WO2010016592A1 - シース電線、端子付きシース電線及び端子付きシース電線の製造方法 - Google Patents
シース電線、端子付きシース電線及び端子付きシース電線の製造方法 Download PDFInfo
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- WO2010016592A1 WO2010016592A1 PCT/JP2009/064064 JP2009064064W WO2010016592A1 WO 2010016592 A1 WO2010016592 A1 WO 2010016592A1 JP 2009064064 W JP2009064064 W JP 2009064064W WO 2010016592 A1 WO2010016592 A1 WO 2010016592A1
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- sheath
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- slit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1845—Sheaths comprising perforations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
Definitions
- the present invention relates to a sheath electric wire having a core in which a conductor is covered with an insulator and a sheath covering a peripheral surface of the core, a sheath electric wire with a terminal, and a method of manufacturing a sheath electric wire with a terminal.
- the sheathed electric wire 30 described in Patent Document 1 includes a core 36 in which a conductor 32 is covered with an insulator 34 and a sheath 38 that covers the peripheral surface of the core 36.
- the sheath 38 is provided so as to be slidable with respect to the core 36 by reducing the adhesive force between the sheath 38 and the core 36.
- the sheath wire described in Patent Document 1 has such a small adhesion force between the core and the sheath and is configured to be slidable with respect to the core, the end portion and the intermediate portion of the sheath wire are provided.
- the end portion or the intermediate portion can be processed by sliding the sheath on the core.
- the processing range of a sheath can be made narrower than the conventional sheath electric wire, and the range which can cover a protective material on the exposed core by this can be decreased, and cost reduction can be aimed at.
- the sheathed electric wire described in Patent Document 1 has a problem in that the working time is not reduced and the cost is not sufficiently reduced because it is necessary to cover the exposed core with a protective material, although the covering range is reduced.
- an object of the present invention is to provide a sheathed electric wire that can be processed without covering a protective material, a sheathed electric wire with a terminal, and a method for manufacturing a sheathed electric wire with a terminal.
- the present invention provides a sheath electric wire having a core whose conductor is covered with an insulator and a sheath covering a peripheral surface of the core, wherein at least a part of the sheath is The sheath is provided so as to be slidable in the axial direction, and the sheath has a slit extending in the axial direction formed from the outer surface to the inner surface in the slidable portion.
- the sheath is formed so as to be able to narrow an interval between both end portions in the axial direction of the sheath by sliding the slidable portion so that the slit opens.
- the entire sheath is provided to be slidable in the axial direction with respect to the core, and the slit is formed along the longitudinal direction from at least one end of the sheath.
- a pair of the slits are formed, and the pair of slits are preferably disposed at positions facing each other.
- the core is provided in a pair.
- the pair of slits are preferably disposed so as to face each other between the pair of cores.
- the present invention is a sheathed electric wire with a terminal, wherein a terminal is attached to a conductor at an end of the sheathed electric wire.
- the slidable portion is slid so as to open the slit of the sheath electric wire, thereby narrowing an interval between both ends in the axial direction of the sheath.
- a terminal attaching step for attaching a terminal to the end of the core on the side where the peripheral surface of the core is exposed by the sliding step, and a core whose conductor is covered with an insulator, and A sheath covering a peripheral surface of the core, and at least a part of the sheath is provided on the sheath of a sheathed electric wire provided so as to be slidable in the axial direction with respect to the core;
- a slit forming step for forming an axially extending slit, and the slidable portion so as to open the slit of the sheath wire
- the manufacturing method of a sheathed electric wire with a terminal according to the first aspect further includes a restoring step of sliding the slidable portion so as to close the slit and restoring the state of the sheath before the sliding step.
- a restoring step of sliding the slidable portion so as to close the slit and restoring the state of the sheath before the sliding step.
- it is.
- the entire sheath is provided to be slidable in the axial direction with respect to the core, and the slit extends in a longitudinal direction from one end of the sheath.
- a core drawing step for exposing the peripheral surface of the core from the sheath; and a terminal mounting step for attaching a terminal to the end of the core on the side exposed by the core drawing step.
- a sheathed electric wire having a core covered by a body and a sheath covering a peripheral surface of the core, the entire sheath being provided so as to be slidable in the axial direction with respect to the core
- the exposed portion of the core is housed in the sheath, the slit is closed, and the sheath and the core are connected to each other before the core drawing step. It is preferable to further include a restoration step for restoring the state.
