WO2009095949A1 - 磁気浮上モータおよびポンプ - Google Patents
磁気浮上モータおよびポンプ Download PDFInfo
- Publication number
- WO2009095949A1 WO2009095949A1 PCT/JP2008/000107 JP2008000107W WO2009095949A1 WO 2009095949 A1 WO2009095949 A1 WO 2009095949A1 JP 2008000107 W JP2008000107 W JP 2008000107W WO 2009095949 A1 WO2009095949 A1 WO 2009095949A1
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- WIPO (PCT)
- Prior art keywords
- motor
- rotor
- magnetic
- permanent magnet
- magnetic bearing
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0459—Details of the magnetic circuit
- F16C32/0461—Details of the magnetic circuit of stationary parts of the magnetic circuit
- F16C32/0465—Details of the magnetic circuit of stationary parts of the magnetic circuit with permanent magnets provided in the magnetic circuit of the electromagnets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/046—Bearings
- F04D29/048—Bearings magnetic; electromagnetic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C32/00—Bearings not otherwise provided for
- F16C32/04—Bearings not otherwise provided for using magnetic or electric supporting means
- F16C32/0406—Magnetic bearings
- F16C32/044—Active magnetic bearings
- F16C32/0474—Active magnetic bearings for rotary movement
- F16C32/048—Active magnetic bearings for rotary movement with active support of two degrees of freedom, e.g. radial magnetic bearings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/14—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
- H02K21/16—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures having annular armature cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
- H02K29/06—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/09—Structural association with bearings with magnetic bearings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2360/00—Engines or pumps
- F16C2360/44—Centrifugal pumps
Definitions
- the present invention relates to the structure and control of a magnetic levitation motor, and more particularly to the technology of a hybrid magnetic levitation motor of a double bias permanent magnet system.
- the 5-axis control type hybrid magnetic bearing disclosed in Patent Document 1 uses a permanent magnet for generating a bias magnetic flux to efficiently rotate a long-axis rotor forming a pump impeller and the like by magnetic levitation by 5-axis control.
- By devising the magnetic path of the bias magnetic flux it is possible to generate a higher magnetic supporting force than a magnetic levitation system using only an electromagnet.
- the double bias type magnetic bearing (support control) enables generation of further magnetic support force by preparing a plurality of bias magnets of the conventional hybrid type magnetic bearing.
- the magnetic flux flow of the secondary bias permanent magnet is induced by the primary bias permanent magnet to realize a stronger hybrid type magnetic bearing.
- Patent Document 1 since the salient poles for controlling the axial position are provided on both end faces of the rotor, when used for a pump or the like, the structure of the inlet and outlet of the pump becomes complicated and assembly becomes difficult. In addition, since the liquid flow path becomes complicated, there is a problem that the loss of suction and discharge becomes large. Further, in Patent Document 1, since the magnetic bearings are disposed on the upper and lower sides of the rotor to support the rotor, it is difficult to reduce the size of the hybrid magnetic levitation motor.
- the present invention has been made in view of the above circumstances, and has a simple structure, but can generate a strong magnetic bearing force, and also suppresses the generation of eddy currents and reduces rotor rotation loss. It is another object of the present invention to provide a magnetic levitation motor and a pump using the magnetic levitation motor that can further reduce the thickness of the rotor and make the structure of the magnetic bearing compact.
- One embodiment of the present invention is a magnetic levitation motor including a magnetic bearing portion, a motor portion, a stator constituted by a bridge portion, and a rotor provided in the stator, wherein the doughnut-shaped rotor is formed of the magnetic bearing portion and the magnetic bearing portion.
- the motor yoke of the motor is provided with a plurality of salient poles in the radial direction, coils are wound around the salient poles, and a predetermined interval is provided between the inner surface of the rotor and the salient poles.
- the magnetic bearing yoke of the magnetic bearing portion includes a plurality of two salient poles facing each other in the vicinity of both end portions of the outer peripheral side surface of the rotor at equal intervals, and one of the two salient poles.
- a magnetic bearing coil is wound around the pole, a first permanent magnet is provided on the other salient pole, and a predetermined interval is provided on one side of the rotor end portion to connect the magnetic bearing portion and the motor portion.
