WO2007046778A1 - A cotton picking machine - Google Patents
A cotton picking machine Download PDFInfo
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- WO2007046778A1 WO2007046778A1 PCT/TR2005/000038 TR2005000038W WO2007046778A1 WO 2007046778 A1 WO2007046778 A1 WO 2007046778A1 TR 2005000038 W TR2005000038 W TR 2005000038W WO 2007046778 A1 WO2007046778 A1 WO 2007046778A1
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- WIPO (PCT)
- Prior art keywords
- cotton
- picking
- spindle
- unit
- reservoir
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/08—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs of cotton
- A01D46/14—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs of cotton using lint-from-plant pickers
- A01D46/16—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs of cotton using lint-from-plant pickers using rotary or oscillating spindles
Definitions
- the present invention relates to a cotton picking machine that is capable to easily remove seed cotton from opened bolls, to carry out cotton agriculture, and to pick cotton fibers in any kind of fields.
- Another drawback of the currently-used system is that knots or nodes are formed on fibers, since cotton fibers are removed from such spindles by means of forcing and that rubber pieces from said rubber disks employed with slipping- off purposes become tangled in said fibers during the slipping-off operation so as to reduce the product quality.
- a further drawback of the currently-employed system is that rotary-type cotton picking machines can solely be operated and maneuvered in relatively large areas, regarding both their dimensional and operational criteria.
- the present invention relates to a cotton picking machine that meets the aforesaid requirements, eliminates all drawbacks, and brings some additional advantages in order to more safely collect the cotton fibers and minimize product-losses during harvesting.
- the objective of the present invention is to produce a machine that maintains the cotton quality as high as possible during harvesting.
- Another objective of the present invention is to produce a machine that carries out the picking operation by pulling and slipping off the seed cotton from opened bolls only, in place of plucking the cotton by means of a rotary-type system, while seed cotton is harvested or picked.
- a further objective of the present invention is to produce a machine that prevents any foreign substance (rubber) to get tangled in the fibers, while the slipping-off operation.
- Still a further objective of the present invention is to produce a harvesting machine that keeps product-losses in a relatively low level, while the cotton is harvested, or picked.
- Yet a further objective of the present invention is to produce a cotton picking machine that picks opened seed cotton in the cotton plant without harming unopened bolls.
- Another objective of the present invention is to produce a harvesting machine, wherein the picking unit, suction unit, and the storage unit are readily assembled in order to efficiently carry out the harvesting operation.
- the present invention provides a cotton picking machine that can be assembled to a tractor having hydraulic lateral arms, hydraulic central arm, an hydraulic tank, and a tail pivot for picking cotton fibers from opened cotton bolls; said cotton picking machine being further characterized in comprising a picking unit, which can be assembled to the central and lateral arms of said tractor and which picks cotton from opened bolls in a cotton field; a storage unit, which stores the cotton fibers collected by means of the picking unit and which discharges such content to transporter means, preferably such as a trailer; and a suction unit, which transfers picked cotton from the picking unit to the storage unit.
- said picking unit further comprises a spindle, which pulls the cottons into the unit from opened cotton bolls by retaining on such cottons; a hydromotor, which provides the for and back linear displacement of the spindle; and a rotary hydromotor, which, in addition to its linear displacement, rotates and provides with a continuous rotational motion said spindle in order to let it more efficiently catch the cotton.
- said machine further comprises a linear displacement hydromotor chain gear, setsquare, linear displacement cam, cam shaft, cam shaft bearing, cam arm, mobile-frame coupling shaft, cam chain gear, coupling setsquare, rail shaft, rail shaft bearing, and linear displacement chain, in order to transfer the displacement produced by said linear displacement hydromotor to said spindles.
- said machine further comprises spindle rotating hydromotor gear, spindle hydromotor coupling setsquare, spindle rotating gear, spindle rotating shaft, spindle rotating shaft bearing, spindle rotating counter conical gear, spindle centering bush, spindle centering tightening nut, and spindle mobile coupling plate, in order to transfer the rotational motion produced by said rotary hydromotor to said spindles.
- said machine further comprises spindle slipping-off and centering bush, spindle slipping-off nut and claw, spindle centering and slipping-off plate, and spindle slipping-off bearing, in order to slip off the cottons wrapped around the spindles, which are the picking/collecting elements, during the cotton picking operation, and collect such cotton fibers in a cotton reservoir.
- said machine further comprises cotton plant directing elements, which bring close the cotton plants to said spindles, the picking elements, while such tractor moves among said cotton plants; and cotton plant compressing wall, which pulls the cotton out from opened cotton bolls, and prevent said picking spindle or spindles from damaging unopened bolls.
- said machine further comprises a cotton suction channel to transfer any cotton collected in the cotton reservoir to the storage unit, and cotton suction pipe, where a transferring pipe can be coupled.
- said suction unit further comprises a fan producing a vacuum effect in order to transfer any cotton accumulated in the picking unit to the storage unit by means of said transferring pipe, and a fan hydromotor driving said fan.
- said machine further comprises a fan protecting element, which protects the fan from external factors, a fan protection frame, which allows the assembly of fan to the tractor, a fan hydromotor coupling setsquare, a hydromotor drum to transfer the motion produced by the fan hydromotor to the fan, and a drum belt.
