WO2009064243A1 - Cutting tool and insert for cutting tool - Google Patents
Cutting tool and insert for cutting tool Download PDFInfo
- Publication number
- WO2009064243A1 WO2009064243A1 PCT/SE2008/051279 SE2008051279W WO2009064243A1 WO 2009064243 A1 WO2009064243 A1 WO 2009064243A1 SE 2008051279 W SE2008051279 W SE 2008051279W WO 2009064243 A1 WO2009064243 A1 WO 2009064243A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- insert
- clamp
- cutting tool
- set forth
- screw
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
- B23B27/1644—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane and at the same time upon the wall of a hole in the cutting insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
- B23B27/1662—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts clamped against the walls of the recess in the shank by a clamping member acting upon the wall of a hole in the cutting insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/02—Milling-cutters characterised by the shape of the cutter
- B23C5/08—Disc-type cutters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2204—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert
- B23C5/2208—Securing arrangements for bits or teeth or cutting inserts with cutting inserts clamped against the walls of the recess in the cutter body by a clamping member acting upon the wall of a hole in the insert for plate-like cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
- B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
- B23C5/22—Securing arrangements for bits or teeth or cutting inserts
- B23C5/2265—Securing arrangements for bits or teeth or cutting inserts by means of a wedge
- B23C5/2269—Securing arrangements for bits or teeth or cutting inserts by means of a wedge for plate-like cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D43/00—Broaching tools
- B23D43/02—Broaching tools for cutting by rectilinear movement
- B23D43/04—Broaching tools for cutting by rectilinear movement having inserted cutting edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2260/00—Details of constructional elements
- B23B2260/124—Screws
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
- Y10T407/2202—Plural spaced seats and common holder
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/23—Cutters, for shaping including tool having plural alternatively usable cutting edges
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T407/00—Cutters, for shaping
- Y10T407/24—Cutters, for shaping with chip breaker, guide or deflector
- Y10T407/245—Cutters, for shaping with chip breaker, guide or deflector comprising concave surface in cutting face of tool
Definitions
- the present invention relates to a cutting tool with replaceable inserts and, more particularly, to a cutting tool with plural clamps for clamping a replaceable insert relative to the cutting tool.
- a cutting insert it is typical to secure a cutting insert to a toolholder using a screw having a frustoconical head.
- the screw extends through a hole in the insert and is screwed into, e.g., the body of the toolholder.
- the frustoconical head of the screw abuts a counterpart frustoconical surface of the hole in the insert so that, as the screw is screwed into the body of the toolholder, a force is applied to the insert from the screw in the direction of the screw to clamp a bottom surface of the insert against a surface of the toolholder that is generally perpendicular to the direction of the screw. Application of this force results in a tensile stress on the screw.
- the hole in the body of the toolholder into which the screw is screwed is configured relative to a recess in the toolholder for the insert so that the force of the screw on the insert has a component that extends laterally to the direction of the screw and urges the insert to move against walls of the recess that are generally parallel to the direction of the screw to more securely support the insert.
- This force results in a shear stress on the screw. Large forces are applied to the screw in such clamping arrangements and screw breakage is not uncommon.
- a cutting tool comprises a cutting insert, a toolholder comprising at least one insert supporting surface, a first clamp adapted to apply a clamping force in a first direction to clamp the insert to the insert supporting surface, and a second clamp adapted to limit rotation of the insert about an axis extending substantially in the first direction, wherein the toolholder comprises a second insert supporting surface, the second clamp applying a clamping force to the insert in a second direction to clamp the insert to the second insert supporting surface, the second insert supporting surface being disposed on an opposite side of the insert from the second clamp.
- a cutting insert comprises an insert body comprising a bottom surface, a top surface, and a plurality of edge surfaces between the bottom surface and the top surface, a first clamping surface arranged to receive a clamping force in a direction from the top surface to the bottom surface, a second clamping surface on a first edge surface; and an abutment surface on a second edge surface on an opposite side of the insert from the second clamping surface arranged to receive an opposing force when a second clamping force is applied to the second clamping surface.
