same amount of heat generated in the absorber has to be supplied in the desorber in order to reverse the reaction. Qdes, has the opposite value as AHαbs The Gibbs-Helmholtz equation d In p CQ2 = AHαbs d(l/T) R K ' is applied to the equilibrium data to estimate the ΔHαfa for a specific loading. A mean value over the actual loading range is then used:
Q des = αnch z αieαn αlα Jm -m°* (<*) dα (3) απch ar|d αιeαn are tne r'cn and 'ean loading in terms of mol CO2/ mol amine.
2. Sensible heat for liquid heating
Depending of the efficiency of lean/rich heat exchanger there will be a difference (typically about 1O0C) between the lean solvent outlet in the bottom of the desorber and the rich solvent inlet in the top of the desorber.
In Eq. (4) the sensible heat is proportional to ΔT, and inversely proportional to the cyclic capacity, the number of moles of CO2 per litre which is transported by the circulating liquid, defined as cAm(anch -alean) .
3. Minimum steam for stripping The steam used for stripping will be provided by the reboiler. As the vapor moves upwards in the desorber some of the steam condensates because of the heating requirements for Qdes and Qseπs In the top of the desorber there must be some minimum steam left in order to meet the equilibrium conditions.
PH O' {ττop,Des ) 's tne vapor pressure of water at the top of the desorber, xHi0 is the molfraction of water, ΔH™? O is the enthalpy of vaporization for water, and pco2 {ττop,Des α Rιch ) 's tne 0^ ^O2 pressure in the top of the desorber given by the equilibrium model.
The total steam requirement is then Q101 = Qdes +Qsem + Qslrψ .
In order to calculate the three parts, near optimal values for the rich and lean loading are estimated. For rich loading we consider the conditions at the bottom of the absorber where a temperature of 400C is assumed. αnch is then set to 90%
of the equilibrium value corresponding to the partial pressure of the incoming exhaust gas. For both 30 wt% MEA and 5M AMP/MM EA this gives a rich loading of 0.44. For this rich loading, the calculations then find the lean loading which gives the minimum specific steam consumption.
Results summary and comparison with MEA. Table 1. Results of the calculations.
The results of the calculation with a comparison with MEA are shown in Table 1. The most remarkable result is that the specific reboiler duty is only 74 % of the MEA value, i.e. a 26% improvement.
Although the calculations are somewhat simplified, the relative value should be quite indicative since the same procedure has been used to both solvents.
Tests on a Pilot Plant Tests were performed at a pilot plant 1 as illustrated in figure 7.
Artificial exhaust gas mainly comprising nitrogen, CO2 and water is introduced into an absorber 2 through an exhaust gas line 3. The exhaust gas is brought in countercurrent flow to an absorbent to be tested in a contact zone 4 in the absorber 2.
The absorbent is introduced through an absorbent line 5 at the top of the absorber, flows trough the contact section and absorbs CO2 from the exhaust gas, and is collected at the bottom of the absorber 2. The CO2 rich absorbent collected at the bottom of the absorber is withdrawn through a rich absorbent line 6 and is heated in a heat exchanger 7 and a cooler 8 before the absorbent is
introduced at the top of a contact zone 9 of a regenerator 10, where the absorbent is brought in countercurrent flow to steam introduced at the bottom of the contact section 9 to strip the absorbent for CO2.
The stripped absorbent is collected at the bottom of the regenerator 10 and withdrawn trough an absorbent line 11 and introduced into a reboiler 12, heating the absorbent to produce steam that is introduced into the regenerator 10 through a steam line 13. Regenerated, or lean, absorbent is withdrawn from the reboiler 12 through a lean absorbent line 14 and is cooled against the rich absorbent in the heat exchanger 7 before it is introduced into a storage and mixing tank 15.
The lean absorbent is withdrawn through line 5. The temperature of the absorbent in line 5 is controlled by a heater 17 and a cooler 18. The absorbent is thereafter filtered through a coal filter 19 and a particle filter 20 before the lean absorbent is introduced at the top of the contact section of the absorber as described above.
CO2 and steam are collected at the top of the regenerator 10 and is withdrawn through a line 21. The withdrawn gas is cooled and condensed water is collected in a condenser 22. Water collected in the condenser is withdrawn through a condensate line 23 and is introduced into the reboiler, or is introduced at the top of the contact zone 9 of the regenerator 10 through a line 23'
Dried CO2 is withdrawn from the condenser through a CO2 line 24 and is recycled in the plant as CO2 for the artificial exhaust gas as described in more detail below.
CO2 depleted exhaust gas, here mainly nitrogen, is withdrawn from the top of the absorber 2 through a line 25 by means of a pump 26 and introduced to a washing section 27 for washing of the gas with water that is introduced through a water line 28. The washing water is withdrawn from the bottom of the washing section into a water tank 29. The water in the water tank 29 is recycled to the washing section via water line 28.
The washed gas is leaving the washing section through a line 30, into which CO2 from the CO2 line 24 is mixed to make up the artificial exhaust gas. The artificial exhaust gas is heated in a heater 31 before it is introduced into the absorber.
