WO2007133058A1 - Container gas cleaning system - Google Patents
Container gas cleaning system Download PDFInfo
- Publication number
- WO2007133058A1 WO2007133058A1 PCT/KZ2007/000006 KZ2007000006W WO2007133058A1 WO 2007133058 A1 WO2007133058 A1 WO 2007133058A1 KZ 2007000006 W KZ2007000006 W KZ 2007000006W WO 2007133058 A1 WO2007133058 A1 WO 2007133058A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gas
- water
- electrode
- needles
- gas pipeline
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000001556 precipitation Methods 0.000 claims abstract description 10
- 239000010802 sludge Substances 0.000 claims abstract description 9
- 238000000746 purification Methods 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000005188 flotation Methods 0.000 claims description 6
- 239000007789 gas Substances 0.000 abstract description 57
- 239000012535 impurity Substances 0.000 abstract description 12
- 231100000331 toxic Toxicity 0.000 abstract description 4
- 230000002588 toxic effect Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 2
- 239000012530 fluid Substances 0.000 abstract 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 229910002090 carbon oxide Inorganic materials 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 description 1
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 229910003472 fullerene Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/32—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/02—Plant or installations having external electricity supply
- B03C3/16—Plant or installations having external electricity supply wet type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
- B03C3/45—Collecting-electrodes
- B03C3/53—Liquid, or liquid-film, electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/06—Ionising electrode being a needle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C2201/00—Details of magnetic or electrostatic separation
- B03C2201/10—Ionising electrode with two or more serrated ends or sides
Definitions
- the invention relates to systems for the purification of polluted air and industrial gases from harmful impurities and can be used in various industries for the purification of gases from toxic gaseous and dispersed impurities.
- a device for gas purification containing a chamber with an absorbing solution connected to a high voltage source, and an electrode, nozzles of contaminated gas and purified gas.
- the device is equipped with a foam grate connected to a high voltage source, an extractor for supplying the absorption foam solution and regeneration of the spent solution, as well as a drop eliminator located under the electrode and connected to the nozzle with the extractor, while the foam grate and electrode are arranged in series along the gas flow (a. S. USSR JYo 874196, CL B 03 C 3/16, 1981).
- Known electrostatic precipitator including a chamber in the form of a mine working, blocked by a partition and partially filled with water, which is a liquid precipitation electrode, a corona system, a supply duct and a discharge duct with a clean air intake pipe, the corona system is suspended in the center of the chamber to the working roof and is made in the form of a flat rings to which are attached from below with the possibility of vertical movement of the frame with corona fixed elements, and from above in diameter the inner hole of the ring is a clean air intake pipe of the exhaust duct, to which a water lock is attached, the part of the exhaust duct is placed in the chamber, made of dielectric material and mounted at one end into the partition, suspended at the insulator and immersed in the water lock at the other end, and the camera equipped with hinged ladders pivotally mounted around its perimeter above the liquid precipitation electrode (ac USSR W 1430109 class. B 03 C 3/14, 1988).
- the deposition of impurities is carried out on a horizontal surface of the water, which does not provide a high degree of gas purification.
- the device has a complex structure and does not allow to remove polluting components from water. At the same time, water circulation for its reuse is not ensured and purification from toxic gaseous substances is not achieved.
- a known gas purification system comprising a gas pipeline, a conical body, a supply pipe and an electrode with needles connected to a current source, a water container is coaxially located in the upper part of the body, and a water drainage collector is installed in the lower part, the tank is installed with the possibility of forming an earthed water stream flowing down the inner surface of the casing and serving as a liquid precipitation electrode (Eurasian patent N ° 005264, class B 03 C 3/53, 2004).
- gas is not supplied to the working zone through a nozzle, which reduces the cleaning efficiency.
- the objective of the invention is to develop an improved system for cleaning gases from gaseous and mechanical impurities.