- a bridge portion is provided, and the magnetic bearing A second permanent magnet between the salient pole provided on the bridge and the bridge yoke of the bridge portion, and a third permanent magnet between the motor yoke and the bridge yoke, and a plurality of motors inside the rotor. Permanent magnets are provided to face the motor yoke, and all of the salient poles provided on the bridge portion side of the magnetic bearing portion are salient poles around which the magnetic bearing coils are wound, or the first The salient pole is provided with one permanent magnet.
- the first permanent magnets of the salient poles arranged to face the rotor of the magnetic bearing portion are magnetic poles on the rotor side in all the salient poles where the first permanent magnets are arranged.
- the magnetic pole on the magnetic bearing portion side of the second permanent magnet is opposite to the magnetic pole on the rotor side of the first permanent magnet, and the magnetic pole on the motor portion side of the third permanent magnet is the first magnetic pole.
- the magnetic pole on the motor part side of the permanent magnet for the motor may be a magnetic pole opposite to the magnetic pole on the rotor side of the first permanent magnet.
- the magnetic bearing portion may include a sensor for detecting the position of the rotor, and a control current may be supplied to the magnetic bearing coil based on a measurement value of the sensor.
- the rotor of the motor may be a contiguous rotor.
- the above magnetic levitation motor may be used as a pump.
- the present invention it is possible to generate a strong magnetic bearing force with a simple structure, to reduce the rotation loss of the rotor by suppressing the generation of eddy current, and to further reduce the thickness of the rotor.
- the axial direction and inclination of the rotor are passively magnetically supported, the active control system of the magnetic bearing can be simplified, and the structure of the magnetic bearing can be made compact.
- the present invention relates to a magnetic levitation motor.
- a donut-shaped (for example, cylindrical hollow) rotor is disposed between the magnetic bearing portion and the motor portion.
- the motor yoke of the motor has a plurality of salient poles in the radial direction, a coil is wound around the salient poles, and the inner surface of the rotor and the salient poles are arranged at a predetermined interval.
- the magnetic bearing yoke of the magnetic bearing portion is provided with a plurality of two salient poles facing each other in the vicinity of both end portions on the outer peripheral side surface of the rotor in a circumferential manner at equal intervals.
- a magnetic bearing coil is wound around one of the two salient poles, and a first permanent magnet is provided on the other salient pole.
- a bridge portion connecting the magnetic bearing portion and the motor portion with a predetermined interval on one side of the rotor end portion, a second permanent magnet between the salient pole provided on the magnetic bearing yoke and the bridge yoke of the bridge portion;
- a third permanent magnet is provided between the motor yoke and the bridge yoke.
- a plurality of permanent magnets for motor are provided inside the rotor so as to face the motor yoke, and all of the salient poles provided on the bridge portion side of the magnetic bearing portion are salient poles around which a magnetic bearing coil is wound, or The salient pole is provided with a first permanent magnet.
- FIG. 1 shows an embodiment of the present invention.
- the stator 1 of the magnetic levitation motor is composed of a magnetic bearing portion disposed outside the rotor 2 (doughnut shape) and a motor portion disposed inside the rotor 2.
- the magnetic bearing portions include magnetic bearing yoke 3 (3a to 3d), bridge yoke 14, magnetic bearing coil 11 (11a to 11d), first permanent magnet 8 (8a to 8d), and second permanent magnet 9 (9a to 9d). ).
- Magnetic bearing coils 11 are wound around the first salient poles 6 (6a to 6d) of the magnetic bearing yoke 3 (3a to 3d).
- the second salient poles 7 (7a to 7d) of the magnetic bearing yoke 3 (3a to 3d) are disposed so as to face the first salient poles 6 (6a to 6d) substantially parallel to the axial direction, and the first permanent magnets. 8 (8a to 8d).
- Each first salient pole 6 and each second salient station 7 constitute an electromagnet.
- the second salient poles 7 (7a to 7d) having the first permanent magnets 8 (8a to 8d) are arranged such that the same magnetic poles are directed toward the rotor 2 by the respective electromagnets.
- the electromagnets are arranged circumferentially at equal intervals along the outer surface of the rotor 2 in the radial direction.
- the first salient poles 6 (6a to 6d) and the second salient poles 7 (7a to 7d) are arranged toward the outer surface of the rotor 2.
- the second permanent magnet 9 (9a-9d) is disposed between the second salient pole 7 (7a-7d) of the magnetic bearing yoke 3 (3a-3d) and the bridge yoke 14.
