WO2009031988A1 - Embossing machine transferring pattern on wet flocked fabric - Google Patents
Embossing machine transferring pattern on wet flocked fabric Download PDFInfo
- Publication number
- WO2009031988A1 WO2009031988A1 PCT/TR2007/000116 TR2007000116W WO2009031988A1 WO 2009031988 A1 WO2009031988 A1 WO 2009031988A1 TR 2007000116 W TR2007000116 W TR 2007000116W WO 2009031988 A1 WO2009031988 A1 WO 2009031988A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fabric
- machine
- flocked
- wet
- pattern
- Prior art date
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
Definitions
- Present invention relates to a machine which directly transfer pattern on colour or natural-colour flocked wet fabric base before drying fabric flocked in colour or natural- colour flocked fabric production line in order to be used as upholstery stuff used in furniture sector and clothing fabrics and products included in curtain, packaging and wall- coating sectors, the process involving this machine and products manufactured by this process.
- pattern is applied on flocked fabric when flocked fabric is dry (not wet or humid) in hot emboss process according to background art.
- Most significant disadvantage of hot emboss is that end-product lacks permanence and fine general appearance. Colours and appearance of emboss loses its' appearance after a particular time and final quality deteriorates. Pattern transferred by hot emboss on flocked fabric cannot be seen clearly. After fabric is used for a short time, colours and pattern deteriorates. Because pattern is transferred on flocked and dried fabric and accordingly, pattern cannot diffuse base of flocked fabric and adhesive plastered to the base. Additionally, as steel cylinder contacts with surface of flocked fabric under high pressure and high temperature (200 0 C), colour troubles are met.
- Patent application No. US 5 510 143 submitted 20 July 1994 and issued in 23 April 1996 describes an apparatus and method for creating a pattern an flocked fabrics, however resultant product is completely different than that of invention-related machine, process and end-product. Because, as described in document No US 5 510 143, flocks in flocking units are sticked on binder-coated surface by angle of 75 degrees. In present invention, flocks are sticked on surface by angle of 90 degrees. The said differences between two processes offer a divergent touch and appearance to flocked fabric. Steel cylinder of apparatus according to document No US 5 510 143 only fleets flocks. Patterned steel cylinder according to the invention lays flocks on wet binder coated on surface of fabric.
- Flocking system of the machine according to present invention is D.C. Position of flocks on binder is at 90 degrees.
- A.C.system was used in document No. US 5 510
- pattern on upper cylinder is created by acid - corrosion technique and no special material is coated.
- the patterned cylinder which is coated by rubber, using the "ofset" technique can be used instead of the steel cylinder.
- a different technique is applied for creating pattern on steel cylinder and a special material is coated.
- Flock absorption apparatus which will absorb free flocks at exit of flocking unit and in the entrance of wet emboss machine, is added to process of machine according to the invention. 6. In the machine according to the invention, upper cylinder lays flocks onto binder.
- Figure 1 Schematic view of hot embossing process (background art)
- FIG 3 Schematic view of cold and wet embossing machine (described in document no US 5,510,143).
- FIG. 4 Schematic view of cold and wet embossing machine according to present invention
- FIG. 5 Schematic view of cold and wet embossing process of machine according to the invention
- Figure 6 View fabric surface of product manufactured by cold and wet embossing machine according to invention.
- J-box unit collecting fabric
- Hot embossed end-product Figure 2 SCHEMATIC VIEW OF AIR EMBOSS MACHINE
- Pistons (serves to slide patterned steel cylinder)
- Patterned cylinder bed (carries back-up and operating cylinders)
- Embossing cylinder (patterned by acid corrosion method or rubber coated cylinder)
- Cold emboss (cold embossing cylinder)
- Main process steps of embossing machine according to the invention, which transfers pattern on flocked wet fabric, and processes applied by the said machine are as follows:
- Colour or natural-colour flocked, wet fabric (but undyed) from flocking unit is directly transferred pattern by embossing machine according to the invention and if natural flock is used, various dying methods are used and the aforementioned processes are sequentially performed.
