WO2010036588A2 - Turbocharger and holding disk therefor - Google Patents
Turbocharger and holding disk therefor Download PDFInfo
- Publication number
- WO2010036588A2 WO2010036588A2 PCT/US2009/057615 US2009057615W WO2010036588A2 WO 2010036588 A2 WO2010036588 A2 WO 2010036588A2 US 2009057615 W US2009057615 W US 2009057615W WO 2010036588 A2 WO2010036588 A2 WO 2010036588A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weight
- holding disk
- exhaust gas
- turbocharger
- holding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C6/00—Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
- F02C6/04—Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output
- F02C6/10—Gas-turbine plants providing heated or pressurised working fluid for other apparatus, e.g. without mechanical power output supplying working fluid to a user, e.g. a chemical process, which returns working fluid to a turbine of the plant
- F02C6/12—Turbochargers, i.e. plants for augmenting mechanical power output of internal-combustion piston engines by increase of charge pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D17/00—Regulating or controlling by varying flow
- F01D17/10—Final actuators
- F01D17/12—Final actuators arranged in stator parts
- F01D17/14—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits
- F01D17/16—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes
- F01D17/165—Final actuators arranged in stator parts varying effective cross-sectional area of nozzles or guide conduits by means of nozzle vanes for radial flow, i.e. the vanes turning around axes which are essentially parallel to the rotor centre line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D9/00—Stators
- F01D9/02—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
- F01D9/04—Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles forming ring or sector
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B39/00—Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/22—Control of the pumps by varying cross-section of exhaust passages or air passages, e.g. by throttling turbine inlets or outlets or by varying effective number of guide conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/40—Application in turbochargers
Definitions
- the invention relates to a no_ding ⁇ isk for use m turbochargers, i ⁇ particular for a diesel e n gme, according to the preamble of claim 1, and to an exhaust gas t ⁇ rbocharger comprising a holding disk according to the preamole of claim 4.
- Exhaust gas turbochargers are systems mtenoed to increase the power of piston engi n es.
- the energy of the exhaust gases is use ⁇ to increase the power.
- the increase in power is a result of the increase in " Che throug h put of mixture per working stroke.
- a turbociarger substantially comprises a ⁇ exhaust gas turome with a shaft and a compressor, wherein the compressor arranged m the intake tract of the engine is connected to th ⁇ s ⁇ aft and the blade whee_s _ocated m the casing of the exhaust gas turb_ne a ⁇ d the compressor rotate.
- adjusti n g blades are additionally mounted rotatably in a b_ade oearing ⁇ g ⁇ tn ⁇ are move ⁇ by means of an adjusting ring arrange ⁇ in the turbi n e casing of the turbocrarger.
- a ring arranged in tne turbine casing (said ring a.bo being referred to as a holding oisk) axially oelimits the flow space which is forme ⁇ by the adjusting blades. Screws are usually used to faster this rirg to the blade Gearing ring at a predefined distance, wherein the distance is set by spacers at a predefme ⁇ level so as to pro ⁇ uce a flow ouct having oesirable dimensions.
- Heat-resistant materials for exhaust gas turbochargers ana the individual compone n ts t h ereof are known from EP
- a suitaole material is considered as being one which has a specific composition, wherein the surface of the compone n ts may be coated with a chromium carbide layer stnd the material co n tai n s a small amount of small, non-metallic inclusions. This is intended to achieve a ⁇ eat resistance of the turoocharger of up to 700 0 C or more.
- an object of the present inve n tion is to provide a holding disk according to the preamble of claim 1 or a turbocnarger according to the preamole of claim 4 which has improved temperature and oxidatio ⁇ resistance and corrosion resistance at extreme temperatures and also corresponding wet-corrosion resistance ana which is aistmguisned by optimum tribological properties ana additionally displays a reduced susceptibility to wear.
- cons_stirg of a ⁇ austen_tic iron-based alloy achieves better temperature resistance of tne material.
- T n is resistance is increased many times over by the den ⁇ tic carbi ⁇ e precipitations, w ⁇ ich are present m the iron-baseo alloy, and inclusions of nitrogen.
- the holding disk accord_ng to the invention also remains oimensionally stable and therefore very even.
- n at caroide precipitations m the forir of dendrites increase the staoility of t h e alloy material by forming fine ranifications in the microstr ⁇ cture of tne material whic" pro/ide a supporting effect, a ⁇ d therefore th_s considerably i n creases the strength of the material and therefore the strength of the holding disk according to the i n vention owing to its u n ique structure .
- the maximum wear rate cf the holding disk according to tie _nve A tio ⁇ is less than 0.05 mm.
