WO2008016817A1 - Dewatering system - Google Patents
Dewatering system Download PDFInfo
- Publication number
- WO2008016817A1 WO2008016817A1 PCT/US2007/074350 US2007074350W WO2008016817A1 WO 2008016817 A1 WO2008016817 A1 WO 2008016817A1 US 2007074350 W US2007074350 W US 2007074350W WO 2008016817 A1 WO2008016817 A1 WO 2008016817A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flocculant
- liquid
- aging tank
- pump
- dewatering system
- Prior art date
Links
- 230000032683 aging Effects 0.000 claims abstract description 93
- 239000007788 liquid Substances 0.000 claims abstract description 75
- 238000005553 drilling Methods 0.000 claims abstract description 53
- 239000012530 fluid Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 57
- 239000000701 coagulant Substances 0.000 claims description 48
- 238000002156 mixing Methods 0.000 claims description 16
- 238000000926 separation method Methods 0.000 claims description 10
- 230000007613 environmental effect Effects 0.000 claims description 4
- 239000000243 solution Substances 0.000 description 65
- 229920000642 polymer Polymers 0.000 description 47
- 239000007787 solid Substances 0.000 description 13
- 239000008394 flocculating agent Substances 0.000 description 10
- 238000005189 flocculation Methods 0.000 description 10
- 230000016615 flocculation Effects 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 8
- 230000003247 decreasing effect Effects 0.000 description 7
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- 239000007924 injection Substances 0.000 description 7
- 230000005484 gravity Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000003311 flocculating effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5227—Processes for facilitating the dissolution of solid flocculants in water
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/50—Mixing liquids with solids
- B01F23/59—Mixing systems, i.e. flow charts or diagrams
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
- C02F11/147—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents using organic substances
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/063—Arrangements for treating drilling fluids outside the borehole by separating components
- E21B21/065—Separating solids from drilling fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/50—Movable or transportable mixing devices or plants
- B01F33/501—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use
- B01F33/5013—Movable mixing devices, i.e. readily shifted or displaced from one place to another, e.g. portable during use movable by mechanical means, e.g. hoisting systems, grippers or lift trucks
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/38—Treatment of water, waste water, or sewage by centrifugal separation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/54—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
- C02F1/56—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/68—Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water
- C02F1/685—Devices for dosing the additives
- C02F1/686—Devices for dosing liquid additives
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/68—Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water
- C02F1/685—Devices for dosing the additives
- C02F1/687—Devices for dosing solid compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/10—Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/008—Mobile apparatus and plants, e.g. mounted on a vehicle
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/005—Processes using a programmable logic controller [PLC]
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/40—Liquid flow rate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S422/00—Chemical apparatus and process disinfecting, deodorizing, preserving, or sterilizing
- Y10S422/901—Polymer dissolver
Definitions
- the present disclosure generally relates to dewatering systems used in the management of drilling fluid waste and drilling fluid volume reduction. More particularly, the present disclosure relates to dewatering systems incorporating dry and/or liquid flocculant sources. More particularly still, the present disclosure relates to automated and self-contained dry and/or liquid dewatering systems.
- waste management dewatering systems separate solids and fine particles from the liquid phase of drilling fluid, thereby leaving a clarified aqueous solution.
- dewatering allows the cleaning of waste fluids, such as, drilling fluids mixed with water from the rotary table, mud tanks, mud pumps, generators and from any other discharge point around a drilling rig.
- waste fluids such as, drilling fluids mixed with water from the rotary table, mud tanks, mud pumps, generators and from any other discharge point around a drilling rig.
- dewatering waste management systems clean drilling fluid through coagulation, flocculation, and/or mechanical separation.
- Coagulation occurs when the electrostatic charge on a solid is reduced, destabilizing the solid and allowing it to be attracted to other solids by van der Waals forces.
- Flocculation is the binding of individual solid particles into aggregates of multiple particles.