- the sliding step is preferably performed before the core pulling step, but may be performed after the core pulling step, and the terminal mounting. You may perform after a process.
- the manufacturing method of the sheathed electric wire with a terminal according to the second aspect is necessary to attach a predetermined position from the end portion of the sheath where the slit is not formed, for example, a terminal, as a previous process.
- a sheath removing step of cutting and removing a position about twice as long as the length of the conductor to be removed, and a terminal attaching step of attaching a terminal to the end of the core exposed by the sheath removing step And may be further provided.
- 1st and 2nd aspect of the manufacturing method of the sheathed electric wire with a terminal which concerns on this invention is further equipped with the obstruction
- a sheathed electric wire that can be processed without covering a protective material, a sheathed electric wire with a terminal, and a method for manufacturing a sheathed electric wire with a terminal.
- FIG. 2 is a cross-sectional view taken along line AA ′ of FIG. It is process drawing which shows the manufacturing method of the sheathed electric wire with a terminal which concerns on 1st Example. It is a top view of 2nd Example of the sheathed electric wire which concerns on this invention. It is process drawing which shows the manufacturing method of the sheathed electric wire with a terminal which concerns on 2nd Example. It is a top view of 3rd Example of the sheathed electric wire which concerns on this invention. It is process drawing which shows the manufacturing method of the sheathed electric wire with a terminal which concerns on 3rd Example.
- FIG. 1 is a front view of a sheathed electric wire according to the first embodiment
- FIG. 2 is a cross-sectional view taken along the line AA ′.
- the sheathed electric wire 10 according to the first embodiment covers a pair of cores 16 and 16 in which a conductor 12 is covered with an insulator 14 and a peripheral surface of the parallel cores 16 and 16.
- a sheath 18 is provided mainly for the purpose of mechanical protection.
- the size and material of the sheathed electric wire 10 will be specifically described.
- a core 0.5 mm 2 and two cores 16 having a finished outer diameter of 1.55 mm are arranged in parallel, and the thickness is 0.8 mm.
- the sheath 18 is formed by continuously extruding and covering the sheath wire 10 having a major axis of 4.8 mm and a minor axis of 3.2 mm, and both the insulator 14 and the sheath 18 are made of styrene thermoplastic elastomer.
- the size and material of the sheathed electric wire 10 are not limited to these, and the sheathed electric wire may be formed in an elliptical cross section.
- the sheath 18 is provided so as to be slidable with respect to the core 16.
- the adhesion force between the core 16 and the sheath 18 is reduced.
- the resin temperature when extruding the resin of the sheath material to the outer periphery of the core 16 is near the lower limit of the extrudable temperature (the insulator 14 and the sheath 18 are made of styrene-based thermoplastic elastomer).
- the force required to pull out the sheath 18 of the sheathed electric wire 10 having a length of 1 m from the core 16 could be suppressed to about 0.5 kgf at the maximum. .
- This force is surely lower than the breaking load value of the core 16, but is not limited to that, and is small enough that the sheath 18 can be easily slid and pulled out from the core 16 without tearing.
- a pair of slits 20, 20 are formed extending from the outer surface to the inner surface between the axial center and the left end of the sheath 18 in the axial direction. Yes.
- the pair of slits 20 and 20 are disposed so as to face each other between the pair of cores 16 and 16. These slits 20 and 20 can be formed by notching with a cutter or the like.
- the left end portion 18B of the sheath 18 is slid so as to close the slit 20 and restored to the original state (FIG. 3 (h)).
- the pair of heat generating members 26 are brought into contact with each other so as to be sandwiched between at least the portions where the slits 20 are formed, and heat is applied to the portions where the slits 20 are formed. Then, the sheath 18 is melted and the slit 20 is adhered to maintain the closed state (FIG. 3 (i)).
- FIG. 4 is a front view of the sheathed electric wire according to the second embodiment.
- the sheath electric wire 10 according to the second embodiment has slits 20A and 20B formed between the center in the axial direction and the left and right ends, respectively, and the slits 20A and 20B of the sheath 18 are formed.
- the portion to be positioned is formed so as to be slidable with respect to the core 16 by reducing the adhesion force between the core 16 and the sheath 18, but the adhesion force is not reduced between the slits 20A and 20B. , It is formed in a state where sliding is impossible or difficult.
