WO2007149781A1 - Highly branched polymeric materials as coating on weighting agents - Google Patents
Highly branched polymeric materials as coating on weighting agents Download PDFInfo
- Publication number
- WO2007149781A1 WO2007149781A1 PCT/US2007/071345 US2007071345W WO2007149781A1 WO 2007149781 A1 WO2007149781 A1 WO 2007149781A1 US 2007071345 W US2007071345 W US 2007071345W WO 2007149781 A1 WO2007149781 A1 WO 2007149781A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fluid
- polyesteramide
- polymer
- solid material
- crosslinking agent
- Prior art date
Links
- 239000011248 coating agent Substances 0.000 title claims description 9
- 238000000576 coating method Methods 0.000 title claims description 9
- 239000003795 chemical substances by application Substances 0.000 title description 10
- 239000000463 material Substances 0.000 title description 10
- 239000012530 fluid Substances 0.000 claims abstract description 127
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims abstract description 57
- 239000011343 solid material Substances 0.000 claims abstract description 36
- 229920000642 polymer Polymers 0.000 claims abstract description 26
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 22
- 239000012071 phase Substances 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 7
- 239000007790 solid phase Substances 0.000 claims abstract description 3
- 238000005553 drilling Methods 0.000 claims description 42
- 239000003921 oil Substances 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 20
- 230000015572 biosynthetic process Effects 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 15
- -1 cyclic anhydride Chemical class 0.000 claims description 14
- 239000000839 emulsion Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 9
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 9
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 5
- 239000010428 baryte Substances 0.000 claims description 5
- 229910052601 baryte Inorganic materials 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 150000001299 aldehydes Chemical class 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 125000004122 cyclic group Chemical group 0.000 claims description 4
- 229910052595 hematite Inorganic materials 0.000 claims description 4
- 239000011019 hematite Substances 0.000 claims description 4
- LIKBJVNGSGBSGK-UHFFFAOYSA-N iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Fe+3].[Fe+3] LIKBJVNGSGBSGK-UHFFFAOYSA-N 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 150000001241 acetals Chemical class 0.000 claims description 3
- 150000001336 alkenes Chemical class 0.000 claims description 3
- 239000012267 brine Substances 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 239000013535 sea water Substances 0.000 claims description 3
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 3
- 239000000243 solution Substances 0.000 claims description 3
- XHTYQFMRBQUCPX-UHFFFAOYSA-N 1,1,3,3-tetramethoxypropane Chemical compound COC(OC)CC(OC)OC XHTYQFMRBQUCPX-UHFFFAOYSA-N 0.000 claims description 2
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical compound N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 claims description 2
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 2
- 239000013505 freshwater Substances 0.000 claims description 2
- 150000002334 glycols Chemical class 0.000 claims description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- 235000010446 mineral oil Nutrition 0.000 claims description 2
- 239000001254 oxidized starch Substances 0.000 claims description 2
- 235000013808 oxidized starch Nutrition 0.000 claims description 2
- 229910021532 Calcite Inorganic materials 0.000 claims 3
- 125000005313 fatty acid group Chemical group 0.000 claims 3
- 150000001541 aziridines Chemical class 0.000 claims 1
- 239000012188 paraffin wax Substances 0.000 claims 1
- 238000005755 formation reaction Methods 0.000 description 17
- 235000019198 oils Nutrition 0.000 description 17
- 238000005520 cutting process Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- 238000007306 functionalization reaction Methods 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 238000005461 lubrication Methods 0.000 description 5
- 150000003512 tertiary amines Chemical group 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000012065 filter cake Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- SHKUUQIDMUMQQK-UHFFFAOYSA-N 2-[4-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COCCCCOCC1CO1 SHKUUQIDMUMQQK-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical group CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- UBXAKNTVXQMEAG-UHFFFAOYSA-L strontium sulfate Chemical compound [Sr+2].[O-]S([O-])(=O)=O UBXAKNTVXQMEAG-UHFFFAOYSA-L 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010557 suspension polymerization reaction Methods 0.000 description 2
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- OTJFQRMIRKXXRS-UHFFFAOYSA-N (hydroxymethylamino)methanol Chemical compound OCNCO OTJFQRMIRKXXRS-UHFFFAOYSA-N 0.000 description 1
- USGYMDAUQBQWFU-UHFFFAOYSA-N 1,2,5,6-diepoxycyclooctane Chemical compound C1CC2OC2CCC2OC12 USGYMDAUQBQWFU-UHFFFAOYSA-N 0.000 description 1
- LFKLPJRVSHJZPL-UHFFFAOYSA-N 1,2:7,8-diepoxyoctane Chemical compound C1OC1CCCCC1CO1 LFKLPJRVSHJZPL-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- KQIXMZWXFFHRAQ-UHFFFAOYSA-N 1-(2-hydroxybutylamino)butan-2-ol Chemical compound CCC(O)CNCC(O)CC KQIXMZWXFFHRAQ-UHFFFAOYSA-N 0.000 description 1
- AOSFMYBATFLTAQ-UHFFFAOYSA-N 1-amino-3-(benzimidazol-1-yl)propan-2-ol Chemical compound C1=CC=C2N(CC(O)CN)C=NC2=C1 AOSFMYBATFLTAQ-UHFFFAOYSA-N 0.000 description 1
- YQMXOIAIYXXXEE-UHFFFAOYSA-N 1-benzylpyrrolidin-3-ol Chemical compound C1C(O)CCN1CC1=CC=CC=C1 YQMXOIAIYXXXEE-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- NWPCFCBFUXXJIE-UHFFFAOYSA-N 2-(hydroxymethylamino)ethanol Chemical compound OCCNCO NWPCFCBFUXXJIE-UHFFFAOYSA-N 0.000 description 1
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- PAVNZLVXYJDFNR-UHFFFAOYSA-N 3,3-dimethyloxane-2,6-dione Chemical compound CC1(C)CCC(=O)OC1=O PAVNZLVXYJDFNR-UHFFFAOYSA-N 0.000 description 1
- YAXXOCZAXKLLCV-UHFFFAOYSA-N 3-dodecyloxolane-2,5-dione Chemical class CCCCCCCCCCCCC1CC(=O)OC1=O YAXXOCZAXKLLCV-UHFFFAOYSA-N 0.000 description 1
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 1
- HIJQFTSZBHDYKW-UHFFFAOYSA-N 4,4-dimethyloxane-2,6-dione Chemical compound CC1(C)CC(=O)OC(=O)C1 HIJQFTSZBHDYKW-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 244000226021 Anacardium occidentale Species 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000007942 carboxylates Chemical group 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 1
- 150000001733 carboxylic acid esters Chemical group 0.000 description 1
- 235000020226 cashew nut Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 239000000412 dendrimer Substances 0.000 description 1
- 229920000736 dendritic polymer Polymers 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000001183 hydrocarbyl group Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- CSZWNFWYVAKOEC-UHFFFAOYSA-N n,n-dimethylmethanamine;sulfurous acid Chemical compound CN(C)C.OS(O)=O CSZWNFWYVAKOEC-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 239000010466 nut oil Substances 0.000 description 1
- 239000010450 olivine Substances 0.000 description 1
- 229910052609 olivine Inorganic materials 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 239000006174 pH buffer Substances 0.000 description 1
- 239000011236 particulate material Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910021646 siderite Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000012749 thinning agent Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/32—Non-aqueous well-drilling compositions, e.g. oil-based
- C09K8/36—Water-in-oil emulsions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/02—Well-drilling compositions
- C09K8/03—Specific additives for general use in well-drilling compositions
Definitions
- the invention relates generally to wellbore fluids and surface coated solid materials for use in a wellbore fluid.