- the evenness of the material of the ⁇ old ⁇ ng d-.sk according to the invention is less than 0.1 mm at a test diameter or 70 mm. - A -
- the holding d_ ⁇ sk according to the invention is distinguished by a specific composition containing the following components: C: 0.1 to 0.6 by weight, Cr: 22 to z" o Joy weight, Ni: 6.5 to 15° by weight, Mn: 7.5 zo 14.5' by weight, Si: ⁇ Io by weight, V: 0.75 to 2.5 o Dy weight, N: 0.1 to 0.7 by weight and Fe .
- This composition according to the invention provides a holding disk which has a particularly high high-temperature stre n gth and temperature resistance (even up to 9CO 0 C) and is distinguished by outstanding sliding properties ana therefore particu_arly low s.iding wear or abrasive wear.
- the material and therefore the holdirg disk according to the invention are additionally extremely ⁇ imensionally stable.
- Figure 1 shews a perspective view, shown partially m section, of a turbocharger according to the invention.
- Figure 1 shows a turbocharger 1 according to the invention which has a turome casing 2 and a compressor casing 3 which is connected to the latter via a bearing casing 28.
- the casings 2, 3 ana 28 are arranged, along an axis of rotatio" R.
- the turbine casing i& shown partially ⁇ n section m oroer to illustrate the arrangement of a blaoe bearing ring 6 and a radially outer guide grate 18 which is formed oy said ring ana has a plurality of adjusting blades 7 whic ⁇ are distributed over the circumference and have rotary axles 8.
- nozzle cross sections are formed which, dependi n g on tne position of the adjusting blades 7, are larger or smaller and act to a greater or lesser extent upon the turbine rotor 4 positioned i ⁇ the center on the axis of rotation R with the exhaust gas from an engine, said exhaust gas being supplied via a supply duct 9 ana discharged via a central connection piece 10, m order to drive a compressor w ⁇ eel 17 seated on the same shaft using the turbine rotor 4.
- an actuating device 11 is provided. This may be designed m any desired way, b ⁇ t a preferred embodiment has a control casing 12 w ⁇ ch controls the control movement of a tappet memoer 14 fastened to it, m order to convert the movement of said tappet member onto an adjusting ring 5, located behind the cla ⁇ e oeaiing ring 6, into a slig h t rotational movement of said adjusting ring.
- a free sp ⁇ tce 13 for the adjusting blades 7 is formed between the blade bearing ring 6 and an annular part 15 of the turbine casing 2. So that this free space 13 can be ensured, the blade bearing ring 6 has spacers 16. The free space for the turbine blades 7 is delimited toward the top via the spacers 6 by the holding disk 19 according to the invention.
- An alloy from which a holding disk according to the invention was formed was produced from the following elements by means of a conventional process. Chemical analysis resulted in the following values for the elements: C: 0.1 to 0.5% by weight; Cr: 23 to 26% by weight; Ni: 6.5 to 12.5°, by weight; Mn: 7.5 to 12°, by weight; Si: max. 1% by weight; Nb: 0.75 to 1.7 c by weight; N: 0.1 to 0.5i by weight; V: 0.8 to 1.7i by weight; remainder: iron.
- the adjusting ring produced according to this example was distinguished by a tensile strength P n of 668 MPa
- the yield strength R P 0.2 (measured using a standard process) was 384 MPa.
- the elongation at break of the material (measured using a standard process) was 13.1%.
- the hardness of the material (measured according to ASTM E 92 / ISO 6507-1) was 207 HB.
- the coefficient of linear expansion (measured using a standard process) was 16.9 K "1 (20 to 900 0 C).
- the material was subjected to a validation test series comprising the following tests :
- the component was distinguished by an outstanding resistance to the acting forces. Therefore, the material had extremely high wear resistance and outstanding oxidation resist ⁇ tnce so that corrosion and wear on the material under the stated conditions were considerably reduced and therefore the resistance of the material was also ensured for a long period of time .
