WO2009087973A1 - 水素生成装置および燃料電池システム - Google Patents
水素生成装置および燃料電池システム Download PDFInfo
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- WO2009087973A1 WO2009087973A1 PCT/JP2009/000066 JP2009000066W WO2009087973A1 WO 2009087973 A1 WO2009087973 A1 WO 2009087973A1 JP 2009000066 W JP2009000066 W JP 2009000066W WO 2009087973 A1 WO2009087973 A1 WO 2009087973A1
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- hydrogen generator
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/384—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts the catalyst being continuously externally heated
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04223—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells
- H01M8/04225—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids during start-up or shut-down; Depolarisation or activation, e.g. purging; Means for short-circuiting defective fuel cells during start-up
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0606—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
- H01M8/0612—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
- H01M8/0618—Reforming processes, e.g. autothermal, partial oxidation or steam reforming
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- C—CHEMISTRY; METALLURGY
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- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0233—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a steam reforming step
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/06—Integration with other chemical processes
- C01B2203/066—Integration with other chemical processes with fuel cells
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
- C01B2203/0822—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel the fuel containing hydrogen
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
- C01B2203/0827—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel at least part of the fuel being a recycle stream
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1247—Higher hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1258—Pre-treatment of the feed
- C01B2203/1264—Catalytic pre-treatment of the feed
- C01B2203/127—Catalytic desulfurisation
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1288—Evaporation of one or more of the different feed components
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/16—Controlling the process
- C01B2203/1609—Shutting down the process
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/16—Controlling the process
- C01B2203/1628—Controlling the pressure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0662—Treatment of gaseous reactants or gaseous residues, e.g. cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Definitions
- the present invention relates to a hydrogen generator that generates a hydrogen-containing gas from a hydrocarbon-based raw material and water by a steam reforming reaction.
- the present invention also relates to a fuel cell system that generates power using hydrogen and oxygen generated by such a hydrogen generator.
- a fuel cell system capable of high-efficiency small-scale power generation is promising as a distributed power generation system that can realize high energy utilization efficiency because it is easy to build a system that uses thermal energy generated during power generation by the fuel cell.
- hydrogen-containing gas and air oxygen gas
- fuel cell a fuel cell stack
- an electrochemical reaction using hydrogen contained in the hydrogen-containing gas supplied to the fuel cell and oxygen contained in the air proceeds in the fuel cell.
- chemical energy of hydrogen and oxygen is directly converted into electrical energy in the fuel cell.
- the fuel cell system can output electric power toward the load.
- the means for supplying the hydrogen-containing gas necessary for the power generation operation of the fuel cell system is not provided as an infrastructure.
- the conventional fuel cell system is provided with a hydrogen generator for generating a hydrogen-containing gas necessary for power generation operation.
- the hydrogen generator includes at least a reformer, and a steam reforming reaction proceeds in a reforming catalyst body provided in the reformer, so that hydrogen is generated from raw materials such as city gas containing organic compounds and water. A contained gas is produced.
- the reforming catalyst body of the reformer is heated to a temperature suitable for the progress of the steam reforming reaction by an appropriate heating means.
- the mixed gas of city gas and air can be combusted, so that the reforming catalyst body of the reformer can be heated by high-temperature combustion exhaust gas.
- the anode off gas that has not been used in the fuel cell can be burned by the above-described burner.
- a hydrogen-containing gas can be efficiently generated from a raw material such as city gas and steam by a reforming reaction.
- steam used for the said reforming reaction produces
- the gas raw material, hydrogen-containing gas, or oxidant gas
- the output part is sealed. By sealing such a portion, it is possible to prevent external air from being mixed into the fuel cell and the hydrogen generator.
- the internal state of the fuel cell system may be excessively positive or negative with respect to atmospheric pressure.
- Patent Document 2 the control device of the hydrogen generator detects an increase in the internal pressure of the hydrogen generator, and if this internal pressure rises abnormally, A technique is described in which an on-off valve disposed on the downstream side of the reformer is temporarily opened so that the internal gas can be discharged to the outside.
- the inside of the fuel cell system is forcibly supplied by forcing a predetermined amount of the raw material to compress the inside. .
- a pressure holding operation of the hydrogen generator is hereinafter referred to as a pressure holding operation of the hydrogen generator.
- the operation of the hydrogen generator can be appropriately stopped while the internal pressure of the hydrogen generator is maintained in an appropriate state that does not place a load on the equipment.
- the power supply to the hydrogen generator was interrupted due to a power failure or the like during the operation of the hydrogen generator, and the operation of the hydrogen generator was stopped, it increased by the method described in Patent Document 2 above.
- the internal pressure of the hydrogen generator cannot be released to the outside air. Therefore, in the above-mentioned Patent Document 1, a fuel cell system is proposed in which a water seal mechanism is arranged on a path communicating between the hydrogen generator and the heater.
- Another object of the present invention is to provide a fuel cell system equipped with such a hydrogen generator.
- the present invention provides a reformer that generates a hydrogen-containing gas using raw materials and steam, a water evaporator that supplies the steam to the reformer, and a downstream of the reformer.
- a hydrogen generator comprising: a depressurizer for releasing the inside of the hydrogen generator pressurized by water evaporation to the atmosphere.
- the internal pressure of the hydrogen generator is externally controlled while suppressing leakage of carbon monoxide remaining in the hydrogen generator as compared with the conventional case. Can be released.
- the depressurizer may be provided in a path connecting the water evaporator and the reformer.
- the hydrogen generator according to the present invention includes a raw material supplier that supplies the raw material to the reformer, and the depressurizer is provided in a path connecting the raw material supplier and the reformer. May be.
- the depressurizer may be provided in a path upstream of the water evaporator.
- the depressurizer is configured to communicate with the reformer indirectly through the water evaporator, so that the hydrogen content in the reformer is higher than when the depressurizer is in direct communication with the reformer.
- the release of water vapor in the water evaporator is given priority over the gas, and leakage of carbon monoxide gas in the reformer can be further suppressed.
- a water supply device that supplies water to the water evaporator is provided, and the depressurizer May be provided in a path connecting the water supply device and the water evaporator.
- the raw material existing in the path may be discharged outside the hydrogen generator when the internal pressure of the hydrogen generator is released. If so, the possibility is reduced.
- the hydrogen generator includes a raw material supplier that supplies the raw material to the reformer, You may comprise so that a depressurizer may be provided in the path
- a depressurizer is provided in the path connecting the water supply device and the water evaporator, there is a possibility that ions dissolved in the water in the path may precipitate and cause defects such as sticking. That possibility is reduced.
- a deodorizer for removing odor components in the raw material supplied to the reformer, and an on-off valve provided in a path between the deodorizer and the reformer
- the on-off valve is configured to block the flow of gas from the reformer to the deodorizer when the sealer is closed, and the pressure releaser It may be provided between the deodorizer and the reformer.
- the inflow of water vapor to the deodorizer can be prevented, and as a result, the performance deterioration of the deodorizer can be suppressed.
- the sealer may be a normally closed valve.
- the sealer is automatically closed, and therefore, it is preferable that the hydrogen-containing gas in the reformer is prevented from being discharged from the downstream side of the reformer to the outside air.
- the depressurizer is a valve having a relief mechanism that can open the interior of the hydrogen generator to the atmosphere when the pressure in the hydrogen generator exceeds the first upper limit pressure. May be.
- the depressurizer may be a solenoid valve having a spring sealing mechanism, and when the pressure in the hydrogen generator is equal to or higher than the first upper limit pressure. You may comprise so that sealing of the said spring sealing mechanism may be cancelled
- the pressure detector that detects the pressure in the hydrogen generator sealed by the sealer, and the pressure obtained by the pressure detector is higher than the first upper limit pressure.
- a controller that controls the sealing device to open the hydrogen generation apparatus to the atmosphere when the pressure is equal to or higher than a small second upper limit pressure.
- the electromagnetic valve may be configured to open and close at least one of the predetermined continuous activation standby times.
- the hydrogen generator of the present invention may further include a pressure detector that detects a pressure in the hydrogen generator sealed by the sealer, and a controller, and the controller includes the pressure When the pressure obtained by the detector is equal to or higher than the second upper limit pressure, the on / off valve may be controlled to open the on / off valve.
- the second upper limit pressure may be smaller than the first upper limit pressure.
- the hydrogen generator of the present invention further includes a downward gradient path for guiding the gas released from the depressurizer downward, and a receiver for receiving water discharged from the lower end of the downward gradient path.
- a gas containing a large amount of water vapor discharged from the depressurizer is released as it is, and the possibility of causing deterioration or failure of other equipment constituting the hydrogen generator is reduced.
- the receiver may have a water reservoir for storing water and a discharge mechanism for discharging the water stored in the water reservoir.
- the receiver may have an open structure capable of releasing the gas discharged from the lower end of the downward gradient path to the atmosphere.
- the gas pressure released from the inside of the hydrogen generator is released to the atmosphere.
- a fuel cell system including a fuel cell that generates power using gas is also provided.
- the above-described receiver for example, a hopper or a water tank
- the configuration for discharging condensed water to the outside using this receiver can be simplified.
- the hydrogen generator which can depressurize the said inside at the time of a stop is obtained, suppressing the leakage of the carbon monoxide which remains inside a hydrogen generator compared with the past. Moreover, according to this invention, the fuel cell system provided with such a hydrogen generator is also obtained.
- FIG. 1 is a block diagram schematically showing a configuration example of a hydrogen generator according to Embodiment 1 of the present invention.
- FIG. 2 is a diagram showing a specific example of the arrangement position of the depressurizer.
