WO2007061011A1 - Chemical conversion coated metal plate and method for producing same - Google Patents

Chemical conversion coated metal plate and method for producing same Download PDF

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Publication number
WO2007061011A1
WO2007061011A1 PCT/JP2006/323358 JP2006323358W WO2007061011A1 WO 2007061011 A1 WO2007061011 A1 WO 2007061011A1 JP 2006323358 W JP2006323358 W JP 2006323358W WO 2007061011 A1 WO2007061011 A1 WO 2007061011A1
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WIPO (PCT)
Prior art keywords
chemical conversion
metal plate
layer
conversion treatment
surface chemical
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Application number
PCT/JP2006/323358
Other languages
French (fr)
Japanese (ja)
Inventor
Tomoyoshi Konishi
Tomohiro Iko
Atsushi Miura
Hidehiro Yamaguchi
Tatsuya Suzuki
Kensuke Mizuno
Original Assignee
Nihon Parkerizing Co., Ltd.
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Application filed by Nihon Parkerizing Co., Ltd. filed Critical Nihon Parkerizing Co., Ltd.
Priority to JP2007546477A priority Critical patent/JP5252925B2/en
Publication of WO2007061011A1 publication Critical patent/WO2007061011A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Definitions

  • the present invention relates to a chemical conversion treated metal plate and a method for producing the same.
  • Corrosion occurs on the surface due to the action of corrosion-promoting substances such as flying sea salt particles.
  • the surface of the metallic material is brought into contact with a treatment liquid containing chromium such as chromate chromate to form a mate film.
  • a treatment liquid containing chromium such as chromate chromate to form a mate film.
  • a method of forming a chromate film on the surface of a metal material by depositing or applying and drying.
  • Typical examples of depositing a chromate film by bringing the surface of a metal material into contact with a treatment solution include a chromate chromate conversion treatment and a phosphoric acid chromate conversion treatment.
  • the former chromate chromate conversion treatment was put into practical use around 1950 and is still widely used in zinc-based steel sheets.
  • the treatment liquid used for the chromate chromate conversion treatment contains chromic acid (CrO) and hydrofluoric acid (HF) as the main components, and an accelerator is added.
  • the deposited film containing hydrofluoric acid (HF) is hydrated chromium phosphate (CrPO 4
  • the surface treatment method using such a treatment liquid containing hexavalent chromium is not only a problem in terms of environment and safety, but also the use of not only hexavalent chromium but also trivalent chromium.
  • Non-chromate type surface which is a method that does not contain any chromium Conversion to treatment method is desired!
  • Non-chromate type surface treatment methods include precipitation type and coating type.
  • Precipitation type has already been proven as a surface treatment method for aluminum-containing metal materials.
  • a typical example of a non-chromate type chemical precipitation surface treatment solution for an aluminum-containing metal material is a treatment solution described in Patent Document 2.
  • This treatment solution is an acidic aqueous surface treatment solution containing zirconium or titanium, or a mixture thereof, phosphate and fluoride, and having a pH of about 1.0 to 4.0.
  • a deposited film mainly composed of zirconium or titanium phosphorus compound is formed on the surface of the aluminum-containing metal material.
  • the precipitation-type surface treatment can simultaneously treat both surfaces of a metal plate such as a zinc-based plated steel plate, and the soluble component can be removed in a subsequent cleaning step, so that an improvement effect such as corrosion resistance can be expected.
  • the pretreatment liquid is brought into the treatment liquid of the next process very little by the cleaning.
  • Patent Document 3 discloses an aqueous composition for coating aluminum, iron, or magnesium alloys, including titanium, zirconium, etc., magnesium and calcium, dissolved fluorine ions, pH Describes an aqueous composition that forms a film so that little or no etching occurs. But this water The application of the composition to galvanized steel sheets is described.
  • Patent Document 1 U.S. Pat.No. 2,438,877
  • Patent Document 2 JP-A-52-131937
  • Patent Document 3 Japanese Patent Publication No. 9 503823
  • the present invention is for solving the above-mentioned problems of the prior art, and specifically, the same corrosion resistance as that of the chromate film (particularly the corrosion resistance of the processed part and the heel part) and the adhesion of the coating film. It aims at providing the chemical conversion treatment metal plate which has and does not contain chromium.
  • rosin-based film layers are formed as an upper layer to provide high functionality such as corrosion resistance and fingerprint resistance.
  • a metal plate having a multi-layer coating film having the above has been formed.
  • An object of the present invention is to provide a non-chromate type chemical conversion treated metal plate that can be used as a substitute for a chromate film layer used for the base of such a resin coating.
  • Another object of the present invention is to provide an upper coated metal sheet having a resin layer on the upper surface of the chemical conversion treated metal sheet.
  • Another object of the present invention is to provide a production method capable of producing such a chemical conversion-treated metal plate and an upper-layer coated metal plate, and a surface chemical conversion solution that can be used in these production methods.
  • the present invention includes the following (1) to (20).
  • a chemically treated metal plate comprising at least one compound (a) containing at least one element selected from the group force of Zr, Ti, Hf and S, and is self-deposited or electrolytically deposited
  • the total amount of Zr, Ti, Hf, and Si elements contained in the surface chemical conversion treatment layer on the surface of the metal chemical conversion layer is 5 to 50 mgZm 2 per unit area of the metal chemical conversion treatment metal plate .
  • the resin layer includes at least one selected from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin.
  • the upper coated metal sheet according to any one of 5).
  • a surface chemical conversion liquid for surface treatment of a metal plate comprising at least one compound (a) containing at least one element selected from the group force consisting of Zr, Ti, Hf and Si, and fluorinated Hydrochloric acid, nitric acid, sulfuric acid, and their group strength consisting of at least one acid group (b) selected from the group consisting of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu, and Ce And at least one of the compounds (c) containing at least one element selected from: the free fluorine ion concentration is 1 to 30 mgZL, and Fe, Mn, Ni, Co, Ag, Mg in the compound (c) CZA, which is the ratio of the total mass concentration C of the elements Al, Zn, Cu and Ce to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a) is 1 to 200 Surface formation by contact with the surface of the metal plate satisfying pH ⁇ — 0.02 X (C / A) +
  • the compound (a) and the compound (c) are at least one of an organic complex compound, a fluoride complex, a sulfate group, and a group force that also includes a nitrate power, according to the above (8).
  • Surface chemical conversion solution is at least one of an organic complex compound, a fluoride complex, a sulfate group, and a group force that also includes a nitrate power, according to the above (8).
  • the Si-containing additive (d) is contained, and the content is 0.02 to 20 gZl in terms of the amount of Si element in the Si-containing additive (d).
  • the surface chemical conversion treatment liquid according to any one of 10).
  • the surface chemical conversion treatment liquid according to any of (8) to (13) is brought into contact with the surface of the metal plate, and the surface chemical conversion treatment layer is self-deposited on the surface of the metal plate, and then washed with water.
  • the surface chemical conversion treatment liquid according to any one of (8) to (13) is brought into contact with the surface of the metal plate as a cathode, and the surface chemical conversion treatment layer is electrolytically deposited on the surface of the metal plate. Then, the method for producing a chemical conversion-treated metal sheet according to the above (15), which is washed with water.
  • the surface chemical conversion treatment liquid at a temperature of 30 to 70 ° C. is brought into contact with the surface of the metal plate for 0.5 to 20 seconds, and Zr in the compound (a) is brought into contact with the surface of the metal plate.
  • a chemical conversion-treated metal sheet having corrosion resistance (particularly corrosion resistance of a processed part and a heel part) and coating film adhesion comparable to that of a chromate film and containing no chromium. Togashi.
  • this surface chemical conversion treatment liquid when applied to a zinc-based plated steel sheet, a film with a high adhesion amount can be formed in a short time.
  • a coating with a high adhesion amount can be formed in a short time by the production method capable of producing the chemical conversion-treated metal plate and the upper-layer coated metal plate of the present invention using this surface chemical conversion treatment solution.
  • Cited Document 3 does not describe the use for galvanized steel sheets.
  • the present inventor applied the aqueous composition described in Reference 3 to a zinc-plated steel sheet, it was found that a film having a high adhesion amount cannot be formed in a short time.
  • the present invention can form a film with a high adhesion amount in a short time.
  • the present invention relates to a chemical conversion-treated metal plate, comprising at least one compound (a) containing at least one element selected from the group force of Zr, Ti, Hf, and S, and subjected to self-precipitation or electroanalysis. It is a chemical conversion treatment metal plate which has a layer on the surface of a metal plate, and the total amount of elements of Zr, Ti, Hf and Si contained in the surface chemical treatment layer is 5 to 50 mgZm 2 per unit area of the metal plate.
  • the present invention is an upper-layer coated metal plate having the chemical conversion-treated metal plate of the present invention and a resin layer on the upper side of the surface chemical conversion-treated layer.
  • an upper-layer coated metal plate is also referred to as “an upper-layer coated metal plate of the present invention”.
  • the present invention provides a surface chemical conversion treatment solution for metal plate surface treatment, wherein at least one of the compounds (a) containing at least one element selected from the group force consisting of Zr, Ti, Hf and Si.
  • CZA is the ratio of the total mass concentration C of the elements Co, Ag, Mg, Al, Zn, Cu and Ce to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a).
  • a surface chemical conversion treatment solution In that autodeposition surface chemical conversion layer, or electrolyte to deposit surface chemical conversion layer by contact with the surface of the metal plate as the cathode, a surface chemical conversion treatment solution.
  • a surface chemical conversion treatment liquid is also referred to as a “treatment liquid of the present invention”.
  • the present invention is also a method for producing a chemical conversion-treated metal plate, wherein a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate using the treatment liquid of the present invention.
  • the present invention provides a method for producing an upper-layer coated metal sheet, further comprising the step of forming the resin layer on the upper surface of the surface chemical treatment layer in the method for producing a chemical conversion-treated metal sheet of the present invention. It is.
  • the chemical conversion-treated metal plate of the present invention can be produced by the method for producing a chemical conversion-treated metal plate of the present invention using the treatment liquid of the present invention.
  • the upper layer metal plate of the present invention can be produced by the method for producing the upper layer metal plate of the present invention using the treatment liquid of the present invention.
  • the chemical conversion treated metal plate of the present invention has at least a group force selected from Zr, Ti, Hf and S.
  • at least one compound (a) containing one element is included, and a self-deposited or electrolytically deposited surface chemical conversion treatment layer is provided on the surface of the metal plate.
  • the compound (a) contains at least one element selected from the group force of Zr, Ti, Hf and S, for example, an oxide, a hydroxide, a complex compound, an inorganic acid, or an organic acid. Such as salt.
  • the compound (c) described later is similarly such a compound. Among these, at least one selected from the group consisting of organic complex compounds, fluoride complexes, sulfates and nitrates is preferable. The same applies to the compound (c) described later. This is because the acid and the cation component of these salts can be easily removed in the washing step after the chemical conversion treatment, and even if they remain slightly, they do not adversely affect the corrosion resistance.
  • Examples of the compound (a) include zirconyl nitrate, zirconyl acetate, zirconyl sulfate, zirconium carbonate ammonium, zircon hydrofluoric acid, titanium sulfate, lactic acid and titanium alkoxide. And various reactants such as titanium laurate, titanium hydrofluoric acid, caffeine hydrofluoric acid, tetraethoxysilane, and the like, and lactic acid-norfunum, nitrate-nitrium, hafnium fluoride, and hafnium hydrofluoric acid.
  • the surface chemical conversion treatment layer contains at least one of such compounds (a).
  • the total amount of Zr, Ti, Hf and Si elements contained in this surface chemical conversion treatment layer is 5 to 50 mgZm 2 per metal plate unit area.
  • this range is the preferred instrument 20 ⁇ 30MgZm 2 it is 10 ⁇ 40mgZm 2. If it is 5 mgZm 2 or more, the corrosion resistance will be sufficient, and if it is 50 mgZm 2 or less, the elasticity will be sufficient, and the adhesion of the heat treatment layer will be sufficient.
  • the surface chemical conversion treatment layer preferably further contains a Si-containing additive (d).
  • a Si-containing additive (d) When the Si-containing additive (d) is contained, the adhesion of the surface chemical conversion treatment layer to the metal plate surface is improved.
  • Si-containing additive (d) include silane coupling agents and water-dispersible silica.
  • silane coupling agents include N- ⁇ (aminoethyl) ⁇ -aminopropyltrimethoxysilane , N- ⁇ (aminoethyl) ⁇ -aminopropylmethyldimethoxysilane, ⁇ - ⁇ (Aminoethynole) ⁇ -Aminopropyltriethoxysilane, N-j8 (Aminoethynole) ⁇ -Aminopropylmethyljetoxysilane, ⁇ -Aminopropyltriethoxysilane, ⁇ -Aminopropyltrimethoxysilane, ⁇ Phenol ⁇ -Aminopropyltrimethoxysilane, ⁇ -Pheninole ⁇ -Aminopropyltriethoxysilane, ⁇ -methacryloxypropyltrimethoxysilane, ⁇ -methacryloxypropylmethyldimethoxysilane, ⁇ -
  • water-dispersible silica include liquid phase silica (colloidal silica) and gas phase silica.
  • liquid phase silica examples include Snowtex C, Snowtex 0, Snowtex N, Snowtex S, Snowtex UP, Snowtex PS—M, Snowtex PS—L, Snowtex 20, Snowtex 30, Snowtex. 40 (all of which are manufactured by Nissan Chemical Industries, Ltd.) The power is not limited to these.
  • gas phase silica examples include, but are not limited to, Aerosil 50, Aerosil 130, Aerosil 200, Aerosil 300, Aerosil 380, Aerosil TT600, Aerosil ⁇ 80, Aerosil MOX170 (all manufactured by Nippon Aerosil). It is not something.
  • the Si-containing additive (d) is preferably at least one selected from the group force consisting of these silane coupling agents and water-dispersible silica.
  • the surface chemical conversion treatment layer preferably contains such a Si-containing additive (d).
  • the content is not particularly limited, the surface chemical conversion treatment layer contains Zr, Ti, Hf. And 0.1 to 300% by mass with respect to the total amount of elements of Si and 1 to 100% by mass is more preferable, and 5 to 50% by mass is most preferable. . Within such a range, the adhesiveness to both interfaces with the plating base and the resin layer is improved, and further, the height of the surface chemical conversion treatment layer is improved.
  • the surface chemical conversion treatment layer further includes an amino group (imino group, a functional group having a structure of -NRIT, a functional group having a structure of N + RITR ⁇ (R, RR ⁇ IT) It is preferable to contain an organic compound (e) having the same group. This is because when the organic compound (e) is contained, the structure of the surface chemical conversion treatment layer becomes dense and the corrosion resistance is further improved. The reason why the corrosion resistance is improved in this way is considered to be due to the action of these functional group S inhibitors.
  • the organic compound (e) having an amino group may be an organic polymer having an amino group or an organic resin.
  • the organic compound (e) having an amino group is not particularly limited.
  • at least one selected from the group strength of allylamin, polyallylamine, and derivatives thereof is more preferable.
  • the derivative for example, at least one selected from the group force of buramin, polyburamin, allylamamine, diarylamine, polyallylamine, polyamine polyamide, amine-modified phenolic resin and amine-modified polyvinylphenol is used in the molecule. And compounds derived from this compound, and salts of these compounds. Specifically, for example, a buramine salt, a maleic acid-diallylamine copolymer, and a diallylamine monodioic acid sulfur copolymer may be mentioned.
  • the surface chemical conversion treatment layer preferably contains such an organic compound (e), and the content is not particularly limited, but Zr, Ti, Hf and the surface chemical conversion treatment layer contain. And 0.5 to 120% by mass, more preferably 2 to 80% by mass, and most preferably 10 to 50% by mass with respect to the total amount of elements of Si and Si. Within such a range, the structure of the surface chemical conversion treatment layer becomes denser, and there is an effect that the corrosion resistance is further improved.
  • the surface chemical conversion treatment layer may further contain a water-soluble resin and Z or emulsion resin. If these are contained, the surface chemical conversion treatment layer becomes more flexible, and even if the chemical conversion treatment metal plate of the present invention and the upper metal plate of the present invention having such a surface chemical conversion treatment layer are formed and processed, The surface chemical conversion treatment layer formed on the surface of the film becomes more difficult to peel off.
  • water-soluble resin or emulsion resin examples include acrylic resin, alkyd resin, epoxy resin, urethane resin, polyester resin, epoxy polyester resin, acetic acid Water-soluble ones that are compatible, such as vinyl resin and styrene-butadiene resin.
  • the surface chemical conversion treatment layer contains such a water-soluble resin and Z or emulsion resin, but the content is not particularly limited, but the Zr contained in the surface chemical conversion treatment layer is not particularly limited. 0.5 to 300% by mass with respect to the total amount of Ti, Hf and Si elements 2 to 150% by mass is more preferable 5 to: LOO% by mass is most preferable. Within such a range, the surface chemical conversion treatment layer becomes more flexible, and even if the chemical conversion treatment metal plate of the present invention and the upper coating metal plate of the present invention having such a surface chemical conversion treatment layer are molded, The surface chemical conversion treatment layer formed on the surface of the metal plate has an effect that it is more difficult to peel off. Moreover, when it is in such a range, there exists an effect that corrosion resistance improves.
  • the surface chemical conversion treatment layer may contain a component of the metal plate on which the surface chemical conversion treatment layer is formed. For example, if Ni, Co, Cu, Sn, etc. are contained in the surface chemical conversion treatment solution used to form this surface chemical conversion treatment layer and Zn or A1 is present on the surface of the metal plate, these elements are replaced. In some cases, these surface chemical conversion treatment layers contain these Zn and A1 elements. As described above, the total amount of elements existing on the surface of the metal plate and existing in the surface chemical conversion treatment layer is 0.1 to 50 mgZm per unit area of the metal plate. 2 is preferred 0.5 to 20 mgZm 2 is more preferred 1 to 5 mgZm 2 is most preferred.
  • the surface chemical conversion treatment layer may contain an element of the component (c) described later.
  • the chemical conversion treatment metal plate of the present invention has such a surface chemical conversion treatment layer on the surface of the metal plate.
  • the metal plate is not particularly limited! Examples thereof include zinc-based plated steel sheets, aluminum-plated steel sheets, tin-plated steel sheets, cold-rolled steel sheets, and aluminum sheets.
  • this zinc-based plated steel sheet is a steel sheet having a plated layer containing zinc.
  • Examples include galvanized steel sheets, zinc alloy galvanized steel sheets, 55% aluminum galvanized steel sheets, 5% aluminum galvanized steel sheets, tin zinc galvanized steel sheets, zinc nickel plated steel sheets, and iron and zinc galvanized steel sheets. It is done.
  • zinc-plated steel sheets or zinc alloy-plated steel sheets are preferred.
  • the reason is that the surface chemical conversion treatment layer formed on the surface becomes denser and the adhesion between the metal plate and the surface chemical conversion treatment layer is improved as compared with other metal plates.
  • the method for producing the metal plate itself is not particularly limited, and for example, it can be produced by a known method.
  • a known steel plate can be processed by a known electrogalvanizing method or hot dip galvanizing method.
  • the size and thickness of the metal plate are not limited.
  • a coil-shaped steel sheet having a thickness of 0.4 to 2.3 mm and a width of 500 to 2080 mm may be mentioned.
  • the thickness of the electrogalvanized layer is not limited. Usually, it is about 1-50gZm 2 on one side. Further, for example, in the case of a zinc-based steel sheet treated by the hot dip galvanizing method, for example, a coil-shaped one having a thickness of 0.23 to 3.2 mm and a width of 500 to 1850 mm may be mentioned.
  • the thickness of the hot dip zinc plating layer is not limited. Usually, it is about 20-150gZm 2 on one side.
  • such a coil-shaped metal plate can be continuously processed.
  • the chemical conversion metal plate of the present invention has a surface chemical conversion treatment layer containing at least one of the compound (a) on the surface of such a metal plate, and this surface chemical conversion treatment layer is self-deposited or electro-deposited. Analyze.
  • the self-deposition means that the surface chemical conversion treatment layer is formed only by bringing the treatment liquid containing the compound (a) into contact with the metal plate, for example, the surface chemical treatment liquid of the present invention described later. It means that.
  • the electrolytic deposition means that the surface treatment is performed by bringing a treatment solution containing the compound (a), for example, a surface chemical treatment solution of the present invention described later, into contact with the metal plate as a cathode. A formation layer will be formed!
  • the upper-layer coated metal sheet of the present invention has the chemical conversion-treated metal sheet of the present invention and a resin layer on the upper side of the surface chemical conversion-treated layer.
  • the upper layer coated metal plate of the present invention preferably has the chemical conversion treated metal plate of the present invention and a resin layer on the upper surface of the surface chemical conversion treated layer.
  • the resin layer may be composed of a plurality of resin layers.
  • the resin layer is a resin layer having fingerprint resistance.
  • this resin layer is a coating layer for laminated steel sheets.
  • the material of the resin layer is not particularly limited.
  • a coating agent for the purpose of imparting corrosion resistance, fingerprint resistance or lubricity which is applied to the upper surface of the chromate pretreatment film! It can be formed using.
  • the material of the resin layer is not particularly limited as long as it imparts fingerprint resistance to the resin layer.
  • the resin layer in which the resin layer has fingerprint resistance preferably further contains silica sol. This is because fingerprint resistance and corrosion resistance are well balanced in this case.
  • silica sol it is preferable to contain 2 to 50% by mass of silica sol and 1 to 30% by mass of water-based wax. This is because, in this case, fingerprint resistance and corrosion resistance S are particularly well balanced.
  • the thickness of the resin layer having such fingerprint resistance is preferably 0.1 to 5 ⁇ m in terms of dry thickness, and preferably 0.4 to 5 ⁇ m. More preferred 0.4-4 ⁇ m is even more preferred.
  • This resin layer may include a plurality of layers.
  • an inorganic substance and Z it is preferable to have a layer made of an organic material.
  • This layer is preferably 0.01 to 0.2 m thick.
  • This layer preferably contains chromium-free metal cations.
  • the organic material that can be used here include the organic compound (e), the water-soluble resin, the emulsion resin, and the like.
  • the resin layer preferably includes at least two layers, ie, a layer having a non-chromate primer coating strength and a layer having a topcoat coating strength.
  • a non-chromate primer coating which does not contain a chromate-type anti-glare pigment can be used.
  • the non-chromate primer contains rosin and may contain a coloring pigment, an antifungal pigment, and the like as necessary.
  • the resin may be in any form such as water, solvent, and powder. Examples of the types of resin are generally known, such as polyacrylic resin, polyolefin resin, polyurethane resin, epoxy resin, polyester resin, polypropylene resin, and melamine resin. It is possible to use fluorine-based resin as it is or in combination.
  • titanium oxide (TiO 2) zinc oxide (ZnO), zirconium oxide
  • Inorganic pigments such as kaolin clay, carbon black, iron oxide (Fe 2 O 3), and Hansa
  • Known coloring pigments such as organic pigments such as yellow, pyrazolone orange and azo pigments can be used.
  • Commonly known anti-fouling pigments for example, phosphoric acid-based anti-fouling pigments such as zinc phosphate, iron phosphate, and aluminum phosphate, and molybdate-based defensive pigments such as calcium molybdate, aluminum molybdate, and barium molybdate.
  • vanadium type antifouling pigments such as vanadium oxide, finely divided silica such as water-dispersible silica and fumed silica, and the like can also be used.
  • chromate type antifouling pigments such as strontium chromate, zinc chromate, calcium chromate, potassium chromate and normochromate because they are environmentally toxic.
  • additives such as an antifoaming agent, a dispersion aid, and a diluent for lowering the viscosity of the paint may be appropriately blended.
  • the thickness of the non-chromate primer coating layer is preferably 1 to 30 ⁇ m after drying, more preferably 2 to 20 ⁇ m. If it is 1 ⁇ m or more, the corrosion resistance is high, and if it is 30 m or less, the adhesion is high.
  • the top coat paint is not particularly limited, and an ordinary top coat for painting can be used.
  • the resin contains rosin, and if necessary, it can further contain a coloring pigment or an antifungal pigment.
  • a coloring pigment or an antifungal pigment As the resin, coloring pigment and anti-bacterial pigment, and additives, those similar to those used in the non-chromate primer can be used.
  • the thickness of such a layer serving as a top coat paint strength is preferably 3 to 50 ⁇ m after drying, and more preferably 5 to 40 / ⁇ ⁇ . In such a range, the corrosion resistance is high V, and it is preferable because it has a positive effect. If this thickness is too thick, the adhesion tends to decrease.
  • the upper coated metal sheet of the present invention having a resin layer including at least two layers of a non-chromate primer coating force and a top coat coating force has excellent corrosion resistance and coating film adhesion.
  • the resin layer having these two layers usually further has alkali resistance, lubricity, and slip resistance (coin scratch resistance).
  • the manufacturing method of the chemical conversion treatment metal plate of the present invention uses the processing liquid of the present invention.
  • the treatment liquid of the present invention contains at least one of the compounds (a).
  • water or an organic solvent can be used as the solvent, and a mixture thereof can also be used.
  • the organic solvent include ethanol and acetone.
  • the solvent is preferably water.
  • the content of the compound (a) in the treatment liquid of the present invention is not particularly limited.
  • the concentration (total mass concentration A) is preferably 0.01 to 10 gZl, more preferably 0.05 to 5 gZl, and more preferably 0.1 to LgZl.
  • the formation rate of the surface chemical conversion treatment layer becomes faster, which is preferable for industrial use.
  • the treatment liquid of the present invention contains an acid component (b) that is at least one selected from the group consisting of hydrofluoric acid, nitric acid, sulfuric acid, and salts thereof.
