WO2010012637A1 - Process for the preparation of bosentan - Google Patents

Process for the preparation of bosentan Download PDF

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Publication number
WO2010012637A1
WO2010012637A1 PCT/EP2009/059418 EP2009059418W WO2010012637A1 WO 2010012637 A1 WO2010012637 A1 WO 2010012637A1 EP 2009059418 W EP2009059418 W EP 2009059418W WO 2010012637 A1 WO2010012637 A1 WO 2010012637A1
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formula
process according
bosentan
reaction
compound
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PCT/EP2009/059418
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French (fr)
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Sergio Rodriguez Ropero
Juan Huguet Clotet
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Inke, S.A.
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Publication of WO2010012637A1 publication Critical patent/WO2010012637A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D403/00Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00
    • C07D403/02Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings
    • C07D403/04Heterocyclic compounds containing two or more hetero rings, having nitrogen atoms as the only ring hetero atoms, not provided for by group C07D401/00 containing two hetero rings directly linked by a ring-member-to-ring-member bond

Definitions

  • the present invention relates to a novel process for the preparation of Bosentan or salts thereof and to intermediates of said process.
  • Bosentan (1) or 4-tert-butyl-N-[6-(2-hydroxy-ethoxy)-5-(2-methoxy- phenoxy)-[2,2']-bipyrimidin-4-yl]-benzene-sulfonamide has a wide variety of biological activities. It is marketed as a monohydrate under the tradename Tracleer ® .
  • Bosentan is an endothelin receptor antagonist indicated for the treatment of pulmonary arterial hypertension in patients with World Health Organization (WHO) class III or IV symptoms to improve exercise ability and decrease the rate of clinical worsening. Bosentan is useful in treatment of a variety of illnesses including cardiovascular disorders such as hypertension, ischemia, vasospasms and angina pectoris.
  • WHO World Health Organization
  • the final step of synthesis comprises the nucleophilic substitution of the halide of the pyrimidine ring (3) with a monoanion of ethylene glycol (typically, sodium ethylene glycol) and using ethylene glycol as a solvent.
  • ethylene glycol typically, sodium ethylene glycol
  • the use of ethylene glycol as a solvent is unworkable in industrial scale synthesis because of its toxicity and its high boiling point which requires a large amount of time and high energy consumption to remove it by distillation.
  • European patent EP 1 254 121 Bl provides an improved process for the preparation of Bosentan which avoids the use of ethylene glycol. Moreover, this novel process avoids the formation of undesired ethylene glycol bis-sulfonamide in which two molecules of the pyrimidine monohalide (3) are coupled with one molecule of ethylene glycol. The formation of bis-sulfonamide compounds requires costly and laborious separation steps to isolate a pharmaceutically suitable pure ethylene glycol sulfonamide compound.
  • EP 1 254 121 Bl prepares a mono-protected 1 ,2-diheteroethylene substituted sulfonamide of the formula (5), which is isolated by recrystallization :
  • the aim of the present invention is to provide a safe, ecological and high- yield novel process for the preparation of Bosentan and salts thereof which can be applied at an industrial level with low energy and costs.
  • Bosentan can advantageously be prepared in high yield avoiding the use of ethylene glycol in the final step and/or its tert-butoxy monoprotected derivative, the formation of undesired ethylene glycol bis-sulfonamide and the isolation of intermediates such as the 2- (formyloxy)ethoxy derivative (6) or its monoethyl alcohol solvate (7).
  • a first aspect of the present invention is a process for the preparation of Bosentan or a pharmaceutically salt thereof characterized in that comprises the coupling reaction between a pyrimidine derivative of formula I:
  • A means BF3K, B(OH) 2 , substituted and unsubstituted cyclic and acyclic boronic esters or SnR 3 , wherein R is selected from the group consisting of a linear or branched C 1 -C 5 alkyl and a sulfonamide derivative of formula II wherein Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I
  • a second aspect of the present invention relies on sulfonamide derivatives of formula II or salts thereof.
  • a third aspect of the present invention is the process for the preparation of the novel sulfonamide derivatives of formula II above.
  • a fourth aspect of the present invention is the use of the aforementioned sulfonamide derivative of formula II or its salts for the preparation of Bosentan.
  • Figure 1 shows the X-Ray Diffraction Pattern of Bosentan monohydrate.
  • palladium catalyst is taken to mean a compound of palladium, which can be homogeneous and soluble in the reaction medium, such as Pd(PPtLs) 4 , PdCl 2 (PPh 3 ) 2 , Pd(AcO) 2 , Pd 2 (dba) 3 , PdCl 2 (dppf), PdCl 2 (CH 3 CN) 2 , Pd(P l Bu 3 ) 2 wherein Ac is acetate, Ph is phenyl, dba is dibenzylideneacetone, dppf is 1,1 '- bis(diphenylphosphino)ferrocene, and 1 Bu is tert-butyi or which can be heterogeneous and insoluble in the reaction medium, such as Pd/C.
  • Pd(PPtLs) 4 PdCl 2 (PPh 3 ) 2 , Pd(AcO) 2 , Pd 2 (dba) 3 , PdCl 2
  • ligand is taken to mean an organic compound of the phosphine or amine type capable of coordinating and activating the palladium species which catalyses the desired reaction, such as triphenylphosphine and t ⁇ -tert- butylphosphine.
