WO2009140840A1 - 一种led灯管 - Google Patents

一种led灯管 Download PDF

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Publication number
WO2009140840A1
WO2009140840A1 PCT/CN2008/073183 CN2008073183W WO2009140840A1 WO 2009140840 A1 WO2009140840 A1 WO 2009140840A1 CN 2008073183 W CN2008073183 W CN 2008073183W WO 2009140840 A1 WO2009140840 A1 WO 2009140840A1
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WO
WIPO (PCT)
Prior art keywords
heat dissipating
led
tube body
dissipating member
driving power
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2008/073183
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English (en)
French (fr)
Inventor
陈建勇
刘江南
刘高峰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Topband Electronics & Technology Co Ltd
Original Assignee
Shenzhen Topband Electronics & Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Topband Electronics & Technology Co Ltd filed Critical Shenzhen Topband Electronics & Technology Co Ltd
Publication of WO2009140840A1 publication Critical patent/WO2009140840A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/02Arrangement of electric circuit elements in or on lighting devices the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
    • F21V23/023Power supplies in a casing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/27Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to a lighting fixture, and more particularly to an LED lamp having a good heat dissipation effect.
  • LED Diode
  • Most of the existing lamps use LED as the light source. Since the LED converts electrical energy into light energy, it inevitably generates some heat. The higher the power and the higher the brightness, the more heat is generated.
  • the invention solves the problem that the heat dissipation effect of the existing LED lamp tube is not good enough, and provides an LED lamp tube with a good heat dissipation effect.
  • the technical solution adopted by the present invention to solve the technical problem is to construct an LED lamp tube, comprising a pipe body, an LED mounting plate and a driving power source mounted inside the pipe body, and an end cover mounted on both ends of the pipe body
  • the tube body is formed by fastening a heat dissipating member and a translucent cover.
  • the heat dissipating member has a long groove shape and has a cross section in an arc shape.
  • the LED mounting plate is fixed to the heat dissipating member.
  • a groove is provided on an inner surface of the heat dissipating member, and an edge of the LED mounting plate is inserted into the recess to be fixed to the heat dissipating member.
  • the light transmissive cover is preferably long grooved and has an arcuate cross section.
  • the inner surface of the transparent cover is provided with a protrusion
  • the outer surface of the heat dissipating member is provided with a card slot matching the protrusion
  • the light transmissive cover a card that can be snapped into the heat dissipating component In the groove, the tube body is combined with the heat dissipating member.
  • the tubular body is preferably a cylindrical structure.
  • the driving power source is cured in a thermal conductive adhesive, and the thermal conductive adhesive is closely attached to the inner wall of the heat dissipating component
  • the driving power source solidified by the thermal conductive adhesive is located inside the tubular body near the end cap.
  • the present invention dissipates heat generated by the LED mounting board through a heat dissipating component fixed to the LED mounting board, and the heat generated by the driving power source located at one end of the LED lamp tube can also be performed by the heat dissipating component.
  • Heat dissipation because the cross section of the heat dissipating component is arched, and the heat dissipating area is large, so the heat dissipating effect is good.
  • the invention combines the light transmissive cover and the heat dissipating component into a tube body through the matching protrusions and the card slots, and the combination manner is very convenient, and the outer surface of the tube formed after the combination is smooth.
  • the driving power source used in the invention is cured in the thermal conductive adhesive, and can function as insulation, flame retardant and heat conduction, and enhances the safety and reliability of the LED lamp.
