WO2010032647A1 - エンジン装置 - Google Patents
エンジン装置 Download PDFInfo
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- WO2010032647A1 WO2010032647A1 PCT/JP2009/065601 JP2009065601W WO2010032647A1 WO 2010032647 A1 WO2010032647 A1 WO 2010032647A1 JP 2009065601 W JP2009065601 W JP 2009065601W WO 2010032647 A1 WO2010032647 A1 WO 2010032647A1
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- WIPO (PCT)
- Prior art keywords
- exhaust gas
- engine
- catalyst
- filter
- outer case
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
- F01N13/1844—Mechanical joints
- F01N13/1855—Mechanical joints the connection being realised by using bolts, screws, rivets or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0093—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are of the same type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/009—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series
- F01N13/0097—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having two or more separate purifying devices arranged in series the purifying devices are arranged in a single housing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1805—Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1888—Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells
- F01N13/1894—Construction facilitating manufacture, assembly, or disassembly the housing of the assembly consisting of two or more parts, e.g. two half-shells the parts being assembled in longitudinal direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/0211—Arrangements for mounting filtering elements in housing, e.g. with means for compensating thermal expansion or vibration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/0335—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with exhaust silencers in a single housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K13/00—Arrangement in connection with combustion air intake or gas exhaust of propulsion units
- B60K13/04—Arrangement in connection with combustion air intake or gas exhaust of propulsion units concerning exhaust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/15—Fork lift trucks, Industrial trucks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/40—Special vehicles
- B60Y2200/41—Construction vehicles, e.g. graders, excavators
- B60Y2200/412—Excavators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2340/00—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses
- F01N2340/04—Dimensional characteristics of the exhaust system, e.g. length, diameter or volume of the apparatus; Spatial arrangements of exhaust apparatuses characterised by the arrangement of an exhaust pipe, manifold or apparatus in relation to vehicle frame or particular vehicle parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/02—Tubes being perforated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/18—Structure or shape of gas passages, pipes or tubes the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2590/00—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines
- F01N2590/08—Exhaust or silencing apparatus adapted to particular use, e.g. for military applications, airplanes, submarines for heavy duty applications, e.g. trucks, buses, tractors, locomotives
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to an engine apparatus used in a work machine such as a backhoe, a forklift, or a tractor, and more particularly to a structure for mounting an exhaust gas purifying apparatus to an engine.
- a diesel particulate filter or NOx catalyst or the like is provided as an exhaust gas purification device (post-treatment device) in the exhaust path of the diesel engine, and exhaust gas discharged from the diesel engine is supplied to a diesel particulate filter (
- a technology for purifying with a NOx catalyst or the like is known (see Patent Document 1, Patent Document 2, and Patent Document 3).
- Patent Document 4 a technique in which a filter case (inner case) is provided in a casing (outer case) and a particulate filter is disposed in the filter case is also known (see Patent Document 4).
- JP 2000-145430 A Japanese Patent Laid-Open No. 2003-27922 JP 2008-82201 A JP 2001-173429 A
- the diesel engine is versatile and is used in various fields such as agricultural machines, construction machinery, and ships.
- the installation space for diesel engines varies depending on the machine on which they are installed, but in recent years, there are many restrictions (narrow) on the installation space due to demands for weight reduction and compactness.
- the temperature of the exhaust gas passing through it is high (for example, 300 ° C. or higher). For this reason, there is a demand for attaching an exhaust gas purification device to a diesel engine.
- the present invention aims to meet such a demand.
- the invention of claim 1 is directed to an engine device comprising an exhaust manifold and an engine having an exhaust manifold, and an exhaust gas purification device for purifying exhaust gas from the engine.
- the exhaust gas purification device is connected to a manifold, and includes a filter support that supports the exhaust gas purification device, and the exhaust gas is disposed in a flywheel housing disposed in the engine via the filter support.
- the gas purifier is configured to be connected.
- the filter support is provided on an upper portion of the flywheel housing, and the exhaust gas purification device is disposed on the flywheel housing via the filter support. Are connected.
- the exhaust gas purification device is formed to be long in a direction orthogonal to the output shaft of the engine, and is disposed away from the upper surface of the engine. Is.
- a fourth aspect of the present invention is the engine device according to the second aspect, wherein a cooling fan is provided on a side surface of the engine opposite to the flywheel housing, and the cylinder is positioned above the engine.
- the exhaust gas purifying device is disposed so as to face one side surface of the head on the flywheel housing side.
- the height of the upper surface of the exhaust gas purifying device is set lower than the height of the upper surface of the engine, and the upper surface is higher than the upper surface of the engine.
- the exhaust gas purification device is configured not to protrude.
- the intake manifold and the exhaust manifold are arranged on both sides of the engine cylinder head in a plan view and arranged on the upper side of the engine.
- the exhaust gas purifying device is configured to be connected to the exhaust manifold and the intake manifold above the engine.
- the exhaust gas inlet and the exhaust gas outlet are arranged separately on one end in the longitudinal direction and the other end in the longitudinal direction of the exhaust gas purification device.
- the exhaust gas inlet is disposed at one end of the exhaust gas purification device on the intake manifold installation side, and the exhaust gas outlet is disposed on the other end of the exhaust gas purification device on the exhaust manifold installation side. Is.
- the exhaust gas purification is performed in the exhaust manifold.
- An exhaust gas purifier having a filter support for supporting the exhaust gas purification device, wherein the exhaust gas purification device is connected to a flywheel housing disposed in the engine via the filter support. Therefore, as one of the components of the engine, the exhaust gas purifying device can be disposed with high rigidity in the engine, and an exhaust gas countermeasure for each device such as a work vehicle is not required. There is an effect that the versatility of can be improved. That is, the exhaust gas purification device can be supported with high rigidity by using the flywheel housing which is a high-rigidity part of the engine, and damage to the exhaust gas purification device due to vibration or the like can be prevented.
- the filter support is provided on the flywheel housing, and the exhaust gas purification device is connected to the flywheel housing via the filter support.
- the space above the flywheel housing can be effectively used, and the engine and the exhaust gas purifying device can be combined into a compact configuration. This also contributes to the downsizing of the exhaust gas purification device.
- the exhaust gas purification device is formed in an elongated shape in a direction perpendicular to the output shaft of the engine, and is disposed away from the upper surface of the engine.
- the upper surfaces of the exhaust manifold and the intake manifold can be exposed, and the engine-related maintenance work can be easily performed.
- a cooling fan is provided on a side surface of the engine opposite to the flywheel housing, and a cylinder head located on an upper portion of the engine has a structure on the flywheel housing side. Since the exhaust gas purification device is arranged so as to face one side, the exhaust gas purification device is hidden behind the cylinder head in the lee of the cooling fan. Therefore, it is possible to suppress the wind from the cooling fan from directly hitting the exhaust gas purification device, and to reduce the exhaust gas temperature inside the exhaust gas purification device, and thus the exhaust gas purification device, by the wind from the cooling fan. It is possible to suppress the exhaust gas temperature and to maintain the exhaust gas temperature.
- the height of the upper surface of the exhaust gas purification device is set lower than the height of the upper surface of the engine so that the exhaust gas purification device does not protrude above the upper surface of the engine. Since it is configured, it is possible to eliminate the influence of the exhaust gas purification device on the overall height of the engine. Therefore, even with the engine incorporating the exhaust gas purification device, the overall height can be kept as low as possible, and the effect of improving the vibration proof performance by lowering the center of gravity of the engine can be achieved. Of course, there is also an advantage that the wind from the cooling fan can be more reliably suppressed from directly hitting the exhaust gas purification device.
