WO2008031921A1 - Method of manufacturing a multilayer fibrous product - Google Patents
Method of manufacturing a multilayer fibrous product Download PDFInfo
- Publication number
- WO2008031921A1 WO2008031921A1 PCT/FI2007/050479 FI2007050479W WO2008031921A1 WO 2008031921 A1 WO2008031921 A1 WO 2008031921A1 FI 2007050479 W FI2007050479 W FI 2007050479W WO 2008031921 A1 WO2008031921 A1 WO 2008031921A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fines
- product
- fraction
- pulp
- fibre
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/38—Multi-ply at least one of the sheets having a fibrous composition differing from that of other sheets
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
- D21D5/02—Straining or screening the pulp
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/02—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines of the Fourdrinier type
- D21F11/04—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines of the Fourdrinier type paper or board consisting on two or more layers
Definitions
- the present invention relates to a method of manufacturing a multilayer fibrous product, according to the preamble of claim 1.
- a product such as this generally comprises at least two overlapping layers, which have different fibre compositions.
- chemical short stock is used at least partly.
- Fractionation of the fibrous pulp used for producing paper or cardboard and the using of the fractions in different layers have for many years been applied especially to cardboards and tissues which are prepared of recycled fibre. Fractionation of long stock, too, is common.
- fractionation and using the fractions in different layers can also be applied to manufacturing printing papers, when the printing papers are manufactured by using a multilayer web technique.
- Fractionation has been used for a long time but it has been mainly limited to treatment of mechanical pulp and recycled fibre.
- the fractionation of chemical pulp has been applied much less than fractionation of recycled fibre or mechanical pulp, and even then, it has been applied mainly to softwood pulp.
- the fractionation of pulp enables the production of optimal structures, especially in products which have been manufactured by using the multilayer technique. It is also possible to use fractionation to separate the fines from the pulp, in which case the remaining long stock fraction improves the tensile strength when compared at the same freeness level.
- Fractionation can be carried out either with centrifugal cleaners or with screens or a combination of these. Screens make it possible to grade the fibres mainly according to the length of the fibre, whereas the centrifugal cleaner grades the fibres according to their density and specific volume.
- the stiffness of cardboard having at least three layers is increased by using fractionation in such a way that the softwood pulp is fractionated using a hole screen into short and long fibre fractions.
- the long fibre fraction is then used for the surface layers of the cardboard, whereas the short fibre fraction is used, mixed with hardwood pulp, for the middle layer.
- This fibre mixture can be used as part of the fibre mixture of the surface layers, too.
- the middle layer may also contain mechanical pulp 20-50 %.
- the pulp used is BCTMP.
- FI Patent No. 75200 describes fractionation of basic pulp into long and short fibre fractions.
- the long fibre fraction is used in layers which are directly in contact with the wire and the short fibre fraction in the middle layer, or in the case of a Fourdrinier wire, on the top of the wire layer. In this way, especially the retention is improved.
- the long fibre fraction is refined and then refractionated.
- the resulting short fibre fraction is then mixed with the short fibre fraction from the first fractionation.
- the basic pulp may be a mixture of chemical and mechanical pulp, but it may also comprise only chemical pulp having fibres of different lengths.
- the basic pulp comprises the broke, too.
- fractionation can benefit multilayer paperboard operations
- Pulp & Paper no. 2, 1987, pp. 104-107
- the general purpose of fractionation of recycled fibres is to improve the strength/freeness-ratio of the fraction, to save energy used for refining or to minimize the generation of fines in the refining. It is possible to adjust the properties of multilayer cardboard by choosing the right fractions for the right layer.
- birch pulp is an interesting raw material in cardboard manufacturing, because it has a combination of a fairly good strength and significantly better optical properties than softwood pulp.
- the refining of birch pulp is increased, the dewatering at the wire deteriorates, which, in turn, causes runability problems on the cardboard machine, and delamination starts to appear in the product as the porosity decreases.
- the present invention is based on the idea that the short fibre stock, i.e. in practice hardwood pulp, is subjected, before the webbing stage, to mechanical classification, where the fines are first separated from the pulp. Most suitably, fines that pass a screen having an average hole size of approximately 0.2-1.5 mm are separated. The classification is carried out using a screen. After that, the fines and the reject from the screening are separately recovered to provide two different fibre material fractions which can be incorporated into different layers of the multilayer product.
