WO2009110219A1 - 送風装置およびそれを搭載した電気機器 - Google Patents
送風装置およびそれを搭載した電気機器 Download PDFInfo
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- WO2009110219A1 WO2009110219A1 PCT/JP2009/000947 JP2009000947W WO2009110219A1 WO 2009110219 A1 WO2009110219 A1 WO 2009110219A1 JP 2009000947 W JP2009000947 W JP 2009000947W WO 2009110219 A1 WO2009110219 A1 WO 2009110219A1
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- current value
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- inverter circuit
- reference current
- correlation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/08—Arrangements for controlling the speed or torque of a single motor
- H02P6/085—Arrangements for controlling the speed or torque of a single motor in a bridge configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
Definitions
- the present invention relates to a ventilation device, a range hood, a humidifier, a dehumidifier, a refrigeration device, an air conditioner, a water heater, and the like, and an electric device equipped with the blower.
- the blower 110 has a built-in centrifugal blower 110a.
- the centrifugal blower 110a is driven by a brushless DC motor 111.
- the DC voltage control unit 108 is a step-down chopper circuit that converts a high voltage including ripple after full-wave rectification of a commercial AC power supply into a DC voltage of 45V or less.
- the supply current value control unit 122 sets the DC voltage value change unit 114 so that the average current value to the inverter circuit 106 detected by the current detection unit 121 is equal to the current value instructed by the current value instruction unit 119. And performing feedback control while varying the output voltage of the DC voltage control unit 108.
- the air volume control unit 132 changes the current supplied to the inverter circuit 106 with respect to the reference set value according to the output voltage of the DC voltage control unit 108 and instructs the current value instruction unit 119.
- the present invention solves such a conventional problem, and provides a blower capable of realizing a highly accurate airflow-static pressure characteristic with a very small airflow change amount even when a static pressure such as pressure loss changes. Is.
- the present invention controls a blower having a brushless DC motor, an inverter circuit connected to the brushless DC motor, an applied voltage detection unit for detecting a voltage applied to the inverter circuit, and a constant average current supplied to the inverter circuit.
- a correlation indicating unit that indicates a correlation such that the supply current supplied to the inverter circuit changes in proportion to the voltage applied to the inverter circuit.
- the supply current value control unit has a configuration for controlling the average current supplied to the inverter circuit so as to be the value of the supply current instructed by the correlation instruction unit.
- FIG. 1 is a block diagram showing a configuration of a ventilator with a built-in air blower according to Embodiment 1 of the present invention.
- FIG. 2A is a side view showing a ventilator equipped with the blower.
- FIG. 2B is a front view showing a ventilator equipped with the blower.
- FIG. 2C is a partially broken plan view showing a ventilator equipped with the blower.
- FIG. 3 is a diagram showing an example of an equivalent voltage-inverter circuit supply current characteristic applied to an inverter circuit mounted on the blower.
- FIG. 4 is a diagram showing an example of the rotational speed-torque characteristics of a brushless DC motor mounted on the air blower.
- FIG. 1 is a block diagram showing a configuration of a ventilator with a built-in air blower according to Embodiment 1 of the present invention.
- FIG. 2A is a side view showing a ventilator equipped with the blower.
- FIG. 2B is a front view showing
- FIG. 5 is a diagram showing the air volume-static pressure characteristics of a ventilator equipped with the air blowing device.
- FIG. 6 is a block diagram showing a configuration of a ventilator with a built-in air blower according to Embodiment 2 of the present invention.
- FIG. 7 is a block diagram showing a configuration of a conventional blower.
- FIG. 1 is a block diagram showing a configuration of a ventilation device 1 incorporating a blower in Embodiment 1 of the present invention.
- 2A is a side view showing the ventilator
- FIG. 2B is a front view showing the ventilator
- FIG. 2C is a partially broken plan view showing the ventilator.
- FIG. 3 is a diagram showing an example of an equivalent voltage-inverter circuit supply current characteristic applied to an inverter circuit mounted on the blower.
- FIG. 4 is a diagram showing an example of the rotational speed-torque characteristics of a brushless DC motor mounted on the air blower.
- FIG. 5 is a diagram showing the air volume-static pressure characteristics of a ventilator equipped with the air blowing device.
- the blower 10 of the present embodiment has a built-in centrifugal blower 10a equipped with a brushless DC motor 11 and is connected to an external power source.
- the ventilator 1 has a built-in air blower 10, and indoor air that has been sucked in by the air blower 10 and generated due to cigarette smoke or cooking is discharged from the outlet of the ventilator 1 through the duct 27. It passes through the building wall and is discharged outdoors.
- the magnet rotor 3 of the brushless DC motor 11 is formed by integrally orienting a plastic magnet with a shaft by polar orientation during injection molding, and the main magnetic pole portion is a polar anisotropic magnet.
- the outer cover of the brushless DC motor 11 is molded with a filler such as calcium carbonate or aluminum hydroxide and a resin such as unsaturated polyester containing glass fiber.