- Emboss machine according to the invention which transfers pattern on wet fabric, comprises following elements.
- the machine comprises fabric to be flocked, if required, and binder laying apparatus, flocking unit where binder coated fabric will be flocked, and a suction unit where free flocks on flocked and wet fabric is suctioned under and above fabric. Additionally, the machine includes an owen, where wet embossed and flocked fabric is dried if necessary, and also units which serve brushing, cooling and rolling dry flocked fabric.
- the process which includes the macihe developped in this invention is characterized by the steps of plastering the binder on the fiabric which will be flocked, flocking the binder coated fabric, sucking the free flocks from the surface and bottom of the flocked wet fabric, patterning the flocked fabric by passing it in between the patterned steel cylinder (15) and straight cylinder rotating in water, drying the wet patterned and flocked fabric, brushing the flocked fabric, cooling and rolling as bobbin.
- A.C. and D.C. there are two types of flocking process; A.C. and D.C.
- A.C. flocking system is used in United States of America, However, at European Union countries, D.C. Flocking system is applied.
- A.C. flocking flocks are sticked on binder, coated on fabric, by angle of 75 degrees ( Figure 7,1a), but flocks are sticked on binder, coated on fabric, by angle of 90 degrees in D.C. flocking ( Figure 7, Ib).
- Flock powders are sticked on wet binder, coated on fabric, by electric current; electric current is an electric field which is formed by increasing voltage of electric current to 220 volt and decreasing amper to mili-amper.
- Technical values of electric power are completely different in D.C. and A.C. electrical fields and there also differences in used system and apparatus. Standing positions of flocks sticked into binder is also different ( Figure 7). Additionally, chemical conductor materials used in flock are in different amount and type.
- D.C. flocking method is used in present invention. While flocked fabric, coming wet from flocking unit (26), is passed through patterned (15) and straight cylinder
- Unpatterned cylinder (14) turns within water reservoir (14). Therefore foreign materials on the surface of cylinder (14) are cleaned within water (16).
- one - cylinder, two - cylinder (lla) and three - cylinder (lib) apparatus are present. While one of patterned steel cylinder is working, other cylinders (11) are kept as back-up.
- the fabric which was applied wet and cold emboss and painted in natural colour in different length, brightness and denier and which was dried is directly transferred to washing and drumming machine if colour flock is applied; or the fabric is transferred to either wet emboss machine or rope - during machines and dried following owen, if natural (white) flock is applied.
- multi-colour appearance is obtained by paper transfer embossing method.
- Machine according to the invention which transfers pattern on flocked wet fabric, is used in embossing upholstery and wear fabrics used in furniture and ready-made-wear industry. Additionally, product related to curtain, packaging and wall coating can be manufactured by this machine.
- base is coated by natural or colour flock via steel cylinder and dried, then adhesive (binder) is layed on this surface smoothly by plastering method followed by natural or colour flock application and finally product is dried.
- adhesive glue
- This dried product is wet and multi-coloured embossed, thus totally different product is obtained or the product is transferred to rope-dying machine and another type of product is obtained or the product is painted by multiple colours with courtesy of paper transfer method.
- colour flock is applied in final layer, product is passed through washing and drumming machines. It is coated by colour flock with various lengths, brightness and denier in flocking unit and embossed, dried and flocked fabric is subjected to washing ' and drumming process, if colour flock is used.
- Embossing machine which transfers pattern on flocked wet fabric, and flocked fabrics, which are patterned by wet and cold embossing, have following advantages.