  • linear or branched C1-C5 alkyl relates to a linear or branched hydrocarbon radical consisting of carbon and hydrogen atoms, which does not contain unsaturation, having one to five carbon atoms and which is joined to the rest of the molecule by a single bond.
  • alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, sec-butyl and pentyl.
  • the alkyl used is butyl.
  • the present invention is directed to a process for the preparation of Bosentan or a pharmaceutically salt thereof characterized in that it comprises the coupling reaction between a pyrimidine derivative of formula I:
  • A means BF3K, B(OH) 2 , substituted and unsubstituted cyclic and acyclic boronic esters or SnR 3 , wherein R is selected from the group consisting of a linear or branched C 1 -C 5 alkyl and a sulfonamide derivative of formula II
  • Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I at a temperature comprised between 25 0 C and 200 0 C, in the presence of a palladium catalyst and in a solvent medium.
  • the coupling reaction between said compounds I and II is performed by the use of a palladium catalyst. It will be immediately apparent to the skilled person that a wide range of palladium based catalysts are suitable for this reaction.
  • the hetereoaromatic coupling between aromatic boronic acids, esters and salts derivatives and aromatic electrophiles is commonly known by those skilled in the art as Suzuki and related reactions.
  • the hetereoaromatic coupling between aromatic trialkyl tin derivatives and aromatic electrophiles is commonly known by those skilled in the art as Stille reaction.
  • the coupling reaction is of the Stille type.
  • the coupling reaction is performed between compounds of formula I wherein A is SnR 3 and sulfonamides of formula II wherein Q is a halogen selected from Cl, Br and I.
  • the coupling reaction is performed between compounds of formula I wherein A is SnBu 3 and compounds of formula II wherein Q is Br or I.
  • the palladium based catalyst is used in less than stechiometric amounts for economic and environmental reasons, but it is readily obvious to the skilled person that the process of the invention will also proceed by adding stechiometric amounts of the palladium based catalyst or excess of the same.
  • the reaction may proceed in homogenous and heterogeneous phase.
  • preferred catalysts are selected from the group consisting of Pd(PPh 3 ) 4 , PdCl 2 (PPh 3 ) 2 ,
  • the process of the invention is carried out in the presence of a ligand, being said ligand preferably phosphines when Pd(AcO) 2 and Pd 2 (dba) 3 are used.
  • a ligand being said ligand preferably phosphines when Pd(AcO) 2 and Pd 2 (dba) 3 are used.
  • Many phosphines may be found in the art. The election of the most suitable phosphine is a matter of routine experimentation for the skilled person and fine-tunes parameters of the reaction such as the yield, the speed or the turn over of the catalyst.
  • the reaction is carried out in the presence of triphenylphosphine or tri-te/t-butylphosphine.
  • Usual heterogeneous catalysts are Pd over active carbon (Pd/C) and Pd encapsulated in organic resins or inorganic ceramics.
  • the reaction may proceed in the presence of a solvent medium which comprises a wide variety of organic solvents and/or water.
  • a solvent medium which comprises a wide variety of organic solvents and/or water.
  • polar solvents such as N,N-dimethylformamide (DMF), acetonitrile, dimethylacetamide (DMA), ethers such as 1 ,2-dimethoxyethane (DME), diethoxymethane (DEM), tetrahydrofuran (THF), dioxane; aromatic solvents such as toluene or xylene; or alcohols like methanol, ethanol, propanol or mixtures thereof.
  • DMF N,N-dimethylformamide
  • DMA dimethylacetamide
  • ethers such as 1 ,2-dimethoxyethane (DME), diethoxymethane (DEM), tetrahydrofuran (THF), dioxane
  • aromatic solvents such as toluene or
  • the process of the invention may be carried out in the presence of organic bases such as tertiary amines, like triethyl amine (TEA) or N 5 N- diisopropylethylamine (DIPEA), or alkaline or alkaline-earth acetates (e.g. sodium acetate); or other ammonia derivatives in which one or more hydrogen have been substituted by alkyl or aryl radicals such as ethyl, isopropyl, benzyl, phenyl or pyridine.
  • organic bases such as tertiary amines, like triethyl amine (TEA) or N 5 N- diisopropylethylamine (DIPEA), or alkaline or alkaline-earth acetates (e.g. sodium acetate); or other ammonia derivatives in which one or more hydrogen have been substituted by alkyl or aryl radicals such as ethyl, isopropyl,
  • alkaline or alkaline earth metals e.g. potassium phosphate
  • metal hydroxides sodium hydroxide, potassium hydroxide
  • fluorides potassium fluorides
  • the reaction temperature is comprised between 25 0 C and 200 0 C and when the reaction is finished, it is usually followed by purifying methods known to the skilled person (e.g. chromatography or HPLC). Normal reaction times are between 1 and 48 hours, preferably under inert atmosphere.
  • Pyrimidine derivatives of formula I may be prepared by methods known in the art. For example, see the experimental section of J. Org. Chem. 1995, 60, 3020- 3027, CA 2071193 and WO 2007058602.
  • a second aspect of the invention is directed to sulfonamide derivatives of formula II or salts thereof
  • Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I.
  • Said compounds of formula II are novel intermediates in the process of the invention.
  • R is H or a protective group of alcohols.
  • protective group of alcohols can be found in "Protective Groups in Organic Synthesis, 3 rd edition, T. W. Greene, Wiley Interscience, chapter 2".
