WO2008061759A1 - Component made of braided elements - Google Patents

Component made of braided elements Download PDF

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Publication number
WO2008061759A1
WO2008061759A1 PCT/EP2007/010137 EP2007010137W WO2008061759A1 WO 2008061759 A1 WO2008061759 A1 WO 2008061759A1 EP 2007010137 W EP2007010137 W EP 2007010137W WO 2008061759 A1 WO2008061759 A1 WO 2008061759A1
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WO
WIPO (PCT)
Prior art keywords
braid
elements
mesh
component
component according
Prior art date
Application number
PCT/EP2007/010137
Other languages
German (de)
French (fr)
Inventor
Gottfried Hans Buchhorn
Jörg WELLNITZ
Wolfgang Schultz
Original Assignee
Georg-August-Universität Göttingen Stiftung Öffentlichen Rechts
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Georg-August-Universität Göttingen Stiftung Öffentlichen Rechts filed Critical Georg-August-Universität Göttingen Stiftung Öffentlichen Rechts
Publication of WO2008061759A1 publication Critical patent/WO2008061759A1/en

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Classifications

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    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B17/00Surgical instruments, devices or methods, e.g. tourniquets
    • A61B17/56Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor
    • A61B17/58Surgical instruments or methods for treatment of bones or joints; Devices specially adapted therefor for osteosynthesis, e.g. bone plates, screws, setting implements or the like
    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/80Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
    • A61B17/8085Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates with pliable or malleable elements or having a mesh-like structure, e.g. small strips
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/24Resistant to mechanical stress, e.g. pierce-proof
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    • A61B17/68Internal fixation devices, including fasteners and spinal fixators, even if a part thereof projects from the skin
    • A61B17/80Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
    • A61B17/8061Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates specially adapted for particular bones
    • A61B17/8066Cortical plates, i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates specially adapted for particular bones for pelvic reconstruction
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F31/00Making meshed-ring network from wire
    • BPERFORMING OPERATIONS; TRANSPORTING
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Definitions

  • the invention relates to a component with a mesh of a plurality of interlocking, separately integral braid elements. According to a second aspect, the invention relates to a method for producing a component.
  • Braided components are known, for example, from JP 2004 347 294 A.
  • the braids serve in the components for absorbing tensile forces, in particular local tensile forces.
  • such braids are used in protective gloves and protective vests for cutting and puncture protection.
  • Another application for such braids are fishing nets, for example, in alpine winter sports, as they can absorb large tractive forces and at the same time are sufficiently flexible to avoid injuries in athletes who drive at high speed in such a safety net.
  • a disadvantage of such components is that they must always comprise a suspension or a support matrix for the braid. Such braids can namely only be charged to train and fall without suspension or support matrix together.
  • the invention has for its object to overcome said disadvantages in the prior art.
  • the invention solves the problem by a generic component in which individual integral braid elements, each as a separate, by integral
  • a method of fabricating a component comprising the steps of: a) providing one of a plurality of intermeshing mesh elements, each being separate, by integrally connecting portions of the individual Wicking element closed elements are executed, built-up, in any direction of space unstable braid b) aligning the braid elements of the braid in a predetermined shape and c) connecting braid elements so that the braid is shearing stable in at least one spatial direction.
  • An advantage of the invention is that components are provided which can be made entirely of braid and yet manage without suspension or support matrix. Such components can be brought into almost any shape due to the deformability of a braid whose braid elements are not connected to each other. This bringing into shape preferably takes place according to a predetermined shape, as further explained below.
  • the shaping can be done before the connection of the mesh elements with each other.
  • By a suitable connection so components can be produced in almost any geometric shape.
  • free-form surfaces can be produced which have very small curve radii on their surface. This allows body edges whose included angle is smaller than the minimum bending radius of the base material of the mesh elements.
  • Another advantage of a component according to the invention is that an open porosity is adjustable. This is particularly favorable in those cases in which the component is used, for example, as a human or veterinary implant in which the body's own cells are to be sprouted.
  • the porosity of the component can be varied in a simple manner by the choice of the geometric shape and spatial arrangement of the mesh elements.
  • components according to the invention can be produced very quickly. Braids, which serve as a base material for components according to the invention, are also obtained mechanically quickly and inexpensively and therefore can be easily kept in stock, which further shortens the production time of components according to the invention.
  • a further advantage of the invention is that components according to the invention can be produced in such a way that they have a predetermined modulus of elasticity. This makes them particularly suitable for use as medical implants. If, for example, a conventional implant is implanted in a bone, for example, by an operation, mechanical loading of the bone and implant results in a relative displacement between the two. This may loosen the implant, requiring reoperation.
  • a component according to the invention used as an implant can be manufactured in such a way that its modulus of elasticity comes very close to that of the bone, so that it deforms similarly under load as the bone surrounding it.
  • the disadvantages of known implants described above are thus reduced.
  • the braid elements can also be connected in such a way that the component has a (space-dependent) (anisotropic) electricity modulus.
  • Another advantage of the invention is that components according to the invention are easily subsequently deformable. So it is easily possible to correct any manufacturing errors later. In the obtained flat or complex three-dimensional body, compression without deformation can only take place by displacement of the mesh elements and into one another.
  • the component according to the invention overcomes the risk that in the
  • a braiding is understood to mean, in particular, a two-dimensional or macroscopic structure which is stable in every direction of its surface extent against tension. However, it is not necessary that the mesh be flat. It is possible to fabricate the mesh three-dimensionally and then to connect individual mesh elements so that the three-dimensional shape is obtained and strengthened.
  • integral connection is understood to mean a connection in which two sections are connected in such a way that they form a whole.
  • the sections may have an end-to-end connection, e.g. when forming a ring, or the sections may go beyond the closed structure.
  • This bonding can be accomplished by providing, in part, the braid elements can also be made as a whole.
  • the integral connection does not mean simply abutting the two sections or twisting the sections.
  • An integral braid element is one that, eventually, has an entire element.
  • the component may, but not necessarily, include other components besides the braid, such as fasteners for securing the component to a bone.
  • other components besides the braid such as fasteners for securing the component to a bone.
  • the feature that individual intrinsically connected mesh elements are connected to one another is to be understood in particular as meaning that the mesh elements are rigidly coupled to one another in pairs or are fastened to a common, rigid or rigid body ,
  • the braid is shear stable in two spatial directions, in particular it is dimensionally stable.
  • the braid is dimensionally stable, in particular, if it initially deforms elastically only by applying an external force at any point and then, when the external force is no longer applied, assumes the previous form again.
  • the mesh elements are joined together by joining.
  • Joining is understood in particular to mean the joining designated in DIN 8593, for example soldering, gluing or welding. Preference is given to laser welding or inductive welding.
  • the braid elements may also be connected by separate fasteners such as brackets, clips, or clamps.
  • Braided elements are preferably connected to one another via at least one connecting element, which is not a braid element.
  • Such connecting elements are preferably rods, wires, plates and / or three-dimensional rigid bodies.
  • the connecting elements can form a mesh arranged on the mesh.
  • the braid elements are connected to the connecting elements, for example by welding, plugging or mechanical fastening means.
  • individual mesh elements are joined exclusively to one another, that individual mesh elements are connected to other mesh elements exclusively via connecting elements, and that individual mesh elements are connected both by joining and by connecting elements.
  • the braid elements are formed so that the braid or the material from which the braid is created has osteoconductive properties. By this is meant that the mesh, when joined to a living human or animal bone, stimulates bone cells to sprout into the mesh.
  • the braid for human bone cells is osteoconductive.
  • the component can be used particularly well as a permanent implant for replacing lost bone material. It can then be used particularly well as an individual implant as a bone substitute for expansive destruction, which, for example, by tumors, infections, aseptic loosening of joint implants, etc. arise.
  • Such components serving as an implant are particularly suitable for the skull, for the shoulder blade, for the pelvis, the lower jaw, the zygomatic bone and the kneecap.
  • the braid elements are rings. Such braids are particularly easy and therefore inexpensive to manufacture and process.
  • the mesh elements are oval or angular.
  • the braid elements are produced, for example, by forming and disposing, such as welding, bar elements, such as wires. In this case, the connection can be made by having an end-to-end connection on the end sides of the end sections. Alternatively, the joining of two sections of the bar elements can take place, with the sections overlapping each other.
  • a mesh element is connected to four other mesh elements.
  • Such braids are referred to as 1: 4 braids.
  • a mesh element is connected to six or eight mesh elements, respectively, or two mesh elements each are connected to six or eight other mesh elements.
  • Such braids are also referred to as 1: 6, 1: 8, 2: 6 or 2: 8 braids.
  • the mesh elements are at least partially absorbable. By this is meant that, when a component has been implanted in a human or animal body, the mesh elements are at least partially degraded by the body.
  • Corresponding braid elements include, for example, magnesium or resorbable polymers or consist thereof.
  • the mesh elements are at least partially non-absorbable.
  • the parts of the mesh members which are to be non-absorbable are preferably made of a material selected from the group consisting of: titanium, cobalt, iron, alloys of the above metals, tantalum, shape memory alloys, and biocompatible polymers.
  • individual parts of the braid are preferably absorbable, whereas other parts of the braid are not absorbable.
  • At least a part of the mesh elements is at least partially coated with titanium, tantalum and / or hydroxyapatite.
  • the component is designed to be implanted in an animal or human body.
  • it is provided or coated in particular with bone substitutes and / or pharmacologically active substances.
  • bone substitutes and / or pharmacologically active substances include, for example, pluripotent cells, bone marrow cells or bone chips, which promote the sprouting of bone into the component.
  • the braid is at least partially coated with growth factors that promote bone ingrowth.
  • the braid is at least partially coated with active substances which reduce and suppress bone ingrowth.
  • a method according to the invention is preferably carried out such that, prior to joining braid elements, the braid is arranged in such a way that it assumes a three-dimensional shape.
  • the mesh may be aligned on a three-dimensional model made by rapid prototyping. Possibilities of arranging or aligning are laying on or clamping.
  • the mesh is stretched in a frame so that it takes on the desired shape.
  • the braid arranged in this way can then be processed, for example by laser welding, so that it permanently assumes a predetermined three-dimensional shape. According to the invention, therefore, a three-dimensional body is formed from the two-dimensional braid.
  • FIG. 1 shows a mesh of rings (ring mesh) for producing a component according to the invention
  • FIG. 2 shows the ring mesh according to FIG. 1, which has been locally compressed
  • Figure 3 shows the ring mesh of Figure 1, in the braid elements on
  • FIG. 4 shows the ring mesh according to FIG. 1, which has been placed on a model of a hip joint near section of a thigh in order to carry out a method according to the invention
  • FIG. 5 shows a sketch of a human pelvis into which a component according to the invention is to be implanted as part of a method according to the invention
  • FIG. 6 a an exploded view of a component according to the invention in the form of an implant
  • FIG. 6b shows the component according to FIG. 6a in an assembled arrangement
  • FIG. 6c the component according to Figures 6a and 6b in the state in which it is connected to the remaining basin.