- drill bit cutting surfaces When drilling or completing wells in earth formations, various fluids typically are used in the well for a variety of reasons.
- Common uses for well fluids include: lubrication and cooling of drill bit cutting surfaces while drilling generally or drilling-in (i.e., drilling in a targeted petroliferous formation), transportation of "cuttings" (pieces of formation dislodged by the cutting action of the teeth on a drill bit) to the surface, controlling formation fluid pressure to prevent blowouts, maintaining well stability, suspending solids in the well, minimizing fluid loss into and stabilizing the formation through which the well is being drilled, fracturing the formation in the vicinity of the well, displacing the fluid within the well with another fluid, cleaning the well, testing the well, transmitting hydraulic horsepower to the drill bit, fluid used for emplacing a packer, abandoning the well or preparing the well for abandonment, and otherwise treating the well or the formation.
- oil-based well bore fluid Many types of fluids have been used in well bores particularly in connection with the drilling of oil and gas wells.
- the selection of an oil-based well bore fluid involves a careful balance of the both the good and bad characteristics of such fluids in a particular application.
- the primary benefits of selecting an oil-based drilling fluid include: superior hole stability, especially in shale formations; formation of a thinner filter cake than the filter cake achieved with a water based mud; excellent lubrication of the drilling string and downhole tools; penetration of salt beds without sloughing or enlargement of the hole as well as other benefits that should be known to one of skill in the art.
- An especially beneficial property of oil-based muds is their excellent lubrication qualities.
- oil-based drilling fluids and muds have high initial and operational costs. These costs can be significant depending on the depth of the hole to be drilled. However, often the higher costs can be justified if the oil-based drilling fluid prevents the caving in or hole enlargement which can greatly increase drilling time and costs.
- drilling fluids should be pumpable under pressure down through strings of drilling pipe, then through and around the drilling bit head deep in the earth, and then returned back to the earth surface through an annulus between the outside of the drill stem and the hole wall or casing.
- drilling fluids should suspend and transport solid particles to the surface for screening out and disposal.
- the fluids should be capable of suspending additive weighting agents (to increase specific gravity of the mud), generally finely ground barites (barium sulfate ore), and transport clay and other substances capable of adhering to and coating the borehold surface.
- Drilling fluids are generally characterized as thixo tropic fluid systems. That is, they exhibit low viscosity when sheared, such as when in circulation (as occurs during pumping or contact with the moving drilling bit). However, when the shearing action is halted, the fluid should be capable of suspending the solids it contains to prevent gravity separation. In addition, when the drilling fluid is under shear conditions and a free-flowing near-liquid, it must retain a sufficiently high enough viscosity to carry all unwanted particulate matter from the bottom of the well bore to the surface. The drilling fluid formulation should also allow the cuttings and other unwanted particulate material to be removed or otherwise settle out from the liquid fraction.
- Drilling fluids having the rheological profiles that enable these wells to be drilled more easily.
- Drilling fluids having tailored rheological properties ensure that cuttings are removed from the wellbore as efficiently and effectively as possible to avoid the formation of cuttings beds in the well which can cause the drill string to become stuck, among other issues.
- an enhanced profile is necessary to prevent settlement or sag of the weighting agent in the fluid, if this occurs it can lead to an uneven density profile within the circulating fluid system which can result in well control (gas/fluid influx) and wellbore stability problems (caving/fractures) .
- the fluid must be easy to pump, so it requires the minimum amount of pressure to force it through restrictions in the circulating fluid system, such as bit nozzles or down-hole tools. Or in other words the fluid must have the lowest possible viscosity under high shear conditions. Conversely, in zones of the well where the area for fluid flow is large and the velocity of the fluid is slow or where there are low shear conditions, the viscosity of the fluid needs to be as high as possible in order to suspend and transport the drilled cuttings. This also applies to the periods when the fluid is left static in the hole, where both cuttings and weighting materials need to be kept suspended to prevent settlement.
- the viscosity of the fluid should not continue to increase under static conditions to unacceptable levels otherwise when the fluid needs to be circulated again this can lead to excessive pressures that can fracture the formation or alternatively it can lead to lost time if the force required to regain a fully circulating fluid system is beyond the limits of the pumps.
- embodiments disclosed herein relate to a wellbore fluid having at least two phases, the wellbore fluid including a fluid phase; and a solid phase including a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent.
- embodiments disclosed herein relate to a method of modifying the surface of a powdered solid material, where the method includes contacting the powdered solid material with a solution including a polyesteramide; and reacting the branched polyesteramide compound with a crosslinking agent.
- embodiments disclosed herein relate to polymer coated solids for use in a wellbore fluid that include a powdered solid material; and a polymer coating on the surface of the solid material, wherein the polymer coating is the reaction product of a polyesteramide and a crosslinking agent.
- embodiments disclosed herein relate to a method of drilling a subterranean formation with an invert emulsion drilling fluid, that includes mixing an oleaginous fluid, a non-oleaginous fluid, and a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent to form an invert emulsion; and drilling said formation using said invert emulsion as the drilling fluid.
- embodiments disclosed herein relate to surface-coated solid materials for use in drilling and other wellbore fluids and methods of modifying the surface of a powdered solid material.
- embodiments disclosed herein relate to the solid materials coated with a cross-linked polyesteramide, and fluids containing and methods of forming solid materials coated with a cross-linked polyesteramide.
- the polyesteramide may include a highly branched macromolecule prepared by polycondensation of cyclic anhydrides with aminodiols where the branches are terminated by tertiary amine end groups.
- the hyperbranched polyesteramide may have a molecular weight of from about 300 to about 30,000 in one embodiment, from about 500 to about 10,000 in another embodiment; and from about 1,000 to about 3,000 in yet another embodiment.
- the hyperbranched polyesteramide may have from about 2 to about 20 tertiary amine end groups in one embodiment; from about 3 to about 15 tertiary amine end groups in another embodiment; and from about 4 to about 10 tertiary amine end groups in yet another embodiment.
- the polyesteramide compounds that may be used in embodiments disclosed herein include polycondensates of a cyclic anhydride and an aminodiol.