- the second permanent magnet 9 (9a to 9d) is installed with the same magnetic pole as the magnetic pole on the rotor 2 side of the first permanent magnet 8 (8a to 8d) of the second salient pole 7 (7a to 7d) facing the bridge yoke 14. To do.
- the bridge yoke 14 is provided in a bridge portion that connects the magnetic bearing portion and the motor portion with a predetermined interval on one side of the end portion of the rotor 2.
- the bridge yoke 14 extends from the second permanent magnet 9 (9a to 9d) of the magnetic bearing portion in the direction of the motor portion, and the third permanent magnet 9e is interposed between the motor portion and the bridge yoke 14 in the vicinity where the bridge yoke 14 intersects. It is comprised by the shape which arrange
- the third permanent magnet 9e (cylindrical shape) of the motor unit has the same magnetic pole surface as the magnetic pole on the rotor 2 side of the first permanent magnet 8 (8a to 8d) of the second salient pole 7 (7a to 7d) in the magnetic bearing unit. Is placed toward the motor yoke 4.
- the motor unit includes a motor yoke 4 having a plurality of motor salient poles 15 facing the inner surface of the rotor 2, and a motor coil 12 wound around the motor salient poles 15.
- the rotor 2 is a consequent rotor that is thin in the axial direction.
- the consequent type rotor has the same magnetic pole as the magnetic pole directed to the rotor 2 of the first permanent magnet 8 (8a to 8d) directed to the motor yoke 4 on the inner side surface of the rotor 2 facing the motor yoke 4.
- the consequent type rotor 2 has a motor yoke 4 and a yoke on the inner side surface of the rotor 2
- the magnetic flux density in the gap between the motor yoke 4 and the motor permanent magnet 10 is slightly higher than the magnetic flux density in the gap between the rotor 2 and the motor part, and the negative spring force in the radial direction between the rotor 2 and the motor unit is uneven. There is a problem of becoming.
- the magnetic poles of the second permanent magnets 9 (9a to 9d) directed to the motor yoke 4 and the magnetic poles of the permanent magnets 10a and 10b of the continuous rotor 2 are the same as the magnetic poles directed to the motor yoke 4. Then, the magnetic resistance passing through the magnetic path passing through the portion of the inner side surface of the rotor 2 is lower than the magnetic path passing through the motor permanent magnets 10a and 10b, so that the bias magnetic flux from the first permanent magnet 8 is the motor yoke. 4 is a magnetic path that flows from the salient pole 15 of 4 to the yoke on the inner side surface of the rotor 2.
- the magnetic flux of the motor permanent magnets 10a and 10b, the second permanent magnet 9 (9a to 9d), and the third permanent magnet 9e With the magnetic flux of the permanent magnet 9e, the magnetic flux density in the gap between the motor yoke 4 and the portion of the inner side surface of the rotor 2 can be made equal to the magnetic flux density in the gap between the motor yoke 4 and the motor permanent magnet 10. The negative spring force in the radial direction of the motor part becomes equal.
- an increase in the magnetic flux density in the gap between the motor yoke 4 and the portion of the inner side surface of the rotor 2 as a yoke can be expected to improve the motor torque.
- the rotor axial direction and inclination can be passively magnetically supported (passive stable) only by the magnetic attraction force of the permanent magnet, and the magnetic support control of the magnetic bearing can be simplified.
- the rotor can be magnetically levitated only by the position control, and the structure of the magnetic bearing can be made compact. More excellent passive stability can be realized by the magnetic attractive force by the permanent magnet in the motor part inside the rotor 2 and the magnetic attractive force by the permanent magnet in the magnetic bearing part outside the rotor 2.
- the materials of the first permanent magnet 8, the second permanent magnet 9 (9a to 9d), the third permanent magnet 9e, and the motor permanent magnet 10 described above are, for example, neodymium-iron-boron, samarium-cobalt, Use ferromagnetic materials such as Samarium-Iron-Nitrogen.
- the magnetic bearing yoke 3 and the motor yoke 4 of the stator 1 and the rotor yoke 5 of the rotor 2 are made of a soft magnetic material such as magnetic soft iron, magnetic stainless steel, a dust core, or a silicon steel plate. Note that the present invention is not limited to the materials described above.