  • FIG. 1 shows a braid 10 which is constructed from a plurality of interlocking, closed braid elements 12a, 12b,....
  • a mesh element is connected to four other mesh elements.
  • the braid member 12a is connected to the four braid members 12b, 12c, 12d and 12e.
  • the individual braid elements which are designed as separate elements which are closed by integral connection of sections of the individual braid element, 12a, 12b,..., are connected to one another only by their meshing, so that two braid elements can be displaced relative to one another to some extent.
  • the braid member 12a may be moved towards the braid member 12b without the braid member 12b having to deform or move.
  • the braid 10 is therefore unstable in any spatial direction x or y.
  • the braid 10 shown in Figure 1 is formed flat or macroscopically two-dimensional. By macroscopic two-dimensional, it is to be understood that although the braid 10 has a three-dimensional structure in the strict mathematical sense, the relevant properties relate only to two dimensions.
  • the mesh 10 extends both in the two spatial directions x and y, which are predetermined in Figure 1 by the paper plane, as well as in the protruding from the paper plane third spatial direction z.
  • exclusively braids 10 are described, which in this sense are flat or macroscopic two-dimensional. In alternative embodiments of the invention, however, the use of three-dimensional braids is possible. In this case, individual regions of the braid 10 are connected to other, spatially-spaced or remote regions of the braid via additional braid elements.
  • FIG. 2 shows the braid 10 according to FIG. 1 in the state in which it has been locally compressed in two spatial directions.
  • the upsetting creates two overlapping regions of increased braid density 14a and 14b, in which the braid is one-dimensionally compressed.
  • the mesh elements lie closer together than in the arrangement shown in FIG. In the area shown in the middle in Figure 3, the mesh is compressed two-dimensionally.
  • FIG. 3 shows a braid 10 in which individual braid elements are interconnected by connecting elements 16a, 16b,... And 18a, 18b,.
  • the connecting elements 16a, 16b, ... are perpendicular to the connecting elements 18a, 18b,.
  • these connecting elements may consist of welded-on additive and then also follow the points of contact of the braid elements of a deliberately deformed braid.
  • the arrangement of the connecting elements can be made according to the mechanical requirements.
  • the mesh element 12a is connected to both the connecting element 16b and the connecting element 18b by joints in the form of laser welding points.
  • the mesh member 12c is exclusively connected to the connection member 18b
  • the mesh member 12d is connected exclusively to the connection member 16b
  • the two mesh members 12b and 12e are both connected to the connection members 16b and 18b, respectively. Because the braid elements 12a to 12e are connected via the connecting elements 16b and 18b, they can only be displaced relative to one another within the framework of the mechanical strength of the connecting elements 16b and 18b.
  • a braid member 12f is connected to none of the connecting members 16, 18, but only to the adjacent braid members, for example, 12c and 12d.
  • each mesh element is connected to at least one other mesh element.
  • braid elements are provided which are not connected to any of the other braid elements, for example a braid element 12g.
  • the mesh element 12g is rotatable about its axis of rotation and entwined with the surrounding mesh elements.
  • the braid member 12f may be unconnected in this embodiment, while being further entwined with its neighbors.
  • the braid elements 12 are rings made of rod members, such as wire, of a given wire diameter by welding the two free ends (end-to-end connection).
  • FIG. 4 shows a component 20 according to the invention, which consists of a braid 10.
  • the braid 10 is constructed of braid elements 12a, 12b,..., Which are connected to one another by joining in such a way that the braid 10 is dimensionally stable in the form shown in FIG.
  • the component shown in FIG. 4 is produced by a method according to the invention as described below.
  • a braid 10 is provided as shown in FIG.
  • a three-dimensional model 22 is produced by means of a rapid prototyping method, which is smaller by a predetermined amount than the component to be manufactured. The predetermined amount is selected so that the component 20 produced from the mesh 10 has exactly the desired geometric dimensions.
  • the model 22 is shown schematically in FIG. 4 below the braid 10.
  • the braid 10 is placed on the model 22 so that it rests on the model 22 completely and without wrinkles, at least in part.
  • individual braid elements 12a, 12b,... are joined by laser beam welding by means of a computer-controlled laser welding robot in such a way that the contours of the model 22 are recorded. In this way, all the braid elements lying in the area where the braid 10 rests completely on the model 22 are joined together with their respective neighbors.
  • the model 22 is then rotated so that further mesh elements come into direct contact with the model 22. Subsequently, these braid elements are connected to their respective neighbors. This results in a dimensionally stable component 20, which rests completely on the model 22. Subsequently, the model 22 is removed. If possible, the model 22 is simply removed. If, as shown in FIG. 4, it is not possible to remove the model 22 from the component 20 without destroying the component 20, the model 22 is melted out, burnt out or released. In this case, the model 22 is constructed, for example, of a plastic or a wax.
  • the braid 10 is first braced in a framework so that it assumes the desired geometric shape.
  • the individual braid elements are then joined together.
  • This workbook of bracing can also be combined with the above described operations of laying on a model.
  • Basin may be necessary, for example, due to tumors, infections or bone resorption due to foreign body reactions.
  • the method according to the invention fulfills these requirements
  • FIG. 5 shows a sketch of a human pelvis 24 with a left pelvic half 26a and a right pelvic half 26b.
  • a computed tomography or magnetic resonance tomography image of the pelvis 24 is first made. This gives a spatial representation of the right half of the pelvis 26b.
  • a mathematical model for the left pelvic half 26a is calculated by mirroring. This mathematical model then becomes mathematical sub-models disassembled, the individual sub-components 28, 30, 32, 34, 36 describe. These partial components are shown in FIG. 6a.
  • Part components 30 to 36 arise.
  • the component 28 is made by milling from a solid block of titanium using a prior art method. Alternatively, the component 28 is prefabricated as semi-finished and is brought by deformation in the correct shape.
  • the component parts 30 to 36 are then coated with hydroxyapatite. Subsequently, bone growth and bone-cell-promoting substances are applied to these mesh elements 12a, 12b,.... Alternatively, the entire mesh is coated. If necessary, interstices between individual mesh elements are filled up with bone chips or pluripotent cells, so that a bone chips sprouting is further promoted.
  • both short-term and long-term implants can be designed.
  • Short-term implants in the area of the bones are equipped so that the predominantly connective tissue are sown. Subsequent surgical removal is then not hindered by bone ingrowth.
  • Used as a long-term implant components of the invention are equipped to promote bone ingrowth.
  • a component according to the invention is constructed, for example, from biocompatible polymers in such a way that a connective tissue deposition takes place. In this way, implants for use in the abdominal cavity are realized.
  • individual braid elements are first connected so that the braid is dimensionally stable. Subsequently, the dimensionally stable braid thus obtained is brought by forming into the desired shape. The resulting braid can also be purposefully braced or relieved.
  • first temperature which is preferably body temperature (36 ° C.)
  • second temperature for example, lower temperature
  • the component resumes the desired first shape.
  • the following variations can be made: At one edge of the braid, it is possible to provide specially shaped wire elements which serve for fastening the component to, for example, bones.
  • the mesh can be constructed of varying numbers, sizes and different shapes of the mesh elements.
  • the mesh elements have the same geometric shape with each other. Rather, it is possible that the individual mesh elements are made with varying diameters.
  • the braid elements can also be constructed of rod elements, such as wires, of varying thickness.
  • components according to the invention are stabilized, reinforced, shaped or functionalized by braided or inserted objects made of metal, polymers or other materials. In particular, passages or motorized elements can be provided. It is also possible that two or more braids are connected by cross-connector to three-dimensional objects.
  • Individual mesh elements may also be provided with substances that cause a rejection reaction to prevent sprouting of unwanted tissue. It is also possible that the mesh is surface-activated by mechanical and / or chemical treatment, for example by coatings with organic and / or inorganic substances.
  • the component may comprise a mesh that is partially closed, for example, by coating, potting or gluing, one or two-sided or completely closed.
  • Components according to the invention may be in the form of multiple-sleeve collars
  • Another application is temporary implants for the formation of an artificial body cavity or implants with surfaces for connective tissue demarcation. Also possible is the replacement of plate bones, for example in the area of the skull, the scapula and the pelvis by one or two-sided closed ring mesh structures.
  • Another application is a joint endoprosthesis or a total thigh bone replacement with additionally attached ring mesh for refixation and biological ingrowth of bone fragments, tendon plates and musculature.
  • an inventive component z As drug dosing, telemetry facilities and measurement and control units are integrated.

Abstract

The invention relates to a component with a braid (10) made of a plurality of closed braided elements (12) that engage in each other. According to a second aspect, the invention relates to a method for the production of a component (16). Individual braided elements are connected on the component such (16, 18) that the braid maintains stable to pushing action in at least one spatial direction.

Description

Bauteil aus Geflechtelementen Component made of braid elements
Die Erfindung betrifft ein Bauteil mit einem Geflecht aus mehreren, ineinander greifenden, separat integralen Geflechtelementen. Gemäß einem zweiten Aspekt betrifft die Erfindung ein Verfahren zum Herstellen eines Bauteils.The invention relates to a component with a mesh of a plurality of interlocking, separately integral braid elements. According to a second aspect, the invention relates to a method for producing a component.
Bauteile mit Geflechten sind beispielsweise aus der JP 2004 347 294 A bekannt. Die Geflechte dienen in den Bauteilen zur Aufnahme von Zugkräften, insbesondere von lokalen Zugkräften. So werden derartige Geflechte beispielsweise in Schutzhandschuhen und Schutzwesten zum Schneid- und Stichschutz eingesetzt. Eine andere Anwendung für derartige Geflechte sind Fangnetze, beispielsweise im alpinen Wintersport, da sie große Zugkräfte aufnehmen können und gleichzeitig hinreichend flexibel sind, um Verletzungen bei Sportlern zu vermeiden, die mit hoher Geschwindigkeit in ein solches Fangnetz fahren.Braided components are known, for example, from JP 2004 347 294 A. The braids serve in the components for absorbing tensile forces, in particular local tensile forces. For example, such braids are used in protective gloves and protective vests for cutting and puncture protection. Another application for such braids are fishing nets, for example, in alpine winter sports, as they can absorb large tractive forces and at the same time are sufficiently flexible to avoid injuries in athletes who drive at high speed in such a safety net.