  • the acid component (b) includes hydrofluoric acid, nitric acid, sulfuric acid, and these which can etch the surface of the metal plate when the treatment liquid of the present invention is applied to the surface of the metal plate.
  • hydrofluoric acid (HF) hydrofluoric acid
  • H ZrF zircon hydrofluoric acid
  • titanium hydrogen fluoride titanium hydrogen fluoride
  • Acids with fluoride complexes such as acid (H TiF) or hafnium hydrofluoric acid (H HfF)
  • the treatment liquid of the present invention it can be used as such an acid component (b). That is, a plurality of inorganic acids may be mixed and used, or one or more inorganic acids and one or more organic acids may be mixed and used.
  • the acidic component (b) is at least one selected from hydrofluoric acid, nitric acid, sulfuric acid, and their salt strength, it has an appropriate etching property, and further includes a cleaning step after chemical conversion treatment. Can be easily removed, and even if it remains slightly, it is difficult to adversely affect the corrosion resistance!
  • the content of the acid component (b) in the treatment liquid of the present invention is not particularly limited, but is preferably 0.05 to 200 gZl, more preferably 0.2 to LOOgZl. .
  • the amount is 0.5 gZl or more, sufficient etching ability for the surface of the metal plate to which the treatment liquid of the present invention is applied can be expected.
  • it is 200 gZl or less, the etching ability becomes moderate, and a uniform surface chemical conversion treatment layer can be deposited.
  • the treatment liquid of the present invention contains at least one compound (c) containing at least one element selected from the group force consisting of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu and Ce. Contains one.
  • a compound containing at least one element selected from the group power consisting of Mg, Al, Cu and Zn is preferable. This is because it easily forms a complex with free fluorine ions.
  • the compound (c) include permanganic acid, potassium permanganate, sodium permanganate, manganese nitrate, manganese sulfate, manganese fluoride, manganese carbonate, manganese acetate, magnesium nitrate, and oxidation.
  • the treatment liquid of the present invention has a free fluorine ion concentration of 1 to 30 mgZL, and Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu, and Ce in the compound (c).
  • CZA which is the ratio of the total mass concentration C, which is the concentration of the total amount of elements in the processing solution, to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a) is 1 ⁇ 200, pH is 2.0 or more, and further satisfies pH ⁇ —0.02 X (CZA) +6.
  • the present inventor has found that the effect of the present invention becomes remarkable when all of these conditions are satisfied.
  • the free fluorine ion concentration can be adjusted to 1 to 30 mgZL by adjusting the amount of the element added in the compound (c) (that is, the total mass concentration C).
  • the pH of the treatment solution of the present invention can be adjusted by the content of the acid component (b) and the addition of an alkaline substance.
  • the alkaline substance is not limited as long as it can adjust the pH without greatly degrading the performance of the treatment liquid of the present invention.
  • Preferred examples of such an alkaline substance include ammonia, sodium carbonate, organic amines (such as ethanolamine and triethylamine), and inorganic hydroxides (such as sodium hydroxide and potassium hydroxide).
  • the treatment liquid of the present invention preferably further contains the Si-containing additive (d).
  • this Si-containing additive (d) is contained, the adhesion of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention to the metal plate surface is improved.
  • the content of the treatment solution of the present invention, the Si-containing additive (d) is that the force s preferably 0. 02 ⁇ 20GZl in an amount of Si element in the Si-containing additive, More preferably, it is from 1 to 5 gZl.
  • the Si-containing additive (d) is contained in such a content, the adhesion of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention to the metal plate surface is further improved.
  • the treatment liquid of the present invention preferably further contains the organic compound (e).
  • this organic compound (e) is contained, the structure of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention becomes denser and the corrosion resistance is further improved.
  • the content of the organic compound (e) is preferably 0.01 to 20 g / l. More preferred is 5 to 10 gZl. Most preferred is 0.1 to 1. OgZl. With such a content, the structural strength of the surface chemical conversion treatment layer formed from the treatment liquid of the present invention becomes dense, and the corrosion resistance is further improved.
  • the treatment liquid of the present invention may generate sludge depending on the use conditions. For example, when a zinc-based plated steel plate is used as a metal plate to which the treatment liquid of the present invention is applied, and the pH of the treatment liquid of the present invention is about 4.5 or more, Zn ion force generated by elution into the treatment liquid of the invention In some cases, sludge is formed in the treatment liquid of the present invention by forming a salt such as a hydroxide salt.
  • this addition amount is preferably added so as to be 0.01 to 50 gZl in the treatment liquid of the present invention.
  • Examples of the sequestering agent include hydrofluoric acid, darconic acid, peptogluconic acid, oxalic acid, tartaric acid, organic phosphonic acid, ethylenediamine tetraacetic acid (EDTA), glycol etherdiamine tetraacetic acid (GEDTA), and triethylene. Examples include tetramine hexaacetic acid (TTHA), diethylenetriaminepentaacetic acid (DTPA), and ditrimethyl acetate (NTA). These sequestering agents can be used in combination.
  • the sequestering agents exemplified here are particularly preferable for the ability to exert chelating ability against Zr, Ti, Hf and Si, and to exhibit the chelating ability against Zn ions.
  • the treatment liquid of the present invention preferably further contains an oxidizing agent.
  • an oxidizing agent when the metal plate to which the treatment liquid of the present invention is applied is a metal plate having a plating film, it can contain a metal ion (hereinafter also referred to as an accelerator) that is more noble than the material of the plating.
  • an accelerator a metal ion
  • the reaction for forming the surface chemical conversion treatment layer can be promoted.
  • this oxidizing agent HCIO, HBrO, HNO, HMnO, HVO, H 2 O, H 2 WO
  • examples of the accelerator include compounds containing Ni, Co, Cu, Sn, and the like. These are plating materials It is deposited on the plating surface by substituting the metal forming the metal and promotes etching by the action of forming an infinite number of micro galvanic cells, thereby promoting the formation reaction of the surface chemical conversion treatment layer (deposition of the surface chemical conversion treatment layer). To increase efficiency).
  • oxidizing agents and accelerators are effective when the contact time between the metal plate and the treatment liquid of the present invention cannot be provided for a long time because of production line facilities.
  • the treatment liquid of the present invention may further contain the water-soluble resin and Z or emulsion resin. When these are contained, the surface chemical conversion treatment layer formed using the treatment liquid of the present invention becomes more flexible. And even if the chemical conversion treatment metal plate of this invention manufactured using the processing liquid of this invention and the upper coating metal plate of this invention are shape-processed, the surface chemical conversion treatment layer formed in the surface of a metal plate becomes more difficult to peel.
  • water-soluble rosin and Z or emulsion resin are the same as described above.
  • the content of the water-soluble resin and Z or emulsion resin is preferably 0.1 to 200 g Zl. 0.5 to: More preferably LOOgZl. 1 to 50 gZl Most preferably. Such a range is preferable because the surface chemical conversion treatment layer formed using the treatment liquid of the present invention becomes more flexible.
  • the treatment liquid of the present invention further includes at least one surface active selected from the group consisting of a nonionic surfactant, an anionic surfactant, a cationic surfactant and an amphoteric surfactant. It is preferable to contain an agent. As a result, even if the surface of the metal plate to which the treatment liquid of the present invention is applied is cleaned by degreasing in advance, a good film (surface chemical treatment layer) can be formed. . That is, the treatment liquid of the present invention containing a surfactant can be used as a surface treatment liquid for degreasing conversion.
  • the content of the surfactant is preferably 0.05 to 50 g / l, more preferably 0.5 to 3 OgZl, and most preferably l to 20 gZl. preferable.
  • Such a range is preferable because an effect of exerting sufficient degreasing properties is also obtained. If it is larger than such a range, foaming during degreasing tends to become intense, and the detergency with respect to the amount of the surfactant used tends to be difficult to increase. In this case, there is a tendency to become an IJ that is costly.
  • the treatment liquid of the present invention is considered to be mixed from a metal plate in consideration of long-term running properties.
  • metal ions such as Zn and Al can be appropriately added to the treatment liquid in advance.
  • metal ions such as Zn and Al
  • this metal ion is determined for each line depending on the operating conditions, it is usually preferably 0.1 to 50 gZl, and preferably 0.5 to 25 gZl. Most preferred is 1 to 15 g / l. Within such a range, there is a tendency to have a certain etching property from the beginning of the bath, and when a surface chemical conversion treatment layer having a certain quality is easily formed, the effect is obtained.
  • such a treatment liquid of the present invention causes the surface chemical conversion treatment layer to self-deposit by contacting the surface of the metal plate, or by contacting the surface of the metal plate as a cathode. It is a surface chemical conversion treatment solution for electrolytically depositing a chemical treatment layer.
  • the chemical conversion treatment metal plate production method of the present invention is a production method in which a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate using the treatment liquid of the present invention.
  • non-coating surface chemical conversion treatment layer refers to a surface chemical conversion treatment layer that self-deposits by contacting the surface of the metal plate or an electric analysis by contacting the surface of the metal plate as a cathode. It means a surface chemical conversion treatment layer.
  • the metal plate used in the method for producing a chemical conversion-treated metal plate of the present invention is not particularly limited, and is as described above.
  • This cleaning method is a method of cleaning by removing oil and dirt adhering to the surface of the metal plate, and is not particularly limited, and a known method can be applied.
  • a method of washing with an alkaline degreasing agent or an acidic degreasing agent, hot water washing or solvent washing may be mentioned.
  • the surface before and after cleaning the surface of the metal plate, the surface may be adjusted with an acid, an alkali, or the like.
  • the reason is that the adhesion of the surface chemical conversion treatment layer formed by applying the treatment liquid of the present invention to the surface of the metal plate is improved. Also, it is a force that improves the formation (precipitation) efficiency per hour of the surface chemical conversion treatment layer.
  • a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate subjected to such treatment using the treatment liquid of the present invention.
  • the surface chemical conversion treatment layer is formed by bringing the treatment liquid of the present invention into contact with the surface of the metal plate to cause the surface chemical conversion treatment layer to self-deposit on the surface of the metal plate and then washing with water. .
  • the surface chemical conversion treatment layer is formed by bringing the treatment liquid of the present invention into contact with the surface of the metal plate serving as a cathode, electrolytically depositing a surface chemical conversion treatment layer on the surface of the metal plate, and then washing with water. .
  • the method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate and causing the surface chemical conversion treatment layer to self-deposit on the surface of the metal plate is not particularly limited.
  • a spray method can be applied.
  • the contact time between the treatment liquid of the present invention and the metal plate is not particularly limited, but is preferably 0.5 to 20 seconds, and more preferably 1 to 10 seconds. More preferably, it is 5 to 5 seconds. If the contact time is too short, the treatment liquid of the present invention and the surface of the metal plate do not sufficiently react, and a surface chemical conversion treatment layer having excellent corrosion resistance may not be obtained! /. In addition, if the contact time is too long, the performance of the obtained surface chemical conversion treatment layer is not improved, and the point of operation efficiency in the line is also favorable.
  • the formation efficiency (precipitation efficiency) of the surface chemical conversion treatment layer tends to be increased by applying the intermittent spraying twice or more at intervals of 0.2 to 5 seconds.
  • an antifoaming agent to the treatment liquid of the present invention.
  • the type of antifoaming agent there are no particular limitations on the type of antifoaming agent, and any known one can be used as long as it does not impair the adhesion of the paint afterwards.
  • the contact time between the treatment liquid of the present invention and the metal plate is, for example, in the case of an immersion method, wherein the metal plate is immersed in the treatment liquid of the present invention.
  • Time means. In the case of the spray method, it means the time during which the treatment liquid of the present invention is sprayed on the surface of the metal plate.
  • the treatment liquid of the present invention is brought into contact with the surface of the metal plate, and the surface chemical conversion treatment layer can be self-deposited on the surface of the metal plate.
  • the method of washing with water is not particularly limited, but can be performed by, for example, a known dipping method or spray method.
  • the washing temperature (the temperature of the washing water) is not particularly limited and may be a commonly applied temperature, but it is preferably 5 to 60 ° C, more preferably 15 to 40 ° C. This is because the cleaning efficiency is high at such a temperature.
  • washing water used for washing drain water, industrial water, brine, and deionized water can be suitably used!
  • the cleaning time is not particularly limited. For example, in the case of an immersion method or a spray method, 0.1 to 10 seconds is preferable, and 1 to 5 seconds is more preferable. If the washing time is too short, the excessive soluble reactive treatment liquid component remaining on the surface of the metal plate may not be sufficiently removed, and a surface chemical conversion treatment layer having excellent corrosion resistance may not be obtained. In addition, even if the washing time is too long, no improvement in the performance of the surface chemical conversion treatment layer obtained can be seen, and it is also preferable from the viewpoint of operation efficiency in the line.
  • this cleaning time means, for example, the time during which the metal plate is immersed in washing water in the case of the immersion method. Moreover, in the case of the spray method, it means the time during which flush water is sprayed on the surface of the metal plate.
  • the surface is preferably dried.
  • physical removal such as air drying or air blow may be used.
  • a heat drying treatment is effective.
  • the heating conditions are preferably calorie heat drying so that the maximum temperature (PMT) of the surface of the metal plate on which the surface chemical conversion treatment layer is formed is 30 to 250 ° C. More preferably, the temperature is 40 to 150 ° C.
  • the method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate as the cathode and electrolytically depositing the surface chemical conversion treatment layer on the surface of the metal plate is not particularly limited, and is known electrolysis.
  • electrolytic deposition can be performed by using the metal plate as a cathode and applying a current of 0.05 to 50 AZdm 2 for 0.2 to LO seconds. This current value is 0. 5 ⁇ 20AZdm 2 is it is preferred instrument 1: more preferably LOAZdm 2. If this current value is too low, the formation (precipitation) rate of the surface chemical conversion treatment layer tends to be slow.
  • the preferable range of energization time is 0.5 to 5 seconds.
  • the counter electrode is not particularly limited as long as it does not dissolve in the treatment liquid of the present invention in such electrolytic treatment.
  • platinum or a platinum-coated metal, various stainless steels, or carbon can be used.
  • the surface chemical conversion treatment layer can be electrolytically deposited on the surface of the metal plate by bringing the treatment liquid of the present invention into contact with the surface of the metal plate as the cathode.
  • the method described in the method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate and self-depositing the surface chemical conversion treatment layer on the surface of the metal plate can be applied.
  • the treatment solution of the present invention is brought into contact with the surface of the metal plate, the surface chemical conversion treatment layer is self-deposited on the surface of the metal plate, and then washed with water.
  • a method for forming a surface chemical conversion treatment layer, and a surface of the metal plate used as a cathode is contacted with the treatment liquid of the present invention, and the surface chemical conversion treatment layer is electrolytically deposited on the surface of the metal plate, and then washed with water.
  • the temperature of the treatment liquid of the present invention is not particularly limited as long as the metal plate and the treatment liquid of the present invention react with each other, but is 5 ° C to 70 ° C. Preferably there is.
  • the temperature is 30 to 70 ° C, more preferably 40 to 60 ° C, and even more preferably 30 to 55 ° C. This is because at such a temperature, an appropriate reaction rate can be maintained, energy efficiency is further increased, and cost disadvantages are unlikely to occur.
  • the chemical conversion-treated metal sheet of the present invention By the method for producing a chemical conversion-treated metal sheet of the present invention, the chemical conversion-treated metal sheet of the present invention.
  • the total amount of Zr, Ti, Hf and Si elements contained in the surface chemical conversion treatment layer is 5 to 50 mgZm 2 per unit area of the metal plate.
  • it is adjusted to change the concentration, temperature, and line speed of the surface chemical conversion solution in such a range. That is, the higher the concentration of the surface chemical conversion treatment liquid, the higher the temperature, and the slower the line speed, the higher the total amount of the elements contained in the surface chemical conversion treatment layer.
  • the mechanism by which the surface chemical conversion treated layer is deposited on the surface of the metal plate is considered as follows. First, the surface of the metal plate is etched by the acid component (b) contained in the treatment liquid of the present invention. As a result, the pH at the interface between the surface of the metal plate and the treatment liquid of the present invention locally increases, and the compound (a), which has been dissolved in the treatment liquid of the present invention (a), and further fits. Metal plate force such as a steel plate, etc. The metal ions that have been eluted dissolve only in the treatment liquid of the present invention at the interface, and an unbalanced state occurs. The insoluble complex (compound etc.) formed at this time is considered to precipitate on the surface of the metal plate to form a surface chemical conversion treatment layer.
  • the component of the deposited film (surface chemical conversion treatment layer) obtained in this way is not mainly speculated, but is mainly the hydroxide or acid of compound (a).
  • Metal plate strength of zinc-based plated steel plates, etc. It is considered that the dissolved zinc oxides or oxides such as zinc are in the form.
  • the deposited film (surface chemical conversion treatment layer) is a mixture of the insoluble salt and hydroxide. It is thought that it may become the form which I did.
  • the chemical conversion-treated metal sheet of the present invention can be manufactured by such a method of manufacturing a chemical conversion-treated metal sheet of the present invention.
  • the manufacturing method of the upper coated metal sheet of the present invention includes the step of forming the resin layer on the upper surface of the surface chemical conversion treatment layer in addition to the method of manufacturing the chemical conversion treatment metal sheet of the present invention. It is.
  • the material of the resin layer is the same as described above.
  • aqueous treatment agent containing at least one selected is applied by a known method, for example, a dipping method, a spray method, a roll coating method, an air spray method, an airless spray method, etc., and then dried to form. be able to.
  • the aqueous treatment agent used here is 20 to 97% by mass of at least one selected from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin, An aqueous treatment agent containing 2 to 50% by mass of silica sol and 1 to 30% by mass of aqueous wax is preferable. In this case, fingerprint resistance and corrosion resistance are particularly well-balanced.
  • the resin layer preferably includes at least two layers of a non-chromate primer coating layer and a top coat coating layer.
  • non-chromate primer coating a non-chromate primer coating which does not contain a chromate type anti-fouling pigment can be used.
  • top coat paint is not particularly limited, and can be formed using a normal coating top coat.
  • the baking and drying conditions of the non-chromate primer paint and top coat paint are not limited.For example, a layer and top coat that can also be used as a non-chromate primer paint by treating at 130 to 250 ° C for 10 seconds to 5 minutes. It is possible to form a layer having a coating power.
  • the upper layer coated metal sheet of the present invention can be produced.
  • the present invention is a chemical conversion treated metal plate produced by the method for producing a chemical conversion treated metal plate of the present invention.
  • this invention is an upper layer covering metal plate manufactured by the manufacturing method of the upper layer covering metal plate of this invention.
  • the chemical conversion treatment metal plate of the present invention and the upper coated metal plate of the present invention may have the surface chemical conversion treatment layer on one side or both sides of the metal plate. Depending on the application You can select single-sided or double-sided. The same applies to the resin layer in the upper coated metal sheet of the present invention.
  • the surface chemical conversion treatment layer may be formed on one side or both sides of the metal plate. .
  • One side or both sides can be selected according to the application. The same applies to the resin layer in the method for producing an upper coated metal sheet of the present invention.
  • the weight per unit area indicates the amount per unit area on one and the other main surfaces.
  • 90/90 g / m 2
  • each side has a 90 g / m 2 finish.
  • the surface (both sides) of the above four test materials was treated with a medium alkaline degreasing agent (Fine Cleaner 4336 (registered trademark), manufactured by Nihon Parkerizing Co., Ltd.) to remove dusty oil adhering to the surface.
  • a medium alkaline degreasing agent (Fine Cleaner 4336 (registered trademark), manufactured by Nihon Parkerizing Co., Ltd.)
  • the alkali degreasing agent was dissolved in tap water so as to have a concentration of 20 gZl, and then adjusted to 60 ° C. before use.
  • the treatment was performed for 20 seconds using a spray.
  • the components of the medium alkaline degreasing agent remaining on the surface were washed with tap water to clean the surface of the test material.
  • Table 1 shows the composition of the surface chemical conversion treatment solution.
  • concentrations of component (a), component (b), and component (c) were adjusted to be those shown in Table 1.
  • Table 1 also shows the CZA calculation results.
  • liquid phase silica was adjusted to 500 mgZL in terms of Si as component (d).
  • component (e) polyallylamine (PAA: weight average molecular weight 6000) was adjusted to 200 mgZL.
  • PAA weight average molecular weight 6000
  • Comparative Example 20 a reaction type chromate (Jinchrome 3367 manufactured by Nihon Parkerizing Co., Ltd.) was used to prepare a treatment liquid under a predetermined condition according to the product manual.
  • Table 1 shows the processing conditions (liquid temperature, processing time, processing method) and the types of specimens. Thereafter, the surface was cleaned by spraying 25 ° C. water for 5 seconds, drained using a roll squeezer, and dried at an ultimate plate temperature of 50 ° C. on the surface of the chemical conversion treated metal plate. The amount of component (a) attached was measured by fluorescent X-ray. Table 1 shows the measurement results of the amount of adhesion.
  • the processing method is specifically as follows.
  • the zinc-based plating material was immersed in a predetermined metal surface treatment solution and held for a predetermined time. • Spray treatment
  • a predetermined metal surface treatment solution was treated at a spray pressure of 0.5 kgfZcm 2 for a predetermined time.
  • OAZdm 2 current was applied to the test material and held for a predetermined time.
  • a part of the above chemical conversion treated metal plate is cut out, and on its upper surface (one side: evaluation surface), 80 parts by mass of urethane resin, 15 parts by mass of silica powder (Aerosil 300 manufactured by Nippon Aerosil Co., Ltd.), aqueous system
  • urethane resin 15 parts by mass of silica powder (Aerosil 300 manufactured by Nippon Aerosil Co., Ltd.)
  • silica powder Alignin 300 manufactured by Nippon Aerosil Co., Ltd.
  • aqueous system An aqueous rosin composition containing 5 parts by mass of wax was applied by bar coating.
  • the film thickness was set to 1 ⁇ m after drying. Then, it was dried at a reaching plate temperature of 150 ° C. to obtain an upper coated metal plate.
  • the appearance of the surface chemical conversion treatment liquid was visually observed to confirm the presence or absence of precipitation.
  • the evaluation criteria are as follows.
  • the corrosion resistance and coating film adhesion of the chemical conversion treated metal plate were evaluated.
  • the salt spray test specified in JIS-Z2371 was conducted on each chemical conversion metal plate for 24 hours. And it evaluated by measuring the white-spot generation
  • the area ratio of white birch generation area is the percentage of the area of the white birch generation area with respect to the area of the observation area. The evaluation criteria are as follows.
  • Area ratio of white birch occurrence 5% or more, less than 10%
  • Area ratio of white birch occurrence 10% or more, less than 50%
  • Area ratio of white birch occurrence 30% or more, less than 50%
  • a cross cut was made with an NT cutter, a salt spray test specified in JISZ2371 was conducted for 24 hours, and the maximum width of one side of the cut part was measured with a loupe.
  • the evaluation criteria are as follows.
  • 3mm or more, 5mm or less
  • 5mm or more, less than 10mm
  • Each chemical conversion treated metal plate was painted using a paint (Amirac # 1000 (white paint) manufactured by Kansai Paint Co., Ltd.). The coating was performed by bar coating, followed by baking at 140 ° C for 20 minutes to form a 25 m film after drying. The product obtained here is called “Metal plate A after painting”.
  • a salt spray test specified in JISZ2371 was performed on each upper-layer coated metal plate for 120 hours.
  • the area ratio of white birch generation was measured visually.
  • the evaluation criteria are as follows.
  • Area ratio of white birch occurrence 5% or more, less than 10%
  • Area ratio of white birch occurrence 10% or more, less than 50%
  • Each upper layer coated metal plate was painted using a paint (Amirac # 1000 (white paint) manufactured by Kansai Paint Co., Ltd.). The coating was performed by bar coating, followed by baking at 140 ° C for 20 minutes, and after drying, a film with a thickness of 25 m was formed. This is called “Metal plate B after painting”.
  • metal plate B was immersed in boiling water for 2 hours and left in a room temperature room for 24 hours. After that, 100 square grids of lm m square were cut with an NT cutter and pushed out 5mm with an Eriksen tester. A peel test using an adhesive tape was performed on the extruded protrusion, and the number of peeled films was evaluated. The evaluation criteria were the same as those in 5.3 (4).
  • 3mm or more, 5mm or less
  • 5mm or more, less than 10mm
  • Fingers were pressed against each upper-layer coated metal plate, and the trace state of fingerprints was visually observed to evaluate fingerprint resistance.
  • the evaluation criteria are as follows.
  • Comparative Examples 1 to 19 which are outside the scope of the present invention, did not satisfy the corrosion resistance and coating film adhesion of the chemical conversion treated metal plate, and further the corrosion resistance and paint adhesion of the upper coated metal plate.
  • Comparative Examples 2 to 6 since component (a), component (b) or component (c) was not added, a sufficient adhesion amount could not be obtained.
  • Comparative Examples 7 to 9 CZA was 1, the free fluorine ion concentration exceeded 30 mgZL, and a sufficient amount of adhesion was not obtained. Since Comparative Examples 10 to 12 had pH ⁇ 2, the etching amount of the test material increased, and a sufficient adhesion amount could not be obtained.

Abstract

Disclosed is a chemical conversion coated metal plate having a self-deposited or electrolytically deposited surface chemical conversion layer on the surface of a metal plate. The surface chemical conversion layer contains at least one compound (a) containing at least one element selected from the group consisting of Zr, Ti, Hf and Si. Consequently, there is provided a metal plate having a surface chemical conversion layer which has corrosion resistance (particularly corrosion resistance in a processed portion and a damaged portion) and coating adhesion equivalent to those of a chromate coating film without containing chromium.