  • FIG. 1 is a schematic structural view of an LED lamp tube in a preferred embodiment of the present invention.
  • FIG. 2 is an enlarged exploded perspective view of the LED tube shown in FIG. 1;
  • FIG 3 is a cross-sectional view of the heat dissipating member shown in Figure 1;
  • Figure 16 is a perspective view of the heat dissipating member shown in Figure 3;
  • Figure 5 is a cross-sectional view of the light transmissive cover shown in Figure 1;
  • Figure 6 is a perspective view of the light transmissive cover shown in Figure 5;
  • FIG. 7 is a schematic view showing the heat dissipating member shown in FIG. 3 engaged with the translucent cover shown in FIG. 5;
  • Figure 8 is a perspective view of the end cap shown in Figure 2.
  • the LED lamp tube in this embodiment includes an LED mounting plate 1, a heat dissipating member 2, a transmissive cover 4, an end cover 7 and a driving power supply 8, and the LE D mounting plate 1 is a strip.
  • the LED lamp 9 is disposed inside the LED tube, and the LED light source 9 is connected to the driving power source 8 through the wire 10.
  • the driving power source 8 supplies power to the LED light source 9 on the LED mounting board 1. .
  • the heat dissipating member 2 and the transmissive cover 4 are connected to form a tubular body, and the end cap 7 is located at both ends of the tubular body.
  • the heat dissipating member 2 is integrally formed in a groove shape, and its cross section is arcuate.
  • the inner surface of the heat dissipating member 2 is provided with a recess 3, and the edge of the LED mounting board 1 is inserted. In the recess 3, it is fixed to the heat dissipating member 2.
  • the heat dissipating component 2 may be a heat dissipating aluminum sheet, so that heat emitted by the LED mounting board 1 will be transmitted through the heat dissipating component 2, and since the cross section of the heat dissipating component 2 is arcuate, the heat dissipating area is large, so heat dissipation The effect is good.
  • the transparent cover 4 is also formed in a trough shape as a whole, and its cross section is arcuate.
  • the inner surface of the translucent cover 4 is provided with a projection 5, and the outer surface of the heat dissipating member 2
  • the card slot 6 is matched with the protrusion 5, and the protrusion 5 on the translucent cover 4 is caught in the card slot 6 of the heat dissipating component 2, and combined with the heat dissipating component 2 into a tube body. This combination is very convenient and combined.
  • the surface of the tube formed after the smoothing is smooth.
  • the translucent cover 4 can be made of a composite PC material resistant to high temperature and ultraviolet rays for transmitting the light emitted from the LED light source 9.
  • various devices in the driving power source 8 can be immersed in the thermal conductive adhesive. After the colloid is dried, the driving power source 8 is cured in the thermal conductive adhesive, and the thermal conductive adhesive is closely attached to the inner wall of the heat dissipating component 2, The driving power source 8 solidified by the thermal conductive paste is located inside the tube body near the end cap 7.
  • thermal conductive glue used in this embodiment can not be burned, if the input voltage is improper or other reasons cause the device to burst, if there is no protection, there is a danger of fire, with the protection of the thermal adhesive , the inside of the drive power supply will not catch fire.
  • the thermal adhesive used in the specific implementation requires the relevant UL certification.
  • [30] (4) Prevent the device from being corroded and charged due to external factors, thus preventing the human body from getting an electric shock.
  • the thermal conductive adhesive can prevent air and moisture from coming into contact with the device.
  • the thermal adhesive will be the device
  • the PCB board is fixed in the lamp body, and the device is not loosened due to vibration and aging, so as to avoid the charged body contacting the lamp.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Power Engineering (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)