  • a protective group of alcohols is of ether type such as methyl-, ethyl-, propyl-, butyl-, benzylether, all of them optionally substituted by alkyl or aryl radicals.
  • a most preferred protective group is fert-butylether.
  • Another aspect of the invention relates to a process for the preparation of a sulfonamide derivative of formula II.
  • Compounds of formula II wherein Q is a diazonium salt may be prepared by diazotization of the primary aromatic amine of formula III.
  • the introduction of the diazonium group is well known in the art.
  • the method for the preparation of diazonium salts of formula III is the treatment of primary aromatic amine with organic nitrites at a temperature between O 0 C and 100 0 C.
  • the resulting diazonium salt can be isolated as tetrafluoroborate salts which are stable at room temperature.
  • the preparation of compounds of formula II wherein Q is a halogen is preferable and consists of the diazotization of the primary aromatic amine and subsequent replacement of the diazonium group by the desired halogen.
  • the process comprises the following steps: a) Diazotization of the primary amine of compound of formula III b) Replacement of the diazonium group by a halide
  • Step a) of the process requires the use of alkyl nitrites such as isoamyl nitrite, pentyl nitrite or tert-butyi nitrite which is added to a solution of the amine in an organic solvent at 0-100 0 C.
  • Suitable organic solvents are THF, acetonitrile and dioxane.
  • CuI, I 2 or mixtures thereof are added to activate the reaction.
  • Step b) of the process comprises the replacement of the diazonium salt by a halide group.
  • Preferred halide groups are bromine and iodine.
  • reactants that can be used to perform this replacement and which are well known by the skilled man in the art are CuBr 2 , CH 2 I 2 and CuI.
  • Step c) of the process comprises the elimination of the protective group which is carried out by conventional methods.
  • the deprotection is carried out by hydrolysis in acid medium.
  • Figure 1 shows the X-Ray Diffraction Pattern of the Bosentan monohydrate obtained according to the process of the present invention, and then purified.
  • the purifying method was carried out according to the example 8 of EP 1 254 121 Bl .
  • Bosentan obtained according to the process of the present invention can be milled or micronised to obtain a D50 and D90 particle size of less than about 400 ⁇ m, preferably less than about 200 ⁇ m, more preferably less than about 150 ⁇ m, and most preferably less than about 60 ⁇ m.
  • the notation D x means that X% of the particles in a composition have a diameter less than a specified diameter D.
  • a D50 of about 400 ⁇ m means that 50% of the micronised bosentan particles have a diameter less than 400 ⁇ m.
  • Particles of this size are obtained by conventional methods, e.g. grinding in an air jet mill, hammer and screen mill, fine impact mill, ball mill or vibrator mill.
  • Micronisation is preferably effected by known methods using an ultrasonic disintegrator or by stirring a suspension with a high speed agitator.
  • the present invention is illustrated in more detail by the following Examples but should not be construed to be limited thereto.
  • the crude bosentan was taken up in 6.7 mL of absolute ethanol at reflux. Water (6.7 mL) was added dropwise at reflux. The resulting suspension was allowed to slowly cool to 20-25 0 C. The precipitate was filtered and air-dried at 25 0 C to afford 2.0 g of bosentan monohydrate (70 % yield) as a white solid.
  • DSC-TG endothermic peak at 116.53 0 C, with a loss of weight of 3.1 % (monohydrate).
  • DSC-TG endothermic peak at 116.53 0 C, with a loss of weight of 3.1 % (monohydrate).

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Abstract

The present invention provides a novel process for obtaining Bosentan, with few synthesis steps, by coupling the intermediate pyrimidine derivative of formula I with the sulfonamide derivative of formula II. The use of said process prevents the protection of the hydroxyl group of the sulfonamide II and thus is of considerable interest for obtaining Bosentan in a large industrial scale. The invention also refers to the intermediates of formula II and to a process for its production.

Description

PROCESS FOR THE PREPARATION OF BOSENTAN
FIELD OF THE INVENTION
The present invention relates to a novel process for the preparation of Bosentan or salts thereof and to intermediates of said process.
BACKGROUND
Bosentan (1) or 4-tert-butyl-N-[6-(2-hydroxy-ethoxy)-5-(2-methoxy- phenoxy)-[2,2']-bipyrimidin-4-yl]-benzene-sulfonamide has a wide variety of biological activities. It is marketed as a monohydrate under the tradename Tracleer®.
Bosentan is an endothelin receptor antagonist indicated for the treatment of pulmonary arterial hypertension in patients with World Health Organization (WHO) class III or IV symptoms to improve exercise ability and decrease the rate of clinical worsening. Bosentan is useful in treatment of a variety of illnesses including cardiovascular disorders such as hypertension, ischemia, vasospasms and angina pectoris.
Figure imgf000002_0001
1 Bosentan was first disclosed by the European patent EP 0 526 708 Bl to
Hoffmann La Roche. This patent describes the preparation of Bosentan through formation of the sulfonamide function through two different alternatives: a) condensation of a 4,6-dihalogenopyrimidine (2) and the appropriate benzenesulfonamide or b) condensation of a conveniently substituted amino- pyrimidine (4) and an appropriate benzenesulfohalogenide (see Scheme A).