- Flocculation is physical, rather than electrical, and occurs when one segment of a flocculating polymer chain absorbs simultaneously onto more than one particle.
- Mechanical separation includes mechanical devices (e.g., hydrocyclones and centrifuges) that remove solid particles from a solution.
- polymers used for flocculation are manufactured in dry form and mixed by dewatering system operators into a solution prior to treating a mud system. Also, because the dry polymer is added to a liquid, an aging process is required to activate the dry polymers. Additionally, these polymers tend to be hygroscopic, and as such, have a limited shelf life. Thus, when housed in outdoor storage facilities, such as typically occurs in current commercial drilling operations, the hygroscopic polymers take on water, thereby decreasing their effective life. Also, the polymers in current commercial systems are typically exposed to wide temperature variations, further resulting in decreased effective life. Due to the need of polymer solution aging, batch mixing, and the limited shelf life in current commercial systems, management of dry flocculant dewatering systems is costly and resource dependent.
- embodiments disclosed herein relate to a system including a feeder, an aging tank, a polyductor configured between the feeder and the aging tank and a flocculant solution pump fluidly connected to the aging tank. Further, the system includes a portable skid to house the feeder, the aging tank, the polyductor, and the flocculant solution pump.
- the polyductor is configured to mix a liquid with a dry flocculant from the feeder, and disperse a resultant flocculant solution in the aging tank
- the aging tank is configured to receive the flocculant solution
- the flocculant solution pump is configured to remove the flocculant solution from the aging tank.
- embodiments disclosed herein relate to a system including a liquid flocculant supply tank, an aging tank, a dosing pump, a water booster pump, and a flocculant solution pump fluidly connected to the aging tank. Further, the system includes a portable skid to house the liquid flocculant supply tank, the aging tank, the dosing pump, the water booster pump, and the flocculant solution pump.
- the dosing pump is configured to disperse a liquid flocculant from the liquid flocculant supply tank into a line connecting the dosing pump, the aging tank, and the water booster pump, the water booster pump provides water to the line for mixing with the liquid flocculant to create a liquid flocculant solution, the liquid flocculant solution is aged in the aging tank, and the flocculant solution pump is configured to remove the liquid flocculant solution from the aging tank.
- embodiments disclosed herein relate to a method to dewaler drilling fluid including using a system having a feeder, an aging tank, a polyductor configured between the feeder and the aging tank and a flocculant solution pump fluidly connected to the aging tank.
- the system includes a portable skid to house the feeder, the aging tank, the polyductor, and the flocculant solution pump.
- the polyductor is configured to mix a liquid with a dry flocculant from the feeder, and disperse a resultant flocculant solution in the aging tank
- the aging tank is configured to receive the flocculant solution
- the flocculant solution pump is configured to remove the flocculant solution from the aging tank.
- embodiments disclosed herein relate to a method to dewater drilling fluid including using a system having a liquid flocculant supply tank, an aging tank, a dosing pump, a water booster pump, and a flocculant solution pump fluidly connected to the aging tank. Further, the system includes a portable skid to house the liquid flocculant supply tank, the aging tank, the dosing pump, the water booster pump, and the flocculant solution pump.
- the dosing pump is configured to disperse a liquid flocculant from the liquid flocculant supply tank into a line connecting the dosing pump, the aging tank, and the water booster pump, the water booster pump provides water to the line for mixing with the liquid flocculant to create a liquid flocculant solution, the liquid flocculant solution is aged in the aging tank, and the flocculant solution pump is configured to remove the liquid flocculant solution from the aging tank.
- Figure 1 is a schematic illustration of a dry flocculant dewatering system in accordance with an embodiment of the present disclosure.
- Figure 2 is a process flow diagram of a dry flocculant dewatering system in accordance with an embodiment of the present disclosure.
- Figure 3 is a schematic illustration of a dry flocculant and coagulant dewatering system in accordance with an embodiment of the present disclosure.
