WO2008075323A1 - Method and apparatus for producing a more realistic wood grain on a surface of wood - Google Patents
Method and apparatus for producing a more realistic wood grain on a surface of wood Download PDFInfo
- Publication number
- WO2008075323A1 WO2008075323A1 PCT/ID2006/000007 ID2006000007W WO2008075323A1 WO 2008075323 A1 WO2008075323 A1 WO 2008075323A1 ID 2006000007 W ID2006000007 W ID 2006000007W WO 2008075323 A1 WO2008075323 A1 WO 2008075323A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- printing
- covering
- wood
- corner
- component
- Prior art date
Links
- 239000002023 wood Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 17
- 238000007670 refining Methods 0.000 claims description 11
- 239000002320 enamel (paints) Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000005507 spraying Methods 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005728 strengthening Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 description 3
- 241000771208 Buchanania arborescens Species 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000000366 juvenile effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009192 sprinting Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/24—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on flat surfaces of polyhedral articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/38—Printing on other surfaces than ordinary paper on wooden surfaces, leather, or linoleum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
Definitions
- This invention relates to a method for producing surfaces that have more realistic nature of wood grain frequently used in furniture business, particularly to a method for producing wood grain on a surface by way of printing, and also an apparatus used for implementing such method.
- the term x print' in this description is used for describing ⁇ printing' method.
- Furniture production is currently experiencing an extremely difficult problem in obtaining wood from forests. Therefore, nowadays most furniture is made of processed juvenile wood, or light wood for making pieces of furniture.
- Processed woods are then converted into wooden boards generally doesn't have any grain on their entire surface. Therefore, such wood grain is produced by either sticking "veneer” coat on the wood surface or producing it separately by printing it on a piece of certain material, and then sticking it on the wood surface in order to give the appearance of wood grain. Such sticking may not last long because it very much depends on the glue used and the condition where such piece of furniture is kept, such as in humid or dry co ⁇ 'd ⁇ .t ⁇ .on- ⁇ 'that may shorten the sticking power. Another weakness of this kind of product is the absence of appearance and impression of natural wood on the wood surface used. In addition, there is also the use of the so-called S printing' method on the board surface in this description.
- Printing on surface having been given the sealer can use a variety of colors adjusted to the intended motive/texture of the wood.
- the printing is made on flat surface only, instead of on the cross- section part of the wooden board.
- the cross-section part of the board is very difficult place to print on, and even if it is possible, it requires very expensive equipment, so that the production cost will be high.
- this invention provides method and equipment for printing on the cross-section area of any processed-wood boards that will solve abovementioned problem.
- the other purpose of this invention is to provide method for producing wood grain on the surface of any cross-sectional part of the wood.
- this invention also provides method for printing natural grain of wood on the flat surface of any woods, as well as on their cross-sectional part.
- TnTa 1 invention also provides equipment for printing natural " grain of wood on flat surface, as well as on the cross-sectional surface of any wooden board.
- Figure 1 is the steps taken in the method of producing wood grain according to this invention.
- Component herein may be in form of wooden board, processed-wood board, MDF, or their kinds usually used as components in knocked-down furniture industry.
- Pore- covering coat used is the one known as UV sanding sealer.
- the use of enamel paint for both hardening and strengthening the component's surface is made before printing.
- the so-called side part is the surface part of the cross section of any component.
- Glue used for covering a corner of the side part is of cellulose tape, isolation tape or other similar types that can be used for covering certain part so that it will not be printed, and the glue will be detached after the process is These kinds of glue are preferred because they be used repeatedly.
- the term ⁇ to print', S printed' , and ⁇ printing' are also used.
- the outline of printing component surface consists of the following steps:
- Preparation step that consists of: a. Cutting the component according to the desired size; b. Coating the component, that has been cut, with a pore-covering layer; c. Refining the surface of component having been coated; d. Spraying enamel paint; e. Giving shape to the side part, i.e., the cross-sectional part, into the desired shape, such as, spherical, rectangular, contoured, etc. and refining it; f . Repeat steps l.b and l.c for the side part; g. Especially for the side part, the enamel paint is sprayed and any parts that will not be printed should be covered, if necessary.
- Printing step that consists of: a. Printing the flat surface with the contour of wood grain desired and covering the other unprinted parts so that they remain clean; b. Covering the flat surface having been printed by using sanding sealer in order to protect it when processing the next stage; c. Printing the side part up to its corner; •d'1..Cohering one of the corners with glue tape according to the connection shape desired; e. Cleaning any remaining result of printing of step c above; f . Printing the other side parts up to their corner that have been covered with glue tape; g. Detaching the glue tape on such corners;
- Finishing step that consists of: a. Covering the pores with pore-covering layers by way of spraying; b. Refining all surfaces; and c. Coating the surfaces with the desired coating color and/or making them transparent. Such coloring, if necessary, may be done at the time of covering the pores or at the time of spraying enamel paint by mixing the desired color with the material used.