- FIG. 1 is a top perspective view of a cutting tool according to an embodiment of the present invention
- FIG. 2 is a top perspective view of a portion of the cutting tool of FIG. 1 showing a cutting insert removed from the cutting tool;
- FIG. 3 is a top perspective view of a cutting tool of FIG. 1 showing a first clamp removed from a cutting insert;
- FIG. 4 is a top perspective view of a cutting insert and first and second clamps according to an embodiment of the present invention
- FIG. 5 is a top perspective view of a cutting tool according to another embodiment of the present invention
- FIG. 6 is a top perspective view of a cutting tool according to yet another embodiment of the present invention
- FIG. 7 is a top perspective view of a cutting tool according to still another embodiment of the present invention
- FIG. 8 is a top perspective view of the cutting tool of FIG. 7 showing the inserts removed from the toolholder.
- FIG. 9 is a top perspective view of a cutting insert and first and second clamps according to another embodiment of the present invention.
- a cutting tool 21 according to an embodiment of the present invention is shown in FIG. 1.
- the cutting tool 21 includes a cutting insert 23 and, often, as shown, includes a plurality of such inserts.
- the cutting tool 21 also includes a toolholder 25 comprising at least one insert supporting surface 27, as seen in FIG 2.
- the cutting tool 21 shown in FIGS. 1-3 is a broaching tool, however, it will be appreciated that the present invention has applicability to a wide range of cutting tools with replaceable cutting inserts, such as turning tools and rotating tools, such as milling, drilling, and boring tools.
- the cutting tool 21 also includes a first clamp 29 adapted to apply a clamping force in a first direction D1 to clamp the insert 23 to the insert supporting surface 27.
- the first clamp 29 can be in any suitable form, such as a cantilever-type clamp that abuts a top surface 31 of the insert 23 to force the bottom surface 33 against the insert supporting surface 27.
- a presently preferred form for the first clamp 29 comprises a screw 35 having a head 37 with a generally frustoconical external surface 39 as seen in FIG. 2.
- a hole 41 is provided in the insert 23 with a generally frustoconical internal surface 43 against which the frustoconical external surface 39 of the screw 35 is adapted to abut when threads 45 of the screw are fully received in an internally threaded hole 47 (hidden by screw in FIG. 2) in the toolholder 25.
- Force applied by the frustoconical external surface 43 of the head 37 of the screw 35 on the frustoconical internal surface 43 of the hole 41 in the insert 23 urges the bottom surface 33 against the insert supporting surface 27.
- a second clamp 49 is provided and is adapted to limit rotation of the insert 23 about an axis extending substantially in the first direction D1.
- the toolholder 25 comprises a second insert supporting surface 51
- the second clamp 49 applies a clamping force in a second direction D2 to clamp the insert 23 to the second insert supporting surface.
- FIGS. 1-3 the application of the force in the direction D2 can urge edges 53, 55, and 57 (FIG. 4) of the insert 23 against three insert supporting surfaces 51 , 59, and 61 (FIG. 2) of the toolholder 25.
- FIG. 4 shows the second clamp 49 on a different side of the insert 23 than the embodiments shown in FIGS. 1-3 and merely demonstrates that the invention can comprise a variety of configurations.
- the embodiment of the second clamp 49 shown in FIGS. 1-3 comprises a screw 63 that is screwed into an internally threaded hole 65 (hidden by screw in FIG. 2) in the toolholder 25.
- the internally threaded hole 65 extends substantially in the first direction D1.
- the second clamp 49 comprises an insert abutting surface portion 67 and an externally threaded portion 69, as seen in FIG. 4.
- the insert abutting surface portion 67 is ordinarily circularly cylindrical. It is anticipated that there will generally be substantially line contact over a height of the insert abutting surface portion 67 and the insert edge 57.
- the head 71 of the screw 63 can comprise a sloped or generally frustoconical external surface 73 below the insert abutting surface portion 67 to assist the screw to be screwed into the internally threaded hole 65 when the insert 23 is mounted to the toolholder 25 by the first clamp 29.
- the holes 47 and 65 into which the screws 35 and 63 are screwed extend generally in the same direction D1.
- the screws forming parts of the first and second clamps extend in different directions.
- the internally threaded hole for the screw 135 forming part of the first clamp extends in a first direction D1 (directional arrow shown as "+" to represent arrow extending substantially straight into the picture in FIG. 5), while the internally threaded hole for the screw 63 extends in a direction D3 that is non-parallel with the first direction (although the direction D2 in which the clamp 49 applies a force is different than the direction D3).
- D1 first direction
- D3 that is non-parallel with the first direction (although the direction D2 in which the clamp 49 applies a force is different than the direction D3).