- FIG. 2 is a perspective view of the ZX plane cross section of the magnetic bearing motor shown in FIG. Further, the bias magnetic flux of the first permanent magnet 8 (8a to 8d) is a dotted line, the bias magnetic flux of the second permanent magnet 9 (9a to 9d) and the third permanent magnet 9e is an alternate long and short dash line, and the control magnetic flux of the magnetic bearing coil 11 is the control magnetic flux.
- a solid line indicates a magnetic path with a motor bias magnetic flux of the motor permanent magnet 10a as a broken line.
- the bias magnetic flux of the first permanent magnet 8 (8a to 8d) passes through “* -first permanent magnet 8—second salient pole 7—rotor yoke 5—first salient pole 6- *”. It becomes.
- the bias magnetic fluxes of the second permanent magnet 9 (9a to 9d) and the third permanent magnet 9e are “* -the third permanent magnet 9e of the motor part—the motor yoke 4—the rotor yoke 5 (the portion of the inner side surface of the rotor 2 is a yoke). Pass through) —first salient pole 6—second permanent magnet 9 (9a-9d) of magnetic bearing portion—bridge yoke 14— * ”.
- the control magnetic flux by the magnetic bearing coil 11 becomes a magnetic path of “* -magnetic bearing coil 11 -second salient pole 7 -rotor yoke 5 -first salient pole 6-*”.
- the motor bias magnetic flux of the motor permanent magnet 10 (10a, 10b) is “* -motor permanent magnet 10—motor yoke 4—rotor yoke 5 (which also passes through the portion of the inner side yoke of the rotor 2) — *”. It becomes a magnetic path.
- bias magnetic fluxes of the first permanent magnet 8 (8a to 8d), the second permanent magnet 9 (9a to 9d), and the third permanent magnet 9e are present. It is supplied redundantly in the same direction.
- a bias magnetic flux is supplied by the first permanent magnet 8 to the gap between the second salient pole 7 (7a to 7d) and the rotor 2.
- the magnetic flux generated from the permanent magnets 10a and 10b for the motor passes through a magnetic path from the motor yoke 4 through the portion of the inner side surface of the rotor 2 and returns to the permanent magnet.
- the control magnetic flux generated by the magnetic bearing coil 11 depends on the direction of the control current (plus current / minus current) and the gap between the first salient pole 6 (6a to 6d) and the rotor 2 and the second salient pole 7 (7a to 7d).
- a control magnetic flux flows in the same direction as each bias magnetic flux in the gap with the rotor 2, the magnetic flux density in each gap increases, and the magnetic attractive force in the direction of the salient poles acting on the rotor 2 increases.
- the position of the rotor 2 is controlled by adjusting the control current based on the measurement value of the position detection sensor 13 (13a to 13d) of the rotor 2 to increase or decrease the magnetic attractive force. For example, when the rotor is displaced in the ⁇ X direction of FIG. 2, the electromagnet on the ⁇ X direction side decreases the magnetic flux density in the gap between the first salient pole 6d and the rotor 2 and the magnetic flux density in the gap between the second salient pole 7d and the rotor 2.
- a control current is passed in the direction to be Further, in the electromagnet on the + X side, a control current is supplied in a direction in which the magnetic flux density in the gap between the first salient pole 6b and the rotor 2 and the magnetic flux density in the gap between the second salient pole 7b and the rotor 2 are increased. Thereby, the sum total of the magnetic attraction force by each salient pole becomes + X direction, and the rotor 2 can be moved in the + X direction.
- the radial position of the rotor 2 can be controlled by adjusting the direction and magnitude of the control current of each electromagnet based on the measurement values of the position detection sensor 13 (13a to 13d) of the rotor 2. .
- FIG. 3 shows a control configuration example of the magnetic bearing unit.
- the radial position of the rotor 2 is detected by a position detection sensor 13 disposed at a predetermined position in the radial direction.
- Four position detection sensors 13 (13a to 13d) are arranged at equal intervals between the electromagnets of the respective magnetic bearing portions.
- differential detection is performed by two sensors facing each other, but detection and control is possible with only one sensor on one side.
- the controller 33 Based on the output of the position detection sensor 13, the controller 33 converts the coordinates based on the position detection sensor 13 to the coordinates based on the position of the electromagnet of the magnetic bearing, and converts the current value applied to the electromagnet to the PID control law. Use to calculate.