Description

明 細 書  Specification
化成処理金属板およびその製造方法  Chemical conversion treated metal plate and manufacturing method thereof
技術分野  Technical field
[0001] 本発明は化成処理金属板およびその製造方法に関する。  The present invention relates to a chemical conversion treated metal plate and a method for producing the same.
背景技術  Background art
[0002] 亜鉛系めつき鋼板はもちろんのこと、ほとんどすべての金属材料は、大気環境中に 放置されると、大気力 物理吸着した水分の存在のもと、 SO、 NO  [0002] Not only zinc-plated steel sheets, but also almost all metallic materials, when left in the atmospheric environment, in the presence of moisture that has been physically adsorbed by atmospheric forces, SO, NO
2 2、飛来海塩粒子 等の腐食促進付着物質の作用により、その表面に腐食を生じる。  2 2. Corrosion occurs on the surface due to the action of corrosion-promoting substances such as flying sea salt particles.
この腐食を防止するために、従来力 亜鉛系めつき鋼板等の金属材料の防食法と して、クロム酸クロメート等のクロムを含有する処理液に金属材料表面を接触させてク 口メート皮膜を析出させる、または塗布して乾燥する等して金属材料表面にクロメート 皮膜を形成させる方法がある。  In order to prevent this corrosion, as a conventional method of preventing corrosion of metallic materials such as zinc-based plated steel sheets, the surface of the metallic material is brought into contact with a treatment liquid containing chromium such as chromate chromate to form a mate film. There is a method of forming a chromate film on the surface of a metal material by depositing or applying and drying.
[0003] 金属材料の表面を処理液と接触させてクロメート皮膜を析出させる代表的なものと しては、クロム酸クロメート化成処理とりん酸クロメート化成処理とがある。 [0003] Typical examples of depositing a chromate film by bringing the surface of a metal material into contact with a treatment solution include a chromate chromate conversion treatment and a phosphoric acid chromate conversion treatment.
前者のクロム酸クロメート化成処理は 1950年頃に実用化され、現在も亜鉛系めつ き鋼板等に幅広く使用されている。このクロム酸クロメート化成処理に用いられる処理 液はクロム酸 (CrO )とフッ化水素酸 (HF)を主成分として含み、さらに促進剤が添カロ  The former chromate chromate conversion treatment was put into practical use around 1950 and is still widely used in zinc-based steel sheets. The treatment liquid used for the chromate chromate conversion treatment contains chromic acid (CrO) and hydrofluoric acid (HF) as the main components, and an accelerator is added.
3  Three
されて ヽるもので、六価クロムを含有する析出皮膜を形成し得る。  Therefore, it is possible to form a deposited film containing hexavalent chromium.
[0004] また、後者のりん酸クロメート化成処理は 1945年に提案された特許文献 1に記載の 方法によるものであり、この化成処理液はクロム酸 (CrO )、りん酸 (H PO )、および [0004] The latter phosphoric acid chromate chemical conversion treatment is based on the method described in Patent Document 1 proposed in 1945, and this chemical conversion treatment solution contains chromic acid (CrO 2), phosphoric acid (H 3 PO 4), and
3 3 4 フッ化水素酸 (HF)を含み、形成される析出皮膜は水和したりん酸クロム (CrPO ·4  3 3 4 The deposited film containing hydrofluoric acid (HF) is hydrated chromium phosphate (CrPO 4
4 Four
Η Ο)を主成分として含むものである。 Ο Ο) as a main component.
2  2
[0005] このように多くの場合、これらのクロメートタイプ表面処理液は有害な六価クロムを含 有している。  [0005] In many cases, these chromate type surface treatment liquids contain harmful hexavalent chromium.
このような六価クロムを含む処理液を用いる表面処理方法は、環境面、安全面から 問題のある六価クロムはもちろんのこと、三価クロムでさえその使用を規制されていく 時代の流れにあって、クロムを全く含有しな 、方法であるノンクロメートタイプの表面 処理法への転換が望まれて!/ヽる。 The surface treatment method using such a treatment liquid containing hexavalent chromium is not only a problem in terms of environment and safety, but also the use of not only hexavalent chromium but also trivalent chromium. Non-chromate type surface, which is a method that does not contain any chromium Conversion to treatment method is desired!
[0006] ノンクロメートタイプの表面処理法には析出型および塗布型がある力 析出型は、ァ ルミ-ゥム含有金属材料の表面処理法として既に実績がある。  [0006] Non-chromate type surface treatment methods include precipitation type and coating type. Precipitation type has already been proven as a surface treatment method for aluminum-containing metal materials.
アルミニウム含有金属材料に対し、比較的早期からノンクロメートタイプの処理液が 適用されてきた理由は、アルミニウム缶等食品と接する材質としてこの金属材料が多 く使われてきたことによる。  The reason why non-chromate type treatment solutions have been applied to aluminum-containing metal materials from a relatively early stage is that this metal material has been widely used as a material in contact with food such as aluminum cans.
[0007] アルミニウム含有金属材料に対するノンクロメートタイプの化成析出型表面処理液 の代表的なものとしては、特許文献 2に記載の処理液が挙げられる。  [0007] A typical example of a non-chromate type chemical precipitation surface treatment solution for an aluminum-containing metal material is a treatment solution described in Patent Document 2.
この処理液はジルコニウムまたはチタン、あるいはこれらの混合物、ホスフェートお よびフッ化物を含有し、かつ、 pHが約 1. 0〜4. 0の酸性の水系表面処理液である。 この化成処理液を用いて処理を行うと、アルミニウム含有金属材料表面上に、ジルコ -ゥムあるいはチタンのりん化合物を主成分とする析出皮膜が形成される。  This treatment solution is an acidic aqueous surface treatment solution containing zirconium or titanium, or a mixture thereof, phosphate and fluoride, and having a pH of about 1.0 to 4.0. When treatment is performed using this chemical conversion treatment solution, a deposited film mainly composed of zirconium or titanium phosphorus compound is formed on the surface of the aluminum-containing metal material.
[0008] このようなアルミニウム含有金属材料用の化成析出型表面処理液に比べ、亜鉛系 めっき鋼板用のノンクロメートタイプの化成析出型表面処理液に対する既存技術や 実績はほとんどない。  [0008] Compared with such a chemical precipitation type surface treatment liquid for aluminum-containing metal materials, there are few existing technologies and achievements for a non-chromate type chemical precipitation type surface treatment liquid for zinc-based plated steel sheets.
[0009] また、亜鉛系めつき鋼板のシートコイルメーカーでは現在、析出型の表面処理よりも 塗布型表面処理が主流となりつつある。しかし、シートコイルメーカーのラインによつ ては、塗布型表面処理の導入が、設備コストや立地上の都合により不可能な場合も あり、析出型の設備によって既存のクロメート処理をノンクロメートタイプの処理に置き 換えたいという要望は強い。  [0009] Further, in the sheet coil manufacturers of zinc-based plated steel sheets, the coating-type surface treatment is now becoming the mainstream rather than the precipitation-type surface treatment. However, depending on the sheet coil manufacturer's line, the introduction of coating-type surface treatment may not be possible due to equipment costs and locational reasons. There is a strong demand to replace it with treatment.
[0010] また、析出型表面処理は、亜鉛系めつき鋼板等の金属板の両面を同時に処理でき る点、その後の洗浄工程で可溶成分を除去できるため耐食性等の向上効果が期待 できる点、その洗浄により次工程の処理液中への前処理液の持ち込みが極めて少な [0010] In addition, the precipitation-type surface treatment can simultaneously treat both surfaces of a metal plate such as a zinc-based plated steel plate, and the soluble component can be removed in a subsequent cleaning step, so that an improvement effect such as corrosion resistance can be expected. As a result, the pretreatment liquid is brought into the treatment liquid of the next process very little by the cleaning.
V、点等魅力的なメリットを多く有して 、る。 It has many attractive merits such as V and points.
[0011] また、特許文献 3には、アルミニウム、鉄またはマグネシウムの合金類を被覆するた めの水性組成物であって、チタン、ジルコニウム等、マグネシウムおよびカルシウム、 溶解されたフッ素イオンを含み、 pHが 2. 0〜5. 0であり、エッチングをほとんどまた は全く生じないように皮膜を形成する水性組成物が記載されている。しかし、この水 性組成物を亜鉛めつき鋼板に適用することは記載されて 、な 、。 Patent Document 3 discloses an aqueous composition for coating aluminum, iron, or magnesium alloys, including titanium, zirconium, etc., magnesium and calcium, dissolved fluorine ions, pH Describes an aqueous composition that forms a film so that little or no etching occurs. But this water The application of the composition to galvanized steel sheets is described.
特許文献 1 :米国特許第 2, 438, 877号明細書  Patent Document 1: U.S. Pat.No. 2,438,877
特許文献 2 :特開昭 52— 131937号公報  Patent Document 2: JP-A-52-131937
特許文献 3:特表平 9 503823号公報  Patent Document 3: Japanese Patent Publication No. 9 503823
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0012] 本発明は、従来技術の抱える上記の問題を解決するためのものであり、具体的に は、クロメート皮膜と同程度の耐食性 (特に加工部および疵部の耐食性)および塗膜 密着性を有し、かつ、クロムを含まない化成処理金属板を提供することを目的とする。 [0012] The present invention is for solving the above-mentioned problems of the prior art, and specifically, the same corrosion resistance as that of the chromate film (particularly the corrosion resistance of the processed part and the heel part) and the adhesion of the coating film. It aims at providing the chemical conversion treatment metal plate which has and does not contain chromium.
[0013] また、従来、析出型表面処理により形成されたクロメート皮膜上に、上層としてさら に 1〜3層程度の榭脂系皮膜層を形成して、耐食性、耐指紋性等の高機能性を有す る多層コート皮膜を有する金属板を形成してきた。 [0013] Further, on the chromate film formed by the conventional precipitation type surface treatment, about 1 to 3 more rosin-based film layers are formed as an upper layer to provide high functionality such as corrosion resistance and fingerprint resistance. A metal plate having a multi-layer coating film having the above has been formed.
本発明は、このような榭脂系塗装の下地用に用いられる、クロメート皮膜層の代替 物として用いることができるノンクロメートタイプの化成処理金属板を提供することにあ る。  An object of the present invention is to provide a non-chromate type chemical conversion treated metal plate that can be used as a substitute for a chromate film layer used for the base of such a resin coating.
また、この化成処理金属板の上面に榭脂層を有する上層被覆金属板を提供するこ とにある。  Another object of the present invention is to provide an upper coated metal sheet having a resin layer on the upper surface of the chemical conversion treated metal sheet.
また、本発明は、このような化成処理金属板および上層被覆金属板を製造できる製 造方法、さらにこれらの製造方法において用いることができる表面化成処理液を提供 することにある。  Another object of the present invention is to provide a production method capable of producing such a chemical conversion-treated metal plate and an upper-layer coated metal plate, and a surface chemical conversion solution that can be used in these production methods.
課題を解決するための手段  Means for solving the problem
[0014] 上記の課題は以下の本発明により解決することができる。  [0014] The above problems can be solved by the present invention described below.
本発明は以下の(1)〜(20)である。  The present invention includes the following (1) to (20).
[0015] (1)化成処理金属板であって、 Zr、 Ti、 Hfおよび S なる群力 選ばれる少なくと も 1つの元素を含む化合物 (a)を少なくとも 1つ含み、自己析出または電解析出した 表面化成処理層を金属板の表面に有し、前記表面化成処理層が含有する Zr、 Ti、 Hfおよび Siの元素の合計量力 金属板単位面積当り 5〜50mgZm2である化成処 理金属板。 (2)前記金属板が亜鉛系めつき鋼板である上記(1)に記載の化成処理金属板。 [0015] (1) A chemically treated metal plate, comprising at least one compound (a) containing at least one element selected from the group force of Zr, Ti, Hf and S, and is self-deposited or electrolytically deposited The total amount of Zr, Ti, Hf, and Si elements contained in the surface chemical conversion treatment layer on the surface of the metal chemical conversion layer is 5 to 50 mgZm 2 per unit area of the metal chemical conversion treatment metal plate . (2) The chemical conversion treated metal plate according to (1), wherein the metal plate is a zinc-based plated steel plate.
[0016] (3)上記(1)または(2)のいずれかに記載の化成処理金属板と、この化成処理金属 板の前記表面化成処理層の上側の榭脂層とを有する上層被覆金属板。 [0016] (3) An upper coated metal plate comprising the chemical conversion treated metal plate according to any one of (1) and (2) above and a resin layer on the upper side of the surface chemical conversion treated layer of the chemical conversion treated metal plate .
(4)前記榭脂層が耐指紋性を有する榭脂層である上記 (3)に記載の上層被覆金属 板。  (4) The upper coated metal sheet according to (3), wherein the resin layer is a resin layer having fingerprint resistance.
(5)前記榭脂層が、ノンクロメートプライマー塗料力もなる層およびトップコート塗料か らなる層の少なくとも 2層を含む、上記(3)または (4)に記載の上層被覆金属板。 (5) The upper coated metal sheet according to (3) or (4), wherein the resin layer includes at least two layers of a layer having a non-chromate primer coating power and a layer having a top coat coating.
(6)前記榭脂層が、アクリル榭脂、ウレタン榭脂、エポキシ榭脂、ポリエステル榭脂、 ポリアミド榭脂およびポリオレフイン榭脂からなる群力も選ばれる少なくとも 1つを含む 、上記(3)〜(5)の ヽずれかに記載の上層被覆金属板。 (6) The above (3) to (3), wherein the resin layer includes at least one selected from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin. The upper coated metal sheet according to any one of 5).
(7)前記榭脂層の厚さが 0. 1〜5 /ζ πιである、上記(3)〜(6)のいずれかに記載の上 層被覆金属板。  (7) The upper coated metal sheet according to any one of (3) to (6), wherein the thickness of the resin layer is 0.1 to 5 / ζ πι.
[0017] (8)金属板表面処理用の表面化成処理液であって、 Zr、 Ti、 Hfおよび Siからなる群 力も選ばれる少なくとも 1つの元素を含む化合物(a)の少なくとも 1つと、フッ化水素 酸、硝酸、硫酸およびこれらの塩力 なる群力 選ばれる少なくとも 1つである酸成分 (b)と、 Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceからなる群から選ばれる 少なくとも 1つの元素を含む化合物 (c)の少なくとも 1つとを含有し、遊離フッ素イオン 濃度が l〜30mgZLであり、前記化合物(c)中の Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceの元素の合計質量濃度 Cと、前記化合物(a)中の Zr、 Ti、 Hfおよ び Siの元素の合計質量濃度 Aとの比である CZAが 1〜200であり、 pHが 2. 0以上 であり、さらに、 pH≤— 0. 02 X (C/A) +6を満たす、前記金属板の表面に接する ことで表面化成処理層を自己析出する、または、陰極とした前記金属板の表面に接 することで表面化成処理層を電解析出する、表面化成処理液。  [0017] (8) A surface chemical conversion liquid for surface treatment of a metal plate, comprising at least one compound (a) containing at least one element selected from the group force consisting of Zr, Ti, Hf and Si, and fluorinated Hydrochloric acid, nitric acid, sulfuric acid, and their group strength consisting of at least one acid group (b) selected from the group consisting of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu, and Ce And at least one of the compounds (c) containing at least one element selected from: the free fluorine ion concentration is 1 to 30 mgZL, and Fe, Mn, Ni, Co, Ag, Mg in the compound (c) CZA, which is the ratio of the total mass concentration C of the elements Al, Zn, Cu and Ce to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a) is 1 to 200 Surface formation by contact with the surface of the metal plate satisfying pH ≤ — 0.02 X (C / A) +6. The physical layer to autodeposition, or electroless deposited surface chemical conversion layer by contact with the surface of the metal plate as the cathode, the surface chemical conversion treatment solution.
[0018] (9)前記化合物 (a)および前記化合物 (c)が、有機錯化合物、フッ化物錯体、硫酸 塩および硝酸塩力もなる群力も選ばれる少なくとも 1つである、上記(8)に記載の表 面化成処理液。  [0018] (9) The compound (a) and the compound (c) are at least one of an organic complex compound, a fluoride complex, a sulfate group, and a group force that also includes a nitrate power, according to the above (8). Surface chemical conversion solution.
(10)前記化合物(a)の含有量力 この化合物(a)中の前記元素の量で 0. 01〜: LOg Zlであり、前記酸性分 (b)の含有量が、 0. 05〜200gZlである、上記(8)または(9 )に記載の表面化成処理液。 (10) Content power of the compound (a) The amount of the element in the compound (a) is 0.01 to: LOg Zl, and the content of the acidic component (b) is 0.05 to 200 gZl. Yes, (8) or (9 ) Surface chemical conversion treatment liquid.
(11)さらに、 Si含有添加剤(d)を含有し、この含有量が、この Si含有添加剤(d)中の Si元素の量で 0. 02〜20gZlである、上記(8)〜(10)のいずれかに記載の表面化 成処理液。  (11) Further, the Si-containing additive (d) is contained, and the content is 0.02 to 20 gZl in terms of the amount of Si element in the Si-containing additive (d). The surface chemical conversion treatment liquid according to any one of 10).
(12)さらに、アミノ基を有する有機化合物(e)を 0. 01〜20gZl含有する、上記(8) 〜( 11)の 、ずれかに記載の表面化成処理液。  (12) The surface chemical conversion liquid according to any one of (8) to (11), further comprising 0.01 to 20 gZl of an organic compound (e) having an amino group.
(13)前記有機化合物(e)力 ビニルァミン、ポリビニルァミン、ァリルァミン、ジァリル ァミン、ポリアリルァミン、ポリアミンポリアミド、ァミン変性フエノール榭脂、ァミン変性 ポリビニルフエノールおよびこれらの誘導体力 なる群力 選ばれる少なくとも 1つで ある、上記(12)に記載の表面化成処理液。  (13) Power of the organic compound (e) Vinylamine, polyvinylamine, allylamamine, diarylamine, polyallylamine, polyamine polyamide, amamine-modified phenolic resin, amine-modified polyvinylphenol, and their derivative power Group power of at least one selected The surface chemical conversion treatment liquid according to (12) above.
(14)上記(8)〜(13)のいずれかに記載の表面化成処理液を用いて、非塗布型の 表面化成処理層を金属板の表面に形成する化成処理金属板の製造方法。 (14) A method for producing a chemical conversion-treated metal plate, wherein a non-coating surface chemical conversion treatment layer is formed on the surface of a metal plate using the surface chemical conversion treatment liquid according to any one of (8) to (13).
(15)上記(8)〜(13)のいずれかに記載の表面化成処理液を金属板の表面に接触 させて、この金属板の表面に表面化成処理層を自己析出させ、その後、水洗する、 上記(14)に記載の化成処理金属板の製造方法。  (15) The surface chemical conversion treatment liquid according to any of (8) to (13) is brought into contact with the surface of the metal plate, and the surface chemical conversion treatment layer is self-deposited on the surface of the metal plate, and then washed with water. The manufacturing method of the chemical conversion treatment metal plate as described in said (14).
(16)陰極とした前記金属板の表面に上記(8)〜(13)のいずれかに記載の表面化 成処理液を接触させて、この金属板の表面に表面化成処理層を電解析出させ、その 後、水洗する、上記(15)に記載の化成処理金属板の製造方法。  (16) The surface chemical conversion treatment liquid according to any one of (8) to (13) is brought into contact with the surface of the metal plate as a cathode, and the surface chemical conversion treatment layer is electrolytically deposited on the surface of the metal plate. Then, the method for producing a chemical conversion-treated metal sheet according to the above (15), which is washed with water.
(17)温度を 30〜70°Cとした前記表面化成処理液を、前記金属板の表面に 0. 5〜2 0秒間接触させ、前記金属板の表面に、前記化合物(a)中の Zr、 Ti、 Hfおよび Siの 元素の合計量で 5〜50mgZm2の表面化成処理層を形成する、上記(14)〜(16) の!ヽずれかに記載の化成処理金属板の製造方法。 (17) The surface chemical conversion treatment liquid at a temperature of 30 to 70 ° C. is brought into contact with the surface of the metal plate for 0.5 to 20 seconds, and Zr in the compound (a) is brought into contact with the surface of the metal plate. The method for producing a chemical conversion treated metal plate according to any one of (14) to (16) above, wherein a surface chemical conversion treatment layer of 5 to 50 mgZm 2 is formed in a total amount of elements of Ti, Hf and Si.
(18)上記(14)〜(17)のいずれかに記載の化成処理金属板の製造方法に、さらに 、前記表面化成処理層の上面に前記榭脂層を形成する工程を具備する、上層被覆 金属板の製造方法。  (18) The method for producing a chemical conversion treated metal plate according to any one of the above (14) to (17), further comprising a step of forming the resin layer on the upper surface of the surface chemical conversion treatment layer A method for producing a metal plate.
(19)上記(14)〜(17)の 、ずれかに記載の化成処理金属板の製造方法により製造 される化成処理金属板。  (19) A chemical conversion treated metal plate produced by the method for producing a chemical conversion treated metal plate according to any one of (14) to (17).
(20)上記(18)に記載の上層被覆金属板の製造方法により製造される上層被覆金 属板。 (20) Upper layer coating metal produced by the method for producing an upper layer coated metal sheet according to (18) above Genus plate.
発明の効果  The invention's effect
[0020] 本発明によれば、クロメート皮膜と同程度の耐食性 (特に加工部および疵部の耐食 性)および塗膜密着性を有し、かつ、クロムを含まない化成処理金属板を提供するこ とがでさる。  [0020] According to the present invention, there is provided a chemical conversion-treated metal sheet having corrosion resistance (particularly corrosion resistance of a processed part and a heel part) and coating film adhesion comparable to that of a chromate film and containing no chromium. Togashi.
また、さらにこの化成処理金属板の上面に榭脂層を有する、耐食性に優れた上層 被覆金属板を提供することができる。  Furthermore, it is possible to provide an upper coated metal plate having a corrosion layer on the upper surface of the chemical conversion treated metal plate and having excellent corrosion resistance.
また、このような化成処理金属板および上層被覆金属板を製造できる製造方法、さ らにこの製造方法において用いることができる表面化成処理液を提供することができ る。  Further, it is possible to provide a production method capable of producing such a chemical conversion treatment metal plate and an upper-layer coated metal plate, and a surface chemical treatment solution usable in this production method.
[0021] また、この表面化成処理液は、亜鉛系めつき鋼板に適用した場合に、短時間で高 付着量の皮膜を形成することができる。この表面化成処理液を用いる本発明の化成 処理金属板および上層被覆金属板を製造できる製造方法によって、短時間で高付 着量の皮膜を形成することができる。  [0021] Further, when this surface chemical conversion treatment liquid is applied to a zinc-based plated steel sheet, a film with a high adhesion amount can be formed in a short time. A coating with a high adhesion amount can be formed in a short time by the production method capable of producing the chemical conversion-treated metal plate and the upper-layer coated metal plate of the present invention using this surface chemical conversion treatment solution.
引用文献 3には亜鉛めつき鋼板に用いることは記載されていない。本発明者が引 用文献 3に記載の水性組成物を亜鉛めつき鋼板に適用したところ、短時間で高付着 量の皮膜を形成することができないことがわ力つた。これに対して本発明は短時間で 高付着量の皮膜を形成することができる。  Cited Document 3 does not describe the use for galvanized steel sheets. When the present inventor applied the aqueous composition described in Reference 3 to a zinc-plated steel sheet, it was found that a film having a high adhesion amount cannot be formed in a short time. In contrast, the present invention can form a film with a high adhesion amount in a short time.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0022] 以下に本発明について説明する。  [0022] The present invention will be described below.
本発明は、化成処理金属板であって、 Zr、 Ti、 Hfおよび S なる群力 選ばれる 少なくとも 1つの元素を含む化合物 (a)を少なくとも 1つ含み、自己析出または電解析 出した表面化成処理層を金属板の表面に有し、前記表面化成処理層が含有する Zr 、 Ti、 Hfおよび Siの元素の合計量力 金属板単位面積当り 5〜50mgZm2である化 成処理金属板である。 The present invention relates to a chemical conversion-treated metal plate, comprising at least one compound (a) containing at least one element selected from the group force of Zr, Ti, Hf, and S, and subjected to self-precipitation or electroanalysis. It is a chemical conversion treatment metal plate which has a layer on the surface of a metal plate, and the total amount of elements of Zr, Ti, Hf and Si contained in the surface chemical treatment layer is 5 to 50 mgZm 2 per unit area of the metal plate.
このような化成処理金属板を、以下では「本発明の化成処理金属板」ともいう。  Hereinafter, such a chemical conversion-treated metal plate is also referred to as “the chemical conversion-treated metal plate of the present invention”.
[0023] また、本発明は、本発明の化成処理金属板と、この表面化成処理層の上側の榭脂 層とを有する上層被覆金属板である。 このような上層被覆金属板を、以下では「本発明の上層被覆金属板」ともいう。 [0023] Further, the present invention is an upper-layer coated metal plate having the chemical conversion-treated metal plate of the present invention and a resin layer on the upper side of the surface chemical conversion-treated layer. Hereinafter, such an upper-layer coated metal plate is also referred to as “an upper-layer coated metal plate of the present invention”.