- FIG. 3 is a block diagram schematically showing a configuration example of the fuel cell system according to Embodiment 2 of the present invention.
- FIG. 4 is a diagram schematically illustrating a configuration example of the depressurizer.
- FIG. 5 is a block diagram schematically showing a configuration example of a fuel cell system according to Modification 6 of the present invention.
- FIG. 1 is a block diagram schematically showing a configuration example of a hydrogen generator according to Embodiment 1 of the present invention.
- FIG. 1 only the components necessary for the description of the hydrogen generator 100 of the present embodiment are illustrated, and the components that are not directly related to the description of the present embodiment are omitted.
- the hydrogen generator 100 of this embodiment includes a reformer 1 as shown in FIG.
- the reformer 1 has a reforming catalyst body (not shown) that causes a steam reforming reaction to proceed, and can generate a hydrogen-containing gas from hydrocarbon-based raw materials such as city gas, LPG, and kerosene and water. Device.
- the hydrogen generator 100 is incorporated into the fuel cell system, the hydrogen-containing gas supplied from the reformer 1 is used as a reaction gas for the fuel cell.
- the reformer 1 is provided with a pressure detector 9 that can detect the pressure in the reformer 1 as an example of a pressure detector that detects the pressure in the hydrogen generator.
- the pressure detector 9 may be a pressure gauge that directly detects the pressure of the gas in the reformer 1, but a temperature detector that can indirectly know the pressure of the gas in the reformer 1. It may be.
- the reformer 1 normally detects the temperature of the reforming catalyst body, the temperature of the reforming catalyst body, the casing temperature around the reforming catalyst body, or the temperature of the hydrogen-containing gas that has passed through the reforming catalyst body.
- a temperature detector to detect is arranged. Based on the temperature obtained by such a temperature detector, the pressure of the gas in the hydrogen generator can be estimated.
- a thermocouple can be used, but other temperature detectors may be used as long as the temperature detector can appropriately detect the temperature of the reformer 1.
- an appropriate timer is used to detect the pressure indirectly. It can also be used as a vessel to estimate the gas pressure.
- the “pressure detector” in the present specification is not limited to a pressure gauge such as a diaphragm, and can be configured by various detectors that can directly or indirectly detect a gas pressure.
- the hydrogen generator 100 includes a water supplier 5 and a water evaporator 4.
- the water evaporator 4 is a device that can evaporate water supplied from the outside. Water vapor required for the steam reforming reaction of the reformer 1 is generated by the water evaporator 4.
- FIG. 1 shows an example in which the water evaporator 4 and the reformer 1 are integrally formed, they may be separated and connected to each other by piping. In this case, water is evaporated outside the reformer 1, and this water vapor is supplied into the reformer 1.
- the heat energy necessary for water evaporation may be supplied from the outside of the hydrogen generator 100, but the remaining heat of the heat medium (the combustion exhaust gas described later) used for heating the reformer 1 is used. Then, energy efficiency can be improved and it is preferable.
- the reformer 1 and the water evaporator 4 are integrally formed via an appropriate partition member (not shown) and the heat of combustion exhaust gas (described later) is applied to both, the hydrogen generator 100 energy efficiency can be improved.
- the water supplier 5 is a device that can adjust the amount of water supplied to the water evaporator 4.
- a water pump can be used as the water supply device 5, but a device other than the water pump may be used as long as it can adjust the amount of water to the water evaporator 4.
- the hydrogen generator 100 includes a combustor 2 as a heating means for heating the reformer 1.
- the steam reforming reaction in the reforming catalyst body of the reformer 1 is an endothermic reaction, it is necessary to apply heat to the reforming catalyst body for the progress of the reaction.
- the above-mentioned combustor 2 is configured to heat the reforming catalyst body.
- a combustion burner can be used. Thereby, the heat of the high-temperature combustion exhaust gas generated in the combustor 2 is given to the reforming catalyst body, and the reforming catalyst body is heated to a temperature suitable for the steam reforming reaction.
- heating means other than the combustion burner may be used for heating the reformer 1.
- the raw material supplied to the reformer 1 can be used as the combustion fuel of the combustion burner, other combustible fuels (for example, a part of the hydrogen-containing gas generated by the reformer 1) may be used. .
- the hydrogen generator 100 includes a raw material supplier 6 as shown in FIG.
- the raw material supplier 6 is a device that adjusts the flow rate of the raw material (in this case, the raw material gas such as city gas) supplied to the reformer 1.
- a booster pump can be used as the raw material supplier 6, but a device other than the booster pump such as a flow rate adjusting valve may be used as long as it can adjust the raw material supply amount to the reformer 1.
- the raw material from the raw material supplier 6 and the water from the water supplier 5 are sent to the water evaporator 4, and the raw material and water vapor are mixed in the water evaporator 4. These mixed gases are sent from the water evaporator 4 to the reformer 1.
- the method of supplying the mixed gas to the reformer 1 is not limited to this.
- the supply destination of the raw material supplier may be communicated with the path between the water evaporator and the reformer (see FIG. 2B described later). In this case, the raw material and the water vapor flowing out of the water evaporator are mixed in the path between the water evaporator and the reformer.
- the hydrogen generator 100 includes a sealer 10 as shown in FIG.
- the sealer 10 is a device that can block communication of the path including the reformer 1 on the upstream side of the arrangement position of the sealer 10 to the atmosphere.
- the sealer 10 is arranged in a path downstream of the water evaporator 4 and the depressurizer 3 (details will be described later).
- the hydrogen containing gas flowing out from the reformer 1 is disposed in the path.
- the downstream end of this hydrogen-containing gas path is configured to communicate with the atmosphere.
- Such a sealer 10 can be configured by using, for example, an electromagnetic valve (electromagnetic on-off valve) arranged on a pipe forming a gas path.
- an electromagnetic valve electromagnettic on-off valve
- the hydrogen generator 100 includes a control device 50 as shown in FIG.
- the control device 50 is configured by a microprocessor or the like, and appropriately controls various operation operations of the hydrogen generator 100. As shown in FIG. 1, the control device 50 may be a single controller, or may be a controller group in cooperation with a plurality of controllers.
- the depressurizer 3 of the hydrogen generator 100 is configured so that the internal gas of the hydrogen generator 100 (here, water vapor is a main component) when the internal pressure of the hydrogen generator 100 becomes equal to or higher than the first upper limit pressure due to, for example, volume expansion of water vapor. And the internal pressure of the hydrogen generator 100 is reduced.
- the first upper limit pressure is defined as a value smaller than the upper limit of the durable pressure of the hydrogen generator 100.
- the depressurizer 3 can suppress the leakage of the carbon monoxide remaining in the reformer 1 to the outside (outside air) of the hydrogen generator 100 as compared with the conventional one, and can properly depressurize the hydrogen generator 100. To at least the upstream side of the reformer 1.
- the specific arrangement position of the depressurizer 3 differs depending on the method of supplying the mixed gas composed of the raw material and water vapor to the reformer 1, and a specific example of such an arrangement position will be described later.
- a relief valve (relief valve) of a simple pressure relief mechanism (relief mechanism) that uses sealing of spring pressure can be used.
- the depressurizer 3 can be simply configured.
- the depressurizer 3 can also be configured using an electromagnetic valve arranged in a direction that functions as a pressure relief mechanism (relief mechanism).
- the solenoid valve is configured such that the internal pressure of the hydrogen generator 100 is higher than the first upper limit pressure (set pressure of the spring sealing mechanism of the solenoid valve) with respect to the gas path. Then, the valve automatically opens, and when the pressure drops, the valve is automatically closed.
- the internal pressure of the hydrogen generator 100 is equal to or less than the spring pressure (set pressure) of the spring sealing mechanism of the electromagnetic valve.
- the inside of the hydrogen generator 100 is sealed by a spring sealing mechanism of an electromagnetic valve.
- the internal pressure of the hydrogen generator 100 is electromagnetic.
- the internal pressure of the hydrogen generator 100 is increased by releasing the spring sealing mechanism of the solenoid valve (forming a gap through which the internal gas escapes when the spring is pushed by the internal pressure). Is temporarily released to the atmosphere. Thereby, the internal pressure of the hydrogen generator 100 can be lowered to a pressure level lower than the first upper limit pressure.
- the control is performed during at least one of the standby process until the start of the next startup process after the stop process of the hydrogen generator 100 is completed and the startup process before the water supply to the water evaporator 4 is started.
- the solenoid valve constituting the depressurizer 3 is forcibly opened and closed at least once from the closed state.
- the timing for forcibly opening and closing the solenoid valve during at least one of the standby process and the startup process before starting the water supply to the water evaporator 4 is determined by the fixing of the spring sealing mechanism of the solenoid valve described above. Any time may be used as long as it is before the start of. For example, every elapse of a predetermined accumulated operation time of the hydrogen generator 100 (for example, every 50 hours), every predetermined accumulated operation number (for every accumulated activation number, every accumulated stop number; for example, every 8 times activation), a predetermined period You may carry out regularly in every (for example, every week) and at least one for every predetermined
- a high-temperature gas (a gas mainly composed of water vapor; hereinafter sometimes abbreviated as “water vapor” in some cases) from the depressurizer 3 is released into the atmosphere as it is, various inconveniences (for example, Failure of equipment due to high temperature water vapor.
- a discharger 7 that communicates with the depressurizer 3 is disposed via a path (hereinafter referred to as “downgradient path”; not shown) that guides the above-described high-temperature gas downward. Yes. And this discharger 7 becomes a receiver which receives the condensed water discharged
- route mentioned here should just be able to exhibit the drainage performance in piping appropriately, and does not necessarily need to be downward gradient over the whole piping area. That is, a heat exchanging part having a horizontal part or a complicated piping system may exist in the middle of the pipe.