- the reject of the screening i.e. the "long fibre fraction”
- the reject of the screening i.e. the "long fibre fraction”
- the reject of the screening i.e. the "long fibre fraction”
- the fines from a fraction like this which generally forms the surface layer, it is possible to increase the degree to which the pulp is refined without any considerable deterioration in the dewatering or the porosity.
- the method according to the present invention is mainly characterized by what is stated in the characterization part of claim 1.
- the modulus of elasticity of the short stock such as birch pulp
- the fines which have been separated in the fractionation are utilized for instance in the middle layer of a three-layer cardboard, such as folding boxboard, in which case it is possible to increase the internal strength and the setting ability.
- the stiffness and the porosity of the surface layer, which is free of fines is improved.
- the internal bond strength of the middle layer is improved when the percentage of fines is increased, for instance when vised to substitute part of the broke pulp which is generally used in the middle layer.
- the fines fraction obtained from the screen is recovered and used as such in the form of an aqueous suspension of fibrous material.
- Figure Ia is a schematic description of the treatment of short stock, according to the present invention.
- Figure Ib shows the treatment of pulp in conditions where the fines fraction is recovered at a low consistency
- Figure Ic shows the refining of pulp without fractionation
- Figure 2 is a graph of the tensile index as a function of the SR number
- Figure 3 is a graph of the tensile stiffness as function of the SR number
- Figure 4 is a graph of the tensile stiffness as a function of the porosity (Gurley);
- Figure 5 is a graph of the SR number as a function of the SEC;
- Figure 6 is a graph of the bulk of the middle layer of compound sheets at different layer compositions
- Figure 7 is a graph of the internal bond strengths of compound sheets at different layer compositions; and Figure 8 is a graph of the internal bond strengths of different compound pulps as a function of the bulk.
- fractionation in particular fractionation using a hole screen
- birch pulp is fractionated with a screen 10 in order to remove fines.
- the long stock fraction and the fines can be optimally used to improve the strength properties in the different layers of the folding boxboard.
- the generated fines fraction can be used in the middle layer as an "adhesive" to give the structure more strength, in which case there is no need to refine very much the fibres of that layer either. Instead, the fibre network remains more bulky and the flexural strength of the whole layer structure is improved as well.
- the feed pulp as a whole in the preparation of the product by separating the long stock fraction and the short stock/fines fraction from each other, in which case, if needed, the fractions are further separately processed before they are fed into the different layers of the same multilayer product.
- part of one fraction or of both fractions can in principle be used in the production of another product, but naturally it is most rational to use the feed pulp as a whole in the preparation of one single product.
- the short stock used in the present invention is a chemical pulp which is prepared of hardwood by using an alkaline cooking process. It is prepared by using as raw material wood of the Betula genera, Populus genera, Eucalyptus genera or the Akasia genera, or a mixture of two or more of these.
- the percentage of the chemically prepared hardwood fibres is 50-100 weight-% of the surface layer pulps, but it is also possible to use mixtures of softwood pulp and hardwood pulp. Most suitably, the maximum percentage of softwood fibres prepared from chemical pulp is 50 %.
- the length of the hardwood fibres is naturally approximately one third of the length of the softwood fibres. Thus, it is possible to generate fines from hardwood with less refining. Because for instance birch pulp has good strength properties compared with many other hardwood species, it is most suitable for that layer of a multilayer cardboard which gives the cardboard its flexural strength. In a three-layer cardboard, this layer is preferably the surface and/or the backing layer.
- the percentage made up of fines is approximately 4-6.5 %, as determined by the DDJ method, i.e. typically the fraction passes a 200 mesh screen.
- the quantity of fines is increased.
- the present invention by using fractionation it is possible to increase the fines percentage of the fines fraction of birch pulp to as much as 8-9 % in folding boxboard, with favourable fractionation parameters to as much as 11-12 %. In other products, the percentages of the fractions vary depending on the product. It is possible to change the fractionation ratio by changing the fractionation and refining parameters.
- the average aperture size of the screen used is preferably approximately 1.0 mm or slightly less, such as approximately 0.8 mm.