- Figure 4 is a schematic illustration of a liquid flocculant dewatering system in accordance with an embodiment of the present disclosure.
- Figure 5 is a schematic illustration of a dry flocculant and liquid flocculant dewatering system in accordance with an embodiment of the present disclosure.
- Figure 6 is a top view layout of a skid based dewatering module in accordance with an embodiment of the present disclosure.
- embodiments disclosed herein relate to systems and methods for dewatering water-based drilling fluids thereby separating solids and other fine particles from a liquid phase, leaving a clarified aqueous product. More specifically, embodiments disclosed herein relate to a self-contained, modular-based dewatering system that may more efficiently dewater water-based drilling fluids at a drill site.
- drill cuttings and other fine particulate matter may be suspended therein.
- the used drilling fluid may undergo any number of separation techniques ⁇ e.g., centrifugation, screening, mud cleaners, and shaking) to remove large drill cuttings from the fluid. While the aforementioned methods may remove large drill cuttings, other solids and fine particulate matter may remain suspended in the drilling fluid.
- separation techniques e.g., centrifugation, screening, mud cleaners, and shaking
- coagulation and/or flocculation may be used.
- a feeder 101 is connected to a polyductor 102.
- Feeder 101 may include any device (e.g., a hopper with a screen and a rotating disc) capable of holding and dispensing a dry flocculation powder.
- Polyductor 102 may include a high efficiency eductor designed specifically for dry polymers. Generally, polyductor 102 may generate a high vacuum airflow to transport dry polymer flocculant from the rotating disc of feeder 101. In such a system, polyductor 102 may be connected to feeder ] 01 and may receive dry flocculant polymer therefrom. Polyductor 102 may also be fluidly connected to a water supply line.
- polyductor 102 may dilute the dry flocculant using water accelerated in a high efficiency nozzle.
- the high velocity water flow may generate a vacuum by entraining air as it exits the nozzle.
- the high speed collision in polyductor 102 between the polymer granules and the water stream may allow dispersion of the polymer granules.
- use of polyductor 102, as described above, may result in faster hydration and minimize the require aging time for polymer activation.
- a water regulation valve (not shown) may control the flow of water into polyductor 102.
- the water mixes with the dry flocculant polymer, and the resultant solution may be dispersed into an aging tank 103.
- the flocculant polymer may age in accordance with the time requirements of the flocculant being used.
- the flocculant may be injected into a line containing used drilling fluid via a flocculant solution pump 104 (e.g., a polymer solution pump, a positive displacement pump, or a diaphragm pump).
- a flocculant solution pump 104 e.g., a polymer solution pump, a positive displacement pump, or a diaphragm pump.
- PLC 105 may regulate the dispersion of the flocculant into used drilling fluids by controlling flocculant solution pump 104, a positive displacement pump (not shown), and/or a diaphragm pump (not shown). In alternate embodiments, PLC 105 may also control other processes in the system, such as, for example, the dispersion of flocculant from polyductor 102 into aging tank 103.
- a modular dewatering system 200 including a three-stage aging tank 201 is shown.
- aging tank 201 is divided into three sections, including, a mixing section 202, an aging section 203, and a pumping section 204.
- an agitation device (not shown) may further mix the flocculant solution.
- the contents of mixing section 202 may be transferred to aging section 203.
- a second agitation device may further mix and/or stir the solution until the solution has reached its desired properties.
- the solution may then be transferred into a pumping section 204, which may serve as a holding portion until the solution is pumped into a line containing used drilling fluid.
- a modular dewatering system 300 in accordance with an embodiment of the present disclosure is shown.
- a dry flocculant feeder 301 a flocculant polyductor 302, a flocculant aging tank 303, and a solution pump 304 are connected, as described above.
- a coagulant supply tank 306 may be connected to a water booster pump 307.
- Water booster pump 307 may allow the mixing of a liquid coagulant into a pressurized stream of water, thereby mixing a coagulant solution without the need of a separate aging/holding tank.
