WO2009085151A1 - Clutch end-of-fill detection strategy related solenoid valve - Google Patents
Clutch end-of-fill detection strategy related solenoid valve Download PDFInfo
- Publication number
- WO2009085151A1 WO2009085151A1 PCT/US2008/013758 US2008013758W WO2009085151A1 WO 2009085151 A1 WO2009085151 A1 WO 2009085151A1 US 2008013758 W US2008013758 W US 2008013758W WO 2009085151 A1 WO2009085151 A1 WO 2009085151A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- clutch
- pressure
- valve
- solenoid valve
- fill
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
- F15B13/042—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure
- F15B13/043—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves
- F15B13/0433—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by fluid pressure with electrically-controlled pilot valves the pilot valves being pressure control valves
Definitions
- This disclosure relates generally to systems and methods for enabling robust clutch fill control and calibrating a hydraulic transmission clutch and, more particularly, to systems and methods for calibrating the flow of a pressurized operating medium within a clutch-controlled transmission.
- Hydraulic clutches are well known in general, and can be found in many systems and devices.
- a set (plurality) of hydraulic clutches are used to facilitate shifting of a transmission between differing input/output gear ratios or ratio ranges.
- a transmission typically includes an input shaft, an output shaft, and a collection of interrelated gear elements, such as in a planetary arrangement or otherwise, usable to selectively couple the input and output shafts.
- the clutches may be used to select gear ratios in a discrete transmission, and to select gear ratio ranges in a continuous transmission.
- ratios Both types of coupling will be referred to herein as "ratios."
- the selection of a gear ratio at the output shaft is executed via one or more clutches that affect the rotations and/or interrelationships of the gear elements.
- the clutches are typically hydraulically actuated to engage band or disk torque transfer elements. Shifting from one gear ratio to another normally involves releasing or disengaging an off-going clutch or clutches associated with the current gear ratio and applying or engaging an on-coming clutch or clutches associated with the desired gear ratio.
- a two-clutch shifting transmission In this arrangement, two clutches are required to hold a specific gear in said transmission.
- this entails a primary clutch, often a rotating clutch element, which is retained for an upcoming gear, and a secondary clutch that is disengaged in order to shift into the upcoming gear.
- the secondary clutch for this shift condition is referred to in the art as the off-going clutch.
- This clutch is replaced by a new clutch, the "on- v coming" clutch, required to actuate the transmission into the new gear.
- a shift is executed by deactivating a single "off-going” clutch, activating a single “on-coming” clutch, and holding a third clutch for both the old and new gears.
- multiple on-coming and ⁇ or off-going clutches are employed, increasing the complexity and criticality of clutch actuation timing.
- Each hydraulic clutch is typically driven via an electrically controlled solenoid valve.
- Such solenoid valves are electrically modulated to control hydraulic fluid pressure to the clutch and hence to control the clutch piston movement during the clutch fill phase.
- the phasing of the on-coming and off-going clutch element can have a substantial impact on the perceived shift quality. For example, if the off- going clutch disengages prematurely, the engine speed may surge briefly before the on-coming clutch, still in the fill phase, possesses sufficient torque capacity. Furthermore, if the on-coming clutch fills prematurely, the clutch element has sufficient torque capacity before the off-going clutch is ready to commence torque transfer.
- the disclosure pertains to a method of controlling a transmission having a plurality of hydraulic clutches for shifting between one or more transmission ratios.
- the method comprising executing a shift -A-
- the disclosure pertains to a transmission control system for controlling a transmission having a plurality of hydraulic clutches.
- the system comprises a transmission controller for controlling a flow of hydraulic fluid to an on-coming clutch and an off-going clutch, and a 'solenoid valve' associated with each clutch.
- Each solenoid valve has a coil element linked to the transmission controller usable to control a flow of hydraulic fluid through the solenoid valve.
- Each solenoid valve further comprises a fluid inlet, a fluid outlet, and a pressure sensor fixed to the solenoid valve, in fluid communication with the outlet and the clutch chamber. The pressure sensor is adapted to sense a pressure within the solenoid valve and to transmit a signal indicative of a sensed pressure to the transmission controller for causing the transmission controller to modify operation of the solenoid valve.
- the disclosure pertains to a solenoid valve for use in a hydraulic transmission, the solenoid valve comprising a valve body, a valve spool, a spring biasing the valve spool, a pressure chamber biasing the valve spool in an opposite direction.
- the solenoid valve further includes an inlet, an outlet, and a pressure sensor linked to the valve body operable to sense a hydraulic fluid pressure within a cavity of the valve body and to transmit an electrical signal based on the sensed pressure.