- Cyclic anhydrides that may be used to form a polyesteramide as disclosed herein include standard anhydrides and functional anhydrides, such, for example, glutaric anhydride, 2,2-dimethyl glutaric anhydride, 3,3-dimethylglutaric anhydride, maleic anhydride, hexahydrophthalic anhydride, phthalic anhydride, succinic anhydride, alkenylsuccinic anhydrides, and poly(alkenyl)succinic anhydrides.
- Aminodiols that may be used to form a polyesteramide as disclosed herein include for example, aminodiols having a straight-chain or branched alkanol group having 1 to 30 carbon atoms, such as, dimethanolamine, diethanolamine, dipropanolamine, diisopropalamine, dibutanol amine, methanol ethanolamine, methanolpropanolamine, methanolbutanolamine, ethanolpropanolamine, ethanolbutanol amine, and propanolbutanolamine, etc.
- aminodiols having a straight-chain or branched alkanol group having 1 to 30 carbon atoms such as, dimethanolamine, diethanolamine, dipropanolamine, diisopropalamine, dibutanol amine, methanol ethanolamine, methanolpropanolamine, methanolbutanolamine, ethanolpropanolamine, ethanolbutanol amine, and propano
- polyesteramide compounds suitable for embodiments disclosed herein include those formed by the polycondensation reactions shown below:
- R, and R 2 may be independently H or C 1 -C 2O alkyl, or Ri and R 2 taken together form a C 5 -Cs cycloalkyl or phenyl, which may be optionally substituted; and L] and L? are independently CpC 3O alkyl.
- the polyesteramide may include compounds represented by the general formula:
- R may be selected from a straight or branched chain or cyclic aliphatic group and an aromatic group; X may be selected from N and O; L ⁇ and L 2 are independently C 1 -C 30 aliphatic groups; and n may range from 2 to 50.
- End groups of the polyesteramides may be optionally functionalized depending upon the desired application of the polyesteramides.
- end groups may be functionalized to facilitate crosslinking between the multiple polyesteramide molecules.
- end groups may be functionalized to increase the lipophilicity of the polyesteramide.
- the degree of end group functionalization may vary from at least some functionalization to total functionalization.
- End group functionalization may include for example, aliphatic and aromatic carboxylic ester end groups, unsaturated fatty acid ester end groups, tertiary amine end groups, acrylate and methacrylate ester end groups, carboxylic acid end groups, trialkoxysilane end groups, polyethylene oxide end groups, and epoxy end groups.
- polyesteramides that may be used in the embodiments disclosed herein include compounds sold under the trade name HYBRANE , which are commercially available from DSM Hybrane (Beek, Netherlands) Specific examples of HYBRANE ® dendrimers that are commercially available are H 1500 (unmodified), HS4700 (50 percent modified with stearic acid) and PS2550 (100 percent modified with stearic acid).
- the polyesteramides disclosed herein may be crosslinked to render a larger polymeric material that may, for example, be used to coat a powdered solid material, such as a weighting agent used in drilling fluids.
- a crosslinking agent may depend upon functionalization of the end groups of the polyesteramide.
- the polyesteramide may be crosslinked by at least one of epoxidized oils, such as, for example epoxidized soya oil, epoxidized cashew nut oil, other epoxidised natural oils, or derivatives thereof, bisphenol, and novolak.
- polyesteramides disclosed herein it may also be desirable to vary the reaction conditions, such as by adding a strong base which may hydrolyze the epoxidized oils to create an amphoteric nature to the polymer by creating anionic carboxylate groups on the polymer.
- the crosslinking agent may include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, butylene glycol diglycidyl ether, azirid ⁇ ne derivatives, epoxy functionalized polyalkalene glycols, an oxidized starch (polymeric dialdehyde), and combinations thereof.
- the crosslinking agent may include an acetal that can be hydrolized to produce an aldehyde in situ.
- the crosslinking agent may include an aldehyde adduct, a tetra methoxy propane, or the bisulphite addition compounds of the aldehydes.
- a formaldehyde adduct may be formed by reacting formaldehyde and a compound selected from sulfurous acid and its water soluble salts, such as the alkali metal salts (e.g., sodium or potassium salts).
- the salt used may be sodium bisulfite.
- ammonium and tertiary amine salts of sulfurous acid such as ammonium bisulfite or trimethylamine sulfite may be used to form an adduct.
- the crosslinking agent may be a diepoxide or a triepoxide.
- the crosslinking agent may include trimethylolpropane triglycidyl ether, diglycidyl ether of meopentyl glycol, epoxidized 1 ,6-hexanediol, 1,4-butanediol diglycidyl ether (BDDGE), 1,2,7,8- diepoxyoctane, 3-(bis(glycidoxymethyl)-methoxy)-l ,2-propanediol, 1 ,4- cyclohexanedimethanol diglycidyl ether, 4-vinyI-l-cyclohexene diepoxide, 1,2,5,6- diepoxycyclooctane, and bisphenol A diglycidyl ether, or combinations thereof.
- PEA:CA ratio the molar equivalent ratio of the polyesteramide compound to the selected cross-linking agent
- a minimally crosslinked polymer with high fluidity i.e., low viscosity
- a PEA:CA molar equivalent ratio For example, a PEA:CA ratio greater than 50:1 forms a polymer with minimal crosslinking and thus very minimal change in viscosity from the non- crosslinked polyesteramide.
- a very low PEA:CA ratio for example 10:1 should provide a high level of crosslinking and thus a more viscous fluid.
- the ideal PEA:CA molar ratio i.e., 2:1
- the fluids become very viscous and many become solid-like materials.
- the reaction of the polyesteramide compounds and the crosslinking agents may be carried out using a suspension polymerization technique.
- suspension polymerization the polymer is prepared in a carrier fluid.
- the monomers are soluble in the carrier fluid and are stabilized in the carrier fluid before and during the polymerization by the use of surfactants.
- the crosslinked polyesteramides may be used to coat powdered solid materials.
- Powdered solids that may be coated with the crosslinked polyesteramides disclosed herein may include for example, barium sulfate (barite), calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite, strontium sulfate, and combinations thereof, as well as any other suitable materials that should be well known to one of skill in the art.
- These solid materials may be used, for example, as weighting agents in a wellbore fluid.
- Conventional weighting agents such as powdered barite are subject to strict quality control parameters established by the American Petroleum Institute (API) and may include exhibit particle sizes ranging from 3 to 74 microns.
- API American Petroleum Institute
- powdered solids having a particle size ranging from 3 to 74 microns may be coated with a crosslinked polyesteramide as disclosed herein. In another embodiment, powdered solids having a particle size of less than 3 microns may be coated with a crosslinked polyesteramide as disclosed herein.
- the crosslinked polyester amides that may used for coating solid material may be prepared by mixing the reactants together in a stoichiometric ratio so there are sufficient reactive groups present to form a three dimensional solid polymeric structure.