When Bosentan is prepared according to alternative a) the final step of synthesis comprises the nucleophilic substitution of the halide of the pyrimidine ring (3) with a monoanion of ethylene glycol (typically, sodium ethylene glycol) and using ethylene glycol as a solvent. As known, the use of ethylene glycol as a solvent is unworkable in industrial scale synthesis because of its toxicity and its high boiling point which requires a large amount of time and high energy consumption to remove it by distillation.
Figure imgf000003_0001
Scheme A
European patent EP 1 254 121 Bl provides an improved process for the preparation of Bosentan which avoids the use of ethylene glycol. Moreover, this novel process avoids the formation of undesired ethylene glycol bis-sulfonamide in which two molecules of the pyrimidine monohalide (3) are coupled with one molecule of ethylene glycol. The formation of bis-sulfonamide compounds requires costly and laborious separation steps to isolate a pharmaceutically suitable pure ethylene glycol sulfonamide compound. EP 1 254 121 Bl prepares a mono-protected 1 ,2-diheteroethylene substituted sulfonamide of the formula (5), which is isolated by recrystallization :
Figure imgf000004_0001
The removal of the tert-butyi hydroxyl protecting group by means of formic acid produces the 2-(formyloxy)ethoxy derivative (6), which after being concentrated and dried is treated with NaOH to yield Bosentan. Example 5 and 7 of EP 1 254 121 Bl describe the preparation of Bosentan through isolation of ethanol solvate derivative (7). The described process involves the use of protected reagents and deprotection steps, thus increasing the cost of the final product.
Figure imgf000004_0002
EtOH
Figure imgf000004_0004
Figure imgf000004_0003
Figure imgf000005_0001
Scheme B
Therefore, there is a need for a process to prepare Bosentan which overcomes the above mentioned problems.
BRIEF DESCRIPTION OF THE INVENTION
The aim of the present invention is to provide a safe, ecological and high- yield novel process for the preparation of Bosentan and salts thereof which can be applied at an industrial level with low energy and costs.
The authors of the present invention have found that Bosentan can advantageously be prepared in high yield avoiding the use of ethylene glycol in the final step and/or its tert-butoxy monoprotected derivative, the formation of undesired ethylene glycol bis-sulfonamide and the isolation of intermediates such as the 2- (formyloxy)ethoxy derivative (6) or its monoethyl alcohol solvate (7).
Accordingly, a first aspect of the present invention is a process for the preparation of Bosentan or a pharmaceutically salt thereof characterized in that comprises the coupling reaction between a pyrimidine derivative of formula I:
Figure imgf000005_0002
I wherein A means BF3K, B(OH)2, substituted and unsubstituted cyclic and acyclic boronic esters or SnR3, wherein R is selected from the group consisting of a linear or branched C1-C5 alkyl and a sulfonamide derivative of formula II
Figure imgf000006_0001
wherein Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I
A second aspect of the present invention relies on sulfonamide derivatives of formula II or salts thereof.
A third aspect of the present invention is the process for the preparation of the novel sulfonamide derivatives of formula II above.
A fourth aspect of the present invention is the use of the aforementioned sulfonamide derivative of formula II or its salts for the preparation of Bosentan.
BRIEF DESCRIPTION OF THE FIGURES
Figure 1 shows the X-Ray Diffraction Pattern of Bosentan monohydrate.
DETAILED DESCRIPTION OF THE INVENTION
In the context of the present invention, the following terms have the meaning detailed below:
The term "palladium catalyst" is taken to mean a compound of palladium, which can be homogeneous and soluble in the reaction medium, such as Pd(PPtLs)4, PdCl2(PPh3)2, Pd(AcO)2, Pd2(dba)3, PdCl2(dppf), PdCl2(CH3CN)2, Pd(PlBu3)2 wherein Ac is acetate, Ph is phenyl, dba is dibenzylideneacetone, dppf is 1,1 '- bis(diphenylphosphino)ferrocene, and 1Bu is tert-butyi or which can be heterogeneous and insoluble in the reaction medium, such as Pd/C.
The term "ligand" is taken to mean an organic compound of the phosphine or amine type capable of coordinating and activating the palladium species which catalyses the desired reaction, such as triphenylphosphine and tή-tert- butylphosphine. The term "linear or branched C1-C5 alkyl" relates to a linear or branched hydrocarbon radical consisting of carbon and hydrogen atoms, which does not contain unsaturation, having one to five carbon atoms and which is joined to the rest of the molecule by a single bond. Examples of alkyl groups include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, sec-butyl and pentyl. Preferably, the alkyl used is butyl.
According to a first aspect, the present invention is directed to a process for the preparation of Bosentan or a pharmaceutically salt thereof characterized in that it comprises the coupling reaction between a pyrimidine derivative of formula I:
Figure imgf000007_0001
wherein A means BF3K, B(OH)2, substituted and unsubstituted cyclic and acyclic boronic esters or SnR3, wherein R is selected from the group consisting of a linear or branched C1-C5 alkyl and a sulfonamide derivative of formula II
Figure imgf000007_0002
wherein Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I at a temperature comprised between 250C and 2000C, in the presence of a palladium catalyst and in a solvent medium.
The inventors have discovered that the coupling reaction between the pyrimidines of formula I and the sulfonamides of formula II proceeds without the need to protect the hydroxyl functionality of the compound of formula II and directly yields Bosentan. These findings provide Bosentan in good yield and purity.