- the outer casing of the brushless DC motor 11 includes a magnetic flux density distribution detection unit 4, an inverter circuit 6, a drive logic control unit 5, and a PWM (pulse width modulation) control unit 23.
- the magnetic flux density distribution detection unit 4 includes a Hall element serving as a magnetic pole position detection unit that detects the magnetic pole position of the magnet rotor 3 and the magnetic flux density distribution.
- the inverter circuit 6 is configured by bridge-connecting upper switching elements Q1, Q3, Q5 and lower switching elements Q2, Q4, Q6. Based on the output of the Hall element (magnetic flux density distribution detector 4), the drive logic controller 5 turns on and off the switching elements Q1 to Q6 so that the drive coil 2 is sequentially full-wave energized in a predetermined direction and order. Control.
- the PWM control unit 23 performs PWM control on the lower switching elements Q2, Q4, and Q6.
- the induced voltage induced in the drive coil 2 has a substantially sinusoidal waveform, and the Hall element (magnetic flux density distribution detector 4).
- the detected waveform is a substantially sinusoidal waveform.
- the current waveform control unit 7 in the drive logic control unit 5 performs lower-side switching while performing feedback control so that each phase current waveform of the drive coil 2 is substantially similar to the waveform of the Hall element (magnetic flux density distribution detection unit 4).
- the on / off duty of the elements Q2, Q4, Q6 is adjusted. Therefore, the current supplied to the inverter circuit 6 has no non-energization section, and the current waveform has no sharp change and the occurrence of ripple is suppressed.
- a rectifying unit 19 there are a rectifying unit 19, a smoothing unit 20, a duty instruction unit 12, an applied voltage detection unit 18, an equivalent voltage detection unit 8, a current detection unit 15, a reference current value instruction unit 16, and a correlation.
- An instruction unit 13, a supply current value control unit 17, an ambient temperature detection unit 21, a temperature correction unit 22, an air volume instruction unit 24, a reference current value instruction change unit 25, a correlation change unit 26, and a current value instruction unit 9 are provided. ing.
- the rectification unit 19 performs full-wave rectification on the supplied commercial AC power.
- the smoothing unit 20 smoothes the power source that has been full-wave rectified by the rectifying unit 19.
- the duty instruction unit 12 depressurizes the DC voltage smoothed by the smoothing unit 20 and instructs the on / off duty of the PWM control unit 23.
- the applied voltage detection unit 18 detects the voltage value of the DC voltage applied to the inverter circuit 6 after being smoothed by the smoothing unit 20.
- the equivalent voltage detection unit 8 detects the equivalent voltage applied to the drive coil 2 by multiplying the voltage detected by the applied voltage detection unit 18 by the on / off duty specified by the duty instruction unit 12.
- the current detection unit 15 detects a current supplied to the inverter circuit 6.
- the reference current value instruction unit 16 sets a reference current value to be supplied to the inverter circuit 6 when the equivalent voltage detected by the equivalent voltage detection unit 8 is a predetermined voltage.
- the supply current value control unit 17 is configured so that the average current value detected by the current detection unit 15 and supplied to the inverter circuit 6 is equal to the current value indicated by the current value indication unit 9.
- the instruction unit 12 is controlled.
- the average current value supplied to the inverter circuit 6 is feedback-controlled while varying the on / off duty of the PWM control unit 23.
- the temperature correction unit 22 determines the change amount according to the difference between the reference temperature and the ambient temperature detected by the ambient temperature detection unit 21 according to the magnitude of the resistance value of the resistor R3 to be connected, and changes the reference current value.
- the correlation instruction unit 13 instructs a correlation such that the supply current supplied to the inverter circuit 6 changes in proportion to the voltage applied to the inverter circuit 6. That is, in the present embodiment, the correlation as shown in FIG. 3 is such that when the equivalent voltage increases, the supply current increases linearly, and when the equivalent voltage decreases, the supply current decreases linearly.
- a section 310 for controlling the supply current to the inverter circuit 6 based on the equivalent voltage indicates a case where the blower 10 has a weak output 301 and a case of a strong output 302.
- the control characteristic of the supply current with respect to the equivalent voltage at the reference temperature is indicated by a line 303
- the control characteristic of the supply current with respect to the equivalent voltage at a low temperature lower than the reference temperature is indicated by a line 304, which is higher than the reference temperature.
- the control characteristics of the supply current with respect to the equivalent voltage at high temperatures are indicated by lines 305, respectively.
- the control characteristic of the supply current with respect to the equivalent voltage at the reference temperature is indicated by a line 306, and the control characteristic of the supply current with respect to the equivalent voltage at a low temperature lower than the reference temperature is indicated by the line 307 from the reference temperature.
- the control characteristics of the supply current with respect to the equivalent voltage at a high temperature are shown by lines 308, respectively.
- a case of weak output 301 will be described as an example.