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL07852322T PL2201166T3 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
US12/677,000 US20100192338A1 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
EA201000308A EA017324B1 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
SI200731612T SI2201166T1 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
EP07852322.2A EP2201166B1 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
CN2007801013685A CN102177289B (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2007/05925 | 2007-09-07 | ||
TR2007/05925A TR200705925A2 (en) | 2007-09-07 | 2007-09-07 | Printing machine transferring patterns on wet flocked fabric and the process including this machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2009031988A1 true WO2009031988A1 (en) | 2009-03-12 |
Family
ID=39284147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/TR2007/000116 WO2009031988A1 (en) | 2007-09-07 | 2007-10-03 | Embossing machine transferring pattern on wet flocked fabric |
Country Status (8)
Country | Link |
---|---|
US (1) | US20100192338A1 (en) |
EP (1) | EP2201166B1 (en) |
CN (1) | CN102177289B (en) |
EA (1) | EA017324B1 (en) |
PL (1) | PL2201166T3 (en) |
SI (1) | SI2201166T1 (en) |
TR (2) | TR200705925A2 (en) |
WO (1) | WO2009031988A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9212440B2 (en) | 2012-03-30 | 2015-12-15 | Deckers Outdoor Corporation | Natural wool pile fabric and method for making wool pile fabric |
CN105040344A (en) * | 2015-08-14 | 2015-11-11 | 江苏鼎新印染有限公司 | Cloth embossing device |
US11713524B2 (en) | 2017-01-27 | 2023-08-01 | Deckers Outdoor Corporation | Sheared wool fleece and method for making sheared wool fleece utilizing yarn knitting |
WO2018140740A1 (en) | 2017-01-27 | 2018-08-02 | Deckers Outdoor Corporation | Sheared wool fleece and method for making sheared wool fleece utilizing yarn knitting |
Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2930007A1 (en) | 1979-07-24 | 1981-01-29 | Alkor Gmbh | Decorative panel for motor vehicle interiors is mfd. - by subjecting surface of resin impregnated substrate to deformation before crosslinking |
GB2057363A (en) | 1979-06-26 | 1981-04-01 | Takiron Co | Flocked foam having an embossed pattern |
GB2066105A (en) | 1979-12-27 | 1981-07-08 | Burlington Industries Inc | Drapery fabric foam backing |
US4294577A (en) | 1980-03-25 | 1981-10-13 | Pervel Industries, Inc. | Dyed flocked fabric and method of making the same |
GB2159730A (en) | 1984-04-17 | 1985-12-11 | Uniroyal Englebert Textilcord | Method of producing a flocked, flat-shaped textile structure, and a flexible, flat-shaped flock structure produced thereby |
US4668313A (en) | 1984-07-20 | 1987-05-26 | Societe Nationale Des Poudres Et Explosifs | Polymer with ethylenic unsaturations incorporating silylmetallocene groups, process for the manufacture of this polymer, and propellant composition having this polymer as a binder |
US5510143A (en) | 1989-09-06 | 1996-04-23 | Microfibres, Inc. | Method and apparatus for impressing a pattern on flocked materials |
WO1998018990A1 (en) | 1996-10-29 | 1998-05-07 | Microfibres, Inc. | Embossed fabric |
WO2001021878A1 (en) | 1999-09-21 | 2001-03-29 | Microfibres, Inc. | Embossed and printed flocked fabrics and methods for making the fabrics |
US20030097943A1 (en) | 2001-11-29 | 2003-05-29 | Bernabeu Rafael Pascual | Machine to simultaneously hot-press, print, flock imprint and brush |
WO2008030203A1 (en) * | 2006-09-05 | 2008-03-13 | Flokser Tekstil Sanayi Ve Ticaret A.S. | Cold-embossing process for pattern transfer over flocked wet fabric and the fabric manufactured according to this process |
WO2011062360A2 (en) | 2009-11-19 | 2011-05-26 | 가톨릭대학교 산학협력단 | Gap-measuring apparatus for an artificial knee joint |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US3392078A (en) * | 1964-10-05 | 1968-07-09 | Indian Head Mills Inc | Nonwoven fabric and method of making the same |