- water booster pump 307 may also be connected to a coagulant solution pump (not shown) for injection into a line containing used drilling fluid.
- solution pump 304 is configured to receive flocculant solution and coagulant solution and to inject the solutions into a line containing used drilling fluid.
- a water regulation valve may control the a flow of water into the polyductor.
- the water mixes with the dry coagulant polymer, and the resultant solution may be dispersed into an aging tank.
- the coagulant may age in accordance with the time requirements of the coagulant being used. After proper aging, the coagulant may be injected into a line containing used drilling fluid via a water booster pump.
- the aging tank may serve as a holding tank for mixed coagulant solution, or the coagulant solution may be directly injected from a line fluidly connecting the polyductor and a water booster pump, as described above.
- PLC 305 may control the dispersion rate of flocculant solution into a line containing used drilling fluid. Additionally, PLC 305 may control the dispersion rate of coagulant solution into the line containing used drilling fluid. In certain embodiments, PLC 305 may control the dispersion rate of the flocculant and coagulants through appropriate pumping means, as described above. Additionally, PLC 305 may control other aspects of system 300, including but not limited to, control of polyductors 302 and 307 and aging times of aging tanks 303 and 308.
- a liquid flocculant dewatering system 400 in accordance with an embodiment of the present disclosure, is shown.
- a liquid flocculant supply tank 401 is connected to a dosing pump 402.
- Supply tank 401 may include any device capable of holding a liquid flocculant.
- Dosing pump 402 is connected to supply tank 401 and may receive liquid flocculant solution therefrom.
- Dosing pump 402 injects liquid flocculant into an aging tank 403 for proper aging in accordance with the recommended aging for the flocculant.
- aging tank 403 may be substantially smaller than aging tanks ' o ' f dry polymer systems because liquid flocculants require shorter aging times.
- liquid flocculant is injected into used drilling fluid via a flocculant solution pump 404,
- system 400 may further include a water booster pump (not shown).
- liquid flocculant is injected from supply tank 401 into a line between dosing pump 402 and aging tank 403.
- Water provided by a water booster pump mixes with the liquid flocculant, and may then enter aging tank 403 for aging.
- a water booster pump may provide water to any number of flocculant and/or coagulant transfer lines for dilution during transference.
- the injection of the flocculant into the used drilling fluid is controlled by a PLC 405.
- PLC 405 may regulate the dispersion of the flocculant into used drilling fluids by controlling water booster pump 405.
- PLC 405 may also control other processes in the system, such as, for example, the dispersion of flocculant from dosing pump 402 into aging tank 403.
- a combination dry flocculant and liquid flocculant dewatering system 500 in accordance with an embodiment of the present disclosure, is shown.
- a dry flocculant feeder 501, a flocculant polyductor 502, and a flocculant aging tank 503, are connected to a flocculant solution pump 504, as described above.
- a liquid supply tank 505, a liquid flocculant dosing pump 506, and a liquid flocculant aging tank 507 are connected to flocculant solution pump 504, as described above.
- alternate systems may include any number of additional solution pumps such that flocculant may be efficiently injected.
- One embodiment may include a water booster pump (not shown) to dilute the liquid flocculant prior to aging in aging tank 507.
- the operation of system 500 including the operation of at least flocculant solution pump 504 may be controlled through a PLC 508, as described above.
- a separation device e.g., a centrifuge
- flocculant solution pump 504 may be fluidly connected to flocculant solution pump 504 to remove floes from the used drilling fluid.
- the separation device may be included on a portable skid.
- flocculant solution pump 504 is configured to receive feed lines from both flocculant aging tank 503 and liquid flocculant aging tank 507. Flocculant solution pump 504 may then inject flocculant into a line containing used drilling fluid. Typically, both dry flocculant and liquid flocculant will not be used in a single run. However, by giving a drilling operator the choice or using either type . of flocculant in one system, the operator may choose the most effective flocculating technique. Additionally, because alternate systems may include multiple pumps, the present system may provide the drilling operator the ability to switch seamlessly between types of flocculants.