- the component according to the invention was subjected to a thermal cycle test in which the thermal shocks were carried out as follows:
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Supercharger (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/062,735 US20110176912A1 (en) | 2008-09-25 | 2009-09-21 | Turbocharger and holding disk therefor |
| CN2009801355272A CN102149912A (en) | 2008-09-25 | 2009-09-21 | Turbocharger and holding disk therefor |
| JP2011529137A JP5864256B2 (en) | 2008-09-25 | 2009-09-21 | Turbocharger and retaining disk for turbocharger |
| DE112009002017T DE112009002017T5 (en) | 2008-09-25 | 2009-09-21 | Turbocharger and receiving slide for this |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008048883.6 | 2008-09-25 | ||
| DE102008048883 | 2008-09-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2010036588A2 true WO2010036588A2 (en) | 2010-04-01 |
| WO2010036588A3 WO2010036588A3 (en) | 2010-07-01 |
Family
ID=42060370
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2009/057615 Ceased WO2010036588A2 (en) | 2008-09-25 | 2009-09-21 | Turbocharger and holding disk therefor |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20110176912A1 (en) |
| JP (1) | JP5864256B2 (en) |
| KR (1) | KR20110063660A (en) |
| CN (1) | CN102149912A (en) |
| DE (1) | DE112009002017T5 (en) |
| WO (1) | WO2010036588A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014517152A (en) * | 2011-05-19 | 2014-07-17 | ボーグワーナー インコーポレーテッド | Austenitic iron-based alloys, turbochargers and components made therefrom |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101984705B1 (en) * | 2011-10-20 | 2019-05-31 | 보르그워너 인코퍼레이티드 | Turbocharger and a component therefor |
| US9534281B2 (en) | 2014-07-31 | 2017-01-03 | Honeywell International Inc. | Turbocharger turbine housings formed from the stainless steel alloys, and methods for manufacturing the same |
| US9896752B2 (en) | 2014-07-31 | 2018-02-20 | Honeywell International Inc. | Stainless steel alloys, turbocharger turbine housings formed from the stainless steel alloys, and methods for manufacturing the same |
| US10316694B2 (en) | 2014-07-31 | 2019-06-11 | Garrett Transportation I Inc. | Stainless steel alloys, turbocharger turbine housings formed from the stainless steel alloys, and methods for manufacturing the same |
| DE102020202736A1 (en) | 2020-03-04 | 2021-09-09 | Mahle International Gmbh | Metallic material |
Family Cites Families (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5526179B2 (en) * | 1972-04-24 | 1980-07-11 | ||
| JPS51133807A (en) * | 1975-05-14 | 1976-11-19 | Hitachi Ltd | Turbo type impeller with high performance |
| US4560408A (en) * | 1983-06-10 | 1985-12-24 | Santrade Limited | Method of using chromium-nickel-manganese-iron alloy with austenitic structure in sulphurous environment at high temperature |
| SE451466B (en) * | 1983-06-10 | 1987-10-12 | Sandvik Ab | APPLICATION OF AN AUSTENITIC MALANIFIED CHROME-NICKEL IRON ALLOY IN SULPHIDATING ENVIRONMENT AT HIGH TEMPERATURE |
| US4711677A (en) * | 1986-07-18 | 1987-12-08 | The Garrett Corporation | High temperature bushing alloy |
| WO1991016467A1 (en) * | 1990-04-16 | 1991-10-31 | Carondelet Foundry Company | Heat resistant alloys |
| JP2542753B2 (en) * | 1990-08-02 | 1996-10-09 | 日立金属株式会社 | Austenitic heat-resistant cast steel exhaust system parts with excellent high-temperature strength |
| DE69213533T2 (en) * | 1991-04-15 | 1997-02-13 | Hitachi Metals Ltd | Heat-resistant cast steel, process for its production and exhaust system parts made from it |
| US5582657A (en) * | 1993-11-25 | 1996-12-10 | Hitachi Metals, Ltd. | Heat-resistant, ferritic cast steel having high castability and exhaust equipment member made thereof |
| JP3191665B2 (en) * | 1995-03-17 | 2001-07-23 | トヨタ自動車株式会社 | Metal sintered body composite material and method for producing the same |
| JP3066571B2 (en) * | 1996-08-07 | 2000-07-17 | 北海道 | WC-Fe alloy using iron-carbon as binder and method for producing the same |
| EP0837221B1 (en) * | 1996-10-18 | 2003-09-10 | Daido Steel Company Limited | Ti-Al turbine rotor and method of manufacturing said rotor |
| JP3829388B2 (en) * | 1997-02-12 | 2006-10-04 | 大同特殊鋼株式会社 | TiAl turbine rotor |
| US20020110476A1 (en) * | 2000-12-14 | 2002-08-15 | Maziasz Philip J. | Heat and corrosion resistant cast stainless steels with improved high temperature strength and ductility |