- FIG. 1 is a schematic cross-sectional view of a hydraulic clutch controllable in accordance with the disclosed principles
- FIG. 2 is a schematic diagram of a hydraulic clutch control system in accordance with the disclosed principles
- FIG. 3 is a cross-sectional view of an electrohydraulic clutch pressure control valve in accordance with the disclosed principles
- FIG. 4 is an idealized clutch pressure timing plot illustrating a hydraulic pressure spike usable to detect an end of fill in accordance with the disclosed principles
- FIG. 5 is a flow chart illustrating a process of a controlling a hydraulic clutch in accordance with the disclosed principles.
- FIG. 1 is a simplified schematic view of a hydraulic clutch 1.
- a hydraulic clutch 1 typically comprises a cylinder 2 defining a chamber 3, for retaining hydraulic fluid.
- the chamber 3 also contains a cooperating fitted piston 4 or other movable member for transmitting the pressure of the fluid from an associated extension 5 to a friction member 6, e.g., a stack of clutch plates.
- the clutch 1 When the fluid volume within the chamber 3 reaches a level that the friction member 6 has moved into its final position, e.g., the stack of clutch plates is fully touching their interleaved transfer elements, not shown, the clutch 1 is said to be "filled.” Between the empty and filled state of the clutch 1, the piston 4 may move a short distance, e.g., about 4mm. Once the clutch 1 is filled, the continued introduction of fluid into the chamber 3 will cause a pressure rise within the chamber 3. This translates into an increased force by the fluid against the piston 4, and a corresponding increase in friction between the friction member 6 and its counterpart, e.g., the interleaved transfer elements.
- the friction between the between the friction member 6 and its counterpart fully overcomes the resistance of a load attached to the counterpart, e.g., a machine transmission etc., and the clutch 1 "locks" so that the friction member 6 and its counterpart move together and torque is fully transferred through the clutch 1.
- the timing with which the clutches lock and unlock is important. For example, if an on-coming clutch locks before an off-going clutch unlocks, severe damage to the transmission or machine may result. Even if damage is avoided, the machine operator may nonetheless experience rough shifting and discomfort.
- a clutch-specific and empirically-determined point in time at which the clutch 1 is thought to be filled is used to change the introduction of fluid into the chamber 3 from one mode, i.e., pulse phase, to another mode, i.e., ramp phase.
- the timing of the fill point is important to shift quality.
- existing clutch timing schemes use an estimated fill point because of the difficulty of instrumenting the chamber 3 to detect the actual fill point, as well as other related impediments.
- a novel system is used to detect, in real time, the filling of a clutch, thus avoiding the estimation and calibration errors inherent in existing static systems.
- a machine transmission system 10 employs one or more electrohydraulic clutch pressure control (ECPC) valves.
- An example of an ECPC valve 12 is shown schematically in FIG. 2 within a typical transmission system 10 operating environment.
- the ECPC valve 12 receives an input of pressurized fluid from a fluid source such as a hydraulic pump 11.
- the pressurized fluid is described herein as hydraulic fluid; however, those of skill in the art will appreciate that any fluid capable of meeting implementation requirements in a given system will be suitable.
- the ECPC valve 12 receives electrical control signals, e.g., a current or voltage signal, from a transmission controller 13 to actuate the valve spool which causes the ECPC valve 12 to provide an output of fluid at a pressure set by the control signals to the clutch 1.
- the transmission controller 13 is able to control the pressure of fluid provided to the clutch, and hence to control the operation of the clutch.
- the transmission controller 13 controls the clutch 1 so that the clutch fills at one or more first predetermined pressures to avoid a rough "touch up" at the end of fill point, after which the clutch pressure increases to one or more second predetermined pressures, e.g., substantially greater than the one or more first predetermined pressures.
- the transmission controller 13 initiates clutch modulation to maximum clamp pressure, which prepares the clutch for the torque transfer phase.
- the transmission controller 13 determines the point in time at which the clutch 1 has completed filling (i.e., the "end of fill point"). In one example, the transmission controller 13 determines the end of fill point by monitoring a pressure in the hydraulic fluid within the ECPC via a pressure switch or transducer. In particular, it has been discovered that at the end of fill point, a perturbation in fluid pressure feeds back from the clutch 1 into the ECPC valve 12, and that this perturbation may be harnessed to identify the end of fill point with precision.
- the ECPC valve 12 of FIG. 3 comprises a valve body 20 having a plurality of orifices and chambers arranged to regulate a flow of pressurized hydraulic fluid from a source inlet 21 to a clutch outlet 22 responsive to a solenoid 23.