- the drilling operator may easily switch to a liquid flocculant.
- a seamless transition between flocculants may prevent downtime that could otherwise increase the overall cost of drilling.
- any number of dry and/or liquid flocculating modules are used is within the scope of the present disclosure.
- any system within the scope of the present disclosure may be expanded to include coagulant modules, additional dry powder flocculant modules, and/or additional liquid flocculant modules.
- embodiments in accordance with the modular dewatering system of the present disclosure may allow a drilling operator any number of choices between flocculant and/or coagulant combinations when dewatering drilling fluid.
- dewatering system 600 includes a dry flocculant supply tank 601, a dry flocculant feed system (e.g., the feeder and polyductor of system 100) 602, and a dry flocculant aging tank 603. Additionally, system 600 includes a coagulant supply tank 604, a coagulant feed system 605, and a water booster pump 606. hi this embodiment, there is not a coagulant aging tank because the liquid coagulant may be directly injected and mixed with water from water booster pump 606. As flocculant and coagulant solution are ready for injection into a line containing used drilling fluid, flocculant and coagulant solution may be injected through flocculant solution pump 607 and coagulant solution pump 608 respectively.
- system 600 includes a portable skid 609 onto which all of the above listed components are connected.
- system 600 is self contained on a single modular skid incorporating all of the necessary components of a dewatering system. Such a portable skid may be transported between drilling operations thereby reducing the capital expenditure costs of a drilling operation.
- system 600 provides that supply tanks 601 and 604 are on skid 609.
- skid 609 may be enclosed in a housing (not shown).
- the dry/liquid flocculants and coagulants may be stored in a climatized environment, regulated by an environmental regulation unit (e.g., an air conditioner, a moisture control device, or housing structure).
- an environmental regulation unit e.g., an air conditioner, a moisture control device, or housing structure.
- the temperature of the flocculants and coagulants may be regulated, their effective lives may be extended. Additionally, because the flocculants and coagulants may be stored inside, they will have less exposure to the sun and/or moisture (i.e., precipitation) that may further shorten their effective lives.
- the first field trial was on a directional well programmed to be drilled to
- the dewatering system included a stand alone liquid flocculant and coagulant system fiuidly connected to a first centrifuge for barite recovery and a second centrifuge for dewatering.
- the liquid polymer skid was a self-contained, chmatized unit, incorporating flocculant and coagulant mixing/injection systems.
- the system was also equipped with a water booster pump that maintained 30 psi through the water line for proper mixing/injection of the chemicals.
- the system included a 20 gallon flocculant aging tank. The coagulant was mixed and injected in-line.
- the above table illustrates the adjustability of flocculant polymer concentration in parts per million fppm) in a liquid flocculant dewatering system. Additionally, table illustrates the centrifuge speed in rotations per minute (rpm) and the mud flowrate in gallons per minute (gpm).
- rpm rotations per minute
- gpm gallons per minute
- polymer concentration was incrementally adjusted from 0 ppm to 300 ppm while maintaining a constant mud flowrate of 50 gpm. Subsequently, the mud flowrate was varied between 40 grm and 60 gpm
- the feed mud had a specific gravity of 1.2 and an out-of measurable range nephelometric turbidity (NTU) of greater than 1,200. Treating the mud with 150 ppm flocculant generated a centrifuge effluent with 1.08 specific gravity and 762 NTU. As higher dosages of flocculant were used, better turbidity measurements were obtained.
- the adjustability of the system allowed the operator to adjust the mud flowrate such that as polymer concentration was decreased the flow rate could also be decreased. In such a system, as the mud flowrate is decreased the flocculant laden mud may remain in the centrifuge longer.
- a system operator may adjust a dewatering system to process the mud of a given operation with the greatest efficiency.