- the intake manifold and the exhaust manifold are arranged on both sides of the engine cylinder head in a plan view and arranged on the upper side of the engine, Since the gas purification device is configured to be connected to the exhaust manifold and the intake manifold above the engine, the exhaust manifold, the intake manifold, and the cylinder head, which are high-rigidity parts of the engine, are provided.
- the exhaust gas purification device is supported with higher rigidity than in the case of claim 1, and damage to the exhaust gas purification device due to vibration or the like can be effectively prevented.
- the exhaust gas inlet and the exhaust gas outlet are arranged separately on one end side in the longitudinal direction and the other end side in the longitudinal direction in the exhaust gas purification device,
- the exhaust gas inlet is disposed at one end of the exhaust gas purification device
- the exhaust gas outlet is disposed at the other end of the exhaust gas purification device on the exhaust manifold installation side.
- the exhaust gas purification device can be connected and supported in the state of being close to the upper surface. Further, the exhaust gas purification device can be communicated with the exhaust manifold at a close distance, and a decrease in the temperature of the exhaust gas passing through the exhaust gas purification device can be suppressed as much as possible. Accordingly, the exhaust gas purification performance of the exhaust gas purification device can be maintained at a high level.
- FIG. 2 is an exploded front sectional view of FIG. 1. It is a front view expanded sectional view of the exhaust gas discharge side. It is a side view enlarged sectional view on the same exhaust gas discharge side. It is an enlarged bottom view of the same exhaust gas inflow side. It is an enlarged sectional view in plan view of the exhaust gas inflow side.
- FIG. 10 is an enlarged cross-sectional view in plan view of the exhaust gas inflow side showing a modification of FIG. 9.
- FIG. 10 is an enlarged cross-sectional view in plan view of the exhaust gas inflow side showing a modification of FIG. 9.
- FIG. 10 is an enlarged cross-sectional view in plan view of the exhaust gas inflow side showing a modification of FIG. 9.
- FIG. 10 is an enlarged cross-sectional view in plan view of the exhaust gas inflow side showing a modification of FIG. 9.
- FIG. 10 is an enlarged cross-sectional view in plan view of the exhaust gas inflow side showing a modification of FIG. 9.
- It is a left view of a diesel engine. It is a top view of a diesel engine. It is a front view of a diesel engine. It is a rear view of a diesel engine. It is a side view of a backhoe. It is a top view of a backhoe. It is a side view of a forklift car. It is a top view of a forklift car.
- the exhaust gas inflow side is simply referred to as the left side
- the exhaust gas discharge side is also simply referred to as the right side.
- a continuously regenerating diesel particulate filter 1 (hereinafter referred to as DPF) is provided as an exhaust gas purifying apparatus of the present embodiment.
- the DPF 1 is for physically collecting particulate matter (PM) and the like in the exhaust gas.
- the DPF 1 exhausts a diesel oxidation catalyst 2 such as platinum that generates nitrogen dioxide (NO2) and a soot filter 3 having a honeycomb structure that continuously oxidizes and removes the collected particulate matter (PM) at a relatively low temperature.
- the gas is arranged in series in the gas movement direction (from left to right in FIG. 1).
- the DPF 1 is configured so that the soot filter 3 is continuously regenerated.
- the DPF 1 can reduce carbon monoxide (CO) and hydrocarbons (HC) in the exhaust gas in addition to the removal of particulate matter (PM) in the exhaust gas.
- a diesel oxidation catalyst 2 as a gas purification filter for purifying exhaust gas discharged from an engine is installed in a substantially cylindrical catalyst inner case 4 made of a heat-resistant metal material.
- the catalyst inner case 4 is provided in a substantially cylindrical catalyst outer case 5 made of a heat-resistant metal material. That is, the catalyst inner case 4 is fitted on the outside of the diesel oxidation catalyst 2 via the mat-shaped ceramic fiber catalyst heat insulating material 6. Further, the catalyst outer case 5 is fitted on the outer side of the catalyst inner case 4 via a thin plate support 7 having an I-shaped end face. Note that the diesel oxidation catalyst 2 is protected by the catalyst heat insulating material 6. The stress (deformation force) of the catalyst outer case 5 transmitted to the catalyst inner case 4 is reduced by the thin plate support 7.
- a disc-shaped left lid 8 is fixed to the left ends of the catalyst inner case 4 and the catalyst outer case 5 by welding.
- a sensor connection plug 10 is fixed to the left lid body 8 through a seat plate body 9.
- the left end face 2a of the diesel oxidation catalyst 2 and the left lid 8 are opposed to each other with a predetermined distance L1 for gas inflow space.
- An exhaust gas inflow space 11 is formed between the left end face 2 a of the diesel oxidation catalyst 2 and the left lid 8.
- the sensor connection plug 10 is connected to an unillustrated inlet side exhaust gas pressure sensor, an inlet side exhaust gas temperature sensor, and the like.
- an elliptical exhaust gas inlet 12 is opened at the left end of the catalyst inner case 4 and the catalyst outer case 5 in which the exhaust gas inflow space 11 is formed.
- the elliptical exhaust gas inlet 12 has a short diameter in the exhaust gas movement direction (center line direction of the cases 4 and 5) and a direction orthogonal to the exhaust gas movement direction (circumferential direction of the cases 4 and 5). It has a long diameter.
- a closing ring body 15 is fixed between the opening edge 13 of the catalyst inner case 4 and the opening edge 14 of the catalyst outer case 5 in a sandwiched manner. A gap between the opening edge 13 of the catalyst inner case 4 and the opening edge 14 of the catalyst outer case 5 is closed by the closing ring body 15.
- An exhaust ring 15 prevents the exhaust gas from flowing between the catalyst inner case 4 and the catalyst outer case 5.
- an exhaust gas inlet pipe 16 is disposed on the outer surface of the catalyst outer case 5 in which the exhaust gas inlet 12 is formed.
- An exhaust connection flange body 17 is welded to a true circular opening end portion 16 a on the small diameter side of the exhaust gas inlet pipe 16.
- the exhaust connection flange body 17 is fastened to an exhaust manifold 71 of a diesel engine 70 described later via bolts 18.
- a large circular opening end 16 b on the large diameter side of the exhaust gas inlet pipe 16 is welded to the outer surface of the catalyst outer case 5.
- the exhaust gas inlet pipe 16 is formed in a divergent shape (a trumpet shape) from the small-diameter-side perfect circular opening end 16a toward the large-diameter-side perfect circular opening end 16b.
- a large circular opening end 16 b is formed on the outer surface of the left end of the opening edge 14 of the catalyst outer case 5.
- the left end of is welded. That is, with respect to the elliptical exhaust gas inlet 12, the exhaust gas inlet pipe 16 (the large circular opening end 16b) is offset downstream of the exhaust gas movement (on the right side of the catalyst outer case 5).
- the elliptical exhaust gas inlet 12 is offset to the exhaust gas moving upstream side (the left side of the catalyst outer case 5) with respect to the exhaust gas inlet pipe 16 (the large circular opening end 16b).
- the catalyst outer case 5 is formed.
- the exhaust gas of the engine 70 enters the exhaust gas inlet pipe 16 from the exhaust manifold 71, enters the exhaust gas inflow space 11 from the exhaust gas inlet pipe 16 through the exhaust gas inlet 12, and the diesel oxidation catalyst 2. From the left end face 2a. Nitrogen dioxide (NO 2) is generated by the oxidation action of the diesel oxidation catalyst 2. Further, as shown in FIGS. 2 to 4, support legs 19 are welded to the outer peripheral surface of the catalyst outer case 5. When the DPF 1 is assembled to the engine 70, the catalyst outer case 5 is fixed to the cylinder head 72 of the engine 70, which will be described later, via the mounting bracket 19.
