WO2009036570A1 - Injection molding nozzle having a nozzle tip with diamond crown - Google Patents
Injection molding nozzle having a nozzle tip with diamond crown Download PDFInfo
- Publication number
- WO2009036570A1 WO2009036570A1 PCT/CA2008/001655 CA2008001655W WO2009036570A1 WO 2009036570 A1 WO2009036570 A1 WO 2009036570A1 CA 2008001655 W CA2008001655 W CA 2008001655W WO 2009036570 A1 WO2009036570 A1 WO 2009036570A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nozzle
- tip
- diamond
- diamond crown
- tip base
- Prior art date
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 63
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 56
- 238000001746 injection moulding Methods 0.000 title claims abstract description 26
- 239000000155 melt Substances 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000004020 conductor Substances 0.000 claims abstract description 5
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 230000013011 mating Effects 0.000 claims description 9
- 238000005219 brazing Methods 0.000 claims description 8
- 238000004891 communication Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- -1 AMPCO 940 Chemical compound 0.000 description 5
- 229910000881 Cu alloy Inorganic materials 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 229910001182 Mo alloy Inorganic materials 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- DMFGNRRURHSENX-UHFFFAOYSA-N beryllium copper Chemical compound [Be].[Cu] DMFGNRRURHSENX-UHFFFAOYSA-N 0.000 description 4
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910000766 Aermet 100 Inorganic materials 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 229910000669 Chrome steel Inorganic materials 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- CPTCUNLUKFTXKF-UHFFFAOYSA-N [Ti].[Zr].[Mo] Chemical compound [Ti].[Zr].[Mo] CPTCUNLUKFTXKF-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000000788 chromium alloy Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910001026 inconel Inorganic materials 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 229910000623 nickel–chromium alloy Inorganic materials 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000563 toxic property Toxicity 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/278—Nozzle tips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/278—Nozzle tips
- B29C2045/2787—Nozzle tips made of at least 2 different materials
Definitions
- the present invention relates to injection molding systems and, in particular, to a hot runner injection molding nozzle.
- a hot runner injection molding nozzle used in a hot runner injection molding system must efficiently transfer heat to a pressurized molten material (melt) flowing therethrough to ensure proper flow of the melt through a mold gate into a mold cavity at a downstream end of the nozzle.
- molten material melt
- copper with its high thermal conductivity and relatively low cost, would make an excellent choice for the construction of injection nozzles, including the nozzle tip and the nozzle seal that reside in the vestige area of the mold, adjacent the mold gate.
- copper is relatively soft and is subject to rapid wear.
- Diamond and diamond-like carbon coatings have been used in injection molding systems, e.g., for protecting moving parts such as ejector pins, coating the surface of a mold, and in the mold gate area on portions of a hot runner nozzle.
- an injection molding nozzle for use in a hot runner injection molding system includes a nozzle body having a nozzle melt channel for receiving a melt stream of moldable material and a nozzle tip connected to the nozzle body.
- the nozzle tip includes a tip base that has a diamond crown secured to a downstream end thereof
- FIG. 1 is a partial sectional view of an injection molding system 100 in which embodiments of the present invention may be utilized.
- FIG. 2 is a sectional view of an injection molding nozzle having a two-piece nozzle seal in accordance with an embodiment of the present invention.
- FIG. 3 is a sectional view of an injection molding nozzle having a three-piece nozzle seal in accordance with another embodiment of the present invention.
- FIG. 4 is an exploded view of a portion of the nozzle tip of FIG. 3.
- FIG. 1 An example of an injection molding system 100 in which embodiments of the present invention may be utilized is shown in FIG. 1.
- a machine nozzle (not shown) introduces a melt stream under pressure into injection molding system 100 via a sprue bushing or melt inlet 102 that is positioned within a back or clamping plate 112. From sprue bushing 102 the melt flows into a manifold melt channel 108 provided in a hot runner manifold 106.