- first and second clamps 29 and 49 and 129 and 149 can otherwise be the same as in the embodiments shown in FIGS. 1-4.
- FIGS. 6-8 show embodiments 221 and 321 of cutting tools in which internally threaded holes 265 and 365 (both shown in phantom) for receiving screws 263 and 363 of second clamps 249 and 349 extend in directions D4 substantially perpendicular to the first direction D1 in which force is applied by the first clamps 229 and 329 and in which screws 235 and 335 of the first clamps and holes for receiving those screws extend.
- the clamps 249 and 349 are arranged so that they apply a force in a direction D2.
- the holes 265 formed in the toolholder 325 extend at different angles to the toolholder 225 as axes of the holes all extend generally in the direction of the centerpoint of the circular tool.
- references to the directions D2 and D4 are understood to be peculiar to each one of the illustrated inserts.
- the holes 65 and 365 in each embodiment extend generally in the same direction D4 as all other holes in the particular embodiment, and the clamps 49 and 349 apply forces in generally the same direction D2 as for all of the other clamps.
- FIGS. 6-9 show a second clamp 549 of a somewhat different type than the clamp 49 illustrated in FIGS. 1-5.
- the second clamp 549 comprises an insert abutting surface portion 567 (FIG. 8) and an externally threaded portion 569 (FIG. 9).
- the insert abutting surface portion 567 is substantially flat and, as seen in FIG. 9, is provided on a member 575 having a through hole 577 through which extends a screw 563 on which the externally threaded portion 569 is provided.
- the member 575 can be at least partially disposed in a recess 579 (FIG. 8) in the toolholder. This can facilitate avoiding rotation of the member 575 relative to the cutting insert against which the insert abutting surface portion 567 is to abut.
- the member 575 and the recess 579 can be non-circular to facilitate preventing rotation of the member relative to the recess.
- the screw 563 can be a screw with a frustoconical head 573 (shown in phantom in FIG. 9) and can abut a frustoconical surface 581 (shown in phantom in FIG. 9) in the hole 577.
- the screw 563 can be a compound screw of the type described in U.S. Patent No. 4,993,889, which is incorporated by reference, with a threaded head section and a threaded tail section, the head section and the tail section of the screw being threaded in opposite directions.
- Complementary internal threads are provided in the through hole 577 and in the hole 365 in the toolholder.
- Both the head and the tail sections are provided with a slot (not shown) for receiving an appropriate drive means, such as a screw driver or hex wrench.
- an appropriate drive means such as a screw driver or hex wrench.
- the cutting insert 23 may be the same or different at different locations on a particular toolholder.
- the cutting insert 23 shown in FIG. 4 comprises an insert body 91 comprising a bottom surface 33, a top surface 31 , and a plurality of edge surfaces 53, 55, 57, and 93 between the bottom surface and the top surface.
- a cutting edge will be defined by an intersection between one or more of the edge surfaces and the top surface 31 , and/or at intersections of edges surfaces.
- the insert 23 has a first clamping surface arranged to receive a clamping force in a direction from the top surface 31 to the bottom surface 33.
- the first clamping surface is a frustoconical internal surface 43 (FIG.
- the insert 23 also has a second clamping surface 95 on an edge surface 57.
- the second clamping surface 95 is an area (the general location of which is shown by dotted lines) on the edge surface 57 against which the insert abutting surface portion 67 of the screw 63 abuts.
- An abutment area or surface 97 is provided on a second edge 53 and is arranged to receive an opposing force when a second clamping force is applied to the second clamping surface 95, i.e., in the direction D2.
- the abutment surface 97 shown in the embodiment shown in FIG. 4 will abut an insert supporting surface on surface 51 shown in FIG. 2.
- the insert 23 may have additional abutment surfaces 99 and 101 on edges 55 and 57 that will abut insert supporting surfaces 59 and 61 of a recess for the insert in the toolholder 25 when the second clamp 49 applies a force in the direction D2 which tends to rotate the insert around the axis of the screw 35.
- the insert may be indexable to a plurality of different positions in the recess, it will be appreciated that the locations of the clamping surfaces and abutment surfaces on the edges may be different depending upon the orientation of the insert relative to the toolholder.