- the current value instruction unit 9 feeds back a change in the supply current to the inverter circuit 6 with respect to the equivalent voltage so that the equivalent voltage-supply current characteristic becomes a characteristic as shown in FIG. To do. That is, according to the magnitude of the equivalent voltage value detected by the equivalent voltage detector 8, the current supplied to the inverter circuit 6 is linear with respect to the reference current value, for example, as shown by the line 303 in FIG.
- the average current value supplied to the inverter circuit 6 is determined by changing (proportional). At this time, in consideration of the withstand voltage of the inverter circuit 6 and the kickback voltage, an upper limit is set for the on / off duty, and sections 309 and 311 for operating at a constant on / off duty without controlling the current are provided.
- the temperature correction unit 22 sets the reference current value indicated by the reference current value instruction unit 16. Highly changed (controlled by the control characteristic line 305).
- the reference current value indicated by the reference current value instruction unit 16 is changed to be low (controlled by the control characteristic line 306).
- the reference current value instruction unit 16 determines the reference current value supplied to the inverter circuit 6 when the equivalent voltage detected by the equivalent voltage detection unit 8 is a predetermined voltage according to the magnitude of the resistance value of the connected resistor R2.
- the reference current value instruction change unit 25 changes the resistance value of the resistor R ⁇ b> 2 connected to the reference current value instruction unit 16 according to the instruction state of the air volume instruction unit 24.
- the ambient temperature detection unit 21 detects the ambient temperature of the space where the blower 10 is installed.
- the air volume instruction unit 24 instructs the air volume by, for example, an external input.
- Correlation indicating unit 13 applies to inverter circuit 6 for the voltage applied to inverter circuit 6 with respect to the reference current value specified by reference current value indicating unit 16 according to the magnitude of the resistance value of connected resistor R1. The amount of change for changing the correlation of the supply current to be supplied is determined.
- the correlation change unit 26 changes the resistance value of the resistor R1 connected to the correlation instruction unit 13 according to the instruction state of the air volume instruction unit 24.
- the basic operation of the blower of the present embodiment having the above configuration is performed as follows.
- the current value indicator 9 determines the average current value to be supplied to the inverter circuit 6 along the linear characteristic shown in FIG.
- the current value to be indicated is determined.
- the supply current value control unit 17 controls the duty instruction unit 12 so that the average current value detected by the current detection unit 15 becomes the current value determined by the current value instruction unit 9.
- the rotation speed of the brushless DC motor 11 is controlled via the PWM control unit 23.
- the current value determined by the current value instruction unit 9 is changed based on the outputs of the correlation instruction unit 13, the temperature correction unit 22, and the air volume instruction unit 24.
- the desired air volume is determined, for example, a reference temperature (standard temperature (standard) determined as a standard)
- standard temperature standard temperature (standard) determined as a standard
- the characteristics of the supply current value with respect to the equivalent voltage at 20 ° C. in Japan and 25 ° C. in the United States are determined. Therefore, the characteristics of the supply current value with respect to the equivalent voltage can be easily changed by simply changing the values of the resistors R1 and R3 according to the ambient temperature and the specification change.
- the current supplied to the equivalent voltage can be changed by simply changing the values of the resistors R1 and R2. Value characteristics can be easily changed. Furthermore, the characteristics of the supply current value with respect to the equivalent voltage can be easily changed simply by changing the values of the resistors R1 and R3 in order to reduce the air volume at low temperatures and increase the air volume at high temperatures.
- the current supplied to the inverter circuit 6 is set to the reference current value according to the magnitude of the equivalent voltage value detected by the correlation instruction unit 13 by the equivalent voltage detection unit 8.
- the current value indicating unit 9 is instructed with a linear change. Therefore, the supply current increases as the rotational speed increases, and conversely, the supply current decreases as the rotational speed decreases. Therefore, as shown in FIG. 4, the rotational speed-torque characteristic of the brushless DC motor 11 is obtained such that the shaft torque increases as the rotational speed increases.
- FIG. 4 corresponds to the characteristics of FIG. 3, and the section 410 for controlling the supply current to the inverter circuit 6 based on the equivalent voltage indicates when the blower 10 has a weak output 401 and a strong output 402. Show.
- the torque control characteristic with respect to the rotational speed at the reference temperature is indicated by a line 403
- the torque control characteristic with respect to the rotational speed at a low temperature lower than the reference temperature is indicated by a line 404 at a high temperature higher than the reference temperature.
- the control characteristics of the torque with respect to the rotational speed at are indicated by lines 405, respectively.
- the torque control characteristic with respect to the rotational speed at the reference temperature is indicated by a line 406
- the torque control characteristic with respect to the rotational speed at a low temperature lower than the reference temperature is indicated by a line 407, which is higher than the reference temperature.
- the control characteristics of the torque with respect to the rotational speed at high temperatures are indicated by lines 408, respectively.
- sections 309 and 311 in FIG. 3 that operate with constant on / off duty without controlling the current correspond to sections 409 and 411 in FIG. 4, respectively.
- FIG. 4 shows a load curve 412 at zero static pressure and a load curve 413 at maximum static pressure.