- the soot filter 3 as a gas purification filter for purifying exhaust gas discharged from the engine 70 is provided in a substantially cylindrical filter inner case 20 made of a heat-resistant metal material.
- the inner case 4 is provided in a substantially cylindrical filter outer case 21 made of a heat-resistant metal material. That is, the filter inner case 20 is fitted on the outside of the soot filter 3 via the mat-shaped ceramic fiber filter heat insulating material 22. The soot filter 3 is protected by the filter heat insulating material 22.
- the catalyst side flange 25 is welded to the end of the catalyst outer case 5 on the downstream side (right side) of the exhaust gas movement.
- the filter-side flange 26 is welded to the middle of the filter inner case 20 in the exhaust gas movement direction and the end of the filter outer case 21 on the upstream side (left side) of the exhaust gas movement.
- the catalyst side flange 25 and the filter side flange 26 are detachably fastened by bolts 27 and nuts 28.
- the diameter of the cylindrical catalyst inner case 4 and the diameter of the cylindrical filter inner case 20 are substantially the same. Further, the diameter of the cylindrical catalyst outer case 5 and the diameter of the cylindrical filter outer case 21 are substantially the same.
- the exhaust gas movement downstream side (right side) end of the catalyst inner case 4 is shown in a state where the filter outer case 21 is connected to the catalyst outer case 5 via the catalyst side flange 25 and the filter side flange 26, the exhaust gas movement downstream side (right side) end of the catalyst inner case 4 is shown.
- the end portion on the upstream side (left side) of the exhaust gas movement of the filter inner case 20 faces the portion spaced apart by a fixed interval L2 for sensor attachment.
- the sensor mounting space 29 is formed between the exhaust gas movement downstream side (right side) end of the catalyst inner case 4 and the exhaust gas movement upstream side (left side) end of the filter inner case 20.
- a sensor connection plug 50 is fixed to the catalyst outer case 5 at the sensor mounting space 29 position.
- the sensor connection plug 50 is connected to a filter inlet side exhaust gas pressure sensor (not shown), a filter inlet side exhaust gas temperature sensor (thermistor), and the like.
- the cylindrical length L4 of the catalyst outer case 5 in the exhaust gas movement direction is longer than the cylindrical length L3 of the catalyst inner case 4 in the exhaust gas movement direction.
- the cylindrical length L6 of the filter outer case 21 in the exhaust gas movement direction is shorter than the cylindrical length L5 of the filter inner case 20 in the exhaust gas movement direction.
- a length (L2 + L3 + L5) obtained by adding the constant interval L2 of the sensor mounting space 29, the cylindrical length L3 of the catalyst inner case 4 and the cylindrical length L5 of the filter inner case 20 is the cylindrical length L4 of the catalyst outer case 5.
- nitrogen dioxide (NO2) generated by the oxidation action of the diesel oxidation catalyst 2 is supplied to the soot filter 3 from the left end face 3a.
- the collected particulate matter (PM) in the exhaust gas of the diesel engine 70 collected by the soot filter 3 is continuously oxidized and removed at a relatively low temperature by nitrogen dioxide (NO2).
- nitrogen dioxide (NO2) generated by the oxidation action of the diesel oxidation catalyst 2
- the collected particulate matter (PM) in the exhaust gas of the diesel engine 70 collected by the soot filter 3 is continuously oxidized and removed at a relatively low temperature by nitrogen dioxide (NO2).
- carbon monoxide (CO) and hydrocarbons (HC) in the exhaust gas of the diesel engine 70 are reduced.
- a diesel oxidation catalyst 2 or soot filter 3 as a gas purification filter for purifying exhaust gas discharged from a diesel engine 70, and a catalyst inner case in which the diesel oxidation catalyst 2 or soot filter 3 is installed.
- a filter inner case 20 a catalyst outer case 5 in which the catalyst inner case 4 and the filter inner case 20 are installed, and a filter outer case 21, a plurality of sets of diesel oxidation catalysts 2 and soot
- the filter 3, the catalyst inner case 4, the filter inner case 20, the catalyst outer case 5, and the filter outer case 21 are provided, and the catalyst outer case 5 and the filter outer case 21 with respect to the connection boundary position of the diesel oxidation catalyst 2 and the soot filter 3.
- Catalyst side flange 25 and fill as flange body connecting Since it is obtained by constituting the side flanges 26 so as to offset, by reducing the distance between the junction of the diesel oxidation catalyst 2 or the soot filter 3 can shorten the connection length of the catalyst outer case 5 and the filter outer case 21. Further, a gas sensor or the like can be easily arranged at the connection boundary position of the diesel oxidation catalyst 2 or the soot filter 3. Since the length of the catalyst outer case 5 and the filter outer case 21 in the exhaust gas movement direction can be shortened, the rigidity and weight reduction of the catalyst outer case 5 and the filter outer case 21 can be achieved.
- FIGS. 1 to 5 two types of diesel oxidation catalysts 2 and soot filters 3 are provided, and a filter inner case 20 in which one soot filter 3 is installed is provided in the catalyst of the other diesel oxidation catalyst 2. Since the catalyst outer case 5 in which the inner case 4 is installed is configured to overlap, the catalyst outer case 5 or the soot filter 3 is secured while maintaining the length of the diesel oxidation catalyst 2 or the soot filter 3 in the exhaust gas movement direction. The length of the filter outer case 21 in the exhaust gas movement direction can be shortened.
- the catalyst inner case 4 (the other diesel oxidation catalyst 2) where the catalyst outer case 5 overlaps is largely exposed to the outside by the separation (disassembly) of the catalyst outer case 5 and the filter outer case 21, the catalyst inner case 4 is exposed.
- the exposure range of the case 4 (the other diesel oxidation catalyst 2) is increased, and maintenance work such as soot removal of the one soot filter 3 can be easily performed.
- a diesel oxidation catalyst 2 and a soot filter 3 are provided as a plurality of sets of gas purification filters, and the catalyst side flange 25 and the filter side flange 26 are offset on the outer peripheral side of the soot filter 3. Therefore, by separating the catalyst outer case 5 and the filter outer case 21, the end of the inner case 20 on the exhaust gas inlet side of the soot filter 5 can be greatly exposed from the end surface of the outer case 21. Maintenance work such as removal of soot adhering to the case 20 can be easily performed.
- two types of diesel oxidation catalysts 2 and soot filters 3 are provided, and a catalyst inner case 4 in which one diesel oxidation catalyst 2 is installed, and the other soot filter 3 in the interior. Since the sensor mounting space 29 is formed between the filter inner case 20 and the filter outer case 20 to be provided, the connection length of the catalyst outer case 5 and the filter outer case 21 in the exhaust gas moving direction is shortened, and the catalyst outer case 5 is reduced. In addition, a gas sensor or the like can be easily arranged in the sensor mounting space 29 at the connection boundary position between the diesel oxidation catalyst 2 and the soot filter 3 while improving the rigidity and weight of the filter outer case 21 and the like.
- a sensor connection plug 50 as a sensor support is assembled to the catalyst outer case 5 that overlaps the filter inner case 20, and the sensor is installed at the connection boundary position of the diesel oxidation catalyst 2 and the soot filter 3. Since a gas sensor such as a filter inlet side exhaust gas pressure sensor or a filter inlet side exhaust gas temperature sensor (thermistor) (not shown) is arranged through the connection plug 50, the catalyst outer case 5 and the filter outer case are arranged.