- the second clamping surface 95 defines a greater moment arm with respect to an axis of the screw 35 than the clamping surface for the insert abutting surface 567 of the clamp 549, which is shown in FIG. 9 positioned to direct a force that substantially intersects the axis of the screw 35. It is presently contemplated that it will ordinarily be desirable to arrange a second clamp so that it applies a force to an insert abutting surface of an insert in a manner so that the force does not substantially intersect the axis of the screw. It is presently anticipated that an arrangement wherein the force from the second clamp has a larger moment arm will be preferable relative to an arrangement wherein the force from the second clamp has a smaller moment arm.
- the positioning of the insert relative to the toolholder will ordinarily be more predictable and the clamping action more effective to hold the insert in place relative to the insert, largely because the second clamp will ordinarily be forcing the insert to move against a fixed surface of a recess in the cutting tool.
- forces in the screws extending through the center hole of the insert can result in primarily tensile stress, however, the forces in the screws may also cause shear stress as in known clamping arrangements wherein tightening of the screw clamps the insert against a surface generally perpendicular to the direction of the screw and against a surface generally parallel to the direction of the screw.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Milling Processes (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200880116254A CN101861223A (en) | 2007-11-14 | 2008-11-07 | Cutting tool and insert for cutting tool |
EP08850152.3A EP2219809B1 (en) | 2007-11-14 | 2008-11-07 | Cutting tool |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0702497-9 | 2007-11-14 | ||
SE0702497A SE0702497L (en) | 2007-11-14 | 2007-11-14 | Cutting tools and cutting tools |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009064243A1 true WO2009064243A1 (en) | 2009-05-22 |
Family
ID=40568150
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2008/051279 WO2009064243A1 (en) | 2007-11-14 | 2008-11-07 | Cutting tool and insert for cutting tool |
Country Status (6)
Country | Link |
---|---|
US (1) | US8061937B2 (en) |
EP (1) | EP2219809B1 (en) |
KR (1) | KR101542273B1 (en) |
CN (1) | CN101861223A (en) |
SE (1) | SE0702497L (en) |
WO (1) | WO2009064243A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106378490A (en) * | 2016-11-24 | 2017-02-08 | 昆山巨闳机械科技有限公司 | Tailoring line compact in structure |
RU2747085C2 (en) * | 2016-09-13 | 2021-04-26 | Искар Лтд. | Cutting tool with rotary cutting plate |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US8851807B2 (en) | 2012-12-26 | 2014-10-07 | Iscar, Ltd. | Cutting tool having axial position adjustment arrangement |
US10183347B2 (en) * | 2015-09-08 | 2019-01-22 | Iscar, Ltd. | Rotary cutting tool having axial position adjustment arrangement |
CN105215469B (en) * | 2015-11-04 | 2017-10-13 | 恒锋工具股份有限公司 | A kind of Combined hard broaching tool |
CN108723521A (en) * | 2017-04-14 | 2018-11-02 | 成都道勤数控刀具有限公司 | A kind of thread milling cutter |
JP6824211B2 (en) * | 2018-03-08 | 2021-02-03 | 東芝三菱電機産業システム株式会社 | Grooving jig and grooving method |
CN111230213B (en) * | 2020-02-29 | 2021-02-09 | 杭州电子科技大学 | Cobweb-like microstructure broach with gradient wetting surface and preparation method thereof |
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2008
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- 2008-11-07 KR KR1020107010551A patent/KR101542273B1/en active IP Right Grant
- 2008-11-07 EP EP08850152.3A patent/EP2219809B1/en not_active Revoked
- 2008-11-07 CN CN200880116254A patent/CN101861223A/en active Pending
- 2008-11-10 US US12/268,124 patent/US8061937B2/en active Active
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2747085C2 (en) * | 2016-09-13 | 2021-04-26 | Искар Лтд. | Cutting tool with rotary cutting plate |
CN106378490A (en) * | 2016-11-24 | 2017-02-08 | 昆山巨闳机械科技有限公司 | Tailoring line compact in structure |
Also Published As
Publication number | Publication date |
---|---|
CN101861223A (en) | 2010-10-13 |
US20090169314A1 (en) | 2009-07-02 |
SE531505C2 (en) | 2009-04-28 |
KR101542273B1 (en) | 2015-08-06 |
KR20100089847A (en) | 2010-08-12 |
EP2219809A1 (en) | 2010-08-25 |
EP2219809B1 (en) | 2017-01-11 |
EP2219809A4 (en) | 2012-02-15 |
SE0702497L (en) | 2009-04-28 |
US8061937B2 (en) | 2011-11-22 |
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