- the said discharge device 7 provides an air release port separately from the drain port for drainage.
- FIG. 2 is a diagram showing a specific example of the arrangement position of the depressurizer.
- the position where the depressurizer 3 can be arranged is shown, in which the raw material and water vapor are premixed in the water evaporator 4 and the mixed gas is supplied to the reformer 1.
- the pressure relief of the system in which the raw material and water vapor flowing out from the water evaporator 4 are mixed on a path communicating with the reformer 1 and these mixed gases are supplied to the reformer 1.
- the possible positions of the device 3 are shown.
- the depressurizer 3 may be provided in the path A between the water evaporator 4 and the reformer 1.
- the raw material or a part of the water in the path is discharged when the internal pressure of the hydrogen generator 100 is released.
- the raw material or water started to be supplied from the water supply device 5 may take more time than usual for the raw material or water started to be supplied from the water supply device 5 to reach the reformer 1, such a problem is unlikely to occur in this configuration.
- the depressurizer 3 may be provided in a path upstream of the water evaporator 4.
- the depressurizer 3 is configured to communicate indirectly with the reformer via the water evaporator 4, and therefore, when provided in the path A connecting the water evaporator 4 and the reformer 1.
- the gas (carbon monoxide) in the reformer 1 is further prevented from leaking when the internal pressure of the hydrogen generator 100 is released by the depressurizer 3.
- a path B between the water supply unit 5 and the water evaporator 4 can be cited.
- the depressurizer 3 is provided in the path C, there is a possibility that combustible raw materials existing in the path C when the internal pressure of the hydrogen generating apparatus 100 is released may be discharged to the outside of the hydrogen generating apparatus 100.
- the depressurizer 3 is provided, the possibility is reduced.
- a path upstream of the water evaporator 4 a path C between the raw material supplier 6 and the water evaporator 4 can be cited.
- the depressurizer 3 When the depressurizer 3 is provided in the path B, ions dissolved in the water in the path B may be deposited to cause defects such as fixation, but when the depressurizer 3 is provided in the path C, That possibility is reduced. In the latter case (FIG. 2B), the depressurizer 3 may be provided in the path D between the water evaporator 4 and the reformer 1. When provided in the path E upstream of the water evaporator 4 or the path F connecting the reformer 1 and the raw material supplier 6, a part of the raw material or water in the path is discharged when the hydrogen generator 100 releases the internal pressure. Therefore, at the next start-up, it may take longer than usual for the raw material started to be supplied from the raw material supplier 6 or the water started to be supplied from the water supplier 5 to reach the reformer 1, In the case of this configuration, the possibility is reduced.
- the depressurizer 3 may be provided in a path upstream of the water evaporator 4.
- the depressurizer 3 is configured to communicate indirectly with the reformer via the water evaporator 4, and therefore, when provided in the path D connecting the water evaporator 4 and the reformer 1.
- the possibility that gas (carbon monoxide) in the reformer 1 leaks when the internal pressure of the hydrogen generator 100 is released by the depressurizer 3 is further reduced.
- a path upstream of the water evaporator 4 a path E that connects the water supply device 5 and the water evaporator 4 can be cited.
- the depressurizer 3 When the depressurizer 3 is provided in the path F, the combustible raw material existing in the path F may be discharged outside the hydrogen generation apparatus 100 when the internal pressure of the hydrogen generation apparatus 100 is released. When the depressurizer 3 is provided, the possibility is reduced. Further, the depressurizer 3 may be provided in the path F between the raw material supplier 6 and the reformer 1. When the depressurizer 3 is provided in the path E, ions dissolved in the water in the path E may be deposited to cause defects such as sticking, but the depressurizer 3 is provided in the path F. That possibility is reduced.
- the reformer 1 and the water evaporator 4 are illustrated as separate bodies for convenience from the viewpoint that it is easy to explain the location of the depressurizer 3. Are preferably formed integrally.
- the operation of the hydrogen generator 100 of the present embodiment (here, start-up process and normal stop process) will be described.
- the reformer 1 is heated by the combustor 2 and is raised to a temperature suitable for generating a hydrogen-containing gas.
- the raw material supplied through the reformer 1 and supplied to the combustor 2 is combusted in the combustor 2.
- route which supplies the raw material which passed the reformer 1 to the combustor 2 is implement
- the reason why the raw material is passed through the reformer 1 is that the raw material heated by the combustion heat of the combustor 2 is used as a heat medium for raising the temperature of the hydrogen generator 100, and the raw material is not passed through the reformer 1. Alternatively, it may be supplied directly to the combustor 2.
- the raw material existing in the reformer 1 is heated to a predetermined temperature or higher without water, the carbon contained as a constituent element in the raw material is precipitated, clogging the flow path of the reformer 1, The catalyst body is deteriorated. For this reason, it is necessary to start supplying steam to the reformer 1 when the temperature of the reformer 1 is lower than a predetermined temperature.
- the heat of the combustor 2 is used to convert water into steam, combustion is performed so that the water evaporator 4 has a temperature at which water can be evaporated when the temperature of the reformer 1 is lower than a predetermined temperature.
- the heat that can be extracted from the vessel 2 is distributed.
- the temperature at which carbon deposition occurs from the raw material is set to 400 ° C., but this set temperature varies depending on the configuration of the reformer 1 and the mounting position of the temperature detector. If there is no temperature, a temperature different from the above set temperature may be used.
- the reforming reaction of the reformer 1 differs in the hydrogen concentration and carbon monoxide concentration in the gas produced in the reformer 1 depending on the temperature of the reforming catalyst body. For this reason, after the temperature in the reformer 1 is sufficiently warmed and high-concentration hydrogen in the hydrogen-containing gas begins to be generated, the startup process is completed and the equipment (fuel cell, hydrogen tank) that uses the hydrogen-containing gas is completed. For example, the supply operation of the hydrogen-containing gas is started. In this example, a configuration in which only the reformer 1 is provided as a reactor provided in the hydrogen generator 100 is employed. However, in a device using a hydrogen-containing gas, the carbon monoxide concentration is further reduced.
- a mode in which a reactor (such as a shifter) for reducing carbon monoxide is provided downstream of the reformer 1 may be adopted.
- a reactor such as a shifter for reducing carbon monoxide
- the raw material supply and water supply to the hydrogen generator 100 are interrupted, and the combustion operation of the combustor 2 is stopped. Then, the operation of the hydrogen generator 100 is stopped.
- each part of the hydrogen generator 100 is at a high temperature, and there is a possibility of oxidative degradation when air contacts a catalyst body such as a reforming catalyst body.
- the output unit for example, the sealing device 10 as an on-off valve
- the sealing device 10 is closed together with the shut-off of the input unit of the hydrogen generation device 100 described above, and the hydrogen generation device 100.
- the inside of the hydrogen generator 100 is sealed with the hydrogen-containing gas present therein.
- the internal pressure of the hydrogen generator 100 increases. To do.
- the internal pressure may be released through the depressurizer 3, but considering the durability of the depressurizer 3 and the reduction of the pressure load on the components of the hydrogen generator 100.
- the hydrogen generator 100 is appropriately depressurized.
- the sealing by the sealer 10 is released by the control of the control device 50, and the pressure releasing operation for communicating with the atmosphere is performed.
- the pressure threshold value for executing the above-described depressurization operation may be other conditions than 3 kPa.
- the pressure release operation is performed in a state where the internal pressure of the hydrogen generator 100 is smaller than that during the pressure release via the depressurizer 3, the amount of gas blown out from the hydrogen generator 100 is reduced. It is advantageous because it can suppress a sudden gas blowout.
- the combustor 2 when the combustor 2 is connected to the downstream end of the hydrogen-containing gas path shown in FIG. Is discharged to the combustor 2, and the flue gas discharged from the combustor 2 flows, and the internal pressure of the hydrogen generator 100 can be released through a flue gas path (not shown) configured to communicate with the outside air. .
- an air supply device (not shown) that can supply combustion air to the combustor 2 may be operated. Thereby, even if a hydrogen-containing gas is contained in the gas released into the combustor 2, after the combustible gas such as hydrogen and carbon monoxide are appropriately diluted with air in the combustor 2, Released into the atmosphere.
- the air amount of the air supply device is adjusted to be larger than that during the hydrogen supply operation of the hydrogen generator 100 so that the combustible gas and carbon monoxide contained in the released gas can be sufficiently diluted. It is preferable.
- a sirocco fan can be used as the air supply device, but other air supply devices may be used as long as air can be supplied.
- the temperature of each part of the hydrogen generator 100 after the operation stops gradually decreases with the passage of time. For example, since the internal temperature during operation of the reformer 1 has increased to about 650 ° C., the internal gas of the reformer 1 contracts as the internal temperature of the reformer 1 decreases. Then, the internal pressure of the hydrogen generator 100 also decreases. Therefore, after the operation of the hydrogen generator 100 is stopped, for a while, the hydrogen generator 100 (particularly, the water evaporator 4 and the reformer 1 that can conduct heat to the water evaporator 4, the combustion exhaust gas path, etc.) evaporates.