- the technical result - improving the efficiency of cleaning and expanding the arsenal of means for similar purposes - is achieved by the fact that the gas cleaning system containing a gas pipeline a casing, a supply pipe and an electrode with needles connected to a current source, in the upper part of the casing there is a coaxial container with water, and in the lower part there is a collector for water drainage, the container is installed with the possibility of forming a working zone between the liquid precipitation electrode from an earthed stream of water flowing down on the inner surface of the housing and the electrode needles, according to the invention, is equipped with an annular nozzle for supplying gas to the working area, while the nozzle is formed by upper and lower conical elements, and the radius rivia of the tip of the needles does not exceed 50 microns.
- the distance between the needles corresponds to the length of the needles.
- the system is equipped with a device for regulating the position of the electrode with needles.
- the system is equipped with a device for regulating the position of the housing and has a flotation unit for water treatment connected to a collector for water drainage and a conveyor for transporting sludge.
- the gas pipeline is equipped with gates to regulate the gas flow, and the equalizing gas chamber is made on the gas pipeline.
- annular nozzle formed by conical elements allows directing gas into the working area so that the gas velocity vector at the nozzle exit is parallel to the generatrix of the cone of the housing. This increases the mass transfer efficiency and improves the cleaning process.
- the radius of curvature of the tip of the needle is limited to 50 microns, since with a larger radius, the cleaning intensity decreases.
- the radius of curvature of the needle tip should be as small as possible, for example, of the order of 5 microns. In this case, the highest cleaning efficiency is achieved.
- FIG. 1 shows a cleaning scheme
- FIG. 2 cleaning system, longitudinal section
- FIG. 3 gas pipeline, side view
- FIG. 4 gas pipeline, top view.
- the gas purification system comprises a gas pipe 1, a conical body 2, a supply pipe 3 and an electrode 4 with needles connected to a current source, in the upper part of the housing 2 there is a coaxial tank 5 with water, and in the lower part there is a collector 6 for water drainage, a tank 5 is installed with the possibility of forming a working zone between the liquid precipitation electrode from a grounded stream of water flowing down the inner surface of the housing 2 and the needles of the electrode 4.
- the annular nozzle 21 for supplying gas to the working zone is formed by the upper 22 and lower 23 conical elements, and needle tip curvature radius of not greater than 50 microns. The distance between the needles corresponds to the length of the needles.
- the system is equipped with a device 7 for adjusting the position of the electrode with needles.
- the system is equipped with a device 8 for regulating the position of the housing and has a flotation unit 9 for water purification connected to a collector 6 for water drainage and a conveyor 10 for transporting sludge.
- the gas pipeline 1 is equipped with gates 11 to control the flow of gas supplied through the fans 12, and on the gas pipeline 1 there is a balancing gas chamber 13, which is mounted on the supports 14 and has an inlet 15.
- the device 7 for adjusting the position of the electrode 4 includes lifting jacks 16 and a movement mechanism 17 in the horizontal plane.
- the system has an air duct 18, an annular recirculation gas chamber 19 and pendant insulators 20, a hopper sludge collector 24, a pump 25, a smoke exhauster 26.
- a gate 27 is designed, and the flow rate of the recycled water is regulated by a valve 28.
- a valve 29 and a slurry pipe 30 are designed.
- the gas pipeline 1 is equipped with transitional cuffs 31 and a supporting frame 32. The device operates as follows.
- Gas for example, polluted atmospheric air or flue gas is pumped through the fans 12 into the gas pipeline 1. Gas consumption regulate with gates 11.
- the gas enters through the inlet 15, and then goes into the annular nozzle 21 formed by the upper 22 and lower 23 conical elements, for subsequent supply to the working area of the installation between the liquid precipitation electrode from an earthed flowing water flowing down along the inner surface of the housing 2 and the needles of the electrode 4.
- the gas is supplied from the nozzle 21 so that the gas velocity vector at the nozzle exit is parallel to the generatrix of the cone of the housing 2.
- the electrode 4 is fed yazhenie 30 kV, current of 1.5 microamperes.
- the water in the tank 5 is grounded.
- Water serving as an acceptor of impurities extracted from gas.
- a high mass transfer rate is ensured, in which particles of harmful impurities are charged from the electrode 4 and settle on the surface of the water flowing down the conical surface of the housing 2.
- the contaminated water with impurities deposited in it through the collector b is sent to a flotation unit 9 for water purification, the extracted sludge is transported by conveyor 10 to a hopper - sludge collector 24, and water is sent back to the purification system by pump 25 to form a liquid precipitation electrode.