- the sensor connection plug 50 can be compactly installed at the connection boundary position between the diesel oxidation catalyst 2 and the soot filter 3 while improving the rigidity and weight of the engine 21 and the like.
- a diesel oxidation catalyst 2 or soot filter 3 as a gas purification filter for purifying exhaust gas discharged from the diesel engine 70 and a diesel oxidation catalyst 2 or soot filter 3 are installed.
- An exhaust gas purifying apparatus comprising a catalyst inner case 4 or a filter inner case 20 as an inner case, and a catalyst outer case 5 or a filter outer case 21 as an outer case in which the catalyst inner case 4 or the filter inner case 20 is provided.
- an exhaust gas inlet 12 is formed on the peripheral surface of one end of the catalyst inner case 4 and the catalyst outer case 5, and an exhaust gas inlet pipe 16 is provided outside the exhaust gas inlet 12 in the outer periphery of the catalyst outer case 5.
- the exhaust gas inlet pipe 16 is more exhausted than the area of the open end face of the exhaust gas inlet pipe 16 on the exhaust gas inlet side. The area of the open end of the gas outlet side is larger.
- the exhaust gas inlet pipe can be disposed near the diesel oxidation catalyst 2 installation portion, and the length of the catalyst outer case 5 (casing) on the exhaust gas upstream side of the diesel oxidation catalyst 2 in the exhaust gas movement direction can be easily shortened. That is, the end face of the diesel oxidation catalyst 2 can be easily brought close to the end face on the upstream side of the catalyst outer case 5 in the exhaust gas movement direction. Further, by forming the area of the opening end face of the exhaust gas inlet pipe 16 on the exhaust gas outlet side larger than the area of the opening end face of the exhaust gas inlet pipe 16 on the exhaust gas inlet side, the outer peripheral face of the catalyst outer case 5 is formed.
- the exhaust gas inlet pipe 16 can be welded, and without providing a reinforcing member for connecting the catalyst outer case 5 and the exhaust gas inlet pipe 16 as in the prior art, the exhaust gas inlet pipe 16 on the exhaust gas inlet side of the catalyst outer case 5 is provided. Exhaust gas pressure loss in the catalyst outer case 5 and the exhaust gas inlet pipe 16 can be reduced while maintaining the mounting strength.
- the exhaust gas outlet side edge of the exhaust gas inlet pipe 16 is fixed to the outer peripheral surface of the exhaust gas inlet of the catalyst outer case 5.
- the exhaust gas inlet pipe 16 is configured to be offset from the gas inlet 12 to the exhaust gas downstream side of the catalyst outer case 5. Therefore, the exhaust gas upstream end surface of the diesel oxidation catalyst 2 can be disposed upstream of the exhaust gas downstream side opening edge of the exhaust gas inlet pipe 16 and the length of the catalyst outer case 5 in the exhaust gas movement direction. Of these, the length upstream of the exhaust gas can be easily reduced.
- the length of the catalyst outer case 5 in the exhaust gas movement direction can be made compact.
- the exhaust gas outlet side of the exhaust gas inlet pipe 16 can be disposed away from the upstream side end surface of the catalyst outer case 5 in the exhaust gas movement direction.
- the exhaust gas inlet in the exhaust gas movement direction of the catalyst outer case 5 is larger than the opening size of the exhaust gas inlet 12 of the catalyst outer case 5 and the catalyst inner case 4.
- the opening size on the exhaust gas outlet side of the pipe 16 is made large. Therefore, the mounting strength of the exhaust gas inlet pipe 16 on the exhaust gas inlet side of the catalyst outer case 5 can be maintained without providing a reinforcing member as in the prior art, and the exhaust gas inlet pipe 16 or the exhaust gas inlet of the catalyst outer case 5 can be maintained. Exhaust pressure loss of 12 etc. can be reduced. Compared to a conventional structure provided with a reinforcing member, the number of components can be reduced and the structure can be reduced.
- the exhaust gas inlet side such as the catalyst outer case 5 and the exhaust gas inlet pipe 16 can be configured with high rigidity. That is, the exhaust gas inlets of the catalyst outer case 5 and the catalyst inner case 4 can be formed close to the upstream side end face of the catalyst outer case 5 in the exhaust gas movement direction.
- the exhaust gas movement of the diesel oxidation catalyst 2 or the soot filter 3 rather than the end of the exhaust gas outlet side of the exhaust gas inlet pipe 16 on the downstream side of the exhaust gas movement.
- the upstream end surface is configured to be disposed on the exhaust gas movement upstream side of the catalyst outer case 5. Therefore, the length of the catalyst outer case 5 in the exhaust gas movement direction can be easily reduced, and the length of the catalyst outer case 5 in the exhaust gas movement direction can be made compact.
- the exhaust gas inlet is connected to the opening edge of the exhaust gas inlet 12 upstream of the exhaust gas movement. Since the exhaust gas outlet side end of the pipe 16 is connected, the length on the exhaust gas upstream side of the length of the catalyst outer case 5 in the exhaust gas movement direction can be easily reduced. However, the exhaust pressure loss of the exhaust gas in the catalyst outer case 5 and the exhaust gas inlet pipe 16 can be reduced.
- the diesel oxidation catalyst 2 and the soot filter 3 are provided as gas purification filters for purifying the exhaust gas discharged from the engine.
- urea reducing agent
- NOx selective reduction catalyst NOx removal catalyst
- NH3 ammonia
- NOx removal catalyst a NOx selective reduction catalyst
- ammonia removal catalyst is provided in the filter inner case 20 as a gas purification filter
- nitrogen oxidation in the exhaust gas exhausted by the engine is performed.
- the substance (NOx) is reduced and can be discharged as harmless nitrogen gas (N2).
- a diesel oxidation catalyst 2 or soot filter 3 as a gas purification filter for purifying exhaust gas discharged from a diesel engine 70, and a catalyst inner case in which the diesel oxidation catalyst 2 or soot filter 3 is installed.
- a filter inner case 20, and a catalyst outer case 5 and a filter outer case 21 in which the catalyst inner case 4 and the filter inner case 20 are installed. Are connected to the catalyst outer case 5 and the filter outer case 21, and an exhaust gas inlet pipe 16 as an inlet component to which an external stress is applied and a support leg 19 as a support body are arranged on the catalyst outer case 5. Yes.
- the double structure of the catalyst inner case 4 or the filter inner case 20 and the catalyst outer case 5 or the filter outer case 21 improves the heat insulating properties of the diesel oxidation catalyst 2 or the soot filter 3, thereby treating the diesel oxidation catalyst 2 or the soot filter 3.
- a plurality of sets of diesel oxidation catalysts 2 and soot filters 3, a catalyst inner case 4 and a filter inner case 20, and a catalyst outer case 5 and a filter outer case 21 are provided.
- the case 5 and the filter outer case 21 are connected by a catalyst side flange 25 and a filter side flange 26 as flange bodies. Accordingly, in consideration of the configuration of the exhaust gas inlet pipe 16 and the support leg 19 and the movement of exhaust gas between the plurality of sets of diesel oxidation catalyst 2 and the soot filter 3, a plurality of sets of catalyst inner cases 4 and filter inner cases are used.
- 20 and a plurality of sets of the catalyst outer case 5 and the filter outer case 21 can be functionally configured.
- the processing capacity, regeneration capacity, etc. of a plurality of sets of diesel oxidation catalysts 2 and soot filters 3 can be easily improved.
- the length of the catalyst inner case 4 and the filter inner case 20 in the exhaust gas moving direction is different from the length of the catalyst outer case 5 and the filter outer case 21 in the exhaust gas moving direction. Yes. Accordingly, the flange body connecting the catalyst outer case 5 and the filter outer case 21 can be offset with respect to the joining position of the plurality of sets of the diesel oxidation catalyst 2 and the soot filter 3.