- the hydrogen generator 100 Although it is necessary to release the internal pressure of the hydrogen generator 100 that has increased with the volume expansion of water by the above-described depressurization operation, when the temperature in the hydrogen generator 100 falls below a predetermined temperature (for example, 300 ° C.), the hydrogen generator The internal pressure of 100 drops to a negative pressure state below atmospheric pressure. Therefore, when the internal pressure of the hydrogen generator 100 is excessively negative, various devices (solenoid valves and gas paths) of the hydrogen generator 100 are loaded, resulting in equipment failure. Therefore, for the purpose of preventing excessive negative pressure inside the hydrogen generator 100, when the internal pressure of the hydrogen generator 100 becomes lower than a predetermined pressure, the hydrogen generator 100 is stretched, and the hydrogen generator 100 The internal pressure is maintained above a predetermined pressure.
- a predetermined temperature for example, 300 ° C.
- Such compaction is realized by supplying a raw material to the hydrogen generator 100.
- a raw material supply source such as a raw material infrastructure (for example, city gas) or a raw material tank (for example, a propane cylinder) usually has a supply pressure, an on-off valve (see FIG. By opening (not shown), the volume reduction of the gas in the hydrogen generator 100 contracted as the temperature decreases is compensated.
- it is configured such that a pressing operation is performed when the internal pressure of the hydrogen generation apparatus 100 becomes atmospheric pressure + 0.3 kPa or less.
- the durability pressure of the device varies depending on the characteristics of the device, other conditions may be used as long as the device does not break down.
- the cooling method of the reformer 1 after stopping the combustion operation of the combustor 2 moves the air supply device (sirocco fan) to send air to the combustion exhaust gas path, and the reformer
- the former method is adopted, but the latter method may be used as long as the internal pressure of the hydrogen generator 100 can be maintained within a predetermined range, and other cooling methods may be used.
- the pressure release operation and the pressure increase operation are configured to be executed as appropriate in at least one of the stop process of the hydrogen generator 100 and the standby state.
- the water remaining in the pipe from the water supply device 5 to the water evaporator 4 and in the water evaporator 4 remains for a while in the hydrogen generator 100 (particularly, The water evaporator 4 and the reformer 1, which can conduct heat to the water evaporator 4, and the remaining heat of the combustion exhaust gas path) continue to evaporate, so that steam is continuously generated in the hydrogen generator 100. Due to the volume expansion accompanying the generation of the water vapor, the internal pressure of the hydrogen generator 100 sealed with the sealer 10 increases.
- the internal pressure of the hydrogen generator 100 rises to the second upper limit pressure or higher, it is preferable to perform the pressure release operation of the hydrogen generator 100 under the control of the controller 50.
- power is not supplied to the hydrogen generator 100 due to power failure, breaker interruption, or the like, and the sealing device 10 cannot be opened / closed by the controller 50. That is, the pressure release operation using the sealer 10 cannot be performed. Therefore, in the present embodiment, when the gas pressure in the hydrogen generator 100 increases excessively and becomes equal to or higher than the first upper limit pressure (here, 50 kPa), the water evaporator is operated by the relief mechanism of the depressurizer 3. 4 communicates with the atmosphere, and the internal pressure of the hydrogen generator 100 is released to the atmosphere.
- the first upper limit pressure here, 50 kPa
- the hydrogen generator 100 of this embodiment arranges the depressurizer 3 in the upstream path of the reformer 1, so that the hydrogen-containing gas (carbon monoxide) remaining in the hydrogen generator 100 is reduced. It is configured so that water vapor that causes an increase in internal pressure of the hydrogen generator 100 can be positively released to the outside while suppressing leakage as compared with the conventional case.
- the first upper limit pressure is set to 50 kPa. However, since the durable pressure of the device varies depending on the characteristics of the device, the first upper limit pressure may be another value as long as the device does not break down.
- the apparatus in which the reformer 1 and the water evaporator 4 are integrated as in the present embodiment FIG.
- the depressurizer 3 is a path upstream of the reformer 1 and the water evaporator 4. It is good to distribute it. Thereby, water vapor
- the reformer 1 and the water evaporator 4 are configured separately and connected to each other by appropriate piping, the piping between the reformer 1 and the water evaporator 4 is depressurized.
- a vessel 3 may be provided. Further, when the high-temperature water vapor is cooled, the water vapor is condensed into water, so that the volume of the gas released to the outside can be contracted.
- the gas that has passed through the depressurizer 3 is not discharged into the atmosphere as it is, but is discharged to the discharger 7 together with the condensed water generated by cooling the water vapor through the downward gradient path as described above.
- a receiver having a water reservoir and a discharge mechanism that discharges water accumulated in the water reservoir which is provided as a standard in the hydrogen generator 100, is used.
- the structure for discharging to the outside can be simplified. Note that, as a standard-equipped receiver, a condensate water tank that stores recovered water recovered from the combustion exhaust gas of the combustor 2 or a housing of the hydrogen generator 100 (not shown), which is exemplified in the second embodiment described later.
- FIG. 3 is a block diagram schematically showing a configuration example of the fuel cell system according to Embodiment 2 of the present invention.
- the hydrogen generator 100 described in the first embodiment (the description of the configuration and operation thereof is omitted) is incorporated in the fuel cell system 110 of the present embodiment.
- the discharger 7 (see FIG. 1) of the hydrogen generator 100 is configured by a hopper 26 described later, and the sealer 10 (see FIG. 1) of the hydrogen generator 100 is sealed later. It is comprised by the container 10A, the sealing device 10B, and the sealing device 10C.
- the fuel cell system 110 includes a fuel cell 8 that generates power using the hydrogen-containing gas supplied from the hydrogen generator 100 and oxygen in the air (oxidant gas). Since the internal configuration of the fuel cell 8 is known, the description of the configuration is omitted. Although not shown in FIG. 3, there is a path for supplying air to the fuel cell 8, and air as an oxidizing gas is supplied to the fuel cell 8 through this path from a blower or the like. Further, during the start-up process of the fuel cell system 110, since the concentration of carbon monoxide in the hydrogen-containing gas after passing through the reformer 1 is high, the hydrogen-containing gas from the hydrogen generator 100 is supplied with an appropriate switching valve (see FIG.
- the hydrogen-containing gas is used to burn the combustor 2 to provide heat necessary for the steam reforming reaction of the reformer 1. Then, when the reformer 1 sufficiently rises and the concentration of carbon monoxide in the hydrogen-containing gas becomes low and a high concentration of hydrogen is generated, the fuel cell 8 is used by using the switching valve. Then, the hydrogen-containing gas starts to be supplied, and the fuel cell 8 generates electric power by the reaction between the hydrogen-containing gas and air.
- the hydrogen-containing gas (anode offgas) released from the fuel cell 8 without being used for power generation in the fuel cell 8 is supplied to the combustor 2 and combustion for heating the reforming catalyst body of the reformer 1 It is used as energy for use.
- the power generation of the fuel cell 8 electric power and heat can be generated.
- the cooling water is circulated through the fuel cell 8 so that the generated heat of the fuel cell 8 can be effectively extracted, and heat exchange with the cooling water is performed.
- the cooling water heated by heat exchange is stored in a hot water storage tank (not shown) etc., and is utilized for domestic hot water.
- the depressurizer 3 of the fuel cell system 110 is connected to a hopper 26 that can discharge unnecessary water from the fuel cell system 110 via a downward gradient path 27 as shown in FIG.
- the hopper 26 has a hollow water reservoir portion 26B disposed outside the wall portion 25 constituting the casing of the fuel cell system 110, and the water vapor and water vapor discharged from the lower end of the downward gradient path 27 are provided. It is a receiver that receives condensed water.
- the hopper 26 has a discharge function 26A (for example, a drain hose) that guides the overflow water in the condensed water tank 22 of the fuel cell system 110 to the outside.
- the condensed water tank 22 stores a certain amount of recovered water by adjusting the amount of overflow water.
- the hopper 26 described above is a discharger that discharges such condensed water to the outside by discharging the water using the discharge function 26A that can discharge the water accumulated in the water reservoir 26B of the hopper 26. It also serves as a function.
- the hopper 26 also includes an open structure 26 ⁇ / b> C having an air opening that can discharge water vapor discharged from the lower end of the downward gradient path 27 to the outside air.
- water in the combustion exhaust gas of the combustor 2 water in the cathode off gas after passing through the cathode of the fuel cell 8, water in the anode off gas after passing through the anode of the fuel cell 8, etc. are recovered. It is preferable that such recovered water is used to supply water (reformed water, cooling water) necessary for the fuel cell system 110.
- the form which provides only the reformer 1 was employ
- the fuel cell 8 is a low temperature type fuel cell (example: solid polymer fuel cell)
- carbon monoxide is further included.
- a form in which a reactor (such as a transformer) for reducing carbon monoxide is provided downstream of the reformer 1 may be adopted.
- a form is provided in which a bypass path and a sealer 10C for preventing the hydrogen-containing gas whose carbon monoxide concentration is not sufficiently lowered from being supplied to the fuel cell 8 are provided.
- the bypass path and the sealer need not be provided.
- the communication between the gas path in the hydrogen generator 100 and the fuel cell 8 and the atmosphere can be cut off by providing at least the sealer 10B. Become. Therefore, you may employ
- the operation of the fuel cell system 110 of this embodiment will be described.
- the operation of the hydrogen generator 100 has been described in detail in Embodiment 1, the description of the operation related to the hydrogen generator 100 will be omitted or outlined here.
- the startup process of the fuel cell system 110 can be understood by referring to the contents described in the first embodiment, and is omitted here.
- the above-mentioned control apparatus 50 can be used as a controller of the whole operation
- the input unit and output unit of the hydrogen generator 100 and the input unit and output unit of the fuel cell 8 are connected. By sealing, the fuel cell system 110 is sealed.