| EP1396620A4 (en) | 2001-05-10 | 2005-01-12 | Soghi Kogyo Co Ltd | EXHAUST GAS GUIDE ASSEMBLY FOR IMPROVED HARD RESISTANCE TYPE VGS-TYPE TURBOCHARGER, METHOD FOR PRODUCING HEAT-RESISTANT ELEMENTS USED THEREWITH, AND PROCESS FOR PRODUCING VARIABLE BLADE-BASED RAW MATERIALS USED IN SAID ASSEMBLY |
| JP2002332553A (en) * | 2001-05-10 | 2002-11-22 | Sogi Kogyo Kk | VGS type turbocharger exhaust guide assembly with improved high-temperature durability composed of members to which rare earth elements are added |
| US20060266439A1 (en) * | 2002-07-15 | 2006-11-30 | Maziasz Philip J | Heat and corrosion resistant cast austenitic stainless steel alloy with improved high temperature strength |
| US20060065327A1 (en) * | 2003-02-07 | 2006-03-30 | Advance Steel Technology | Fine-grained martensitic stainless steel and method thereof |
| JP2004269979A (en) * | 2003-03-10 | 2004-09-30 | Toyota Central Res & Dev Lab Inc | Heat-resistant cast steel, heat-resistant member made of cast steel, and manufacturing method thereof |
| JP4063709B2 (en) * | 2003-05-15 | 2008-03-19 | エア・ウォーター株式会社 | Method for surface modification of austenitic metal, refractory metal product and turbo part obtained thereby |
| JP2005248263A (en) * | 2004-03-04 | 2005-09-15 | Daido Steel Co Ltd | Martensitic stainless steel |
| KR101282054B1 (en) * | 2004-04-19 | 2013-07-17 | 히타치 긴조쿠 가부시키가이샤 | HIGH-Cr HIGH-Ni AUSTENITIC HEAT-RESISTANT CAST STEEL AND EXHAUST SYSTEM COMPONENT PRODUCED FROM SAME |
| WO2006010383A1 (en) * | 2004-07-30 | 2006-02-02 | Honeywell International Inc. | Turbocharger component |
| WO2008018128A1 (en) * | 2006-08-09 | 2008-02-14 | Ing Shoji Co., Ltd. | Iron-based corrosion resistant wear resistant alloy and deposit welding material for obtaining the alloy |
| US20080145264A1 (en) * | 2006-12-19 | 2008-06-19 | The Timken Company | Mo-V-Ni high temperature steels, articles made therefrom and method of making |
-
2009
- 2009-09-21 JP JP2011529137A patent/JP5864256B2/en not_active Expired - Fee Related
- 2009-09-21 KR KR1020117007841A patent/KR20110063660A/en not_active Ceased
- 2009-09-21 DE DE112009002017T patent/DE112009002017T5/en not_active Withdrawn
- 2009-09-21 CN CN2009801355272A patent/CN102149912A/en active Pending
- 2009-09-21 WO PCT/US2009/057615 patent/WO2010036588A2/en not_active Ceased
- 2009-09-21 US US13/062,735 patent/US20110176912A1/en not_active Abandoned
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014517152A (en) * | 2011-05-19 | 2014-07-17 | ボーグワーナー インコーポレーテッド | Austenitic iron-based alloys, turbochargers and components made therefrom |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20110063660A (en) | 2011-06-13 |
| DE112009002017T5 (en) | 2011-07-28 |
| WO2010036588A3 (en) | 2010-07-01 |
| JP5864256B2 (en) | 2016-02-17 |
| US20110176912A1 (en) | 2011-07-21 |
| CN102149912A (en) | 2011-08-10 |
| JP2012503743A (en) | 2012-02-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101576194B1 (en) | Turbocharger and adjustable blade therefor | |
| CN103534374B (en) | Austenitic iron-based alloys, turbochargers and components made therefrom | |
| KR101984705B1 (en) | Turbocharger and a component therefor | |
| US20110176914A1 (en) | Turbocharger and blade bearing ring therefor | |
| US20140086755A1 (en) | Turbocharger and component therefor | |
| US20110176912A1 (en) | Turbocharger and holding disk therefor | |
| US20110171008A1 (en) | Turbocharger and adjustment ring therefor | |
| US11434556B2 (en) | Austenitic alloys for turbochargers | |
| WO2018160515A1 (en) | Nickel and chrome based iron alloy having enhanced high temperature oxidation resistance | |
| CN109385565B (en) | Stainless steel alloy and turbocharger kinematic component formed from the same | |
| WO2006010383A1 (en) | Turbocharger component |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 200980135527.2 Country of ref document: CN |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 09816732 Country of ref document: EP Kind code of ref document: A2 |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 696/KOLNP/2011 Country of ref document: IN |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2011529137 Country of ref document: JP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 13062735 Country of ref document: US |
|
| ENP | Entry into the national phase |
Ref document number: 20117007841 Country of ref document: KR Kind code of ref document: A |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 09816732 Country of ref document: EP Kind code of ref document: A2 |