- the detailed method according to this invention covers the following steps: 1. Preparation step that consists of: a. Cutting the material according to the desired size; b. Coating the pores on the flat surface of the upper and lower parts in order to protect the fine surface. c. After the pore-covering layers are completely dry, refine the surface where the wood grain will be printed; d. Spraying enamel paint on such surfaces; e. Refining them after they are completely dry; the side parts, i.e., the surface of 'the cross section part into the desired shape; g. Refining such side parts; h. Covering the pores on the side parts of the component; i. Refining the side parts of the component, if necessary.
- Printing step that consists of: a. Printing the flat surface with the contour of wood grain desired; b. Covering the flat surface having been printed by using sanding sealer in order to protect it when processing the next stage; c. Printing the side part with different contour of wood grain from the one on the flat surface, on the two opposite sides of that part, in this case, there are 2 corners; Covering one of the corners of the cross- sectional part with glue having been shaped into certain connection shape (for instance, protruding or notch shape or others) . Any excessive print should be cleaned using thinner; e.
- Finishing step that consists of: a. Detaching the glue tape on the coxn&r, after such corner is completely dry, having been printed so that the pattern of wood grain desired can be seen; b. Giving the covering layer by way of spraying; c. Refining all surfaces after the covering layers are completely dry; d. Giving the top layer with the desired coating color and/or making them transparent; e. Component having natural grain of wood on its surface has been produced.
- the equipment is a printing machine that consists of two closely neighboring rolls, in which the first roll is in form, of metal roll having notches constituting the picture of grain pattern of wood to be printed, and the second roll is a rubber roll that will print such pattern on the surface of the component to be printed.
- the notch on the first roll is filled with .urJ-B.-tiri ⁇ / ink, and because the two rolls are close to ⁇ eaehT others, the ink on the first roll will move to the surface of the second roll. It is the second roll that will touch the surface of the component to be printed.
- the two rolls are used in the above manner, but they are made at an angle that can be arranged in order to reach the entire surface, including the corners.
- the angle can be arranged manually or automatically.
- Printing on the side parts is made one by one for each surface up to the corner.
- the glue tape mentioned above is shaped according to the desired connection.
- Printing on the other side surfaces is made in order to form certain connection print.
- the printing on surface in this invention is made in integration between the flat surface and the side surfaces.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06832223A EP2097262A4 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for producing a more realistic wood grain on a surface of wood |
US12/517,480 US20100065186A1 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for producing a more realistic wood grain on a surface of wood |
CNA2006800554364A CN101511595A (en) | 2006-12-20 | 2006-12-20 | Method and equipment for generating more realistic grain on lumber surface |
PCT/ID2006/000007 WO2008075323A1 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for producing a more realistic wood grain on a surface of wood |
JP2009542390A JP5787203B2 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for forming a more natural grain on a wood surface |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/ID2006/000007 WO2008075323A1 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for producing a more realistic wood grain on a surface of wood |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008075323A1 true WO2008075323A1 (en) | 2008-06-26 |
Family
ID=39536034
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ID2006/000007 WO2008075323A1 (en) | 2006-12-20 | 2006-12-20 | Method and apparatus for producing a more realistic wood grain on a surface of wood |
Country Status (5)
Country | Link |
---|---|
US (1) | US20100065186A1 (en) |
EP (1) | EP2097262A4 (en) |
JP (1) | JP5787203B2 (en) |
CN (1) | CN101511595A (en) |
WO (1) | WO2008075323A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101549512A (en) * | 2009-04-20 | 2009-10-07 | 杜金树 | Manufacturing technique of carved furniture |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103832105B (en) * | 2014-01-28 | 2016-08-24 | 太仓丽盛制版有限公司 | The processing method of abstract wood grain design in a kind of decorative kind gravure roll |