- the hydrogen generator 100 and the fuel cell 8 may remain in communication with each other, but in the present embodiment, the hydrogen generator 100 and the fuel cell 8 are connected using the sealer 10A (electromagnetic valve). Blocked. In this case, the output part of the fuel cell 8 is closed by a sealer 10B (electromagnetic valve). In addition, a bypass path that is one of the output units of the hydrogen generator 100 is closed by the sealer 10C.
- the compression operation is executed under the control of the control device 50 as in the first embodiment.
- the pressure release operation and the pressure increase operation are configured to be executed as appropriate in at least one of the stop process of the fuel cell system 110 and the standby state.
- the controller 50 cannot open and close the sealers 10A, 10B, and 10C. That is, the above-described pressure release operation using the sealer 10C (or 10A, 10B) cannot be performed. Therefore, in the present embodiment, when the gas pressure in the fuel cell system 110 rises excessively and becomes equal to or higher than the first upper limit pressure (here, 50 kPa), the water evaporator is operated by the relief mechanism of the depressurizer 3. 4 communicates with the atmosphere, and the internal pressure of the hydrogen generator 100 is released to the atmosphere.
- the first upper limit pressure here, 50 kPa
- the fuel cell system 110 of this embodiment arranges the depressurizer 3 in the path upstream of the reformer 1, thereby reducing the hydrogen-containing gas (carbon monoxide) remaining in the fuel cell system 110.
- the fuel cell system 110 is configured to be able to positively release water vapor that causes an increase in internal pressure while suppressing leakage as compared with the conventional case.
- the upper limit of the first pressure is 50 kPa.
- the durable pressure of the device varies depending on the characteristics of the device. Therefore, the first upper limit pressure may be another value as long as the device does not break down. .
- FIG. 1 In the apparatus in which the reformer 1 and the water evaporator 4 are integrated as in the present embodiment (FIG.
- the depressurizer 3 is a path upstream of the reformer 1 and the water evaporator 4. It is good to distribute it. Thereby, water vapor
- the reformer 1 and the water evaporator 4 are configured separately and connected to each other by appropriate piping, the piping between the reformer 1 and the water evaporator 4 is depressurized.
- a vessel 3 may be provided. Further, when the high-temperature water vapor is cooled, the water vapor is condensed into water, so that the volume of the gas released to the outside can be contracted.
- the gas that has passed through the depressurizer 3 is not released to the atmosphere as it is, but the water vapor is cooled through the water vapor-containing gas release path (the above-described downward gradient path 27). Together with the generated condensed water, it is introduced into the hopper 26 described above, and can be drained appropriately using the discharge function 26A (discharger).
- the fuel cell system 110 is a hopper serving as a discharger that can discharge water discharged from each device (the hydrogen generator 100 and the fuel cell 8) constituting the fuel cell system 110 to the outside of the system.
- this hopper 26 can be used to simplify the configuration for discharging condensed water from the gas discharged from the depressurizer 3 to the outside. Further, the volume of the gas discharged from the open structure 26C of the hopper 26 is reduced by condensing the water vapor in the gas while passing through the path for releasing the water vapor-containing gas. 110 Abrupt blowout to the outside can be suppressed. Further, since the high-temperature gas discharged from the depressurizer 3 is cooled while passing through the path for discharging the steam-containing gas, it is used by the gas blown out of the fuel cell system 110 from the open structure 26C of the hopper 26. The risk of burns is reduced. (Modification 1) In this modification, a configuration example of the depressurizer 3 when the depressurizer 3 is provided in the raw material supply path (for example, the path C or the path F in FIG. 2) will be described.
- FIG. 4 is a diagram schematically showing a configuration example of the depressurizer.
- a desulfurizer 30 (an example of a deodorizer) that can remove sulfur components contained in the city gas (an example of an odor component for detecting gas leakage) is supplied to the raw material. It is arranged in a horizontal pipe 33 that forms a downstream path of the vessel 6. Further, the horizontal pipe 33 on the downstream side of the desulfurizer 30 is provided with an on-off valve 31 (which is configured to shut off the gas flow from the reformer 1 to the desulfurizer 30 when the sealer 10 is sealed. A water vapor backflow prevention valve 31) that can prevent water vapor backflow to the desulfurizer 30 side is disposed between the desulfurizer 30 and the water evaporator 4 (reformer 1).
- an electromagnetic valve can be used in addition to a spring-type check valve having a simple structure.
- the controller 50 controls the sealer 10 before sealing. This on-off valve 31 is closed, and the inflow of water vapor into the desulfurizer 30 is suppressed.
- the on-off valve 31 is automatically closed simultaneously with the sealing of the sealer 10 by configuring the on-off valve 31 in a normally closed type. This is preferable because the inflow of water vapor to the desulfurizer 30 is suppressed.
- the on-off valve 31 in the state where the sealer 10 is sealed, the on-off valve 31 is configured so that water vapor does not flow through the upstream material path. It is provided in a raw material path downstream of the valve 31. Specifically, as shown in FIG. 4, the depressurizer 3 is provided in the downward gradient path 32 adjacent to the connection position P where the above-described horizontal pipe 33 and the downward gradient pipe 32 forming the downward gradient path are connected. It has been. (Modification 2)
- the pressure releaser 3 having the relief mechanism is used to release the pressure.
- the pressure releaser 3 is not operated by the control device 50 without performing the pressure release operation using the sealer 10 even in the normal stop process in which the power supply is not cut off.
- the pressure relief by the relief mechanism is performed.
- Mode 3 Regarding the number of solenoid valves having a spring sealing mechanism used for the pressure releaser 3, the pressure releaser 3 may be realized at low cost by using one electromagnetic valve.
- Two or more solenoid valves may be installed in series. Thereby, even if one electromagnetic valve fails due to some cause and cannot be closed, the other electromagnetic valve can be closed and the depressurizer 3 can function effectively. Therefore, the reliability of the depressurizer 3 is increased.
- Module 4 In the first and second embodiments, the example in which the depressurizer 3 has the pressure relief mechanism (relief mechanism) that uses the sealing of the spring pressure has been described, but the present invention is not limited thereto.
- the control device 50 causes the pressure detector 9 to When the obtained pressure is equal to or higher than the second upper limit pressure, the pressure release operation is performed to control the opening / closing valve to open.
- the power supply to the hydrogen generator 100 is interrupted, the internal pressure of the hydrogen generator 100 cannot be released and a pressure load is applied to the hydrogen generator, which is not preferable.
- the hydrogen-containing gas (carbon monoxide) leaks from the reformer 1 during the depressurization operation, compared to when depressurization is performed downstream of the reformer. The possibility is further reduced.
- the mode in which the sealing of the sealer 10 is released is adopted as the pressure release operation when the internal pressure of the hydrogen generator 100 is equal to or higher than the first upper limit pressure.
- the depressurizer 3 is a solenoid valve having a spring sealing mechanism, and when the pressure exceeds the second upper limit pressure, the solenoid valve is opened under the control of the control device 50 to generate hydrogen.
- the device 100 is configured to release the internal pressure.
- the spring sealing mechanism is released when the pressure exceeds the first upper limit pressure, and the internal pressure of the hydrogen generator 100 is released from the depressurizer 3.
- the gas during the pressure release operation is released from the upstream path of the reformer 1, so The possibility of leakage of hydrogen-containing gas (carbon monoxide) from the reformer 1 during the extraction operation is further reduced, which is preferable.
- the discharger 7 is exemplified as a receiver that receives the condensed water discharged together with the gas discharged from the lower end of the downward gradient path, and in the second embodiment, from the lower end of the downward gradient path 27.
- the hopper 26 is illustrated as a receiver which receives the condensed water which the water vapor
- FIG. 5 is a block diagram schematically showing a configuration example of a fuel cell system according to Modification 6 of the present invention.
- the condensed water tank 22 of the fuel cell system 110A has the function of the above-described receiver. That is, as shown in FIG. 5, the condensed water tank 22 is a receiver that receives the condensed water discharged from the lower end of the downward gradient path 27 ⁇ / b> A, and the condensed water is an overflow function (discharge function) of the condensed water tank 22. The gas (water vapor) is discharged to the atmosphere using the open structure 22C of the condensed water tank 22.
- the inside of the apparatus can be depressurized while suppressing leakage of carbon monoxide gas in the apparatus as compared with the conventional case. Therefore, this invention can be utilized for a household power generation system, for example.