- the mounting interval of the plurality of sets of diesel oxidation catalysts 2 and soot filters 3 can be easily reduced or expanded.
- a plurality of sets of diesel oxidation catalysts 2 and soot filters 3, a catalyst inner case 4 and a filter inner case 20, a catalyst outer case 5 and a filter outer case 21 are provided.
- the soot filter 3 is configured such that the catalyst side flange 25 and the filter side flange 26 connecting the plurality of sets of the catalyst outer case 5 and the filter outer case 21 are offset with respect to the joining position of the catalyst 2 and the soot filter 3.
- a catalyst outer case 5 facing the other diesel oxidation catalyst 2 is configured to overlap with the filter inner case 20 facing the other.
- a sensor or the like can be easily arranged between the joints of the plurality of sets of the diesel oxidation catalyst 2 and the soot filter 3 while the joint interval between the plurality of sets of the diesel oxidation catalyst 2 and the soot filter 3 can be reduced.
- the lengths of the plurality of sets of catalyst outer cases 5 and filter outer cases 21 in the exhaust gas movement direction can be shortened to improve the rigidity and weight of the plurality of sets of catalyst outer cases 5 and filter outer cases 21 and the like. .
- the length of the plurality of sets of catalyst outer case 5 and filter outer case 21 in the exhaust gas moving direction can be shortened.
- a diesel oxidation catalyst 2 or soot filter 3 as a gas purification filter for purifying exhaust gas discharged from a diesel engine 70, and a diesel oxidation catalyst 2 or soot filter 3 are provided.
- the catalyst inner case 4 or the filter inner case 20 as an inner case to be installed inside, and the catalyst outer case 5 or the filter outer case 21 as an outer case into which the catalyst inner case 4 or the filter inner case 20 is installed are provided.
- an exhaust gas inlet pipe 16 is disposed outside the catalyst outer case 5 and is opposed to the exhaust gas outlet side of the exhaust gas inlet pipe 16 so as to face the catalyst inner case 4 or the filter inner case 20 and the catalyst outer case 5 or the filter outer side.
- the exhaust gas inlet 12 is opened in the case 21, and between the end face of the catalyst outer case 5 upstream of the catalyst outer case 5 or the filter outer case 21 in the exhaust gas movement direction and the end face of the diesel oxidation catalyst 2 or the soot filter 3.
- the exhaust gas inflow space 11 is formed as a rectifying chamber, and the exhaust gas inflow space 11 is communicated with the exhaust gas inlet pipe 16 via the exhaust gas inlet 12. Therefore, for example, in the structure in which the exhaust gas of the diesel engine 70 is introduced into the catalyst inner case 4 from the shear direction orthogonal to the center line thereof, it is not necessary to insert the exhaust gas inlet pipe 16 into the exhaust gas inflow space 11. .
- the number of components of the structure of the catalyst outer case 5 provided with the exhaust gas inlet pipe 16 can be reduced and the cost can be reduced, and the catalyst inner case 4 or the filter inner side on the exhaust gas upstream side of the diesel oxidation catalyst 2 or the soot filter 3.
- the length of the case 20 and the catalyst outer case 5 or the filter outer case 21 in the exhaust gas moving direction can be easily shortened. That is, the relative distance between the exhaust gas inlet side of the diesel oxidation catalyst 2 and the upstream end face of the catalyst inner case 4 and the catalyst outer case 5 facing the exhaust gas moving direction can be easily shortened.
- the diesel oxidation catalyst 2 can be disposed close to the end surfaces of the catalyst inner case 4 and the catalyst outer case 5 on the upstream side of the exhaust gas movement, and the exhaust of the catalyst inner case 4 or the filter inner case 20 and the catalyst outer case 5 or the filter outer case 21
- the number of parts can be reduced as compared with the prior art, and the structure can be made compact and lightweight at low cost.
- the exhaust gas movement direction is larger than the opening size of the exhaust gas inlet 12 of the catalyst outer case 5 in the catalyst outer case 5 or the filter outer case 21 in the exhaust gas movement direction. Since the opening size of the exhaust gas inlet 12 in the direction perpendicular to the catalyst is formed large, the catalyst inner case 4 or the filter inner case 20 is maintained while maintaining the rigidity of mounting the exhaust gas inlet pipe 16 to the catalyst outer case 5. In addition, the size of the catalyst outer case 5 or the filter outer case 21 in the exhaust gas movement direction can be shortened, so that the number of parts can be reduced as compared with the conventional case, and the structure can be made compact and lightweight at low cost.
- the exhaust gas inlet is larger than the opening size of the exhaust gas outlet of the exhaust gas inlet pipe 16 in the exhaust gas movement direction of the catalyst outer case 5 or the filter outer case 21. Since the opening size of 12 is made small, the exhaust gas can be evenly supplied from the exhaust gas inflow space 11 to the exhaust gas inlet side of the diesel oxidation catalyst 2, and while maintaining the gas purification function of the diesel oxidation catalyst 2,
- the catalyst inner case 4 or the filter inner case 20 and the catalyst outer case 5 or the filter outer case 21 can be configured to be compact and lightweight.
- the opening shape of the exhaust gas inlet 12 is formed into an elliptical shape, a rectangular shape, a long hole shape, or a similar shape thereof, and the outside of the catalyst is formed.
- the opening size of the exhaust gas inlet 12 of the catalyst outer case 5 in the exhaust gas movement direction of the case 5 or the filter outer case 21 and the opening diameter size of the exhaust gas inlet pipe 16 on the exhaust gas inlet side are formed to be approximately equal. Therefore, the opening area of the exhaust gas inlet 12 can be made larger than the opening area of the exhaust gas inlet pipe 16 on the exhaust gas inlet side.
- the exhaust gas can be moved from the exhaust gas inlet 12 into the exhaust gas inflow space 11 while dispersing the exhaust gas in a direction orthogonal to the exhaust gas movement direction of the diesel oxidation catalyst 2. Can be reduced.
- the end of the exhaust gas inlet pipe 16 on the exhaust gas outlet side is formed at the opening edge of the exhaust gas inlet 12 on the upstream side of the exhaust gas movement among the opening edges of the exhaust gas inlet 12. are connected.
- the exhaust gas can be dispersed in the direction orthogonal to the exhaust gas movement direction of the diesel oxidation catalyst 2, and the exhaust gas can be evenly moved from the exhaust gas inlet 12 to the exhaust gas inlet side of the diesel oxidation catalyst 2.
- the drift of the exhaust gas with respect to the diesel oxidation catalyst 2 can be reduced, and the exhaust gas purification ability of the diesel oxidation catalyst 2 can be improved.
- the silencer 30 for attenuating the exhaust gas sound discharged from the diesel engine 70 includes a substantially cylindrical silencer inner case 31 made of a heat resistant metal material, and an abbreviation made of a heat resistant metal material. It has a cylindrical silencing outer case 32 and a disc-shaped right lid 33 fixed to the right end of the silencing inner case 31 and the silencing outer case 32 by welding.
- a silencer inner case 31 is provided in the silencer outer case 32.
- the diameter size of the cylindrical catalyst inner case 4, the diameter size of the cylindrical filter inner case 20, and the cylindrical sound deadening inner case 31 are substantially the same size. Further, the diameter of the cylindrical catalyst outer case 5, the diameter of the cylindrical filter outer case 21, and the cylindrical silencing outer case 32 are substantially the same.