- said storage unit further comprises a reservoir to accumulate the cotton from the suction unit during the collecting process, at least one lid to easily empty such cotton accumulated in the reservoir to a trailer or any other area, when the reservoir is filled, a lid opening group, which opens the lid that stays normally closed, and a reservoir lid opening shaft.
- said machine further comprises a reservoir overturning hydraulic cylinder to discharge said reservoir, when it is filled, a reservoir overturning cylinder joint, a cylinder coupling plate, and a reservoir overturning coupling plate. Still in a further preferred embodiment of the present invention, said machine further comprises a reservoir coupling frame, a frame coupling plate, coupling leg in order to assemble the reservoir to the tractor, and a leg adjustment mechanism providing the height adjustment of the reservoir.
- said machine further comprises a slipping nut and claw, which slip off any picked cotton from the spindle and make such picked cotton fall into the reservoir, and which further rotates in the same direction and speed with the spindle.
- said machine further comprises a stationary rail, which supports the spindle's linear and rotational motions and the spindle slipping-off and centering bushes, and balls on said rail providing the completion of the spindle movement by reducing the friction on the rail.
- said machine further comprises a picking unit main frame, at least one picking unit lower lid and upper lid to assemble the picking unit to the tractor and to carry the machine elements.
- a hydraulic pump which is driven by a reductor and its interconnection which are coupled to said tail shaft of said tractor in order to acquire hydraulic material from said hydraulic tank to said hydromotors.
- the present invention provides a cotton picking method that provides the sensitive picking of cotton from opened cotton plants by means of a system that can be assembled onto a tractor, wherein cotton plants are picked without damaging unopened bolls by means of a picking unit, any picked cotton is accumulated in a storage unit during the cotton picking operation, and any collected cotton is transferred to said storage unit by means of a suction unit.
- opened cotton plants are directed to the picking unit by means of directing means, and opened cotton plants are transferred to picking elements by means of compressing walls such that any unopened bolls are kept out of the process.
- cottons are pulled to the picking unit by means of both the linear for and back displacement and the rotational motion of the spindles, namely the picking elements.
- said spindles are simultaneously provided with linear and rotational motions by means of said hydromotors fed by the tractor and by means of transmission elements transmitting the drive obtained from such motors.
- said slipping nut and claw are rotated in the same direction and speed with the spindles in order to slip off any cottons picked by said spindles.
- any cotton accumulated in the picking unit is vacuumed and transferred to the storage unit with a transferring hose by means of the drive that a fan located at the top of the tractor receives from a hydromotor.
- said reservoir is overturned by means of a reservoir overturning hydraulic cylinder in order to discharge the cotton accumulated in the reservoir to a trailer or any other area, said overturning hydraulic cylinder being controlled by a reservoir overturning valve handle on the tractor.
- a cam handle is positioned in a cam in an out-of-the-axis manner, in order to convert the rotational motion from the hydromotor to linear motion for the picking spindles.
- Figure 1 gives a side view of the present cotton picking machine.
- Figure 2 gives a top view of the present cotton picking machine's picking unit.
- Figure 3 gives a front view of the present cotton picking machine's picking unit.
- Figure 4 gives a side view of the present cotton picking machine's picking unit.
- Figure 5 gives a cross-sectional view of the present cotton picking machine's picking unit.
- Figure 6 gives a cross-sectional view of the linear displacement group.
- Figure 7 gives a cross-sectional view of the spindle rotating group.
- Figure 8 gives a front view of the linear slipping-off rail.
- the subject harvesting or picking machine picks up cotton fibers more safely, carries out this operation by means of a picking system making a linear displacement, and thus minimizes the product-losses during harvesting.
- the subject harvesting machine is assembled to a tractor (1 ), preferably having a HP of 70 or above, in three separate units: picking unit (71), suction unit (72), and storage unit (73). Additionally, the steering wheel of the tractor (1) and the driver seat can readily be assembled in the reverse moving direction to let the driver carry out the harvesting operation more easily and reliably.
- the storage unit (73) comprises a reservoir upper lid (52), reservoir upper lid opening group (53), reservoir overturning hydraulic cylinder (54), reservoir overturning cylinder joint (55), reservoir overturning cylinder coupling plate (56), reservoir overturning cylinder joint plate (57), reservoir lid opening shaft (58), reservoir overturning coupling plate (59), reservoir coupling frame (60), reservoir coupling frame coupling plate (61 ), storage unit coupling leg (62), and reservoir unit leg adjustment mechanism (63).
- the suction unit (72) comprises a cotton suction channel (41 ), cotton vacuum pipe (42), fan (vacuum) (44), fan protector (45), fan protector frame (46), fan hydromotor (47), fan hydromotor coupling setsquare (48), fan hydromotor drum (49), and fan hydromotor drum belt (50).
- the picking unit (71 ) As for the picking unit (71 ), it is assembled to the rear of the tractor (1 ) by means of the hydraulic side arms (7) and hydraulic central arm (69), and comprises a lower lid (8), upper lid (9), and picking unit main frame (6).
- the operation of tractor (1 ), as it is the case for all tractors, is performed by transmitting the drive from the fluid power to be obtained from the hydraulic pump (5) to be assembled to the reductor (4) outlet to be fastened on the tail shaft (2), to work producing elements.