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Abstract
Description
高効率な小規模発電が可能な燃料電池システムは、燃料電池の発電時に発生する熱エネルギーを利用するシステム構築が容易なので、高いエネルギー利用効率を実現可能な分散型の発電システムとして有望視されている。
燃料電池システムの発電運転では、燃料電池システムの発電部の本体として配設される燃料電池スタック(以下、単に「燃料電池」という)に、水素含有ガスと空気(酸化剤ガス)とが各々供給される。すると、燃料電池に供給された水素含有ガスに含まれる水素と空気に含まれる酸素とを用いた電気化学反応が、燃料電池において進行する。この電気化学反応の進行により、燃料電池において、水素及び酸素が有する化学的なエネルギーが、電気的なエネルギーに直接変換される。これにより、燃料電池システムは、負荷に向けて電力を出力できる。
ところで、燃料電池システムの発電運転時に必要となる水素含有ガスの供給手段は、インフラストラクチャーとして整備されていない。このため、従来の燃料電池システムには、発電運転時に必要となる水素含有ガスを生成するための水素生成装置が設けられている。水素生成装置は、少なくとも改質器を備え、この改質器内に設けられた改質触媒体において水蒸気改質反応が進行することにより、有機化合物を含む都市ガス等の原料と水とから水素含有ガスが生成される。この場合、改質器の改質触媒体は、適宜の加熱手段により水蒸気改質反応の進行に適した温度に加熱される。例えば、加熱手段(バーナ等)では、都市ガスと空気との混合ガスを燃焼できるので、高温の燃焼排ガスにより改質器の改質触媒体を加熱できる。また、燃料電池の発電運転時には、燃料電池で使用されなかったアノードオフガスを、上述のバーナで燃焼することもできる。このようにして、適温に加熱された改質器では、都市ガス等の原料と水蒸気とから改質反応により水素含有ガスを効率良く生成できる。
また、燃料電池の運転停止時には、水素生成装置内部のガス経路や燃料電池の反応ガス経路を大気と連通させないようガス(原料、水素含有ガス、または酸化剤ガス)や改質水のインプット部やアウトプット部が封止される。このような部分の封止により、燃料電池および水素生成装置の内部に外部空気が混入するのを防止することもできる。
具体的には、特許文献2(例えば、段落0039)では、水素生成装置の制御装置が、水素生成装置の内圧の上昇を検知しており、この内圧が異常に上昇すると、水素生成装置内の内部ガスを外部に放出できるよう、改質器の下流側に配された開閉弁を一時的に開くという手法が記載されている。
また、封止状態にした後水素生成装置の温度が低下し、負圧状態になった場合、燃料電池システムの内部に原料を所定量、強制的に供給することにより、当該内部を圧張りする。
ところで、水素生成装置の運転中に停電などにより水素生成装置への電力供給が遮断されて、水素生成装置の運転が停止した場合においては、上記特許文献2に記載のような手法により、上昇した水素生成装置の内圧を外気に開放することはできない。
そこで、上述の特許文献1では、水素生成装置と加熱器との間を連通する経路に水封機構を配した燃料電池システムが提案されている。
特許文献1記載の燃料電池システムによれば、燃料電池システムの通常の停止時には、水封機構により燃料電池システム(水素生成装置)の内部を封止することができる。一方、停電時の水蒸発により水素生成装置の内圧が所定圧以上に上昇した場合には、水頭差による水封機構の水封が自動的に崩れて、電力供給に頼らずに内部ガスを外部に放出することができる。これにより、停電時の水素生成装置の内圧を適切な状態に保て、水素生成装置の内圧上昇による機器の故障を未然に防止できる。
しかし、特許文献1に記載の水素生成装置では、水封機構の水封が崩れた場合に外気に放出されるガス中に、水素生成装置内に残留する一酸化炭素ガスが混入し、場合によっては、水素生成装置から許容濃度を超えた一酸化炭素が排出される可能性がある。
また、特許文献2に記載の水素生成装置も、開閉弁を開放した際に、水素生成装置内に残留する一酸化炭素が外気に排出される。
本発明は、このような事情に鑑みてなされたものであり、停電時と、電力供給が遮断されていない通常の停止処理時との少なくともいずれか一方において、水蒸発に伴う水素生成装置の内圧が圧抜きされる場合に、水素生成装置内部に残留する一酸化炭素の漏れが従来に比べて抑制される水素生成装置を提供することを目的とする。
水供給器と水蒸発器とを接続する経路に圧抜き器を設ける場合、当該経路中の水に溶存するイオンが析出して固着等の不良を起こす可能性があるが、上記構成の場合、その可能性が低減される。
また、本発明の水素生成装置では、前記圧抜き器を前記水蒸発器よりも上流の経路に設けるように構成してもよい。
水供給器と水蒸発器とを接続する経路に圧抜き器を設ける場合、当該経路中の水に溶存するイオンが析出して固着等の不良を起こす可能性があるが、上記構成の場合、その可能性が低減される。
また、本発明の水素生成装置では、前記改質器に供給される原料中の臭気成分を除去する脱臭器と、前記脱臭器と前記改質器との間の経路に設けられた開閉弁と、を備えてもよく、前記開閉弁は、前記封止器の閉止時において前記改質器から前記脱臭器へのガスの流通を遮断するように構成されており、前記圧抜き器は、前記脱臭器と前記改質器との間に設けられているものであってもよい。
これにより、圧抜き器より放出された水蒸気を多く含むガスがそのまま放出され、水素生成装置を構成する他の機器の劣化や故障を招く可能性が低減する。また、下り勾配経路を通過している間や受器において、水蒸気結露によりガスの容積が縮小するので、当該ガスの外部への急激な吹き出しを抑制できる。
また、本発明の水素生成装置では、前記受器は、水を溜める水溜部と、前記水溜部に溜まった水を排出する排出機構と、を有してもよく、前記排出機構を用いて水が排出されることにより、前記凝縮水が外部に廃棄されるように構成されてもよい。
また、本発明の水素生成装置では、前記受器は、前記下り勾配経路の下方端より排出された前記ガスを大気に放出できる開放構造を有してもよい。
これにより、受器において、水素生成装置内部より放出されたガス圧が大気に開放される。
ガスを用いて発電する燃料電池と、を備える燃料電池システムも提供する。
なお、このように燃料電池システムでは、燃料電池システムを構成する各機器(例えば、水素生成装置、燃料電池)から排出される水をシステム外部に排出できる上述の受器(例えば、ホッパーまたは水タンク)を標準装備しているので、この受器を利用して凝縮水を外部に排出する構成を簡略化できる。
本発明の上記目的、他の目的、特徴、及び利点は、添付図面参照の下、以下の好適な実施態様の詳細な説明から明らかにされる。
本発明によれば、水素生成装置内部に残留する一酸化炭素の漏れを従来に比べて抑制しながら、停止時において当該内部を圧抜きできる水素生成装置が得られる。また、本発明によれば、このような水素生成装置を備えた燃料電池システムも得られる。
2 燃焼器
3 圧抜き器
4 水蒸発器
5 水供給器
6 原料供給器
7 排出器
8 燃料電池
9 圧力検知器
10、10A、10B、10C 封止器
22 凝縮水タンク
25 壁部
26 ホッパー
26A 排出機能
26B 水溜部
22C、26C 開放構造
27、27A 下り勾配経路
30 脱硫器
31 水蒸気逆流防止弁(開閉弁)
32 下り勾配配管
33 水平配管
50 制御装置
100 水素生成装置
110、110A 燃料電池システム
(実施の形態1)
図1は、本発明の実施の形態1による水素生成装置の構成例を模式的に示したブロック図である。なお、図1では、本実施形態の水素生成装置100の説明に必要となる構成要素のみを図示しており、本実施形態の説明と直接関係しない構成要素の図示は省略している。
改質器1は、水蒸気改質反応を進行させる改質触媒体(図示せず)を有しており、都市ガス、LPGおよび灯油などの炭化水素系の原料と水から水素含有ガスを生成できる装置である。なお、水素生成装置100を燃料電池システムに組み込む場合、改質器1から供給される水素含有ガスは、燃料電池の反応ガスとして利用される。
また、上記排出器7は、圧抜き器3から放出されたガス圧を大気に開放するために、排水のための排水口とは別に大気開放口を供えることが好ましい。
次に、圧抜き器3の配置位置の具体例について、図面を参照しながら説明する。
上記水蒸発器4よりも上流の経路として、原料供給器6と水蒸発器4との間の経路Cが挙げられる。経路Bに圧抜き器3が設けられた場合、経路B中の水に溶存するイオンが析出して固着等の不良を起こす可能性があるが、経路Cに圧抜き器3を設けた場合、その可能性が低減される。
後者(図2(b))の場合、圧抜き器3を水蒸発器4と改質器1との間の経路Dに設けてもよい。水蒸発器4よりも上流の経路Eや改質器1と原料供給器6とを接続する経路Fに設けた場合、経路内の原料または水の一部が水素生成装置100の内圧放出時に排出されるため、次回起動時に、原料供給器6より供給開始された原料または水供給器5より供給開始された水が改質器1に達するのに通常よりも時間を要する可能性があるが、本構成の場合、その可能性が低減される。
上記水蒸発器4よりも上流の経路として、水供給器5と水蒸発器4とを接続する経路Eが挙げられる。経路Fに圧抜き器3が設けられた場合、水素生成装置100の内圧放出時に経路Fに存在する可燃性の原料が水素生成装置100外部に排出される可能性があるが、本経路Eに圧抜き器3を設けた場合、その可能性が低減される。
また、圧抜き器3を原料供給器6と改質器1との間の経路Fに設けてもよい。経路Eに圧抜き器3が設けられた場合、経路E中の水に溶存するイオンが析出して固着等の不良を起こす可能性があるが、本経路Fに圧抜き器3を設けた場合、その可能性が低減される。