DE102015219102A1 (en) * | 2015-10-02 | 2017-04-06 | Homag Gmbh | Process for coating a preferably plate-shaped workpiece |
DE102016007595B4 (en) * | 2016-06-21 | 2018-03-29 | Danzer GmbH | METHOD FOR PRODUCING A DECORATIVE WOOD SURFACE |
KR102299175B1 (en) * | 2018-10-15 | 2021-09-06 | (주)엘엑스하우시스 | Real wood product for verhicle and manufacturing method of the same |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB328970A (en) * | 1929-02-07 | 1930-05-07 | Oxford Varnish Corp | Improvements in or relating to offset printing machines for printing wood grain or other patterns |
US2960026A (en) * | 1956-10-30 | 1960-11-15 | Interchem Corp | Rotary intaglio offset printing machine |
EP1598185A1 (en) * | 2004-05-21 | 2005-11-23 | DeMaxz Deutschland GmbH | Device and process to print on wood or plastic substrate |
Family Cites Families (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1870700A (en) * | 1929-11-09 | 1932-08-09 | Oxford Varnish Corp | Graining mechanism |
US1896556A (en) * | 1930-12-08 | 1933-02-07 | John S Phelps | Roller type stamping machine |
US2262281A (en) * | 1939-08-23 | 1941-11-11 | Hagler Benjamin | Method of surfacing panels and like articles |
US3668193A (en) * | 1971-01-27 | 1972-06-06 | Pennwalt Corp | Vinylidene fluoride coating compositions containing polyimides |
JPS6394565U (en) * | 1986-12-06 | 1988-06-18 | ||
US5618582A (en) * | 1990-07-25 | 1997-04-08 | Vanwinckel; Walter | Coating composition and methods of use |
JPH0672011A (en) * | 1992-08-31 | 1994-03-15 | Toppan Printing Co Ltd | Manufacture of decorative wooden material |
JP2869263B2 (en) * | 1992-09-01 | 1999-03-10 | 南海プライウッド株式会社 | Method of manufacturing decorative wood and decorative wood |
US5466317A (en) * | 1993-04-23 | 1995-11-14 | Aluminum Company Of America | Laminated building panel and method for its production |
US5342670A (en) * | 1993-12-09 | 1994-08-30 | Rafael Dominguez | Process for simulating a chaotic pattern on a surface by applying to the surface a nonuniform multilayered coating |
DE10031030B4 (en) * | 2000-06-26 | 2005-08-04 | Bauer, Jörg R. | Method and device for producing flat components with a predetermined surface appearance and planar component, in particular front panel of a kitchen element |
JP2002347007A (en) * | 2001-05-24 | 2002-12-04 | Kojima Press Co Ltd | Wood decorative laminate and its manufacturing method |
JP3772135B2 (en) * | 2002-07-16 | 2006-05-10 | 株式会社西都 | Bamboo toy and its manufacturing method |
US6964722B2 (en) * | 2002-08-07 | 2005-11-15 | Trio Industries Holdings, L.L.C. | Method for producing a wood substrate having an image on at least one surface |
JP2004073948A (en) * | 2002-08-13 | 2004-03-11 | Nippon Paint Co Ltd | Method of forming paint film to corner of material to be painted and method of forming paint film to material to be painted having corner |
JP2005246816A (en) * | 2004-03-05 | 2005-09-15 | Yamaha Livingtec Corp | Coated plate |
DE102004032058B4 (en) * | 2004-07-01 | 2009-12-03 | Fritz Egger Gmbh & Co. | A method of making a panel having a decorative surface and a panel having a decorative surface |
PL1726443T3 (en) * | 2005-04-28 | 2007-10-31 | Homag Holzbearbeitungssysteme Ag | Method and apparatus for marking the sides of a plane workpiece |
ITMO20050167A1 (en) * | 2005-06-29 | 2006-12-30 | Comital S P A | EQUIPMENT AND METHODS. |
DE102005042658B3 (en) * | 2005-09-08 | 2007-03-01 | Kronotec Ag | Tongued and grooved board for flooring has at least one side surface and tongue and/or groove with decorative layer applied |
JP4299824B2 (en) * | 2005-10-17 | 2009-07-22 | 株式会社ジャパンニューファニチァ | Wood grain board manufacturing method |
-
2006
- 2006-12-20 US US12/517,480 patent/US20100065186A1/en not_active Abandoned
- 2006-12-20 CN CNA2006800554364A patent/CN101511595A/en active Pending
- 2006-12-20 WO PCT/ID2006/000007 patent/WO2008075323A1/en active Application Filing
- 2006-12-20 EP EP06832223A patent/EP2097262A4/en not_active Withdrawn
- 2006-12-20 JP JP2009542390A patent/JP5787203B2/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB328970A (en) * | 1929-02-07 | 1930-05-07 | Oxford Varnish Corp | Improvements in or relating to offset printing machines for printing wood grain or other patterns |
US2960026A (en) * | 1956-10-30 | 1960-11-15 | Interchem Corp | Rotary intaglio offset printing machine |
EP1598185A1 (en) * | 2004-05-21 | 2005-11-23 | DeMaxz Deutschland GmbH | Device and process to print on wood or plastic substrate |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101549512A (en) * | 2009-04-20 | 2009-10-07 | 杜金树 | Manufacturing technique of carved furniture |
Also Published As
Publication number | Publication date |
---|---|
JP5787203B2 (en) | 2015-09-30 |
CN101511595A (en) | 2009-08-19 |
JP2010513083A (en) | 2010-04-30 |
US20100065186A1 (en) | 2010-03-18 |
EP2097262A4 (en) | 2012-03-14 |
EP2097262A1 (en) | 2009-09-09 |
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