- the tractor (1) When operated, the tractor (1) transmits the driving energy received from the motor by means of the power transmitting elements contained therein, to the tail shaft (2), whereas the latter drives the reductor (4) that is assembled on itself.
- the fluid power provided with a hydraulic pump (5) assembled to the reductor (4) is transmitted to the fan hydromotor (47), linear displacement hydromotor (10), and the spindle rotating hydromotor (23). These hydromotors (47, 10, 23) convert such obtained fluid energy to drive or motion energy.
- the hydraulic pump (5) provides the required fluid from the hydraulic tank (64).
- the directors or directing elements (39) directs the cotton plant to the picking area.
- the compressing wall (40) on the picking area direct the cotton plant to the picking unit (71 ).
- the spindles (33) driven by means of the spindle rotating hydromotor
- Seed cotton wound around the spindles (33) is slipped off with the spindle slipping and centering bushes (34) that rotate in the same direction with the spindles (33). Then are they vacuumed by means of a fan (44) and transferred to the reservoir (51 ) via the cotton transferring hoses (43).
- the tractor (1 ) is driven close to a trailer, and the tractor driver activates the reservoir overturning hydraulic cylinder (54) by moving the reservoir overturning valve handle (65).
- the reservoir lid (52) is opened with the aid of the reservoir lid opening shaft (58).
- the seed cotton in the reservoir (51 ) is discharged to the trailer.
- the linear displacement of the picking unit (71 ) of the subject cotton picking machine is provided by means of a linear displacement hydromotor (10), which is operated by making use of the fluid power received from the hydraulic pump (5), and which is fastened onto said unit (71).
- the linear displacement group comprises a linear displacement hydromotor (10), linear displacement hydromotor chain gear (11 ), linear displacement hydromotor setsquare (12), linear displacement cam (13), linear displacement cam shaft (14), linear displacement cam shaft bearing (15), linear displacement cam shaft arm (16), mobile coupling frame shaft (17), cam chain gear (18), linear displacement coupling setsquare (19), linear displacement rail shaft (20), linear displacement rail shaft bearing (21 ), and the linear displacement chain (22), functioning in performing the linear displacement, as can be seen in Figure 2 as well.
- the linear displacement hydromotor gear (11) assembled on the picking unit (71) drives the linear displacement cam (13) by means of the linear displacement chain.
- the linear displacement cam arm (16) positioned out-of-the- axis on the linear displacement cam (13) converts the rotational motion into linear motion.
- the picking unit (71) of the subject cotton picking machine comprises a spindle rotating hydromotor gear (24) and spindle hydromotor coupling setsquare (25), along with spindle rotating hydromotor (23), spindle rotating hydromotor gear (24), spindle hydromotor coupling setsquare (25), spindle rotating gear (26), spindle rotating shaft (27), spindle rotating shaft bearing (28), spindle rotating counter conical gear (29), spindle centering bush (30), spindle centering tightening nut (31), spindle mobile coupling plate (32), spindle (33), spindle slipping and centering bush (34), spindle slipping nut and claw (35), spindle centering and slipping plate (36), spindle slipping bearing (37), and cotton reservoir (38), as can be seen in Figure 3 as well.
- Linear slipping rail (70) comprises ball (66), stationary rail (67), and slipping claw (68).
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Abstract
The present invention relates to a cotton picking machine that can be assembled to a tractor (1 ) having hydraulic lateral arms (7), hydraulic central arm (69), an hydraulic tank (64), and a tail pivot (2) for picking cotton fibers from opened cotton bolls; said cotton picking machine being further characterized in comprising a picking unit (71 ), which can be assembled to the central and lateral arms (69, 7) of said tractor (1 ), and which picks cotton from opened bolls in a cotton field; a storage unit (73), which stores the cotton fibers collected by means of said picking unit (71), and which provides an easy discharge of such content to transporter means, preferably such as a trailer; and at least one suction unit (72), which transfers picked cotton from the picking unit (71 ) to the storage unit (73).
Description
A COTTON PICKING MACHINE Technical Field
The present invention relates to a cotton picking machine that is capable to easily remove seed cotton from opened bolls, to carry out cotton agriculture, and to pick cotton fibers in any kind of fields.
Background of Invention
There are crop collecting machines available in the background art. Such kind of machines, however, are generally operated with a rotary-type system, wherein cotton fibers are wound on spindles around a rotating drum, and are slipped off and thus removed with the aid of rubber disks rotating on said spindles during such rotation. The most significant drawback of this system is that malign forces are encountered on fibers as they are slipped off so as to impair their structure.
Another drawback of the currently-used system is that knots or nodes are formed on fibers, since cotton fibers are removed from such spindles by means of forcing and that rubber pieces from said rubber disks employed with slipping- off purposes become tangled in said fibers during the slipping-off operation so as to reduce the product quality.
A further drawback of the currently-employed system is that rotary-type cotton picking machines can solely be operated and maneuvered in relatively large areas, regarding both their dimensional and operational criteria.
Yet a further drawback of the currently-used system is that product-losses are encountered during the picking process, since such machines have a rotary-type operation system.
Finally, the necessity towards a machine that more safely picks the cotton fibers and that minimizes the product-losses during harvesting and the inadequacy of the current solutions require developments be made in the relevant technical field.