- the purified gases are discharged through the duct 18.
- the chemical components of impurities are reduced by atomic hydrogen released when passing gases in a mixture with air between an electrode with needles and a liquid electrode.
- atomic hydrogen released when passing gases in a mixture with air between an electrode with needles and a liquid electrode.
- Contaminating components such as sulfur or carbon, are released in elementary form and collected in flotation unit 9 in the form of mechanical impurities and sludge.
- the purification system can be used in the metallurgical industry for the purification of gases from oxides of sulfur, iron and other toxic gaseous and dispersed impurities.
- a closed cycle which consists in the following: burning of the initial carbon fuel; purification of exhaust gases from carbon oxides to obtain elemental carbon; re-burning the resulting carbon purification to generate electricity. This process can be carried out continuously, which can significantly reduce the consumption of non-renewable natural sources of carbon fuel.
- the carbon obtained as a result of purification can be used in the manufacture of rubbers, rubbers, and other various elastomers, since it consists of an ultrafine homogeneous fraction containing until May 10. % fullerenes and allows you to get wear-resistant tires for vehicles.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrostatic Separation (AREA)
Abstract
The invention relates to systems for removing harmful impurities from contaminated air and industrial gases and can be used in various industries for removing toxic gaseous and dispersed impurities from gases. The aim of said invention is to increase a cleaning efficiency and to extend the range of means used for the same purpose. The inventive gas cleaning system comprises a gas pipeline (1), a conical body (2), a feeding pipeline (3) and an electrode (4) which is provided with needle pins and connected to a power supply. The body (2) is provided with a coaxial water container (5) arranged in the top part thereof and with a manifold (6) which is used for discharging water and is placed in the lower part of the body, wherein the container (5) is located in such a way that a working area is formed between a fluid precipitation electrode in the form of a grounded water flow running along the internal surface of the body (2) and the needle pins of the electrode. The inventive container is provided with an annular nozzle (21) for supplying a gas to the working area, wherein said nozzle is formed by top (22) and lower (23) conical elements and the curvature of the needle point is equal to or less than 50 mk. The distance between the needle pins corresponds to the length thereof. The system comprises a device (7) for controlling the position of the electrodes provided with needle pins, a device for controlling the body position and a floatation unit (9) for cleaning water which is connected to the water discharging manifold (6) and a conveyor belt (10) for transporting sludge. The gas pipeline (1) is provided with shutters (11) for controlling a flow-gas rate and with a gas equalising chamber (13) mounted on the gas pipeline.
Description
СИСТЕМА ОЧИСТКИ ГАЗОВ GAS CLEANING SYSTEM
ОБЛАСТЬ ТЕХНИКИFIELD OF TECHNOLOGY
Изобретение относится к системам для очистки загрязненного воздуха и промышленных газов от вредных примесей и может быть использовано в различных отраслях промышленности при очистке газов от токсичных газообразных и дисперсных примесей.The invention relates to systems for the purification of polluted air and industrial gases from harmful impurities and can be used in various industries for the purification of gases from toxic gaseous and dispersed impurities.
ПРЕДШЕСТВУЮЩИЙ УРОВЕНЬ ТЕХНИКИBACKGROUND OF THE INVENTION
Известно устройство для очистки газа, содержащее камеру с абсорбирующим раствором, подсоединенную к источнику высокого напряжения, и электрод, патрубки загрязненного газа и очищенного газа. Устройство снабжено пенной решеткой, соединенной с источником высокого напряжения, экстрактором для подачи абсорбционно-пенного раствора и регенерации отработанного раствора, а также каплеуловителем, расположенным под электродом и соединенным патрубком с экстрактором, при этом пенная решетка и электрод расположены последовательно вдоль движения газа (а.с. СССР JYo 874196, кл. В 03 С 3/16, 1981).A device for gas purification, containing a chamber with an absorbing solution connected to a high voltage source, and an electrode, nozzles of contaminated gas and purified gas. The device is equipped with a foam grate connected to a high voltage source, an extractor for supplying the absorption foam solution and regeneration of the spent solution, as well as a drop eliminator located under the electrode and connected to the nozzle with the extractor, while the foam grate and electrode are arranged in series along the gas flow (a. S. USSR JYo 874196, CL B 03 C 3/16, 1981).