水素生成装置100の起動処理では、改質器1を燃焼器2により加熱して、水素含有ガスを生成するのに適した温度に上昇させる。改質器1の加熱には、改質器1内を流通し、燃焼器2に供給された原料を燃焼器2において燃焼させる。なお、改質器1を通過した原料を燃焼器2に供給する経路は、図1に示す水素含有ガス経路の下流端を燃焼器2の接続することにより実現される。改質器1内に原料を通す理由は燃焼器2の燃焼熱により加熱された原料を、水素生成装置100を昇温させる熱媒体として用いることにあり、原料を改質器1内に通さず、直接、燃焼器2に供給してもよい。改質器1内に存在している原料を水の無い状態で所定温度以上に加熱すると、原料中に構成元素として含まれる炭素の析出が起こり、改質器1の流路を詰まらせ、改質触媒体を劣化させる。このため、改質器1の温度が所定温度未満にて改質器1に水蒸気を供給開始する必要がある。
そこで、本実施形態では、燃焼器2の熱を用いて水を水蒸気にしているので、改質器1の温度が所定温度未満において、水蒸発器4で水蒸発可能な温度になるように燃焼器2から取り出せる熱が配分されている。
原料より炭素析出が起こる温度としては、本実施形態では、400℃と設定しているが、この設定温度は改質器1の構成や温度検知器の取り付け位置などにより異なるので、炭素析出を起こさない温度であれば、上述の設定温度と異なる温度を用いてもよい。
改質器1に原料と水蒸気を供給すると、水蒸気改質反応により水素含有ガスが生成し始める。改質器1の改質反応は、改質触媒体の温度に依存して改質器1において生成されるガス中の水素濃度や一酸化炭素濃度が異なる。このため、改質器1内の温度が充分に温まり、水素含有ガス中の高濃度の水素が生成し始めた後、起動処理を完了し、水素含有ガスを利用する機器(燃料電池、水素タンクなどに)に水素含有ガスの供給動作が開始される。なお、本例においては、水素生成装置100内に設けられた反応器として改質器1のみを設ける形態を採用したが、水素含有ガスを利用する機器において、一酸化炭素炭素濃度をさらに低減させる必要がある場合は、改質器1の下流に一酸化炭素を低減する反応器(変成器等)を設ける形態を採用しても構わない。
停電またはブレーカ遮断等により水素生成装置100への電力供給が遮断されていない通常の停止処理では、水素生成装置100への原料供給および水供給が遮断されるとともに、燃焼器2の燃焼動作が停止され、水素生成装置100の運転が停止される。
なお、燃焼器2の燃焼動作を停止した後の改質器1(水素生成装置100)の冷却方法には、空気供給器(シロッコファン)を動かして燃焼排ガス経路に空気を送り、改質器1を強制空冷する冷却動作を停止処理の一つとして実行する方法と、このような強制的な冷却動作を行わずに自然冷却の方法とがある。本実施形態では前者の方法を採用としたが、水素生成装置100の内圧を所定の範囲内に維持できれば、後者の方法であってもよく、これら以外の冷却方法であってもよい。なお、上記圧抜き動作及び圧張り動作は、水素生成装置100の停止処理及び起動待機時の少なくともいずれか一方において、適宜実行されるよう構成される。
次に、水素生成装置100の起動処理または水素供給運転中に、停電やブレーカ遮断などにより、水素生成装置100への電力供給が断たれた場合(異常時)の停止処理について述べる。
水素生成装置100への電力供給が断たれると、水素生成装置100のインプット部およびアウトプット部を開閉できる各種のノーマルクローズ弁(ソレノイド消磁で閉まり、ソレノイド励磁で開く電磁弁)が全て閉じる。同時に、原料供給器6や水供給器5などの供給器の作動も停止する。なお、アウトプット部を開閉するノーマルクローズ弁として封止器10も含まれる。
そこで、本実施形態では、水素生成装置100内のガス圧が過剰に上昇して、第1の上限圧力以上になった場合(ここでは、50kPa)、圧抜き器3のリリーフ機構により水蒸発器4と大気が連通し、水素生成装置100の内圧が大気に開放される。ここで、本実施形態の水素生成装置100は、圧抜き器3を改質器1の上流側の経路に配することにより、水素生成装置100内に残留する水素含有ガス(一酸化炭素)の漏れを従来に比べて抑制しながら、水素生成装置100の内圧上昇の原因となる水蒸気を積極的に外部に放出できるように構成されている。ここでは、上記第1の上限圧力として50kPaとしたが、機器の耐久圧力は、機器の特性によって異なるので、第1の上限圧力は、機器が故障しなければ他の値であってもよい。
なお、本実施形態(図1)の如く、改質器1と水蒸発器4が一体化されている装置では、圧抜き器3は、改質器1および水蒸発器4の上流側の経路に配するとよい。これにより、水蒸気が優先的に排出され、水素含有ガス(一酸化炭素ガス)の放出を従来に比べて抑制することができる。一方、改質器1と水蒸発器4とが別体に構成され、両者が適宜の配管により連結されている場合には、改質器1と水蒸発器4との間の配管に圧抜き器3を設けてもよい。
また、高温の水蒸気が冷却されると、水蒸気は水に凝縮するので、外部に放出されるガスの体積を収縮できる。よって、本実施形態では、圧抜き器3を通過したガスがそのまま大気に排出されるのではなく、上述の通り下り勾配経路を経ることで水蒸気を冷却されて生成した凝縮水とともに排出器7に導入される。
上述の排出器7として、水素生成装置100に標準装備される、水溜部を有するとともに水溜部に溜まった水を排出する排出機構を有する受器を用いることで、凝縮水を水素生成装置100の外部に排出する構成を簡略化できる。なお、標準装備される受器として後述の実施の形態2にて例示される、燃焼器2の燃焼排ガスより回収された回収水を貯える凝縮水タンク、または水素生成装置100の筐体(図示せず)を構成する壁部の外側に配されたホッパー等が例示される。
(実施の形態2)
図3は、本発明の実施の形態2による燃料電池システムの構成例を模式的に示したブロック図である。
図3では図示しないが、燃料電池8に空気を供給する経路が存在しており、ブロワなどからこの経路を介して酸化ガスとしての空気が燃料電池8に供給されている。また、燃料電池システム110の起動処理時には、改質器1を通過した後の水素含有ガス中の一酸化炭素濃度が高いので、水素生成装置100からの水素含有ガスは、適宜の切り替え弁(図示せず)を用いて、燃料電池8に供給されずに、封止器10Cが配されたバイパス経路を介して燃焼器2に送られる。この水素含有ガスを用いて燃焼器2の燃焼がなされ、改質器1の水蒸気改質反応に必要な熱が賄われる。そして、改質器1が充分に上昇して、水素含有ガス中の一酸化炭素濃度が低くなり、高濃度の水素が生成される状態になった時点で、切り替え弁を用いて、燃料電池8に水素含有ガスが供給され始め、水素含有ガスと空気との反応により、燃料電池8が発電する。このとき、燃料電池8で発電に使用されずに、燃料電池8から放出された水素含有ガス(アノードオフガス)は、燃焼器2に供給され、改質器1の改質触媒体を加熱する燃焼用のエネルギーとして利用される。また、燃料電池8の発電では、電力と熱が生成できる。このため、燃料電池8の温度を適温に保ちながら、燃料電池8の生成熱を有効に取り出せるよう、燃料電池8に冷却水を循環させて、冷却水との熱交換が実行される。そして、熱交換により温められた冷却水は貯湯タンク(図示せず)などに蓄えられ、家庭用のお湯などに利用される。
また、ホッパー26は、下り勾配経路27の下方端より排出された水蒸気を外気に放出できる大気開放口を有する開放構造26Cも備えている。
なお、燃料電池システム110の運転には、水蒸発器4に供給される改質水および燃料電池8の冷却に用いる冷却水が使用されている。ここで、燃焼器2の燃焼排ガス中の水、燃料電池8のカソードを通った後のカソードオフガス中の水、燃料電池8のアノードを通った後のアノードオフガス中の水などが回収され、このような回収水を用いて燃料電池システム110に必要な水(改質水、冷却水)を賄うよう構成されることが好ましい。
また、水素生成装置100の温度が低下して、内圧が低下した場合には、制御装置50の制御により、実施の形態1と同様に圧張り動作が実行される。なお、上記圧抜き動作及び圧張り動作は、燃料電池システム110の停止処理及び起動待機時の少なくともいずれか一方において、適宜実行されるよう構成される。
次に、燃料電池システム110の起動処理または水素供給運転時に、停電やブレーカ遮断などにより、燃料電池システム110への電力供給が断たれた場合(異常時)の停止処理について述べる。
燃料電池システム110への電力供給が断たれると、燃料電池システム110のガス(原料、水素含有ガス、または酸化剤ガス)や改質水のインプット部およびアウトプット部を開閉できる各種のノーマルクローズ弁(例えば、封止器10A、10B、10C)が全て閉じる。同時に、原料供給器6や水供給器5などの供給器の作動も停止する。
そこで、本実施形態では、燃料電池システム110内のガス圧が過剰に上昇して、第1の上限圧力以上になった場合(ここでは、50kPa)、圧抜き器3のリリーフ機構により水蒸発器4と大気が連通し、水素生成装置100の内圧が大気に開放される。ここで、本実施形態の燃料電池システム110は、圧抜き器3を改質器1の上流側の経路に配することにより、燃料電池システム110内に残留する水素含有ガス(一酸化炭素)の漏れを従来に比べて抑制しながら、燃料電池システム110の内圧上昇の原因となる水蒸気を積極的に外部に放出できるように構成されている。ここでは、上記第1の圧力上限として、50kPaとしたが、機器の耐久圧力は、機器の特性によって異なるので、第1の上限圧力は、機器が故障しなければ他の値であってもよい。
なお、本実施形態(図3)の如く、改質器1と水蒸発器4が一体化されている装置では、圧抜き器3は、改質器1および水蒸発器4の上流側の経路に配するとよい。これにより、水蒸気が優先的に排出され、水素含有ガス(一酸化炭素)の放出を従来に比べて抑制することができる。一方、改質器1と水蒸発器4とが別体に構成され、両者が適宜の配管により連結されている場合には、改質器1と水蒸発器4との間の配管に圧抜き器3を設けてもよい。