Nachteilig an derartigen Bauteilen ist, dass sie stets eine Aufhängung bzw. eine Stützmatrix für das Geflecht umfassen müssen. Derartige Geflechte können nämlich nur auf Zug belastet werden und fallen ohne Aufhängung bzw. Stützmatrix in sich zusammen.A disadvantage of such components is that they must always comprise a suspension or a support matrix for the braid. Such braids can namely only be charged to train and fall without suspension or support matrix together.
Der Erfindung liegt die Aufgabe zugrunde, besagte Nachteile im Stand der Technik zu überwinden.The invention has for its object to overcome said disadvantages in the prior art.
Die Erfindung löst das Problem durch ein gattungsgemäßes Bauteil, bei dem einzelne integrale Geflechtelemente, die als jeweils separate, durch integraleThe invention solves the problem by a generic component in which individual integral braid elements, each as a separate, by integral
Verbindung von Abschnitten des einzelnen Geflechtelements geschlosseneClosed connection of sections of the individual braid element
Elemente ausgeführt sind, so verbunden sind, dass das Geflecht in mindestens einerElements are executed, are connected so that the braid in at least one
Raumrichtung schubstabil ist. Gemäß einem zweiten Aspekt löst die Erfindung dasDirection of space is unstable. According to a second aspect, the invention solves the
Problem durch ein Verfahren zum Herstellen eines Bauteils mit den Schritten: a) Bereitstellen eines aus mehreren, ineinander greifenden Geflechtelementen, die als jeweils separate, durch integrale Verbindung von Abschnitten des einzelnen Geflechtelements geschlossene Elemente ausgeführt sind, aufgebauten, in keiner Raumrichtung schubstabilen Geflechts b) Ausrichten der Geflechtelemente des Geflechts in eine vorgegebene Form und c) Verbinden von Geflechtelementen so, dass das Geflecht in mindestens einer Raumrichtung schubstabil ist.A method of fabricating a component, comprising the steps of: a) providing one of a plurality of intermeshing mesh elements, each being separate, by integrally connecting portions of the individual Wicking element closed elements are executed, built-up, in any direction of space unstable braid b) aligning the braid elements of the braid in a predetermined shape and c) connecting braid elements so that the braid is shearing stable in at least one spatial direction.
Vorteilhaft an der Erfindung ist, dass Bauteile bereitgestellt werden, die vollständig aus Geflecht bestehen können und dennoch ohne Aufhängung bzw. Stützmatrix auskommen. Derartige Bauteile können aufgrund der Verformbarkeit eines Geflechts, dessen Geflechtelemente nicht miteinander verbunden sind, in fast jede beliebige Form gebracht werden. Dieses in Form bringen erfolgt dabei bevorzugt nach einer vorgegebenen Form, wie unten weiter ausgeführt. Dabei kann die Formgebung vor der Verbindung der Geflechtelemente untereinander erfolgen. Durch ein geeignetes Verbinden können so Bauteile in fast jeder geometrischen Gestalt hergestellt werden. Insbesondere sind Freiformflächen herstellbar, die auf ihrer Oberfläche sehr kleine Kurvenradien aufweisen. Dieses erlaubt Körperkanten, deren eingeschlossene Winkel kleiner als die Mindestbiegeradius des Ausgangsmaterials der Geflechtelemente ist.An advantage of the invention is that components are provided which can be made entirely of braid and yet manage without suspension or support matrix. Such components can be brought into almost any shape due to the deformability of a braid whose braid elements are not connected to each other. This bringing into shape preferably takes place according to a predetermined shape, as further explained below. The shaping can be done before the connection of the mesh elements with each other. By a suitable connection so components can be produced in almost any geometric shape. In particular, free-form surfaces can be produced which have very small curve radii on their surface. This allows body edges whose included angle is smaller than the minimum bending radius of the base material of the mesh elements.
Vorteilhaft an einem erfindungsgemäßen Bauteil ist zudem, dass eine offene Porosität einstellbar ist. Das ist besonders in den Fällen günstig, in denen das Bauteil beispielsweise als human- oder tiermedizinisches Implantat eingesetzt wird, in das körpereigene Zellen einsprossen sollen. Durch die Wahl der geometrischen Gestalt und räumlicher Anordnung der Geflechtelemente kann zudem die Porosität des Bauteils auf einfache Weise variiert werden.Another advantage of a component according to the invention is that an open porosity is adjustable. This is particularly favorable in those cases in which the component is used, for example, as a human or veterinary implant in which the body's own cells are to be sprouted. In addition, the porosity of the component can be varied in a simple manner by the choice of the geometric shape and spatial arrangement of the mesh elements.
Ein weiterer Vorteil ist, dass erfindungsgemäße Bauteile sehr schnell herstellbar sind. Geflechte, die als Grundmaterial für erfindungsgemäße Bauteile dienen, sind zudem maschinell schnell und kostengünstig zu erhalten und können daher leicht vorrätig gehalten werden, was die Fertigungszeit erfindungsgemäßer Bauteile weiter verkürzt. Ein weiterer Vorteil der Erfindung ist, dass erfindungsgemäße Bauteile so produzierbar sind, dass sie einen vorgegebenen Elastizitätsmodul aufweisen. Das macht sie zur Verwendung als medizinische Implantate besonders geeignet. Wird nämlich ein herkömmliches Implantat durch eine Operation beispielsweise in einen Knochen implantiert, so kommt es bei mechanischer Belastung von Knochen und Implantat zu einer relativen Verschiebung zwischen beiden. Dadurch kann sich das Implantat lockern, was eine erneute Operation erforderlich macht. Ein als Implantat verwendetes erfindungsgemäßes Bauteil kann hingegen so gefertigt werden, dass sein Elastizitätsmodul dem des Knochens sehr nahe kommt, so dass es sich unter Last ähnlich deformiert wie der ihn umgebende Knochen. Die oben beschriebenen Nachteile bekannter Implantate werden so verringert. Sofern gewünscht, können die Geflechtelemente zudem so verbunden werden, dass das Bauteil einen von der Raumrichtung abhängigen (anisotropen) Elektrizitätsmodul aufweist.Another advantage is that components according to the invention can be produced very quickly. Braids, which serve as a base material for components according to the invention, are also obtained mechanically quickly and inexpensively and therefore can be easily kept in stock, which further shortens the production time of components according to the invention. A further advantage of the invention is that components according to the invention can be produced in such a way that they have a predetermined modulus of elasticity. This makes them particularly suitable for use as medical implants. If, for example, a conventional implant is implanted in a bone, for example, by an operation, mechanical loading of the bone and implant results in a relative displacement between the two. This may loosen the implant, requiring reoperation. On the other hand, a component according to the invention used as an implant can be manufactured in such a way that its modulus of elasticity comes very close to that of the bone, so that it deforms similarly under load as the bone surrounding it. The disadvantages of known implants described above are thus reduced. If desired, the braid elements can also be connected in such a way that the component has a (space-dependent) (anisotropic) electricity modulus.
Ein weiterer Vorteil der Erfindung ist, dass erfindungsgemäße Bauteile leicht nachträglich verformbar sind. So ist es leicht möglich, etwaige Fertigungsfehler nachträglich zu korrigieren. Bei den erhaltenen flächigen oder komplexen dreidimensionalen Körper kann eine Stauchung ohne Deformation nur durch Verschiebung der Geflechtelemente zu- und ineinander erfolgen.Another advantage of the invention is that components according to the invention are easily subsequently deformable. So it is easily possible to correct any manufacturing errors later. In the obtained flat or complex three-dimensional body, compression without deformation can only take place by displacement of the mesh elements and into one another.
Erfindungsgemäß ist es so möglich Bauteile zu erhalten, bei der sich eine Folge versteifter Geflechtelemente an den mechanischen Anforderungen und der Gestalt des Körpers und nicht an der Folge der Berührungsstellen der Geflechtelemente orientiert, d.h. eine konstruktiv gewollte Anordnung der einzelnen Geflechtelemente und nicht eine herstellungsbedingte Vorzugsrichtung, wie sie bei einem Gestrick oder Gewirk vorliegt.According to the invention it is thus possible to obtain components in which a series of stiffened braid elements are oriented to the mechanical requirements and the shape of the body and not to the sequence of the points of contact of the braid elements, i. a constructively desired arrangement of the individual braid elements and not a production-related preferred direction, as it is present in a knitted or knitted fabric.
Das erfindungsgemäße Bauteil überwindet dabei die Gefahr, dass bei derThe component according to the invention overcomes the risk that in the
Herstellung des Produktes aus dem unversteiften Geflecht der Mindestbiegeradius des Materials unterschritten wird, eine Festigkeitsminderung oder Bruch in Folge des Rückbiegens auftritt, oder die Materialfestigkeiten an Verbindungsstellen überschritten werden.Production of the product from the unstiffened braid of the minimum bending radius of the material is below, a reduction in strength or breakage as a result of Rebending occurs or the material strengths are exceeded at joints.
Im Rahmen der vorliegenden Beschreibung wird unter einem Geflecht insbesondere eine flächige bzw. makroskopisch zweidimensionale Struktur verstanden, die in jeder Richtung ihrer Flächenausdehnung gegen Zug stabil ist. Es ist jedoch nicht notwendig, dass das Geflecht flächig ist. Es ist möglich, das Geflecht dreidimensional zu fertigen und anschließend einzelne Geflechtelemente so zu verbinden, dass die dreidimensionale Form erhalten und gefestigt wird.In the context of the present description, a braiding is understood to mean, in particular, a two-dimensional or macroscopic structure which is stable in every direction of its surface extent against tension. However, it is not necessary that the mesh be flat. It is possible to fabricate the mesh three-dimensionally and then to connect individual mesh elements so that the three-dimensional shape is obtained and strengthened.
Unter einem Geflecht wird insbesondere kein Gewirk verstanden. Bei einem Gewirk wird ein durchgehender, langer Faden so in Schlaufen gelegt und die Schlaufen so miteinander verschlungen, dass ein flächiges Objekt, nämlich das Gewirk, entsteht. Unter einem Geflecht wird insbesondere auch kein Flechtwerk verstanden, bei dem mehrere Drähte miteinander verflochten werden, wie es bei einem Maschendrahtzaun oder anderen verfestigten Drahtgestricken vorliegt.Under a braid in particular no knit is understood. In a knitted fabric, a continuous, long thread is placed in loops and the loops entwined with each other so that a flat object, namely the knitted fabric arises. Under a braid is in particular understood no wattle, in which a plurality of wires are intertwined, as is the case with a chain link fence or other solidified wire knit.