Недостатком указанного устройства является его сложная конструкция. Известен электрофильтр, включающий камеру в виде горной выработки, перекрытой перегородкой и частично заполненной водой, являющейся жидкостным осадительным электродом, коронирующую систему, подводящий воздуховод и отводящий воздуховод с патрубком забора чистого воздуха, коронирующая система подвешена по центру камеры к кровле выработки и выполнена в виде плоского кольца, к которому прикреплены снизу с возможностью вертикального перемещения рамки с коронирующими фиксированными элементами, а сверху по диаметру
внутреннего отверстия кольца - патрубок забора чистого воздуха отводящего воздуховода, к свободному концу которого прикреплен гидрозатвор, при этом часть отводящего воздуховода размещена в камере, выполнена из диэлектрического материала и вмонтирована одним концом в перегородку, другим концом подвешена на изоляторе и погружена в гидрозатвор, а камера снабжена откидными трапами, шарнирно укрепленными по ее периметру над жидкостным осадительным электродом (a.c. СССР Ш 1430109 кл. В 03 С 3/14, 1988).The disadvantage of this device is its complex design. Known electrostatic precipitator, including a chamber in the form of a mine working, blocked by a partition and partially filled with water, which is a liquid precipitation electrode, a corona system, a supply duct and a discharge duct with a clean air intake pipe, the corona system is suspended in the center of the chamber to the working roof and is made in the form of a flat rings to which are attached from below with the possibility of vertical movement of the frame with corona fixed elements, and from above in diameter the inner hole of the ring is a clean air intake pipe of the exhaust duct, to which a water lock is attached, the part of the exhaust duct is placed in the chamber, made of dielectric material and mounted at one end into the partition, suspended at the insulator and immersed in the water lock at the other end, and the camera equipped with hinged ladders pivotally mounted around its perimeter above the liquid precipitation electrode (ac USSR W 1430109 class. B 03 C 3/14, 1988).
В указанном устройстве осаждение примесей осуществляется на горизонтальной поверхности воды, что не обеспечивает высокой степени очистки газов. Кроме того устройство имеет сложную конструкцию и не позволяет извлекать загрязняющие компоненты из воды. При этом не обеспечивается циркуляция воды для ее повторного использования и не достигается очистка от токсичных газообразных веществ. Известна система очистки газов, содержащая газопровод, конический корпус, подводящий трубопровод и электрод с иглами, подключенный к источнику тока, в верхней части корпуса расположена коаксиально емкость с водой, а в нижней части - коллектор отвода воды, емкость установлена с возможностью образования заземленного потока воды, стекающего по внутренней поверхности корпуса и служащего жидкостным осадительным электродом (евразийский патент N° 005264, кл. В 03 С 3/53, 2004).In the specified device, the deposition of impurities is carried out on a horizontal surface of the water, which does not provide a high degree of gas purification. In addition, the device has a complex structure and does not allow to remove polluting components from water. At the same time, water circulation for its reuse is not ensured and purification from toxic gaseous substances is not achieved. A known gas purification system comprising a gas pipeline, a conical body, a supply pipe and an electrode with needles connected to a current source, a water container is coaxially located in the upper part of the body, and a water drainage collector is installed in the lower part, the tank is installed with the possibility of forming an earthed water stream flowing down the inner surface of the casing and serving as a liquid precipitation electrode (Eurasian patent N ° 005264, class B 03 C 3/53, 2004).
В указанной системе подача газа в рабочую зону производится не через сопло, что снижает эффективность очистки.In this system, gas is not supplied to the working zone through a nozzle, which reduces the cleaning efficiency.