- Solid materials may be coated with the crosslinked polyesteramides by a process that includes: contacting the powdered solid material with a solution including a polyesteramide; and reacting the polyesteramide compound with a crosslinking agent.
- solid materials that have been coated with a crosslinked polyesteramide may be included as an additive in a wellbore fluid.
- the wellbore fluids may include an oleaginous continuous phase, a non-oleaginous discontinuous phase, and a coated solid material.
- One of ordinary skill in the art would recognize that the functionalization of the polyesteramide compounds may depend upon the fluid phase of the wellbore fluid, in which the polyesteramide-coated solid materials are incorporated.
- the functional groups may include grease chains or fatty acids to increase the lipophilicity of the coated solid materials and/or allow the coated solid materials to behave as a surfactant, which may allow for additional surfactants present in a oil-based wellbore fluid to be reduced or eliminated.
- the oleaginous fluid may be a liquid and more preferably is a natural or synthetic oil and more preferably the oleaginous fluid is selected from the group including diesel oil; mineral oil; a synthetic oil, such as hydrogenated and unhydrogenated olefins including polyalpha olefins, linear and branch olefins and the like, polydiorganosiloxanes, siloxanes, or organosiloxanes, esters of fatty acids, specifically straight chain, branched and cyclical alkyl ethers of fatty acids, mixtures thereof and similar compounds known to one of skill in the art; and mixtures thereof.
- diesel oil such as hydrogenated and unhydrogenated olefins including polyalpha olefins, linear and branch olefins and the like, polydiorganosiloxanes, siloxanes, or organosiloxanes, esters of fatty acids, specifically straight chain, branched and cyclical alkyl
- the concentration of the oleaginous fluid should be sufficient so that an invert emulsion forms and may be less than about 99% by volume of the invert emulsion.
- the amount of oleaginous fluid is from about 30% to about 95% by volume and more preferably about 40% to about 90% by volume of the invert emulsion fluid.
- the oleaginous fluid in one embodiment may include at least 5% by volume of a material selected from the group including esters, ethers, acetals, dialkylcarbonates, hydrocarbons, and combinations thereof.
- the non-oleaginous fluid used in the formulation of the invert emulsion fluid disclosed herein is a liquid and preferably is an aqueous liquid. More preferably, the non-oleaginous liquid may be selected from the group including sea water, a brine containing organic and/or inorganic dissolved salts, liquids containing water- miscible organic compounds and combinations thereof.
- the amount of the non- oleaginous fluid is typically less than the theoretical limit needed for forming an invert emulsion. Thus in one embodiment the amount of non-oleaginous fluid is less that about 70% by volume and preferably from about 1% to about 70% by volume.
- the non-oleaginous fluid is preferably from about 5% to about 60% by volume of the invert emulsion fluid.
- the fluid phase may include either an aqueous fluid or an oleaginous fluid, or mixtures thereof.
- the polyesteramide-coated solid materials may be included in a wellbore fluid comprising an aqueous fluid that includes at least one of fresh water, sea water, brine, and combinations thereof.
- the fluids disclosed herein are especially useful in the drilling, completion and working over of subterranean oil and gas wells.
- the fluids disclosed herein may find use in formulating drilling muds and completion fluids that allow for the easy and quick removal of the filter cake.
- Such muds and fluids are especially useful in the drilling of horizontal wells into hydrocarbon bearing formations.
- oleaginous fluid such as a base oil and a suitable amount of polyesteramide surfactact are mixed together and the remaining components are added sequentially with continuous mixing.
- An invert emulsion may be formed by vigorously agitating, mixing or shearing the oleaginous fluid and the non-oleaginous fluid.
- additives that may be included in the wellbore fluids disclosed herein include for example, weighting agents, wetting agents, organophilic clays, viscosifiers, fluid loss control agents, surfactants, dispersants, interfacial tension reducers, pH buffers, mutual solvents, thinners, thinning agents and cleaning agents.
- weighting agents wetting agents, organophilic clays, viscosifiers, fluid loss control agents, surfactants, dispersants, interfacial tension reducers, pH buffers, mutual solvents, thinners, thinning agents and cleaning agents.
- weighting agents for example, weighting agents, wetting agents, organophilic clays, viscosifiers, fluid loss control agents, surfactants, dispersants, interfacial tension reducers, pH buffers, mutual solvents, thinners, thinning agents and cleaning agents.
- embodiments disclosed herein provide for at least one of the following.
- the nature of the compounds disclosed herein may allow for ease in tailoring the chemical properties of the compounds depending upon a desired application.
- By reacting the functionalized compounds disclosed herein it is possible to convert solid materials from hydrophilic to lipophilic to impart improved rheological properties of a drilling fluid.
- an oil-based fluid may also allow for the formulation of an oil-based fluid without a surfactant.
- the fluid may retain its viscosity and allow for performance maximization of organoclays.
- the fluids may be designed to give enhanced rheological profiles that will facilitate the drilling process. Additionally reduced formation damage and improved, reuse and recycling of the fluids may be observed when using the fluids disclosed herein.
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Abstract
A wellbore fluid having at least two phases, the wellbore fluid including a fluid phase; and a solid phase including a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent is disclosed.
Description
HIGHLY BRANCHED POLYMERIC MATERIALS AS COATING ON
WEIGHTING AGENTS
BACKGROUND OF INVENTION Field of the Invention
[0001] The invention relates generally to wellbore fluids and surface coated solid materials for use in a wellbore fluid.
Background Art
[0002] When drilling or completing wells in earth formations, various fluids typically are used in the well for a variety of reasons. Common uses for well fluids include: lubrication and cooling of drill bit cutting surfaces while drilling generally or drilling-in (i.e., drilling in a targeted petroliferous formation), transportation of "cuttings" (pieces of formation dislodged by the cutting action of the teeth on a drill bit) to the surface, controlling formation fluid pressure to prevent blowouts, maintaining well stability, suspending solids in the well, minimizing fluid loss into and stabilizing the formation through which the well is being drilled, fracturing the formation in the vicinity of the well, displacing the fluid within the well with another fluid, cleaning the well, testing the well, transmitting hydraulic horsepower to the drill bit, fluid used for emplacing a packer, abandoning the well or preparing the well for abandonment, and otherwise treating the well or the formation.
[0003] Many types of fluids have been used in well bores particularly in connection with the drilling of oil and gas wells. The selection of an oil-based well bore fluid involves a careful balance of the both the good and bad characteristics of such fluids in a particular application. The primary benefits of selecting an oil-based drilling fluid include: superior hole stability, especially in shale formations; formation of a thinner filter cake than the filter cake achieved with a water based mud; excellent lubrication of the drilling string and downhole tools; penetration of salt beds without sloughing or enlargement of the hole as well as other benefits that should be known to one of skill in the art. An especially beneficial property of oil-based muds is their excellent lubrication qualities. These lubrication properties permit the drilling of wells having a significant vertical deviation, as is typical of off-shore or deep water drilling operations or when a horizontal well is desired. In such highly deviated
holes, torque and drag on the drill string are a significant problem because the drill pipe lies against the low side of the hole, and the risk of pipe sticking is high when water based muds are used. In contrast oil-based muds provide a thin, slick filter cake which helps to prevent pipe sticking and thus the use of the oil-based mud can be justified.