- the position of the length of the conductor 12 required to attach the terminal is cut over the entire circumference from the left and right ends 18A and 18B of the sheath 18 of the sheath wire 10 (FIG. 5A), The cut sheath 18 is extracted to expose the core 16 (FIG. 5B).
- the core 20 is exposed by opening the slit 20B and sliding the right end portion 18A of the sheath 18 to the left side in the axial direction so as to approach the left end portion 18B, and then from the exposed end portion of the core 16
- the conductor 14 is extracted by removing the insulator 14 at the position of the length of the conductor necessary for attaching the terminal (FIG. 5C).
- the terminal 22 is attached to the conductor 12 (FIG. 5D), and the right end portion 18A of the sheath 18 is slid to the right in the axial direction so as to close the slit 20B (FIG. 5E).
- the core 20 is exposed by opening the slit 20A and sliding the left end portion 18B of the sheath 18 to the right in the axial direction so as to approach the right end portion 18A, and then from the exposed end portion of the core 16
- the conductor 14 is extracted by removing the insulator 14 at the position of the length of the conductor necessary for attaching the terminal (FIG. 5 (f)).
- a terminal 24 is attached to the conductor 12 (FIG. 5 (g)), and the left end 18B of the sheath 18 is slid to the left in the axial direction so as to close the slit 20A (FIG. 5 (h)). ).
- the pair of heat generating members 26 are brought into contact with each other so as to be sandwiched between at least the portions where the slits 20 are formed, and heat is applied to the portions where the slits 20 are formed. Then, the sheath 18 is melted and the slit 20 is adhered to maintain the closed state (FIG. 5 (i)).
- the sheath is configured to be slidable over the entire axial direction of the core 16 as in the sheathed electric wire 10 according to the first embodiment, the same steps as in the second embodiment based on FIG. 5 are performed.
- the processing method of the sheathed electric wire 10 and the manufacturing method of the sheathed electric wire with a terminal can be performed.
- FIG. 6 is a front view of the sheathed electric wire according to the third embodiment.
- the sheath electric wire 10 according to the third embodiment has a slit 20 formed along the longitudinal direction from the left end portion 18B of the sheath 18, and the sheath 18 is entirely axial with respect to the core 16. It is slidable in the direction.
- the insulator 14 at the position of the length of the conductor 12 necessary for attaching the terminal is removed from the exposed end portion of the core 16 to lead out the conductor 12 (FIG. 7C), and then the conductor A terminal 22 is attached to 12 (FIG. 7D).
- the sheath 18 is slid to the position where the base end of the terminal 22 is located, that is, to the right in the axial direction (FIG. 7E), and the core 16 on the side where the slit 20 is formed, that is, the left end side is attached to the sheath 18. It is pulled out along the slit 20 and exposed from the sheath 18 (FIG. 7F).
- the insulator 14 is removed from the exposed end of the core 16 at the position of the length of the conductor necessary to attach the terminal, and the conductor 12 is exposed (FIG. 7G), and then the conductor 12 After the terminal 24 is attached to the sheath (FIG. 7 (h)), the exposed core 16 is again accommodated in the sheath 18 and restored to its original state (FIG. 7 (i)).
- the heat generating member 26 is brought into contact with at least the portion of the sheath 18 where the slit 20 is formed, and the portion where the slit 20 is formed is brought into contact. By applying heat, the sheath 18 is melted and the slit 20 is adhered, and the closed state is maintained (FIG. 7 (j)).
- the slit 20 formed in the sheath 18 slides the sheath 18 in the axial direction with respect to the core 16 so that the left end portion 18B of the sheath 18 is moved from the position of the left end portion of the core 16.
- the slit 20 may be formed in the sheath 18 without damaging the core 16.
- the core 16 is slit 20 of the sheath 18.
- the terminal 24 is attached by being pulled out along the outer surface of the sheath 18.
- the sheath 18 is positioned at the base end of the terminal 22. It is good also as sliding to the position to perform, ie, an axial direction right side.
- the terminal is attached to the end portion of the electric wire.
- the intermediate portion of the sheath may be cut and the terminal may be attached to the portion.
- the number and position of the slits formed in the sheath 18 are not limited to the first to third embodiments, and can be appropriately changed.
- the slits 20, 20A, and 20B are maintained in the closed state by adhering the sheath 18 by heat applied from the heat generating member 26.