Different sampling lines S1 to S6 is provided to take gas or liquid samples for analysis. The sampling point S1 is arranged to withdraw samples for testing the gas in line 3, sampling point S2 is arranged to withdraw liquid from line 6, samling point S3 is arranged to withdraw gas from line 25, sampling point S4 is arranged to withdraw liquid from line 11 , sapling point S5 is arranged to withdraw liquid from line 14, and sampling point S6 is arranged to withdraw liquid from the tank 15.
Pilot plant tests
1. Estimation of necessary absorber height
A first test campaign of 18 runs using the pilot plant as described above using the
2 M AMP + 2 M MMEA solvent was performed.
The pilot absorber only has 4.3 meter of structured packing, and consequently a capture efficiency of 90 % can not be tested directly. The tests were performed such that the upper part of a full size CO2 column was tested first. The main operational parameter was to have a CO2-content out from the absorber near 0.4 vol-% (90 % recovery). The lean loading of the liquid and the temperature in the absorber were varied.
Then the loading of the liquid was increased, and the middle part of a full scale absorber was tested with lean loading around 0.28 mol CO2 /mol amine. Finally the lower part of a full scale absorber was tested with an amount of CO2 entering the absorber around 4 vol-%.
Five liquid samples were taken at every experimental point and analyzed as shown in table 2. These samples were liquid in and out of absorber, liquid in and out of stripper and liquid out from the reboiler.
In Figure 8a and b loading and gas inlet concentration Of CO2, respectively, for different runs are depicted.
Using the data from the run 2, 11 , 17 which have the same liquid flow and almost the same gas flow (run 2 has 3.5% higher gas flow than 11 and 17), the following results were found:
Table 2 shows that these three runs cover the upper part (Run2) the middle part (Run 11 ) and the lower part (Run 17). There are only minor mismatches between the different parts (especially, the liquid temperatures for each run do not match exactly, as described below), and we see that an exhaust gas with 4.4% CO 2 (which is 10% higher than normal concentrations) will be captured down to 0.2 % CO 2 which is 95 % recovery of a normal gas of 4%.
On the other hand, the liquid temperature into the absorber was 400C for all these 3 sets. This actually mimics a situation with two intercooling points, and might give a too optimistic absorption rate. Nevertheless, because the column showed more than 90% CO 2 recovery, it might be concluded that an absorber with about 14-15 meter Mellapak 250Y packing will be adequate for this solvent provided similar superficial gas flow (2.2 m/s) and liquid load (10 m3/m2h).
2. Estimation of specific energy requirement. Four test campaigns using a) 30 wt% MEA b) 2 M AMP + 2 M MMEA, c) 2.5 M AMP + 2.5 M MMEA, and d) 25 wt% AMP + 25 wt% MEA, were thereafter performed in a modified setup of the pilot plant to better elucidate the energy requirement of the solvent. To facilitate a larger difference between rich and lean
loading in the desorber the inlet gas concentration into the absorber was increased stepwise. A range of rich loading values into the desorber could then be achieved.
In Figure 9 the runs in the most interesting rich loading range, i.e. between 0.35 and 0.55 are shown for the four different absorbents. The data show a smooth decreasing trend for increasing loading. For 2.5M AMP + 2.5M MMEA and for 30 % by weight MEA, a second order polynomial was fitted to the data, which is shown as lines in the figure.
The results show that the improvement of using 2.5M AMP + 2.5M MMEA is 23 - 26 % compared to 30wt% MEA. The results for 25 % by weight AMP + 25 % by weight MEA seems to be very close to the results for 2.5M AMP + 2.5M MMEA.
Summary of the pilot test campaigns
From the AMP-MMEA campaigns the main focus was to determine the operational performance of this new solvent blend in comparison to MEA
The pilot plant runs show that an absorber with 14-15 meter Mellapak 250Y packing will be sufficient to attain 90% CO2 recovery with the AMP-MMEA solvent. This was shown using a superficial gas flow (2.2 m/s) and liquid load of (10 m3/m2/h). This means that the kinetics is only slightly slower than for MEA.
It is shown that the rich loading attainable (can be seen both from equilibrium data as well as pilot results) is about the same as for MEA.
Few operational problems were observed. Foaming was only observed at very high superficial gas velocities.
The solvent is promising with a strong indication of a lower energy requirement compared to MEA. An improvement up to 26% has been demonstrated. This is very similar to the calculations in Table 1 and confirms very well the potential of the new solvents.
References:
Erga, O., Juliussen, O. and Lidal, H.: Carbon dioxide recovery by means of aqueous amines. Second International Conference on Carbon Dioxide Removal, Kyoto, Japan 24 - 27. October 1994. In: Energy Convers. Mgmt, VoI 36,No 6-9, pp. 397-392, 1995.
Kohl, A., Nielsen, R., 1997. "Gas Purification", Gulf Publishing Company, Houston, Texas.
Sartori, G., Savage, D.W. (1983), "Sterically hindered amines for CO2 removal from gases", Ind. Eng. Chem. Fundam., VoI 22, No 2.
Claims
1 .