- the free area of the screen i.e. the area with no holes
- the fines fraction obtained from the screen is recovered in the form of an aqueous suspension of fibre material, hi order to prepare a fibrous product, this suspension of fibre material and water can be mixed as such with the other pulp components of the middle layer without a separate dewatering.
- the consistency of this suspension of fibre material is approximately 0.5-2 weight-%, especially approximately 0.8-1.5 weight-%.
- the fractionation 20 If the fractionation is carried out for instance by using a centrifugal cleaning technique (Figure Ib), the fractionation 20 generates a fines suspension having a consistency of less than 0.1 weight-%, in which case it must be dewatered 22 for instance mechanically or by vaporization, before this fraction can be mixed with the other pulp components of the middle layer. It is possible to refine 21 the long stock fraction in a traditional way but if the share of the fines to be removed is not large enough, the refining must be limited in order to avoid loss of porosity.
- Figure Ic shows a conventional treatment in which a fraction is refined 31 in a way which is known per se.
- the fines percentage of which has been significantly reduced (“long stock fraction" or the reject of the screening)
- the fraction comprising fewer fines is brought to the refining stage 1 ⁇ P where it is refined to a predefined drainability.
- the fraction comprising fewer fines is used for preparing such a fibre layer that requires good tensile strength properties. Consequently, it is possible to utilize both the fractions comprising fewer fines and the fractions comprising more fines.
- the fines fraction is used essentially unrefined or slightly refined in the preparation of the fibre layer, as shown in Figure Ia.
- energy used for refining is approximately 0- 30 kWh/tonne.
- the fines fraction is mixed with mechanical pulp, most suitably groundwood pulp, refiner mechanical pulp or chemi-thermomechanical pulp, process broke or a combination of these, after which the mixture generated is used to prepare at least one fibre layer of the multilayer product.
- the share of the fines fraction of the mixture is approximately 5-50 weight-%, preferably approximately 10-30 weight-% of the total weight of the mixture.
- a fibrous product preferably cardboard, most suitably folding boxboard, is prepared, one having at least two overlapping fibre layers.
- a three-layer product is prepared, in which the fines are included in the middle layer of the product.
- the middle layer makes up 30-75 weight- % of the entire amount of fibre of the cardboard product.
- the product can be symmetrical, in which case the surface and the backing layers are equally thick, or the surface layer can be, for instance, approximately 1.1-3.0 times thicker than the backing layer.
- An example of such a multilayer cardboard is a product which comprises, as a combination - an initial fibre layer, with an outer surface and an inner surface,
- a second fibre layer which is arranged at a distance from the first layer and which has an outer and an inner surface, in which case the inner surface of the second fibre layer is arranged on the inner side of the first fibre layer, and - a third fibre layer, which is fitted between the first and the second fibre layer, which multilayer cardboard can be coated, uncoated or coated only on one outer surface.
- the sublayers of the multilayer product are attached to each other primarily by hydrogen bonds. If necessary, it is possible to improve the bonding by using adhesives which are generally known.
- the typical grammages of three-layer products are of magnitude 50-500 g/m 2 , of which the grammages of the surface and backing layers are approximately 20-200 g/m 2 and of the middle layer 10-450 g/m 2 .
- tissue applications it is possible to prepare a product which comprises a middle layer which has a good tensile strength, and which comprises a long stock fraction, and surface layers which comprise fines, and which offer a soft and absorbent surface.
- a two-layer product is prepared, in which the fines fraction is included in the surface or backing layer of the product.
- the layer comprising the fines fraction is preferably approximately 50-80 weight-% of all the fibres of the cardboard.
- Typical grammages of these products are of magnitude 50-400 g/m 2 , in which case the grammages of the surface and backing layers are approximately 25 - 200 g/m 2 each.
- the quantity of fine fibre fraction generated in the screening from the layer comprising fines fraction of the product forms preferably at least 50 % of the dry matter weight of the fibre quantity, preferably at least 75 % and preferably 80-100 %.
- the long stock fraction from the screening forms the main part or even 80-100 % of the layer which comprises long stock fraction (of the dry weight of this fibre material).
- KSK Birch (a commercial birch pulp product obtained from Oy Metsa-Botnia Ab, Kaskinen Mills) was fractionated with a 0 0.8 mm hole screen.