Unter integral verbinden wird dabei vorliegend ein Verbinden verstanden, bei dem zwei Abschnitte so verbunden werden, dass sie ein Ganzes bilden. Bei den Abschnitten kann ein End-zu-End verbinden vorliegen, z.B. bei Bildung eines Rings, oder die Abschnitte können über die geschlossene Struktur hinausgehen. Dieses Verbinden kann durch Verfügen erreicht werden, teilweise können die Geflechtelemente auch als ein Ganzes hergestellt sein. Das integrale Verbinden bedeutet insbesondere nicht ein einfaches Aufeinanderliegen der beiden Abschnitte oder ein Verdrehen der Abschnitte. Ein integrales Geflechtelement ist eines, dass, gegebenenfalls nach verfügen, ein ganzes Element ausbildet.In the present case, integral connection is understood to mean a connection in which two sections are connected in such a way that they form a whole. The sections may have an end-to-end connection, e.g. when forming a ring, or the sections may go beyond the closed structure. This bonding can be accomplished by providing, in part, the braid elements can also be made as a whole. In particular, the integral connection does not mean simply abutting the two sections or twisting the sections. An integral braid element is one that, eventually, has an entire element.
Das Bauteil kann, muss aber nicht notwendigerweise, neben dem Geflecht weitere Bestandteile umfassen, wie beispielsweise Befestigungsvorrichtungen zum Befestigen des Bauteils an einem Knochen. Unter dem Merkmal, dass einzelne in sich integral verbundene Geflechtelemente miteinander verbunden sind, ist im Rahmen der vorliegenden Beschreibung insbesondere zu verstehen, dass die Geflechtelemente paarweise aneinander bzw. untereinander starr gekoppelt sind oder dass sie an einem gemeinsamen, rigiden bzw. starren Körper befestigt sind.The component may, but not necessarily, include other components besides the braid, such as fasteners for securing the component to a bone. In the context of the present description, the feature that individual intrinsically connected mesh elements are connected to one another is to be understood in particular as meaning that the mesh elements are rigidly coupled to one another in pairs or are fastened to a common, rigid or rigid body ,
In einer besonders bevorzugten Ausführungsform ist das Geflecht in zwei Raumrichtungen schubstabil, insbesondere ist es formstabil. Das Geflecht ist insbesondere dann formstabil, wenn es sich durch Aufbringen einer äußeren Kraft an einer beliebigen Stelle zunächst ausschließlich elastisch verformt und dann, wenn die äußere Kraft nicht mehr anliegt, wieder die vorherige Form annimmt.In a particularly preferred embodiment, the braid is shear stable in two spatial directions, in particular it is dimensionally stable. The braid is dimensionally stable, in particular, if it initially deforms elastically only by applying an external force at any point and then, when the external force is no longer applied, assumes the previous form again.
In einer bevorzugten Ausführungsform sind die Geflechtelemente durch Fügen untereinander verbunden. Unter Fügen ist insbesondere das in DIN 8593 bezeichnete Fügen zu verstehen, beispielsweise Löten, Kleben oder Schweißen. Bevorzugt sind Laserschweißen oder induktives Schweißen. Alternativ oder additiv können die Geflechtelemente auch durch separate Befestigungselemente wie Klammern, Klipps, oder Schellen verbunden sein.In a preferred embodiment, the mesh elements are joined together by joining. Joining is understood in particular to mean the joining designated in DIN 8593, for example soldering, gluing or welding. Preference is given to laser welding or inductive welding. Alternatively or additionally, the braid elements may also be connected by separate fasteners such as brackets, clips, or clamps.
Bevorzugt sind Geflechtelemente über mindestens ein Verbindungselement miteinander verbunden, das kein Geflechtelement ist. Derartige Verbindungselemente sind vorzugsweise Stangen, Drähte, Platten und/oder dreidimensionale starre Körper. Die Verbindungselemente können ein auf dem Geflecht angeordnetes Netz ausbilden. Die Geflechtelemente sind mit den Verbindungselementen, beispielsweise durch Schweißen, Einstecken oder mechanische Befestigungsmittel verbunden. Erfindungsgemäß ist, dass einzelne Geflechtelemente ausschließlich untereinander gefügt sind, dass einzelne Geflechtelemente mit anderen Geflechtelementen ausschließlich über Verbindungselemente verbunden sind und dass einzelne Geflechtelemente sowohl durch Fügen als auch über Verbindungselemente verbunden sind. Bei einem bevorzugten Bauteil sind die Geflechtelemente so ausgebildet, dass das Geflecht bzw. das Material, aus dem das Geflecht erstellt ist, osteokonduktive Eigenschaften aufweist. Hierunter ist zu verstehen, dass das Geflecht dann, wenn es mit einem lebenden menschlichen oder tierischen Knochen verbunden wird, Knochenzellen anregt, in das Geflecht einzusprossen. Bevorzugt ist das Geflecht für humane Knochenzellen osteokonduktiv. Das hat den Vorteil, dass das Bauteil besonders gut als Dauerimplantat zum Ersatz verloren gegangenen Knochenmaterials einsetzbar ist. Es kann dann besonders gut als Individualimplantat als Knochenersatz für raumgreifende Destruktionen eingesetzt werden, die beispielsweise durch Tumore, Infekte, aseptische Lockerungen von Gelenkimplantaten usw. entstehen. Derartige als Implantat dienende Bauteile sind besonders geeignet für die Schädelkalotte, für das Schulterblatt, für das Becken, den Unterkiefer, das Jochbein und die Kniescheibe.Braided elements are preferably connected to one another via at least one connecting element, which is not a braid element. Such connecting elements are preferably rods, wires, plates and / or three-dimensional rigid bodies. The connecting elements can form a mesh arranged on the mesh. The braid elements are connected to the connecting elements, for example by welding, plugging or mechanical fastening means. According to the invention, individual mesh elements are joined exclusively to one another, that individual mesh elements are connected to other mesh elements exclusively via connecting elements, and that individual mesh elements are connected both by joining and by connecting elements. In a preferred component, the braid elements are formed so that the braid or the material from which the braid is created has osteoconductive properties. By this is meant that the mesh, when joined to a living human or animal bone, stimulates bone cells to sprout into the mesh. Preferably, the braid for human bone cells is osteoconductive. This has the advantage that the component can be used particularly well as a permanent implant for replacing lost bone material. It can then be used particularly well as an individual implant as a bone substitute for expansive destruction, which, for example, by tumors, infections, aseptic loosening of joint implants, etc. arise. Such components serving as an implant are particularly suitable for the skull, for the shoulder blade, for the pelvis, the lower jaw, the zygomatic bone and the kneecap.
In einer besonders bevorzugten Ausführungsform sind die Geflechtelemente Ringe. Derartige Geflechte sind besonders leicht und damit kostengünstig herzustellen und zu verarbeiten. Alternativ sind die Geflechtelemente oval oder eckig ausgebildet. Die Geflechtelemente werden beispielsweise durch Umformen und Verfügen, wie ein Verschweißen, von Stabelementen, wie Drähten, hergestellt. Dabei kann das Verbinden durch Verfügen als End-zu-End Verbindung an den Stirnseiten der Endabschnitte erfolgen. Alternativ kann das Verbinden zweier Abschnitte der Stabelemente erfolgen, wobei die Abschnitte sich überlappen.In a particularly preferred embodiment, the braid elements are rings. Such braids are particularly easy and therefore inexpensive to manufacture and process. Alternatively, the mesh elements are oval or angular. The braid elements are produced, for example, by forming and disposing, such as welding, bar elements, such as wires. In this case, the connection can be made by having an end-to-end connection on the end sides of the end sections. Alternatively, the joining of two sections of the bar elements can take place, with the sections overlapping each other.
Bevorzugt ist ein Geflechtelement mit jeweils vier anderen Geflechtelementen verbunden. Derartige Geflechte werden als 1 :4-Geflechte bezeichnet. Alternativ ist ein Geflechtelement mit jeweils sechs bzw. acht Geflechtelementen verbunden oder es sind jeweils zwei Geflechtelemente mit sechs bzw. acht anderen Geflechtelementen verbunden. Derartige Geflechte werden auch als 1 :6-, 1 :8-, 2:6- bzw. 2:8-Geflechte bezeichnet. In einer bevorzugten Ausführungsform sind die Geflechtelemente zumindest teilweise resorbierbar. Hierunter ist zu verstehen, dass die Geflechtelemente dann, wenn ein Bauteil in einen menschlichen oder tierischen Körper implantiert worden ist, vom Körper zumindest teilweise abgebaut werden. Entsprechende Geflechtelemente umfassen beispielsweise Magnesium oder resorbierbare Polymere oder bestehen daraus.Preferably, a mesh element is connected to four other mesh elements. Such braids are referred to as 1: 4 braids. Alternatively, a mesh element is connected to six or eight mesh elements, respectively, or two mesh elements each are connected to six or eight other mesh elements. Such braids are also referred to as 1: 6, 1: 8, 2: 6 or 2: 8 braids. In a preferred embodiment, the mesh elements are at least partially absorbable. By this is meant that, when a component has been implanted in a human or animal body, the mesh elements are at least partially degraded by the body. Corresponding braid elements include, for example, magnesium or resorbable polymers or consist thereof.
Alternativ oder additiv sind die Geflechtelemente zumindest teilweise nicht resorbierbar. In diesem Fall sind die Teile der Geflechtelemente, die nicht resorbierbar sein sollen, bevorzugt aus einem Material hergestellt, das aus der Gruppe ausgewählt ist, die umfasst: Titan, Kobalt, Eisen, Legierungen der vorstehenden Metalle, Tantal, Formgedächtnislegierungen und biokompatible Polymere.Alternatively or additionally, the mesh elements are at least partially non-absorbable. In this case, the parts of the mesh members which are to be non-absorbable are preferably made of a material selected from the group consisting of: titanium, cobalt, iron, alloys of the above metals, tantalum, shape memory alloys, and biocompatible polymers.
Bevorzugt sind zudem einzelne Teile des Geflechts resorbierbar, wohingegen andere Teile des Geflechts nicht resorbierbar sind.In addition, individual parts of the braid are preferably absorbable, whereas other parts of the braid are not absorbable.
In einer bevorzugten Ausführungsform ist zumindest ein Teil der Geflechtelemente zumindest teilweise mit Titan, Tantal und/oder Hydroxylapatit beschichtet.In a preferred embodiment, at least a part of the mesh elements is at least partially coated with titanium, tantalum and / or hydroxyapatite.
Besonders bevorzugt ist, dass das Bauteil zum Implantiertwerden in einen tierischen oder menschlichen Körper ausgebildet ist. Dazu ist es insbesondere mit Knochenersatz und/oder pharmakologisch wirksamen Stoffen versehen bzw. beschichtet. Hierunter sind beispielsweise pluripotente Zellen, Knochenmarkzellen oder Knochenspäne zu verstehen, die das Einsprossen von Knochen in das Bauteil fördern.It is particularly preferred that the component is designed to be implanted in an animal or human body. For this purpose, it is provided or coated in particular with bone substitutes and / or pharmacologically active substances. These include, for example, pluripotent cells, bone marrow cells or bone chips, which promote the sprouting of bone into the component.