- FIG. 5 corresponds to the characteristics of FIGS. 3 and 4, and shows a case where the blower 10 has a weak output 501 and a strong output 502.
- the air volume-static pressure characteristic at the reference temperature is indicated by a line 503
- the air volume-static pressure characteristic at a low temperature lower than the reference temperature is indicated by a line 504
- the air quantity-static pressure characteristic at a high temperature higher than the reference temperature is indicated by lines 505, respectively.
- FIG. 5 also shows five types of pressure loss curves with different duct resistances.
- the duct resistance is changed by changing the length of the duct 27.
- the curve 512 has a duct length of 10 m
- the curve 513 has a duct length of 20 m
- the curve 514 has a duct length of 30 m
- the curve 515 has a curve length of 515.
- the length of the duct is 40 m, and the curve 516 shows the case where the length of the duct is 50 m.
- various types of pressure loss are conceivable, such as the shape of the duct and the external wind pressure.
- the pressure loss such as the outside wind pressure and the duct length is changed by linearly controlling the change of the supply current with respect to the equivalent voltage. Even if the air volume does not change greatly, the air volume-static pressure characteristics can be obtained.
- the ventilator 1 changes the reference current value according to the temperature detected by the ambient temperature detector 21.
- the temperature corrector 22 shown in FIG. As a result, when the detected temperature is higher than the reference temperature, the shaft torque is increased (in FIG. 4, the characteristic is increased from the reference temperature characteristic line 403 to the high temperature characteristic line 405). When the detected temperature is lower than the reference temperature, the shaft torque is reduced (in FIG. 4, the characteristic is lowered from the reference temperature characteristic line 403 to the low temperature characteristic line 404). Therefore, due to this characteristic, in the ventilator 1 equipped with the blower 10, the ventilation air volume increases when the ambient temperature is high, such as in summer (in FIG. 5, from the air volume-static pressure characteristic line 503 at the reference temperature, Air volume-static pressure characteristic line 505) The air volume-static pressure characteristic is obtained. Further, when the ambient temperature is low, such as in winter, the ventilation air volume decreases (in FIG. 5, the air volume at the reference temperature-static pressure characteristics line 503 to the air volume at the low temperature-static pressure characteristics line 504). Is obtained
- the amount of change to be changed with respect to the reference current value instructed by the reference current value instructing unit 16 is determined by the magnitude of the resistance value of the resistor R1 connected to the correlation instructing unit 13.
- the specification adjustment for responding to the change in the in-machine resistance of the ventilation device 1 the specification adjustment for responding to the load change by changing the blade diameter of the centrifugal blower 10a, the number of blades, the blade specification, The air volume-static pressure characteristics of the blower 10 can be adjusted. That is, since the specification can be adjusted only by changing the resistance value of the resistor R1, the man-hours required for the specification adjustment can be greatly reduced, and the brushless DC motor 11 and the main control circuit can be standardized.
- the reference current value supplied to the inverter circuit 6 at a predetermined voltage of the equivalent voltage detected by the equivalent voltage detection unit 8 is determined by the magnitude of the resistance value of the resistor R2 connected to the reference current value instruction unit 16. Therefore, only by changing the resistance value of the resistor R2, it is possible to adjust the specification to cope with the change of the in-flight resistance of the ventilator 1 and the air volume in the air volume-static pressure characteristic of the ventilator 1. That is, since the specification can be adjusted simply by changing the resistance value of the resistor R2, man-hours required for the specification adjustment can be greatly reduced, and the standardization of the brushless DC motor and the main control circuit can be made possible.
- the amount of change for changing the reference current value is determined according to the difference between the reference temperature and the ambient temperature detected by the ambient temperature detection unit 21 according to the magnitude of the resistance value of the resistor R3 connected to the temperature correction unit 22. Therefore, the amount of change by which the air volume is changed by the change in the ambient temperature can be easily adjusted according to the specifications required for the ventilator 1. That is, since the specification can be adjusted simply by changing the resistance value of the resistor R3, the man-hours required for the specification adjustment can be greatly reduced, and the standardization of the brushless DC motor and the main control circuit can be made possible.
- the reference current value instruction changing unit 25 changes the resistance value of the resistor R2 connected to the reference current value indicating unit 16 according to the instruction state of the air volume indicating unit 24.
- indication part 24 can be performed easily. Accordingly, it is possible to adjust the air volume of only the resistor R2 according to the required air volume required for a living room or the like where the ventilation device 1 is installed. That is, the man-hours required for specification adjustment can be greatly reduced, and standardization of the brushless DC motor and the main control circuit can be made possible.
- the correlation changing unit 26 changes the resistance value of the resistor R1 connected to the correlation instructing unit 13 according to the instruction state of the air volume instructing unit 24.
- requires can be made easy. Therefore, since it becomes possible to adjust only the resistance R1 according to the required air volume required for the room where the ventilation device 1 is installed, the number of man-hours required for specification adjustment can be greatly reduced, and the brushless DC motor and the main control circuit can be reduced. Can be standardized.