- the "long stock fraction" was refined using a disc refiner at four different levels of specific energy consumption (43, 56, 68 and 87 kWh/tonne). The samples were analysed and the sheets tested.
- the SR number (21 -> 19, fines 30) of the unrefined pulp changed significantly in the fractionation, which shows that the fibre distribution changed significantly.
- the tensile strength (at constant SR value) of the fractionated long stock fraction was approximately 6 % higher than that of the reference pulp (brown against turquoise), figure 2 (the tensile index as a function of the SR number).
- the tensile stiffness was improved approximately 5 % at constant SR value (30) compared with normal unfractionated birch pulp (brown against turquoise) ( Figure 3) (the tensile stiffness as a function of the SR number).
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Abstract
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Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA2663134A CA2663134C (en) | 2006-09-11 | 2007-09-11 | Method for manufacturing a fibrous product incorporating screening of fines |
BRPI0716978-7A BRPI0716978B1 (en) | 2006-09-11 | 2007-09-11 | Method of manufacturing a fibrous product |
CN2007800335855A CN101553622B (en) | 2006-09-11 | 2007-09-11 | Method of manufacturing a multilayer fibrous product |
JP2009527169A JP5189594B2 (en) | 2006-09-11 | 2007-09-11 | Method for manufacturing a textile product |
EP07823122.2A EP2061932B1 (en) | 2006-09-11 | 2007-09-11 | Method of manufacturing a multilayer fibrous product |
US12/310,884 US8048266B2 (en) | 2006-09-11 | 2007-09-11 | Method of manufacturing a multilayer fibrous product |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20060809 | 2006-09-11 | ||
FI20060809A FI118809B (en) | 2006-09-11 | 2006-09-11 | Process for the manufacture of a fiber product |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008031921A1 true WO2008031921A1 (en) | 2008-03-20 |
Family
ID=37067136
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2007/050479 WO2008031921A1 (en) | 2006-09-11 | 2007-09-11 | Method of manufacturing a multilayer fibrous product |
Country Status (10)
Country | Link |
---|---|
US (1) | US8048266B2 (en) |
EP (1) | EP2061932B1 (en) |
JP (1) | JP5189594B2 (en) |
CN (1) | CN101553622B (en) |
BR (1) | BRPI0716978B1 (en) |
CA (1) | CA2663134C (en) |
CL (1) | CL2007002629A1 (en) |
FI (1) | FI118809B (en) |
RU (1) | RU2432427C2 (en) |
WO (1) | WO2008031921A1 (en) |
Cited By (6)
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WO2010069667A1 (en) * | 2008-12-18 | 2010-06-24 | Voith Patent Gmbh | Method for processing raw materials containing waste paper to yield a fibrous material suspension suitable for producing graphic papers |
EP2009176A3 (en) * | 2007-06-27 | 2011-11-23 | Voith Patent GmbH | Method for creating multilayer cardboard or packaging paper made from recycled paper |
FR2995325A1 (en) * | 2012-09-11 | 2014-03-14 | Ct Tech De L Ind Des Papiers Cartons Et Celluloses | PROCESS FOR PRODUCING A MULTILAYER FIBROUS MEDIUM BY FRACTIONATION AND STRATIFICATION |
WO2015036930A1 (en) | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Multiply Paperboard |
WO2015036932A1 (en) * | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Multiply paperboard |
EP3896222A1 (en) * | 2020-04-16 | 2021-10-20 | Metsä Board Oyj | A multilayered fibrous sheet, a method for making a multilayered fibrous sheet, and use of mechanical pulp |
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JP6077360B2 (en) * | 2012-03-30 | 2017-02-08 | 日本製紙株式会社 | Paper manufacturing method |
CN103352394B (en) * | 2013-07-19 | 2016-08-10 | 金红叶纸业集团有限公司 | A kind of paper technology and this paper |
WO2015127239A1 (en) * | 2014-02-21 | 2015-08-27 | Domtar Paper Company Llc | Surface enhanced pulp fibers at a substrate surface |