- Manifold 106 is secured in position by a central locating ring 109, which bridges an insulative air space 111 between a lower surface of manifold 106 that is heated by a manifold heater 110 and a cooled mold cavity plate 114, and by spacer or pressure disks 113, which bridge insulative air space 111 between an upper surface of manifold 106 and back plate 112. Spacers or pressure disks 113 also aid in sealing between injection molding nozzles 120 and manifold 106. [0018] In injection molding system 100, manifold 106 distributes the melt stream to respective nozzles 120.
- Hot runner nozzles 120 are positioned within nozzle bores or cavities 1 18 of mold cavity plate 114 and aligned with a respective mold gate 130 by a collar or alignment flange 103.
- mold cavity plate 114 may be replaced by one or more mold plates and a mold cavity plate.
- a mold core plate 134 mates with mold cavity plate 114 to form mold cavities 132.
- Hot runner nozzle 120 includes a nozzle body 122 having a nozzle melt channel 128 and nozzle tip 140 that is threadably coupled thereto.
- the nozzle tip 140 is in fluid communication with a respective mold cavity 132 via mold gate 130 so that the melt stream may be injected through nozzle melt channel 128 and nozzle tip 140 into mold cavity 132.
- Injection molding system 100 may include any number of such hot runner nozzles 120 located in respective nozzle bores 118 for distributing melt to respective mold cavities 132.
- Injection molding system 100 utilizes a heating element 110 in manifold 106, a heating element 126 in each nozzle 120, cooling channels 116 in mold cavity plate 114 and thermocouples 124 to moderate the temperature of the melt in the system.
- FIG. 2 is a sectional view of hot runner nozzle 220 with a two-piece nozzle seal 240 according to an embodiment of the present invention.
- Nozzle seal 240 includes a nozzle tip 241 and a tip retainer 246.
- Tip retainer 246 secures nozzle tip 241 to nozzle body 122 and seals against mold plate 114 proximate mold gate 130.
- Tip retainer 246 may be made from a material that is comparatively less thermally conductive than the material of nozzle tip 241.
- tip retainer 246 may be made from titanium, H13, stainless steel, mold steel or chrome steel.
- the term "two-piece" refers to the tip and tip retainer.
- Nozzle tip 241 has a tip base 242 that can be made from a highly thermally conductive material, such as a Beryllium Copper alloy or other copper alloy, and a crown or cap 244 of an industrial or pure diamond.
- the diamond can be natural (i.e., mined) or synthetic.
- Tip base 242 includes a diverted tip melt channel 248 extending therethrough for receiving the melt stream of moldable material from nozzle melt channel 128 and directing the melt stream into a melt chamber 250 for delivery to mold cavity 132 via mold gate 130.
- Diamond crown 244 is attached to a downstream end 252 of tip base 242 by brazing or suitable adhesive, such that diamond crown 244 sits in the vestige area proximate mold gate 130.
- tip base 242 may be made of, for example, Beryllium-free Copper, such as AMPCO 940, TZM (titanium- zirconium-molybdenum alloy), Aluminum or Aluminum-based alloys, Nickel-Chromium alloys, such as INCONEL, Molybdenum or suitable Molybdenum alloys, H 13, mold steel or steel alloys, such as AERMET 100.
- nozzle tip 241 with the two-piece construction described above may be made corrosion and wear resistant within the vestige area while being less wear resistant but highly thermally conductive elsewhere.
- downstream end 252 of tip base 242 has two planar surfaces that meet at a trough to match a mating surface 251 of diamond crown 244.
- downstream end 252 may have multiple planar surfaces to match a faceted mating surface 251 of diamond crown 244 to increase the mating or bonding surface area between the two components of nozzle tip 241.
- each of downstream end 252 and mating surface 251 may have a single, opposing planar surface for the attachment of one to the other.
- FIG. 3 is a sectional view of hot runner nozzle 320 with a three-piece nozzle seal 340 according to another embodiment of the present invention.
- Nozzle seal 340 includes a nozzle tip 341, a tip retainer 346 and an annular seal 354, which surrounds a downstream end of tip retainer 346 and contacts mold plate 114.
- the term "three-piece” refers to the tip, tip retainer, and seal.
- tip retainer 346 secures nozzle tip 341 to nozzle body 122 with annular seal 354 providing the seal against mold plate 114 proximate mold gate 130.