- the drive logic control unit 5 supplies the drive coil 2 with a current that has no non-energization period. Therefore, the ripple of current supplied to the inverter circuit is greatly reduced. Therefore, the air blower 10 and the ventilator 1 that achieve high air flow accuracy by increasing the current detection accuracy by the current detector 15 and low vibration by reducing torque ripple of the motor can be realized.
- the gap between the magnetic flux density distribution detection unit 4 and the magnet is set so that the waveform detected by the magnetic flux density distribution detection unit 4 is substantially similar to the induced voltage waveform induced in the drive coil 2 by the polar anisotropic magnet 3a. It is set and arranged.
- the current waveform control unit 7 supplies a current substantially similar to the magnetic flux density distribution waveform detected by the magnetic flux density distribution detection unit 4 to the drive coil 2.
- both the induced voltage waveform and the current waveform become sine waves.
- the torque ripple and the torque change rate can be further reduced, and the motor efficiency is greatly improved. Therefore, the air blower 10 and the ventilator 1 that achieve noise reduction and high efficiency are obtained.
- the current supplied to the inverter circuit 6 is linear with respect to the reference current value in accordance with the magnitude of the equivalent voltage value detected by the correlation instruction unit 13 by the equivalent voltage detection unit 8. It was set as the structure which changes and instruct
- the current waveform supplied to the drive coil 2 is configured to be substantially similar to the induced voltage waveform.
- it may be a wide-angle energization method such as 120-degree rectangular wave energization, 140-degree or 150-degree energization, or a sine wave drive method using two-phase modulation, depending on the required air volume accuracy and noise level of the product. . Even in such a configuration, there is no difference in the motor speed-torque characteristics that the shaft torque increases as the speed increases.
- the atmosphere temperature detection unit 21 and the temperature correction unit 22 are provided, and the air volume is controlled to be substantially constant according to the ambient temperature.
- the ambient temperature detection unit 21 and the temperature correction unit 22 may be appropriately set according to specifications required for the blower.
- the magnetic pole position of the magnet rotor is detected using the Hall element (magnetic flux density distribution detection unit 4).
- the sensorless system that detects the induced voltage and current induced in the non-energized phase and determines the energized phase for the magnet rotor, and the magnetic pole of the magnet rotor by judging the N pole and S pole of a magnet such as a Hall IC.
- a system using a magnetic pole position detection unit for detecting the position may be used, and there is no difference in operation and effect.
- the air volume instruction unit 24 is provided to change the air volume setting or the air volume characteristics.
- the air volume instruction unit 24, the reference current value instruction change unit 25, and the correlation change unit 26 do not need to be provided, and are appropriately set according to the specifications required for the blower. It ’s fine.
- the correlation instruction unit 26 indicates the relationship of the supply current value to the inverter circuit 6 with respect to the equivalent voltage. However, if the DC voltage variation after rectification in the rectification unit 20 is negligible, the same effect can be obtained even if the correlation between the on / off duty and the supply current instructed by the duty instruction unit 12 is instructed. can get.
- FIG. 6 is a block diagram showing a configuration of a ventilator with a built-in air blower according to Embodiment 2 of the present invention.
- the difference between the present embodiment and the first embodiment is that, as shown in FIG. 6, the present embodiment has a speed adjustment instruction unit 28, an external switch 29, and an AC power source between a commercial AC power source and the rectifying unit 19.
- a connecting portion 30 The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.
- the AC power supply connection unit 30 includes a strong output connection terminal 30a, a weak output connection terminal 30b, and a common connection terminal 30c, and is connected to a commercial AC power supply.
- the external switch 29 switches the connection to either the strong output connection terminal 30a or the weak output connection terminal 30b.
- the commercial AC power input to the AC power supply connection unit 30 is rectified and smoothed by the rectifying unit 19 and the smoothing unit 20 and applied to the inverter circuit 6.
- the speed adjustment instruction unit 28 detects whether the external switch 29 is connected to the strong output connection terminal 30a or the weak output connection terminal 30b.
- the air volume instruction unit 31 receives the output signal indicating the detection result from the speed adjustment instruction unit 28 and sends a signal to the reference current value instruction change unit 25 and the correlation change unit 26.
- the speed adjustment instruction unit 28 determines whether the external switch 29 is connected to the strong output connection terminal 30a or the weak output connection terminal 30 in the AC power supply connection unit 30. It is detected whether it is connected to 30b. Based on the result, the air volume instruction unit 31 controls the reference current value instruction change unit 25 to change the resistance value of the resistor R2 connected to the reference current value instruction unit 16. Therefore, the reference set value of the current supplied to the inverter circuit 6 is changed. That is, a two-stage airflow is obtained depending on whether the commercial AC power source is connected to the strong output connection terminal 30a or the weak output connection terminal 30b.
- the reference current value instruction changing unit 25 is controlled by the air volume instruction unit 31 to For example, the resistance value of the resistor R2 connected to the value indicating unit 16 is changed to be small.