The coupling reaction between said compounds I and II is performed by the use of a palladium catalyst. It will be immediately apparent to the skilled person that a wide range of palladium based catalysts are suitable for this reaction. The hetereoaromatic coupling between aromatic boronic acids, esters and salts derivatives and aromatic electrophiles is commonly known by those skilled in the art as Suzuki and related reactions. The hetereoaromatic coupling between aromatic trialkyl tin derivatives and aromatic electrophiles is commonly known by those skilled in the art as Stille reaction.
In a preferred embodiment, the coupling reaction is of the Stille type. The coupling reaction is performed between compounds of formula I wherein A is SnR3 and sulfonamides of formula II wherein Q is a halogen selected from Cl, Br and I. Preferably, the coupling reaction is performed between compounds of formula I wherein A is SnBu3 and compounds of formula II wherein Q is Br or I. The palladium based catalyst is used in less than stechiometric amounts for economic and environmental reasons, but it is readily obvious to the skilled person that the process of the invention will also proceed by adding stechiometric amounts of the palladium based catalyst or excess of the same.
The reaction may proceed in homogenous and heterogeneous phase.
When the reaction is performed under homogeneous conditions, preferred catalysts are selected from the group consisting of Pd(PPh3)4, PdCl2(PPh3)2,
Pd(AcO)2, Pd2(dba)3, PdCl2(dppf), PdCl2(CH3CN)2 and Pd[P1Bu3K wherein Ac is acetate, Ph is phenyl, dba is dibenzylideneacetone, dppf is 1,1 '- bis(diphenylphosphino)ferrocene and 1Bu is tert-butyl.
According to a preferred embodiment, the process of the invention is carried out in the presence of a ligand, being said ligand preferably phosphines when Pd(AcO)2 and Pd2(dba)3 are used. Many phosphines may be found in the art. The election of the most suitable phosphine is a matter of routine experimentation for the skilled person and fine-tunes parameters of the reaction such as the yield, the speed or the turn over of the catalyst. According to a preferred embodiment, the reaction is carried out in the presence of triphenylphosphine or tri-te/t-butylphosphine.
Usual heterogeneous catalysts are Pd over active carbon (Pd/C) and Pd encapsulated in organic resins or inorganic ceramics.
The reaction may proceed in the presence of a solvent medium which comprises a wide variety of organic solvents and/or water. For example, polar solvents such as N,N-dimethylformamide (DMF), acetonitrile, dimethylacetamide (DMA), ethers such as 1 ,2-dimethoxyethane (DME), diethoxymethane (DEM), tetrahydrofuran (THF), dioxane; aromatic solvents such as toluene or xylene; or alcohols like methanol, ethanol, propanol or mixtures thereof. Election of the most suitable solvent requires only routine experimentation for the skilled person.
Optionally, the process of the invention may be carried out in the presence of organic bases such as tertiary amines, like triethyl amine (TEA) or N5N- diisopropylethylamine (DIPEA), or alkaline or alkaline-earth acetates (e.g. sodium acetate); or other ammonia derivatives in which one or more hydrogen have been substituted by alkyl or aryl radicals such as ethyl, isopropyl, benzyl, phenyl or pyridine. The process of the invention may be also carried out in the presence of inorganic bases such as carbonates (e.g. sodium carbonate, potassium carbonate, cesium carbonate); or phosphates of alkaline or alkaline earth metals (e.g. potassium phosphate); metal hydroxides (sodium hydroxide, potassium hydroxide); or fluorides (potassium fluoride, cesium fluoride).
Preferably, the reaction temperature is comprised between 250C and 2000C and when the reaction is finished, it is usually followed by purifying methods known to the skilled person (e.g. chromatography or HPLC). Normal reaction times are between 1 and 48 hours, preferably under inert atmosphere.
Pyrimidine derivatives of formula I may be prepared by methods known in the art. For example, see the experimental section of J. Org. Chem. 1995, 60, 3020- 3027, CA 2071193 and WO 2007058602.
A second aspect of the invention is directed to sulfonamide derivatives of formula II or salts thereof
Figure imgf000009_0001
wherein Q is a diazonium salt or a halogen and wherein the halogen is preferably selected from Cl, Br and I.
Said compounds of formula II are novel intermediates in the process of the invention.
The compounds of formula II may be obtained from the common intermediate of formula III:
Figure imgf000010_0001
III wherein R is H or a protective group of alcohols.
Examples of protective group of alcohols can be found in "Protective Groups in Organic Synthesis, 3rd edition, T. W. Greene, Wiley Interscience, chapter 2". Preferably, a protective group of alcohols is of ether type such as methyl-, ethyl-, propyl-, butyl-, benzylether, all of them optionally substituted by alkyl or aryl radicals. A most preferred protective group is fert-butylether.
Another aspect of the invention relates to a process for the preparation of a sulfonamide derivative of formula II.
Compounds of formula II wherein Q is a diazonium salt may be prepared by diazotization of the primary aromatic amine of formula III. The introduction of the diazonium group is well known in the art. The method for the preparation of diazonium salts of formula III is the treatment of primary aromatic amine with organic nitrites at a temperature between O0C and 1000C. The resulting diazonium salt can be isolated as tetrafluoroborate salts which are stable at room temperature.