Brief Description of Invention
The present invention relates to a cotton picking machine that meets the
aforesaid requirements, eliminates all drawbacks, and brings some additional advantages in order to more safely collect the cotton fibers and minimize product-losses during harvesting.
The objective of the present invention is to produce a machine that maintains the cotton quality as high as possible during harvesting.
Another objective of the present invention is to produce a machine that carries out the picking operation by pulling and slipping off the seed cotton from opened bolls only, in place of plucking the cotton by means of a rotary-type system, while seed cotton is harvested or picked. A further objective of the present invention is to produce a machine that prevents any foreign substance (rubber) to get tangled in the fibers, while the slipping-off operation.
Still a further objective of the present invention is to produce a harvesting machine that keeps product-losses in a relatively low level, while the cotton is harvested, or picked.
Yet a further objective of the present invention is to produce a cotton picking machine that picks opened seed cotton in the cotton plant without harming unopened bolls.
Another objective of the present invention is to produce a harvesting machine, wherein the picking unit, suction unit, and the storage unit are readily assembled in order to efficiently carry out the harvesting operation.
In order to realize the aforesaid advantages that shall be elaborated hereunder, the present invention provides a cotton picking machine that can be assembled to a tractor having hydraulic lateral arms, hydraulic central arm, an hydraulic tank, and a tail pivot for picking cotton fibers from opened cotton bolls; said cotton picking machine being further characterized in comprising a picking unit, which can be assembled to the central and lateral arms of said tractor and which picks cotton from opened bolls in a cotton field; a storage unit, which stores the cotton fibers collected by means of the picking unit and which discharges such content to transporter means, preferably such as a trailer; and
a suction unit, which transfers picked cotton from the picking unit to the storage unit.
In a preferred embodiment of the present invention, said picking unit further comprises a spindle, which pulls the cottons into the unit from opened cotton bolls by retaining on such cottons; a hydromotor, which provides the for and back linear displacement of the spindle; and a rotary hydromotor, which, in addition to its linear displacement, rotates and provides with a continuous rotational motion said spindle in order to let it more efficiently catch the cotton.
In another preferred embodiment of the present invention, said machine further comprises a linear displacement hydromotor chain gear, setsquare, linear displacement cam, cam shaft, cam shaft bearing, cam arm, mobile-frame coupling shaft, cam chain gear, coupling setsquare, rail shaft, rail shaft bearing, and linear displacement chain, in order to transfer the displacement produced by said linear displacement hydromotor to said spindles. In a further preferred embodiment of the present invention, said machine further comprises spindle rotating hydromotor gear, spindle hydromotor coupling setsquare, spindle rotating gear, spindle rotating shaft, spindle rotating shaft bearing, spindle rotating counter conical gear, spindle centering bush, spindle centering tightening nut, and spindle mobile coupling plate, in order to transfer the rotational motion produced by said rotary hydromotor to said spindles.
Yet in a further preferred embodiment of the present invention, said machine further comprises spindle slipping-off and centering bush, spindle slipping-off nut and claw, spindle centering and slipping-off plate, and spindle slipping-off bearing, in order to slip off the cottons wrapped around the spindles, which are the picking/collecting elements, during the cotton picking operation, and collect such cotton fibers in a cotton reservoir.
Still in a further preferred embodiment of the present invention, said machine further comprises cotton plant directing elements, which bring close the cotton plants to said spindles, the picking elements, while such tractor moves among said cotton plants; and cotton plant compressing wall, which pulls the cotton out from opened cotton bolls, and prevent said picking spindle or spindles from
damaging unopened bolls.
Yet in another preferred embodiment of the present invention, said machine further comprises a cotton suction channel to transfer any cotton collected in the cotton reservoir to the storage unit, and cotton suction pipe, where a transferring pipe can be coupled.
Still in another preferred embodiment of the present invention, said suction unit further comprises a fan producing a vacuum effect in order to transfer any cotton accumulated in the picking unit to the storage unit by means of said transferring pipe, and a fan hydromotor driving said fan. In a preferred embodiment of the present invention, said machine further comprises a fan protecting element, which protects the fan from external factors, a fan protection frame, which allows the assembly of fan to the tractor, a fan hydromotor coupling setsquare, a hydromotor drum to transfer the motion produced by the fan hydromotor to the fan, and a drum belt. In a further preferred embodiment of the present invention, said storage unit further comprises a reservoir to accumulate the cotton from the suction unit during the collecting process, at least one lid to easily empty such cotton accumulated in the reservoir to a trailer or any other area, when the reservoir is filled, a lid opening group, which opens the lid that stays normally closed, and a reservoir lid opening shaft.
Yet in a further preferred embodiment of the present invention, said machine further comprises a reservoir overturning hydraulic cylinder to discharge said reservoir, when it is filled, a reservoir overturning cylinder joint, a cylinder coupling plate, and a reservoir overturning coupling plate. Still in a further preferred embodiment of the present invention, said machine further comprises a reservoir coupling frame, a frame coupling plate, coupling leg in order to assemble the reservoir to the tractor, and a leg adjustment mechanism providing the height adjustment of the reservoir.
Yet in another preferred embodiment of the present invention, said machine further comprises a slipping nut and claw, which slip off any picked cotton from
the spindle and make such picked cotton fall into the reservoir, and which further rotates in the same direction and speed with the spindle.