- the current value instructing unit 9 is controlled along the reference temperature characteristic line 303 in the case of the weak output 301 of the equivalent voltage versus supply current characteristic shown in FIG. Accordingly, the rotational speed versus torque characteristic shown in FIG. 4 is controlled along the reference temperature characteristic line 403 in the case of the weak output 401. Therefore, the air volume versus static pressure characteristic shown in FIG. 5 is controlled along the reference temperature characteristic line 503 in the case of the weak output 501, and a stable air volume is obtained.
- the speed adjustment instruction unit 28 detects that the external switch 29 connects the strong output connection terminal 30a to the commercial AC power source, the reference current value instruction change is performed under the control of the air volume instruction unit 31.
- the unit 25 largely changes the resistance value of the resistor R2 connected to the reference current value instruction unit 16, for example.
- the current value indicating unit 9 is controlled along the reference temperature characteristic line 306 in the case of the strong output 302 of the equivalent voltage versus supply current characteristic shown in FIG.
- the rotational speed versus torque characteristic shown in FIG. 4 is controlled along the reference temperature characteristic line 406 in the case of the strong output 402. Therefore, the air volume versus static pressure characteristic shown in FIG. 5 is controlled along the reference temperature characteristic line 506 in the case of the strong output 502, and a stable air volume is obtained.
- blower capable of adjusting the speed by switching the connection of the commercial AC power supply by the external switch 29 is obtained.
- the air flow rate instruction unit 31 changes the reference set value according to the number of connection terminals, the speed can be adjusted so as to be able to respond to changes in the ambient temperature by the number of connection terminals. .
- the air volume instruction unit 31 controls the correlation change unit 26 to change the resistance value of the resistor R1 connected to the correlation instruction unit 13. Therefore, a blower that can easily change the air flow-static pressure characteristics by switching the connection of the commercial AC power supply can be obtained.
- the air volume instruction section 31 changes the correlation according to the number of connection terminals, the air volume characteristics that can be controlled corresponding to changes in the ambient temperature are adjusted by the number of connection terminals. it can.
- the embodiment of the present invention includes a blower having a brushless DC motor, an inverter circuit connected to the brushless DC motor, an applied voltage detection unit that detects a voltage applied to the inverter circuit, and an inverter.
- a supply current value control unit that controls the average current supplied to the circuit to be constant.
- a correlation indicating unit that indicates a correlation such that a supply current supplied to the inverter circuit changes proportionally with respect to a voltage applied to the inverter circuit. The average current supplied to the inverter circuit is controlled so as to have the value of the supply current instructed by the unit.
- the supply current value control unit controls the average current supplied to the inverter circuit so that the supply current value instructed by the correlation instruction unit is obtained. Highly accurate airflow-static pressure characteristics can be realized with very little.
- the embodiment of the present invention has the following configuration.
- An applied voltage detector for detecting a voltage value of a DC voltage applied to the inverter circuit.
- a drive logic control unit for PWM-controlling a DC voltage applied to the inverter circuit by a switching element and energizing a drive coil of a brushless DC motor.
- a duty instruction unit for instructing on / off duty when the switching element is PWM-controlled.
- a supply current value control unit that changes the on / off duty of the pulse width modulation control of the switching element by changing the output of the duty instruction unit, and controls the average current supplied to the inverter circuit to be constant.
- a current value indicating unit that indicates an average current value that is constantly controlled by the supply current value control unit.
- An equivalent voltage detector for detecting an equivalent voltage applied to the drive coil by multiplying the voltage value detected by the applied voltage detector by a duty indicated by the duty indicator.
- a reference current value instructing unit that instructs a reference current value instructed by the current value instructing unit at a predetermined voltage of an equivalent voltage detected by the equivalent voltage detecting unit.
- a correlation instruction unit for instructing a correlation with an average current value instructed by the current value instruction unit according to the voltage value of the equivalent voltage detected by the equivalent voltage detection unit. The correlation instruction unit changes the proportional current with respect to the reference current value instructed by the reference current value instruction unit, and determines an average current value instructed by the current value instruction unit.
- the equivalent voltage detection unit detects the equivalent voltage applied to the drive coil by multiplying the voltage value detected by the applied voltage detection unit by the duty indicated by the duty instruction unit.
- the reference current value instructing unit instructs the reference current value instructed by the current value indicating unit when the equivalent voltage detected by the equivalent voltage detecting unit is a predetermined voltage.
- the correlation instruction unit changes the linear current or the nonlinearity in proportion to the reference current value instructed by the reference current value instruction unit, and determines the average current value instructed by the current value instruction unit.
- the supply current value control unit controls the switching element with variable on / off duty so that the average current supplied to the inverter circuit becomes the current value instructed by the current value instruction unit.
- the correlation between the equivalent voltage applied to the drive coil of the brushless DC motor and the current flowing through the drive coil does not change, and the DC voltage formed by the chopper circuit for generating the DC voltage applied to the inverter circuit.
- a control unit is not required.
