WO2009049888A1 - Web-shaped material - Google Patents

Web-shaped material Download PDF

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Publication number
WO2009049888A1
WO2009049888A1 PCT/EP2008/008771 EP2008008771W WO2009049888A1 WO 2009049888 A1 WO2009049888 A1 WO 2009049888A1 EP 2008008771 W EP2008008771 W EP 2008008771W WO 2009049888 A1 WO2009049888 A1 WO 2009049888A1
Authority
WO
WIPO (PCT)
Prior art keywords
web
threads
shaped material
thread
fabric
Prior art date
Application number
PCT/EP2008/008771
Other languages
German (de)
French (fr)
Inventor
Alfred Virnich
Philipp Hambusch
Original Assignee
Gustav Ernstmeier Gmbh & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gustav Ernstmeier Gmbh & Co. Kg filed Critical Gustav Ernstmeier Gmbh & Co. Kg
Publication of WO2009049888A1 publication Critical patent/WO2009049888A1/en

Links

Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/002—With diagonal warps or wefts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B32B2262/0269—Aromatic polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides

Definitions

  • the invention relates to a sheet-like material according to the preamble of claim 1.
  • Corresponding material webs - as shown by way of example in FIG. 1 - generally have a fabric 1 with warp and weft threads 1b or 1a, with the warp threads 1b in a direction b parallel to the running or main processing direction x and the weft threads 1a in one direction a run perpendicular to this.
  • Object of the present invention is therefore to provide a sheet-like material of the type mentioned, in which the buckling strength is improved compared with the previous solutions and thus a longer life can be achieved.
  • At least one fabric layer is provided, whose yarn direction is arranged angled to the direction of travel of the material web. Preferably, this angle is about 45 °, but other angles are also possible. If the material according to the invention is bent in parallel to the running or main processing direction, the forces acting particularly strongly on individual threads in conventional material webs are more evenly distributed to the available threads. The stress of individual threads is thereby reduced, so that the buckling strength of the material is increased.
  • FIG 2 shows a possible section of a material web according to the invention.
  • the material web 1 shown here by way of example has first and second threads Ia, Ib, which run at an angle to the running direction x.
  • the main processing direction is the direction in which the material 1 is stressed dynamically or statically.
  • the illustrated threads Ia, Ib, which extend in the directions A and B at an angle to the direction x or to the transverse direction y of the material web 1, according to a possible embodiment consist essentially of synthetic fiber materials such as arabamide, polyester or a Combination of this.
  • other materials and blended fabrics are also conceivable.
  • the preferred angle of the yarn directions a, b, to the direction x is 45 °, in other cases, other directions are conceivable; In particular when using layers as carrier material, several angles deviating from the direction of travel can be used.
  • the material web 1 is preferably formed as a one or both sides coated and / or multilayer material with a fabric or thread system 1 as a carrier material, wherein for example polyurethane or polyvinyl chloride can be used as the coating material. Furthermore, this material web 1 can also be coated with film materials (eg polyurethane films).
  • the material is particularly suitable for use as bellows material for bellows, in which case the loading direction of the bellows is mainly the running direction x.
  • the material according to the invention is suitable for all applications in which the material is exposed to high buckling loads.

Abstract

The invention relates to a web-shaped material (1), comprising a woven fabric or thread system, wherein the woven fabric or thread system (1a, 1b) comprises threads that run in at least one first (a) and a second (b) thread direction. The threads (1a, 1b) are arranged such that the thread directions (a, b) thereof form an angle with the running direction (x) of the web-shaped material (1).