Description

说明书 一种 LED灯管
技术领域
[1] 本发明涉及照明用灯具, 更具体地说, 涉及一种具有很好的散热效果的 LED灯 管。
背景技术
[2] 随着发光二极管 (Light Emitting
Diode, 简称 LED)光源的广泛应用, 现有的灯具大多使用 LED作为发光光源。 由 于 LED在将电能转换为光能的同吋, 不可避免的会产生一些热量, 功率越大、 亮 度越高, 则产生的热量越多。
[3] 如果热量不能及吋有效散发, 则过高的温度会影响电源的稳定, 加速 LED亮度 的衰减, 进而缩短 LED的使用寿命。 因此, 解决 LED灯具的散热问题十分重要。
[4] 而目前市场上的 LED灯管大多存在温度过高的问题, 限制了其亮度, 影响了灯 具的使用寿命, 并且现有的 LED灯管还存在外观粗糙的问题。 因此需要一种新的
LED灯管, 具有很好的散热效果。
发明内容
[5] 本发明要解决现有 LED灯管散热效果不够好的问题, 提供一种具有很好的散热 效果的 LED灯管。
[6] 本发明解决其技术问题所釆用的技术方案是, 构造一种 LED灯管, 包括管体、 装于管体内部的 LED安装板和驱动电源、 以及装于管体两端的端盖, 其中, 所述 管体由散热部件与透光罩扣合而成, 所述散热部件为长槽状、 且其横截面成弓 形, 所述 LED安装板与所述散热部件固定在一起。
[7] 本发明中, 最好在所述散热部件的内表面设有凹槽, 并将所述 LED安装板的边 缘插入在所述凹槽中与所述散热部件固定在一起。
[8] 本发明中, 所述透光罩最好为长槽状、 且其横截面成弓形。
[9] 本发明中, 最好在所述透光罩的内表面设有凸起, 所述散热部件的外表面设有 与所述凸起相匹配的卡槽, 所述透光罩上的凸起可卡入在所述散热部件上的卡 槽中, 与所述散热部件组合成所述管体。
[10] 本发明中, 所述管体最好为圆柱状结构。
[11] 本发明中, 所述驱动电源被固化在导热胶中, 所述导热胶紧贴散热部件的内壁
, 且所述被导热胶固化的驱动电源位于所述管体内部靠近端盖的位置。
[12] 本发明通过与 LED安装板固定在一起的散热部件, 将 LED安装板所发出的热量 散发出去, 同吋, 位于 LED灯管内部一端的驱动电源所发出的热量也可通过散热 部件进行散热, 由于散热部件的横截面成弓形, 散热面积大, 因此散热效果好 。 另外, 本发明通过相互匹配的凸起和卡槽将透光罩与散热部件组合成管体, 其组合方式十分方便, 组合后形成的管体外表面平滑。 本发明使用的驱动电源 被固化在导热胶中, 能起到绝缘、 阻燃和导热的作用, 增强了 LED灯管的安全性 和可靠性。
附图说明
[13] 图 1是本发明一个优选实施例中 LED灯管的结构示意图;
[14] 图 2是图 1中所示 LED灯管的放大分解示意图;
[15] 图 3是图 1中所示散热部件的截面图;
[16] 图 4是图 3中所示散热部件的立体图;
[17] 图 5是图 1中所示透光罩的截面图;
[18] 图 6是图 5中所示透光罩的立体图;
[19] 图 7是图 3中所示散热部件与图 5中所示透光罩扣合后的示意图;
[20] 图 8是图 2中所示端盖的立体图。
具体实施方式
[21] 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合附图及实施例 , 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体实施例仅仅用 以解释本发明, 并不用于限定本发明。
[22] 本发明的一个优选实施例如图 1至图 8所示。 从图 1、 图 2中可以看出, 本实施例 中的 LED灯管包括 LED安装板 1、 散热部件 2、 透光罩 4、 端盖 7和驱动电源 8, LE D安装板 1为长条形, 位于 LED灯管内部, 其上设有多个 LED光源 9, LED安装板 1与驱动电源 8通过导线 10连接, 由驱动电源 8对 LED安装板 1上的 LED光源 9供电 。 散热部件 2和透光罩 4连接形成一个管体, 端盖 7位于管体的两端。
[23] 如图 3、 图 4和图 7所示, 散热部件 2整体成长槽状, 其横截面成弓形, 在散热部 件 2的内表面设有凹槽 3, LED安装板 1的边缘插入在凹槽 3中, 与散热部件 2固定 在一起。 在本实施例中, 散热部件 2可以是散热铝片, 这样, 由 LED安装板 1发出 的热量将通过散热部件 2传输出去, 由于散热部件 2的横截面成弓形, 散热的面 积大, 因此散热效果好。
[24] 如图 5、 图 6和图 7所示, 透光罩 4整体也成长槽状, 其横截面成弓形, 透光罩 4 的内表面设有凸起 5, 散热部件 2的外表面设有与凸起 5相匹配的卡槽 6, 透光罩 4 上的凸起 5卡入在散热部件 2的卡槽 6中, 与散热部件 2组合成管体, 这种组合十 分方便, 组合后形成的管体外表面平滑。 透光罩 4可以用耐高温、 抗紫外线的复 合 PC材料制成, 用于将 LED光源 9发出的光透射出去。
[25] 如图 8所示, 驱动电源 8中的各种器件可被浸入到导热胶中, 胶体干结后, 驱动 电源 8被固化在导热胶中, 导热胶再紧贴散热部件 2的内壁, 且被导热胶固化的 驱动电源 8位于管体内部靠近端盖 7的位置。
[26] 在 LED灯管中, 用于安装驱动电源的空间相对有限, 所以好的散热、 安全等设 计显得尤为重要。 本发明的方案对此有很好的改善, 其中使用的导热胶具有以 下两方面的作用:
[27] (1). 导热作用, 将驱动电源内的各器件中的热量传导到散热部件 2, 从而降低 器件温度, 延长器件寿命和产品寿命。
[28] (2)、 阻燃防护, 本实施例中使用的导热胶不能燃烧, 假如输入电压不当或其他 原因造成器件炸裂吋, 如果没有防护则有着火的危险, 有了该导热胶的防护, 则驱动电源内部不会着因此着火。 具体实施吋使用的导热胶要求能通过相关 UL 认证。
[29] (3)、 增强安规方面的电气性能, 更好地阻止电流爬电、 空间高压击穿的危害发 生, 使得产品更顺利地通过相关安规认证。
[30] (4)、 防止器件因外界原因而遭腐蚀、 带电, 从而防止人体触电, 该导热胶能阻 止空气和湿气与器件接触。
[31] (5)、 固定驱动电源, 防止线路短路和漏电, 防止人体被触电, 该导热胶将器件 、 PCB板固定于灯体内, 不因振动, 老化造成器件松动, 避免带电体接触灯具外