- the circuit space can be reduced and the efficiency and quality can be improved by reducing the switching loss of the DC voltage controller formed by the chopper circuit.
- the brushless DC motor has a rotational speed-torque characteristic in which the shaft torque is further increased as the rotational speed is increased without being affected by fluctuations in the power supply voltage. Therefore, it is possible to realize an air volume-static pressure characteristic in which the air volume does not change greatly even if the static pressure changes, such as pressure loss.
- the correlation instruction unit determines a change amount to be changed with respect to the reference current value instructed by the reference current value instruction unit according to the magnitude of the resistance value to be connected.
- the reference current value indicating unit determines the reference current value to be specified according to the magnitude of the connected resistance value.
- the air volume can be adjusted by changing the resistance value of the resistor connected to the reference current value indicating unit. Therefore, the man-hour required for the specification adjustment can be greatly reduced and the standardization of the motor can be realized.
- the embodiment of the present invention includes an air volume instruction unit and a reference current value instruction change unit that changes a resistance value connected to the reference current value instruction unit.
- the changing unit changes the resistance value connected to the reference current value indicating unit.
- the embodiment of the present invention includes a correlation changing unit that changes a resistance value connected to the correlation instruction unit, and the resistance that the correlation changing unit connects to the correlation instruction unit according to an instruction state of the air volume instruction unit. Change the value.
- the embodiment of the present invention includes an ambient temperature detection unit that detects an ambient temperature, and a reference current that is indicated by a reference current value instruction unit when the ambient temperature detected by the ambient temperature detection unit is higher than a reference temperature.
- a temperature correction unit is provided that lowers the reference current value indicated by the reference current value indicating unit.
- the temperature correction unit increases the reference current value indicated by the reference current value instruction unit. If the detected ambient temperature is lower than the reference temperature, the reference current value indicated by the reference current value indicating unit is lowered. As a result, expansion of circuit space can be suppressed and quality can be improved.
- the shaft torque increases as the ambient temperature increases, and decreases as the ambient temperature decreases. Therefore, the higher the ambient temperature, the greater the amount of blown air, and the lower the ambient temperature, the smaller the amount of blown air. Furthermore, it is possible to realize an air volume-static pressure characteristic in which the air volume does not change greatly even if the static pressure changes, such as pressure loss.
- the temperature correction unit determines the amount of change for changing the reference current value according to the difference from the reference temperature according to the magnitude of the connected resistance value. This makes it possible to adjust the air volume when the ambient temperature changes by changing the resistance value of the resistor connected to the temperature correction unit. Therefore, the man-hour required for the specification adjustment can be greatly reduced and the standardization of the motor can be realized.
- the embodiment of the present invention includes a plurality of AC power supply connection portions for connecting an AC power supply, and changes the reference current value indicated by the reference current value indicating portion according to the connection location to the AC power supply connection portion. .
- the reference current value indicated by the reference current value indicating unit is changed according to the connection location to the AC power supply connecting unit. Therefore, since the air volume can be adjusted such as strong and weak, man-hours required for adjusting the specifications such as speed can be greatly reduced, and standardization of the motor can be realized.
- the drive logic control unit supplies a current having no non-energization period to the drive coil.
- the ripple of the current supplied to the inverter circuit is greatly reduced, and the torque ripple of the motor is reduced. Therefore, it is possible to achieve high airflow accuracy and low vibration.
- the present invention simplifies specification adjustment, reduces circuit size, improves quality, is not affected by fluctuations in the power supply voltage supplied, and is highly accurate with little change in airflow even when static pressure such as pressure loss changes. Achieving excellent airflow-static pressure characteristics. Therefore, it is particularly useful to install in exhaust ventilation and air supply ventilation equipment such as a ceiling-embedded type, air conditioners such as water heaters and air conditioners, air purifiers, dehumidifiers, dryers, and fan filter units. .