[0004] Despite the many benefits of using oil-based muds, they have disadvantages.
In general, the use of oil-based drilling fluids and muds has high initial and operational costs. These costs can be significant depending on the depth of the hole to be drilled. However, often the higher costs can be justified if the oil-based drilling fluid prevents the caving in or hole enlargement which can greatly increase drilling time and costs.
[0005] In general, drilling fluids should be pumpable under pressure down through strings of drilling pipe, then through and around the drilling bit head deep in the earth, and then returned back to the earth surface through an annulus between the outside of the drill stem and the hole wall or casing. Beyond providing drilling lubrication and efficiency, and retarding wear, drilling fluids should suspend and transport solid particles to the surface for screening out and disposal. In addition, the fluids should be capable of suspending additive weighting agents (to increase specific gravity of the mud), generally finely ground barites (barium sulfate ore), and transport clay and other substances capable of adhering to and coating the borehold surface.
[0006] Drilling fluids are generally characterized as thixo tropic fluid systems. That is, they exhibit low viscosity when sheared, such as when in circulation (as occurs during pumping or contact with the moving drilling bit). However, when the shearing action is halted, the fluid should be capable of suspending the solids it contains to prevent gravity separation. In addition, when the drilling fluid is under shear conditions and a free-flowing near-liquid, it must retain a sufficiently high enough viscosity to carry all unwanted particulate matter from the bottom of the well bore to the surface. The drilling fluid formulation should also allow the cuttings and other unwanted particulate material to be removed or otherwise settle out from the liquid fraction.
[0007] There is an increasing need for drilling fluids having the rheological profiles that enable these wells to be drilled more easily. Drilling fluids having tailored rheological properties ensure that cuttings are removed from the wellbore as efficiently and effectively as possible to avoid the formation of cuttings beds in the well which can cause the drill string to become stuck, among other issues. There is also the need from a drilling fluid hydraulics perspective (equivalent circulating density) to reduce the pressures required to circulate the fluid, this helps to avoid exposing the formation to excessive forces that can fracture the formation causing the fluid, and possibly the well, to be lost. In addition, an enhanced profile is necessary to prevent settlement or sag of the weighting agent in the fluid, if this occurs it can lead to an uneven density profile within the circulating fluid system which can result in well control (gas/fluid influx) and wellbore stability problems (caving/fractures) .
(0008] To obtain the fluid characteristics required to meet these challenges the fluid must be easy to pump, so it requires the minimum amount of pressure to force it through restrictions in the circulating fluid system, such as bit nozzles or down-hole tools. Or in other words the fluid must have the lowest possible viscosity under high shear conditions. Conversely, in zones of the well where the area for fluid flow is large and the velocity of the fluid is slow or where there are low shear conditions, the viscosity of the fluid needs to be as high as possible in order to suspend and transport the drilled cuttings. This also applies to the periods when the fluid is left static in the hole, where both cuttings and weighting materials need to be kept suspended to prevent settlement. However, it should also be noted that the viscosity of the fluid should not continue to increase under static conditions to unacceptable levels otherwise when the fluid needs to be circulated again this can lead to excessive pressures that can fracture the formation or alternatively it can lead to lost time if the force required to regain a fully circulating fluid system is beyond the limits of the pumps.
[0009] Basic invert emulsion fluid chemistry has not radically changed since its introduction; the same basic types of surfactants (amido-amines) and viscosifiers (organoclays) are still used with their associated issued. For example, the strongly wetting nature of amido-amine can cause the system to become over- dispersed, which results in a loss of viscosity.
[0010] Accordingly, there exists a continuing need for improved drilling materials and fluids.
SUMMARY OF INVENTION
[0011] In one aspect, embodiments disclosed herein relate to a wellbore fluid having at least two phases, the wellbore fluid including a fluid phase; and a solid phase including a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent.
[0012] In another aspect, embodiments disclosed herein relate to a method of modifying the surface of a powdered solid material, where the method includes contacting the powdered solid material with a solution including a polyesteramide; and reacting the branched polyesteramide compound with a crosslinking agent.
[0013] In yet another aspect, embodiments disclosed herein relate to polymer coated solids for use in a wellbore fluid that include a powdered solid material; and a polymer coating on the surface of the solid material, wherein the polymer coating is the reaction product of a polyesteramide and a crosslinking agent.
[0014] In yet another aspect, embodiments disclosed herein relate to a method of drilling a subterranean formation with an invert emulsion drilling fluid, that includes mixing an oleaginous fluid, a non-oleaginous fluid, and a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent to form an invert emulsion; and drilling said formation using said invert emulsion as the drilling fluid.
[0015] Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
DETAILED DESCRIPTION
[0016] In one aspect, embodiments disclosed herein relate to surface-coated solid materials for use in drilling and other wellbore fluids and methods of modifying the surface of a powdered solid material. In particular, embodiments disclosed herein relate to the solid materials coated with a cross-linked polyesteramide, and fluids containing and methods of forming solid materials coated with a cross-linked polyesteramide.
[0017] In one embodiment, the polyesteramide may include a highly branched macromolecule prepared by polycondensation of cyclic anhydrides with aminodiols where the branches are terminated by tertiary amine end groups. The hyperbranched polyesteramide may have a molecular weight of from about 300 to about 30,000 in one embodiment, from about 500 to about 10,000 in another embodiment; and from about 1,000 to about 3,000 in yet another embodiment. The hyperbranched polyesteramide may have from about 2 to about 20 tertiary amine end groups in one embodiment; from about 3 to about 15 tertiary amine end groups in another embodiment; and from about 4 to about 10 tertiary amine end groups in yet another embodiment.
[0018] In one embodiment, the polyesteramide compounds that may be used in embodiments disclosed herein include polycondensates of a cyclic anhydride and an aminodiol. Cyclic anhydrides that may be used to form a polyesteramide as disclosed herein include standard anhydrides and functional anhydrides, such, for example, glutaric anhydride, 2,2-dimethyl glutaric anhydride, 3,3-dimethylglutaric anhydride, maleic anhydride, hexahydrophthalic anhydride, phthalic anhydride, succinic anhydride, alkenylsuccinic anhydrides, and poly(alkenyl)succinic anhydrides. Aminodiols that may be used to form a polyesteramide as disclosed herein include for example, aminodiols having a straight-chain or branched alkanol group having 1 to 30 carbon atoms, such as, dimethanolamine, diethanolamine, dipropanolamine, diisopropalamine, dibutanol amine, methanol ethanolamine, methanolpropanolamine, methanolbutanolamine, ethanolpropanolamine, ethanolbutanol amine, and propanolbutanolamine, etc.