CN103938482B (en) * | 2014-03-19 | 2016-03-09 | 苏州吉臣日用品有限公司 | Compound is manufactured paper with pulp pulp substrate and preparation method thereof |
SE539914C2 (en) | 2014-04-29 | 2018-01-09 | Stora Enso Oyj | Process for making at least one layer of a paper or paperboard and a paper or paperboard made according to the process |
JP2015223305A (en) * | 2014-05-27 | 2015-12-14 | 王子ホールディングス株式会社 | Shelf plate and fixture |
SE1550985A1 (en) * | 2015-07-07 | 2016-09-06 | Stora Enso Oyj | Shaped tray or plate of fibrous material and a method of manufacturing the same |
FI20176206A1 (en) | 2017-12-31 | 2019-07-01 | Paptic Oy | Method of producing a fibrous product and a fibrous product |
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PL3683357T3 (en) * | 2019-01-15 | 2021-12-13 | Papierfabrik Meldorf GmbH & Co. Kommanditgesellschaft | Multi-layer paper containing recycled paper and grass fibres |
US11549216B2 (en) | 2020-11-11 | 2023-01-10 | Sappi North America, Inc. | Oil/grease resistant paper products |
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- 2007-09-11 RU RU2009109069/12A patent/RU2432427C2/en active
- 2007-09-11 JP JP2009527169A patent/JP5189594B2/en active Active
- 2007-09-11 US US12/310,884 patent/US8048266B2/en active Active
- 2007-09-11 CN CN2007800335855A patent/CN101553622B/en active Active
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- 2007-09-11 BR BRPI0716978-7A patent/BRPI0716978B1/en active IP Right Grant
- 2007-09-11 WO PCT/FI2007/050479 patent/WO2008031921A1/en active Application Filing
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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EP2009176A3 (en) * | 2007-06-27 | 2011-11-23 | Voith Patent GmbH | Method for creating multilayer cardboard or packaging paper made from recycled paper |
WO2010069667A1 (en) * | 2008-12-18 | 2010-06-24 | Voith Patent Gmbh | Method for processing raw materials containing waste paper to yield a fibrous material suspension suitable for producing graphic papers |
FR2995325A1 (en) * | 2012-09-11 | 2014-03-14 | Ct Tech De L Ind Des Papiers Cartons Et Celluloses | PROCESS FOR PRODUCING A MULTILAYER FIBROUS MEDIUM BY FRACTIONATION AND STRATIFICATION |
WO2014041286A1 (en) * | 2012-09-11 | 2014-03-20 | Centre Technique De L'industrie Des Papiers, Cartons Et Celluloses | Method for producing a multi-layer fibrous support by fractionation and stratification |
WO2015036930A1 (en) | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Multiply Paperboard |
WO2015036932A1 (en) * | 2013-09-13 | 2015-03-19 | Stora Enso Oyj | Multiply paperboard |
EP3044371A1 (en) * | 2013-09-13 | 2016-07-20 | Stora Enso Oyj | Multiply paperboard |
EP3044371A4 (en) * | 2013-09-13 | 2017-05-03 | Stora Enso Oyj | Multiply paperboard |
EP3896222A1 (en) * | 2020-04-16 | 2021-10-20 | Metsä Board Oyj | A multilayered fibrous sheet, a method for making a multilayered fibrous sheet, and use of mechanical pulp |
US12018434B2 (en) | 2020-04-16 | 2024-06-25 | Metsä Board Oyj | Multilayered fibrous sheet, a method for making a multilayered fibrous sheet, and use of mechanical pulp |
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CL2007002629A1 (en) | 2008-01-11 |
CN101553622A (en) | 2009-10-07 |
CN101553622B (en) | 2011-12-14 |
EP2061932B1 (en) | 2020-04-08 |
BRPI0716978A2 (en) | 2013-09-24 |
US8048266B2 (en) | 2011-11-01 |
RU2432427C2 (en) | 2011-10-27 |
JP5189594B2 (en) | 2013-04-24 |
RU2009109069A (en) | 2010-10-20 |
JP2010502853A (en) | 2010-01-28 |
EP2061932A4 (en) | 2012-09-05 |
FI118809B (en) | 2008-03-31 |
US20100059190A1 (en) | 2010-03-11 |
EP2061932A1 (en) | 2009-05-27 |
CA2663134C (en) | 2016-08-23 |
FI20060809A0 (en) | 2006-09-11 |
CA2663134A1 (en) | 2008-03-20 |
BRPI0716978B1 (en) | 2018-05-29 |
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