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
- Control Of Positive-Displacement Air Blowers (AREA)
- Air Conditioning Control Device (AREA)
Abstract
Description
2 駆動コイル
3 磁石回転子
4 磁束密度分布検知部
5 駆動ロジック制御部
6 インバータ回路
7 電流波形制御部
8 等価電圧検知部
9 電流値指示部
10 送風装置
10a 遠心型送風機
11 ブラシレスDCモータ
12 デューティ指示部
13 相関関係指示部
15 電流検出部
16 基準電流値指示部
17 供給電流値制御部
18 印加電圧検知部
19 整流部
20 平滑部
21 雰囲気温度検知部
22 温度補正部
23 PWM制御部
24 風量指示部
25 基準電流値指示変更部
26 相関関係変更部
27 ダクト
28 速度調節指示部
29 外部スイッチ
30 交流電源接続部
30a 強出力接続端子
30b 弱出力接続端子
30c 共通接続端子
31 風量指示部
図1は、本発明の実施の形態1における、送風装置を内蔵した換気装置1の構成を示すブロック図である。図2Aは、同換気装置を示す側面図、図2Bは、同換気装置を示す正面図、図2Cは、同換気装置を示す一部破断平面図である。図3は、同送風装置に搭載するインバータ回路に印加する等価電圧-インバータ回路供給電流特性の一例を示す図である。図4は、同送風装置に搭載するブラシレスDCモータの回転数-トルク特性の一例を示す図である。図5は、同送風装置を搭載した換気装置の風量-静圧特性を示す図である。
図6は、本発明の実施の形態2における送風装置を内蔵した換気装置の構成を示すブロック図である。本実施の形態と実施の形態1との違いは、本実施の形態が、図6に示すように、商用交流電源と整流部19の間に、速度調節指示部28と外部スイッチ29と交流電源接続部30とを有していることである。実施の形態1と同一部分には同一番号を付して詳細な説明は省略する。
Claims (12)
- ブラシレスDCモータを有する送風機と、
前記ブラシレスDCモータに接続されたインバータ回路と、
前記インバータ回路に印加される電圧を検知する印加電圧検知部と、
前記インバータ回路に供給する平均電流を一定に制御する供給電流値制御部と、
前記インバータ回路に印加される電圧に対して前記インバータ回路に供給する供給電流が比例的に変化するような相関関係を指示する相関関係指示部とを備え、
前記供給電流値制御部は、前記相関関係指示部により指示された前記供給電流の値になるように前記インバータ回路に供給する前記平均電流を制御する送風装置。 - ブラシレスDCモータを有する送風機と、
複数のスイッチング素子でブリッジ接続されたインバータ回路と、
前記インバータ回路に印加される直流電圧の電圧値を検知する印加電圧検知部と、
前記インバータ回路に印加される直流電圧を前記スイッチング素子でパルス幅変調制御するとともに、前記ブラシレスDCモータの駆動コイルに通電するための駆動ロジック制御部と、
前記スイッチング素子をパルス幅変調制御するときのオン/オフデューティを指示するデューティ指示部と、
前記デューティ指示部の出力を変更することにより前記スイッチング素子のパルス幅変調制御の前記オン/オフデューティを可変して、前記インバータ回路に供給する平均電流を一定に制御する供給電流値制御部と、
前記供給電流値制御部によって一定に制御する前記平均電流値を指示する電流値指示部と、
前記印加電圧検知部の検知した電圧値に前記デューティ指示部にて指示するデューティを乗じて前記駆動コイルに印加される等価電圧を検知する等価電圧検知部と、
前記等価電圧検知部にて検知する等価電圧の所定電圧時に、前記電流値指示部が指示する基準電流値を指示する基準電流値指示部と、
前記等価電圧検知部にて検知した前記等価電圧の電圧値に応じて、前記電流値指示部によって指示する平均電流値との相関関係を指示する相関関係指示部とを備え、
前記相関関係指示部は前記基準電流値指示部にて指示された前記基準電流値に対して比例関係に変化させて前記電流値指示部によって指示する前記平均電流値を決定する送風装置。 - 前記相関関係指示部は、接続する抵抗値の大きさにより、前記基準電流値指示部にて指示された前記基準電流値に対して、前記インバータ回路に印加される電圧に対する前記インバータ回路に供給する供給電流の相関関係を変化させる変化量を決定する請求項2記載の送風装置。
- 前記基準電流値指示部は、接続する抵抗値の大きさによって指示する前記基準電流値を決定する請求項2記載の送風装置。
- 風量指示部と、前記基準電流値指示部に接続する抵抗値を変更する基準電流値指示変更部とを備え、前記風量指示部の指示状態によって、前記基準電流値指示変更部が前記基準電流値指示部に接続する抵抗値を変更する請求項4に記載の送風装置。
- 前記相関関係指示部に接続する抵抗値を変更する相関関係変更部を備え、前記風量指示部の指示状態によって、前記相関関係変更部が前記相関関係指示部に接続する抵抗値を変更する請求項5に記載の送風装置。
- 雰囲気温度を検知する雰囲気温度検知部と、前記雰囲気温度検知部が検知した前記雰囲気温度が基準温度よりも高い場合は、前記基準電流値指示部にて指示する前記基準電流値を高くし、前記検知した雰囲気温度が前記基準温度よりも低い場合は、前記基準電流値指示部にて指示する基準電流値を低くする温度補正部を備えた請求項2記載の送風装置。
- 前記温度補正部は、接続する抵抗値の大きさにより、前記基準温度との差異に応じて前記基準電流値を変更する変化量を決定する請求項7記載の送風装置。
- 交流電源を接続する交流電源接続部を複数備え、前記交流電源接続部への接続箇所に応じて、前記基準電流値指示部にて指示する前記基準電流値を変更する請求項2記載の送風装置。
- 前記駆動ロジック制御部は、前記駆動コイルに非通電区間のない電流を供給する請求項2記載の送風装置。
- 請求項1~10のいずれかに記載の送風装置を搭載した電気機器。
- 請求項11記載の前記電気機器は、換気装置、除湿機、加湿機、空気調和機、給湯機、およびファンフィルタユニットのいずれかである電気機器。
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