The preparation of compounds of formula II wherein Q is a halogen is preferable and consists of the diazotization of the primary aromatic amine and subsequent replacement of the diazonium group by the desired halogen. The process comprises the following steps: a) Diazotization of the primary amine of compound of formula III b) Replacement of the diazonium group by a halide
c) If required, eliminating the protective group of alcohol
Step a) of the process requires the use of alkyl nitrites such as isoamyl nitrite, pentyl nitrite or tert-butyi nitrite which is added to a solution of the amine in an organic solvent at 0-1000C. Suitable organic solvents are THF, acetonitrile and dioxane. Optionally, CuI, I2 or mixtures thereof are added to activate the reaction.
Step b) of the process comprises the replacement of the diazonium salt by a halide group. Preferred halide groups are bromine and iodine. Among the reactants that can be used to perform this replacement and which are well known by the skilled man in the art are CuBr2, CH2I2 and CuI.
Step c) of the process, if required, comprises the elimination of the protective group which is carried out by conventional methods. Preferably, the deprotection is carried out by hydrolysis in acid medium.
In particular, for the preparation of compounds formula II wherein Q is Br, I and Cl, good results are achieved by diazotization of compound of formula III wherein R is a protective group of alcohols, preferably tert-butyl.
Figure 1 shows the X-Ray Diffraction Pattern of the Bosentan monohydrate obtained according to the process of the present invention, and then purified. The purifying method was carried out according to the example 8 of EP 1 254 121 Bl . Bosentan obtained according to the process of the present invention can be milled or micronised to obtain a D50 and D90 particle size of less than about 400 μm, preferably less than about 200 μm, more preferably less than about 150 μm, and most preferably less than about 60 μm. It is noted the notation Dx means that X% of the particles in a composition have a diameter less than a specified diameter D. Thus, a D50 of about 400 μm means that 50% of the micronised bosentan particles have a diameter less than 400 μm.
Particles of this size are obtained by conventional methods, e.g. grinding in an air jet mill, hammer and screen mill, fine impact mill, ball mill or vibrator mill.
Micronisation is preferably effected by known methods using an ultrasonic disintegrator or by stirring a suspension with a high speed agitator. The present invention is illustrated in more detail by the following Examples but should not be construed to be limited thereto.
EXAMPLES
Example 1
7V-[2-Bromo-6-(2-hydroxyethoxy)-5-(2-methoxyphenoxy)-pyrimidin-4-yl]-4-ført- butyl-benzenesulfonamide (9)
Figure imgf000012_0001
To a mixture Of CuBr2 (1.63 g, 7.3 mmol) and isoamyl nitrite (1.22 mL, 9.1 mmol) in dry acetonitrile (22 mL) at O0C, was added dropwise, and under nitrogen, a solution of (8) (3 g, 6.1 mmol) in 30 ml of dry acetonitrile. The reaction mixture was stirred 1 h at room temperature and 90 min at 65 0C. The mixture was cooled at room temperature, the solvent was evaporated, and the crude was adsorbed in silica gel and purified by column chromatography. Removal of the solvent furnished the desired compound as a yellowish solid (1.3 g, 40 %).
1H-RMN (200 MHz, d6-DMSO): 1.29 (s, 9H); 3.85 (m, 2H); 4.03 (s, 3H); 4.45 (m, 2H); 6.84-7.20 (m, 4H), 7.42 (d, J = 8.0 Hz, 2H); 8.25 (d, J = 8.0 Hz, 2H) ppm.
Example 2
7V-[2-Bromo-6-(2-tert-butoxyethoxy)-5-(2-methoxyphenoxy)-pyrimidin-4-yl]-4- terf-butyl-benzenesulfonamide (11)
Figure imgf000013_0001
To a mixture Of CuBr2 (2.04 g, 9.1 mmol) and isoamyl nitrite (1.5 rnL, 11.4 mmol) in dry THF (30 mL), was added dropwise, and under nitrogen, a solution of (10) (4.12 g, 7.6 mmol) in 40 ml of dry CH3CN. The reaction mixture was stirred at 7O0C for 2 h. The mixture was cooled at room temperature, the solvent was evaporated, and the crude was adsorbed in silica gel and purified by column chromatography. Removal of the solvent furnished the desired compound as a yellowish solid (2.1 g, 45 %).
1H-RMN (200 MHz, CDCl3): 1.16 (s, 9H); 1.33 (s, 9H); 3.63 (m, 2H); 4.03 (s, 3H); 4.45 (m, 2H); 6.84-7.38 (m, 4H), 7.51 (d, J = 8.0 Hz, 2H); 8.45 (d, J = 8.0 Hz, 2H); 9.28 (s, IH) ppm.
Example 3
4-tert-Butyl-7V-[6-(2-hydroxyethoxy)-2-iodo-5-(2-methoxyphenoxy)-pyrimidin-4- yl]-benzenesulfonamide (12)
Figure imgf000013_0002
To a mixture of compound (8) (3 g, 6.1 mmol), CuI (1.28 g, 6.7 mmol), I2 (1.5 g, 6.1 mmol) and CH2I2 (6.1 mL) in dry THF (50 mL) was added dropwise, and under nitrogen, isoamyl nitrite (3.0 mL, 22.6 mmol) and the reaction was heated at 70 0C for 90 min. The mixture was cooled at room temperature, the solvent was evaporated and the crude obtained was adsorbed in silica gel and purified by column chromatography. Removal of the solvent furnished the desired compound as a pale yellow solid (1.09 g, 30 %).