РАСКРЫТИЕ ИЗОБРЕТЕНИЯSUMMARY OF THE INVENTION
Задачей изобретения является разработка усовершенствованной системы для очистки газов от газообразных и механических примесей. Технический результат - повышение эффективности очистки и расширение арсенала средств аналогичного назначения - достигается тем, что система очистки газов, содержащая газопровод, конический
корпус, подводящий трубопровод и электрод с иглами, подключенный к источнику тока, в верхней части корпуса расположена коаксиально емкость с водой, а в нижней части - коллектор отвода воды, емкость установлена с возможностью образования рабочей зоны между жидкостным осадительным электродом из заземленного потока воды, стекающего по внутренней поверхности корпуса и иглами электрода, согласно изобретению, снабжена кольцевым соплом для подачи газа в рабочую зону, при этом сопло образовано верхним и нижним коническими элементами, а радиус кривизны острия игл не превышает 50 мк. Расстояние между иглами соответствует длине игл.The objective of the invention is to develop an improved system for cleaning gases from gaseous and mechanical impurities. The technical result - improving the efficiency of cleaning and expanding the arsenal of means for similar purposes - is achieved by the fact that the gas cleaning system containing a gas pipeline a casing, a supply pipe and an electrode with needles connected to a current source, in the upper part of the casing there is a coaxial container with water, and in the lower part there is a collector for water drainage, the container is installed with the possibility of forming a working zone between the liquid precipitation electrode from an earthed stream of water flowing down on the inner surface of the housing and the electrode needles, according to the invention, is equipped with an annular nozzle for supplying gas to the working area, while the nozzle is formed by upper and lower conical elements, and the radius rivia of the tip of the needles does not exceed 50 microns. The distance between the needles corresponds to the length of the needles.
Система снабжена устройством регулирования положения электрода с иглами.The system is equipped with a device for regulating the position of the electrode with needles.
Система снабжена устройством регулирования положения корпуса и имеет флотационную установку для очистки воды, соединенную с коллектором отвода воды, и конвейер для транспортировки шлама.The system is equipped with a device for regulating the position of the housing and has a flotation unit for water treatment connected to a collector for water drainage and a conveyor for transporting sludge.
Газопровод снабжен шиберами для регулирования расхода газа, а на газопроводе выполнена уравнительная газовая камера.The gas pipeline is equipped with gates to regulate the gas flow, and the equalizing gas chamber is made on the gas pipeline.
Установка кольцевого сопла, образованного коническими элементами, позволяет направлять газ в рабочую зону так, что вектор скорости газа на срезе сопла параллелен образующей конуса корпуса. Это повышает эффективность массообмена и улучшает процесс очистки. Радиус кривизны острия иглы ограничен значением 50 микрон, так как при большем радиусе интенсивность очистки падает. Радиус кривизны острия иглы должен быть как можно меньше, например, порядка 5 микрон. В этом случае достигается наибольшая эффективность очистки.The installation of an annular nozzle formed by conical elements allows directing gas into the working area so that the gas velocity vector at the nozzle exit is parallel to the generatrix of the cone of the housing. This increases the mass transfer efficiency and improves the cleaning process. The radius of curvature of the tip of the needle is limited to 50 microns, since with a larger radius, the cleaning intensity decreases. The radius of curvature of the needle tip should be as small as possible, for example, of the order of 5 microns. In this case, the highest cleaning efficiency is achieved.
КРАТКОЕ ОПИСАНИЕ ЧЕРТЕЖЕЙBRIEF DESCRIPTION OF THE DRAWINGS
Изобретение поясняется чертежами, где на фиг. 1 представлена схема очистки; на фиг. 2 - система очистки, продольный разрез; на фиг. 3 - газопровод, вид сбоку; на фиг. 4 - газопровод, вид сверху.