また、高温の水蒸気が冷却されると、水蒸気は水に凝縮するので、外部に放出されるガスの体積を収縮できる。よって、本実施形態では、圧抜き器3を通過したガスがそのまま大気に放出されるのではなく、水蒸気含有ガスの放出用の経路(上述の下り勾配経路27)を経て、水蒸気を冷却されて生成した凝縮水とともに上述のホッパー26に導入され、排出機能26A(排出器)を用いて適切に排水できる。
また、本実施の形態のように、燃料電池システム110が、燃料電池システム110を構成する各機器(水素生成装置100や燃料電池8)から排出される水をシステム外部に排出できる排出器としてホッパー26を標準装備している場合には、このホッパー26を利用して、圧抜き器3より放出されたガスからの凝縮水を外部に排出する構成を簡略化できる。また、ホッパー26の開放構造26Cから排出されるガスの容積は、水蒸気含有ガスの放出用の経路を経ている間に、ガス中の水蒸気が凝縮することで縮小するので、当該ガスの燃料電池システム110外部への急激な吹き出しを抑制できる。更に、水蒸気含有ガスの放出用の経路を経ている間に、圧抜き器3より放出された高温のガスが冷却されるので、ホッパー26の開放構造26Cから燃料電池システム110外部に吹き出すガスにより使用者が火傷する危険性が低減される。
(変形例1)
本変形例では、圧抜き器3を原料供給路(例えば、図2の経路Cまたは経路F)に設けた場合における、圧抜き器3の構成例を説明する。
具体的には、図4に示すように、上述の水平配管33と、下り勾配経路を形成する下り勾配配管32とが接続する接続位置Pに近接する下り勾配経路32に圧抜き器3が設けられている。
(変形例2)
実施の形態1、2では、電力供給の遮断時などの制御装置50により封止器10を用いた圧抜き動作が実行できない場合において、リリーフ機構を有する圧抜き器3により圧抜きされるよう形態について述べたが、本変形例においては、電力供給が遮断されてない通常の停止処理においても、制御装置50による封止器10を用いた圧抜き動作を実行せずに、圧抜き器3のリリーフ機構による圧抜きが行われるよう構成されている。
(変形例3)
圧抜き器3に用いるバネ封止機構を有する電磁弁の個数については、圧抜き器3を1個の電磁弁を用いて安価に実現してもよい。
(変形例4)
実施の形態1、2では、圧抜き器3が、バネ圧の封止を利用する圧力逃がし機構(リリーフ機構)を有している例を述べたが、これに限らない。例えば、圧抜き器3が、リリーフ機構を有さない開閉弁であり、水素生成装置100への電力の供給が遮断されていない通常の停止処理においては、制御装置50が、圧力検知器9により得られる圧力が第2の上限圧力以上である場合に、上記開閉弁を開くように制御する圧抜き動作を実行するよう構成される。但し、この場合、水素生成装置100への電力供給遮断時には、水素生成装置100の内圧を開放することができず、水素生成装置に対して圧力負荷を与え、好ましくないが、特許文献2記載の水素生成装置のように電力供給が遮断されていない場合に、改質器の下流より圧抜きをする場合に比べ、圧抜き動作時において改質器1から水素含有ガス(一酸化炭素)が漏れる可能性がより低減される。
(変形例5)
実施の形態1、2では、水素生成装置100の内圧が第1の上限圧力以上になった場合の、圧抜き動作として、封止器10の封止を解除する形態を採用したが、本変形例においては、圧抜き器3が、ばね封止機構を有する電磁弁であり、第2の上限圧力以上になった場合に、制御装置50の制御により、この電磁弁を開放することで水素生成装置100の内圧を解放するよう構成されている。また、電力供給が遮断された場合には、第1の上限圧力以上で、ばね封止機構が解除され、圧抜き器3より水素生成装置100の内圧が開放されるよう構成されている。これにより、実施の形態1及び2の場合に比べ、電力供給が遮断されていない通常の停止処理においても、改質器1の上流の経路より圧抜き動作時のガスが放出されるため、圧抜き動作時において改質器1から水素含有ガス(一酸化炭素)が漏れる可能性がより低減され、好ましい。
(変形例6)
実施の形態1では、下り勾配経路の下方端より排出されたガスとともに排出される凝縮水を受ける受器として、排出器7が例示され、実施の形態2では、下り勾配経路27の下方端より排出されたガス中の水蒸気が凝縮した凝縮水を受ける受器として、ホッパー26が例示されている。
上記説明から、当業者にとっては、本発明の多くの改良や他の実施形態が明らかである。従って、上記説明は、例示としてのみ解釈されるべきであり、本発明を実行する最良の態様を当業者に教示する目的で提供されたものである。本発明の精神を逸脱することなく、その構造及び/又は機能の詳細を実質的に変更できる。
本発明の水素生成装置および燃料電池システムによれば、電力供給遮断などの停止時に、装置内部の一酸化炭素ガスの漏れを従来に比べて抑制しながら、当該内部を圧抜きできる。よって、本発明は、例えば、家庭用の発電システムに利用できる。
Claims (18)
- 原料及び水蒸気を用いて水素含有ガスを生成する改質器と、
前記改質器に前記水蒸気を供給する水蒸発器と、
前記改質器よりも下流の経路に設けられ、前記経路内のガスの大気への流通を遮断する封止器と、を備える水素生成装置であって、
前記改質器よりも上流の経路に設けられ、前記封止器の閉止後に前記水蒸発器での水蒸発によって昇圧された前記水素生成装置内を大気に開放するための圧抜き器を備える水素生成装置。 - 前記圧抜き器は、前記水蒸発器と前記改質器とを接続する経路に設けられる請求項に1記載の水素生成装置。
- 前記改質器に前記原料を供給する原料供給器を備え、
前記圧抜き器は、前記原料供給器と前記改質器とを接続する経路に設けられる請求項1に記載の水素生成装置。 - 前記圧抜き器は、前記水蒸発器よりも上流の経路に設けられる請求項1に記載の水素生成装置。
- 前記水蒸発に水を供給する水供給器を備え、
前記圧抜き器は、前記水供給器と前記水蒸発器とを接続する経路に設けられる請求項4記載の水素生成装置。 - 前記改質器に前記原料を供給する原料供給器を備え、
前記圧抜き器は、前記原料供給器と前記水蒸発器とを接続する経路に設けられる請求項4に記載の水素生成装置。 - 前記改質器に供給される原料中の臭気成分を除去する脱臭器と、
前記脱臭器と前記改質器との間の経路に設けられた開閉弁と、を備え、
前記開閉弁は、前記封止器の閉止時において前記改質器から前記脱臭器へのガスの流通を遮断するように構成されており、前記圧抜き器は、前記脱臭器と前記改質器とを接続する経路に設けられている請求項3または6に記載の水素生成装置。 - 前記封止器が、ノーマルクローズ弁である請求項1ないし7のいずれかに記載の水素生成装置。
- 前記圧抜き器が、前記水素生成装置内の圧力が第1の上限圧力以上になると、前記水素生成装置内を大気に開放できるリリーフ機構を有する弁である請求項1ないし8のいずれかに記載の水素生成装置。
- 前記圧抜き器は、バネ封止機構を有する電磁弁であり、前記水素生成装置内の圧力が第1の上限圧力以上になった場合には前記バネ封止機構の封止が解除されるように構成されている請求項1ないし9のいずれかに記載の水素生成装置。
- 前記封止器により封止された前記水素生成装置内の圧力を検知する圧力検知器と、前記圧力検知器により得られる圧力が、前記第1の上限圧力よりも小さい第2の上限圧力以上である場合に、前記封止器を制御して前記水素生成装置内を大気に開放する制御器とを備える、請求項10記載の水素生成装置。
- 前記水素生成装置の起動待機中及び起動処理時のすくなくともいずれか一方において、所定の累積運転時間経過毎、所定の累積運転回数毎、所定の期間毎、及び所定の連続起動待機時間毎の少なくともいずれか一つに前記電磁弁の開閉動作を実行するように構成されている請求項10に記載の水素生成装置。
- 前記封止器により封止された前記水素生成装置内の圧力を検知する圧力検知器と、制御器とを備え、前記圧抜き器が開閉弁であり、
前記制御器は、前記圧力検知器により得られる圧力が第2の上限圧力以上である場合に、前記開閉弁を開くように前記開閉弁を制御する請求項1に記載の水素生成装置。 - 前記開閉弁は、前記水素生成装置内の圧力が第1の上限圧力以上になると、前記水素生成装置内を大気に開放できるリリーフ機構を有し、
前記第2の上限圧力は、前記第1の上限圧力よりも小さい請求項13記載の水素生成装置。 - 前記圧抜き器より放出されたガスを下方に導く下り勾配経路と、
前記下り勾配経路の下方端より排出された水を受ける受器と、
を備える請求項1ないし14のいずれかに記載の水素生成装置。 - 前記受器は、水を溜める水溜部と、前記水溜部に溜まった水を排出する排出機構と、を有し、前記排出機構を用いて水が排出されることにより、前記凝縮水が外部に廃棄されるように構成されている請求項15に記載の水素生成装置。
- 前記受器は、前記下り勾配経路の下方端より排出された前記ガスを大気に放出できる開放構造を有している請求項16に記載の水素生成装置。
- 請求項1ないし17のいずれかに記載の水素生成装置と、
前記水素生成装置から供給される前記水素含有ガスを用いて発電する燃料電池と、
を備える燃料電池システム。
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Also Published As
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JPWO2009087973A1 (ja) | 2011-05-26 |
EP2228342B1 (en) | 2014-11-05 |
JP5441694B2 (ja) | 2014-03-12 |
EP2228342A4 (en) | 2013-05-15 |
EP2228342A1 (en) | 2010-09-15 |
US20100068573A1 (en) | 2010-03-18 |
CN101679032B (zh) | 2012-07-25 |
US8303674B2 (en) | 2012-11-06 |
CN101679032A (zh) | 2010-03-24 |
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