- the ECPC valve 12 includes a valve spool 24 that moves linearly within the body 20 under the influence of two forces, namely the force of a compression spring 25 as well as an oppositely directed displacement force caused by pressure chamber 26.
- the solenoid 23 comprises an actuator 27 within a coil unit 28.
- the coil unit 28 forces the actuator 27 toward the body 20 with a force that is at least approximately a function of a current applied to the coil unit 28 of the solenoid 23, e.g., by an electronic control module (ECM), e.g., transmission controller 13.
- ECM electronice control module
- a stop 29 on the actuator 27 cooperates with a pressure chamber orifice 30 to regulate the flow of fluid out of the pressure chamber 26. This in turn regulates a hydraulic pressure on the valve spool 24 to oppose the compression spring 25, thus regulating the linear position of the valve spool 24 within the body 20.
- a cylindrical projection 31 on the valve spool 24 cooperates with a land 32 on the body 20 to regulate the introduction of fluid from the source inlet 21 into a valve plenum 33 in fluid communication with the clutch outlet 22.
- the fluid pressure supplied at the clutch outlet 22 is controllable via a current applied to the coil unit 28 of the solenoid 23 by the transmission controller 13. This allows the transmission controller 13 to control the position and pressure of one or more clutches associated with the ECPC valve 12.
- the ECPC valve 12 further comprises a pressure switch 34 in fluid communication with the valve plenum 33.
- the pressure switch 34 may be for example a switch-to-ground (SWG) input that may be either normally on (closed) or normally off (open).
- the pressure switch 34 is linked to the transmission controller 13 in order to transmit one or more electrical signals to the controller.
- the transmission controller 13 changes the manner in which it energizes the solenoid 23 in order to optimize the shift timing.
- the switch 34 responds to a predetermined pressure change pattern in the valve plenum 33 indicative of the clutch end of fill point.
- the end of fill point corresponds to the maximum travel of the piston 4, and when this point is reached, the volume of the clutch chamber 3 reaches its maximum and stops.
- the end of fill pressure spike may have an amplitude of about 10 psi and last for a duration of about 4ms.
- a switch that triggers at or below 10 psi.
- the sensitivity of the switch 34 should be such that the switch 34 will not trigger on system noise such as may be present at an amplitude of about 5 psi or less.
- the sensitivity of the switch 34 may vary depending upon the implementation. In particular, it will be appreciated that an end of fill pressure spike may be greater or less than 10 psi and the system noise level may be greater or less than 5 psi depending upon the system in which the disclosed principles are implemented.
- the switch 34 should have a response time low enough to respond on this order of time.
- this loop time is too long to ensure that the pressure spike is observed.
- the transmission controller 13 loop time is about 2.5ms or less, ensuring that the pressure spike is detected whenever it occurs.
- the clutch pressure spike in the clutch chamber 3 may occur at substantially the same time as another source of pressure variation in the control side of the pertinent valve. In such circumstances, the pressure spike from the clutch chamber 3 may not feed back intact to the valve plenum 33, and may thus go undetected. For this reason, in a further embodiment the transmission controller 13 may end the clutch fill phase and begin a clutch modulation phase, i.e., to ensure the torque transfer and lock up the clutch 1, if -l i ⁇
- the clutch fill phase has been ongoing for longer than a clutch-specific empirically predetermined amount of time without detection of an end of fill pressure spike.
- the predetermined amount of time depends upon the implementation environment, but in an example, the predetermined amount of time is set at about 625ms. It will be appreciated that the clutch fill time is a function of the clutch volume, as well as the hydraulic fluid temperature and viscosity.
- the switch 34 is disabled in an example, or its output ignored, for a predetermined interval after the clutch fill phase begins. This ensures that for most of the fill phase, noise-induced pressure fluctuations in the control side of the pertinent valve will not be able to trigger the switch prematurely.
- the predetermined amount of time is set at about 450ms in an example.
- An example plot 40 showing a representation of a pressure rise and associated pressure spike is shown in FIG. 4. It will be appreciated that the pressure switch 34 will sense the illustrated spike 41 but will typically not sense the rest of the pressure curve 42.
- a pressure sensor or transducer may be used in lieu of switch 34, in which case such sensor may detect the various pressure levels of the pressure curve 42.
- the pressure curve 42 represents the hydraulic pressure in the control side of the ECPC valve 12, e.g., within the valve plenum 33, and shows a relatively constant pressure during the fill phase onset 43 to the end of fill point 44, beyond a transient initial stage.