ВАРИАНТЫ ОСУЩЕСТВЛЕНИЯ ИЗОБРЕТЕНИЯThe invention is illustrated by drawings, where in FIG. 1 shows a cleaning scheme; in FIG. 2 - cleaning system, longitudinal section; in FIG. 3 - gas pipeline, side view; in FIG. 4 - gas pipeline, top view. MODES FOR CARRYING OUT THE INVENTION
Система очистки газов содержит газопровод 1, конический корпус 2, подводящий трубопровод 3 и электрод 4 с иглами, подключенный к источнику тока, в верхней части корпуса 2 расположена коаксиально емкость 5 с водой, а в нижней части - коллектор 6 отвода воды, емкость 5 установлена с возможностью образования рабочей зоны между жидкостным осадительным электродом из заземленного потока воды, стекающего по внутренней поверхности корпуса 2 и иглами электрода 4. Кольцевое сопло 21 для подачи газа в рабочую зону образовано верхним 22 и нижним 23 коническими элементами, а радиус кривизны острия игл не превышает 50 мк. Расстояние между иглами соответствует длине игл.The gas purification system comprises a gas pipe 1, a conical body 2, a supply pipe 3 and an electrode 4 with needles connected to a current source, in the upper part of the housing 2 there is a coaxial tank 5 with water, and in the lower part there is a collector 6 for water drainage, a tank 5 is installed with the possibility of forming a working zone between the liquid precipitation electrode from a grounded stream of water flowing down the inner surface of the housing 2 and the needles of the electrode 4. The annular nozzle 21 for supplying gas to the working zone is formed by the upper 22 and lower 23 conical elements, and needle tip curvature radius of not greater than 50 microns. The distance between the needles corresponds to the length of the needles.
Система снабжена устройством 7 регулирования положения электрода с иглами. Система снабжена устройством 8 регулирования положения корпуса и имеет флотационную установку 9 для очистки воды, соединенную с коллектором 6 отвода воды, и конвейер 10 для транспортировки шлама.The system is equipped with a device 7 for adjusting the position of the electrode with needles. The system is equipped with a device 8 for regulating the position of the housing and has a flotation unit 9 for water purification connected to a collector 6 for water drainage and a conveyor 10 for transporting sludge.
Газопровод 1 снабжен шиберами 11 для регулирования расхода газа, подаваемого через вентиляторы 12, а на газопроводе 1 выполнена уравнительная газовая камера 13, которая установлена на опорах 14 и имеет входное отверстие 15. Устройство 7 регулирования положения электрода 4 включает домкраты подъема 16 и механизм 17 перемещения в горизонтальной плоскости. Система имеет воздуховод 18, кольцевую рециркуляционную газовую камеру 19 и подвесные изоляторы 20, бункер- шламосборник 24, насос 25, дымосос 26. Для регулирования количества очищенного воздуха предназначен шибер 27, а расход оборотной воды регулируют вентилем 28. Для сброса грубого шлама из флотационной установки 9 предназначена задвижка 29 и шламопровод 30. Газопровод 1 снабжен переходными манжетами 31 и несущей рамой 32. Устройство работает следующим образом.The gas pipeline 1 is equipped with gates 11 to control the flow of gas supplied through the fans 12, and on the gas pipeline 1 there is a balancing gas chamber 13, which is mounted on the supports 14 and has an inlet 15. The device 7 for adjusting the position of the electrode 4 includes lifting jacks 16 and a movement mechanism 17 in the horizontal plane. The system has an air duct 18, an annular recirculation gas chamber 19 and pendant insulators 20, a hopper sludge collector 24, a pump 25, a smoke exhauster 26. To regulate the amount of cleaned air, a gate 27 is designed, and the flow rate of the recycled water is regulated by a valve 28. To discharge coarse sludge from the flotation unit 9, a valve 29 and a slurry pipe 30 are designed. The gas pipeline 1 is equipped with transitional cuffs 31 and a supporting frame 32. The device operates as follows.