Besonders bevorzugt ist das Geflecht zumindest teilweise mit Wachstumsfaktoren beschichtet, die das Einwachsen von Knochen fördern. Alternativ ist das Geflecht zumindest teilweise mit Wirksubstanzen beschichtet, die das Einwachsen von Knochen vermindern und unterdrücken. Auf diese Weise wird erreicht, dass ein als Implantat implantiertes erfindungsgemäßes Bauteil nach einer vorgegebenen Standzeit einfach operativ wieder entfernt werden kann, ohne dass es aus einem Knochenverbund entfernt werden müsste.More preferably, the braid is at least partially coated with growth factors that promote bone ingrowth. Alternatively, the braid is at least partially coated with active substances which reduce and suppress bone ingrowth. In this way it is achieved that an implanted as an implant component according to the invention can be easily surgically removed after a predetermined life, without it would have to be removed from a bone composite.
Ein erfindungsgemäßes Verfahren wird bevorzugt so durchgeführt, dass vor dem Verbinden von Geflechtelementen das Geflecht so angeordnet wird, dass es eine dreidimensionale Form annimmt. Beispielsweise kann das Geflecht auf einem durch Rapid Prototyping hergestellten dreidimensionalen Modell angeordnet bzw. ausgerichtet werden. Möglichkeiten des Anordnens bzw. Ausrichtens sind ein Auflegen oder ein Aufspannen. Alternativ wird das Geflecht in einem Rahmen so gespannt, dass es die gewünschte Form annimmt. Das so angeordnete Geflecht kann dann beispielsweise durch Laserschweißen so bearbeitet werden, dass es dauerhaft eine vorgegebene dreidimensionale Form annimmt. Erfindungsgemäß wird also aus dem zweidimensionalen Geflecht ein dreidimensionaler Körper geformt.A method according to the invention is preferably carried out such that, prior to joining braid elements, the braid is arranged in such a way that it assumes a three-dimensional shape. For example, the mesh may be aligned on a three-dimensional model made by rapid prototyping. Possibilities of arranging or aligning are laying on or clamping. Alternatively, the mesh is stretched in a frame so that it takes on the desired shape. The braid arranged in this way can then be processed, for example by laser welding, so that it permanently assumes a predetermined three-dimensional shape. According to the invention, therefore, a three-dimensional body is formed from the two-dimensional braid.
Im Folgenden werden Ausführungsformen der Erfindung anhand der Zeichnungen näher erläutert. Dabei zeigtEmbodiments of the invention will be explained in more detail below with reference to the drawings. It shows
Figur 1 ein Geflecht aus Ringen (Ringgeflecht) zum Herstellen eines erfindungsgemäßen Bauteils,1 shows a mesh of rings (ring mesh) for producing a component according to the invention,
Figur 2 das Ringgeflecht nach Figur 1 , das lokal gestaucht worden ist,FIG. 2 shows the ring mesh according to FIG. 1, which has been locally compressed;
Figur 3 das Ringgeflecht nach Figur 1 , bei dem Geflechtelemente überFigure 3 shows the ring mesh of Figure 1, in the braid elements on
Verbindungselemente verbunden sind, die keine Geflechtelemente sind, Figur 4 das Ringgeflecht nach Figur 1 , das zur Durchführung eines erfindungsgemäßen Verfahrens auf ein Modell eines hüftgelenknahen Abschnitts eines Oberschenkels aufgelegt worden ist,Connecting elements are connected, which are not braid elements, FIG. 4 shows the ring mesh according to FIG. 1, which has been placed on a model of a hip joint near section of a thigh in order to carry out a method according to the invention;
Figur 5 eine Skizze eines menschlichen Beckens, in das im Rahmen eines erfindungsgemäßen Verfahrens ein erfindungsgemäßes Bauteil implantiert werden soll,FIG. 5 shows a sketch of a human pelvis into which a component according to the invention is to be implanted as part of a method according to the invention,
Figur 6a eine Explosionszeichnung eines erfindungsgemäßen Bauteils in Form eines Implantats,FIG. 6 a an exploded view of a component according to the invention in the form of an implant,
Figur 6b das Bauteil gemäß Figur 6a in zusammengebauter Anordnung undFIG. 6b shows the component according to FIG. 6a in an assembled arrangement and FIG
Figur 6c das Bauteil gemäß der Figuren 6a und 6b in dem Zustand, in dem es mit dem verbliebenen Becken verbunden ist.Figure 6c, the component according to Figures 6a and 6b in the state in which it is connected to the remaining basin.
Figur 1 zeigt ein Geflecht 10, das aus mehreren, ineinander greifenden, geschlossenen Geflechtelementen 12a, 12b, ... aufgebaut ist. In dem Geflecht 10 ist jeweils ein Geflechtelement mit vier weiteren Geflechtelementen verbunden. So ist in Figur 1 das Geflechtelement 12a mit den vier Geflechtelementen 12b, 12c, 12d und 12e verbunden.FIG. 1 shows a braid 10 which is constructed from a plurality of interlocking, closed braid elements 12a, 12b,.... In the mesh 10, a mesh element is connected to four other mesh elements. Thus, in Fig. 1, the braid member 12a is connected to the four braid members 12b, 12c, 12d and 12e.
Die einzelnen Geflechtelemente, die als jeweils separate, durch integrale Verbindung von Abschnitten des einzelnen Geflechtelements geschlossene Elemente ausgeführt sind, 12a, 12b, ... sind lediglich durch ihr Ineinandergreifen miteinander verbunden, so dass zwei Geflechtelemente in gewissem Rahmen gegeneinander verschiebbar sind. So kann beispielsweise das Geflechtelement 12a auf das Geflechtelement 12b zu bewegt werden, ohne dass sich das Geflechtelement 12b deformieren oder bewegen müsste. Das Geflecht 10 ist daher in keiner Raumrichtung x oder y schubstabil. Das in Figur 1 gezeigte Geflecht 10 ist flächig ausgebildet bzw. makroskopisch zweidimensional. Unter makroskopisch zweidimensional ist zu verstehen, dass das Geflecht 10 zwar eine im strengen mathematischen Sinne dreidimensionale Struktur hat, die maßgeblichen Eigenschaften sich jedoch nur auf zwei Dimensionen beziehen. So erstreckt sich das Geflecht 10 sowohl in den beiden Raumrichtungen x und y, die in Figur 1 durch die Papierebene vorgegeben sind, als auch in die aus der Papierebene herausragende dritte Raumrichtung z. Im Folgenden werden ausschließlich Geflechte 10 beschrieben, die in diesem Sinne flächig bzw. makroskopisch zweidimensional sind. In alternativen Ausführungsformen der Erfindung ist jedoch auch die Verwendung dreidimensionaler Geflechte möglich. In diesem Fall sind einzelne Bereiche des Geflechtes 10 mit anderen, räumlich beabstandeten bzw. entfernten Bereichen des Geflechts über zusätzliche Geflechtelemente miteinander verbunden.The individual braid elements, which are designed as separate elements which are closed by integral connection of sections of the individual braid element, 12a, 12b,..., Are connected to one another only by their meshing, so that two braid elements can be displaced relative to one another to some extent. For example, the braid member 12a may be moved towards the braid member 12b without the braid member 12b having to deform or move. The braid 10 is therefore unstable in any spatial direction x or y. The braid 10 shown in Figure 1 is formed flat or macroscopically two-dimensional. By macroscopic two-dimensional, it is to be understood that although the braid 10 has a three-dimensional structure in the strict mathematical sense, the relevant properties relate only to two dimensions. Thus, the mesh 10 extends both in the two spatial directions x and y, which are predetermined in Figure 1 by the paper plane, as well as in the protruding from the paper plane third spatial direction z. In the following, exclusively braids 10 are described, which in this sense are flat or macroscopic two-dimensional. In alternative embodiments of the invention, however, the use of three-dimensional braids is possible. In this case, individual regions of the braid 10 are connected to other, spatially-spaced or remote regions of the braid via additional braid elements.
Figur 2 zeigt das Geflecht 10 nach Figur 1 in dem Zustand, in dem es lokal in zwei Raumrichtungen gestaucht worden ist. Durch das Stauchen bilden sich zwei, einander überlappende Bereiche einer erhöhten Geflechtelementdichte 14a und 14b, in denen das Geflecht eindimensional gestaucht ist. In den beiden Bereichen 14a, 14b liegen die Geflechtelemente dichter beieinander als in der in Figur 1 gezeigten Anordnung. In dem in Figur 3 in der Mitte gezeigten Bereich ist das Geflecht zweidimensional gestaucht.FIG. 2 shows the braid 10 according to FIG. 1 in the state in which it has been locally compressed in two spatial directions. The upsetting creates two overlapping regions of increased braid density 14a and 14b, in which the braid is one-dimensionally compressed. In the two regions 14a, 14b, the mesh elements lie closer together than in the arrangement shown in FIG. In the area shown in the middle in Figure 3, the mesh is compressed two-dimensionally.
Figur 3 zeigt ein Geflecht 10, bei dem einzelne Geflechtelemente untereinander durch Verbindungselemente 16a, 16b, ... und 18a, 18b, ... miteinander verbunden sind. Die Verbindungselemente 16a, 16b, ... verlaufen senkrecht zu den Verbindungselementen 18a, 18b, ... . Beispielhaft können diese Verbindungselemente aus aufgeschweißtem Zusatzstoff bestehen und dann auch den Berührungspunkten der Geflechtelemente eines gewollt deformierten Geflechtes folgen. Erfindungsgemäß kann die Anordnung der Verbindungselemente den mechanischen Ansprüchen entsprechend erfolgen. Als Beispiel ist das Geflechtelement 12a sowohl mit dem Verbindungselement 16b wie auch dem Verbindungselement 18b durch Fügestellen in Form von Laserschweißpunkten verbunden. Das Geflechtelement 12c ist hingegen ausschließlich mit dem Verbindungselement 18b verbunden, das Geflechtelement 12d ist ausschließlich mit dem Verbindungselement 16b verbunden und die beiden Geflechtelemente 12b und 12e sind jeweils beide mit den Verbindungselementen 16b und 18b verbunden. Dadurch, dass die Geflechtelemente 12a bis 12e über die Verbindungselemente 16b und 18b verbunden sind, können sie nur noch im Rahmen der mechanischen Festigkeit der Verbindungselemente 16b und 18b gegeneinander verschoben werden.FIG. 3 shows a braid 10 in which individual braid elements are interconnected by connecting elements 16a, 16b,... And 18a, 18b,. The connecting elements 16a, 16b, ... are perpendicular to the connecting elements 18a, 18b,. By way of example, these connecting elements may consist of welded-on additive and then also follow the points of contact of the braid elements of a deliberately deformed braid. According to the invention, the arrangement of the connecting elements can be made according to the mechanical requirements. As an example, the mesh element 12a is connected to both the connecting element 16b and the connecting element 18b by joints in the form of laser welding points. On the other hand, the mesh member 12c is exclusively connected to the connection member 18b, the mesh member 12d is connected exclusively to the connection member 16b, and the two mesh members 12b and 12e are both connected to the connection members 16b and 18b, respectively. Because the braid elements 12a to 12e are connected via the connecting elements 16b and 18b, they can only be displaced relative to one another within the framework of the mechanical strength of the connecting elements 16b and 18b.