Still in another preferred embodiment of the present invention, said machine further comprises a stationary rail, which supports the spindle's linear and rotational motions and the spindle slipping-off and centering bushes, and balls on said rail providing the completion of the spindle movement by reducing the friction on the rail.
In a preferred embodiment of the present invention, said machine further comprises a picking unit main frame, at least one picking unit lower lid and upper lid to assemble the picking unit to the tractor and to carry the machine elements.
In a further preferred embodiment of the present invention, a hydraulic pump, which is driven by a reductor and its interconnection which are coupled to said tail shaft of said tractor in order to acquire hydraulic material from said hydraulic tank to said hydromotors.
In another respect, the present invention provides a cotton picking method that provides the sensitive picking of cotton from opened cotton plants by means of a system that can be assembled onto a tractor, wherein cotton plants are picked without damaging unopened bolls by means of a picking unit, any picked cotton is accumulated in a storage unit during the cotton picking operation, and any collected cotton is transferred to said storage unit by means of a suction unit.
In a preferred application of the present method, opened cotton plants are directed to the picking unit by means of directing means, and opened cotton plants are transferred to picking elements by means of compressing walls such that any unopened bolls are kept out of the process.
In another preferred application of the present method, cottons are pulled to the picking unit by means of both the linear for and back displacement and the rotational motion of the spindles, namely the picking elements.
In a further preferred application of the present method, said spindles are simultaneously provided with linear and rotational motions by means of said
hydromotors fed by the tractor and by means of transmission elements transmitting the drive obtained from such motors.
Yet in a further preferred application of the present method, said slipping nut and claw are rotated in the same direction and speed with the spindles in order to slip off any cottons picked by said spindles.
Still in a further preferred application of the present method, any cotton accumulated in the picking unit is vacuumed and transferred to the storage unit with a transferring hose by means of the drive that a fan located at the top of the tractor receives from a hydromotor. Yet in a further preferred application of the present method, said reservoir is overturned by means of a reservoir overturning hydraulic cylinder in order to discharge the cotton accumulated in the reservoir to a trailer or any other area, said overturning hydraulic cylinder being controlled by a reservoir overturning valve handle on the tractor. Still in another preferred application of the present method, a cam handle is positioned in a cam in an out-of-the-axis manner, in order to convert the rotational motion from the hydromotor to linear motion for the picking spindles.
The structural and characteristic features of the present invention shall be made clear with the annexed figures, which are described hereunder, and with a detailed disclosure of the present invention, wherein such figures are referred to. Therefore the present invention is to be considered by taking into account such figures and the detailed description.
Brief Description of Figures
Figure 1 , gives a side view of the present cotton picking machine. Figure 2, gives a top view of the present cotton picking machine's picking unit. Figure 3, gives a front view of the present cotton picking machine's picking unit. Figure 4, gives a side view of the present cotton picking machine's picking unit.
Figure 5, gives a cross-sectional view of the present cotton picking machine's picking unit.
Figure 6, gives a cross-sectional view of the linear displacement group. Figure 7, gives a cross-sectional view of the spindle rotating group. Figure 8, gives a front view of the linear slipping-off rail. Reference Numbers in Figures
1. Tractor 38. Cotton reservoir
2. Tail shaft 39. Cotton plant director
3. Reductor interconnection 40. Cotton plant compressing wall
4. Reductor 41. Cotton suction channel
5. Hydraulic pump 42. Cotton vacuum pipe
6. Picking unit main frame 43. Cotton transferring pipe
7. Hydraulic side arm 44. Fan (vacuum)
8. Picking unit lower lid 45. Fan protector
9. Picking unit upper lid 46. Fan protecting frame
10. Linear displacement 47. Fan hydromotor hydromotor
11. Linear displacement 48. Fan hydromotor coupling hydromotor chain gear setsquare
12. Linear displacement 49. Fan hydromotor drum hydromotor setsquare
13. Linear displacement cam 50. Fan hydromotor drum belt
14. Linear displacement cam shaft 51. Reservoir
15. Linear displacement cam shaft 52. Reservoir upper lid bearing
16. Linear displacement cam arm 53. Reservoir upper lid opening group
17. Mobile frame coupling shaft 54. Reservoir overturning hydraulic cylinder
18. Cam chain gear 55. Reservoir overturning cylinder joint
19. Linear displacement coupling 56. Reservoir overturning setsquare cylinder coupling plate
20. Linear displacement rail shaft 57. Reservoir overturning cylinder joint plate
21. Linear displacement rail shaft 58. Reservoir lid opening shaft bearing
22. Linear displacement chain 59. Reservoir overturning coupling plate
23. Spindle rotating hydromotor 60. Reservoir coupling frame
24. Spindle rotating hydromotor 61. Reservoir coupling frame gear coupling plate
25. Spindle hydromotor coupling 62. Storage unit coupling leg setsquare 26. Spindle rotating gear 63. Storage unit leg adjustment mechanism 27. Spindle rotating shaft 64. Hydraulic tank
28. Spindle rotating shaft bearing 65. Reservoir overturning valve handle 29. Spindle rotating counter conical 66. Ball gear 30. Spindle centering bush 67. Stationary rail
31. Spindle centering tightening nut 68. Slipping claw
32. Spindle mobile coupling plate 69. Hydraulic central arm
33. Spindle 70. Linear Slipping Rail
34. Spindle slipping and centering 71. Picking Unit bush 35. Spindle slipping nut 72. Suction Unit
36. Spindle Centering and Slipping 73. Storage Unit Plate 37. Spindle slipping bearing
Detailed Description of Invention
In this detailed description, preferred embodiments of the subject cotton picking machine, which is embodied to more safely pick up cotton fibers and to minimize product-losses during harvesting, are given for only making clear the present invention without imposing any restrictions thereto.