An aqueous CO2 absorbent comprising a combination of a sterically hindered amine and a monoalkanolamine, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
2. The CO2 absorbent according to claim 1 , wherein the sterically hindered amine is 2- amino-2-methyl-1 -propanol (AMP).
3.
The CO2 absorbent according to claimi or 2, wherein the monoalkanolamine is methylmonoethanolamine (MMEA) or monoethanolamine (MEA).
4.
The CO2 absorbent according to one or more of the preceding claims, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight, and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
5.
A process for removing CO2 from a CO2-containing gas, comprising the step of bringing the CO2-containing gas in contact with an aqueous solution of a sterically hindered amine and a monoalkanolanolamine, where the concentration of the sterically hidered amine is from 10 to 35 % by weight and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
6. The process according to claim 5, wherein the sterically hindered amine is 2-amino- 2-methyl-1 -propanol (AMP).
7.
The process of claimδ or 6, wherein the monoalkanolamine is methylmonoethanolamine (MMEA) or monoethanolamine (MEA).
8.
The process according to one or more of the claims 5 to 7, wherein the concentration of the sterically hindered amine is from 10 to 35 % by weight, and the concentration of the monoalkanolamine is from 10 to 35 % by weight.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP09736584A EP2349533A1 (en) | 2008-10-01 | 2009-10-01 | Amines |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| NO20084144A NO20084144L (en) | 2008-10-01 | 2008-10-01 | Amines for CO2 absorption |
| NO20084144 | 2008-10-01 |
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| Publication Number | Publication Date |
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| WO2010037825A1 true WO2010037825A1 (en) | 2010-04-08 |
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| EP (1) | EP2349533A1 (en) |
| NO (1) | NO20084144L (en) |
| WO (1) | WO2010037825A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014086988A1 (en) * | 2012-12-07 | 2014-06-12 | Aker Engineering & Technology As | An aqueous co2 absorbent comprising 2-amino-2-methyl-1 -propanol and 3-aminopropanol or 2-amino-2-methyl-1 -propanol and 4- aminobutanol |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0558019A2 (en) * | 1992-02-27 | 1993-09-01 | The Kansai Electric Power Co., Inc. | Method for removing carbon dioxide from combustion exhaust gas |
| JPH06343858A (en) * | 1993-06-08 | 1994-12-20 | Mitsubishi Heavy Ind Ltd | Carbon dioxide absorbent |
-
2008
- 2008-10-01 NO NO20084144A patent/NO20084144L/en not_active Application Discontinuation
-
2009
- 2009-10-01 WO PCT/EP2009/062776 patent/WO2010037825A1/en not_active Ceased
- 2009-10-01 EP EP09736584A patent/EP2349533A1/en not_active Withdrawn
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0558019A2 (en) * | 1992-02-27 | 1993-09-01 | The Kansai Electric Power Co., Inc. | Method for removing carbon dioxide from combustion exhaust gas |
| JPH06343858A (en) * | 1993-06-08 | 1994-12-20 | Mitsubishi Heavy Ind Ltd | Carbon dioxide absorbent |
Non-Patent Citations (2)
| Title |
|---|
| ANINDO DEY ET AL: "Carbon Dioxide Absorption Characteristics of Blended Monoethanolamine and 2-Amino-2-methyl-1-propanol", EIC CLIMATE CHANGE TECHNOLOGY, 2006 IEEE, IEEE, PI, 1 May 2006 (2006-05-01), pages 1 - 5, XP031005176, ISBN: 978-1-4244-0218-2 * |
| SAKWATTANAPONG ET AL: "Behavious of reboiler heat duty for CO2 capture plants using regenerable single and blended alkanolamines", INDUSTRIAL AND ENGINEERING CHEMISTRY RESEARCH, vol. 44, no. 12, 8 June 2005 (2005-06-08), American Chemical Society US, pages 4465 - 4473, XP002560572 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014086988A1 (en) * | 2012-12-07 | 2014-06-12 | Aker Engineering & Technology As | An aqueous co2 absorbent comprising 2-amino-2-methyl-1 -propanol and 3-aminopropanol or 2-amino-2-methyl-1 -propanol and 4- aminobutanol |
| CN104853830A (en) * | 2012-12-07 | 2015-08-19 | 阿克工程及技术股份公司 | An aqueous CO2 absorbent containing 2-amino-2-methyl-1-propanol and 3-aminopropanol or 2-amino-2-methyl-1-propanol and 4-aminobutanol |
| CN104853830B (en) * | 2012-12-07 | 2018-04-27 | 阿克工程及技术股份公司 | It is a kind of containing 2-amino-2-methyl-1-propanol and the aqueous CO of 3- aminopropanols or 2-amino-2-methyl-1-propanol and 4- amino butanols2Absorbent |
| US12420227B2 (en) | 2012-12-07 | 2025-09-23 | Aker Carbon Capture Norway As | Aqueous CO2 absorbent comprising 2-amino-2-methyl-1-propanol and 3-aminopropanol |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2349533A1 (en) | 2011-08-03 |
| NO20084144L (en) | 2010-04-06 |
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