- an exhaust gas outlet pipe 34 is passed through the silencer inner case 31 and the silencer outer case 32.
- One end side of the exhaust gas outlet pipe 34 is closed by an outlet lid 35.
- a number of exhaust holes 36 are formed in the entire exhaust gas outlet pipe 34 inside the silencer inner case 31.
- the interior of the muffler inner case 31 is communicated with an exhaust gas outlet pipe 34 via a number of exhaust holes 36.
- a silencer and a tail pipe (not shown) are connected to the other end side of the exhaust gas outlet pipe 34.
- a number of silencing holes 37 are opened in the silencing inner case 31.
- the interior of the silencer inner case 31 is communicated between the silencer inner case 31 and the silencer outer case 32 via a number of silencer holes 37.
- the space between the silencer inner case 31 and the silencer outer case 32 is closed by the right lid 33 and the thin plate support 38.
- a ceramic fiber silencer 39 is filled between the silencer inner case 31 and the silencer outer case 32.
- the exhaust gas movement upstream (left side) end of the muffler inner case 31 is connected to the exhaust gas movement upstream (left side) end of the muffler outer case 32 via a thin plate support 38.
- exhaust gas is discharged from the muffler inner case 31 through the exhaust gas outlet pipe 34. Further, in the silencer inner case 31, exhaust gas sounds (mainly high frequency band sounds) are absorbed into the silencer 39 from the numerous silencer holes 37. The noise of the exhaust gas discharged from the outlet side of the exhaust gas outlet pipe 34 is attenuated.
- exhaust gas sounds mainly high frequency band sounds
- the filter side outlet flange 40 is welded to the exhaust gas movement downstream side (right side) end of the filter inner case 20 and the filter outer case 21.
- the silencer flange 41 is welded to the exhaust gas movement upstream side (left side) of the silencer outer case 32.
- the filter side outlet flange 40 and the silencer side flange 41 are detachably fastened by bolts 42 and nuts 43.
- a sensor connection plug 44 is fixed to the filter inner case 20 and the filter outer case 21.
- the sensor connection plug 44 is connected to an unillustrated outlet side exhaust gas pressure sensor, an outlet side exhaust gas temperature sensor (thermistor) and the like.
- a diesel oxidation catalyst 2 or soot filter 3 as a gas purification filter for purifying exhaust gas discharged from the diesel engine 70, and a diesel oxidation catalyst 2 or soot filter 3 are provided.
- Exhaust gas comprising a catalyst inner case 4 or filter inner case 20 as an inner case to be installed inside, and a catalyst outer case 5 or filter outer case 21 as an outer case in which the catalyst inner case 4 or filter inner case 20 is installed.
- the gas purification apparatus includes a silencer 39 as an exhaust sound attenuator that attenuates the exhaust sound of the exhaust gas discharged from the diesel engine 70, and the silencer at the exhaust gas outlet side end of the catalyst outer case 5 or the filter outer case 21.
- the diesel oxidation catalyst 2 or the soot filter 3 While maintaining the exhaust gas purification function, without changing the structure of the diesel oxidation catalyst 2 or the soot filter 3 can be easily added to mute the exhaust gas.
- an exhaust structure in which a tail pipe is directly connected to the outer case an exhaust structure that further improves the silencing function of an existing silencer, and the like can be easily configured.
- a silencing structure (silencing material 39) formed by punch holes and a fibrous mat can be easily installed.
- the silencer 30 having the silencer 39 is provided as shown in FIGS. 5 to 7 and the silencer 30 is detachably connected to the exhaust gas outlet side end of the filter outer case 21, By attaching / detaching the silencer 30, the exhaust gas silencing function in the diesel oxidation catalyst 2 or the soot filter 3 can be easily changed.
- a silencer 30 having a silencer 39 is provided, and the catalyst outer case 5 or the filter outer case 21 and the silencer 30 are formed in a cylindrical shape having substantially the same outer diameter, respectively.
- a filter-side outlet flange 40 as a ring-shaped flange body is provided at an end portion of the exhaust gas outlet side of 21, and a silencer 39 is attached to an end portion of the exhaust gas outlet side of the filter outer case 21 via the filter-side outlet flange 40. Since the silencer 30 having substantially the same outer diameter is connected to the filter outer case 21 by the filter-side outlet flange 40, the catalyst outer case is arranged in the exhaust gas moving direction.
- the filter outer case 21 can be assembled in a compact manner simply by lengthening the mounting dimension of the filter outer case 21.
- the catalyst outer case 5 or the filter outer case 21 can be easily installed close to the side surface of the exhaust gas discharge part of the diesel engine 70.
- the high frequency reduction measures of exhaust gas can be easily implemented by installing the silencer 39 while improving the gas purification function of the diesel oxidation catalyst 2 or the soot filter 3 by maintaining the temperature of the exhaust gas.
- the silencer inner case 31 and the silencer outer case 32 as silencer casings in which the silencer 39 is incorporated, the one end side is closed, and the other end side is communicated with a tail pipe (not shown).
- An exhaust gas outlet pipe 34, and the silencer inner case 31 and the silencer outer case 32 are passed through the exhaust hole 36 forming portion of the exhaust gas outlet pipe 34, and the filter side outlet of the filter outer case 21 is connected to the filter side outlet. Since the silencer inner case 31 and the silencer outer case 32 are detachably connected via the flange 40, the diesel oxidation catalyst 2 or the soot filter can be removed by attaching and detaching the silencer inner case 31 and the silencer outer case 32.
- the exhaust gas silencing function in the third part it is possible to easily change the exhaust gas silencing function in the third part.
- a silencer (not shown) separately from the silencer inner case 31 and the silencer outer case 32, an exhaust structure that further improves the exhaust gas silencer function can be easily configured.
- the exhaust structure in which the tail pipe (not shown) is directly connected to the filter outer case 21 can be easily configured by the arrangement of the silencer inner case 31 and the silencer outer case 32 in which the silencer 39 is not incorporated.
- a silencer 39 (punch hole and fibrous mat) is provided in the silencer inner case 31 and the silencer outer case 32. Etc.)
- the muffler structure can be easily configured.
- the silencer casing has a cylindrical silencer inner case 31 and a cylindrical silencer outer case 32, and the silencer inner case 31 is arranged in the silencer outer case 32, and the silencer inner case is arranged. Since the silencer 39 is filled between the silencer 31 and the silencer outer case 32 and a number of silencer holes 37 are formed in the silencer inner case 31, the catalyst inner case 4 in which the diesel oxidation catalyst 2 or the soot filter 3 is installed.
- the silencer casing (the silencer inner case 31 and the silencer outer case 32) can be configured by approximating an exhaust gas purification structure including the filter inner case 20, the catalyst outer case 5, or the filter outer case 21.
- the silencer casing is silenced by using the same material (pipe or the like) as the catalyst inner case 4 or the filter inner case 20, the catalyst outer case 5 or the filter outer case 21 for installing the diesel oxidation catalyst 2 or the soot filter 3.
- the inner case 31 and the silencer outer case 32 can be formed. The manufacturing cost of the silencer casing can be easily reduced.
- the exhaust gas inlet 12 is formed by opening substantially elliptical through holes in the catalyst inner case 4 and the catalyst outer case 5.
- the exhaust gas inlet 12 can be formed by opening substantially rectangular through holes in the catalyst inner case 4 and the catalyst outer case 5.
- the exhaust gas inlet 12 can be formed by opening a substantially oval through hole in the catalyst inner case 4 and the catalyst outer case 5.
- the exhaust gas inlet 12 can be formed by opening substantially polygonal through holes in the catalyst inner case 4 and the catalyst outer case 5. Further, as shown in FIG.