[0024] また、本発明は、金属板表面処理用の表面化成処理液であって、 Zr、 Ti、 Hfおよ び Siからなる群力も選ばれる少なくとも 1つの元素を含む化合物(a)の少なくとも 1つ と、フッ化水素酸、硝酸、硫酸およびこれらの塩力 なる群力 選ばれる少なくとも 1 つである酸成分(b)と、 Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceからなる 群力も選ばれる少なくとも 1つの元素を含む化合物(c)の少なくとも 1つとを含有し、 遊離フッ素イオンが l〜30mgZLであり、前記化合物(c)中の Fe、 Mn、 Ni、 Co、 A g、 Mg、 Al、 Zn、 Cuおよび Ceの元素の合計質量濃度 Cと、前記化合物(a)中の Zr、 Ti、 Hfおよび Siの元素の合計質量濃度 Aとの比である CZAが 1〜200であり、 pH が 2. 0以上であり、さらに、 pH≤— 0. 02 X (C/A) +6を満たす、前記金属板の表 面に接することで表面化成処理層を自己析出する、または、陰極とした前記金属板 の表面に接することで表面化成処理層を電解析出する、表面化成処理液である。 このような表面化成処理液を、以下では「本発明の処理液」ともいう。  [0024] Further, the present invention provides a surface chemical conversion treatment solution for metal plate surface treatment, wherein at least one of the compounds (a) containing at least one element selected from the group force consisting of Zr, Ti, Hf and Si. One, hydrofluoric acid, nitric acid, sulfuric acid, and their group power of at least one selected from the acid component (b), Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, And containing at least one compound (c) containing at least one element selected from the group force consisting of Cu and Ce, free fluorine ion is 1 to 30 mgZL, and Fe, Mn, Ni in the compound (c), CZA is the ratio of the total mass concentration C of the elements Co, Ag, Mg, Al, Zn, Cu and Ce to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a). 1 to 200, the pH is 2.0 or more, and the surface of the metal plate satisfying pH≤—0.02 X (C / A) +6 is satisfied. In that autodeposition surface chemical conversion layer, or electrolyte to deposit surface chemical conversion layer by contact with the surface of the metal plate as the cathode, a surface chemical conversion treatment solution. Hereinafter, such a surface chemical conversion treatment liquid is also referred to as a “treatment liquid of the present invention”.
[0025] また、本発明は、本発明の処理液を用いて、非塗布型の表面化成処理層を金属板 の表面に形成する化成処理金属板の製造方法である。  [0025] The present invention is also a method for producing a chemical conversion-treated metal plate, wherein a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate using the treatment liquid of the present invention.
このような化成処理金属板の製造方法を、以下では「本発明の化成処理金属板の 製造方法」ともいう。  Hereinafter, such a method for producing a chemical conversion-treated metal plate is also referred to as “a method for producing a chemical conversion-treated metal plate of the present invention”.
[0026] さらに、本発明は、本発明の化成処理金属板の製造方法に、さらに、前記表面化 成処理層の上面に前記榭脂層を形成する工程を具備する、上層被覆金属板の製造 方法である。  [0026] Further, the present invention provides a method for producing an upper-layer coated metal sheet, further comprising the step of forming the resin layer on the upper surface of the surface chemical treatment layer in the method for producing a chemical conversion-treated metal sheet of the present invention. It is.
このような上層被覆金属板の製造方法を、以下では「本発明の上層被覆金属板の 製造方法」ともいう。  Hereinafter, such a method for producing an upper coated metal sheet is also referred to as “a method for producing an upper coated metal sheet of the present invention”.
[0027] 本発明の化成処理金属板は、本発明の処理液を用いた本発明の化成処理金属板 の製造方法によって製造することができる。  [0027] The chemical conversion-treated metal plate of the present invention can be produced by the method for producing a chemical conversion-treated metal plate of the present invention using the treatment liquid of the present invention.
また、本発明の上層被覆金属板は、本発明の処理液を用いた本発明の上層被覆 金属板の製造方法によって製造することができる。  Moreover, the upper layer metal plate of the present invention can be produced by the method for producing the upper layer metal plate of the present invention using the treatment liquid of the present invention.
[0028] 初めに、本発明の化成処理金属板について説明する。 [0028] First, the chemical conversion treated metal plate of the present invention will be described.
本発明の化成処理金属板は、 Zr、 Ti、 Hfおよび S なる群力 選ばれる少なくと も 1つの元素を含む化合物 (a)を少なくとも 1つ含み、 自己析出または電解析出した 表面化成処理層を金属板の表面に有する。 The chemical conversion treated metal plate of the present invention has at least a group force selected from Zr, Ti, Hf and S. In addition, at least one compound (a) containing one element is included, and a self-deposited or electrolytically deposited surface chemical conversion treatment layer is provided on the surface of the metal plate.
[0029] ここで、化合物(a)は、 Zr、 Ti、 Hfおよび S なる群力 選ばれる少なくとも 1つの 元素を含む、例えば、酸化物、水酸化物、錯化合物、無機酸、または有機酸の塩等 である。後述する化合物(c)も、同様にこのような化合物である。これらの中でも、有 機錯化合物、フッ化物錯体、硫酸塩および硝酸塩からなる群から選ばれる少なくとも 1つであることが好ましい。後述する化合物(c)も、同様である。これら酸およびその 塩類のァ-オン成分は、化成処理後の洗浄工程で容易に除去でき、また仮に僅か に残留しても耐食性に対し悪影響を与えにくいためである。  [0029] Here, the compound (a) contains at least one element selected from the group force of Zr, Ti, Hf and S, for example, an oxide, a hydroxide, a complex compound, an inorganic acid, or an organic acid. Such as salt. The compound (c) described later is similarly such a compound. Among these, at least one selected from the group consisting of organic complex compounds, fluoride complexes, sulfates and nitrates is preferable. The same applies to the compound (c) described later. This is because the acid and the cation component of these salts can be easily removed in the washing step after the chemical conversion treatment, and even if they remain slightly, they do not adversely affect the corrosion resistance.
[0030] この化合物(a)としては、例えば、硝酸ジルコニル、酢酸ジルコニル、硫酸ジルコ二 ル、炭酸ジルコニウムアンモ-ゥム、ジルコンフッ化水素酸、硫酸チタ-ル、乳酸とチ タ -ゥムアルコキシドとの反応物、チタンラウレート、チタンフッ化水素酸、ケィフツイ匕 水素酸、テトラエトキシシラン等の各種ケィ素アルコキシド、乳酸ノヽフニゥム、硝酸ノヽ フニゥム、フッ化ハフニウム、ハフニウムフッ化水素酸が挙げられる。  [0030] Examples of the compound (a) include zirconyl nitrate, zirconyl acetate, zirconyl sulfate, zirconium carbonate ammonium, zircon hydrofluoric acid, titanium sulfate, lactic acid and titanium alkoxide. And various reactants such as titanium laurate, titanium hydrofluoric acid, caffeine hydrofluoric acid, tetraethoxysilane, and the like, and lactic acid-norfunum, nitrate-nitrium, hafnium fluoride, and hafnium hydrofluoric acid.
[0031] 本発明の化成処理金属板において表面化成処理層はこのような化合物(a)の少な くとも 1つを含有する。  [0031] In the chemical conversion treated metal sheet of the present invention, the surface chemical conversion treatment layer contains at least one of such compounds (a).
また、この表面化成処理層が含有する Zr、 Ti、 Hfおよび Siの元素の合計量力 金 属板単位面積当り 5〜50mgZm2である。この範囲は 10〜40mgZm2であることが 好ましぐ 20〜30mgZm2であることが好ましい。 5mgZm2以上であると耐食性が十 分になり、また 50mgZm2以下であると伸縮性に十分であり、表面化成処理層の加 ェ部の密着性が十分になる。 Further, the total amount of Zr, Ti, Hf and Si elements contained in this surface chemical conversion treatment layer is 5 to 50 mgZm 2 per metal plate unit area. Preferably, this range is the preferred instrument 20~30MgZm 2 it is 10~40mgZm 2. If it is 5 mgZm 2 or more, the corrosion resistance will be sufficient, and if it is 50 mgZm 2 or less, the elasticity will be sufficient, and the adhesion of the heat treatment layer will be sufficient.
[0032] また、前記表面化成処理層は、さらに Si含有添加剤(d)を含有することが好ましい 。この Si含有添加剤 (d)を含有すると、前記表面化成処理層の金属板表面への密着 性が向上する。  [0032] The surface chemical conversion treatment layer preferably further contains a Si-containing additive (d). When the Si-containing additive (d) is contained, the adhesion of the surface chemical conversion treatment layer to the metal plate surface is improved.
[0033] Si含有添加剤(d)としては、シランカップリング剤、水分散性シリカが好ましく例示で きる。  [0033] Preferred examples of the Si-containing additive (d) include silane coupling agents and water-dispersible silica.
シランカップリング剤としては、例えば、 N— β (アミノエチル) Ύ—ァミノプロピルトリ メトキシシラン、 N- β (アミノエチル) γ—ァミノプロピルメチルジメトキシシラン、 Ν— β (アミノエチノレ) γーァミノプロピルトリエトキシシラン、 N— j8 (アミノエチノレ) γ—ァ ミノプロピルメチルジェトキシシラン、 γ—ァミノプロピルトリエトキシシラン、 γ—ァミノ プロピルトリメトキシシラン、 Ν フエ二ノレ一 γ—ァミノプロピルトリメトキシシラン、 Ν— フエ二ノレ一 γ—ァミノプロピルトリエトキシシラン、 γ—メタクリロキシプロピルトリメトキ シシラン、 γ—メタクリロキシプロピルメチルジメトキシシラン、 γ—メタクリロキシプロピ ルトリエトキシシラン、 Ίーメタクリロキシプロピルメチルジェトキシシラン、 N— j8—(Ν —ビュルべンジルアミノエチル) γ—ァミノプロピルトリメトキシシラン、 N— j8— (Ν —ビュルべンジルアミノエチル) γ—ァミノプロピルメチルジメトキシシラン、 N— j8 - (N ビュルべンジルアミノエチル) γ—ァミノプロピルトリエトキシシラン、 Ν— β - (Ν ビュルべンジルアミノエチル) γ—ァミノプロピルメチルジェトキシシラン、 シラン、 γ—グリシドキシプロピノレトリエトキシシラン、 γ—グリシドキシプロピノレメチノレ ジエトキシシラン、 Ί—メルカプトプロピルトリメトキシシラン、 γ—メルカプトプロピルメ チルジメトキシシラン、 γ メルカプトプロピルトリエトキシシラン、 γ メルカプトプロ ピルメチルジェトキシシラン、メチルトリメトキシシラン、ジメチルジメトキシシラン、メチ ルトリエトキシシラン、ジメチルジェトキシシラン、ビニルトリァセトキシシラン、 γ クロ 口プロピルトリメトキシシラン、 γ クロ口プロピルメチルジメトキシシラン、 γ クロロプ 口ピルトリエトキシシラン、 Ί クロ口プロピルメチルジェトキシシラン、へキサメチルジ シラザン、 γ—ァニリノプロピルトリメトキシシラン、 γ—ァニリノプロピルメチルジメトキ シシラン、 γ—ァニリノプロピルトリエトキシシラン、 Ί—ァニリノプロピルメチルジェト キシシラン、ビニルトリメトキシシラン、ビニルメチルジメトキシシラン、ビニルトリエトキシ シラン、ビュルメチルジェトキシシラン、ォクタデシルジメチル〔3—(トリメトキシシリル) プロピル〕アンモ-ゥムクロライド、ォクタデシルジメチル〔3—(メチルジメトキシシリル) プロピル〕アンモ-ゥムクロライド、ォクタデシルジメチル〔3—(トリエトキシシリル)プロ ピル〕アンモ-ゥムクロライド、ォクタデシルジメチル〔3—(メチルジェトキシシリル)プ 口ピル〕アンモ-ゥムクロライド、 γ クロ口プロピルメチルジメトキシシラン、 γ メル カプトプロピルメチルジメトキシシラン、メチルトリクロロシラン、ジメチルジクロロシランExamples of silane coupling agents include N-β (aminoethyl) Ύ -aminopropyltrimethoxysilane , N-β (aminoethyl) γ-aminopropylmethyldimethoxysilane, Ν- β (Aminoethynole) γ-Aminopropyltriethoxysilane, N-j8 (Aminoethynole) γ-Aminopropylmethyljetoxysilane, γ-Aminopropyltriethoxysilane, γ-Aminopropyltrimethoxysilane, Ν Phenol Γ-Aminopropyltrimethoxysilane, Ν-Pheninole γ-Aminopropyltriethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropylmethyldimethoxysilane, γ-methacryloxypropyltriethoxy Silane, メ タ -Methacryloxypropylmethyl jetoxysilane , N—j8— (Ν—Bulbenylaminoethyl) γ—Aminopropyltrimethoxysilane, N—j8— (Ν—Bulbendylaminoethyl) γ —Aminopropylmethyldimethoxysilane, N—j8 -(N Bulbendylaminoethyl) γ-Aminopropyltriethoxysilane, Ν- β-(Ν Bulbendylaminoethyl) γ-Aminopropylmethyl jetoxysilane, Silane, γ-Glycidoxypro Pinoletriethoxysilane , γ-glycidoxypropinolemethinorediethoxysilane, Ί —Mercaptopropyltrimethoxysilane, γ-mercaptopropylmethyldimethoxysilane, γmercaptopropyltriethoxysilane , γmercaptopropylpyrumethylmethoxysilane , Methyltrimethoxysilane, dimethyldimethoxysilane, methyltriethoxysilane, dimethyljetoxysilane, vinyltriacetoxysilane, γ-chloropropylpropylmethoxysilane, γ-chloropropylmethyldimethoxysilane, γchloropropyl Tokishishiran, I black port propyl methyl jet silane, to Kisamechiruji silazane, .gamma. § two Reno trimethoxysilane, .gamma. § two Reno methyldiethoxy methoxamine Shishiran, .gamma. § two Reno triethoxysilane, I - § D Linopropylmethyljetoxysilane, vinyltrimethoxysilane, vinylmethyldimethoxysilane, vinyltriethoxysilane, butylmethyljetoxysilane, octadecyldimethyl [3- (trimethoxysilyl) propyl] ammonium chloride, octadecyldimethyl [ 3- (methyldimethoxysilyl) propyl] ammonium chloride, octadecyldimethyl [3- (triethoxysilyl) propyl] ammonium chloride, octadecyldimethyl [3- (methylethoxysilyl) mouth pill Ammoxidation - Umukuroraido, gamma black port methyl dimethoxy silane, gamma-mercaptopropyl methyl dimethoxy silane, methyl trichlorosilane, dimethyl dichlorosilane
、トリメチルクロロシランが挙げられる。 [0034] また、水分散性シリカとしては液相シリカ(コロイダルシリカ)、気相シリカを好ましく 例示できる。 And trimethylchlorosilane. [0034] In addition, preferred examples of the water-dispersible silica include liquid phase silica (colloidal silica) and gas phase silica.
液相シリカとしては、例えば、スノーテックス C、スノーテックス 0、スノーテックス N、 スノーテックス S、スノーテックス UP、スノーテックス PS— M、スノーテックス PS— L、 スノーテックス 20、スノーテックス 30、スノーテックス 40 (何れも日産化学工業社製)が 挙げられる力 これらに限定されるものではない。  Examples of liquid phase silica include Snowtex C, Snowtex 0, Snowtex N, Snowtex S, Snowtex UP, Snowtex PS—M, Snowtex PS—L, Snowtex 20, Snowtex 30, Snowtex. 40 (all of which are manufactured by Nissan Chemical Industries, Ltd.) The power is not limited to these.
また、気相シリカとしては、例えば、ァエロジル 50、ァエロジル 130、ァエロジル 200 、ァエロジル 300、ァエロジル 380、ァエロジル TT600、ァエロジル ΜΟΧ80、ァエロ ジル MOX170 (何れも日本ァエロジル社製)が挙げられる力 これらに限定されるも のではない。  Examples of the gas phase silica include, but are not limited to, Aerosil 50, Aerosil 130, Aerosil 200, Aerosil 300, Aerosil 380, Aerosil TT600, Aerosil ΜΟΧ80, Aerosil MOX170 (all manufactured by Nippon Aerosil). It is not something.
[0035] このような Si含有添加剤(d)はこれらシランカップリング剤および水分散性シリカか らなる群力も選ばれる少なくとも 1つであることが好ましい。  [0035] The Si-containing additive (d) is preferably at least one selected from the group force consisting of these silane coupling agents and water-dispersible silica.
[0036] 前記表面化成処理層はこのような Si含有添加剤(d)を含有することが好ましぐこの 含有率は特に限定されないものの、前述の表面化成処理層が含有する Zr、 Ti、 Hf および Siの元素の合計量に対して、 0. 1〜300質量%であることが好ましぐ 1〜10 0質量%であることがさらに好ましぐ 5〜50質量%であることが最も好ましい。このよ うな範囲であると、めっき素地および榭脂層との両界面に対する密着性が向上し、さ らに前記表面化成処理層の高度が向上する t 、う効果を奏する。  [0036] The surface chemical conversion treatment layer preferably contains such a Si-containing additive (d). Although the content is not particularly limited, the surface chemical conversion treatment layer contains Zr, Ti, Hf. And 0.1 to 300% by mass with respect to the total amount of elements of Si and 1 to 100% by mass is more preferable, and 5 to 50% by mass is most preferable. . Within such a range, the adhesiveness to both interfaces with the plating base and the resin layer is improved, and further, the height of the surface chemical conversion treatment layer is improved.
[0037] また、前記表面化成処理層は、さらにアミノ基 (ィミノ基、—NRITの構造を有する 官能基、 N+RITR~の構造を有する官能基 (R、 RR\ IT Ίま 1価の有機基)を含 む。以下同じ。)を有する有機化合物 (e)を含有することが好ましい。この有機化合物 (e)を含有すると、前記表面化成処理層の構造が密になり、より耐食性が向上するか らである。このように耐食性が向上する理由は、これらの官能基力 Sインヒビター作用を 有するためと考えられる。  [0037] Further, the surface chemical conversion treatment layer further includes an amino group (imino group, a functional group having a structure of -NRIT, a functional group having a structure of N + RITR ~ (R, RR \ IT It is preferable to contain an organic compound (e) having the same group. This is because when the organic compound (e) is contained, the structure of the surface chemical conversion treatment layer becomes dense and the corrosion resistance is further improved. The reason why the corrosion resistance is improved in this way is considered to be due to the action of these functional group S inhibitors.
[0038] このアミノ基を有する有機化合物 (e)は、アミノ基を有する有機高分子や有機榭脂 であってもよい。  [0038] The organic compound (e) having an amino group may be an organic polymer having an amino group or an organic resin.
アミノ基を有する有機化合物(e)は特に限定されない。好ましくは、ビュルァミン、ポ リビニルァミン、ァリルァミン、ジァリルァミン、ポリアリルァミン、ポリアミンポリアミド、ァ ミン変性フエノール榭脂、ァミン変性ポリビニルフエノールおよびこれらの誘導体から なる群力も選ばれる少なくとも 1つの有機化合物である。これらの中でも、ァリルァミン 、ポリアリルァミンおよびこれらの誘導体力 なる群力 選ばれる少なくとも 1つである ことがより好ましい。 The organic compound (e) having an amino group is not particularly limited. Preferably, bullamine, polyvinylamine, arylamine, diarylamine, polyallylamine, polyamine polyamide, It is at least one organic compound selected from the group power consisting of min-modified phenol resin, amine-modified polyvinyl phenol, and derivatives thereof. Among these, at least one selected from the group strength of allylamin, polyallylamine, and derivatives thereof is more preferable.
[0039] ここで、誘導体としては、例えば、ビュルァミン、ポリビュルァミン、ァリルァミン、ジァ リルァミン、ポリアリルァミン、ポリアミンポリアミド、ァミン変性フエノール榭脂およびアミ ン変性ポリビニルフエノールカ なる群力 選ばれる少なくとも 1つを分子内に含む化 合物、さらにこの化合物から誘導される化合物、さらにこれらの化合物の塩が挙げら れる。具体的には、例えば、ビュルアミン塩、マレイン酸ージァリルアミン共重合体、 ジァリルアミン一二酸ィヒ硫黄共重合体が挙げられる。  [0039] Here, as the derivative, for example, at least one selected from the group force of buramin, polyburamin, allylamamine, diarylamine, polyallylamine, polyamine polyamide, amine-modified phenolic resin and amine-modified polyvinylphenol is used in the molecule. And compounds derived from this compound, and salts of these compounds. Specifically, for example, a buramine salt, a maleic acid-diallylamine copolymer, and a diallylamine monodioic acid sulfur copolymer may be mentioned.
[0040] 前記表面化成処理層はこのような有機化合物(e)を含有することが好ましく、この含 有率は特に限定されないものの、前述の表面化成処理層が含有する Zr、 Ti、 Hfおよ び Siの元素の合計量に対して、 0. 5〜 120質量%であることが好ましぐ 2〜80質量 %であることがさらに好ましぐ 10〜50質量%であることが最も好ましい。このような範 囲であると、前記表面化成処理層の構造がより密になり、より耐食性が向上するという 効果を奏する。  [0040] The surface chemical conversion treatment layer preferably contains such an organic compound (e), and the content is not particularly limited, but Zr, Ti, Hf and the surface chemical conversion treatment layer contain. And 0.5 to 120% by mass, more preferably 2 to 80% by mass, and most preferably 10 to 50% by mass with respect to the total amount of elements of Si and Si. Within such a range, the structure of the surface chemical conversion treatment layer becomes denser, and there is an effect that the corrosion resistance is further improved.
[0041] また、前記表面化成処理層は、さらに水溶性榭脂および Zまたはエマルシヨン榭脂 を含有することできる。これらを含有するとこの表面化成処理層がより柔軟になり、こ のような表面化成処理層を有する本発明の化成処理金属板および本発明の上層被 覆金属板を成形加工しても、金属板の表面に形成した表面化成処理層はより剥がれ 難くなる。  [0041] The surface chemical conversion treatment layer may further contain a water-soluble resin and Z or emulsion resin. If these are contained, the surface chemical conversion treatment layer becomes more flexible, and even if the chemical conversion treatment metal plate of the present invention and the upper metal plate of the present invention having such a surface chemical conversion treatment layer are formed and processed, The surface chemical conversion treatment layer formed on the surface of the film becomes more difficult to peel off.
[0042] この水溶性榭脂またはエマルシヨン榭脂としては、例えば、アクリル系榭脂、アルキ ッド系榭脂、エポキシ系榭脂、ウレタン系榭脂、ポリエステル系榭脂、エポキシポリエ ステル樹脂、酢酸ビニル榭脂、スチレンブタジエン榭脂等、相溶する水溶性のものが 挙げられる。  [0042] Examples of the water-soluble resin or emulsion resin include acrylic resin, alkyd resin, epoxy resin, urethane resin, polyester resin, epoxy polyester resin, acetic acid Water-soluble ones that are compatible, such as vinyl resin and styrene-butadiene resin.
[0043] 前記表面化成処理層はこのような水溶性榭脂および Zまたはエマルシヨン榭脂を 含有することが好ましぐこの含有率は特に限定されないものの、前述の表面化成処 理層が含有する Zr、 Ti、 Hfおよび Siの元素の合計量に対して、 0. 5〜300質量% であることが好ましぐ 2〜150質量%であることがさらに好ましぐ 5〜: LOO質量%で あることが最も好ましい。このような範囲であると、前記表面化成処理層がより柔軟に なり、このような表面化成処理層を有する本発明の化成処理金属板および本発明の 上層被覆金属板を成形加工しても、金属板の表面に形成した表面化成処理層はより 剥がれ難くなるという効果を奏する。また、このような範囲であると、耐食性が向上す るという効果を奏する。 [0043] It is preferable that the surface chemical conversion treatment layer contains such a water-soluble resin and Z or emulsion resin, but the content is not particularly limited, but the Zr contained in the surface chemical conversion treatment layer is not particularly limited. 0.5 to 300% by mass with respect to the total amount of Ti, Hf and Si elements 2 to 150% by mass is more preferable 5 to: LOO% by mass is most preferable. Within such a range, the surface chemical conversion treatment layer becomes more flexible, and even if the chemical conversion treatment metal plate of the present invention and the upper coating metal plate of the present invention having such a surface chemical conversion treatment layer are molded, The surface chemical conversion treatment layer formed on the surface of the metal plate has an effect that it is more difficult to peel off. Moreover, when it is in such a range, there exists an effect that corrosion resistance improves.
[0044] また、前記表面化成処理層は、これを形成した金属板の成分を含有する場合があ る。例えばこの表面化成処理層を形成するために用いた表面化成処理液中に Ni、 C o、 Cu、 Sn等が含有し、金属板の表面に Znや A1が存在する場合、これら元素が置 換され、表面化成処理層中にこれら Znや A1元素が含まれる場合がある。このよう〖こ 金属板表面に存在して!/、た元素であって、表面化成処理層中に存在することになつ た元素の量の合計量は、金属板単位面積当り 0. l〜50mgZm2であることが好まし ぐ 0. 5〜20mgZm2であることがさら好ましぐ l〜5mgZm2であることが最も好まし い。 [0044] The surface chemical conversion treatment layer may contain a component of the metal plate on which the surface chemical conversion treatment layer is formed. For example, if Ni, Co, Cu, Sn, etc. are contained in the surface chemical conversion treatment solution used to form this surface chemical conversion treatment layer and Zn or A1 is present on the surface of the metal plate, these elements are replaced. In some cases, these surface chemical conversion treatment layers contain these Zn and A1 elements. As described above, the total amount of elements existing on the surface of the metal plate and existing in the surface chemical conversion treatment layer is 0.1 to 50 mgZm per unit area of the metal plate. 2 is preferred 0.5 to 20 mgZm 2 is more preferred 1 to 5 mgZm 2 is most preferred.
[0045] また、前記表面化成処理層は、後述する成分 (c)の元素を含有する場合がある。  [0045] Further, the surface chemical conversion treatment layer may contain an element of the component (c) described later.