1H-RMN (200 MHz, de-DMSO): 1.27 (s, 9H); 3.86 (m, 2H); 4.05 (s, 3H); 4.45 (m, 2H); 6.90-7.22 (m, 4H), 7.46 (d, J = 8.5 Hz, 2H); 8.35 (d, J = 8.0 Hz, 2H) ppm.
Example 4
4-tert-Butyl-7V-[6-(2-tert-butoxyhydroxyethoxy)-2-iodo-5-(2-methoxyphenoxy)- pyrimidin-4-yl]-benzenesulfonamide (13)
Figure imgf000014_0001
To a mixture of compound (10) (3 g, 5.5 mmol), CuI (1.1 g, 5.7 mmol), I2 (1.4 g, 5.5 mmol) and CH2I2 (4.4 mL, 55 mmol) in dry THF (30 mL) was added dropwise, and under nitrogen, isoamyl nitrite (2.3 mL, 17.0 mmol) and the reaction was heated at 70 0C for 90 min. The mixture was cooled at room temperature, the solvent was evaporated and the crude obtained was adsorbed in silica gel and purified by column chromatography. Removal of the solvent furnished the desired compound as a pale yellow solid (1.62 g, 45 %).
1H-RMN (200 MHz, CDCl3): 1.16 (s, 9H); 1.33 (s, 9H); 3.63 (m, 2H); 4.03 (s, 3H); 4.45 (m, 2H); 6.84-7.38 (m, 4H), 7.51 (d, J = 8.0 Hz, 2H); 8.45 (d, J = 8.0 Hz, 2H); 9.28 (s, IH) ppm.
Example 5
4-tert-Butyl-7V-[6-(2-tert-butoxyhydroxyethoxy)-2-iodo-5-(2-methoxyphenoxy)- pyrimidin-4-yl]-benzenesulfonamide (13)
Figure imgf000015_0001
To a mixture of compound (10) (2 g, 3.6 mmol), in 25 mL of CH2I2 was added dropwise, and under nitrogen, isoamyl nitrite (9.8 mL, 73.4 mmol) and the reaction was heated at 85 0C for 90 min. The mixture was cooled at room temperature, the mass reaction was partitioned with CH2Cl2 and IM aqueous solution of Na2SO3, dried, the solvent was evaporated and the crude obtained was adsorbed in silica gel and purified by column chromatography. Removal of the solvent furnished the desired compound as a pale yellow solid (1.0 g, 44%).
Example 6
4-tert-butyl-7V-[6-(2-hydroxyethoxy)-5-(2-methoxyphenoxy)-[2,2']bipyrimi(iinyl- 4-yl] -benzenesu lfonam ide (Bosentan)
Figure imgf000015_0002
To a solution of 13 (3 g, 5 mmol), dry cesium fluoride (1.7 g, 11 mmol) and bis(tri-t-butylphosphine)palladium (0) (255 mg, 0.5 mmol) in dry 1,4-dioxane (60 mL) was added 2-tributylstannyl pyrimidine (2.2 g, 6.0 mmol). The reaction mixture was stirred at 100-110 0C for 16 h under a stream of nitrogen, then cooled to room temperature and filtered through a pad of Celite. The filtrate was concentrated and the resulting residue was purified by column chromatography on silica gel. The title compound (2.23 g, 81 %) was obtained as a pale yellow solid. The crude bosentan was taken up in 6.7 mL of absolute ethanol at reflux. Water (6.7 mL) was added dropwise at reflux. The resulting suspension was allowed to slowly cool to 20-250C. The precipitate was filtered and air-dried at 250C to afford 2.0 g of bosentan monohydrate (70 % yield) as a white solid.
1H-RMN (200 MHz, de-DMSO): 1.29 (s, 9H); 3.85 (m, 2H); 3.93 (s, 3H); 4.59 (m, 2H); 6.81-7.18 (m, 4H), 7.43 (d, J = 8.0 Hz, 3H); 8.45 (d, J = 8.0 Hz, 2H); 9.01 (s, 2H) ppm.
DSC-TG: endothermic peak at 116.53 0C, with a loss of weight of 3.1 % (monohydrate).
D10: 1.36 μm, D50: 20.32 μm, D90: 56.64 μm
Example 7
4-førM)utyl-7V-[6-(2-hydroxyethoxy)-5-(2-methoxyphenoxy)-[2,2']bipyrimidinyl-
4-yl] -benzenesu lfonam ide (Bosentan)
Figure imgf000016_0001
To a solution of 9 (1.5 g, 2.7 mmol), dry cesium fluoride (0.91 g, 5.9 mmol) and bis(tri-t-butylphosphine)palladium (0) (140 mg, 0.27 mmol) in dry DMF (20 mL) was added 2-tributylstannyl pyrimidine (1.2 g, 3.2 mmol). The reaction mixture was stirred at 140-150 0C for 16 h under a stream of nitrogen, then cooled to room temperature and filtered through a pad of Celite. The filtrate was concentrated and the resulting residue was purified by column chromatography on silica gel. The title compound (0.8 g, 53 %) was obtained as a pale yellow solid.
The crude bosentan was taken up in 2.4 mL of absolute ethanol at reflux. Water (2.4 mL) was added dropwise at reflux. The resulting suspension was allowed to slowly cool to 20-250C. The precipitate was filtered and air-dried at 250C to afford 0.7 g of bosentan monohydrate (47 % yield) as a white solid.