The subject harvesting or picking machine picks up cotton fibers more safely, carries out this operation by means of a picking system making a linear displacement, and thus minimizes the product-losses during harvesting.
As is seen in Figure 1 , the subject harvesting machine is assembled to a tractor (1 ), preferably having a HP of 70 or above, in three separate units: picking unit (71), suction unit (72), and storage unit (73). Additionally, the steering wheel of the tractor (1) and the driver seat can readily be assembled in the reverse moving direction to let the driver carry out the harvesting operation more easily
and reliably.
The reservoir (5,1) can easily be mounted to the fastening points on the tractor (1) by means of adjustable legs (62) with the use of bolts or other fastening elements. As can be seen in Figure 1 , the storage unit (73) comprises a reservoir upper lid (52), reservoir upper lid opening group (53), reservoir overturning hydraulic cylinder (54), reservoir overturning cylinder joint (55), reservoir overturning cylinder coupling plate (56), reservoir overturning cylinder joint plate (57), reservoir lid opening shaft (58), reservoir overturning coupling plate (59), reservoir coupling frame (60), reservoir coupling frame coupling plate (61 ), storage unit coupling leg (62), and reservoir unit leg adjustment mechanism (63).
The suction unit (72) comprises a cotton suction channel (41 ), cotton vacuum pipe (42), fan (vacuum) (44), fan protector (45), fan protector frame (46), fan hydromotor (47), fan hydromotor coupling setsquare (48), fan hydromotor drum (49), and fan hydromotor drum belt (50).
As for the picking unit (71 ), it is assembled to the rear of the tractor (1 ) by means of the hydraulic side arms (7) and hydraulic central arm (69), and comprises a lower lid (8), upper lid (9), and picking unit main frame (6). The operation of tractor (1 ), as it is the case for all tractors, is performed by transmitting the drive from the fluid power to be obtained from the hydraulic pump (5) to be assembled to the reductor (4) outlet to be fastened on the tail shaft (2), to work producing elements.
The cooperation between the tail shaft (2) and the reductor (4) is carried out by the reduce interconnection (3).
When operated, the tractor (1) transmits the driving energy received from the motor by means of the power transmitting elements contained therein, to the tail shaft (2), whereas the latter drives the reductor (4) that is assembled on itself. The fluid power provided with a hydraulic pump (5) assembled to the reductor (4) is transmitted to the fan hydromotor (47), linear displacement hydromotor (10),
and the spindle rotating hydromotor (23). These hydromotors (47, 10, 23) convert such obtained fluid energy to drive or motion energy. The hydraulic pump (5) provides the required fluid from the hydraulic tank (64).
While the tractor (1 ) is driven between crop lines in the field, the directors or directing elements (39) directs the cotton plant to the picking area. The compressing wall (40) on the picking area direct the cotton plant to the picking unit (71 ). The spindles (33) driven by means of the spindle rotating hydromotor
(23) and linear displacement hydromotor (10) enter into the cotton plant, and pick the opened seed cotton. Meanwhile, it does not damage the unopened bolls.
Seed cotton wound around the spindles (33) is slipped off with the spindle slipping and centering bushes (34) that rotate in the same direction with the spindles (33). Then are they vacuumed by means of a fan (44) and transferred to the reservoir (51 ) via the cotton transferring hoses (43). When the reservoir is filled (51 ), the tractor (1 ) is driven close to a trailer, and the tractor driver activates the reservoir overturning hydraulic cylinder (54) by moving the reservoir overturning valve handle (65). While the reservoir (51) is overturned on the trailer by means of the reservoir overturning cylinder joint (55), the reservoir lid (52) is opened with the aid of the reservoir lid opening shaft (58). The seed cotton in the reservoir (51 ) is discharged to the trailer.
The linear displacement of the picking unit (71 ) of the subject cotton picking machine is provided by means of a linear displacement hydromotor (10), which is operated by making use of the fluid power received from the hydraulic pump (5), and which is fastened onto said unit (71). As can be seen in Figure 6, the linear displacement group comprises a linear displacement hydromotor (10), linear displacement hydromotor chain gear (11 ), linear displacement hydromotor setsquare (12), linear displacement cam (13), linear displacement cam shaft (14), linear displacement cam shaft bearing (15), linear displacement cam shaft arm (16), mobile coupling frame shaft (17), cam chain gear (18), linear displacement coupling setsquare (19), linear displacement rail shaft (20), linear displacement rail shaft bearing (21 ), and the
linear displacement chain (22), functioning in performing the linear displacement, as can be seen in Figure 2 as well.
The linear displacement hydromotor gear (11) assembled on the picking unit (71) drives the linear displacement cam (13) by means of the linear displacement chain. The linear displacement cam arm (16) positioned out-of-the- axis on the linear displacement cam (13) converts the rotational motion into linear motion.