[0046] 本発明の化成処理金属板は、このような表面化成処理層を金属板の表面に有する [0046] The chemical conversion treatment metal plate of the present invention has such a surface chemical conversion treatment layer on the surface of the metal plate.
[0047] ここで、金属板は特に限定されな!、。例えば、亜鉛系めつき鋼板、アルミめつき鋼板 、スズめっき鋼板、冷延鋼板、アルミ板が挙げられる。 [0047] Here, the metal plate is not particularly limited! Examples thereof include zinc-based plated steel sheets, aluminum-plated steel sheets, tin-plated steel sheets, cold-rolled steel sheets, and aluminum sheets.
また、この亜鉛系めつき鋼板とは亜鉛を含有するめつき層を有する鋼板である。例 えば、亜鉛めつき鋼板、亜鉛合金めつき鋼板、 55%アルミ亜鉛めつき鋼板、 5%アル ミ亜鉛めつき鋼板、スズ亜鉛めつき鋼板、亜鉛ニッケルめっき鋼板、鉄亜鉛めつき鋼 板が挙げられる。  Moreover, this zinc-based plated steel sheet is a steel sheet having a plated layer containing zinc. Examples include galvanized steel sheets, zinc alloy galvanized steel sheets, 55% aluminum galvanized steel sheets, 5% aluminum galvanized steel sheets, tin zinc galvanized steel sheets, zinc nickel plated steel sheets, and iron and zinc galvanized steel sheets. It is done.
[0048] これらの中でも亜鉛めつき鋼板または亜鉛合金めつき鋼板が好ま 、。理由は、他 の金属板の場合と比較して、表面に形成された表面化成処理層が緻密になり、さら に金属板と表面化成処理層との密着性が向上するからである。  Of these, zinc-plated steel sheets or zinc alloy-plated steel sheets are preferred. The reason is that the surface chemical conversion treatment layer formed on the surface becomes denser and the adhesion between the metal plate and the surface chemical conversion treatment layer is improved as compared with other metal plates.
[0049] これらの金属板自体の製造方法は特に限定されず、例えば公知の方法で製造す ることができる。亜鉛めつき鋼板または亜鉛合金めつき鋼板の場合であれば、例えば 、公知の鋼板を公知の電気亜鉛めつき法、溶融亜鉛めつき法により処理して製造す ることがでさる。 [0049] The method for producing the metal plate itself is not particularly limited, and for example, it can be produced by a known method. In the case of galvanized steel sheet or zinc alloy galvanized steel sheet, In addition, a known steel plate can be processed by a known electrogalvanizing method or hot dip galvanizing method.
[0050] また、この金属板は大きさや厚さも限定されない。  [0050] Further, the size and thickness of the metal plate are not limited.
例えば電気亜鉛めつき法により処理された亜鉛系めつき鋼板であれば、例えば、厚 さが 0. 4〜2. 3mm、幅が 500〜2080mmのコイル状のものが挙げられる。  For example, in the case of a zinc-based steel sheet treated by the electrogalvanizing method, for example, a coil-shaped steel sheet having a thickness of 0.4 to 2.3 mm and a width of 500 to 2080 mm may be mentioned.
電気亜鉛めつき層の厚さも限定されない。通常、片面で l〜50gZm2程度である。 また、例えば溶融亜鉛めつき法により処理された亜鉛系めつき鋼板であれば、例え ば、厚さが 0. 23〜3. 2mm、幅が 500〜1850mmのコイル状のものが挙げられる。 溶融亜鉛めつき層の厚さも限定されない。通常、片面で 20〜150gZm2程度であ る。 The thickness of the electrogalvanized layer is not limited. Usually, it is about 1-50gZm 2 on one side. Further, for example, in the case of a zinc-based steel sheet treated by the hot dip galvanizing method, for example, a coil-shaped one having a thickness of 0.23 to 3.2 mm and a width of 500 to 1850 mm may be mentioned. The thickness of the hot dip zinc plating layer is not limited. Usually, it is about 20-150gZm 2 on one side.
後述する本発明の化成処理金属板の製造方法または本発明の上層被覆金属板の 製造方法によれば、このようなコイル状の金属板を連続的に処理することができる。  According to the method for producing a chemical conversion-treated metal plate of the present invention described later or the method for producing an upper-layer coated metal plate of the present invention, such a coil-shaped metal plate can be continuously processed.
[0051] 本発明の化成処理金属板は、このような金属板の表面に前記化合物(a)を少なくと も 1つ含む表面化成処理層を有し、この表面化成処理層は自己析出または電解析 出する。 [0051] The chemical conversion metal plate of the present invention has a surface chemical conversion treatment layer containing at least one of the compound (a) on the surface of such a metal plate, and this surface chemical conversion treatment layer is self-deposited or electro-deposited. Analyze.
[0052] ここで自己析出とは、前記化合物(a)を含有する処理液、例えば後述する本発明の 表面化成処理液を前記金属板に接触させただけで、この表面化成処理層が形成さ れることをいう。  Here, the self-deposition means that the surface chemical conversion treatment layer is formed only by bringing the treatment liquid containing the compound (a) into contact with the metal plate, for example, the surface chemical treatment liquid of the present invention described later. It means that.
[0053] また、ここで電解析出とは、前記化合物(a)を含有する処理液、例えば後述する本 発明の表面化成処理液を、陰極とした前記金属板に接触させることで、この表面化 成処理層が形成されることを!ヽぅ。  [0053] Here, the electrolytic deposition means that the surface treatment is performed by bringing a treatment solution containing the compound (a), for example, a surface chemical treatment solution of the present invention described later, into contact with the metal plate as a cathode. A formation layer will be formed!
[0054] 次に、本発明の上層被覆金属板について説明する。 [0054] Next, the upper coated metal sheet of the present invention will be described.
本発明の上層被覆金属板は、本発明の化成処理金属板と、この表面化成処理層 の上側の榭脂層とを有するものである。  The upper-layer coated metal sheet of the present invention has the chemical conversion-treated metal sheet of the present invention and a resin layer on the upper side of the surface chemical conversion-treated layer.
本発明の上層被覆金属板は、本発明の化成処理金属板と、この表面化成処理層 の上面の榭脂層とを有するものであることが好ましい。  The upper layer coated metal plate of the present invention preferably has the chemical conversion treated metal plate of the present invention and a resin layer on the upper surface of the surface chemical conversion treated layer.
[0055] この榭脂層は複数の榭脂層からなって 、てもよ 、。 [0055] The resin layer may be composed of a plurality of resin layers.
また、この榭脂層は耐指紋性を有する榭脂層であることが好ま 、。 また、この榭脂層力 ノンクロメートプライマー塗料力 なる層およびトップコート塗 料力もなる層の少なくとも 2層を含むことが好ましい。 In addition, it is preferable that the resin layer is a resin layer having fingerprint resistance. In addition, it is preferable to include at least two layers of a layer having a non-chromate primer coating strength and a layer having a top coat coating strength.
また、この榭脂層はラミネート鋼板用の被覆層であることが好ましい。  Moreover, it is preferable that this resin layer is a coating layer for laminated steel sheets.
[0056] この榭脂層の材質は特に限定されず、例えば、現在クロメート前処理皮膜の上面に 施されて!/ヽる耐食性付与、耐指紋性付与または潤滑性付与を目的としたコーティン グ剤を用いて形成することができるものである。 [0056] The material of the resin layer is not particularly limited. For example, a coating agent for the purpose of imparting corrosion resistance, fingerprint resistance or lubricity which is applied to the upper surface of the chromate pretreatment film! It can be formed using.
[0057] この榭脂層が耐指紋性を有する榭脂層である場合、榭脂層の材質は、榭脂層に耐 指紋性を付与するものであれば特に限定されな 、。 [0057] When the resin layer is a resin layer having fingerprint resistance, the material of the resin layer is not particularly limited as long as it imparts fingerprint resistance to the resin layer.
例えば、アクリル榭脂、ウレタン榭脂、エポキシ榭脂、ポリエステル榭脂、ポリアミド榭 脂およびポリオレフイン榭脂からなる群力も選ばれる少なくとも 1つを含むことが好まし い。榭脂層の耐指紋性が向上するからである。  For example, it is preferable to include at least one selected from the group strength consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin. This is because the fingerprint resistance of the resin layer is improved.
[0058] また、この榭脂層が耐指紋性を有する榭脂層は、さらにシリカゾルを含有することが 好ましい。この場合、耐指紋性と耐食性力バランス良く発揮されるからである。 [0058] Further, the resin layer in which the resin layer has fingerprint resistance preferably further contains silica sol. This is because fingerprint resistance and corrosion resistance are well balanced in this case.
さらに、アクリル榭脂、ウレタン榭月旨、エポキシ榭脂、ポリエステル榭脂、ポリアミド榭 脂およびポリオレフイン榭脂からなる群力も選ばれる少なくとも 1つを 20〜97質量% Furthermore, 20 to 97% by mass of at least one selected from the group strength consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin
、シリカゾルを 2〜50質量%、水系ワックスを 1〜30質量%含有することが好ましい。 この場合には、特に耐指紋性と耐食性力 Sバランス良く発揮されるからである。 Further, it is preferable to contain 2 to 50% by mass of silica sol and 1 to 30% by mass of water-based wax. This is because, in this case, fingerprint resistance and corrosion resistance S are particularly well balanced.
[0059] このような耐指紋性を有する榭脂層の厚さは、乾燥ベースの厚さで 0. 1〜5 μ mで あることが好ましぐ 0. 4〜5 μ mであることがより好ましぐ 0. 4〜3 μ mであることがさ らに好ま ヽ。この榭脂層は複数層を含むものであってもよ 、。 [0059] The thickness of the resin layer having such fingerprint resistance is preferably 0.1 to 5 μm in terms of dry thickness, and preferably 0.4 to 5 μm. More preferred 0.4-4 μm is even more preferred. This resin layer may include a plurality of layers.
[0060] また、本発明の上層被覆金属板の、本発明の化成処理金属板と、この表面化成処 理層の上の耐指紋性を有する榭脂層との間に、さらに、無機物および Zまたは有機 物からなる層を有することが好ましい。この層は 0. 01-0. 2 mの厚さであることが 好ましい。この層はクロムを含まない金属カチオンを含むことが好ましい。ここで用い ることができる有機物としては、例えば、前記有機化合物 (e)、前記水溶性榭脂また は前記エマルシヨン榭脂等を用いることができる。 [0060] Further, between the chemical conversion-treated metal plate of the present invention of the upper-layer coated metal plate of the present invention and the resin layer having fingerprint resistance on the surface chemical conversion-treated layer, an inorganic substance and Z Alternatively, it is preferable to have a layer made of an organic material. This layer is preferably 0.01 to 0.2 m thick. This layer preferably contains chromium-free metal cations. Examples of the organic material that can be used here include the organic compound (e), the water-soluble resin, the emulsion resin, and the like.
[0061] また、この榭脂層は、ノンクロメートプライマー塗料力 なる層およびトップコート塗 料力もなる層の少なくとも 2層を含むことが好ましい。 [0062] ここでノンクロメートプライマー塗料としては、クロメート系の防鲭顔料を含有しないノ ンクロメートプライマー塗料が使用できる。 [0061] The resin layer preferably includes at least two layers, ie, a layer having a non-chromate primer coating strength and a layer having a topcoat coating strength. [0062] Here, as the non-chromate primer coating, a non-chromate primer coating which does not contain a chromate-type anti-glare pigment can be used.
ノンクロメートプライマーは、榭脂を含有し、必要に応じ着色顔料ゃ防鲭顔料等を含 有してもよい。榭脂としては水系、溶剤系、紛体系等のいずれの形態のものでもよい 。榭脂の種類としては一般に公知のもので例えば、ポリアクリル系榭脂、ポリオレフィ ン系榭脂、ポリウレタン系榭脂、エポキシ系榭脂、ポリエステル系榭脂、ポリプチラー ル系榭脂、メラミン系榭脂、フッ素系榭脂等をそのままあるいは組み合わせて使用す ることがでさる。  The non-chromate primer contains rosin and may contain a coloring pigment, an antifungal pigment, and the like as necessary. The resin may be in any form such as water, solvent, and powder. Examples of the types of resin are generally known, such as polyacrylic resin, polyolefin resin, polyurethane resin, epoxy resin, polyester resin, polypropylene resin, and melamine resin. It is possible to use fluorine-based resin as it is or in combination.
[0063] また、この着色顔料としては、酸化チタン (TiO )、酸化亜鉛 (ZnO)、酸化ジルコ二  [0063] Further, as the coloring pigment, titanium oxide (TiO 2), zinc oxide (ZnO), zirconium oxide
2  2
ゥム(ZrO )、炭酸カルシウム(CaCO )、硫酸バリウム(BaSO )、アルミナ(Al O )、  Hum (ZrO), calcium carbonate (CaCO), barium sulfate (BaSO), alumina (Al 2 O 3),
2 3 4 2 3 カオリンクレー、カーボンブラック、酸化鉄 (Fe O、 Fe O )等の無機顔料や、ハンザ  2 3 4 2 3 Inorganic pigments such as kaolin clay, carbon black, iron oxide (Fe 2 O 3), and Hansa
2 3 3 4  2 3 3 4
エロー、ピラゾロンオレンジ、ァゾ系顔料等の有機顔料など公知の着色顔料を用いる ことができる。防鲭顔料としては一般に公知のもの、例えばリン酸亜鉛、リン酸鉄、リン 酸アルミニウムなどのリン酸系防鲭顔料、モリブデン酸カルシウム、モリブデン酸アル ミニゥム、モリブデン酸バリウムなどのモリブデン酸系防衛顔料、酸化バナジウムなど のバナジウム系防鲭顔料、水分散性シリカ、フュームドシリカなどの微粒シリカなども 用いることができる。しかし、ストロンチウムクロメート、ジンクロメート、カルシウムクロメ ート、カリウムクロメート、ノ リウムクロメートなどのクロメート系防鲭顔料は環境上有毒 であるため使用しないことが望ましい。また、消泡剤、分散補助剤、塗料粘度を下げ るための希釈剤等の添加剤を適宜配合してもよ 、。  Known coloring pigments such as organic pigments such as yellow, pyrazolone orange and azo pigments can be used. Commonly known anti-fouling pigments, for example, phosphoric acid-based anti-fouling pigments such as zinc phosphate, iron phosphate, and aluminum phosphate, and molybdate-based defensive pigments such as calcium molybdate, aluminum molybdate, and barium molybdate. In addition, vanadium type antifouling pigments such as vanadium oxide, finely divided silica such as water-dispersible silica and fumed silica, and the like can also be used. However, it is desirable not to use chromate type antifouling pigments such as strontium chromate, zinc chromate, calcium chromate, potassium chromate and normochromate because they are environmentally toxic. In addition, additives such as an antifoaming agent, a dispersion aid, and a diluent for lowering the viscosity of the paint may be appropriately blended.
[0064] このようなノンクロメートプライマー塗料力 なる層の厚さは、乾燥後で 1〜30 μ mで あることが好ましぐ 2〜20 μ mであることがさらに好ましい。 1 μ m以上であると耐食 性が高ぐまた 30 m以下であるとカ卩ェ時の密着性が高い。  [0064] The thickness of the non-chromate primer coating layer is preferably 1 to 30 µm after drying, more preferably 2 to 20 µm. If it is 1 μm or more, the corrosion resistance is high, and if it is 30 m or less, the adhesion is high.
[0065] また、ここでトップコート塗料としては、特に限定されず通常の塗装用トップコートを 使用することができる。  [0065] Here, the top coat paint is not particularly limited, and an ordinary top coat for painting can be used.
例えば榭脂を含有し、必要に応じさらに着色顔料ゃ防鲭顔料等を含有することが できる。榭脂、着色顔料および防鲭顔料、ならびに添加物としてはノンクロメートブラ イマ一で使用したものと同様のものを用いることができる。 [0066] このようなトップコート塗料力 なる層の厚さは、乾燥後で 3〜50 μ mであることが好 ましぐ 5〜40 /ζ πιであることがさらに好ましい。このような範囲であると、耐食性が高 V、と 、う効果を奏するので好ま 、。この厚さが厚すぎると密着性が低下する傾向が ある。 For example, it contains rosin, and if necessary, it can further contain a coloring pigment or an antifungal pigment. As the resin, coloring pigment and anti-bacterial pigment, and additives, those similar to those used in the non-chromate primer can be used. [0066] The thickness of such a layer serving as a top coat paint strength is preferably 3 to 50 µm after drying, and more preferably 5 to 40 / ζ πι. In such a range, the corrosion resistance is high V, and it is preferable because it has a positive effect. If this thickness is too thick, the adhesion tends to decrease.
[0067] このようなノンクロメートプライマー塗料力もなる層およびトップコート塗料力もなる層 の少なくとも 2層を含む榭脂層を有する本発明の上層被覆金属板は、優れた耐食性 、塗膜密着性を有するノンクロメートの高機能コート金属板、ノンクロメートのプレコ一 ト金属板である。この 2つの層を有する榭脂層は、通常、さらに、耐アルカリ性、潤滑 性、耐滑り性 (コインスクラッチ性)をも具備する。  [0067] The upper coated metal sheet of the present invention having a resin layer including at least two layers of a non-chromate primer coating force and a top coat coating force has excellent corrosion resistance and coating film adhesion. Non-chromate high performance coated metal plate, non-chromate pre-coated metal plate. The resin layer having these two layers usually further has alkali resistance, lubricity, and slip resistance (coin scratch resistance).
[0068] 次に、本発明の化成処理金属板の製造方法について説明する。  [0068] Next, a method for producing the chemical conversion metal plate of the present invention will be described.
本発明の化成処理金属板の製造方法は、本発明の処理液を用いる。  The manufacturing method of the chemical conversion treatment metal plate of the present invention uses the processing liquid of the present invention.
[0069] 本発明の処理液は、前記化合物(a)の少なくとも 1つを含有する。  [0069] The treatment liquid of the present invention contains at least one of the compounds (a).
ここで溶媒は水、有機溶媒を用いることができ、これらを混合したものも用いることが できる。有機溶媒としてはエタノールやアセトンを例示できる。溶媒は水であることが 好ましい。  Here, water or an organic solvent can be used as the solvent, and a mixture thereof can also be used. Examples of the organic solvent include ethanol and acetone. The solvent is preferably water.
この化合物(a)について、好ましい態様等は前述と同様である。  For this compound (a), preferred embodiments and the like are the same as described above.
[0070] ここで、本発明の処理液における前記化合物(a)の含有量は、特に限定されない 力 前記化合物(a)中の Zr、 Ti、 Hfおよび Si元素の合計量の処理液中での濃度 (合 計質量濃度 A)で、 0. 01〜10gZlであることが好ましぐ 0. 05〜5gZlであることが より好ましぐ 0. 1〜: LgZlであることがさらに好ましい。 0. OlgZl以上であると、表面 化成処理層の形成速度がより迅速になるので、工業的に利用する上で好ましい。ま た、 lOgZl以下であると、本発明の処理液中において前記化合物(a)の溶解安定性 をより容易に保つことができるので好ま 、。 Here, the content of the compound (a) in the treatment liquid of the present invention is not particularly limited. Force The total amount of Zr, Ti, Hf and Si elements in the compound (a) in the treatment liquid The concentration (total mass concentration A) is preferably 0.01 to 10 gZl, more preferably 0.05 to 5 gZl, and more preferably 0.1 to LgZl. When it is at least OlgZl, the formation rate of the surface chemical conversion treatment layer becomes faster, which is preferable for industrial use. Moreover, it is preferable that it is not more than lOgZl because the dissolution stability of the compound (a) can be more easily maintained in the treatment liquid of the present invention.
[0071] また、本発明の処理液は、フッ化水素酸、硝酸、硫酸およびこれらの塩からなる群 から選ばれる少なくとも 1つである酸成分 (b)を含有する。 [0071] Further, the treatment liquid of the present invention contains an acid component (b) that is at least one selected from the group consisting of hydrofluoric acid, nitric acid, sulfuric acid, and salts thereof.
ここで酸成分 (b)としては、本発明の処理液を前記金属板の表面に塗布等した際 に、この金属板の表面をエッチングすることができるフッ化水素酸、硝酸、硫酸および これらの塩力もなる群力も選ばれる少なくとも 1つであれば特に限定されない。 例えば、フッ化水素酸(HF)、ジルコンフッ化水素酸(H ZrF )、チタンフッ化水素 Here, the acid component (b) includes hydrofluoric acid, nitric acid, sulfuric acid, and these which can etch the surface of the metal plate when the treatment liquid of the present invention is applied to the surface of the metal plate. There is no particular limitation as long as it is at least one group power that is also salt power. For example, hydrofluoric acid (HF), zircon hydrofluoric acid (H ZrF), titanium hydrogen fluoride
2 6  2 6
酸 (H TiF )またはハフニウムフッ化水素酸 (H HfF )等のフッ化物錯体による酸、さ Acids with fluoride complexes such as acid (H TiF) or hafnium hydrofluoric acid (H HfF)
2 6 2 6 2 6 2 6
らには硝酸、硫酸またはそれらの塩等が挙げられる。  These include nitric acid, sulfuric acid or salts thereof.
[0072] 本発明の処理液では、このような酸成分 (b)として用いることができる。つまり、複数 の無機酸を混合して用いてもよいし、 1以上の無機酸と 1以上の有機酸とを混合して 用いてもよい。 [0072] In the treatment liquid of the present invention, it can be used as such an acid component (b). That is, a plurality of inorganic acids may be mixed and used, or one or more inorganic acids and one or more organic acids may be mixed and used.
[0073] 酸性分 (b)は、フッ化水素酸、硝酸、硫酸およびこれらの塩力 なる群力 選ばれる 少なくとも 1つであるので、適度なエッチング性を有し、さらに化成処理後の洗浄工程 で容易に除去でき、また仮に僅かに残留しても耐食性に対し悪影響を与え難!、。  [0073] Since the acidic component (b) is at least one selected from hydrofluoric acid, nitric acid, sulfuric acid, and their salt strength, it has an appropriate etching property, and further includes a cleaning step after chemical conversion treatment. Can be easily removed, and even if it remains slightly, it is difficult to adversely affect the corrosion resistance!
[0074] また、本発明の処理液における前記酸成分 (b)の含有量は特に限定されないが、 0 . 05〜200gZlであることが好ましぐ 0. 2〜: LOOgZlであることがより好ましい。 0. 0 5gZl以上であると、本発明の処理液を塗布等する前記金属板の表面に対する十分 なエッチング能を期待できる。 200gZl以下であると、エッチング能力が適度となり均 一な表面化成処理層を析出させることができる。  [0074] The content of the acid component (b) in the treatment liquid of the present invention is not particularly limited, but is preferably 0.05 to 200 gZl, more preferably 0.2 to LOOgZl. . When the amount is 0.5 gZl or more, sufficient etching ability for the surface of the metal plate to which the treatment liquid of the present invention is applied can be expected. When it is 200 gZl or less, the etching ability becomes moderate, and a uniform surface chemical conversion treatment layer can be deposited.
[0075] また、本発明の処理液は、 Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceから なる群力も選ばれる少なくとも 1つの元素を含む化合物(c)の少なくとも 1つを含有す る。なかでも Mg、 Al、 Cuおよび Znからなる群力も選ばれる少なくとも 1つの元素を含 む化合物であることが好まし ヽ。遊離フッ素イオンと錯体を形成しやす ヽからである。 ここでィ匕合物(c)としては、例えば、過マンガン酸、過マンガン酸カリウム、過マンガ ン酸ナトリム、硝酸マンガン、硫酸マンガン、フッ化マンガン、炭酸マンガン、酢酸マン ガン、硝酸マグネシウム、酸化マグネシウム、水酸化マグネシウム、硫酸マグネシウム 、酢酸マグネシウム、硝酸アルミニウム、酸ィ匕アルミニウム、水酸ィ匕アルミニウム、硫酸 アルミニウム、酢酸アルミニウム、酢酸セリウム(111)、酢酸セリウム(IV)、硝酸セリウム( ΠΙ)、硝酸セリウム(IV)、塩化ニッケル、硫酸ニッケル、硝酸ニッケル、フッ化ニッケル 、酸化ニッケル、水酸化ニッケル、塩化コバルト、硫酸コバルト、硝酸コバルト、フツイ匕 コバルト、酸化コバルト、水酸ィ匕コバルト、塩化銀、硫酸銀、硝酸銀、フッ化銀、酸ィ匕 銀、水酸化銀、塩化亜鉛、硫酸亜鉛、硝酸亜鉛、フッ化亜鉛、酸化亜鉛、水酸化亜 鉛が挙げられる。 [0076] また、本発明の処理液は、遊離フッ素イオン濃度が l〜30mgZLであり、前記化合 物(c)中の Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceの元素の合計量の処 理液中での濃度である合計質量濃度 Cと、前記化合物(a)中の Zr、 Ti、 Hfおよび Si の元素の合計質量濃度 Aとの比である CZAが 1〜200であり、 pHが 2. 0以上であり 、さらに、 pH≤— 0. 02 X (CZA) +6を満たす。このような条件の全てを満たす場 合に、本発明の効果が顕著となることを、本発明者は見出した。 [0075] Further, the treatment liquid of the present invention contains at least one compound (c) containing at least one element selected from the group force consisting of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu and Ce. Contains one. In particular, a compound containing at least one element selected from the group power consisting of Mg, Al, Cu and Zn is preferable. This is because it easily forms a complex with free fluorine ions. Examples of the compound (c) include permanganic acid, potassium permanganate, sodium permanganate, manganese nitrate, manganese sulfate, manganese fluoride, manganese carbonate, manganese acetate, magnesium nitrate, and oxidation. Magnesium, Magnesium hydroxide, Magnesium sulfate, Magnesium acetate, Aluminum nitrate, Aluminum oxide, Aluminum hydroxide, Aluminum sulfate, Aluminum acetate, Cerium acetate (111), Cerium acetate (IV), Cerium nitrate (ΠΙ), Cerium (IV) nitrate, nickel chloride, nickel sulfate, nickel nitrate, nickel fluoride, nickel oxide, nickel hydroxide, cobalt chloride, cobalt sulfate, cobalt nitrate, FUJI Cobalt, cobalt oxide, hydroxy-cobalt, silver chloride , Silver sulfate, silver nitrate, silver fluoride, acid silver, silver hydroxide, Examples include zinc chloride, zinc sulfate, zinc nitrate, zinc fluoride, zinc oxide, and zinc hydroxide. [0076] Further, the treatment liquid of the present invention has a free fluorine ion concentration of 1 to 30 mgZL, and Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu, and Ce in the compound (c). CZA, which is the ratio of the total mass concentration C, which is the concentration of the total amount of elements in the processing solution, to the total mass concentration A of the elements Zr, Ti, Hf and Si in the compound (a) is 1 ˜200, pH is 2.0 or more, and further satisfies pH ≦ —0.02 X (CZA) +6. The present inventor has found that the effect of the present invention becomes remarkable when all of these conditions are satisfied.