- the second field trial was on a well programmed to be drilled to 9,500 feet with casing strings set at 400 feet and 1 ,700 feet.
- the dewatering system included a stand alone dry flocculant system fluidly connected to a single centrifuge for dewatering.
- the dry polymer skid was a self-contained, climatized unit, incorporating a feeder, a polyductor and a 3 -compartment aging tank.
- the polymer solution mixing was controlled by a PLC system.
- the dry flocculant used in the system was CIBA' s MAGNAFLOC® 351.
- the table below provides field results illustrating the adjustability of mud flowrate and polymer concentration manipulation in a dry polymer unit in accordance with an embodiment of the present disclosure.
- the polymer concentration was adjusted between 0 and 200 ppm while the mud flowrate was kept constant at 50 gpm.
- the feed mud had a specific gravity of 3 .26 and an out of measurable range NTU.
- the effluent of the centrifuge after treatment had a specific gravity of 1.06 with 326 NTU.
- Better turbidity measurements were obtained using higher polymer dosages ⁇ as low as 123 NTU at 250 ppm polymer).
- embodiments of the aforementioned systems and methods may increase the operating efficiency of water-based drilling fluid dewatering. Because the systems described above may include separate modules to handle dry/liquid flocculants and coagulants, rig downtime that may be experienced during flocculant or coagulant type adjustment may be minimized. Further, because the system may be fully automated through the use of a programmable logic controller, the polymer mixing may be more precise, thus increasing flocculant and coagulant consistency while potentially reducing polymer consumption. Moreover, because a drilling operator no longer has to mix the individual polymers, the operator has more time to attended to other portions of the drilling operation.
- systems in accordance with embodiments of the present disclosure may be mounted on a portable skid, the cost savings and efficiency of the system may be further increased.
- polymers may be stored in close proximity to the dewatering operation in climatized housing, damage to the effective lives of the polymers may be prevented. By minimizing damage to the polymers by sun and premature water exposure, less polymer may be wasted, thereby further decreasing the costs of dewatering.
- the mounting of the system on a portable skid allows the dewatering system to be both self-contained and portable.
- Such a system may be used as a component in a solids management system, and through standardization of components, further decrease the cost of the drilling operation.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Geology (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2007281340A AU2007281340B2 (en) | 2006-08-02 | 2007-07-25 | Dewatering system |
CN200780036192XA CN101522580B (en) | 2006-08-02 | 2007-07-25 | Dewatering system |
MX2009001148A MX2009001148A (en) | 2006-08-02 | 2007-07-25 | Dewatering system. |
CA2659349A CA2659349C (en) | 2006-08-02 | 2007-07-25 | Dewatering system |
BRPI0714790-2A BRPI0714790A2 (en) | 2006-08-02 | 2007-07-25 | Water removal system |
EP07799809.4A EP2051945A4 (en) | 2006-08-02 | 2007-07-25 | Dewatering system |
EA200970168A EA016915B1 (en) | 2006-08-02 | 2007-07-25 | System for dewatering drilling fluid |
NO20090861A NO20090861L (en) | 2006-08-02 | 2009-02-24 | Water Removal System |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/461,969 | 2006-08-02 | ||
US11/461,969 US7736497B2 (en) | 2006-08-02 | 2006-08-02 | Dewatering system |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008016817A1 true WO2008016817A1 (en) | 2008-02-07 |