[0019] One example of polyesteramide compounds suitable for embodiments disclosed herein include those formed by the polycondensation reactions shown below:
wherein R, and R2 may be independently H or C1-C2O alkyl, or Ri and R2 taken together form a C5-Cs cycloalkyl or phenyl, which may be optionally substituted; and L] and L? are independently CpC3O alkyl. One of ordinary skill in the art would recognize that the above shown product may undergo additional polycondensations ■ to achieve a greater amount of branching in the polyesteramide. ] In another embodiment, the polyesteramide may include compounds represented by the general formula:
wherein R may be selected from a straight or branched chain or cyclic aliphatic group and an aromatic group; X may be selected from N and O; L\ and L2 are independently C1-C30 aliphatic groups; and n may range from 2 to 50.
[0021] End groups of the polyesteramides may be optionally functionalized depending upon the desired application of the polyesteramides. In one embodiment, end groups may be functionalized to facilitate crosslinking between the multiple polyesteramide molecules. In another embodiment, end groups may be functionalized to increase the lipophilicity of the polyesteramide. The degree of end group functionalization may vary from at least some functionalization to total functionalization. End group functionalization may include for example, aliphatic and aromatic carboxylic ester end groups, unsaturated fatty acid ester end groups, tertiary amine end groups, acrylate and methacrylate ester end groups, carboxylic acid end groups, trialkoxysilane end groups, polyethylene oxide end groups, and epoxy end groups.
[0022] On example of polyesteramides that may be used in the embodiments disclosed herein include compounds sold under the trade name HYBRANE , which are commercially available from DSM Hybrane (Beek, Netherlands) Specific examples of HYBRANE® dendrimers that are commercially available are H 1500 (unmodified), HS4700 (50 percent modified with stearic acid) and PS2550 (100 percent modified with stearic acid).
[0023] In one embodiment, the polyesteramides disclosed herein may be crosslinked to render a larger polymeric material that may, for example, be used to coat a powdered solid material, such as a weighting agent used in drilling fluids. One of ordinary skill in the art would recognize that the selection of a crosslinking agent may depend upon functionalization of the end groups of the polyesteramide. In one embodiment, the polyesteramide may be crosslinked by at least one of epoxidized
oils, such as, for example epoxidized soya oil, epoxidized cashew nut oil, other epoxidised natural oils, or derivatives thereof, bisphenol, and novolak. In crosslinking the polyesteramides disclosed herein, it may also be desirable to vary the reaction conditions, such as by adding a strong base which may hydrolyze the epoxidized oils to create an amphoteric nature to the polymer by creating anionic carboxylate groups on the polymer.
[0024] In another embodiment, the crosslinking agent may include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, butylene glycol diglycidyl ether, aziridϊne derivatives, epoxy functionalized polyalkalene glycols, an oxidized starch (polymeric dialdehyde), and combinations thereof.
[0025J In other embodiments, the crosslinking agent may include an acetal that can be hydrolized to produce an aldehyde in situ. For example, the crosslinking agent may include an aldehyde adduct, a tetra methoxy propane, or the bisulphite addition compounds of the aldehydes. For example, a formaldehyde adduct may be formed by reacting formaldehyde and a compound selected from sulfurous acid and its water soluble salts, such as the alkali metal salts (e.g., sodium or potassium salts). In one embodiment, the salt used may be sodium bisulfite. In addition to using the alkali metal salts, ammonium and tertiary amine salts of sulfurous acid such as ammonium bisulfite or trimethylamine sulfite may be used to form an adduct.
[0026] In other embodiments, the crosslinking agent may be a diepoxide or a triepoxide. In yet other embodiments, the crosslinking agent may include trimethylolpropane triglycidyl ether, diglycidyl ether of meopentyl glycol, epoxidized 1 ,6-hexanediol, 1,4-butanediol diglycidyl ether (BDDGE), 1,2,7,8- diepoxyoctane, 3-(bis(glycidoxymethyl)-methoxy)-l ,2-propanediol, 1 ,4- cyclohexanedimethanol diglycidyl ether, 4-vinyI-l-cyclohexene diepoxide, 1,2,5,6- diepoxycyclooctane, and bisphenol A diglycidyl ether, or combinations thereof.
[0027J One of skill in the art should appreciate that the molar equivalent ratio of the polyesteramide compound to the selected cross-linking agent ("PEA:CA ratio") will affect the extent of crosslinking achieved between the polyesteramide compound and the crosslinking agent. Such a skilled person will appreciate that in a stoichiometrically balanced equation, two amide (amine) molar equivalents are coupled together by one crosslinking molar equivalent. Through routine variation of the PEA:CA molar equivalent ratio, one of skill in the art should be easily able to
determine the proper molar equivalent ratio to obtain a desired viscosity. One of skill in the art should appreciate that a minimally crosslinked polymer with high fluidity (i.e., low viscosity) will be achieved using a high PEA:CA molar equivalent ratio. For example, a PEA:CA ratio greater than 50:1 forms a polymer with minimal crosslinking and thus very minimal change in viscosity from the non- crosslinked polyesteramide. On the other hand, a very low PEA:CA ratio, for example 10:1 should provide a high level of crosslinking and thus a more viscous fluid. As the ideal PEA:CA molar ratio (i.e., 2:1) is achieved the fluids become very viscous and many become solid-like materials.
[0028] One of skill in the art will also understand that factors such as pH and temperature may have a significant impact upon the speed of the reaction. Through systematic experimentation, one of skill in the art will be able to determine the ideal conditions to achieve a predetermined result, be it a gel-like fluid or solid-, waxy- like material, or solid hard material. It should also be appreciated that for oil-field applications, it is possible to optimize the reaction condtions, such as pH, concentration of reactants, temperature, etc, to produce a polymer with a definable set time.
[0029] In one embodiment, the reaction of the polyesteramide compounds and the crosslinking agents may be carried out using a suspension polymerization technique. In suspension polymerization, the polymer is prepared in a carrier fluid. Typically, the monomers are soluble in the carrier fluid and are stabilized in the carrier fluid before and during the polymerization by the use of surfactants.
[0030] In a particular embodiment, the crosslinked polyesteramides may be used to coat powdered solid materials. Powdered solids that may be coated with the crosslinked polyesteramides disclosed herein may include for example, barium sulfate (barite), calcium carbonate, dolomite, ilmenite, hematite, olivine, siderite, strontium sulfate, and combinations thereof, as well as any other suitable materials that should be well known to one of skill in the art. These solid materials may be used, for example, as weighting agents in a wellbore fluid. Conventional weighting agents such as powdered barite are subject to strict quality control parameters established by the American Petroleum Institute (API) and may include exhibit particle sizes ranging from 3 to 74 microns. In one embodiment, powdered solids having a particle size ranging from 3 to 74 microns may be coated with a crosslinked
polyesteramide as disclosed herein. In another embodiment, powdered solids having a particle size of less than 3 microns may be coated with a crosslinked polyesteramide as disclosed herein.