- the exhaust gas inlet 12 can be formed by opening substantially hexagonal through holes in the catalyst inner case 4 and the catalyst outer case 5. Further, as shown in FIG. 14, the exhaust gas inlet 12 can be formed by opening an indeterminate through hole in the catalyst inner case 4 and the catalyst outer case 5.
- FIGS. 15 to 18 A structure in which the DPF 1 is provided in the diesel engine 70 will be described with reference to FIGS.
- an exhaust manifold 71 and an intake manifold 73 are arranged on the left and right side surfaces of the cylinder head 72 of the diesel engine 70.
- the cylinder head 72 is mounted on a cylinder block 75 having an engine output shaft 74 (crankshaft) and a piston (not shown).
- the front end and the rear end of the engine output shaft 74 are projected from the front and rear surfaces of the cylinder block 75.
- a cooling fan 76 is provided on the front surface of the cylinder block 75. The rotational force is transmitted from the front end side of the engine output shaft 74 to the cooling fan 76 via the V belt 77.
- a flywheel housing 78 is fixed to the rear surface of the cylinder block 75.
- a flywheel 79 is provided in the flywheel housing 78.
- a flywheel 79 is pivotally supported on the rear end side of the engine output shaft 74.
- the power of the diesel engine 70 is extracted via a flywheel 79 to operating parts such as a backhoe 100 and a forklift 120 described later.
- one end side of a support leg 19 as a filter support is welded and fixed to the catalyst outer case 5 and the filter outer case 21, respectively.
- the other end side of each support leg 19 is fastened to a mounting portion 82 formed on the upper surface of the flywheel housing 78 by a bolt 80 so as to be detachable. For this reason, the above-described DPF 1 is supported by the high-rigidity flywheel housing 78 via both support legs 19.
- the DPF 1 of the embodiment has a shape that is long in a direction orthogonal to the engine output shaft 74, and the exhaust gas movement direction is higher than that of the engine output shaft 74 above the flywheel housing 78. It arrange
- the upper end of the DPF 1 is set at a position lower by H1 than the upper end of the diesel engine 70 (cylinder head 72).
- the diesel engine 70 is viewed from the cooling fan 76 side (see FIG. 17), most of the DPF 1 is hidden by the diesel engine 70.
- the exhaust gas inlet pipe 16 is detachably connected to the exhaust manifold 71 of the diesel engine 70 via a relay exhaust pipe 85.
- the exhaust gas moves from the exhaust manifold 71 of the diesel engine 70 into the DPF 1 through the relay exhaust pipe 85 and the exhaust gas inlet pipe 16, and the exhaust gas is purified by the DPF 1, and the tail pipe ( The exhaust gas moves to (not shown) and is finally discharged outside the apparatus.
- the DPF 1 of the embodiment is connected to the exhaust manifold 71 of the engine 70 and is connected to the flywheel housing 78 via a plurality of filter supports (support legs 19). .
- the DPF 1 can be disposed with high rigidity in the diesel engine 70, the exhaust gas countermeasures for each equipment such as a work vehicle can be dispensed with, and the versatility of the diesel engine 70 can be improved. There is an effect.
- the DPF 1 can be supported with high rigidity by using the flywheel housing 78 which is a highly rigid part of the diesel engine 70, and damage to the DPF 1 due to vibration or the like can be prevented.
- the support leg 19 is provided on the upper part of the flywheel housing 78 and the DPF 1 is connected to the upper part of the flywheel housing 78 via the support leg 19, the space above the flywheel housing 78 is provided. Is effectively utilized, and the diesel engine 70 and the DPF 1 can be combined into a compact structure. It can also contribute to the downsizing of DPF1.
- the DPF 1 is formed in an elongated shape in a direction orthogonal to the engine output shaft 74 and is arranged away from the upper surface of the diesel engine 70.
- the cylinder head 72, the exhaust manifold 72 and the upper surface side of the intake manifold 73 can be exposed, and the maintenance work related to the diesel engine 70 can be easily performed.
- a cooling fan 76 is provided on the side surface of the diesel engine 70 opposite to the flywheel housing 78, and the cylinder head 72 is positioned above the diesel engine 70. Since the DPF 1 is disposed so as to face one side surface of the flywheel housing 78, the DPF 1 is hidden behind the cylinder head 72 in the lee of the cooling fan 76 of the diesel engine 70. Therefore, the wind from the cooling fan 76 can be prevented from directly hitting the DPF 1, and the decrease of the DPF 1 and the exhaust gas temperature inside the DPF 1 due to the wind from the cooling fan 76 can be suppressed, so that the exhaust gas temperature can be maintained. .
- the height of the upper surface of the DPF 1 is set lower than the height of the upper surface of the diesel engine 70 so that the DPF 1 does not protrude above the upper surface of the diesel engine 70. Therefore, the influence of the DPF 1 can be eliminated with respect to the total height of the diesel engine 70. Therefore, even if it is the diesel engine 70 incorporating DPF1, the total height can be suppressed as low as possible, and the center of gravity of the diesel engine 70 can be lowered to improve the vibration isolation. Of course, there is also an advantage that the wind from the cooling fan 76 can be more reliably suppressed from directly hitting the DPF 1.
- the intake manifold 73 and the exhaust manifold 71 are arranged on both sides of the cylinder head 72 of the diesel engine 70 in a plan view and arranged on the upper side of the diesel engine 70. Since the DPF 1 is configured to be connected to the exhaust manifold 71 and the intake manifold 73 above the diesel engine 70, the exhaust manifold 71, the intake manifold 73, and the cylinder, which are high-rigidity parts of the diesel engine 70, are used. By using the head 72, the DPF 1 can be reliably supported with high rigidity, and damage to the exhaust gas purification device due to vibration or the like can be effectively prevented.
- the exhaust gas inlet 12 and the exhaust gas outlet 34 are arranged separately on one end side in the longitudinal direction and the other end side in the longitudinal direction of the DPF 1.
- the exhaust gas inlet 12 is arranged at one end of the DPF 1 on the installation side
- the exhaust gas outlet 34 is arranged at the other end of the DPF 1 on the installation side of the exhaust manifold 71.
- the DPF 1 can be connected and supported.
- the DPF 1 can be communicated with the exhaust manifold 71 at a close distance, and a decrease in the temperature of the exhaust gas passing through the DPF 1 can be suppressed as much as possible. Therefore, there is an effect that the exhaust gas purification performance of the DPF 1 can be maintained in a high state.
- the backhoe 100 includes a crawler-type traveling device 102 having a pair of left and right traveling crawlers 103, and a turning machine body 104 provided on the traveling device 102.
- the revolving machine body 104 is configured to be horizontally revolved over 360 ° in all directions by a revolving hydraulic motor (not shown).
- An earthwork plate 105 for ground work is mounted on the rear part of the traveling device 102 so as to be movable up and down.
- a steering unit 106 and a diesel engine 70 are mounted on the left side of the revolving machine body 104.
- a working unit 110 having a boom 111 and a bucket 113 for excavation work is provided on the right side of the revolving machine body 104.
- the control unit 106 is provided with a control seat 108 on which an operator is seated, an operation means for operating the diesel engine 70 and the like, and a lever or switch as an operation means for the working unit 110.
- a boom cylinder 112 and a bucket cylinder 114 are arranged on a boom 111 which is a component of the working unit 110.
- a bucket 113 as an attachment for excavation is pivotally attached to the tip end portion of the boom 111 so as to be inserted and rotated.
- the boom cylinder 112 or the bucket cylinder 114 is operated to perform earthwork work (ground work such as grooving) by the bucket 113.