US3959434A (en) * | 1972-07-17 | 1976-05-25 | M. Lowenstein & Sons, Inc. | Three dimensional decorative material and process for producing same |
US3916823A (en) * | 1972-12-22 | 1975-11-04 | United Merchants & Mfg | Pattern embossing of flocked fabric |
DE3068284D1 (en) * | 1979-03-15 | 1984-07-26 | Alkor Gmbh | Method for manufacturing a flocked substrate |
US4390387A (en) * | 1981-06-16 | 1983-06-28 | Mahn John E | Flocked material having first thermosetting adhesive layer and second thermoplastic adhesive layer |
US6770240B1 (en) * | 1999-05-21 | 2004-08-03 | Microfibres, Inc. | System and method for air embossing fabrics utilizing improved air lances |
US20070172629A1 (en) * | 2006-01-20 | 2007-07-26 | Dodge Arthur B | Recyclable surface covering and method of manufacturing |
-
2007
- 2007-09-07 TR TR2007/05925A patent/TR200705925A2/en unknown
- 2007-10-03 EA EA201000308A patent/EA017324B1/en not_active IP Right Cessation
- 2007-10-03 PL PL07852322T patent/PL2201166T3/en unknown
- 2007-10-03 EP EP07852322.2A patent/EP2201166B1/en not_active Not-in-force
- 2007-10-03 TR TR2010/01714T patent/TR201001714T2/en unknown
- 2007-10-03 WO PCT/TR2007/000116 patent/WO2009031988A1/en active Application Filing
- 2007-10-03 SI SI200731612T patent/SI2201166T1/en unknown
- 2007-10-03 CN CN2007801013685A patent/CN102177289B/en not_active Expired - Fee Related
- 2007-10-03 US US12/677,000 patent/US20100192338A1/en not_active Abandoned
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2057363A (en) | 1979-06-26 | 1981-04-01 | Takiron Co | Flocked foam having an embossed pattern |
DE2930007A1 (en) | 1979-07-24 | 1981-01-29 | Alkor Gmbh | Decorative panel for motor vehicle interiors is mfd. - by subjecting surface of resin impregnated substrate to deformation before crosslinking |
GB2066105A (en) | 1979-12-27 | 1981-07-08 | Burlington Industries Inc | Drapery fabric foam backing |
US4294577A (en) | 1980-03-25 | 1981-10-13 | Pervel Industries, Inc. | Dyed flocked fabric and method of making the same |
GB2159730A (en) | 1984-04-17 | 1985-12-11 | Uniroyal Englebert Textilcord | Method of producing a flocked, flat-shaped textile structure, and a flexible, flat-shaped flock structure produced thereby |
US4668313A (en) | 1984-07-20 | 1987-05-26 | Societe Nationale Des Poudres Et Explosifs | Polymer with ethylenic unsaturations incorporating silylmetallocene groups, process for the manufacture of this polymer, and propellant composition having this polymer as a binder |
US5510143A (en) | 1989-09-06 | 1996-04-23 | Microfibres, Inc. | Method and apparatus for impressing a pattern on flocked materials |
WO1998018990A1 (en) | 1996-10-29 | 1998-05-07 | Microfibres, Inc. | Embossed fabric |
WO2001021878A1 (en) | 1999-09-21 | 2001-03-29 | Microfibres, Inc. | Embossed and printed flocked fabrics and methods for making the fabrics |
US20030097943A1 (en) | 2001-11-29 | 2003-05-29 | Bernabeu Rafael Pascual | Machine to simultaneously hot-press, print, flock imprint and brush |
WO2008030203A1 (en) * | 2006-09-05 | 2008-03-13 | Flokser Tekstil Sanayi Ve Ticaret A.S. | Cold-embossing process for pattern transfer over flocked wet fabric and the fabric manufactured according to this process |
WO2011062360A2 (en) | 2009-11-19 | 2011-05-26 | 가톨릭대학교 산학협력단 | Gap-measuring apparatus for an artificial knee joint |
Also Published As
Publication number | Publication date |
---|---|
CN102177289B (en) | 2013-01-16 |
EP2201166A1 (en) | 2010-06-30 |
EA017324B1 (en) | 2012-11-30 |
CN102177289A (en) | 2011-09-07 |
PL2201166T3 (en) | 2015-06-30 |
US20100192338A1 (en) | 2010-08-05 |
EP2201166B1 (en) | 2014-11-26 |
TR200705925A2 (en) | 2009-03-23 |
TR201001714T2 (en) | 2010-04-21 |
SI2201166T1 (en) | 2015-06-30 |
EA201000308A1 (en) | 2010-10-29 |
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