[0031] The crosslinked polyester amides that may used for coating solid material may be prepared by mixing the reactants together in a stoichiometric ratio so there are sufficient reactive groups present to form a three dimensional solid polymeric structure. Solid materials may be coated with the crosslinked polyesteramides by a process that includes: contacting the powdered solid material with a solution including a polyesteramide; and reacting the polyesteramide compound with a crosslinking agent.
[0032] In one embodiment, solid materials that have been coated with a crosslinked polyesteramide may be included as an additive in a wellbore fluid. The wellbore fluids may include an oleaginous continuous phase, a non-oleaginous discontinuous phase, and a coated solid material. One of ordinary skill in the art would recognize that the functionalization of the polyesteramide compounds may depend upon the fluid phase of the wellbore fluid, in which the polyesteramide-coated solid materials are incorporated. For example, if the polyestermide-coated solid materials are to be incorporated in a oil-based or oleaginous fluid, the functional groups may include grease chains or fatty acids to increase the lipophilicity of the coated solid materials and/or allow the coated solid materials to behave as a surfactant, which may allow for additional surfactants present in a oil-based wellbore fluid to be reduced or eliminated.
[0033] The oleaginous fluid may be a liquid and more preferably is a natural or synthetic oil and more preferably the oleaginous fluid is selected from the group including diesel oil; mineral oil; a synthetic oil, such as hydrogenated and unhydrogenated olefins including polyalpha olefins, linear and branch olefins and the like, polydiorganosiloxanes, siloxanes, or organosiloxanes, esters of fatty acids, specifically straight chain, branched and cyclical alkyl ethers of fatty acids, mixtures thereof and similar compounds known to one of skill in the art; and mixtures thereof. The concentration of the oleaginous fluid should be sufficient so that an invert emulsion forms and may be less than about 99% by volume of the invert emulsion. In one embodiment the amount of oleaginous fluid is from about 30% to about 95% by volume and more preferably about 40% to about 90% by volume of the invert
emulsion fluid. The oleaginous fluid in one embodiment may include at least 5% by volume of a material selected from the group including esters, ethers, acetals, dialkylcarbonates, hydrocarbons, and combinations thereof.
[0034] The non-oleaginous fluid used in the formulation of the invert emulsion fluid disclosed herein is a liquid and preferably is an aqueous liquid. More preferably, the non-oleaginous liquid may be selected from the group including sea water, a brine containing organic and/or inorganic dissolved salts, liquids containing water- miscible organic compounds and combinations thereof. The amount of the non- oleaginous fluid is typically less than the theoretical limit needed for forming an invert emulsion. Thus in one embodiment the amount of non-oleaginous fluid is less that about 70% by volume and preferably from about 1% to about 70% by volume. In another embodiment, the non-oleaginous fluid is preferably from about 5% to about 60% by volume of the invert emulsion fluid. The fluid phase may include either an aqueous fluid or an oleaginous fluid, or mixtures thereof. In a particular embodiment, the polyesteramide-coated solid materials may be included in a wellbore fluid comprising an aqueous fluid that includes at least one of fresh water, sea water, brine, and combinations thereof.
[0035] The fluids disclosed herein are especially useful in the drilling, completion and working over of subterranean oil and gas wells. In particular the fluids disclosed herein may find use in formulating drilling muds and completion fluids that allow for the easy and quick removal of the filter cake. Such muds and fluids are especially useful in the drilling of horizontal wells into hydrocarbon bearing formations.
[0036] Conventional methods can be used to prepare the drilling fluids disclosed herein in a manner analogous to those normally used, to prepare conventional oil- based drilling fluids. In one embodiment, a desired quantity of oleaginous fluid such as a base oil and a suitable amount of polyesteramide surfactact are mixed together and the remaining components are added sequentially with continuous mixing. An invert emulsion may be formed by vigorously agitating, mixing or shearing the oleaginous fluid and the non-oleaginous fluid.
[0037] Other additives that may be included in the wellbore fluids disclosed herein include for example, weighting agents, wetting agents, organophilic clays,
viscosifiers, fluid loss control agents, surfactants, dispersants, interfacial tension reducers, pH buffers, mutual solvents, thinners, thinning agents and cleaning agents. The addition of such agents should be well known to one of ordinary skill in the art of formulating drilling fluids and muds.
[0038] Advantageously, embodiments disclosed herein provide for at least one of the following. The nature of the compounds disclosed herein may allow for ease in tailoring the chemical properties of the compounds depending upon a desired application. By reacting the functionalized compounds disclosed herein, it is possible to convert solid materials from hydrophilic to lipophilic to impart improved rheological properties of a drilling fluid. By giving solid materials an organophilic coating, an oil-based fluid may also allow for the formulation of an oil-based fluid without a surfactant. By reducing or eliminating the amount of surfactnant in a fluid, the fluid may retain its viscosity and allow for performance maximization of organoclays. In particular, the fluids may be designed to give enhanced rheological profiles that will facilitate the drilling process. Additionally reduced formation damage and improved, reuse and recycling of the fluids may be observed when using the fluids disclosed herein.
[0039] While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims
1. A wellbore fluid having at least two phases, the wellbore fluid comprising a fluid phase; and a solid phase including a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent.
2. The wellbore fluid of claim 1, wherein the polyesteramide is a polycondensate of a cyclic anhydride and aminodiol.
3. The wellbore fluid of claim 1, wherein the crosslinking agent comprises at least one of an epoxidized oil, epoxidized 1 ,6-hexanediol, aziridine derivatives, epoxy functionalized polyalkalene glycols, an oxidized starch, a polymeric dialdehyde, an aldehyde adduct, a tetra methoxy propane, and a hydrolized acetal.
4. The wellbore fluid of claim 1 , wherein the polyesteramide comprises fatty acid end groups.
5. The wellbore fluid of claim 1, wherein the polyesteramide comprises compounds represented by the general formula:
wherein R is selected from a straight or branched chain or cyclic aliphatic group and an aromatic group; X is selected from N and O; L] and L2 are independently Ci-C30 aliphatic groups; and n has a value ranging from 2 to 50.
6. The wellbore fluid of claim 1 , wherein the powdered solid material is selected from at least one of barite, hematite, calcite, calcium carbonate, and mixtures thereof.
7. The wellbore fluid of claim 1, wherein the fluid phase is selected from the group consisting of: an aqueous fluid, an oleaginous fluid and mixtures thereof.
8. The wellbore fluid of claim 7, wherein the aqueous fluid is selected from at least one of fresh water, sea water, brine, and combinations thereof.
9. The wellbore fluid of claim 7, wherein the oleaginous fluid is selected from at least one of mineral oil, synthetic oil, paraffin, olefins, esters, and combinations thereof.