Ein Geflechtelement 12f ist mit keinem der Verbindungselemente 16, 18, sondern ausschließlich mit den benachbarten Geflechtelementen, beispielsweise 12c und 12d verbunden. In der vorliegenden Ausführungsform ist jedes Geflechtelement mit mindestens einem anderen Geflechtelement verbunden.A braid member 12f is connected to none of the connecting members 16, 18, but only to the adjacent braid members, for example, 12c and 12d. In the present embodiment, each mesh element is connected to at least one other mesh element.
In einer alternativen Ausführungsform sind Geflechtelemente vorgesehen, die mit keinem der anderen Geflechtelemente verbunden sind, beispielsweise ein Geflechtelement 12g. Das Geflechtelement 12g ist um seine Rotationsachse drehbar und mit den umgebenden Geflechtelementen verschlungen. Auch das Geflechtelement 12f kann in dieser Ausführungsform unverbunden sein, wobei es weiter mit seinen Nachbarn verschlungen bzw. verknüpft ist.In an alternative embodiment, braid elements are provided which are not connected to any of the other braid elements, for example a braid element 12g. The mesh element 12g is rotatable about its axis of rotation and entwined with the surrounding mesh elements. Also, the braid member 12f may be unconnected in this embodiment, while being further entwined with its neighbors.
Die Geflechtelemente 12 sind Ringe, die aus Stabelementen, wie Draht, mit einem vorgegebenen Drahtdurchmesser durch Verschweißen der beiden freien Enden hergestellt worden sind (End-zu-End Vebindung).The braid elements 12 are rings made of rod members, such as wire, of a given wire diameter by welding the two free ends (end-to-end connection).
Die Geflechtelemente bestehen z. B. aus Titan und sind z. B. mit einer in Figur 3 nicht dargestellten Hydroxylapatit-Schicht beschichtet. Die Schichtdicke der Hydroxylapatit-Schicht kann beispielsweise 50 μm betragen. Figur 4 zeigt ein erfindungsgemäßes Bauteil 20, das aus einem Geflecht 10 besteht. Das Geflecht 10 ist aus Geflechtelementen 12a, 12b, ... aufgebaut, die so untereinander durch Fügen verbunden sind, dass das Geflecht 10 in der in Figur 4 gezeigten Form formstabil ist.The mesh elements exist for. As titanium and z. B. coated with a non-illustrated in Figure 3 Hydroxylapatit layer. The layer thickness of the hydroxyapatite layer may be, for example, 50 μm. FIG. 4 shows a component 20 according to the invention, which consists of a braid 10. The braid 10 is constructed of braid elements 12a, 12b,..., Which are connected to one another by joining in such a way that the braid 10 is dimensionally stable in the form shown in FIG.
Das in Figur 4 gezeigte Bauteil wird wie im Folgenden beschrieben durch ein erfindungsgemäßes Verfahren hergestellt. Zunächst wird ein Geflecht 10 bereitgestellt, wie es in Figur 1 gezeigt ist. In einem zweiten Schritt wird mittels eines Rapid-Prototyping-Verfahrens ein dreidimensionales Modell 22 hergestellt, das um einen vorgegebenen Betrag kleiner ist als das zu fertigende Bauteil. Der vorgegebene Betrag wird so gewählt, dass das aus dem Geflecht 10 hergestellte Bauteil 20 genau die gewünschten geometrischen Abmessungen aufweist. Das Modell 22 ist in Figur 4 schematisch unter dem Geflecht 10 gezeichnet.The component shown in FIG. 4 is produced by a method according to the invention as described below. First, a braid 10 is provided as shown in FIG. In a second step, a three-dimensional model 22 is produced by means of a rapid prototyping method, which is smaller by a predetermined amount than the component to be manufactured. The predetermined amount is selected so that the component 20 produced from the mesh 10 has exactly the desired geometric dimensions. The model 22 is shown schematically in FIG. 4 below the braid 10.
In einem nachfolgenden Arbeitsschritt wird das Geflecht 10 auf das Modell 22 so aufgelegt, dass es zumindest in Teilen vollständig und faltenfrei auf dem Modell 22 aufliegt. In einem nachfolgenden Schritt werden in dem Bereich, in dem das Geflecht so auf dem Modell aufliegt, einzelne Geflechtelemente 12a, 12b, ... durch Laserstrahlschweißen mittels eines rechnergesteuerten Laserschweißroboters so gefügt, dass die Konturen des Modells 22 aufgenommen wird. Auf diese Weise werden alle Geflechtelemente, die in dem Bereich liegen, in dem das Geflecht 10 vollständig auf dem Modell 22 aufliegt, mit ihren jeweiligen Nachbarn zusammengefügt.In a subsequent step, the braid 10 is placed on the model 22 so that it rests on the model 22 completely and without wrinkles, at least in part. In a subsequent step, in the region in which the braid rests on the model, individual braid elements 12a, 12b,... Are joined by laser beam welding by means of a computer-controlled laser welding robot in such a way that the contours of the model 22 are recorded. In this way, all the braid elements lying in the area where the braid 10 rests completely on the model 22 are joined together with their respective neighbors.
Sofern es notwendig ist, wird das Modell 22 danach gedreht, so dass weitere Geflechtelemente in unmittelbaren Kontakt mit dem Modell 22 gelangen. Anschließend werden auch diese Geflechtelemente mit ihren jeweiligen Nachbarn verbunden. Es entsteht so ein formstabiles Bauteil 20, das vollständig auf dem Modell 22 aufliegt. Anschließend wird das Modell 22 entfernt. Sofern es möglich ist, wird das Modell 22 dazu einfach entnommen. Wenn es, wie in Figur 4 gezeigt, nicht möglich ist, das Modell 22 aus dem Bauteil 20 zu entfernen, ohne das Bauteil 20 zu zerstören, wird das Modell 22 ausgeschmolzen, ausgebrannt oder ausgelöst. In diesem Fall wird das Modell 22 beispielsweise aus einem Kunststoff oder einem Wachs aufgebaut.If necessary, the model 22 is then rotated so that further mesh elements come into direct contact with the model 22. Subsequently, these braid elements are connected to their respective neighbors. This results in a dimensionally stable component 20, which rests completely on the model 22. Subsequently, the model 22 is removed. If possible, the model 22 is simply removed. If, as shown in FIG. 4, it is not possible to remove the model 22 from the component 20 without destroying the component 20, the model 22 is melted out, burnt out or released. In this case, the model 22 is constructed, for example, of a plastic or a wax.
In einem alternativen erfindungsgemäßen Verfahren wird das Geflecht 10 zunächst in einem Rahmenwerk so verspannt, dass es die gewünschte geometrische Form einnimmt. In einem nachfolgenden Arbeitsschritt werden die einzelnen Geflechtelemente dann miteinander verbunden. Dieser Arbeitsschrift des Verspannens kann auch mit den oben beschriebenen Arbeitsschritten des Auflegens auf ein Modell kombiniert werden.In an alternative method according to the invention, the braid 10 is first braced in a framework so that it assumes the desired geometric shape. In a subsequent step, the individual braid elements are then joined together. This workbook of bracing can also be combined with the above described operations of laying on a model.
Im Folgenden wird die Herstellung eines Bauteils in Form eines Implantats zur Rekonstruktion eines halben Beckens beschrieben. Die Rekonstruktion eines halbenIn the following, the production of a component in the form of an implant for the reconstruction of a half basin will be described. The reconstruction of a half
Beckens kann beispielsweise durch Tumore, Infekte oder Knochenresorptionen durch Fremdkörperreaktionen notwendig sein. Um beispielsweise bei schnell fortschreitenden Tumoren eine frühzeitige Operation und damit einen möglichst geringen Verlust an Knochenmaterial zu erreichen, ist es notwendig, ein Implantat möglichst schnell herzustellen. Das erfindungsgemäße Verfahren erfüllt dieseBasin may be necessary, for example, due to tumors, infections or bone resorption due to foreign body reactions. In order, for example, to achieve early surgery and thus the lowest possible loss of bone material in the case of rapidly progressing tumors, it is necessary to produce an implant as quickly as possible. The method according to the invention fulfills these requirements
Anforderung.Requirement.
Figur 5 zeigt eine Skizze eines menschlichen Beckens 24 mit einer linken Beckenhälfte 26a und einer rechten Beckenhälfte 26b. Um die linke Beckenhälfte 26a durch ein erfindungsgemäßes Bauteil in Form eines Implantats zu ersetzen, wird zunächst eine Computertomographie- oder Kernspintomographie-Aufnahme von dem Becken 24 angefertigt. Es wird so eine räumliche Darstellung der rechten Beckenhälfte 26b erhalten. Aus dieser graphischen Darstellung wird durch Spiegelung ein mathematisches Modell für die linke Beckenhälfte 26a errechnet. Dieses mathematische Modell wird anschließend in mathematische Teil-Modelle zerlegt, die einzelne Teil-Bauteile 28, 30, 32, 34, 36 beschreiben. Diese Teil-Bauteile sind in Figur 6a dargestellt.FIG. 5 shows a sketch of a human pelvis 24 with a left pelvic half 26a and a right pelvic half 26b. In order to replace the left half of the pelvis 26a by an inventive component in the form of an implant, a computed tomography or magnetic resonance tomography image of the pelvis 24 is first made. This gives a spatial representation of the right half of the pelvis 26b. From this graph, a mathematical model for the left pelvic half 26a is calculated by mirroring. This mathematical model then becomes mathematical sub-models disassembled, the individual sub-components 28, 30, 32, 34, 36 describe. These partial components are shown in FIG. 6a.