[0077] ここで、遊離フッ素イオン濃度は、前記化合物(c)中の前記元素の添加量 (つまり、 合計質量濃度 C)を調整することで l〜30mgZLに調整することができる。  Here, the free fluorine ion concentration can be adjusted to 1 to 30 mgZL by adjusting the amount of the element added in the compound (c) (that is, the total mass concentration C).
[0078] また、この本発明の処理液の pHは、前記酸成分 (b)の含有量およびアルカリ性物 質の添カ卩によって調整することができる。このアルカリ性物質は限定されず、本発明 の処理液の性能を大きく劣化させずに pHを調整することができるものであればよい。 このようなアルカリ性物質として、アンモニア、炭酸ナトリウム、有機アミン類 (ジェタノ ールァミン、トリェチルァミン等)、無機水酸ィ匕物(水酸ィ匕ナトリウム、水酸化カリウム等 )を好ましく例示することができる。  [0078] The pH of the treatment solution of the present invention can be adjusted by the content of the acid component (b) and the addition of an alkaline substance. The alkaline substance is not limited as long as it can adjust the pH without greatly degrading the performance of the treatment liquid of the present invention. Preferred examples of such an alkaline substance include ammonia, sodium carbonate, organic amines (such as ethanolamine and triethylamine), and inorganic hydroxides (such as sodium hydroxide and potassium hydroxide).
[0079] 本発明の処理液は、さらに前記 Si含有添加剤(d)を含有することが好ましい。この S i含有添加剤(d)を含有すると、本発明の処理液によって形成された表面化成処理 層の金属板表面への密着性が向上する。  [0079] The treatment liquid of the present invention preferably further contains the Si-containing additive (d). When this Si-containing additive (d) is contained, the adhesion of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention to the metal plate surface is improved.
この Si含有添加剤(d)について、好ましい態様等は前述と同様である。  The preferred embodiment of this Si-containing additive (d) is the same as described above.
[0080] ここで、本発明の処理液における、この Si含有添加剤(d)の含有量は、この Si含有 添加剤中の Si元素の量で 0. 02〜20gZlであること力 s好ましく、 0. l〜5gZlである ことがさらに好ましい。このような含有量で Si含有添加剤(d)を含有すると、本発明の 処理液によって形成された表面化成処理層の金属板表面への密着性がより向上す る。 [0080] Here, the content of the treatment solution of the present invention, the Si-containing additive (d) is that the force s preferably 0. 02~20GZl in an amount of Si element in the Si-containing additive, More preferably, it is from 1 to 5 gZl. When the Si-containing additive (d) is contained in such a content, the adhesion of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention to the metal plate surface is further improved.
[0081] 本発明の処理液は、さらに前記有機化合物(e)を含有することが好ましい。この有 機化合物 (e)を含有すると、本発明の処理液によって形成された表面化成処理層の 構造がより密になり、さらに耐食性が向上する。  [0081] The treatment liquid of the present invention preferably further contains the organic compound (e). When this organic compound (e) is contained, the structure of the surface chemical conversion treatment layer formed by the treatment liquid of the present invention becomes denser and the corrosion resistance is further improved.
この有機化合物 (e)について、好ましい態様等は前述と同様である。  With respect to this organic compound (e), preferred embodiments and the like are the same as described above.
[0082] ここで、この有機化合物(e)の含有量は 0. 01〜20g/lであることが好ましぐ 0. 0 5〜10gZlであることがさらに好ましぐ 0. 1〜1. OgZlであることが最も好ましい。 このような含有量であると、本発明の処理液から形成された表面化成処理層の構造 力 り密になり、さらに耐食性が向上する。 [0082] Here, the content of the organic compound (e) is preferably 0.01 to 20 g / l. More preferred is 5 to 10 gZl. Most preferred is 0.1 to 1. OgZl. With such a content, the structural strength of the surface chemical conversion treatment layer formed from the treatment liquid of the present invention becomes dense, and the corrosion resistance is further improved.
[0083] 本発明の処理液は、使用条件によってはスラッジが生じる場合がある。例えば、本 発明の処理液を塗布等する金属板として亜鉛系めつき鋼板を用いた場合であって、 本発明の処理液の pHが 4. 5超程度の場合に、亜鉛系めつきから本発明の処理液 へ溶出して生じた Znイオン力 本発明の処理液中で水酸ィ匕物等の塩を形成してスラ ッジを生じる場合がある。  [0083] The treatment liquid of the present invention may generate sludge depending on the use conditions. For example, when a zinc-based plated steel plate is used as a metal plate to which the treatment liquid of the present invention is applied, and the pH of the treatment liquid of the present invention is about 4.5 or more, Zn ion force generated by elution into the treatment liquid of the invention In some cases, sludge is formed in the treatment liquid of the present invention by forming a salt such as a hydroxide salt.
このような場合は、溶出したイオン、例えば上記のような場合に溶出した Znイオンに 対しキレート能を有する封鎖剤を本発明の処理液に添加することが好ましい。ここで この添加量は、本発明の処理液において 0. 01〜50gZlとなるように添加することが 好ましい。  In such a case, it is preferable to add a sequestering agent having chelating ability to eluted ions, for example, Zn ions eluted in the above cases, to the treatment liquid of the present invention. Here, this addition amount is preferably added so as to be 0.01 to 50 gZl in the treatment liquid of the present invention.
[0084] この封鎖剤としては、例えば、フッ化水素酸、ダルコン酸、ぺプトグルコン酸、シユウ 酸、酒石酸、有機ホスホン酸、エチレンジァミン四酢酸 (EDTA)、グリコールエーテ ルジァミン四酢酸(GEDTA)、トリエチレンテトラミン六酢酸 (TTHA)、ジエチレントリ アミン五酢酸 (DTPA)、二トリ口酢酸 (NTA)が挙げられる。この封鎖剤は、複数組み 合わせて使うこともできる。なお、ここに例示した封鎖剤は Zr、 Ti、 Hfおよび Siに対し キレート能を発揮する力 Znイオンに対し、特に好ましくキレート能を発揮する。  [0084] Examples of the sequestering agent include hydrofluoric acid, darconic acid, peptogluconic acid, oxalic acid, tartaric acid, organic phosphonic acid, ethylenediamine tetraacetic acid (EDTA), glycol etherdiamine tetraacetic acid (GEDTA), and triethylene. Examples include tetramine hexaacetic acid (TTHA), diethylenetriaminepentaacetic acid (DTPA), and ditrimethyl acetate (NTA). These sequestering agents can be used in combination. The sequestering agents exemplified here are particularly preferable for the ability to exert chelating ability against Zr, Ti, Hf and Si, and to exhibit the chelating ability against Zn ions.
[0085] 本発明の処理液は、さらに酸化剤を含有することが好ましい。また、本発明の処理 液を塗布等する金属板がめっき皮膜を有する金属板の場合、そのめつき素材よりも 貴な金属イオン (以下、促進剤ともいう)を含有することができる。この酸化剤、促進剤 を含むことによって、前記表面化成処理層を形成する反応を促進することができる。 この酸化剤としては、 HCIO 、 HBrO 、 HNO 、 HMnO 、 HVO 、 H O 、 H WO  [0085] The treatment liquid of the present invention preferably further contains an oxidizing agent. In addition, when the metal plate to which the treatment liquid of the present invention is applied is a metal plate having a plating film, it can contain a metal ion (hereinafter also referred to as an accelerator) that is more noble than the material of the plating. By containing this oxidizing agent and accelerator, the reaction for forming the surface chemical conversion treatment layer can be promoted. As this oxidizing agent, HCIO, HBrO, HNO, HMnO, HVO, H 2 O, H 2 WO
3 3 2 4 3 2 2 2 4 3 3 2 4 3 2 2 2 4
、 H MoOおよびこれらの塩類が挙げられる。これら酸化剤は、金属板表面のエッチ, H MoO and their salts. These oxidizing agents are used to etch the metal plate surface.
2 4 twenty four
ングを促進し、前記表面化成処理層の形成反応を促進する(表面化成処理層の析 出効率を高める)と考えられる。  It is considered that the formation reaction of the surface chemical conversion treatment layer is promoted (the deposition efficiency of the surface chemical conversion treatment layer is increased).
[0086] また、金属板として亜鉛系めつき鋼板を用いる場合であれば、促進剤としては、例 えば Ni、 Co、 Cu、および Sn等を含む化合物等が挙げられる。これらは、めっき素材 を形成する金属と置換してめっき表面に析出し、無数のミクロなガルバ-電池を形成 する作用によりエッチングを促進し、前記表面化成処理層の形成反応を促進する(表 面化成処理層の析出効率を高める)と考えられる。 [0086] When a zinc-based steel plate is used as the metal plate, examples of the accelerator include compounds containing Ni, Co, Cu, Sn, and the like. These are plating materials It is deposited on the plating surface by substituting the metal forming the metal and promotes etching by the action of forming an infinite number of micro galvanic cells, thereby promoting the formation reaction of the surface chemical conversion treatment layer (deposition of the surface chemical conversion treatment layer). To increase efficiency).
これらの酸化剤および促進剤は、製造ライン設備の都合上、金属板と本発明の処 理液との接触時間を長く設けることができない場合等に有効である。  These oxidizing agents and accelerators are effective when the contact time between the metal plate and the treatment liquid of the present invention cannot be provided for a long time because of production line facilities.
[0087] 本発明の処理液は、さらに前記水溶性榭脂および Zまたはエマルシヨン榭脂を含 有することができる。これらを含有すると、本発明の処理液を用いて形成される表面 化成処理層が、より柔軟になる。そして本発明の処理液を用いて製造した本発明の 化成処理金属板および本発明の上層被覆金属板を成形加工しても、金属板の表面 に形成した表面化成処理層はより剥がれ難くなる。  [0087] The treatment liquid of the present invention may further contain the water-soluble resin and Z or emulsion resin. When these are contained, the surface chemical conversion treatment layer formed using the treatment liquid of the present invention becomes more flexible. And even if the chemical conversion treatment metal plate of this invention manufactured using the processing liquid of this invention and the upper coating metal plate of this invention are shape-processed, the surface chemical conversion treatment layer formed in the surface of a metal plate becomes more difficult to peel.
この水溶性榭脂および Zまたはエマルシヨン樹脂の好ましい態様等は前述と同様 である。  Preferred embodiments of the water-soluble rosin and Z or emulsion resin are the same as described above.
[0088] ここで、この水溶性榭脂および Zまたはエマルシヨン樹脂の含有量は 0. l〜200g Zlであることが好ましぐ 0. 5〜: LOOgZlであることがさらに好ましぐ l〜50gZlであ ることが最も好ましい。このような範囲であると、本発明の処理液を用いて形成される 表面化成処理層が、より柔軟になるので好ましい。  [0088] Here, the content of the water-soluble resin and Z or emulsion resin is preferably 0.1 to 200 g Zl. 0.5 to: More preferably LOOgZl. 1 to 50 gZl Most preferably. Such a range is preferable because the surface chemical conversion treatment layer formed using the treatment liquid of the present invention becomes more flexible.
[0089] 本発明の処理液は、さらにノニオン系界面活性剤、ァニオン系界面活性剤、カチォ ン系界面活性剤および両性界面活性剤カゝらなる群カゝら選ばれる少なくとも 1つの界 面活性剤を含有することが好ましい。これによつて、本発明の処理液を塗布等する金 属板の表面を予め脱脂処理によって清浄ィ匕してお力なくても、良好な皮膜 (表面化 成処理層)を形成することができる。すなわち、界面活性剤を含有する場合の本発明 の処理液は、脱脂化成兼用の表面処理液として用いることができる。  [0089] The treatment liquid of the present invention further includes at least one surface active selected from the group consisting of a nonionic surfactant, an anionic surfactant, a cationic surfactant and an amphoteric surfactant. It is preferable to contain an agent. As a result, even if the surface of the metal plate to which the treatment liquid of the present invention is applied is cleaned by degreasing in advance, a good film (surface chemical treatment layer) can be formed. . That is, the treatment liquid of the present invention containing a surfactant can be used as a surface treatment liquid for degreasing conversion.
[0090] ここで、この界面活性剤の含有量は 0. 05〜50g/lであることが好ましぐ 0. 5〜3 OgZlであることがさらに好ましぐ l〜20gZlであることが最も好ましい。このような範 囲であると、十分な脱脂性を発揮する力もという効果を奏するので好ましい。このよう な範囲よりも大きすぎると、脱脂の際の発泡が激しくなる傾向があり、また、この界面 活性剤の使用量に対する洗浄性が高くなり難い傾向がある。この場合、コスト的に不 禾 IJになる傾向がある。 [0091] 本発明の処理液は、長期ランニング性を考慮し、金属板から混入すると考えられる 、例えば Zn、 Al等の金属イオンを予め処理液に対し適宜添加することができる。これ により、建浴初期から一定のエッチング性を有することとなる傾向があり、一定品質の 表面化成処理層の形成が容易になると 、う効果を奏する。 [0090] Here, the content of the surfactant is preferably 0.05 to 50 g / l, more preferably 0.5 to 3 OgZl, and most preferably l to 20 gZl. preferable. Such a range is preferable because an effect of exerting sufficient degreasing properties is also obtained. If it is larger than such a range, foaming during degreasing tends to become intense, and the detergency with respect to the amount of the surfactant used tends to be difficult to increase. In this case, there is a tendency to become an IJ that is costly. The treatment liquid of the present invention is considered to be mixed from a metal plate in consideration of long-term running properties. For example, metal ions such as Zn and Al can be appropriately added to the treatment liquid in advance. As a result, there is a tendency to have a certain etching property from the early stage of the bath, and it is effective to form a surface chemical conversion treatment layer of a certain quality.
[0092] ここで、この金属イオンの含有量は操業条件によってラインごとに決定するものでは あるものの、通常、 0. l〜50gZlであることが好ましぐ 0. 5〜25gZlであることがさ らに好ましぐ l〜15g/lであることが最も好ましい。このような範囲であると、建浴初 期から一定のエッチング性を有することとなる傾向があり、一定品質の表面化成処理 層の形成が容易になると 、う効果を奏する。  [0092] Here, although the content of this metal ion is determined for each line depending on the operating conditions, it is usually preferably 0.1 to 50 gZl, and preferably 0.5 to 25 gZl. Most preferred is 1 to 15 g / l. Within such a range, there is a tendency to have a certain etching property from the beginning of the bath, and when a surface chemical conversion treatment layer having a certain quality is easily formed, the effect is obtained.
[0093] このような本発明の処理液は、後述するように、金属板の表面に接することで表面 化成処理層を自己析出する、または、陰極とした前記金属板の表面に接することで 表面化成処理層を電解析出する、表面化成処理液である。  [0093] As described later, such a treatment liquid of the present invention causes the surface chemical conversion treatment layer to self-deposit by contacting the surface of the metal plate, or by contacting the surface of the metal plate as a cathode. It is a surface chemical conversion treatment solution for electrolytically depositing a chemical treatment layer.
[0094] 本発明の化成処理金属板の製造方法は、このような本発明の処理液を用いて、非 塗布型の表面化成処理層を金属板の表面に形成する製造方法である。  [0094] The chemical conversion treatment metal plate production method of the present invention is a production method in which a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate using the treatment liquid of the present invention.
ここで「非塗布型の表面化成処理層」とは、前記金属板の表面に接することで自己 析出する表面化成処理層、または、陰極とした前記金属板の表面に接することで電 解析出する表面化成処理層を意味する。  Here, the “non-coating surface chemical conversion treatment layer” refers to a surface chemical conversion treatment layer that self-deposits by contacting the surface of the metal plate or an electric analysis by contacting the surface of the metal plate as a cathode. It means a surface chemical conversion treatment layer.
[0095] 本発明の化成処理金属板の製造方法において用いる金属板は特に限定されず、 前述の通りである。  [0095] The metal plate used in the method for producing a chemical conversion-treated metal plate of the present invention is not particularly limited, and is as described above.
好ましい態様、大きさ等も前述の通りである。  Preferred embodiments, sizes, etc. are also as described above.
[0096] 本発明の化成処理金属板の製造方法では、前記金属板の表面を洗浄した後、非 塗布型の表面化成処理層を形成することが好ま ヽ。  [0096] In the method for producing a chemical conversion-treated metal plate of the present invention, it is preferable to form a non-coating surface chemical conversion treatment layer after cleaning the surface of the metal plate.
この洗浄方法は、前記金属板の表面に付着した油分、汚れを取り除いて洗浄する 方法であり、特に限定されず、公知の方法を適用することができる。例えば、アルカリ 脱脂剤や酸性脱脂剤で洗浄する方法、湯洗や溶剤洗浄が挙げられる。  This cleaning method is a method of cleaning by removing oil and dirt adhering to the surface of the metal plate, and is not particularly limited, and a known method can be applied. For example, a method of washing with an alkaline degreasing agent or an acidic degreasing agent, hot water washing or solvent washing may be mentioned.
[0097] また、このような前記金属板の表面を洗浄する前および Zまたは後に、酸、アルカリ 等による表面調整を行ってもよい。理由は、本発明の処理液を塗布等して形成した 前記表面化成処理層の前記金属板の表面への密着性が向上するからである。また 、この表面化成処理層の時間当たりの形成 (析出)効率が向上する力もである。 なお、このような金属板の表面の洗浄および Zまたは表面調整を行った後は、洗浄 剤等が金属板の表面に残留しな 、ようにさらに水洗することが好ま 、。 [0097] Further, before and after cleaning the surface of the metal plate, the surface may be adjusted with an acid, an alkali, or the like. The reason is that the adhesion of the surface chemical conversion treatment layer formed by applying the treatment liquid of the present invention to the surface of the metal plate is improved. Also In addition, it is a force that improves the formation (precipitation) efficiency per hour of the surface chemical conversion treatment layer. In addition, after such cleaning of the surface of the metal plate and Z or surface adjustment, it is preferable to further wash with water so that no detergent or the like remains on the surface of the metal plate.
[0098] 本発明の化成処理金属板の製造方法では、好ましくはこのような処理をした金属板 の表面に、本発明の処理液を用 ヽて非塗布型の表面化成処理層を形成する。 In the chemical conversion treatment metal plate production method of the present invention, preferably, a non-coating surface chemical conversion treatment layer is formed on the surface of the metal plate subjected to such treatment using the treatment liquid of the present invention.
具体的には本発明の処理液を前記金属板の表面に接触させて、この金属板の表 面に表面化成処理層を自己析出させ、その後、水洗することで表面化成処理層を形 成する。  Specifically, the surface chemical conversion treatment layer is formed by bringing the treatment liquid of the present invention into contact with the surface of the metal plate to cause the surface chemical conversion treatment layer to self-deposit on the surface of the metal plate and then washing with water. .
または、陰極とした前記金属板の表面に本発明の処理液を接触させて、この金属 板の表面に表面化成処理層を電解析出させ、その後、水洗することで表面化成処理 層を形成する。  Alternatively, the surface chemical conversion treatment layer is formed by bringing the treatment liquid of the present invention into contact with the surface of the metal plate serving as a cathode, electrolytically depositing a surface chemical conversion treatment layer on the surface of the metal plate, and then washing with water. .
この 2つの方法について、以下により具体的に説明する。  These two methods will be described more specifically below.
[0099] 本発明の処理液を前記金属板の表面に接触させて、この金属板の表面に表面化 成処理層を自己析出させる方法は、特に限定されず、例えば公知の方法である浸漬 法やスプレー法を適用することができる。  [0099] The method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate and causing the surface chemical conversion treatment layer to self-deposit on the surface of the metal plate is not particularly limited. A spray method can be applied.
ここで本発明の処理液と前記金属板との接触時間は特に限定されな ヽものの、 0. 5〜20秒間であることが好ましぐ 1〜10秒間であることがより好ましぐ 0. 5〜5秒間 であることがさらに好ましい。この接触時間が短すぎると本発明の処理液と前記金属 板の表面が十分に反応せず、耐食性の優れた表面化成処理層が得られな!/、場合が ある。また、この接触時間が長すぎると、得られる表面化成処理層の性能向上は見ら れな 、うえ、ラインにおける操業効率の点力 も好ましくな 、。  Here, the contact time between the treatment liquid of the present invention and the metal plate is not particularly limited, but is preferably 0.5 to 20 seconds, and more preferably 1 to 10 seconds. More preferably, it is 5 to 5 seconds. If the contact time is too short, the treatment liquid of the present invention and the surface of the metal plate do not sufficiently react, and a surface chemical conversion treatment layer having excellent corrosion resistance may not be obtained! /. In addition, if the contact time is too long, the performance of the obtained surface chemical conversion treatment layer is not improved, and the point of operation efficiency in the line is also favorable.
[0100] ここでスプレー法による場合は、 0. 2〜5秒の間隔をおいて 2回以上の間欠スプレ 一を施すことにより表面化成処理層の形成効率 (析出効率)が高まる傾向がある。こ の場合、本発明の処理液が発泡し問題を生ずる場合には、本発明の処理液に消泡 剤を添加することが好ましい。この消泡剤の種類には特に限定はなぐ後の塗料密着 性を損なうようなものでなければ公知のものを用いることができる。  [0100] Here, in the case of the spray method, the formation efficiency (precipitation efficiency) of the surface chemical conversion treatment layer tends to be increased by applying the intermittent spraying twice or more at intervals of 0.2 to 5 seconds. In this case, when the treatment liquid of the present invention foams and causes a problem, it is preferable to add an antifoaming agent to the treatment liquid of the present invention. There are no particular limitations on the type of antifoaming agent, and any known one can be used as long as it does not impair the adhesion of the paint afterwards.
[0101] なお、本発明において、本発明の処理液と前記金属板との接触時間とは、例えば、 浸漬法による場合であれば、前記金属板が本発明の処理液に浸漬して 、る時間を 意味する。また、スプレー法による場合であれば、本発明の処理液を前記金属板の 表面にスプレーで吹付けている時間を意味する。 [0101] In the present invention, the contact time between the treatment liquid of the present invention and the metal plate is, for example, in the case of an immersion method, wherein the metal plate is immersed in the treatment liquid of the present invention. Time means. In the case of the spray method, it means the time during which the treatment liquid of the present invention is sprayed on the surface of the metal plate.
[0102] このような方法により本発明の処理液を前記金属板の表面に接触させて、この金属 板の表面に表面化成処理層を自己析出させることができる。  [0102] By such a method, the treatment liquid of the present invention is brought into contact with the surface of the metal plate, and the surface chemical conversion treatment layer can be self-deposited on the surface of the metal plate.
そして、その後に水洗する。  Then, it is washed with water.
この水洗の方法は特定に限定されないが、例えば公知の浸漬法、およびスプレー 法により行うことができる。水洗温度 (水洗水の温度)は特に限定されず通常適用され る温度でよいが、 5〜60°Cであることが好ましぐ 15〜40°Cであることがより好ましい 。このような温度であると洗浄効率が高いからである。  The method of washing with water is not particularly limited, but can be performed by, for example, a known dipping method or spray method. The washing temperature (the temperature of the washing water) is not particularly limited and may be a commonly applied temperature, but it is preferably 5 to 60 ° C, more preferably 15 to 40 ° C. This is because the cleaning efficiency is high at such a temperature.
水洗に使用する水洗水は、ドレン水、工業用水、巿水、および脱イオン水を好適に 用!/、ることができる。  As washing water used for washing, drain water, industrial water, brine, and deionized water can be suitably used!
また、洗浄時間も特に限定されないが例えば浸漬法またはスプレー法の場合は、 0 . 1〜10秒であることが好ましぐ 1〜5秒であることがより好ましい。水洗時間が短す ぎると前記金属板の表面に残存する余剰の可溶性反応型処理液成分の除去が十分 に行われず、耐食性に優れた表面化成処理層を得られないことがある。また、水洗 時間が長すぎても得られる表面化成処理層の性能向上は見られないうえ、ラインに おける操業効率の点からも好ましくな 、。  Also, the cleaning time is not particularly limited. For example, in the case of an immersion method or a spray method, 0.1 to 10 seconds is preferable, and 1 to 5 seconds is more preferable. If the washing time is too short, the excessive soluble reactive treatment liquid component remaining on the surface of the metal plate may not be sufficiently removed, and a surface chemical conversion treatment layer having excellent corrosion resistance may not be obtained. In addition, even if the washing time is too long, no improvement in the performance of the surface chemical conversion treatment layer obtained can be seen, and it is also preferable from the viewpoint of operation efficiency in the line.