10. A method of modifying the surface of a powdered solid material, the method comprising: contacting the powdered solid material with a solution including a polyesteramide; and reacting the branched polyesteramide compound with a crosslinking agent.
11. The method of claim 10, wherein the powdered solid material is selected from at least one of barite, hematite, calcite, calcium carbonate, and mixtures thereof.
12. The method of claim 10, wherein the polyesteramide is a polycondensate of a cyclic anhydride and aminodiol.
13. The method of claim 10, wherein the crosslinking agent comprises at least one of an epoxidized oil.
14. The method of claim 10, wherein the polyesteramide comprises fatty acid end groups.
15. The method of claim 10, wherein the polyesteramide comprises compounds represented by the general formula:
wherein R is selected from a straight or branched chain or cyclic aliphatic group and an aromatic group; X is selected from N and O; Li and L2 are independently C 1-C30 aliphatic groups; and n has a value ranging from 2 to 50.
16. Polymer coated solids for use in a wellbore fluid, comprising: a powdered solid material; and a polymer coating on the surface of the solid material, wherein the polymer coating is the reaction product of a polyesteramide and a crosslinking agent.
17. The polymer coated solids of claim 16, wherein the powdered solid material is selected from at least one of barite, hematite, calcite, calcium carbonate, and mixtures thereof.
18. The polymer coated solids of claim 16, wherein the polyesteramide is a polycondensate of a cyclic anhydride and aminodiol.
19. The polymer coated solids of claim 16, wherein the crosslinking agent comprises at least one of an epoxidized oil.
20. The polymer coated solids of claim 16, wherein the polyesteramide comprises fatty acid end groups.
21. The polymer coated solids of claim 16, wherein the polyesteramide comprises compounds represented by the general formula:
wherein R is selected from a straight or branched chain or cyclic aliphatic group and an aromatic group; X is selected from N and O; Lj and L2 are independently C1-C30 aliphatic groups; and n has a value ranging from 2 to 50.
2. A method of drilling a subterranean formation with an invert emulsion drilling fluid, comprising: mixing an oleaginous fluid, a non-oleaginous fluid, and a powdered solid material coated with a polymer, wherein the polymer is the reaction product of a polyesteramide and a crosslinking agent to form an invert emulsion; and drilling said formation using said invert emulsion as the drilling fluid.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EA200701198A EA013347B1 (en) | 2006-06-20 | 2007-06-15 | Highly branched polymeric materials as coating on weighting agents |
EP07798640A EP2029694A4 (en) | 2006-06-20 | 2007-06-15 | Highly branched polymeric materials as coating on weighting agents |
NO20090271A NO20090271L (en) | 2006-06-20 | 2009-01-16 | Highly branched polymeric materials such as coatings on wetting agents |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US80524606P | 2006-06-20 | 2006-06-20 | |
US60/805,246 | 2006-06-20 |
Publications (1)
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WO2007149781A1 true WO2007149781A1 (en) | 2007-12-27 |
Family
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Application Number | Title | Priority Date | Filing Date |
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PCT/US2007/071345 WO2007149781A1 (en) | 2006-06-20 | 2007-06-15 | Highly branched polymeric materials as coating on weighting agents |
Country Status (5)
Country | Link |
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US (1) | US7786053B2 (en) |
EP (1) | EP2029694A4 (en) |
EA (1) | EA013347B1 (en) |
NO (1) | NO20090271L (en) |
WO (1) | WO2007149781A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2011012857A2 (en) * | 2009-07-29 | 2011-02-03 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
WO2011161411A1 (en) | 2010-06-23 | 2011-12-29 | Halliburton Energy Services, Inc | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
Families Citing this family (7)
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EP2192094A1 (en) | 2008-11-27 | 2010-06-02 | Services Pétroliers Schlumberger | Aqueous resin compositions and methods for cement repair |
CN101824314B (en) * | 2010-03-10 | 2013-05-08 | 中国地质大学(武汉) | Terpolymer oil soluble viscosity reducer for thick oil exploration and transportation and preparation method thereof |
US9187603B2 (en) * | 2011-01-07 | 2015-11-17 | Ndsu Research Foundation | Bio-based branched and hyperbranched polymers and oligomers |
NO346916B1 (en) * | 2012-01-25 | 2023-02-27 | Schlumberger Technology Bv | Borehole fluids used with oil swellable elements |
AU2015406923A1 (en) | 2015-08-26 | 2017-12-07 | Halliburton Energy Services, Inc. | Sol-gel modified particulates for wellbore fluids |
CA2999198A1 (en) * | 2015-12-30 | 2017-07-06 | Halliburton Energy Services, Inc. | Hydrophobically-treated particulates for improved fluid rheology |
US11214724B1 (en) * | 2020-07-30 | 2022-01-04 | Saudi Arabian Oil Company | Epoxidized alpha olefin based lubricant for water-based drilling fluids |
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- 2007-06-15 WO PCT/US2007/071345 patent/WO2007149781A1/en active Application Filing
- 2007-06-15 EA EA200701198A patent/EA013347B1/en not_active IP Right Cessation
- 2007-06-15 EP EP07798640A patent/EP2029694A4/en not_active Withdrawn
- 2007-06-20 US US11/765,949 patent/US7786053B2/en not_active Expired - Fee Related
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US6380136B1 (en) * | 1996-05-31 | 2002-04-30 | Bp Exploration Operating Company | Coated products and use thereof in oil fields |
US20040127366A1 (en) * | 1996-07-24 | 2004-07-01 | M-I Llc | Additive for increasing the density of an oil-based fluid and fluid comprising such additive |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011012857A2 (en) * | 2009-07-29 | 2011-02-03 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
WO2011012857A3 (en) * | 2009-07-29 | 2011-04-14 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US8450391B2 (en) | 2009-07-29 | 2013-05-28 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US8513330B2 (en) | 2009-07-29 | 2013-08-20 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US8623936B2 (en) | 2009-07-29 | 2014-01-07 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US8877831B2 (en) | 2009-07-29 | 2014-11-04 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US9267073B2 (en) | 2009-07-29 | 2016-02-23 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
US9267072B2 (en) | 2009-07-29 | 2016-02-23 | Halliburton Energy Services, Inc. | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
WO2011161411A1 (en) | 2010-06-23 | 2011-12-29 | Halliburton Energy Services, Inc | Weighted elastomers, cement compositions comprising weighted elastomers, and methods of use |
Also Published As
Publication number | Publication date |
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EA200701198A1 (en) | 2008-04-28 |
US20070293402A1 (en) | 2007-12-20 |
EA013347B1 (en) | 2010-04-30 |
EP2029694A4 (en) | 2009-09-23 |
NO20090271L (en) | 2009-02-02 |
US7786053B2 (en) | 2010-08-31 |
EP2029694A1 (en) | 2009-03-04 |
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