Description

BAHNFORMIGES MATERIAL RAILWAY MATERIAL
TECHNISCHES GEBIETTECHNICAL AREA
Die Erfindung betrifft ein bahnförmiges Material nach dem Oberbegriff von Anspruch 1.The invention relates to a sheet-like material according to the preamble of claim 1.
STAND DER TECHNIKSTATE OF THE ART
Entsprechende Materialbahnen - wie beispielhaft in Figur 1 gezeigt - weisen in der Regel ein Gewebe 1 mit Kett- und Schußfäden Ib bzw. Ia auf, wobei die Kettfäden Ib in einer Richtung b parallel zur Lauf- oder Hauptverarbeitungsrichtung x und die Schußfäden Ia in einer Richtung a senkrecht hierzu verlaufen.Corresponding material webs - as shown by way of example in FIG. 1 - generally have a fabric 1 with warp and weft threads 1b or 1a, with the warp threads 1b in a direction b parallel to the running or main processing direction x and the weft threads 1a in one direction a run perpendicular to this.
Insbesondere bei dynamischen Belastungen solcher Gewebe oder Materialbahnen entstehen Knicke im Material, so daß bei Dauerbeanspruchung das Gewebe im Knickbereich geschwächt und letztlich zerstört wird. Dies tritt besonderes bei Materialien, beispielsweise bei plissierten Faltenbälgen, auf, die aufgrund ihrer Verwendung immer an denselben Stellen geknickt werden. DIE ERFINDUNGEspecially with dynamic loads such fabrics or webs kinks occur in the material, so that under continuous stress, the tissue is weakened in the bending area and ultimately destroyed. This is particularly the case with materials, such as pleated bellows, which are always kinked at the same points due to their use. THE INVENTION
Aufgabe der vorliegenden Erfindung ist es daher, ein bahnförmiges Material der eingangs genannten Art zu schaffen, bei welchem die Knickfestigkeit verglichen mit den bisherigen Lösungen verbessert ist und damit eine höhere Lebensdauer erzielt werden kann.Object of the present invention is therefore to provide a sheet-like material of the type mentioned, in which the buckling strength is improved compared with the previous solutions and thus a longer life can be achieved.
Gelöst wird diese Aufgabe mit den Merkmalen des Ans- pruchs 1. Vorteilhafte Ausführungsformen finden sich in den Unteransprüchen.This problem is solved by the features of claim 1. Advantageous embodiments can be found in the subclaims.
Erfindungsgemäß ist vorgesehen, daß wenigstens eine Gewebelage vorgesehen ist, deren Fadenrichtung zur Lauf- richtung der Materialbahn gewinkelt angeordnet ist. Bevorzugt beträgt dieser Winkel ca. 45°, andere Winkel sind allerdings auch möglich. Wird das erfindungsgemäße Material parallel zur Lauf- bzw. Hauptverarbeitungsrichtung geknickt, werden die bei herkömmlichen Materialbah- nen auf einzelne Fäden besonders stark wirkenden Kräfte auf die zur Verfügung stehenden Fäden gleichmäßiger verteilt. Die Beanspruchung einzelner Fäden wird dadurch reduziert, so daß die Knickfestigkeit des Materials gesteigert wird.According to the invention it is provided that at least one fabric layer is provided, whose yarn direction is arranged angled to the direction of travel of the material web. Preferably, this angle is about 45 °, but other angles are also possible. If the material according to the invention is bent in parallel to the running or main processing direction, the forces acting particularly strongly on individual threads in conventional material webs are more evenly distributed to the available threads. The stress of individual threads is thereby reduced, so that the buckling strength of the material is increased.
Alternativ oder ergänzend können auch Gelege aus einer Mehrzahl von Fadensystemen verwendet werden, welche zur Laufrichtung winklig angeordnete Fäden aufweisen. KURZBESCHREIBUNG DER ZEICHNUNGSABBILDUNGAs an alternative or in addition, it is also possible to use scrims made from a plurality of thread systems which have threads arranged at an angle to the running direction. BRIEF DESCRIPTION OF THE DRAWING FIGURE