[0103] なお、この洗浄時間とは、例えば、浸漬法による場合であれば、前記金属板が水洗 水に浸漬している時間を意味する。また、スプレー法による場合であれば、水洗水を 前記金属板の表面にスプレーで吹付けている時間を意味する。  [0103] Note that this cleaning time means, for example, the time during which the metal plate is immersed in washing water in the case of the immersion method. Moreover, in the case of the spray method, it means the time during which flush water is sprayed on the surface of the metal plate.
[0104] このような水洗をした後は、その表面を乾燥させることが好ましい。付着水の除去だ け行う場合は、風乾、もしくはエアーブロー等の物理的除去でも構わない。形成した 表面化成処理層を金属板の表面に強固に密着させ、また化学的にも安定な状態に するためには、加熱乾燥処理が効果的である。その場合の加熱条件は、表面化成処 理層を形成した金属板の表面の最高到達温度 (PMT)が 30〜250°Cとなるようにカロ 熱乾燥処理することが好ましい。この温度が 40〜150°Cとするのがより好ましい。  [0104] After such washing with water, the surface is preferably dried. When removing only adhering water, physical removal such as air drying or air blow may be used. In order to make the formed surface chemical conversion treatment layer firmly adhere to the surface of the metal plate and to make it chemically stable, a heat drying treatment is effective. In this case, the heating conditions are preferably calorie heat drying so that the maximum temperature (PMT) of the surface of the metal plate on which the surface chemical conversion treatment layer is formed is 30 to 250 ° C. More preferably, the temperature is 40 to 150 ° C.
[0105] また、陰極とした前記金属板の表面に本発明の処理液を接触させて、この金属板 の表面に表面化成処理層を電解析出させる方法は、特に限定されず、公知の電解 法を適用することができる。例えば、前記金属板を陰極とし、 0. 05〜50AZdm2の 電流を 0. 2〜: LO秒通電することで電解析出させることができる。この電流値は 0. 5〜 20AZdm2であることが好ましぐ 1〜: LOAZdm2であることがより好ましい。この電流 値が低すぎると表面化成処理層の形成 (析出)速度が遅くなる傾向がある。また、この 電流値が高すぎると、電気量に対する表面化成処理層の形成 (析出)効率が下がる ため不経済になるば力りでなぐ表面化成処理層の厚さが均一になり難い傾向がある 。また、通電時間の好ましい範囲は 0. 5〜5秒である。 [0105] Further, the method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate as the cathode and electrolytically depositing the surface chemical conversion treatment layer on the surface of the metal plate is not particularly limited, and is known electrolysis. The law can be applied. For example, electrolytic deposition can be performed by using the metal plate as a cathode and applying a current of 0.05 to 50 AZdm 2 for 0.2 to LO seconds. This current value is 0. 5~ 20AZdm 2 is it is preferred instrument 1: more preferably LOAZdm 2. If this current value is too low, the formation (precipitation) rate of the surface chemical conversion treatment layer tends to be slow. Also, if this current value is too high, the formation (deposition) efficiency of the surface chemical conversion treatment layer with respect to the amount of electricity will decrease, and if it becomes uneconomical, the thickness of the surface chemical conversion treatment layer will tend to be difficult to be uniform. . Moreover, the preferable range of energization time is 0.5 to 5 seconds.
また、このような電解処理に際し対極は、本発明の処理液に溶解しないものであれ ば、特に限定されない。例えば、白金もしくは白金被覆金属、各種ステンレス、または カーボン等が挙げられる。  Further, the counter electrode is not particularly limited as long as it does not dissolve in the treatment liquid of the present invention in such electrolytic treatment. For example, platinum or a platinum-coated metal, various stainless steels, or carbon can be used.
[0106] このような方法により陰極とした前記金属板の表面に本発明の処理液を接触させて 、この金属板の表面に表面化成処理層を電解析出させることができる。  [0106] By such a method, the surface chemical conversion treatment layer can be electrolytically deposited on the surface of the metal plate by bringing the treatment liquid of the present invention into contact with the surface of the metal plate as the cathode.
そして、この後に水洗する。  And after this, it is washed with water.
この水洗方法は、前述の本発明の処理液を前記金属板の表面に接触させて、この 金属板の表面に表面化成処理層を自己析出させる方法において説明した方法を適 用することができる。  As the water washing method, the method described in the method of bringing the treatment liquid of the present invention into contact with the surface of the metal plate and self-depositing the surface chemical conversion treatment layer on the surface of the metal plate can be applied.
水洗の後に、乾燥する場合も同様である。  The same applies when drying after washing with water.
[0107] このような 2つの方法、つまり、本発明の処理液を前記金属板の表面に接触させて 、この金属板の表面に表面化成処理層を自己析出させ、その後、水洗することで表 面化成処理層を形成する方法、および、陰極とした前記金属板の表面に本発明の 処理液を接触させて、この金属板の表面に表面化成処理層を電解析出させ、その後 、水洗することで表面化成処理層を形成する方法において、本発明の処理液の温度 は、前記金属板と本発明の処理液とが反応する温度ならば特に限定されないが、 5 °C〜70°Cであることが好ましい。この温度は 30〜70°Cであることがより好ましぐ 40 〜60°Cであることがより好ましぐ 30〜55°Cであることがさらに好ましい。このような温 度であると、適切な反応速度を保つことができ、さらにエネルギー効率的が高まり、コ ストデメリットが生じ難 、からである。  [0107] The two methods described above, that is, the treatment solution of the present invention is brought into contact with the surface of the metal plate, the surface chemical conversion treatment layer is self-deposited on the surface of the metal plate, and then washed with water. A method for forming a surface chemical conversion treatment layer, and a surface of the metal plate used as a cathode is contacted with the treatment liquid of the present invention, and the surface chemical conversion treatment layer is electrolytically deposited on the surface of the metal plate, and then washed with water. In the method for forming the surface chemical conversion treatment layer, the temperature of the treatment liquid of the present invention is not particularly limited as long as the metal plate and the treatment liquid of the present invention react with each other, but is 5 ° C to 70 ° C. Preferably there is. More preferably, the temperature is 30 to 70 ° C, more preferably 40 to 60 ° C, and even more preferably 30 to 55 ° C. This is because at such a temperature, an appropriate reaction rate can be maintained, energy efficiency is further increased, and cost disadvantages are unlikely to occur.
[0108] このような本発明の化成処理金属板の製造方法により、本発明の化成処理金属板 を製造することができるが、本発明の化成処理金属板において、前記表面化成処理 層が含有する Zr、 Ti、 Hfおよび Siの元素の合計量力 金属板単位面積当り 5〜50 mgZm2である。上記のような本発明の化成処理金属板の製造方法において、この ような範囲には、表面化成処理液の濃度および温度、ライン速度を変化させることが 調整する。つまり、表面化成処理液の濃度が高いほど、温度が高いほど、ライン速度 が遅いほど、前記表面化成処理層が含有する前記元素の合計量は高まる。 [0108] By the method for producing a chemical conversion-treated metal sheet of the present invention, the chemical conversion-treated metal sheet of the present invention. In the chemical conversion treatment metal plate of the present invention, the total amount of Zr, Ti, Hf and Si elements contained in the surface chemical conversion treatment layer is 5 to 50 mgZm 2 per unit area of the metal plate. In the method for producing a chemical conversion-treated metal sheet of the present invention as described above, it is adjusted to change the concentration, temperature, and line speed of the surface chemical conversion solution in such a range. That is, the higher the concentration of the surface chemical conversion treatment liquid, the higher the temperature, and the slower the line speed, the higher the total amount of the elements contained in the surface chemical conversion treatment layer.
[0109] 本発明の化成処理金属板の製法方法において、前記金属板の表面に表面化成処 理層が析出するメカニズムは次のように考えられる。まず、本発明の処理液中に含ま れる酸成分 (b)によって、金属板の表面のエッチングが起きる。これによつて、金属板 の表面と本発明の処理液との界面における pHが局所的に上昇し、それまで本発明 の処理液中に溶解していたィ匕合物(a)、さらにはめつき鋼板等の金属板力 溶出し てきた金属イオンが、その界面部にぉ 、てのみ本発明の処理液中に溶解して 、られ ない非平衡状態が生じる。この際にできた不溶性の複合体 (化合物等)は、前記金属 板の表面に沈殿析出し表面化成処理層を形成すると考えられる。  [0109] In the method for producing a chemical conversion treated metal plate of the present invention, the mechanism by which the surface chemical conversion treated layer is deposited on the surface of the metal plate is considered as follows. First, the surface of the metal plate is etched by the acid component (b) contained in the treatment liquid of the present invention. As a result, the pH at the interface between the surface of the metal plate and the treatment liquid of the present invention locally increases, and the compound (a), which has been dissolved in the treatment liquid of the present invention (a), and further fits. Metal plate force such as a steel plate, etc. The metal ions that have been eluted dissolve only in the treatment liquid of the present invention at the interface, and an unbalanced state occurs. The insoluble complex (compound etc.) formed at this time is considered to precipitate on the surface of the metal plate to form a surface chemical conversion treatment layer.
[0110] 推測の域を出ないが、こうして得られる析出皮膜 (表面化成処理層)の成分は、主 に化合物(a)の水酸ィ匕物あるいは酸ィ匕物であり、そこに一部、亜鉛系めつき鋼板等 の金属板力 溶出した亜鉛等の水酸ィ匕物あるいは酸ィ匕物が入り込んだ形態になつ ていると考えられる。また、化合物(a)の金属ァ-オン力 酸成分 (b)のカチオンと不 溶性の塩を生じる組み合わせの場合、析出皮膜 (表面化成処理層)はその不溶性の 塩と水酸化物とが混在した形態となる場合もあると考えられる。  [0110] The component of the deposited film (surface chemical conversion treatment layer) obtained in this way is not mainly speculated, but is mainly the hydroxide or acid of compound (a). Metal plate strength of zinc-based plated steel plates, etc. It is considered that the dissolved zinc oxides or oxides such as zinc are in the form. In addition, in the case of a combination that generates an insoluble salt with the cation of the metal-ion acid component (b) of the compound (a), the deposited film (surface chemical conversion treatment layer) is a mixture of the insoluble salt and hydroxide. It is thought that it may become the form which I did.
[0111] このような本発明の化成処理金属板の製造方法により、本発明の化成処理金属板 を製造することができる。  [0111] The chemical conversion-treated metal sheet of the present invention can be manufactured by such a method of manufacturing a chemical conversion-treated metal sheet of the present invention.
[0112] 次に、本発明の上層被覆金属板の製造方法について説明する。  [0112] Next, a method for producing the upper coated metal sheet of the present invention will be described.
本発明の上層被覆金属板の製造方法は、本発明の化成処理金属板の製造方法 に、さら〖こ、前記表面化成処理層の上面に前記榭脂層を形成する工程を具備する製 造方法である。  The manufacturing method of the upper coated metal sheet of the present invention includes the step of forming the resin layer on the upper surface of the surface chemical conversion treatment layer in addition to the method of manufacturing the chemical conversion treatment metal sheet of the present invention. It is.
[0113] この榭脂層の材質は前述と同様である。例えば、アクリル榭脂、ウレタン榭脂、ェポ キシ榭脂、ポリエステル榭脂、ポリアミド榭脂およびポリオレフイン樹脂からなる群から 選ばれる少なくとも 1つを含む水系処理剤を公知の方法、例えば、浸漬法、スプレー 法、ロールコート法、エアースプレー法、エアレススプレー法等によって塗布し、その 後、乾燥すること〖こよって形成することができる。 [0113] The material of the resin layer is the same as described above. For example, from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin An aqueous treatment agent containing at least one selected is applied by a known method, for example, a dipping method, a spray method, a roll coating method, an air spray method, an airless spray method, etc., and then dried to form. be able to.
[0114] ここで用いる水系処理剤は、アクリル榭脂、ウレタン榭脂、エポキシ榭脂、ポリエステ ル榭脂、ポリアミド榭脂およびポリオレフイン樹脂からなる群力も選ばれる少なくとも 1 つを 20〜97質量%、シリカゾルを 2〜50質量%、水系ワックスを 1〜30質量%含有 する水系処理剤であることが好ましい。この場合には、特に耐指紋性と耐食性とがバ ランス良く発揮されるからである。  [0114] The aqueous treatment agent used here is 20 to 97% by mass of at least one selected from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin, An aqueous treatment agent containing 2 to 50% by mass of silica sol and 1 to 30% by mass of aqueous wax is preferable. In this case, fingerprint resistance and corrosion resistance are particularly well-balanced.
[0115] また、この榭脂層は、ノンクロメートプライマー塗料力 なる層およびトップコート塗 料力もなる層の少なくとも 2層を含むことが好ましい。  [0115] The resin layer preferably includes at least two layers of a non-chromate primer coating layer and a top coat coating layer.
[0116] ここでノンクロメートプライマー塗料としては、クロメート系の防鲭顔料を含有しないノ ンクロメートプライマー塗料が使用できる。  [0116] Here, as the non-chromate primer coating, a non-chromate primer coating which does not contain a chromate type anti-fouling pigment can be used.
また、ここでトップコート塗料としては、特に限定されず通常の塗装用トップコートを 用いて形成することができる。  In addition, the top coat paint is not particularly limited, and can be formed using a normal coating top coat.
[0117] これら力もノンクロメートプライマー塗料力もなる層、およびトップコード塗料からなる 層を形成する方法は特に限定されず、一般に使用されるロールコート法、エアースプ レー法、エアレススプレー法等を利用することができる。 [0117] There are no particular limitations on the method of forming the layer having both of these strengths and the non-chromate primer coating strength, and the layer composed of the top cord coating, and a commonly used roll coat method, air spray method, airless spray method, etc. should be used. Can do.
ノンクロメートプライマー塗料およびトップコート塗料の焼き付け乾燥条件は限定さ れないが、例えば 130〜250°Cで、 10秒〜 5分の処理を行うことでノンクロメートプラ イマ一塗料力もなる層およびトップコート塗料力もなる層を形成することができる。  The baking and drying conditions of the non-chromate primer paint and top coat paint are not limited.For example, a layer and top coat that can also be used as a non-chromate primer paint by treating at 130 to 250 ° C for 10 seconds to 5 minutes. It is possible to form a layer having a coating power.
[0118] このような本発明の上層被覆金属板の製造方法によって、本発明の上層被覆金属 板を製造することができる。 [0118] With the method for producing an upper layer coated metal sheet of the present invention, the upper layer coated metal sheet of the present invention can be produced.
[0119] また、本発明は、本発明の化成処理金属板の製造方法により製造される化成処理 金属板である。 [0119] Further, the present invention is a chemical conversion treated metal plate produced by the method for producing a chemical conversion treated metal plate of the present invention.
また、本発明は、本発明の上層被覆金属板の製造方法により製造される上層被覆 金属板である。  Moreover, this invention is an upper layer covering metal plate manufactured by the manufacturing method of the upper layer covering metal plate of this invention.
[0120] なお、本発明の化成処理金属板および本発明の上層被覆金属板は、前記表面化 成処理層を前記金属板の片面に有していても、両面に有していてもよい。用途に応 じて片面、両面んを選択することができる。本発明の上層被覆金属板における前記 榭脂層につ ヽても同様である。 [0120] The chemical conversion treatment metal plate of the present invention and the upper coated metal plate of the present invention may have the surface chemical conversion treatment layer on one side or both sides of the metal plate. Depending on the application You can select single-sided or double-sided. The same applies to the resin layer in the upper coated metal sheet of the present invention.
さらに、本発明の化成処理金属板の製造方法および本発明の上層被覆金属板の 製造方法では、前記表面化成処理層を前記金属板の片面に形成しても、両面に形 成してもよい。用途に応じて片面、両面を選択することができる。本発明の上層被覆 金属板の製造方法における前記榭脂層につ 、ても同様である。  Furthermore, in the manufacturing method of the chemical conversion treatment metal plate of the present invention and the manufacturing method of the upper coated metal plate of the present invention, the surface chemical conversion treatment layer may be formed on one side or both sides of the metal plate. . One side or both sides can be selected according to the application. The same applies to the resin layer in the method for producing an upper coated metal sheet of the present invention.
実施例  Example
[0121] 下記の実施例により本発明を具体的に説明するが、本発明はこれらの実施例によ り限定されるものでない。  [0121] The present invention will be specifically described by the following examples, but the present invention is not limited to these examples.
[0122] 1.供試材 [0122] 1. Test material
以下の市販の素材を供試材として使用した。  The following commercially available materials were used as test materials.
•溶融亜鉛めつき鋼板 (GI)  • Hot-dip galvanized steel sheet (GI)
板厚 =0. 5mm、目付量 = 90/90 (g/m2) Plate thickness = 0.5mm, basis weight = 90/90 (g / m 2 )
•電気亜鉛めつき鋼板 (EG)  • Electro-galvanized steel sheet (EG)
板厚 =0. 5mm、目付量 = 30/30 (g/m2) Plate thickness = 0.5mm, basis weight = 30/30 (g / m 2 )
• 5%アルミニウム含有溶融亜鉛めつき鋼板 (GF)  • Hot-dip galvanized steel sheet (GF) containing 5% aluminum
板厚 =0. 5mm、目付量 = 90/90 (g/m2) Plate thickness = 0.5mm, basis weight = 90/90 (g / m 2 )
•溶融 55%亜鉛合金めつき鋼板 (GL)  • Molten 55% zinc alloy plated steel sheet (GL)
板厚 =0. 8mm、目付量 = 90/90 (g/m2) Plate thickness = 0.8mm, basis weight = 90/90 (g / m 2 )
なお、上記目付量は一方および他方の各々の主面上への目付量を示している。例 えば 90/90 (g/m2)は、両面の各々に 90g/m2のめつきを有することを意味する。 The weight per unit area indicates the amount per unit area on one and the other main surfaces. For example, 90/90 (g / m 2 ) means that each side has a 90 g / m 2 finish.
[0123] 2.亜鉛系めつき鋼板の清浄方法 [0123] 2. How to clean zinc-based steel sheets
上記 4つの供試材の表面(両面)を中アルカリ脱脂剤(ファインクリーナー 4336 (登 録商標)、 日本パーカライジング株式会社製)を用いて処理し、表面に付着している ゴミゃ油を除去した。ここでこの中アルカリ脱脂剤は、 20gZl濃度となるように水道水 で溶解した後、 60°Cに調整して用いた。また、処理はスプレーを用い 20秒間行った 。そして、表面に残存している中アルカリ脱脂剤の成分を水道水により洗浄し、供試 材の表面を清浄化した。 [0124] 3.表面化成処理液の調整 The surface (both sides) of the above four test materials was treated with a medium alkaline degreasing agent (Fine Cleaner 4336 (registered trademark), manufactured by Nihon Parkerizing Co., Ltd.) to remove dusty oil adhering to the surface. . Here, the alkali degreasing agent was dissolved in tap water so as to have a concentration of 20 gZl, and then adjusted to 60 ° C. before use. The treatment was performed for 20 seconds using a spray. The components of the medium alkaline degreasing agent remaining on the surface were washed with tap water to clean the surface of the test material. [0124] 3. Preparation of surface chemical treatment solution
第 1表に表面化成処理液の組成を示した。成分 (a)、成分 (b)、成分 (c)の濃度が 第 1表に記載のものになるように調整した。第 1表には CZAの算出結果も示した。ま た、実施例 10、比較例 5、 9には成分 (d)として、液相シリカを Si換算で 500mgZL になるように調整した。実施例 11、比較例 6、 11には成分 (e)として、ポリアリルアミン (PAA:重量平均分子量 6000)を 200mgZLになるように調整した。さらに、アンモ ユアで所定の pHになるように調整し処理液とした後、フッ素イオンメーターで遊離フ ッ素イオン濃度 (FF)を測定した。  Table 1 shows the composition of the surface chemical conversion treatment solution. The concentrations of component (a), component (b), and component (c) were adjusted to be those shown in Table 1. Table 1 also shows the CZA calculation results. In Example 10 and Comparative Examples 5 and 9, liquid phase silica was adjusted to 500 mgZL in terms of Si as component (d). In Example 11 and Comparative Examples 6 and 11, as component (e), polyallylamine (PAA: weight average molecular weight 6000) was adjusted to 200 mgZL. Furthermore, after adjusting to a predetermined pH with ammonia, the solution was treated, and the free fluorine ion concentration (FF) was measured with a fluorine ion meter.
比較例 20は、反応型クロメート(日本パーカライジング製ジンクロム 3367)を用いて 、製品説明書による所定条件にて建浴し処理液とした。  In Comparative Example 20, a reaction type chromate (Jinchrome 3367 manufactured by Nihon Parkerizing Co., Ltd.) was used to prepare a treatment liquid under a predetermined condition according to the product manual.
[0125] 4.化成処理金属板の作製 [0125] 4. Preparation of chemical conversion treated metal sheet
4. 1 化成処理金属板の作製  4.1 Preparation of chemical conversion treated metal sheet
上記清浄後の供試材を表面化成処理液で処理した。処理条件 (液温、処理時間、 処理方法)および供試材の種類については第 1表に示した。その後、 25°Cの巿水を 5秒間スプレーすることによって表面を清浄し、ロール絞りを用いて水切りし、化成処 理金属板表面の到達板温 50°Cで乾燥を行った。成分 (a)の付着量は蛍光 X線にて 測定を行った。付着量の測定結果を第 1表に示す。  The sample material after the cleaning was treated with a surface chemical treatment solution. Table 1 shows the processing conditions (liquid temperature, processing time, processing method) and the types of specimens. Thereafter, the surface was cleaned by spraying 25 ° C. water for 5 seconds, drained using a roll squeezer, and dried at an ultimate plate temperature of 50 ° C. on the surface of the chemical conversion treated metal plate. The amount of component (a) attached was measured by fluorescent X-ray. Table 1 shows the measurement results of the amount of adhesion.
なお、処理方法は具体的には以下のとおりである。  The processing method is specifically as follows.
•浸漬処理  • Immersion treatment
所定の金属表面処理液に亜鉛系めつき材料を浸潰し、所定の時間保持した。 •スプレー処理  The zinc-based plating material was immersed in a predetermined metal surface treatment solution and held for a predetermined time. • Spray treatment
所定の金属表面処理液を、スプレー圧 0. 5kgfZcm2で所定時間処理した。 A predetermined metal surface treatment solution was treated at a spray pressure of 0.5 kgfZcm 2 for a predetermined time.
,電解処理  , Electrolytic treatment
供試材を陰極側とし、所定の金属表面処理液に浸漬すると同時に 2. OAZdm2の 電流を供試材に通電し、所定の時間保持した。 At the same time as immersion of the test material on the cathode side and immersion in a predetermined metal surface treatment solution, 2. OAZdm 2 current was applied to the test material and held for a predetermined time.
[0126] 4. 2 上層被覆金属板の形成 [0126] 4.2 Formation of upper-layer coated metal sheet
上記化成処理金属板の一部を切り出し、その上面に (片面:評価面)に、ウレタン榭 脂を 80質量部、シリカ粉末(日本ァエロジル社製ァエロジル 300)を 15質量部、水系 ワックスを 5質量部含有する水性榭脂組成物をバーコートで塗布した。ここで膜厚は 乾燥後で 1 μ mとなるようにした。その後、到達板温度 150°Cで乾燥し、上層被覆金 属板を得た。 A part of the above chemical conversion treated metal plate is cut out, and on its upper surface (one side: evaluation surface), 80 parts by mass of urethane resin, 15 parts by mass of silica powder (Aerosil 300 manufactured by Nippon Aerosil Co., Ltd.), aqueous system An aqueous rosin composition containing 5 parts by mass of wax was applied by bar coating. Here, the film thickness was set to 1 μm after drying. Then, it was dried at a reaching plate temperature of 150 ° C. to obtain an upper coated metal plate.
このようにして各々の実施例、比較例において、同一の処理液で処理した化成処 理金属板と上層被覆金属板とを製造した。  In this way, in each of the examples and comparative examples, a chemical conversion treated metal plate and an upper coated metal plate treated with the same treatment liquid were produced.
[0127] 5. 評価方法 [0127] 5. Evaluation method
5. 1 表面化成処理液の安定性評価  5.1 Stability evaluation of surface chemical treatment solution
目視で表面化成処理液の外観を観察し、沈殿発生の有無を確認した。評価基準 は以下のとおりである。  The appearance of the surface chemical conversion treatment liquid was visually observed to confirm the presence or absence of precipitation. The evaluation criteria are as follows.
〇:沈殿なし、処理可能  ○: No precipitation, processing possible
X:沈殿発生、処理不適  X: Precipitation occurs, unsuitable for processing
結果を、液安定性として第 1表に示す。  The results are shown in Table 1 as liquid stability.
[0128] 5. 2 化成処理金属板の耐食性および塗膜密着性の評価 [0128] 5.2 Evaluation of corrosion resistance and coating film adhesion of chemical conversion treated metal sheet
上記化成処理金属板の耐食性および塗膜密着性を評価した。  The corrosion resistance and coating film adhesion of the chemical conversion treated metal plate were evaluated.
(1)平面部耐食性試験  (1) Flat surface corrosion resistance test
各化成処理金属板に対して、 JIS—Z2371に規定された塩水噴霧試験を 24時間 実施した。そして、白鲭発生面積率を目視で測定し評価を行った。ここで白鲭発生面 積率とは、観察部位の面積に対する白鲭発生部位の面積の百分率である。評価基 準は以下のとおりである。  The salt spray test specified in JIS-Z2371 was conducted on each chemical conversion metal plate for 24 hours. And it evaluated by measuring the white-spot generation | occurrence | production area ratio visually. Here, the area ratio of white birch generation area is the percentage of the area of the white birch generation area with respect to the area of the observation area. The evaluation criteria are as follows.