Anhand der mathematischen Modelle werden für die Teil-Bauteile 30 bis 36 werden Modelle hergestellt, mit Hilfe derer die Geflechtelemente eines aufgelegten GeflechtsBased on the mathematical models models are made for the sub-components 30 to 36, by means of which the braid elements of an applied braid
10 wie oben beschrieben aneinander gefügt werden, so dass die entsprechenden10 are joined together as described above, so that the corresponding
Teil-Bauteile 30 bis 36 entstehen. Das Teil-Bauteil 28 wird mit Hilfe eines Verfahrens nach dem Stand der Technik durch Fräsen aus einem massiven Titan-Block hergestellt. Alternativ wird das Bauteil 28 als Halbzeuge vorgefertigt und wird durch Verformen in die korrekte Gestalt gebracht.Part components 30 to 36 arise. The component 28 is made by milling from a solid block of titanium using a prior art method. Alternatively, the component 28 is prefabricated as semi-finished and is brought by deformation in the correct shape.
Die Teil-Bauteile 30 bis 36 werden anschließend mit Hydroxylapatit beschichtet. Anschließend werden das Knochenwachstum und das Einsprossen von Knochenzellen fördernde Substanzen auf diesen Geflechtelementen 12a, 12b, ... aufgebracht. Alternativ wird das gesamte Geflecht beschichtet. Sofern notwendig, werden Zwischenräumen zwischen einzelnen Geflechtelementen mit Knochenspänen oder pluripotenten Zellen aufgefüllt, so dass ein Einsprossen von Knochenzellen weiter gefördert wird.The component parts 30 to 36 are then coated with hydroxyapatite. Subsequently, bone growth and bone-cell-promoting substances are applied to these mesh elements 12a, 12b,.... Alternatively, the entire mesh is coated. If necessary, interstices between individual mesh elements are filled up with bone chips or pluripotent cells, so that a bone chips sprouting is further promoted.
Anschließend werden alle Teil-Bauteile 28 bis 36 beispielsweise intraoperativ miteinander verbunden, wie in Figur 6b gezeigt ist. Das Verbinden der einzelnen Teil- Bauteile miteinander geschieht durch Schweißen, Klemmen, durch Steckkoni oder durch Kleben. Das so erhaltene Bauteil 20 wird anschließend im Rahmen einer Operation mit dem noch vorhandenen rechten Becken verbunden (vgl. Figur 6c), wobei das Bauteil 20 die entfernte linke Beckenhälfte 26a ersetzt.Subsequently, all sub-components 28 to 36 are interconnected, for example, intraoperatively, as shown in Figure 6b. The connection of the individual sub-components with each other is done by welding, clamping, by Steckkoni or by gluing. The component 20 thus obtained is then connected in the context of an operation with the remaining right pelvis (see Figure 6c), wherein the component 20 replaces the removed left pelvic half 26a.
Auf die oben beschriebene Weise lassen sich sowohl Kurzzeit- als auch Langzeitimplantate konzipieren. Kurzzeitimplantate im Bereich der Knochen werden so ausgerüstet, dass die überwiegend bindegewebig eingescheidet werden. Eine nachfolgende chirurgische Entfernung wird dann nicht durch das Einwachsen von Knochen behindert. Als Langzeitimplantat eingesetzte erfindungsgemäße Bauteile werden so ausgerüstet, dass ein Einwachsen im Knochen gefördert wird. Für Langzeitanwendungen wird ein erfindungsgemäßes Bauteil beispielsweise aus biokompatiblen Polymeren so aufgebaut, dass eine bindegewebige Einscheidung stattfindet. Auf diese Weise werden Implantate zur Anwendung in der Bauchhöhle realisiert.In the manner described above, both short-term and long-term implants can be designed. Short-term implants in the area of the bones are equipped so that the predominantly connective tissue are sown. Subsequent surgical removal is then not hindered by bone ingrowth. Used as a long-term implant components of the invention are equipped to promote bone ingrowth. For long-term applications, a component according to the invention is constructed, for example, from biocompatible polymers in such a way that a connective tissue deposition takes place. In this way, implants for use in the abdominal cavity are realized.
Um eine besonders gute Festigkeit des Bauteils und eine besonders gute Verträglichkeit zu realisieren, ist vorgesehen, die mechanischen und/oder chemischen Eigenschaften eines herzustellenden Bauteils vorab mathematisch zu modellieren und das mathematische Modell iterativ so zu verändern, dass ein für die gewählten Randbedingungen optimales Bauteil erhalten wird. In einem solchen iterativen Verbesserungsprozess liegt das besondere Augenmerk auf dem Kraftfluss und einer möglichst physiologischen Anbindung des Bauteils (Implantats) an die verbleibenden Skelettabschnitte.In order to realize a particularly good strength of the component and a particularly good compatibility, it is provided to mathematically model the mechanical and / or chemical properties of a component to be produced and to iteratively alter the mathematical model such that an optimum component for the selected boundary conditions is obtained becomes. In such an iterative improvement process, particular attention is paid to the force flow and as physiological as possible a connection of the component (implant) to the remaining skeletal segments.
In einem alternativen erfindungsgemäßen Verfahren werden einzelne Geflechtelemente zunächst so verbunden, dass das Geflecht formstabil ist. Anschließend wird das so erhaltene formstabile Geflecht durch Umformen in die gewünschte Form gebracht. Das so entstehende Geflecht kann zudem gezielt verspannt oder entlastet werden.In an alternative method according to the invention, individual braid elements are first connected so that the braid is dimensionally stable. Subsequently, the dimensionally stable braid thus obtained is brought by forming into the desired shape. The resulting braid can also be purposefully braced or relieved.
Bei sämtlichen oben beschriebenen Verfahren und der klinischen Anwendungen von Bauteilen können temperatursensible Werkstoffe, wie Formgedächtnislegierungen eingesetzt werden. In diesem Fall wird zunächst bei einer ersten Temperatur, die vorzugsweise Körpertemperatur (36 0C) ist, ein erfindungsgemäßes Bauteil hergestellt. Anschließend wird dieses Bauteil bei einer zweiten, beispielsweise tieferen Temperatur verformt und mittels einer Operation in den menschlichen oder tierischen Körper eingebracht. Aufgrund der dort herrschenden Körpertemperatur nimmt das Bauteil wieder die gewünschte erste Form an. Erfindungsgemäß können die folgenden Variationen vorgenommen werden: An einem Rand des Geflechts können besonders geformte Drahtelemente vorgesehen sein, die der Befestigung des Bauteils zum Beispiel an Knochen dienen. Zudem kann das Geflecht aus wechselnden Anzahlen, Größen und unterschiedlichen Gestalten der Geflechtelemente aufgebaut sein.In all of the above-described methods and clinical applications of components, temperature sensitive materials such as shape memory alloys can be used. In this case, first of all at a first temperature, which is preferably body temperature (36 ° C.), a component according to the invention is produced. Subsequently, this component is deformed at a second, for example, lower temperature and introduced by means of an operation in the human or animal body. Due to the prevailing body temperature, the component resumes the desired first shape. According to the invention, the following variations can be made: At one edge of the braid, it is possible to provide specially shaped wire elements which serve for fastening the component to, for example, bones. In addition, the mesh can be constructed of varying numbers, sizes and different shapes of the mesh elements.
Es ist zudem nicht notwendig, dass die Geflechtelemente untereinander die gleiche geometrische Gestalt aufweisen. Es ist vielmehr möglich, dass die einzelnen Geflechtelemente mit wechselnden Durchmessern hergestellt werden. Die Geflechtelemente können zudem aus Stabelementen, wie Drähten, unterschiedlicher Dicke aufgebaut sein. Eine weitere Möglichkeit ist, dass erfindungsgemäße Bauteile durch eingeflochtene oder eingeschobene Gegenstände aus Metall, Polymeren oder sonstigen Werkstoffen stabilisiert, verstärkt, geformt oder funktionalisiert sind. Insbesondere können Durchleitungen oder motorische Elemente vorgesehen sein. Es ist zudem möglich, dass zwei oder mehr Geflechte durch Querverbinder zu dreidimensionalen Objekten verbunden sind.It is also not necessary that the mesh elements have the same geometric shape with each other. Rather, it is possible that the individual mesh elements are made with varying diameters. The braid elements can also be constructed of rod elements, such as wires, of varying thickness. Another possibility is that components according to the invention are stabilized, reinforced, shaped or functionalized by braided or inserted objects made of metal, polymers or other materials. In particular, passages or motorized elements can be provided. It is also possible that two or more braids are connected by cross-connector to three-dimensional objects.
Einzelne Geflechtelemente können zudem mit Substanzen versehen sein, die eine Abstoßungsreaktion hervorrufen, um ein Einsprossen unerwünschten Gewebes zu verhindern. Es ist zudem möglich, dass das Geflecht durch mechanische und/oder chemische Behandlung, beispielsweise durch Beschichtungen mit organischen und/oder anorganischen Stoffen, oberflächenaktiviert sind.Individual mesh elements may also be provided with substances that cause a rejection reaction to prevent sprouting of unwanted tissue. It is also possible that the mesh is surface-activated by mechanical and / or chemical treatment, for example by coatings with organic and / or inorganic substances.
Sofern gewünscht, kann das Bauteil ein Geflecht umfassen, das beispielsweise durch Beschichten, Vergießen oder Bekleben teilweise, ein- oder zweiseitig oder vollständig geschlossen ist.If desired, the component may comprise a mesh that is partially closed, for example, by coating, potting or gluing, one or two-sided or completely closed.
Erfindungsgemäße Bauteile können die Form von Manschetten aus mehreren steifenComponents according to the invention may be in the form of multiple-sleeve collars
Ringgeflechtelementen haben, die untereinander mit Gliedern aus einer Form Gedächtnislegierung verbunden sind und bei langstreckigen Splitterfrakturen derHave ring mesh elements which are connected to each other with members of a shape memory alloy and in long splinter fractures of the
Röhrenknochen oder zur Unterstützung mehrsegmentiger Korrektursteotomien zur Anwendung kommen. Ein weiterer Einsatz ist der Ersatz eines Zwerchfells durch ein polymeres, nicht resorbierbares Ringgeflecht mit einseitig aufgebrachter biotoleranter Membran zur einseitigen bindegewebigen und/oder muskulären Verwachsungen und zur andersseitigen Abgrenzung durch verschiebliche Epithelgewebe, wobei das Ringgeflecht zusätzlich durch ein System künstlicher Gefäße zur Weiterleitung von Flüssigkeiten ausgebildet ist. Möglich ist auch der Ersatz eines Segments des Unterkiefers unter Verwendung mehrerer verschweißter, konkav gebogener und gratbildener Ringgeflechtsstreifen mit dem Ziel, eine intraoperative Adaption der Implantatdimensionen bei Erhalt gesunder Knochenabschnitte zu ermöglichen.Long bones or to support multisegment corrective osteotomies Application come. Another use is the replacement of a diaphragm by a polymeric, non-absorbable ring mesh with unilaterally applied biotolerant membrane for unilateral connective tissue and / or muscular adhesions and the other boundary by displaceable epithelial tissue, the ring mesh additionally formed by a system of artificial vessels for the transmission of fluids is. It is also possible to replace a segment of the lower jaw using a plurality of welded, concavely curved and burr-formed ring mesh strips with the aim of enabling an intraoperative adaptation of the implant dimensions while maintaining healthy bone sections.