- the pressure spikes e.g., rises on the order of 10 psi, in the manner described above.
- the spike 41 is transient and subsequently fades as the fluid pressures within the control side equilibrate.
- FIG. 5 illustrates an exemplary process 50 for clutch management, including end of fill detection, in accordance with the principles described above.
- the system architecture is as described in FIGS. 1-3.
- the machine transmission under discussion is executing a two- clutch shift.
- these assumptions are made merely for ease of understanding and are not required conditions for all embodiments.
- the transmission controller 13 determines that a transmission shift is required. This requirement may be due to conditions such as increasing or decreasing machine speed and/or load, or operator action, such as increased or decreased use of auxiliary devices, etc.
- the transmission controller 13 commands a hydraulic pressure decrease to an off- going clutch associated with the current transmission ratio at stage 52.
- the transmission controller 13 begins a fill phase for an on-coming clutch associated with the new desired transmission ratio.
- the fill phase comprises commanding a clutch fill pressure via solenoid 23.
- the transmission controller 13 monitors the switch 34 to detect an end of fill pressure spike at stage 54.
- the transmission controller 13 monitors the time elapsed since the commencement of the fill phase. If at stage 56 the transmission controller 13 determines that either a pressure spike has been detected via switch 34 or a predetermined amount of time has elapsed during the fill phase, the transmission controller 13 moves to stage 57. Otherwise, the process 50 returns to parallel stages 54 and 55.
- the transmission controller 13 ceases the fill stage and initiates a clutch modulation phase, i.e., to increase the torque transfer and lock up the clutch 1.
- a clutch modulation phase i.e., to increase the torque transfer and lock up the clutch 1.
- this phase entails increasing the clutch pressure until the clutch no longer slips and fully transfers torque. Once the clutch 1 reaches lock up, the shift is complete. It will be appreciated that in the case of multiple on-coming and multiple off-going clutches, the foregoing principles are equally applicable for each clutch.
- the present disclosure is applicable to hydraulic transmissions, i.e., transmissions that employ hydraulic clutches to control the timing of transmission ratio or range shifts.
- the disclosed principles provide a mechanism for configuring and controlling a clutch 1 so that the end of fill event of the clutch 1 is known precisely, improving the shift quality.
- This system may be implemented in on-highway or off-highway machines, construction machines, industrial machines, etc. Although many machines that may benefit from the disclosed principles will be machines used at least occasionally for transport of goods, materials, or personnel, it will be appreciated that hydraulic transmissions are used in other contexts as well, and the disclosed teachings are likewise broadly applicable.
- a transmission controller 13 e.g., an ECM
- the transmission controller 13 is able to determine the point in time at which a clutch has reached its limit of travel toward engagement. Using this determination, the transmission controller 13 is then able to precisely time the onset of the clutch modulation to avoid delayed or premature lock-up of the clutch 1.
- the disclosed system provides a back-up mechanism in the event that the transmission controller 13 for any reason fails to detect the end of fill time.
- the transmission controller 13 initiates the clutch modulation stage if a predetermined period of time has expired from the onset of the fill phase.
- the controller may disable or ignore the pressure switch 34 for a predetermined amount of time after the onset of the fill phase.
- a pressure switch or transducer for each solenoid valve, this is not a requirement for implementing the disclosed principles. Rather, it will be appreciated that the foregoing teachings also apply in environments wherein a single pressure switch or transducer is associated with a plurality of solenoid valves. In an embodiment, a pressure switch or transducer may be multiplexed among two or more solenoid valves.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Transmission Device (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008801216947A CN101903663A (en) | 2007-12-21 | 2008-12-16 | Solenoid associated with clutch fill completion detection strategy |
| DE112008003449T DE112008003449T5 (en) | 2007-12-21 | 2008-12-16 | Strategy for detecting a clutch fill end |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/963,204 US7909733B2 (en) | 2007-12-21 | 2007-12-21 | Clutch end-of-fill detection strategy |