Die Erfindung wird nachfolgend anhand der Figur 2 schematisch näher erläutert, die einen möglichen Ausschnitt einer erfindungsgemäßen Materialbahn zeigt.The invention will be explained in more detail below with reference to FIG 2, which shows a possible section of a material web according to the invention.
BESTER WEG ZUR AUSFUHRUNG DER ERFINDUNGBEST WAY TO IMPLEMENT THE INVENTION
Die hier beispielhaft dargestellte Materialbahn 1 weist erste und zweite Fäden Ia, Ib auf, welche gewinkelt zur Laufrichtung x verlaufen. So kann anwenderseitig die Materialbahn 1 zugeschnitten werden, wobei die Hauptverarbeitungsrichtung des Materials erfindungsgemäß der Lauf- richtung x entspricht, so daß die Materialbahn 1 weitgehend verschnittfrei verarbeitet werden kann. Unter Hauptverarbeitungsrichtung wird die Richtung verstanden, in welcher das Material 1 dynamisch oder statisch beansprucht wird. Die dargestellten Fäden Ia, Ib, welche in den Richtungen a bzw.. b in einem Winkel zur Richtung x bzw. zur Querrichtung y der Materialbahn 1 verlaufen, bestehen gemäß einer möglichen Ausführungsform im wesentlichen aus synthetischen Fasermaterialien wie Ara- mid, Polyester oder einer Kombination hieraus. Andere Materialien und Mischgewebe sind jedoch auch denkbar. Der bevorzugte Winkel der Fadenrichtungen a, b, zur Richtung x beträgt 45° , wobei im Einzelfall andere Richtungen denkbar sind; insbesondere beim Einsatz von Gelegen als Trägermaterial können mehrere von der Laufrich- tung abweichende Winkel zum Einsatz kommen. Die Materialbahn 1 ist bevorzugt als ein- oder beidseitig beschichtetes oder/und mehrlagiges Material mit einem Gewebe oder Fadensystem 1 als Trägermaterial ausgebildet, wobei als Beschichtungsmaterial beispielsweise Polyurethan oder Polyvinylchlorid eingesetzt werden können. Des weiteren kann diese Materialbahn 1 auch mit Folienmaterialien (z.B. Polyurethanfolien) beschichtet werden .The material web 1 shown here by way of example has first and second threads Ia, Ib, which run at an angle to the running direction x. Thus, on the user side, the material web 1 can be cut to length, the main processing direction of the material according to the invention corresponding to the running direction x, so that the material web 1 can be processed largely free of waste. The main processing direction is the direction in which the material 1 is stressed dynamically or statically. The illustrated threads Ia, Ib, which extend in the directions A and B at an angle to the direction x or to the transverse direction y of the material web 1, according to a possible embodiment consist essentially of synthetic fiber materials such as arabamide, polyester or a Combination of this. However, other materials and blended fabrics are also conceivable. The preferred angle of the yarn directions a, b, to the direction x is 45 °, in other cases, other directions are conceivable; In particular when using layers as carrier material, several angles deviating from the direction of travel can be used. The material web 1 is preferably formed as a one or both sides coated and / or multilayer material with a fabric or thread system 1 as a carrier material, wherein for example polyurethane or polyvinyl chloride can be used as the coating material. Furthermore, this material web 1 can also be coated with film materials (eg polyurethane films).
Das Material eignet sich insbesondere für die Verwendung als Balgmaterial für Faltenbälge, wobei hier die Belastungsrichtung des Balges hauptsächlich die Laufrichtung x ist. Das erfindungsgemäße Material eignet sich für alle Anwendungen, bei denen das Material hohen Knickbean- spruchungen ausgesetzt ist. The material is particularly suitable for use as bellows material for bellows, in which case the loading direction of the bellows is mainly the running direction x. The material according to the invention is suitable for all applications in which the material is exposed to high buckling loads.