- tip retainer 346 may be made from a thermally conductive material, for example, Copper, Beryllium-Copper, Beryllium-free Copper, such as, AMPCO 940, TZM (titanium-zirconium-molybdenum alloy), Aluminum or Aluminum-based alloys, Nickel-Chromium alloys, such as INCONEL, Molybdenum or suitable Molybdenum alloys, H 13, steel, mold steel or steel alloys, such as AERMET 100, whereas annular seal 354 may be made from a material that is comparatively less thermally conductive than the materials of nozzle tip 341 and tip retainer 346.
- annular seal 354 may be made from titanium, Hl 3, stainless steel, mold steel, and chrome steel, as well as a suitable ceramic or plastic.
- Nozzle tip 341 has tip base 342 that can be made from a highly thermally conductive material, such as a Beryllium-Copper alloy or other Copper alloy, and crown 344 of an industrial or pure diamond.
- the diamond can be natural (i.e., mined) or synthetic.
- Tip base 342 includes diverted tip melt channel 348 extending therethrough for receiving the melt stream of moldable material from nozzle melt channel 128 and directing the melt stream into melt chamber 250 for delivery to mold cavity 132 via mold gate 130.
- diamond crown 344 is attached to a downstream end 352 of tip base 342 by an attachment piece 356.
- Attachment piece 356 is made of a hard material, such as tool steel, that is readily bondable to diamond crown 344 by industrial adhesives or brazing. As shown in FIG. 4, attachment piece 356 has a threaded post 458 that is threadably receivable within threaded bore 360 of tip base downstream end 352. In another embodiment, post 458 of attachment piece 356 may be brazed within bore 360 of tip base 342 with or without a threaded engagement therebetween. Attachment piece 356 has a downstream mating surface 462 that includes two planar surfaces meeting at a trough that corresponds to mating surface 451 of diamond crown 344.
- mating surfaces 451, 462 may have a single opposing planar surface or more than two opposing planar surfaces, such as corresponding faceted or zig-zag surfaces to increase the surface area for bonding.
- diamond crown 344 is attached to tip base downstream end 352 to sit within the vestige area proximate mold gate 130.
- the diamond crown according to the invention can be applied to any kind of hot-runner nozzle seal or tip, including a one-piece tip with incorporated seal, gap seal, or other sealing means.
- Probe-style tips which typically do not have internal channels, can also benefit from a diamond crown according to the invention.
- the diamond crowns described herein can be composed of naturally occurring diamonds, which might be too flawed or otherwise unsuitable for use as gems.
- Polycrystalline diamonds (PCD) are also suitable.
- the diamond crowns described herein can be synthetic or manmade diamonds made by processes such as chemical or physical vapor deposition (CVD or PVD), high-pressure high-temperature (HPHT) processes, explosive detonation, ultrasound cavitation, or thermal decomposition of a preceramic polymer. Methods of forming diamond coatings may also be used to create built-up diamonds. (See U.S. Pat. No. 7,134,868, which is incorporated by reference herein in its entirety.)
- the diamond crowns described herein can be bonded to the tip base or the attachment piece by brazing or adhering with an adhesive.
- An example of a suitable brazing filler material contains copper, nickel, gold, and/or silver as principal components, and further contains an active metal such as vanadium, titanium, or zirconium. (See U.S. Pat. Nos. 6,889,890 and 5,464,068, each of which is incorporated by reference herein in its entirety.) Further brazing materials and techniques for diamonds are described in U.S. Pat. No 5,271,547, which is incorporated by reference herein in its entirety.
- Adhesives suitable for such bonding include ceramic- or metal-based adhesives, such as COTRONICS RESBOND 950 high-temperature ceramic adhesive with aluminum composition, and high-temperature epoxies.
- the brazing or adhesive material should be selected to be compatible with the selected base material of the tip or seal, the specific kind of diamond chosen, the material being molded, and the molding conditions (e.g., temperature and pressure). After the diamond crown is so secured to the tip base, one or both of the tip base and the diamond crown may be ground to final dimensions which may also serve to remove any excess brazing or adhesive material. (Diamond can be ground by grinding processes employing other diamonds.)