1H-RMN (200 MHz, de-DMSO): 1.29 (s, 9H); 3.85 (m, 2H); 3.93 (s, 3H); 4.59 (m, 2H); 6.81-7.18 (m, 4H), 7.43 (d, J = 8.0 Hz, 3H); 8.45 (d, J = 8.0 Hz, 2H); 9.01 (s,
2H) ppm.
DSC-TG: endothermic peak at 116.53 0C, with a loss of weight of 3.1 % (monohydrate).
D10: 1.36 μm, D50: 20.32 μm, D90: 56.64 μm

Claims

1. A process for the preparation of Bosentan or a pharmaceutically salt thereof
characterized in that comprises a coupling reaction between a pyrimidine derivative of formula I:
Figure imgf000018_0001
wherein A means BF3K, B(OH)2, substituted and unsubstituted cyclic and acyclic boronic esters or SnR3, wherein R is selected from the group consisting of a linear or branched C1-C5 alkyl
and a sulfonamide derivative of formula II
Figure imgf000018_0002
wherein Q is a diazonium salt or a halogen, and wherein the halogen is
preferably selected from Cl, Br and I, in the presence of a palladium catalyst and in a solvent medium.
2. The process according to claim 1 characterised in that A in compound of formula I
is SnR3, preferably SnBu3 and Q in compound of formula II is Br or I.
3. The process according to claim 1 and 2, characterised in that being the reaction performed in homogeneous conditions, the palladium catalyst is selected from Pd(PPh3)4, PdCl2(PPh3)2, Pd(AcO)2, Pd2(dba)3, PdCl2(dppf), PdCl2(CH3CN)2 and Pd[PlBu3]2, wherein Ac is acetate, Ph is phenyl, dba is dibenzylideneacetone, dppf is 1,1 '-bis(diphenylphosphino)ferrocene and 1Bu is tert-butyi.
4. The process according to claim 1 and 2, characterised in that being the palladium catalyst selected from Pd(AcO)2 and Pd2(dba)3 the coupling reaction is carried out in the presence of a ligand.
5. The process according to claim 4, characterised in that said ligand is of the phosphine type, preferably triphenylphosphine or tri-te/t-butylphosphine.
6. The process according to claim 1 and 2, characterised in that being the reaction performed in heterogeneous conditions, the palladium catalyst used is Pd/C.
7. The process according to claim 1 characterized in that the reaction medium is water or/and an organic solvent selected from the solvents THF, DME, DEM, toluene, xylene, methanol, ethanol, propanol, dioxane, acetonitrile, DMF, DMA and water, or mixtures thereof.
8. The process according to claim 1 characterised in that it further comprises an organic or inorganic base.
9. The process according to claim 8 characterised in that said organic base is selected from tertiary amines, like triethyl amine (TEA) or N,N-diisopropylethylamine (DIPEA), or acetates; or other ammonia derivatives in which one or more hydrogen have been substituted by alkyl or aryl radicals such as ethyl, isopropyl, benzyl, phenyl or pyridine.
10. The process according to claim 8 characterised in that said inorganic base is selected from sodium carbonate, potassium carbonate, cesium carbonate, sodium hydroxide, potassium hydroxide, potassium fluoride, cesium fluoride or potassium phosphate.
11. A sulfonamide derivative of formula II or salts thereof:
Figure imgf000020_0001
wherein Q is a diazonium salt or a halogen, preferably Cl, Br and I
12. A process for the preparation of a sulfonamide derivative of formula II according to claim 11, wherein being Q a halogen, the reaction comprises the following steps: a) diazotization of the primary amine of compound of formula III
Figure imgf000020_0002
III wherein R is H or a protective group of alcohols b) replacement of the diazonium group by a halide c) if required, eliminating the protective group of alcohols
13. The process according to claim 12 wherein the protective group of alcohols of compound of formula III is of ether type such as methyl-, ethyl-, propyl-, butyl-, benzylether, all of them optionally substituted by alkyl or aryl radicals, preferably, the protective group of alcohols is te/t-butylether
14. Use of a sulfonamide intermediate of formula II or salts thereof according to claim 11 for the preparation of Bosentan.
PCT/EP2009/059418 2008-08-01 2009-07-22 Process for the preparation of bosentan WO2010012637A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2368884A1 (en) 2010-03-25 2011-09-28 Laboratorios Lesvi, S.L. Process for the preparation of bosentan

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0526708A1 (en) * 1991-06-13 1993-02-10 F. Hoffmann-La Roche Ag Sulfonamide, preparation and use thereof as medicine and intermediate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0526708A1 (en) * 1991-06-13 1993-02-10 F. Hoffmann-La Roche Ag Sulfonamide, preparation and use thereof as medicine and intermediate

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
HARRINGTON PETER J ET AL: "Research and Development of a Second Generation Process for Bosentan", ORGANIC PROCESS RESEARCH AND DEVELOPMENT, CAMBRIDGE, GB, vol. 6, 1 January 2002 (2002-01-01), pages 120 - 124, XP002495602 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2368884A1 (en) 2010-03-25 2011-09-28 Laboratorios Lesvi, S.L. Process for the preparation of bosentan
WO2011117143A1 (en) 2010-03-25 2011-09-29 Laboratorios Lesvi, S.L. Process for the preparation of bosentan

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