As can be seen in Figure 7, the picking unit (71) of the subject cotton picking machine, comprises a spindle rotating hydromotor gear (24) and spindle hydromotor coupling setsquare (25), along with spindle rotating hydromotor (23), spindle rotating hydromotor gear (24), spindle hydromotor coupling setsquare (25), spindle rotating gear (26), spindle rotating shaft (27), spindle rotating shaft bearing (28), spindle rotating counter conical gear (29), spindle centering bush (30), spindle centering tightening nut (31), spindle mobile coupling plate (32), spindle (33), spindle slipping and centering bush (34), spindle slipping nut and claw (35), spindle centering and slipping plate (36), spindle slipping bearing (37), and cotton reservoir (38), as can be seen in Figure 3 as well. In addition, as is seen in Figure 10, seed cotton that is wound on the spindle is subjected to a linear and rotational action on an operating rail (67), so as to become easily slipped off by means of slipping claws (68) on the extremities. Linear slipping rail (70) comprises ball (66), stationary rail (67), and slipping claw (68).
Spindles (33), which are connected onto the spindle mobile coupling plate (32), and which are assembled on mobile spindle coupling plate (32) rotated by the spindle rotating hydromotor (23), wind seed cotton on themselves by preferably making two linear displacement per second into/from cotton plants that are directed to the picking unit (71). Seed cotton wound on the spindles (33) is easily slipped off by means of a stationary action (preferable relative speed = 0) formed by the claw (68), spindle slipping nut (35), and the spindle slipping and centering bush (34), which are supported by special bearings connected to the spindle slipping-centering plate (36) and which rotate in the same direction, once the linear displacement pulls back the spindle coupling plate (32). Slipped-off seed
cotton falls down to the suction channel (41 ). The seed vacuum is vacuumed from the suction channel with the suction power produced by the fan (44) and is transferred to the reservoir (51) by means of the cotton transferring pipe (43).
The protection scope of this application is set forth in the claims section, and is not to be restricted with the foregoing exemplary disclosure in no way. It is obvious that a person skilled in the art can produce the novelty under the present invention by making use of similar embodiments and/or can benefit from this embodiment in other fields in the relevant technique with similar purposes.
Therefore, it must be clear that such embodiments shall be lacking from novelty and particularly from the criterion of going beyond the background art.
Claims
1. A cotton picking machine that can be assembled to a tractor (1) having hydraulic lateral arms (7), hydraulic central arm (69), an hydraulic tank (64), and a tail pivot (2) for picking cotton fibers from opened cotton bolls; said cotton picking machine being further characterized in comprising a picking unit (71), which can be assembled to the central and lateral arms (69, 7) of said tractor (1 ), and which picks cotton from opened bolls in a cotton field; a storage unit (73), which stores the cotton fibers collected by means of said picking unit (71 ), and which provides an easy discharge of such content to transporter means, preferably such as a trailer; and at least one suction unit
(72), which transfers picked cotton from the picking unit (71) to the storage unit (73).
2. A cotton picking machine according to Claim 1 , characterized in that said picking unit (71) comprises a spindle (33), which pulls the cottons into the unit (71) from opened cotton bolls by retaining on such cottons; at least one hydromotor (10), which provides the for and back linear displacement of said spindle (33); and at least one rotary hydromotor (23), which, in addition to its linear displacement, rotates and provides with a continuous rotational motion said spindle (33) in order to let it more efficiently catch the cotton.
3. A picking unit (71) according to Claim 2, characterized in further comprising a linear displacement hydromotor chain gear (11), setsquare (12), linear displacement cam (13), cam shaft (14), cam shaft bearing (15), cam arm (16), mobile frame coupling shaft (17), cam chain gear (18), coupling setsquare (19), rail shaft (20), rail shaft bearing (21), and linear displacement chain (22) in order to transfer the displacement produced by said linear displacement hydromotor (10) to said spindles (33).
4. A picking unit (71) according to Claim 2, characterized in further comprising a spindle rotating hydromotor gear (24), spindle hydromotor coupling setsquare (25), spindle rotating gear (26), spindle rotating shaft (27), spindle rotating shaft bearing (28), spindle rotating counter conical gear
(29), spindle centering bush (30), spindle centering tightening nut (31), and spindle mobile coupling plate (32), in order to transfer the rotational motion produced by said rotary hydromotor (23) to said spindles (33).
5. A picking unit (71) according to Claim 2, characterized in further comprising a spindle slipping-off and centering bush (34), spindle slipping-off nut and claw (35), spindle centering and slipping-off plate (36), and spindle slipping- off bearing (37), in order to slip off the cottons wound around the spindles (33), which are the picking/collecting elements, during the cotton picking operation, and collect such cotton fibers in a cotton reservoir (38).
6. A picking unit (71) according to Claim 2, characterized in further comprising at least one cotton plant directing element (39), which bring the cotton plants close to said spindles (33), the picking elements, while said tractor (1 ) moves between said cotton plants; and at least one cotton plant compressing wall (40), which let(s) said picking spindle or spindles pull the cotton out from opened cotton bolls, and prevent said picking spindle or spindles (33) from damaging unopened bolls.
7. A picking unit (71 ) according to Claim 2, characterized in further comprising at least one cotton suction channel (41 ) to transfer any cotton collected in the cotton reservoir (38) to the storage unit (73), and at least one cotton suction pipe (42), whereto a transferring pipe (43) can be coupled.