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2700080A CA2700080A1 (en) | 2007-09-21 | 2008-09-19 | Injection molding nozzle having a nozzle tip with diamond crown |
EP08800356A EP2203292A4 (en) | 2007-09-21 | 2008-09-19 | Injection molding nozzle having a nozzle tip with diamond crown |
US12/679,292 US20110045124A1 (en) | 2007-09-21 | 2008-09-19 | Injection Molding Nozzle Having A Nozzle Tip With Diamond Crown |
CN200880117879A CN101873917A (en) | 2007-09-21 | 2008-09-19 | Injection molding nozzle having a nozzle tip with diamond crown |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US97422907P | 2007-09-21 | 2007-09-21 | |
US60/974,229 | 2007-09-21 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009036570A1 true WO2009036570A1 (en) | 2009-03-26 |
Family
ID=40467459
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CA2008/001655 WO2009036570A1 (en) | 2007-09-21 | 2008-09-19 | Injection molding nozzle having a nozzle tip with diamond crown |
Country Status (6)
Country | Link |
---|---|
US (1) | US20110045124A1 (en) |
EP (1) | EP2203292A4 (en) |
KR (1) | KR20100075849A (en) |
CN (1) | CN101873917A (en) |
CA (1) | CA2700080A1 (en) |
WO (1) | WO2009036570A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2016116474A1 (en) * | 2015-01-21 | 2016-07-28 | Technische Hochschule Mittelhessen | Heat channel for a die-casting device and operating method therefor |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US8512023B2 (en) | 2011-01-12 | 2013-08-20 | Us Synthetic Corporation | Injection mold assembly including an injection mold cavity at least partially defined by a polycrystalline diamond material |
US8702412B2 (en) | 2011-01-12 | 2014-04-22 | Us Synthetic Corporation | Superhard components for injection molds |
KR101369364B1 (en) * | 2012-01-09 | 2014-03-06 | 삼성전자주식회사 | Phosphor dispenser |
CN106239841A (en) * | 2016-11-02 | 2016-12-21 | 广东柳道热流道系统有限公司 | A kind of hot flow path injection mouth nozzle point structure |
DE102019113993A1 (en) | 2019-05-24 | 2020-11-26 | Gühring KG | Printer nozzle for processing 3D printing material |
CN112590130A (en) * | 2020-11-26 | 2021-04-02 | 江西省科学院应用物理研究所 | Composite structure hot runner nozzle and manufacturing method thereof |
KR102405749B1 (en) * | 2021-11-24 | 2022-06-10 | 주식회사 이룸테크 | Hot Runner System for Color Change |
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US20050112231A1 (en) * | 2003-11-26 | 2005-05-26 | Mold-Masters Limited | Injection molding nozzle with wear-resistant tip having diamond-type coating |
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- 2008-09-19 CN CN200880117879A patent/CN101873917A/en active Pending
- 2008-09-19 EP EP08800356A patent/EP2203292A4/en not_active Withdrawn
- 2008-09-19 KR KR1020107006273A patent/KR20100075849A/en not_active Application Discontinuation
- 2008-09-19 WO PCT/CA2008/001655 patent/WO2009036570A1/en active Application Filing
- 2008-09-19 CA CA2700080A patent/CA2700080A1/en not_active Abandoned
- 2008-09-19 US US12/679,292 patent/US20110045124A1/en not_active Abandoned
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US20050112231A1 (en) * | 2003-11-26 | 2005-05-26 | Mold-Masters Limited | Injection molding nozzle with wear-resistant tip having diamond-type coating |
Cited By (1)
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WO2016116474A1 (en) * | 2015-01-21 | 2016-07-28 | Technische Hochschule Mittelhessen | Heat channel for a die-casting device and operating method therefor |
Also Published As
Publication number | Publication date |
---|---|
KR20100075849A (en) | 2010-07-05 |
CN101873917A (en) | 2010-10-27 |
EP2203292A4 (en) | 2011-05-25 |
EP2203292A1 (en) | 2010-07-07 |
CA2700080A1 (en) | 2009-03-26 |
US20110045124A1 (en) | 2011-02-24 |
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