- the present invention is not limited to this.
- FIGS. As described above, by sticking adhesive label 28, tape 29 or the like so as to cover the slits 20, 20A, 20B of the sheath 18, the opening of the slit portion can be closed and the closed state can be maintained.
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Abstract
Description
Claims (13)
- 導体が絶縁体によって被覆されたコア及び該コアの周面を被覆するシースを有するシース電線において、
前記シースの少なくとも一部は、前記コアに対して軸方向にスライド可能に設けられ、
前記シースは、そのスライド可能部分にその外面から内面に亘って形成されたスリットを有することを特徴とするシース電線。 - 前記シースは、前記スライド可能部分を前記スリットが開口するようにスライドさせることにより、前記シースの軸方向の両端部の間隔を狭めることが可能に形成されていることを特徴とする請求項1記載のシース電線。
- 前記シースは、全体が前記コアに対して軸方向にスライド可能に設けられ、
前記スリットは、前記シースの少なくとも一の端部から長手方向に沿って形成されていることを特徴とする請求項1記載のシース電線。 - 前記スリットは、一対形成されており、該一対のスリットは、それぞれが対向する位置に配置されていることを特徴とする請求項1乃至3いずれか記載のシース電線。
- 前記コアは、一対設けられており、
前記一対のスリットは、該一対のコアの間を対向するように配置されていることを特徴とする請求項4記載のシース電線。 - 請求項1乃至5いずれか記載のシース電線の端部の導体に端子が取り付けられたことを特徴とする端子付きシース電線。
- 請求項1又は2記載のシース電線の前記スリットを開口させるように前記スライド可能部分をスライドさせることによって、前記シースの軸方向の両端の間隔を狭めるスライド工程と、
該スライド工程によって、コアの周面が露出された側のコアの端部に端子を取り付ける端子取付工程とを備えたことを特徴とする端子付きシース電線の製造方法。 - 導体が絶縁体によって被覆されたコア及び該コアの周面を被覆するシースを有し、前記シースの少なくとも一部は、前記コアに対して軸方向にスライド可能に設けられたシース電線の前記シースにそのスライド可能部分にその外面から内面に亘って軸方向に延びるスリットを形成するスリット形成工程と、
前記シース電線の前記スリットを開口させるように前記スライド可能部分をスライドさせることによって、前記シースの軸方向の両端の間隔を狭めるスライド工程と、
該スライド工程によって、コアの周面が露出された側のコアの端部に端子を取り付ける端子取付工程とを備えたことを特徴とする端子付きシース電線の製造方法。 - 前記スリットを閉口させるように前記スライド可能部分をスライドさせて、前記シースを前記スライド工程前の状態を復元する復元工程をさらに備えたことを特徴とする請求項7又は8記載の端子付きシース電線の製造方法。
- 前記シース全体が前記コアに対して軸方向にスライド可能に設けられ、前記スリットが前記シースの一の端部から長手方向に沿って形成されている請求項1又は2記載のシース電線のシース全体を前記スリット側のコアの端部に取り付けられる端子の基端が位置する位置までスライドさせるスライド工程と、
前記スリットに沿って前記コアを引き出し、該コアの周面を前記シースから露出させるコア引出工程と、
該コア引出工程によって、露出された側のコアの端部に端子を取り付ける端子取付工程とを備えたことを特徴とする端子付きシース電線の製造方法。 - 導体が絶縁体によって被覆されたコア及び該コアの周面を被覆するシースを有し、前記シース全体が前記コアに対して軸方向にスライド可能に設けられたシース電線の前記シースの一の端部から長手方向に沿って該シースの外面から内面に亘るスリットを形成するスリット形成工程と、
前記シース全体を前記スリット側のコアの端部に取り付けられる端子の基端が位置する位置までスライドさせるスライド工程と、
前記スリットに沿って前記コアを引き出し、該コアの周面を前記シースから露出させるコア引出工程と、
該コア引出工程によって、露出された側のコアの端部に端子を取り付ける端子取付工程とを備えたことを特徴とする端子付きシース電線の製造方法。 - 前記コアの露出させた部分を前記シース内に収納し、前記スリットを閉口させ、前記シースと前記コアとを前記コア引出工程前の状態に復元する復元工程をさらに備えたことを特徴とする請求項10又は11記載の端子付きシース電線の製造方法。
- 前記復元工程後に、前記スリットの閉塞状態を維持させるように、前記スリットに閉塞処理を施す閉塞工程をさらに備えたことを特徴とする請求項7乃至12いずれか記載の端子付きシース電線の製造方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/057,880 US20110209916A1 (en) | 2008-08-08 | 2009-08-07 | Sheathed wire, sheathed wire with terminal, and method for producing sheathed wire with terminal |
MX2011001497A MX2011001497A (es) | 2008-08-08 | 2009-08-07 | Cable revestido, cable revestido con terminal, y metodo para producir alambre revestido con terminal. |
JP2010523906A JPWO2010016592A1 (ja) | 2008-08-08 | 2009-08-07 | シース電線、端子付きシース電線及び端子付きシース電線の製造方法 |