Газ, например, загрязненный атмосферный воздух или дымовой газ нагнетают с помощью вентиляторов 12 в газопровод 1. Расход газа
регулируют шиберами 11. В уравнительную газовую камеру 13 газ поступает через входное отверстие 15, а затем направляется в кольцевое сопло 21, образованное верхним 22 и нижним 23 коническими элементами, для последующей подачи в рабочую зону установки между жидкостным осадительным электродом из заземленного потока воды, стекающего по внутренней поверхности корпуса 2 и иглами электрода 4. Подачу газа из сопла 21 осуществляют таким образом, чтобы вектор скорости газа на срезе сопла был параллелен образующей конуса корпуса 2. На электрод 4 подают напряжение 30 кВ, сила тока 1,5 микроампера. Воду в емкости 5 заземляют. Вода, образующая жидкостной осадительный электрод, служит акцептором извлекаемых из газа примесей. При движении потока воды и газов в рабочей зоне обеспечивается высокая интенсивность массообмена, при котором частицы вредных примесей заряжаются от электрода 4 и оседают на поверхности воды, стекающей по конической поверхности корпуса 2. Загрязненную воду с осажденными в ней примесями через коллектор б направляют во флотационную установку 9 для очистки воды, извлеченные шламы конвейером 10 транспортируют в бункер — шламосборник 24, а воду направляют обратно в систему очистки насосом 25 для образования жидкостного осадительного электрода. Очищенные газы отводят через воздуховод 18.Gas, for example, polluted atmospheric air or flue gas is pumped through the fans 12 into the gas pipeline 1. Gas consumption regulate with gates 11. In the equalization gas chamber 13, the gas enters through the inlet 15, and then goes into the annular nozzle 21 formed by the upper 22 and lower 23 conical elements, for subsequent supply to the working area of the installation between the liquid precipitation electrode from an earthed flowing water flowing down along the inner surface of the housing 2 and the needles of the electrode 4. The gas is supplied from the nozzle 21 so that the gas velocity vector at the nozzle exit is parallel to the generatrix of the cone of the housing 2. The electrode 4 is fed yazhenie 30 kV, current of 1.5 microamperes. The water in the tank 5 is grounded. Water, forming a liquid precipitation electrode, serves as an acceptor of impurities extracted from gas. When moving the flow of water and gases in the working zone, a high mass transfer rate is ensured, in which particles of harmful impurities are charged from the electrode 4 and settle on the surface of the water flowing down the conical surface of the housing 2. The contaminated water with impurities deposited in it through the collector b is sent to a flotation unit 9 for water purification, the extracted sludge is transported by conveyor 10 to a hopper - sludge collector 24, and water is sent back to the purification system by pump 25 to form a liquid precipitation electrode. The purified gases are discharged through the duct 18.
Восстановление химических компонентов примесей производится атомарным водородом, выделяющимся при пропускании газов в смеси с воздухом между электродом с иглами и жидкостным электродом. Например, при очистке газов ТЭЦ или газов металлургического производства процесс очистки от соединений серы происходит по следующей схеме:The chemical components of impurities are reduced by atomic hydrogen released when passing gases in a mixture with air between an electrode with needles and a liquid electrode. For example, when cleaning gases from a thermal power plant or gases from metallurgical production, the process of cleaning sulfur compounds occurs according to the following scheme:
H2O = OH^ H+ H+ + е" = HH 2 O = OH ^ H + H + + e " = H
4OH" - 4e" = O2 + 2H2O 6H + SO2 = H2S + 2H2O4OH " - 4e " = O 2 + 2H 2 O 6H + SO 2 = H 2 S + 2H 2 O
SO2 + 2H2S = 3Sj + 2H2O
Загрязняющие компоненты, например сера или углерод, выделяются в элементарном виде и собираются во флотационной установке 9 в виде механических примесей и шлама.SO 2 + 2H 2 S = 3Sj + 2H 2 O Contaminating components, such as sulfur or carbon, are released in elementary form and collected in flotation unit 9 in the form of mechanical impurities and sludge.
ПРОМЫШЛЕННАЯ ПРМЕНИМОСТЬINDUSTRIAL APPLICABILITY
Система очистки может быть использована в металлургической промышленности при очистке газов от оксидов серы, железа и других токсичных газообразных и дисперсных примесей. При очистке газов теплоэлектростанций от оксидов углерода возможно осуществить работу станций в замкнутом цикле, который заключается в следующем: сжигание исходного углеродного топлива; очистка отходящих газов от оксидов углерода с получением элементарного углерода; повторное сжигание полученного в результате очистки углерода для получения электроэнергии. Этот процесс можно осуществлять непрерывно, что позволяет значительно снизить расход невозобновляемых природных источников углеродного топлива.The purification system can be used in the metallurgical industry for the purification of gases from oxides of sulfur, iron and other toxic gaseous and dispersed impurities. When cleaning the gases of thermal power plants from carbon oxides, it is possible to carry out the work of the stations in a closed cycle, which consists in the following: burning of the initial carbon fuel; purification of exhaust gases from carbon oxides to obtain elemental carbon; re-burning the resulting carbon purification to generate electricity. This process can be carried out continuously, which can significantly reduce the consumption of non-renewable natural sources of carbon fuel.