- a command of a current value applied to the electromagnet from the controller 33 is given to the power amplifiers 34 and 35, and current is applied to the electromagnet from the power amplifiers 34 and 35 to control the position of the rotor 2.
- FIG. 4 shows an application example in which a centrifugal pump is configured using a magnetic levitation motor.
- the rotor 2 is covered with resin, nonmagnetic metal, or the like, and the inlet 17, outlet 18, etc. are formed on the upper surface of the rotor 2 with resin, nonmagnetic metal, or the like. Further, the rotor / impeller 19, a pump casing 16 made of resin or nonmagnetic metal, etc., wrapped around the rotor / impeller 19 so as to have a predetermined gap, and a stator (magnetic bearing portion) disposed so as to cover the pump casing 16 And motor part).
- FIG. 1 is a perspective view showing a structure of Example 1.
- FIG. A perspective view showing directions of magnetic flux lines generated when the magnetic pole on the rotor 2 side of the first permanent magnet 8 (8a to 8d) and the magnetic pole on the rotor 2 side of the first permanent magnet 8 (8e to 8h) are reversed. It is sectional drawing. It is a block diagram which shows the control part of a magnetic bearing part. It is a figure which shows sectional drawing of the pump using the magnetic levitation motor of this invention.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Permanent Magnet Type Synchronous Machine (AREA)
Abstract
Description
特許文献1の5軸制御型ハイブリッド磁気軸受は、バイアス磁束発生用永久磁石を用いて、ポンプインペラなどを形成する長軸ロータを効率良く5軸制御で磁気浮上させて回転させるものである。バイアス磁束の磁路を工夫して、電磁石のみの磁気浮上系と比較して高い磁気支持力を発生することができる。
好ましくは、前記磁気軸受部の前記ロータに対向して配設される前記突極の前記第1永久磁石は、前記第1永久磁石の配設される全ての前記突極において前記ロータ側の磁極を同じにし、前記第2永久磁石の前記磁気軸受部側の磁極は前記第1永久磁石の前記ロータ側の磁極と反対の磁極にし、前記第3永久磁石の前記モータ部側の磁極は前記第2永久磁石の前記磁気軸受部側の磁極と反対の磁極にし、前記モータ用永久磁石の前記モータ部側の磁極は前記第1永久磁石の前記ロータ側の磁極と反対の磁極にしてもよい。
好ましくは、前記モータの前記ロータをコンシークエント型ロータとしてもよい。
本発明は磁気浮上モータに関する。
ドーナツ状(例えば円柱中抜きなど)のロータを磁気軸受部とモータ部の間に配置する。
磁気軸受部の磁気軸受ヨークにはロータの外周側面の両端部近傍に対向する2つの突極を等間隔に円周状に複数備える。2つの突極の一方の突極には磁気軸受用コイルを巻着し、他方の突極には第1永久磁石を設ける。
(実施例1)
図1に本発明の実施例を示す。磁気浮上モータのステータ1は、ロータ2(ドーナツ状)の外側に配設した磁気軸受部とロータ2の内側に配設したモータ部から構成される。