Eine weitere Anwendung sind temporäre Implantate zur Ausbildung einer künstlichen Körperhöhle oder Implantate mit Oberflächen zur bindegewebigen Abgrenzung. Möglich ist zudem der Ersatz von Plattenknochen, zum Beispiel im Bereich des Schädels, des Schulterblatts und des Beckens durch ein- oder zweiseitig abgeschlossene Ringgeflechtsstrukturen. Eine weitere Anwendung ist eine Gelenkendoprothese oder ein totaler Oberschenkelknochenersatz mit zusätzlich angebrachtem Ringgeflecht zur Refixation und biologischem Einwachsen von Knochenfragmenten, Sehnenplatten und Muskulatur.Another application is temporary implants for the formation of an artificial body cavity or implants with surfaces for connective tissue demarcation. Also possible is the replacement of plate bones, for example in the area of the skull, the scapula and the pelvis by one or two-sided closed ring mesh structures. Another application is a joint endoprosthesis or a total thigh bone replacement with additionally attached ring mesh for refixation and biological ingrowth of bone fragments, tendon plates and musculature.
In allen oben genannten Fällen können in ein erfindungsgemäßes Bauteil z. B. Medikamenten-Dosiereinrichtungen, Telemetrie-Einrichtungen sowie Mess- und Regeleinheiten integriert werden.In all the above cases, in an inventive component z. As drug dosing, telemetry facilities and measurement and control units are integrated.
Wird ein erfindungsgemäßes Bauteil in einer Schutzweste verwendet, so ist es möglich, im Verbund liegende, kleinflächige Panzerschuppen an Stegen aus versteiften Geflechtelementen anzubringen. BezugszeichenlisteIf a component according to the invention is used in a protective vest, then it is possible to attach small-scale armored scales lying in the composite to webs of stiffened braid elements. LIST OF REFERENCE NUMBERS
10 Geflecht10 braid
12a, b,... Geflechtelement12a, b, ... braid element
14a, b,... Bereich erhöhter Geflechtelementdichte14a, b, ... area of increased braid element density
16a, b,.. Verbindungselement16a, b, .. connecting element
18a, b,... Verbindungselement18a, b, ... connecting element
20 Bauteil20 component
22 Modell22 model
24 Becken24 pools
26b rechte Beckenhälfte26b right half of the pelvis
26a linke Beckenhälfte26a left half of the pelvis
28 Teil-Bauteil28 part component
30 Teil-Bauteil30 part component
32 Teil-Bauteil32 part-component
34 Teil-Bauteil34 part component
36 Teil-Bauteil 36 part-component

Claims

Patentansprüche claims
1. Bauteil mit einem Geflecht (10) aus mehreren, ineinander greifenden Geflechtelementen (12), die als jeweils separate, durch integrale Verbindung von Abschnitten des einzelnen Geflechtelements (12) geschlossene Elemente ausgeführt sind, dadurch gekennzeichnet, dass einzelne Geflechtelemente untereinander so verbunden sind, dass das Geflecht (10) in mindestens einer Raumrichtung schubstabil ist.1. A component comprising a mesh (10) of a plurality of intermeshing mesh elements (12), which are designed as separate, by integral connection of sections of the individual mesh element (12) closed elements, characterized in that individual mesh elements are interconnected in that the braid (10) is shear stable in at least one spatial direction.
2. Bauteil nach Anspruch 1 , dadurch gekennzeichnet, dass das Geflecht (10) in zwei Raumrichtungen schubstabil ist, insbesondere, dass es formstabil ist.2. Component according to claim 1, characterized in that the braid (10) is shear stable in two spatial directions, in particular that it is dimensionally stable.
3. Bauteil nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass Geflechtelemente (12) durch Fügen untereinander verbunden sind.3. Component according to one of the preceding claims, characterized in that braid elements (12) are interconnected by joining.
4. Bauteil nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass Geflechtelemente (12) über mindestens ein Verbindungselement (16, 18) verbunden sind, das kein Geflechtelement ist.4. Component according to one of the preceding claims, characterized in that braid elements (12) via at least one connecting element (16, 18) are connected, which is not a braid member.
5. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Geflechtelemente (12) so ausgebildet sind, dass das Geflecht (10) osteokonduktiv ist.5. Component according to one of the preceding claims, characterized in that the braid elements (12) are formed so that the braid (10) is osteoconductive.
6. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Geflechtelemente (12) Ringe sind.6. Component according to one of the preceding claims, characterized in that the braid elements (12) are rings.
7. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass ein Geflechtelement (12) mit jeweils vier oder mehr anderen Geflechtelementen (12) verbunden ist.7. Component according to one of the preceding claims, characterized in that a mesh element (12) is connected to four or more other mesh elements (12).
8. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Geflechtelemente (12) zumindest teilweise resorbierbar sind. 8. Component according to one of the preceding claims, characterized in that the mesh elements (12) are at least partially absorbable.
9. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass zumindest ein Teil der Geflechtelemente (12) zumindest teilweise mit Titan, Tantal und/oder Hydroxylapatit beschichtet ist.9. Component according to one of the preceding claims, characterized in that at least a part of the mesh elements (12) is at least partially coated with titanium, tantalum and / or hydroxyapatite.
10. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass es zum Implantiertwerden in einen tierischen oder menschlichen Körper ausgebildet ist.10. Component according to one of the preceding claims, characterized in that it is designed to be implanted in an animal or human body.
11. Bauteil nach Anspruch 10, dadurch gekennzeichnet, dass das Geflecht (10) mit Knochenersatz und/oder pharmakologisch wirksamen Stoffen versehen bzw. beschichtet ist.11. The component according to claim 10, characterized in that the braid (10) is provided or coated with bone substitute and / or pharmacologically active substances.
12. Bauteil nach Anspruch 11 , dadurch gekennzeichnet, dass das Geflecht (10) zumindest teilweise mit Wachstumsfaktoren beschichtet ist, die das Einwachsen von Knochen fördern.12. Component according to claim 11, characterized in that the braid (10) is at least partially coated with growth factors that promote the ingrowth of bone.
13. Bauteil nach einem der Ansprüche 11 oder 12, dadurch gekennzeichnet, dass das Geflecht (10) zumindest teilweise mit Wirksubstanzen beschichtet ist, die das Einwachsen von Knochen vermindern oder unterdrücken.13. Component according to one of claims 11 or 12, characterized in that the braid (10) is at least partially coated with active substances which reduce or suppress the ingrowth of bone.
14. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass es eine dreidimensionale Form aufweist.14. Component according to one of the preceding claims, characterized in that it has a three-dimensional shape.
15. Bauteil nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass mindestens zwei Geflechte überlagert und jeweils untereinander durch Geflechtelemente oder Verbindungselemente verbunden sind.15. Component according to one of the preceding claims, characterized in that at least two braids are superimposed and each connected to each other by mesh elements or connecting elements.
16. Verfahren zum Herstellen eines Bauteiles (20) mit den Schritten:16. A method of manufacturing a component (20) comprising the steps of:
(a) Bereitstellen eines aus mehreren, ineinander greifenden Geflechtelementen(12), die als jeweils separate, durch integrale Verbindung von Abschnitten des einzelnen Geflechtelements (12) geschlossene Elemente ausgeführt sind, aufgebauten, in keiner Raumrichtung schubstabilen Geflechts (10)(a) providing one of a plurality of intermeshing braid elements (12), each being separate, by integrally connecting portions of the single braid element (12); Closed elements are executed, constructed, in any direction of space unstable braid (10)
(b) Ausrichten der Geflechtelemente (12) des Geflechts (10) in eine vorgegebene Form, und(B) aligning the braid elements (12) of the braid (10) in a predetermined shape, and
(c) Verbinden von Geflechtelementen (12) so, dass das Geflecht (10) die vorgegebene Form einnimmt und in mindestens einer Raumrichtung schubstabil ist.(C) connecting braid elements (12) so that the braid (10) assumes the predetermined shape and is stable in shear in at least one spatial direction.
17. Verfahren nach Anspruch 16, bei dem das Verbinden so durchgeführt wird, dass das Geflecht (10) in zwei Raumrichtungen schubstabil ist.17. The method of claim 16, wherein the bonding is performed so that the braid (10) is shear stable in two spatial directions.
18. Verfahren nach Anspruch 17, bei dem das Verbinden so durchgeführt wird, dass das Geflecht (10) eine formstabile dreidimensionale Form aufweist.18. The method of claim 17, wherein the bonding is performed so that the braid (10) has a dimensionally stable three-dimensional shape.
19. Verfahren nach einem der Ansprüche 16 bis 18, dadurch gekennzeichnet, dass das Verbinden ein Fügen von Geflechtelementen (12) miteinander, insbesondere ein Schweißen oder Löten ist.19. The method according to any one of claims 16 to 18, characterized in that the joining is a joining of braid elements (12) with each other, in particular a welding or soldering.
20. Verfahren nach einem der Ansprüche 16 bis 19, dadurch gekennzeichnet, dass das Verbinden ein Verbinden mittels mindestens eines Verbindungselementes (16, 18) umfasst.20. The method according to any one of claims 16 to 19, characterized in that the connecting comprises a connection by means of at least one connecting element (16, 18).
21. Verfahren nach einem der Ansprüche 16 bis 20, gekennzeichnet durch den zusätzlichen Schritt:21. The method according to any one of claims 16 to 20, characterized by the additional step:
(d) Nach Schritt (c) Verformen des Bauteils (20) insbesondere Verformung von Geflecht und/oder Verbindungselementen.(d) After step (c), deforming the component (20), in particular deformation of braid and / or connecting elements.
22. Verfahren nach einem der Ansprüche 16 bis 21 , gekennzeichnet dadurch, das das Geflecht (10) im Schritt (b) eine dreidimensionale Form annimmt. 22. The method according to any one of claims 16 to 21, characterized in that the braid (10) in step (b) assumes a three-dimensional shape.
23. Verfahren nach einem der Ansprüche 16 bis 22, gekennzeichnet dadurch, dass das Geflecht (10) im Schritt (b) eine gestreckte oder gestauchte Form annimmt.23. The method according to any one of claims 16 to 22, characterized in that the mesh (10) in step (b) assumes a stretched or compressed form.
24. Verfahren nach Anspruch 22 oder 23, dadurch gekennzeichnet, dass das Verbinden so durchgeführt wird, dass das Geflecht (10) die dreidimensionale Form behält. 24. The method according to claim 22 or 23, characterized in that the bonding is performed so that the braid (10) retains the three-dimensional shape.
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