◎:白鲭発生面積率 5%未満  ◎: White birch occurrence area ratio less than 5%
〇:白鲭発生面積率 5%以上、 10%未満  ◯: Area ratio of white birch occurrence 5% or more, less than 10%
△:白鲭発生面積率 10%以上、 50%未満  △: Area ratio of white birch occurrence 10% or more, less than 50%
X:白鲭発生面積率 50%以上  X: White birch occurrence area ratio 50% or more
[0129] (2)加工部耐食性試験 [0129] (2) Processed part corrosion resistance test
各化成処理金属板に対して、エリクセンにて 5mmの押し出しカ卩ェを行 、、 JISZ23 71に規定された塩水噴霧試験を 24時間実施し、加工部における白鲭発生面積率を 目視で測定した。評価基準は以下のとおりである。  For each chemical conversion treated metal plate, 5 mm extrusion was carried out with Erichsen, and the salt spray test specified in JISZ2371 was carried out for 24 hours, and the rate of occurrence of white glaze in the processed part was measured visually. . The evaluation criteria are as follows.
◎:白鲭発生面積率 10%未満 〇:白鲭発生面積率 10%以上、 30%未満 ◎: White birch occurrence area ratio less than 10% 〇 : Birch generation area ratio 10% or more, less than 30%
△:白鲭発生面積率 30%以上、 50%未満  Δ: Area ratio of white birch occurrence 30% or more, less than 50%
X:白鲭発生面積率 50%以上  X: White birch occurrence area ratio 50% or more
[0130] (3)カット部耐食性試験 [0130] (3) Cut corrosion resistance test
各化成処理金属板に対して、 NTカッターでクロスカットを入れ、 JISZ2371に規定 された塩水噴霧試験を 24時間実施し、カット部の片側最大鲭幅をルーペで測定した For each chemical conversion metal plate, a cross cut was made with an NT cutter, a salt spray test specified in JISZ2371 was conducted for 24 hours, and the maximum width of one side of the cut part was measured with a loupe.
。評価基準は以下のとおりである。 . The evaluation criteria are as follows.
◎: 3mm未満  : Less than 3mm
〇:3mm以上、 5mm以下  ○: 3mm or more, 5mm or less
△ : 5mm以上、 10mm未満  △: 5mm or more, less than 10mm
X: 10mm以上  X: 10mm or more
[0131] (4)塗装一次密着性試験 [0131] (4) Paint primary adhesion test
各化成処理金属板を塗料 (関西ペイント株式会社製アミラック # 1000 (白塗料) )を 用いて塗装処理した。塗装はバーコート塗布で行い、塗装後、 140°Cで 20分間焼付 けを行って、乾燥後膜厚で 25 mの皮膜を形成した。ここで得られたものを「塗装後 金属板 A」とする。  Each chemical conversion treated metal plate was painted using a paint (Amirac # 1000 (white paint) manufactured by Kansai Paint Co., Ltd.). The coating was performed by bar coating, followed by baking at 140 ° C for 20 minutes to form a 25 m film after drying. The product obtained here is called “Metal plate A after painting”.
その後、各塗装後金属板 Aに対して、 1mm角、 100個の碁盤目を NTカッターで切 り入れ、これを粘着テープにより剥離テストを行い、塗膜剥離個数にて評価した。評 価基準を以下に示す。  Thereafter, 100 mm grids of 1 mm square were cut into each post-painted metal plate A with an NT cutter, and this was subjected to a peel test using an adhesive tape and evaluated by the number of peeled films. The evaluation criteria are shown below.
◎:剥離なし  ◎: No peeling
〇:剥離個数 1個以上、 10個未満  ◯: Number of peeled 1 or more, less than 10
△:剥離個数 11個以上、 50個未満  △: Number of peeled 11 or more, less than 50
X:剥離個数 51個以上  X: 51 or more peeled
[0132] (5)塗装二次密着性試験 [0132] (5) Paint secondary adhesion test
5. 2 (4)塗装一次密着性試験と同じ条件で塗装等して得た塗装後金属板 Aを沸騰 水に 2時間浸漬後、常温の室内にて 24時間放置した。その後、 1mm角、 100個の 碁盤目を NTカッターで切り入れ、これを粘着テープにより剥離テストを行い、塗膜剥 離個数にて評価した。評価基準は 5. 2 (4)の評価基準を用いて行った。 [0133] 5. 3 上層被覆金属板の評価 5.2 (4) Painted metal plate A obtained by painting under the same conditions as in the primary adhesion test was immersed in boiling water for 2 hours and left in a room temperature room for 24 hours. Thereafter, 100 squares of 1 mm square were cut with an NT cutter, and this was subjected to a peel test using an adhesive tape, and evaluated by the number of peeled films. The evaluation criteria were the same as those in 5.2 (4). [0133] 5.3 Evaluation of upper-layer coated metal sheet
(1)平面部耐食性  (1) Corrosion resistance on flat surface
各上層被覆金属板に、 JISZ2371に規定された塩水噴霧試験を 120時間実施した 。白鲭発生面積率を目視で測定した。評価基準は以下のとおりである。  A salt spray test specified in JISZ2371 was performed on each upper-layer coated metal plate for 120 hours. The area ratio of white birch generation was measured visually. The evaluation criteria are as follows.
◎:白鲭発生面積率 5%未満  ◎: White birch occurrence area ratio less than 5%
〇:白鲭発生面積率 5%以上、 10%未満  ◯: Area ratio of white birch occurrence 5% or more, less than 10%
△:白鲭発生面積率 10%以上、 50%未満  △: Area ratio of white birch occurrence 10% or more, less than 50%
X:白鲭発生面積率 50%以上  X: White birch occurrence area ratio 50% or more
[0134] (2)加工部耐食性 [0134] (2) Processed part corrosion resistance
各上層被覆金属板に対しエリクセンにて 7mmの押し出し力卩ェを行い、 JISZ2371 に規定された塩水噴霧試験を 120時間実施し、加工部における白鲭発生面積率を 目視で測定した。評価基準は 5. 3 (1)の評価基準を用いて行った。  Extrusion force of 7mm was applied to each upper layer coated metal plate with Erichsen, and the salt spray test specified in JISZ2371 was conducted for 120 hours. The evaluation criteria were the same as those in 5.3 (1).
[0135] (3)アルカリ脱脂後耐食性 [0135] (3) Corrosion resistance after alkaline degreasing
各上層被覆金属板を用いて、アルカリ脱脂剤(日本パーカライジング製 CL— 364S )を 20gZL、 60°C、 10秒スプレー、スプレー圧 0.5kgZcm2で脱脂した後、スプレー 水洗を 10秒行ってから、 JIS—Z2371に規定された塩水噴霧試験を 120時間実施し た。評価基準は 5. 3 (1)の評価基準を用いて行った。 After degreasing the alkaline degreasing agent (CL-364S, manufactured by Nihon Parkerizing Co., Ltd.) with 20gZL, 60 ° C, 10 seconds spray, spray pressure 0.5kgZcm 2 using each upper layer coated metal plate, spray water washing for 10 seconds, The salt spray test specified in JIS-Z2371 was conducted for 120 hours. The evaluation criteria were the same as those in 5.3 (1).
[0136] (4)塗装一次エリクセン密着性試験 [0136] (4) Paint primary Eriksen adhesion test
各上層被覆金属板を塗料 (関西ペイント株式会社製アミラック # 1000 (白塗料) )を 用いて塗装処理した。塗装はバーコート塗布で行い、塗装後、 140°Cで 20分間焼付 けを行い、乾燥後膜厚で 25 mの皮膜を形成した。ここで得られたものを「塗装後金 属板 B」とする。  Each upper layer coated metal plate was painted using a paint (Amirac # 1000 (white paint) manufactured by Kansai Paint Co., Ltd.). The coating was performed by bar coating, followed by baking at 140 ° C for 20 minutes, and after drying, a film with a thickness of 25 m was formed. This is called “Metal plate B after painting”.
その後、各塗装後金属板 Bに対して、 1mm角、 100個の碁盤目を NTカッターで切 り入れ、これをエリクセン試験機で 5mm押し出した後、この押し出し凸部に粘着テー プによる剥離テストを行い、塗膜剥離個数にて評価した。評価基準を以下に示す。 ◎:剥離なし  After that, after painting, cut 1mm square, 100 grids with an NT cutter, and extrude it 5mm with an Erichsen tester. And evaluated by the number of peeled coating films. The evaluation criteria are shown below. ◎: No peeling
〇:剥離個数 1個以上、 10個未満  ◯: Number of peeled 1 or more, less than 10
△:剥離個数 11個以上、 50個未満 X :剥離個数 51個以上 △: Number of peeled 11 or more, less than 50 X: Number of peeled pieces 51 or more
[0137] (5)塗装二次エリクセン密着性試験  [0137] (5) Paint secondary Eriksen adhesion test
上記 5. 3 (4)塗装一次エリクセン密着性試験と同じ条件で塗装等して得た塗装後 金属板 Bを沸騰水に 2時間浸漬後、常温の室内にて 24時間放置した。その後、 lm m角、 100個の碁盤目を NTカッターで切り入れ、これをエリクセン試験機で 5mm押 し出した。この押し出し凸部に粘着テープによる剥離テストを行い、塗膜剥離個数に て評価した。評価基準は 5. 3 (4)の評価基準を用いて行った。  After coating obtained under the same conditions as in 5.3 (4) Coating primary Erichsen adhesion test, metal plate B was immersed in boiling water for 2 hours and left in a room temperature room for 24 hours. After that, 100 square grids of lm m square were cut with an NT cutter and pushed out 5mm with an Eriksen tester. A peel test using an adhesive tape was performed on the extruded protrusion, and the number of peeled films was evaluated. The evaluation criteria were the same as those in 5.3 (4).
[0138] (6)塗装後耐食性  [0138] (6) Corrosion resistance after painting
上記 5. 3 (4)塗装一次エリクセン密着性試験と同じ条件で塗料等して得た塗装後 金属板の塗膜に、供試材に達する傷をアクリルカッターで入れ、 JIS— Z2371に規定 された塩水噴霧試験を 240時間実施した。その後、粘着テープにてカット部を剥離さ せ、剥離幅を測定した。評価基準はカット部からの塗膜剥離幅 (mm)とした。  5.3 (4) After coating, scratches that reach the test material are placed on the coating film of the metal plate obtained by painting under the same conditions as in the primary Erichsen adhesion test, and are specified in JIS Z2371. A salt spray test was conducted for 240 hours. Then, the cut part was peeled off with the adhesive tape, and the peeling width was measured. The evaluation standard was the coating film peeling width (mm) from the cut part.
◎: 3mm未満  : Less than 3mm
〇:3mm以上、 5mm以下  ○: 3mm or more, 5mm or less
△ : 5mm以上、 10mm未満  △: 5mm or more, less than 10mm
X: 10mm以上  X: 10mm or more
[0139] (7)耐指紋性  [0139] (7) Fingerprint resistance
各上層被覆金属板に指を押し付け、指紋の痕跡状態を目視で観察し耐指紋性を 評価した。評価基準は以下のとおりである。  Fingers were pressed against each upper-layer coated metal plate, and the trace state of fingerprints was visually observed to evaluate fingerprint resistance. The evaluation criteria are as follows.
◎:指紋の痕跡が全く残らな 、。  A: No trace of fingerprints left.
〇:指紋の痕跡がわずかに残る。  ○: A trace of fingerprints remains.
Δ:指紋の痕跡が軽度に残る。  Δ: A trace of a fingerprint remains slightly.
X:指紋の痕跡が鮮明に残る。  X: Fingerprint traces remain clear.
[0140] 第 1表力も明らかなように、本発明の表面化成処理液を用いて所定の条件で金属 表面処理を行えば、短時間で高付着量の化成処理金属板を得ることができた。こうし て作製された化成処理金属板は良好な耐食性および塗膜密着性を示し、比較例 20 の汎用反応型クロメート処理と同等の性能を有していた。また、化成処理金属板の上 層に榭脂皮膜を形成した上層被覆金属板は良好な耐食性、塗装密着性、耐指紋性 を示し、比較例 20の汎用反応型クロメート処理した鋼板の上層に榭脂皮膜を形成し た試験板と同等の性能を有していた。しかし、本発明の範囲外である比較例 1〜19 では化成処理金属板の耐食性および塗膜密着性、さらには上層被覆金属板の耐食 性、塗装密着性を満足するものではな力つた。比較例 2〜6は、成分 (a)、成分 (b)ま たは成分 (c)が添加されていないため、十分な付着量が得られな力つた。比較例 7〜 9は、 CZAく 1であり遊離フッ素イオン濃度が 30mgZLを超え、十分な付着量が得 られなかった。比較例 10〜12は、 pH< 2であるため、供試材のエッチング量が増加 し、十分な付着量が得らなかった。比較例 13〜19は、 pH>— 0. 02 X (C/A) +6 であるため、表面化成処理液中に沈殿が発生し金属表面処理には不適当であつた 。仮に金属表面処理を行っても、沈殿発生により成分 (a)の濃度が著しく低下するた めに十分な付着量は得られな ヽ。 [0140] As can be seen from Table 1, when the metal surface treatment was carried out under the predetermined conditions using the surface chemical conversion treatment liquid of the present invention, a high adhesion amount chemical conversion metal plate could be obtained in a short time. . The chemical conversion-treated metal plate thus produced exhibited good corrosion resistance and coating film adhesion, and had the same performance as the general-purpose reaction type chromate treatment of Comparative Example 20. In addition, the upper coated metal plate with a resin film formed on the upper surface of the chemical conversion treated metal plate has good corrosion resistance, paint adhesion, and fingerprint resistance. And had the same performance as the test plate of Comparative Example 20 in which the resin film was formed on the upper layer of the steel plate treated with the general-purpose reaction type chromate. However, Comparative Examples 1 to 19, which are outside the scope of the present invention, did not satisfy the corrosion resistance and coating film adhesion of the chemical conversion treated metal plate, and further the corrosion resistance and paint adhesion of the upper coated metal plate. In Comparative Examples 2 to 6, since component (a), component (b) or component (c) was not added, a sufficient adhesion amount could not be obtained. In Comparative Examples 7 to 9, CZA was 1, the free fluorine ion concentration exceeded 30 mgZL, and a sufficient amount of adhesion was not obtained. Since Comparative Examples 10 to 12 had pH <2, the etching amount of the test material increased, and a sufficient adhesion amount could not be obtained. In Comparative Examples 13 to 19, since pH> —0.02 X (C / A) +6, precipitation occurred in the surface chemical conversion treatment solution, which was inappropriate for metal surface treatment. Even if metal surface treatment is performed, the concentration of component (a) is significantly reduced due to precipitation, so that a sufficient amount of adhesion cannot be obtained.
[0141] [表 1] [0141] [Table 1]
第 表 (その  Table
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[0142] [表 2] 一 一 [0142] [Table 2] One
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Claims

請求の範囲 The scope of the claims
[1] 化成処理金属板であって、  [1] Chemical conversion treated metal plate,
Zr、 Ti、 Hfおよび S なる群力 選ばれる少なくとも 1つの元素を含む化合物(a) を少なくとも 1つ含み、自己析出または電解析出した表面化成処理層を金属板の表 面に有し、前記表面化成処理層が含有する Zr、 Ti、 Hfおよび Siの元素の合計量が 、金属板単位面積当り 5〜50mgZm2である化成処理金属板。 A group force consisting of Zr, Ti, Hf and S, which has at least one compound (a) containing at least one element selected, and has a surface chemical conversion treatment layer formed by auto-deposition or electrolytic deposition on the surface of the metal plate, The chemical conversion treatment metal plate whose total amount of the elements of Zr, Ti, Hf, and Si which a surface chemical conversion treatment layer contains is 5-50 mgZm < 2 > per metal plate unit area.
[2] 前記金属板が亜鉛系めつき鋼板である請求項 1に記載の化成処理金属板。  2. The chemical conversion treated metal plate according to claim 1, wherein the metal plate is a zinc-based plated steel plate.
[3] 請求項 1または 2のいずれかに記載の化成処理金属板と、この化成処理金属板の 前記表面化成処理層の上側の榭脂層とを有する上層被覆金属板。  [3] An upper-layer coated metal sheet comprising the chemical conversion-treated metal sheet according to any one of claims 1 and 2, and a resin layer on the upper side of the surface chemical conversion-treated layer of the chemical conversion-treated metal sheet.
[4] 前記榭脂層が耐指紋性を有する榭脂層である請求項 3に記載の上層被覆金属板  4. The upper coated metal sheet according to claim 3, wherein the resin layer is a resin layer having fingerprint resistance.
[5] 前記榭脂層が、ノンクロメートプライマー塗料力もなる層およびトップコート塗料から なる層の少なくとも 2層を含む、請求項 3または 4に記載の上層被覆金属板。 [5] The upper coated metal sheet according to claim 3 or 4, wherein the resin layer includes at least two layers of a layer having a non-chromate primer coating power and a layer of a top coat coating.
[6] 前記榭脂層が、アクリル榭脂、ウレタン榭脂、エポキシ榭脂、ポリエステル榭脂、ポリ アミド榭脂およびポリオレフイン榭脂からなる群力も選ばれる少なくとも 1つを含む、請 求項 3〜5の!ヽずれかに記載の上層被覆金属板。 [6] The claim 3, wherein the resin layer includes at least one selected from the group consisting of acrylic resin, urethane resin, epoxy resin, polyester resin, polyamide resin and polyolefin resin. The upper coated metal sheet described in 5!
[7] 前記榭脂層の厚さが 0. 1〜5 μ mである、請求項 3〜6のいずれかに記載の上層 被覆金属板。 [7] The upper coated metal sheet according to any one of [3] to [6], wherein the thickness of the resin layer is 0.1 to 5 μm.
[8] 金属板表面処理用の表面化成処理液であって、  [8] A surface chemical treatment liquid for metal plate surface treatment,
Zr、 Ti、 Hfおよび S なる群力 選ばれる少なくとも 1つの元素を含む化合物(a) の少なくとも 1つと、  A group force of Zr, Ti, Hf and S, and at least one of the compounds (a) containing at least one selected element;
フッ化水素酸、硝酸、硫酸およびこれらの塩力 なる群力 選ばれる少なくとも 1つ である酸成分 (b)と、  Hydrofluoric acid, nitric acid, sulfuric acid and their salt strength group power at least one selected from the acid component (b),
Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceからなる群から選ばれる少なく とも 1つの元素を含む化合物(c)の少なくとも 1つと  At least one compound (c) containing at least one element selected from the group consisting of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu and Ce;
を含有し、  Containing
遊離フッ素イオン濃度が 1〜30mgZLであり、  Free fluoride ion concentration is 1-30mgZL,
前記化合物(c)中の Fe、 Mn、 Ni、 Co、 Ag、 Mg、 Al、 Zn、 Cuおよび Ceの元素の 合計質量濃度 Cと、前記化合物 (a)中の Zr、 Ti、 Hfおよび Siの元素の合計質量濃度 Aとの比である CZAが 1〜200であり、 Of the elements of Fe, Mn, Ni, Co, Ag, Mg, Al, Zn, Cu and Ce in the compound (c) CZA which is a ratio of the total mass concentration C and the total mass concentration A of the elements of Zr, Ti, Hf and Si in the compound (a) is 1 to 200,
pHが 2. 0以上であり、さらに、  pH is 2.0 or more, and
pH≤-0. 02 X (CZA) +6を満たす、  Meet pH≤-0. 02 X (CZA) +6,
前記金属板の表面に接することで表面化成処理層を自己析出する、または、 陰極とした前記金属板の表面に接することで表面化成処理層を電解析出する、表 面化成処理液。  A surface chemical conversion treatment solution for self-depositing a surface chemical conversion treatment layer by being in contact with the surface of the metal plate, or electrolytically depositing a surface chemical conversion treatment layer by being in contact with the surface of the metal plate as a cathode.
[9] 前記化合物 (a)および前記化合物 (c)が、有機錯化合物、フッ化物錯体、硫酸塩 および硝酸塩力もなる群力も選ばれる少なくとも 1つである、請求項 8に記載の表面 化成処理液。  [9] The surface chemical conversion treatment solution according to claim 8, wherein the compound (a) and the compound (c) are at least one selected from the group consisting of organic complex compounds, fluoride complexes, sulfates, and nitrates. .
[10] 前記化合物(a)の含有量が、この化合物(a)中の前記元素の量で 0. 01〜: LOgZl であり、  [10] The content of the compound (a) is 0.01 to LOgZl in the amount of the element in the compound (a),
前記酸性分 (b)の含有量が、 0. 05〜200gZlである、  The content of the acidic component (b) is 0.05 to 200 gZl.
請求項 8または 9に記載の表面化成処理液。  The surface chemical conversion treatment liquid according to claim 8 or 9.
[11] さらに、 Si含有添加剤(d)を含有し、この含有量が、この Si含有添加剤(d)中の Si 元素の量で 0. 02〜20gZlである、請求項 8〜10のいずれかに記載の表面化成処 理液。 [11] The method according to claim 8, further comprising Si-containing additive (d), wherein the content is 0.02 to 20 gZl in terms of the amount of Si element in Si-containing additive (d). The surface chemical conversion treatment liquid according to any one of the above.
[12] さらに、アミノ基を有する有機化合物(e)を 0. 01〜20gZl含有する、請求項 8〜1 [12] Further, the organic compound (e) having an amino group is contained in an amount of 0.01 to 20 gZl.
1の 、ずれかに記載の表面化成処理液。 1. The surface chemical conversion treatment liquid according to 1 above.
[13] 前記有機化合物(e)力 ビュルァミン、ポリビュルァミン、ァリルァミン、ジァリルアミ ン、ポリアリルァミン、ポリアミンポリアミド、ァミン変性フエノール榭脂、ァミン変性ポリビ[13] The above-mentioned organic compound (e) strength buramine, polybulamine, allylamin, diarylamine, polyallylamine, polyamine polyamide, ammine-modified phenol resin, ammine-modified polyvinyl
-ルフ ノールおよびこれらの誘導体力 なる群力 選ばれる少なくとも 1つである、 請求項 12に記載の表面化成処理液。 13. The surface chemical conversion treatment liquid according to claim 12, which is at least one selected from the group force consisting of sulfonol and derivatives thereof.
[14] 請求項 8〜13のいずれかに記載の表面化成処理液を用いて、非塗布型の表面化 成処理層を金属板の表面に形成する化成処理金属板の製造方法。 [14] A method for producing a chemical conversion-treated metal plate, wherein the surface chemical conversion treatment solution according to any one of claims 8 to 13 is used to form a non-coating-type surface chemical conversion treatment layer on the surface of the metal plate.
[15] 請求項 8〜13のいずれかに記載の表面化成処理液を金属板の表面に接触させて[15] The surface chemical conversion liquid according to any one of claims 8 to 13 is brought into contact with the surface of the metal plate.
、この金属板の表面に表面化成処理層を自己析出させ、その後、水洗する、請求項The surface chemical conversion treatment layer is self-deposited on the surface of the metal plate, and then washed with water.
14に記載の化成処理金属板の製造方法。 14. A method for producing a chemical conversion treated metal plate according to 14.
[16] 陰極とした前記金属板の表面に請求項 8〜13のいずれかに記載の表面化成処理 液を接触させて、この金属板の表面に表面化成処理層を電解析出させ、その後、水 洗する、請求項 15に記載の化成処理金属板の製造方法。 [16] The surface chemical conversion treatment liquid according to any one of claims 8 to 13 is brought into contact with the surface of the metal plate as a cathode, and a surface chemical conversion treatment layer is electrolytically deposited on the surface of the metal plate, and then 16. The method for producing a chemical conversion-treated metal sheet according to claim 15, wherein the metal sheet is washed with water.
[17] 温度を 30〜70°Cとした前記表面化成処理液を、前記金属板の表面に 0. 5〜20秒 間接触させ、前記金属板の表面に、前記化合物(a)中の Zr、 Ti、 Hfおよび Siの元素 の合計量で 5〜50mgZm2の表面化成処理層を形成する、請求項 14〜16のいず れかに記載の化成処理金属板の製造方法。 [17] The surface chemical conversion treatment solution at a temperature of 30 to 70 ° C. is brought into contact with the surface of the metal plate for 0.5 to 20 seconds, and Zr in the compound (a) is brought into contact with the surface of the metal plate. The method for producing a chemical conversion treated metal sheet according to any one of claims 14 to 16, wherein a surface chemical conversion treatment layer of 5 to 50 mgZm 2 is formed in a total amount of elements of Ti, Hf and Si.
[18] 請求項 14〜 17のいずれかに記載の化成処理金属板の製造方法に、さらに、前記 表面化成処理層の上面に前記榭脂層を形成する工程を具備する、上層被覆金属板 の製造方法。 [18] The method for producing a chemical conversion treated metal plate according to any one of claims 14 to 17, further comprising a step of forming the resin layer on an upper surface of the surface chemical conversion treatment layer. Production method.
[19] 請求項 14〜17のいずれかに記載の化成処理金属板の製造方法により製造される 化成処理金属板。  [19] A chemical conversion-treated metal sheet produced by the method for producing a chemical conversion-treated metal sheet according to any one of claims 14 to 17.
[20] 請求項 18に記載の上層被覆金属板の製造方法により製造される上層被覆金属板  [20] The upper coated metal sheet produced by the method for producing an upper coated metal sheet according to claim 18.
PCT/JP2006/323358 2005-11-22 2006-11-22 Chemical conversion coated metal plate and method for producing same WO2007061011A1 (en)

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