Claims

权利要求书
[1] 一种 LED灯管, 包括管体、 装于管体内部的 LED安装板 (1)和驱动电源 (8)、 以及装于管体两端的端盖 (7), 其特征在于, 所述管体由散热部件 (2)与透光 罩 (4)扣合而成, 所述散热部件 (2)为长槽状、 且其横截面成弓形, 所述 LED 安装板 (1)与所述散热部件 (2)固定在一起。
[2] 根据权利要求 1所述的 LED灯管, 其特征在于, 所述散热部件 (2)的内表面 设有凹槽 (3), 所述 LED安装板 (1)的边缘插入在所述凹槽 (3)中与所述散热部 件 (2)固定在一起。
[3] 根据权利要求 2所述的 LED灯管, 其特征在于, 所述透光罩 (4)为长槽状、 且其横截面成弓形。
[4] 根据权利要求 3所述的 LED灯管, 其特征在于, 所述透光罩 (4)的内表面设 有凸起 (5), 所述散热部件 (2)的外表面设有与所述凸起 (5)相匹配的卡槽 (6) , 所述透光罩 (4)上的凸起 (5)卡入在所述散热部件 (2)上的卡槽 (6)中, 与所 述散热部件 ( 组合成所述管体。
[5] 根据权利要求 4所述的 LED灯管, 其特征在于, 所述管体为圆柱状结构。
[6] 根据权利要求 1-5中任一项所述的 LED灯管, 其特征在于, 所述驱动电源 (8) 被固化在导热胶中, 所述导热胶紧贴散热部件 (2)的内壁, 且所述被导热胶 固化的驱动电源 (8)位于所述管体内部靠近端盖 (7)的位置。
PCT/CN2008/073183 2008-05-23 2008-11-25 一种led灯管 Ceased WO2009140840A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN200820094195.0 2008-05-23
CNU2008200941950U CN201218486Y (zh) 2008-05-23 2008-05-23 一种led日光管

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US8360607B2 (en) 2010-02-17 2013-01-29 Next Lighting Corp. Lighting unit with heat-dissipating chimney
US9239157B2 (en) 2010-08-26 2016-01-19 Rasit Özgüc Light-emitting means, in particular for operation in lampholders for fluorescent lamps
US10948135B2 (en) 2013-10-28 2021-03-16 Next Lighting Corp. Linear lighting apparatus

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CN201057392Y (zh) * 2007-06-20 2008-05-07 江珏 条形led灯具
CN201081165Y (zh) * 2007-09-14 2008-07-02 鹤山丽得电子实业有限公司 一种led日光灯管
CN201111606Y (zh) * 2007-10-29 2008-09-10 林景辉 散热良好的led灯管
CN101178166A (zh) * 2007-10-31 2008-05-14 东莞市百分百科技有限公司 一种替换型led节能灯、灯具及其驱动器
CN201096289Y (zh) * 2007-11-12 2008-08-06 东莞市百分百科技有限公司 一种led替换型节能灯
CN201152471Y (zh) * 2007-12-07 2008-11-19 刘耀汉 Led照明光管

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US8491165B2 (en) 2010-02-17 2013-07-23 Next Lighting Corp. Lighting unit having lighting strips with light emitting elements and a remote luminescent material
US8684566B2 (en) 2010-02-17 2014-04-01 Next Lighting, Corp. Lighting unit with indirect light source
US9239157B2 (en) 2010-08-26 2016-01-19 Rasit Özgüc Light-emitting means, in particular for operation in lampholders for fluorescent lamps
US10948135B2 (en) 2013-10-28 2021-03-16 Next Lighting Corp. Linear lighting apparatus
US12385606B2 (en) 2013-10-28 2025-08-12 Satco Products, Inc. Linear lamp replacement

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