Claims

PATENTANSPRÜCHE : PATENT CLAIMS:
1. Bahnförmiges Material (1), welches ein Gewebe oder Fadensystem aufweist, wobei das Gewebe oder Fadensystem Fäden (Ia, Ib) aufweist, welche in wenigstens einer ersten (a) und einer zweiten Fadenrichtung (b) verlaufen, dadurch gekennzeichnet, daß die Fäden (Ia, Ib) so angeordnet sind, daß ihre Fadenrichtungen (a, b) mit der Laufrichtung (x) des bahnförmigen Materials (1) einen Winkel bilden.A web-shaped material (1) comprising a fabric or thread system, said fabric or thread system comprising threads (Ia, Ib) extending in at least a first (a) and a second thread direction (b), characterized in that Threads (Ia, Ib) are arranged so that their thread directions (a, b) with the running direction (x) of the sheet material (1) form an angle.
2. Bahnförmiges Material (1) nach Anspruch 1, dadurch gekennzeichnet, daß die Fäden (Ia, Ib) zur Richtung (x) etwa in einem Winkel von 45° angeordnet sind.2. Web material (1) according to claim 1, characterized in that the threads (Ia, Ib) to the direction (x) are arranged approximately at an angle of 45 °.
3. Bahnförmiges Material (1) nach einem der vorherigen Ansprüche , dadurch gekennzeichnet, daß es als einseitig oder beidseitig beschichtetes Trägermaterial ausgebildet ist.3. Web-shaped material (1) according to one of the preceding claims, characterized in that it is designed as a one-sided or double-coated carrier material.
4. Bahnförmiges Material (1) nach Anspruch 3, dadurch gekennzeichnet, daß als Beschichtungsmaterial im wesentlichen Polyurethan oder Polyvinylchlorid vorgesehen sind. 4. Web-like material (1) according to claim 3, characterized in that are provided as the coating material substantially polyurethane or polyvinyl chloride.
5. Bahnförmiges Material (1) nach einem der vorherigen Ansprüche , dadurch gekennzeichnet, daß es ein Gelege aus einer Mehrzahl übereinander lie- gender Fadensysteme umfasst .5. Web-shaped material (1) according to one of the preceding claims, characterized in that it comprises a scrim of a plurality of superimposed lying Fadensysteme.
6. Bahnförmiges Material (1) nach Anspruch 5, dadurch gekennzeichnet, daß die übereinanderliegenden Fadensysteme jeweils voneinander verschiedene Fadenrichtungen aufweisen.6. web-shaped material (1) according to claim 5, characterized in that the superimposed yarn systems each have different thread directions.
7. Bahnförmiges Material (1) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, daß die ersten und zweiten Fäden (Ia, Ib) etwa senkrecht zueinander angeordnet sind.7. web-like material (1) according to one of the preceding claims, characterized in that the first and second threads (Ia, Ib) are arranged approximately perpendicular to each other.
8. Bahnförmiges Material (1) nach einem der vorherigen Ansprüche , dadurch gekennzeichnet, daß es mehrlagig ausgebildet ist.8. Web-shaped material (1) according to one of the preceding claims, characterized in that it is designed in multiple layers.
9. Bahnförmiges Material (1) nach Anspruch 8, dadurch gekennzeichnet, daß wenigstens eine Lage ein Folienmaterial, insbesondere Polyurethanfolie, ist. 9. Web-shaped material (1) according to claim 8, characterized in that at least one layer is a film material, in particular polyurethane film.
10. Bahnförmiges Material (1) nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, daß als Material für wenigstens ein Gewebe oder Fa- densystem ein Fasermaterial vorgesehen ist.10. Web-like material (1) according to one of the preceding claims, characterized in that a fiber material is provided as material for at least one fabric or thread system.
11. Bahnförmiges Material (1) nach Anspruch 10, dadurch gekennzeichnet, daß das Fasermaterial bevorzugt ein synthetisches Fasermaterial ist, welches insbesondere ein Aramid, Polyester oder eine Kombination hieraus aufweist.11. Web-like material (1) according to claim 10, characterized in that the fiber material is preferably a synthetic fiber material, which in particular has an aramid, polyester or a combination thereof.
12. Verwendung eines bahnförmiges Materials (1) nach einem der vorherigen Ansprüche für Faltenbälge. 12. Use of a sheet-like material (1) according to one of the preceding claims for bellows.
PCT/EP2008/008771 2007-10-17 2008-10-16 Web-shaped material WO2009049888A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007050041.8 2007-10-17
DE200710050041 DE102007050041A1 (en) 2007-10-17 2007-10-17 Web-shaped material

Publications (1)

Publication Number Publication Date
WO2009049888A1 true WO2009049888A1 (en) 2009-04-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2008/008771 WO2009049888A1 (en) 2007-10-17 2008-10-16 Web-shaped material

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WO (1) WO2009049888A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103409876A (en) * 2013-08-16 2013-11-27 苏州东艺技研有限公司 Anti-radiation polyvinyl alcohol fiber fabric

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JPH0482938A (en) * 1990-07-18 1992-03-16 Asahi Chem Ind Co Ltd Sheet-formed material product
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