Family
ID=38997485
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2007/074350 WO2008016817A1 (en) | 2006-08-02 | 2007-07-25 | Dewatering system |
Country Status (10)
Country | Link |
---|---|
US (2) | US7736497B2 (en) |
EP (1) | EP2051945A4 (en) |
CN (1) | CN101522580B (en) |
AU (1) | AU2007281340B2 (en) |
BR (1) | BRPI0714790A2 (en) |
CA (1) | CA2659349C (en) |
EA (1) | EA016915B1 (en) |
MX (1) | MX2009001148A (en) |
NO (1) | NO20090861L (en) |
WO (1) | WO2008016817A1 (en) |
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US8017001B2 (en) * | 2006-07-14 | 2011-09-13 | Rayne Dealership Corporation | System for mineral hardness management |
US8585906B2 (en) | 2006-07-14 | 2013-11-19 | Rayne Dealership Corporation | Regeneration of ion exchange resin and recovery of regenerant solution |
US7736497B2 (en) * | 2006-08-02 | 2010-06-15 | M-I L.L.C. | Dewatering system |
FR2922123B1 (en) * | 2007-10-12 | 2010-03-12 | Spcm Sa | INSTALLATION FOR FLOCCULATION OF SUSPENDED MATERIAL SLUDGE, METHOD USING THE INSTALLATION |
US9678496B2 (en) * | 2008-05-23 | 2017-06-13 | Amtec Meter & Controls, Inc. | Concrete material dispensing system |
US20100038318A1 (en) * | 2008-08-12 | 2010-02-18 | M-I L.L.C. | Enhanced solids control |
US20100270221A1 (en) * | 2009-04-28 | 2010-10-28 | Kem-Tron Technologies, Inc. | Portable polymer hydration - conditioning system |
US9518435B2 (en) | 2011-09-30 | 2016-12-13 | M-I L.L.C. | Drilling fluid processing |
US9561452B2 (en) * | 2013-02-20 | 2017-02-07 | H. Udo Zeidler | Process and apparatus for treating drilling fluid |
CN105142767B (en) * | 2013-03-14 | 2017-12-12 | 艺康美国股份有限公司 | Polymer dissolution system |
CN107344810A (en) * | 2017-09-04 | 2017-11-14 | 嘉兴奥拓迈讯自动化控制技术有限公司 | Fully-automatic intelligent mud extraction control system |
CN108427363A (en) * | 2017-11-24 | 2018-08-21 | 江苏绿川环保科技有限公司 | A kind of sludge software granulation drying equipment control system |
JP2021069993A (en) * | 2019-10-31 | 2021-05-06 | キヤノン株式会社 | Ultrafine bubble generation device and method for controlling the same |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016020020A1 (en) * | 2014-08-08 | 2016-02-11 | Ecolab Usa Inc. | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
KR20170041814A (en) * | 2014-08-08 | 2017-04-17 | 에코랍 유에스에이 인코퍼레이티드 | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
US20170233268A1 (en) * | 2014-08-08 | 2017-08-17 | José Raphael CARUCCI | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
AU2014402885B2 (en) * | 2014-08-08 | 2020-02-27 | Ecolab Usa Inc. | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
KR102255267B1 (en) * | 2014-08-08 | 2021-05-24 | 에코랍 유에스에이 인코퍼레이티드 | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
US11319223B2 (en) | 2014-08-08 | 2022-05-03 | Ecolab Usa Inc. | Apparatus for preparing and dispensing a flocculant solution to dewatering an aqueous process stream |
Also Published As
Publication number | Publication date |
---|---|
US8002991B2 (en) | 2011-08-23 |
CA2659349C (en) | 2012-03-27 |
CA2659349A1 (en) | 2008-02-07 |
NO20090861L (en) | 2009-02-24 |
US20080029458A1 (en) | 2008-02-07 |
BRPI0714790A2 (en) | 2013-05-21 |
EP2051945A4 (en) | 2014-01-01 |
CN101522580A (en) | 2009-09-02 |
AU2007281340B2 (en) | 2010-12-09 |
EA200970168A1 (en) | 2009-10-30 |
EA016915B1 (en) | 2012-08-30 |
EP2051945A1 (en) | 2009-04-29 |
AU2007281340A1 (en) | 2008-02-07 |
MX2009001148A (en) | 2009-02-20 |
US20100243576A1 (en) | 2010-09-30 |
CN101522580B (en) | 2012-07-04 |
US7736497B2 (en) | 2010-06-15 |
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