| US11/963,204 | 2007-12-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2009085151A1 true WO2009085151A1 (en) | 2009-07-09 |
Family
ID=40454128
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2008/013758 Ceased WO2009085151A1 (en) | 2007-12-21 | 2008-12-16 | Clutch end-of-fill detection strategy related solenoid valve |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US7909733B2 (en) |
| CN (1) | CN101903663A (en) |
| DE (1) | DE112008003449T5 (en) |
| WO (1) | WO2009085151A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014214253A1 (en) | 2014-07-22 | 2016-01-28 | Schaeffler Technologies AG & Co. KG | High flow switching valve with pilot unit |
| DE102014222082A1 (en) | 2014-10-29 | 2016-05-04 | Schaeffler Technologies AG & Co. KG | Self-sealing quick-acting valve |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8303463B2 (en) * | 2007-10-26 | 2012-11-06 | GM Global Technology Operations LLC | Method and apparatus to control clutch fill pressure in an electro-mechanical transmission |
| US8090512B2 (en) * | 2008-07-24 | 2012-01-03 | GM Global Technology Operations LLC | System and method for controlling a clutch fill event |
| US20100087999A1 (en) * | 2008-10-03 | 2010-04-08 | Gm Global Technology Operations, Inc. | Apparatus and Method for Detecting End-of-Fill at Clutch in Automatic Transmission |
| US8489297B2 (en) * | 2009-04-15 | 2013-07-16 | Caterpillar Inc. | Clutch hold level as a function of torque |
| US8615349B2 (en) * | 2009-11-11 | 2013-12-24 | GM Global Technology Operations LLC | Method of detecting filling of hydraulic clutch |
| US9194490B2 (en) | 2010-10-15 | 2015-11-24 | GM Global Technology Operations LLC | Micro-electro-mechanical-systems based hydraulic control system for a wet dual clutch transmission |
| US20120158264A1 (en) * | 2010-12-21 | 2012-06-21 | Caterpillar Inc. | Clutch calibration for continuously variable transmission |
| JP5761337B2 (en) * | 2011-04-19 | 2015-08-12 | マツダ株式会社 | Control method and control apparatus for automatic transmission and automatic transmission system |
| DE102011086655A1 (en) * | 2011-11-18 | 2013-05-23 | Zf Friedrichshafen Ag | Valve device of a hydraulic system for actuating at least one switching element of a transmission device |
| DE102012202903A1 (en) * | 2012-02-27 | 2013-08-29 | Zf Friedrichshafen Ag | Method for determining an operating state of a form-locking switching element of a transmission device |
| US8965650B1 (en) * | 2013-10-14 | 2015-02-24 | GM Global Technology Operations LLC | System and method for controlling an automatic transmission |
| EP3158212B1 (en) * | 2014-06-17 | 2018-02-21 | Volvo Truck Corporation | Improved clutch control |
| JP5928530B2 (en) * | 2014-06-18 | 2016-06-01 | トヨタ自動車株式会社 | Hydraulic transmission control amount generation device for automatic transmission and control device for automatic transmission |
| US9587684B2 (en) * | 2015-02-17 | 2017-03-07 | GM Global Technology Operations LLC | Compensation for a drag force generated by a rotating clutch piston seal |
| US9939050B2 (en) * | 2016-02-18 | 2018-04-10 | GM Global Technology Operations LLC | Pressure sensor for power take off |
| DE102016217865A1 (en) * | 2016-09-19 | 2018-03-22 | Bayerische Motoren Werke Aktiengesellschaft | Method and device for improving the shift quality of a motor vehicle with an automatic transmission |
| US12529421B2 (en) * | 2024-05-29 | 2026-01-20 | Caterpillar Inc. | Electric powertrain and method of calibration |
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2007
- 2007-12-21 US US11/963,204 patent/US7909733B2/en not_active Expired - Fee Related
-
2008
- 2008-12-16 WO PCT/US2008/013758 patent/WO2009085151A1/en not_active Ceased
- 2008-12-16 CN CN2008801216947A patent/CN101903663A/en active Pending
- 2008-12-16 DE DE112008003449T patent/DE112008003449T5/en not_active Withdrawn
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| US3856047A (en) * | 1971-12-02 | 1974-12-24 | Aisin Seiki | Pressure control valve |
| US4911469A (en) * | 1988-03-30 | 1990-03-27 | Nissan Motor Company, Limited | Actively controlled suspension system with improved layout of pressure control valve |
| JPH10110858A (en) * | 1996-08-10 | 1998-04-28 | Ckd Corp | Pressure detection method for electrically operated directional control valve, electrically operated directional control valve, and electrically operated valve manifold |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014214253A1 (en) | 2014-07-22 | 2016-01-28 | Schaeffler Technologies AG & Co. KG | High flow switching valve with pilot unit |
| DE102014222082A1 (en) | 2014-10-29 | 2016-05-04 | Schaeffler Technologies AG & Co. KG | Self-sealing quick-acting valve |
Also Published As
| Publication number | Publication date |
|---|---|
| US7909733B2 (en) | 2011-03-22 |
| US20090159389A1 (en) | 2009-06-25 |
| DE112008003449T5 (en) | 2011-01-13 |
| CN101903663A (en) | 2010-12-01 |
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