- the forklift car 120 includes a traveling machine body 124 having a pair of left and right front wheels 122 and a rear wheel 123.
- the traveling body 124 is equipped with a control unit 125 and a diesel engine 70.
- a working portion 127 having a fork 126 for handling work is provided on the front side portion of the traveling machine body 124.
- the control unit 125 is provided with a control seat 128 on which an operator is seated, a control handle 129, operation means for operating the diesel engine 70 and the like, a lever or switch as an operation means for the work unit 127, and the like. .
- a fork 126 is disposed on the mast 130, which is a component of the working unit 127, so as to be movable up and down.
- the fork 126 is moved up and down, a pallet (not shown) loaded with a load is placed on the fork 126, the traveling machine body 124 is moved forward and backward, and a cargo handling operation such as transportation of the pallet is performed. Yes.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Transportation (AREA)
- Exhaust Gas After Treatment (AREA)
- Processes For Solid Components From Exhaust (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
16 排気ガス入口管(DPFの排気ガス入口)
19 支持脚体(フィルタ支持体)
34 排気ガス出口管(DPFの排気ガス出口)
70 ディーゼルエンジン
71 排気マニホールド
78 フライホイールハウジング
Claims (7)
- 排気マニホールドと排気マニホールドを有するエンジンと、前記エンジンからの排気ガスを浄化するための排気ガス浄化装置とを備えているエンジン装置において、
前記排気マニホールドに前記排気ガス浄化装置が連結される構造であって、前記排気ガス浄化装置を支持するフィルタ支持体を備え、前記エンジンに配置されたフライホイールハウジングに、前記フィルタ支持体を介して前記排気ガス浄化装置を連結させるように構成したことを特徴とするエンジン装置。 - 前記フライホイールハウジングの上部に前記フィルタ支持体を設け、前記フィルタ支持体を介して前記フライホイールハウジングの上部に前記排気ガス浄化装置を連結させるように構成したことを特徴とする請求項1に記載のエンジン装置。
- 前記排気ガス浄化装置は、前記エンジンの出力軸と直交する方向に長尺に形成され、前記エンジンの上面から離して配置されたことを特徴とする請求項1に記載のエンジン装置。
- 前記エンジンのうちフライホイールハウジングと反対側の側面には、冷却ファンが設けられる構造であって、前記エンジンの上部に位置するシリンダヘッドのうち前記フライホイールハウジング側の一側面に相対向するように、前記排気ガス浄化装置が配置されたことを特徴とする請求項2に記載のエンジン装置。
- 前記排気ガス浄化装置の上面の高さは、前記エンジンの上面の高さよりも低く設定され、前記エンジンの上面よりも上方に前記排気ガス浄化装置が突出しないように構成したことを特徴とする請求項3に記載のエンジン装置。
- 前記吸気マニホールドと前記排気マニホールドとは、平面視において前記エンジンのシリンダヘッドを挟んだ両側に振り分けて、前記エンジンの上部側に配置された構造であって、前記排気ガス浄化装置は、前記エンジンの上方において前記排気マニホールドと前記吸気マニホールドとに連結されるように構成したことを特徴とする請求項1に記載のエンジン装置。
- 前記排気ガス浄化装置における長手方向一端側と長手方向他端側とに、排気ガス流入口と排気ガス流出口とが振り分けて配置され、前記吸気マニホールド設置側の前記排気ガス浄化装置の一端部に前記排気ガス流入口を配置し、前記排気マニホールド設置側の前記排気ガス浄化装置の他端部に前記排気ガス流出口を配置したことを特徴とする請求項6に記載のエンジン装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/998,022 US8764866B2 (en) | 2008-09-18 | 2009-09-07 | Engine device |
CN200980136497.7A CN102159817B (zh) | 2008-09-18 | 2009-09-07 | 发动机装置 |
EP09814492.6A EP2336520B1 (en) | 2008-09-18 | 2009-09-07 | Engine device |
KR1020167012615A KR20160057499A (ko) | 2008-09-18 | 2009-09-07 | 엔진 장치 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008239399A JP5538700B2 (ja) | 2008-09-18 | 2008-09-18 | エンジン装置 |
JP2008-239399 | 2008-09-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010032647A1 true WO2010032647A1 (ja) | 2010-03-25 |
Family
ID=42039474
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2009/065601 WO2010032647A1 (ja) | 2008-09-18 | 2009-09-07 | エンジン装置 |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2336520B1 (ja) |
JP (1) | JP5538700B2 (ja) |
KR (2) | KR20160057499A (ja) |
CN (1) | CN102159817B (ja) |
WO (1) | WO2010032647A1 (ja) |
Cited By (3)
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JP2014025402A (ja) * | 2012-07-26 | 2014-02-06 | Yanmar Co Ltd | エンジン装置 |
US8997469B2 (en) | 2010-09-15 | 2015-04-07 | Kubota Corporation | Engine with exhaust treatment device and attachment method for exhaust treatment device |
CN109209628A (zh) * | 2018-09-26 | 2019-01-15 | 河北华北柴油机有限责任公司 | 一种高度降低的柴油机 |
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JP5616194B2 (ja) | 2010-01-14 | 2014-10-29 | 株式会社クボタ | 排気処理装置付きエンジン |
JP2012026326A (ja) * | 2010-07-21 | 2012-02-09 | Kubota Corp | 乗用型草刈機 |
JP2012077621A (ja) * | 2010-09-30 | 2012-04-19 | Kubota Corp | 排気処理装置付きエンジン |
JP2012077622A (ja) * | 2010-09-30 | 2012-04-19 | Kubota Corp | 排気処理装置付きエンジン |
US9050559B2 (en) * | 2013-03-01 | 2015-06-09 | Caterpillar Inc. | System and method for accommodating aftertreatment bricks |
US8974740B2 (en) * | 2013-03-12 | 2015-03-10 | Tenneco Automative Operating Company Inc. | Exhaust treatment component mounting system |
JP6051154B2 (ja) * | 2013-12-26 | 2016-12-27 | 株式会社クボタ | ディーゼルエンジン |
JP6226849B2 (ja) * | 2014-09-30 | 2017-11-08 | 株式会社クボタ | 収穫機 |
KR102313441B1 (ko) | 2015-07-13 | 2021-10-15 | 주식회사 대동 | 농작업차용 엔진 조합 |
JP6069595B1 (ja) * | 2016-03-31 | 2017-02-01 | 株式会社小松製作所 | ダンプトラック |
CN114320551B (zh) * | 2021-11-10 | 2022-11-18 | 枣庄科技职业学院 | 一种汽车排气消声装置 |
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- 2009-09-07 WO PCT/JP2009/065601 patent/WO2010032647A1/ja active Application Filing
- 2009-09-07 KR KR1020117005602A patent/KR20110058806A/ko active Application Filing
- 2009-09-07 CN CN200980136497.7A patent/CN102159817B/zh not_active Expired - Fee Related
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CN109209628A (zh) * | 2018-09-26 | 2019-01-15 | 河北华北柴油机有限责任公司 | 一种高度降低的柴油机 |
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Also Published As
Publication number | Publication date |
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CN102159817A (zh) | 2011-08-17 |
EP2336520B1 (en) | 2017-06-14 |
EP2336520A1 (en) | 2011-06-22 |
EP2336520A4 (en) | 2015-10-14 |
JP5538700B2 (ja) | 2014-07-02 |
KR20110058806A (ko) | 2011-06-01 |
KR20160057499A (ko) | 2016-05-23 |
JP2010071175A (ja) | 2010-04-02 |
CN102159817B (zh) | 2014-04-16 |
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