CN200980130838.XA CN102224551A (zh) | 2008-08-08 | 2009-08-07 | 护套电线、带端子的护套电线及其制造方法 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2008206387 | 2008-08-08 | ||
JP2008-206387 | 2008-08-08 |
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WO2010016592A1 true WO2010016592A1 (ja) | 2010-02-11 |
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PCT/JP2009/064064 WO2010016592A1 (ja) | 2008-08-08 | 2009-08-07 | シース電線、端子付きシース電線及び端子付きシース電線の製造方法 |
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US (1) | US20110209916A1 (ja) |
JP (1) | JPWO2010016592A1 (ja) |
CN (1) | CN102224551A (ja) |
MX (1) | MX2011001497A (ja) |
WO (1) | WO2010016592A1 (ja) |
Families Citing this family (3)
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FR3032829B1 (fr) * | 2015-02-17 | 2017-07-21 | Labinal Power Systems | Blindage magnetique d'extremite de cable multifilaire |
US10494816B2 (en) * | 2016-10-13 | 2019-12-03 | Felix Sorkin | Sheathing puller |
AT16981U1 (ja) * | 2019-08-29 | 2021-01-15 | Steinbacher Daemmstoff Ges M B H |
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2009
- 2009-08-07 MX MX2011001497A patent/MX2011001497A/es not_active Application Discontinuation
- 2009-08-07 US US13/057,880 patent/US20110209916A1/en not_active Abandoned
- 2009-08-07 WO PCT/JP2009/064064 patent/WO2010016592A1/ja active Application Filing
- 2009-08-07 JP JP2010523906A patent/JPWO2010016592A1/ja active Pending
- 2009-08-07 CN CN200980130838.XA patent/CN102224551A/zh active Pending
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JPS5414947Y1 (ja) * | 1970-06-10 | 1979-06-18 | ||
JPS5159390A (en) * | 1974-11-20 | 1976-05-24 | Oki Electric Cable | Keeburuno hogohifuku |
JPS52135092A (en) * | 1977-02-03 | 1977-11-11 | Hitachi Cable Ltd | Connecting process for cables |
JPH0173714U (ja) * | 1987-11-05 | 1989-05-18 | ||
JPH0310427U (ja) * | 1989-06-16 | 1991-01-31 | ||
JPH0614434A (ja) * | 1992-02-12 | 1994-01-21 | Sofanou Sa | 遮音用管状カバー及びその製造方法 |
JPH0765635A (ja) * | 1993-08-25 | 1995-03-10 | Yazaki Corp | シースの剥取り容易なvvf |
JPH11508119A (ja) * | 1995-06-21 | 1999-07-13 | アー ライモント エ カンパニュイ | ケーブル束を被覆するためのチューブ状のシース |
JP2000506717A (ja) * | 1996-03-11 | 2000-05-30 | ソファヌー エス アー | 防音機能付き割れ目入り環状シース |
JP2004020886A (ja) * | 2002-06-17 | 2004-01-22 | Sumitomo Electric Ind Ltd | 光ファイバケーブル |
JP2004063215A (ja) * | 2002-07-26 | 2004-02-26 | Fujikura Ltd | シース電線およびシース電線の製造方法およびシース電線の加工方法 |
JP2004095259A (ja) * | 2002-08-30 | 2004-03-25 | Yazaki Corp | 平型ケーブル |
Also Published As
Publication number | Publication date |
---|---|
JPWO2010016592A1 (ja) | 2012-01-26 |
MX2011001497A (es) | 2011-06-20 |
CN102224551A (zh) | 2011-10-19 |
US20110209916A1 (en) | 2011-09-01 |
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