磁気軸受ヨーク3(3a~3d)の第2突極7(7a~7d)は、第1突極6(6a~6d)と軸方向に略平行に対向して配設され、第1永久磁石8(8a~8d)を有している。そして、各第1突極6と各第2突局7から電磁石が構成される。第1永久磁石8(8a~8d)を有する第2突極7(7a~7d)は、それぞれの電磁石で同じ磁極をロータ2に向けて配設する。
また、ブリッジヨーク14は磁気軸受部の第2永久磁石9(9a~9d)からモータ部方向へと伸びブリッジヨーク14が交差する付近のモータ部とブリッジヨーク14との間に第3永久磁石9eを配設する形状で構成される。
ロータ2には、軸方向に薄くしたコンシークエント型ロータを構成する。コンシークエント型ロータは、モータヨーク4に面するロータ2の内側側面にモータヨーク4に第1永久磁石8(8a~8d)のロータ2に向けた磁極と同じ磁極を向けモータ用永久磁石10a、10bを配設した部位とモータ用永久磁石10a、10bではなくヨーク(軟磁性体)とした部位がある。
図3に磁気軸受部の制御構成例を示す。ロータ2の径方向位置は径方向に所定の位置に配設した位置検出センサ13により検出される。それぞれの磁気軸受部の電磁石間に等間隔に位置検出センサ13(13a~13d)を4つ配設する。それぞれの位置検出センサ13の対向する2つのセンサ出力の差を検出値とすることで、検出感度向上、直線性向上、検出範囲の拡大が図れる。
位置検出センサ13の出力をもとに制御器33において、位置検出センサ13の配設による座標から磁気軸受の電磁石の配設による座標に変換し、電磁石に印加する電流値をPID制御則などを用いて算出する。制御器33から電磁石に印加する電流値の指令をパワーアンプ34、35に与え、パワーアンプ34、35より電磁石に電流が印加され、ロータ2の位置を制御する。
(応用例)
図4に磁気浮上モータを用いて遠心ポンプを構成した応用例を示す。応用例は、樹脂や非磁性の金属などでロータ2を覆い、ロータ2の上面に樹脂や非磁性の金属などでインレット17、アウトレット18などを形成する。また、ロータ・インペラ19と、ロータ・インペラ19と所定の間隙を持つように包み込む樹脂や非磁性の金属などのポンプケーシング16と、そのポンプケーシング16を覆うように配設したステータ(磁気軸受部とモータ部)で構成される。
2 ロータ、
3 磁気軸受ヨーク、
4 モータヨーク、
5 ロータヨーク、
6 第1突極、
7 第2突極、
8 第1永久磁石、
9 第2永久磁石、
9e 第3永久磁石、
10 モータ用永久磁石、
11 磁気軸受用コイル、
12 モータ用コイル、
13 位置検出センサ、
14 ブリッジヨーク
15 突極、
16 ポンプケーシング、
17 インレット、
18 アウトレット、
19 インペラ、
31、32 演算器、
33 制御器、
34、35 パワーアンプ、
Claims (5)
- 磁気軸受部とモータ部とブリッジ部から構成されるステータと前記ステータに設けられるロータを備える磁気浮上モータであって、
ドーナツ状の前記ロータは前記磁気軸受部と前記モータ部の間に配置され、
前記モータのモータヨークは径方向に複数の突極を備え、該突極にはコイルを巻着し、前記ロータの内側面と前記突極を所定の間隔を設けて配置し、
前記磁気軸受部の磁気軸受ヨークには前記ロータの外周側面の両端部近傍に対向する2つの突極を等間隔に円周状に複数備え、
前記2つの突極の一方の突極には磁気軸受用コイルを巻着し、前記他方の突極には第1永久磁石を設け、
前記ロータ端部の片側に所定の間隔を設けて前記磁気軸受部と前記モータ部を繋ぐ前記ブリッジ部を設け、前記磁気軸受ヨークに設けられた前記突極と前記ブリッジ部のブリッジヨークとの間に第2永久磁石と、前記モータヨークと前記ブリッジヨークの間に第3永久磁石を設け、
前記ロータの内側に複数のモータ用永久磁石を前記モータヨークに対向するように設け、
前記磁気軸受部の前記ブリッジ部側に設ける前記突極の全てを、前記磁気軸受用コイルを巻着した突極にするか、あるいは前記第1永久磁石を設けた突極にする、
ことを特徴とする磁気浮上モータ。 - 前記磁気軸受部の前記ロータに対向して配設される前記突極の前記第1永久磁石は、前記第1永久磁石の配設される全ての前記突極において前記ロータ側の磁極を同じにし、
前記第2永久磁石の前記磁気軸受部側の磁極は前記第1永久磁石の前記ロータ側の磁極と反対の磁極にし、
前記第3永久磁石の前記モータ部側の磁極は前記第2永久磁石の前記磁気軸受部側の磁極と反対の磁極にし、
前記モータ用永久磁石の前記モータ部側の磁極は前記第1永久磁石の前記ロータ側の磁極と反対の磁極にする、
ことを特徴とする請求項1に記載の磁気浮上モータ。 - 前記磁気軸受部に、前記ロータの位置を検出するセンサを備え、前記センサの計測値に基づいて前記磁気軸受用コイルに制御電流を供給することを特徴とする請求項1または2に記載の磁気浮上モータ。
- 前記モータの前記ロータをコンシークエント型ロータとすることを特徴とする請求項1または2に記載の磁気浮上モータ。
- 請求項1~4のいずれかひとつに記載の磁気浮上モータを用いたポンプ。
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