Кроме того, полученный в результате очистки углерод может быть использован в производстве каучуков, резин и других различных эластомеров, так как состоит из ультрамелкодисперсной однородной фракции, содержащей до 10 мае. % фуллеренов и позволяет получить износостойкие шины для транспортных средств.
In addition, the carbon obtained as a result of purification can be used in the manufacture of rubbers, rubbers, and other various elastomers, since it consists of an ultrafine homogeneous fraction containing until May 10. % fullerenes and allows you to get wear-resistant tires for vehicles.
Claims
1. Система очистки газов, содержащая газопровод (1), конический корпус (2), подводящий трубопровод (3) и электрод (4) с иглами, подключенный к источнику тока, в верхней части кopпyca(2) расположена коаксиально емкость (5) с водой, а в нижней части - коллектор (6) отвода воды, емкость (5) установлена с возможностью образования рабочей зоны между жидкостным осадительным электродом из заземленного потока воды, стекающего по внутренней поверхности корпуса (2)и иглами электрода (4), отличающаяся тем, что она снабжена кольцевым соплом (21) для подачи газа в рабочую зону, при этом сопло (21) образовано верхним (22) и нижним (23) коническими элементами, а радиус кривизны острия игл не превышает 50 мк.1. A gas purification system comprising a gas pipeline (1), a conical housing (2), a supply pipe (3) and an electrode (4) with needles connected to a current source; in the upper part of the housing (2) there is a coaxial vessel (5) with water, and in the lower part there is a collector (6) for water drainage, a container (5) is installed with the possibility of forming a working zone between the liquid precipitation electrode from a grounded stream of water flowing down the inner surface of the housing (2) and the needles of the electrode (4), characterized in that it is equipped with an annular nozzle (21) for supplying gas to the working zone, while the nozzle (21) is formed by the upper (22) and lower (23) conical elements, and the radius of curvature of the tip of the needles does not exceed 50 microns.
2. Система по п. 1, отличающаяся тем, что расстояние между иглами соответствует длине игл.2. The system according to claim 1, characterized in that the distance between the needles corresponds to the length of the needles.
3. Система очистки газов по п.п. 1 или 2, отличающаяся тем, что она снабжена устройством (7) регулирования положения электрода с иглами.3. The gas purification system according to paragraphs. 1 or 2, characterized in that it is equipped with a device (7) for regulating the position of the electrode with needles.
4. Система по п.п. 1, 2 или 3, отличающаяся тем, что она снабжена устройством (8) регулирования положения корпуса.4. The system of claims 1, 2 or 3, characterized in that it is equipped with a device (8) for regulating the position of the housing.
5. Система по п.п. 1, 2, 3 или 4, отличающаяся тем, что она имеет флотационную установку (9) для очистки воды, соединенную с коллектором (6) отвода воды, и конвейер (10) для транспортировки шлама.5. The system of claims 1, 2, 3 or 4, characterized in that it has a flotation unit (9) for water treatment, connected to a collector (6) for water drainage, and a conveyor (10) for transporting sludge.
6. Система по п.п. 1, 2, 3, 4 или 5, отличающаяся тем, что газопровод (1) снабжен шиберами (11) для регулирования расхода газа.6. The system of claims 1, 2, 3, 4 or 5, characterized in that the gas pipeline (1) is equipped with gates (11) for regulating the gas flow.
7. Система по п.п. 1, 2, 3, 4, 5 или 6, отличающаяся тем, что на газопроводе (1) выполнена уравнительная газовая камера (13). 7. The system of claims 1, 2, 3, 4, 5 or 6, characterized in that the equalizing gas chamber (13) is made on the gas pipeline (1).
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WO2023214289A1 (en) * | 2022-05-02 | 2023-11-09 | Rain Cage Carbon, Inc. | Removal of airborne oxides and conversion of compounds in gases into elemental substances |
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SU231085A1 (en) * | К. А. Васильев, Н. А. Буслаев , А. Д. Башкиров | AIR DISTRIBUTOR | ||
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