8. A cotton picking machine according to Claim 1 , characterized in that said suction unit (72) further comprises at least one fan (44) producing a vacuum effect in order to transfer any cotton accumulated in the picking unit (71 ) to the storage unit (73) by means of said transferring pipe (43), and at least one fan hydromotor (47) driving said fan (44).
9. A suction unit (72) according to Claim 8, characterized in further comprising a fan protecting element (45), which protects the fan (44) from external factors; a fan protection frame (46), which allows the assembly said fan (44) to the tractor (1 ); a fan hydromotor coupling setsquare (48), a hydromotor drum (49) and a drum belt (50) in order to transfer the motion produced by the fan hydromotor (47) to said fan (44).
10. A cotton picking machine according to Claim 1 , characterized in that said storage unit (73) further comprises at least one reservoir (51 ) to accumulate the cotton from the suction unit (72) during the collecting process; at least one lid (52) to easily empty or discharge such cotton accumulated in the reservoir (51) to a trailer or any other area, when the reservoir (51) is filled; a lid opening group (53), which opens the lid (52) that stays normally closed; and a reservoir lid opening shaft (58).
11. A storage unit (73) according to Claim 10, characterized in further comprising at least one reservoir overturning hydraulic cylinder (54) to discharge said reservoir (51 ), when it is filled; reservoir overturning cylinder joint (55), cylinder coupling plate (56), and reservoir overturning coupling plate (59).
12. A storage unit (73) according to Claim 10, characterized in further comprising at least one reservoir coupling frame (60), a frame coupling plate (61 ), and coupling leg (62) in order to assemble said reservoir (51) to said tractor (1), and a leg adjustment mechanism (63) providing the height adjustment of the reservoir.
13. A picking unit according to Claim 2, characterized in further comprising at least one slipping nut (35) and claw (68), which slip off any picked cotton from the spindle (33) and make such picked cotton fall into the cotton reservoir (38), and which further rotates in the same direction and speed with said spindle (33).
14. A picking unit according to Claim 2, characterized in further comprising at least one stationary rail (67), which supports the spindle's (33) linear and rotational motions and the spindle slipping-off and centering bushes (34), and balls (66) on said rail (67) providing the completion of the spindle movement by reducing the friction on the rail.
15. A picking unit according to Claim 2, characterized in further comprising at least one picking unit main frame (6), at least one picking unit lower lid (8), at least one picking unit upper lid (9) to assemble said picking unit (71) to said tractor and to carry the machine elements.
16. A picking unit according to Claim 2, characterized in further comprising a hydraulic pump (5), which is driven by a reductor (4) and its interconnection (3) which are coupled to said tail shaft (2) of said tractor (1) in order to acquire hydraulic material from said hydraulic tank (64) to said hydromotors (10, 23, 47).
17. A cotton picking method that provides the sensitive picking of cottons from opened cotton plants by means of a system that can be assembled onto a tractor, wherein cotton plants are picked without damaging unopened bolls by means of a picking unit (71 ), any picked cotton is accumulated in a storage unit (73) during the cotton picking operation, and any collected cotton is transferred to said storage unit (73) by means of said suction unit
(72).
18. A cotton picking method according to Claim 17, wherein opened cotton plants are directed to the picking unit (71) by means of directing means (39), opened cotton plants are transferred to picking elements by means of compressing walls (40) such that any unopened bolls are kept out of the process.
19. A cotton picking method according to Claim 17, wherein cottons are pulled to the picking unit (71 ) by means of both linear for and back displacement and the rotational motion of the spindles (33), as the picking elements.
20. A cotton picking method according to Claim 17, wherein said spindles (33) are simultaneously provided with linear and rotational motions by means of said hydromotors (10, 23) fed by said tractor (1) and by means of transmission elements transmitting the drive obtained from such motors.
21. A cotton picking method according to Claim 17, wherein said slipping nut (35) and claws (68) are rotated in the same direction and speed with the spindles (33) in order to slip off any cottons picked by said spindles (33).
22. A cotton picking method according to Claim 17, wherein any cotton accumulated in the picking unit (71 ) is vacuumed and transferred to the storage unit (73) with a transferring hose (43) by means of the drive that a fan (44) located at the top of said tractor (1 ) receives from a hydromotor
(47).
23. A cotton picking method according to Claim 17, wherein said reservoir (51) is overturned by means of a reservoir overturning hydraulic cylinder (54) in order to discharge the cotton accumulated in the reservoir (51) in said storage unit (73) to a trailer or any other area, said overturning hydraulic cylinder (54) being controlled by a reservoir overturning valve handle (65) on the tractor (1 ).
24. A cotton picking method according to Claim 17, wherein a cam handle (16) is positioned in a cam (13) in an out-of-the-axis manner, in order to convert the rotational motion from the hydromotor (10) to linear motion for the picking spindles (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/TR2005/000038 WO2007046778A1 (en) | 2005-10-18 | 2005-10-18 | A cotton picking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/TR2005/000038 WO2007046778A1 (en) | 2005-10-18 | 2005-10-18 | A cotton picking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007046778A1 true WO2007046778A1 (en) | 2007-04-26 |
Family
ID=36282543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/TR2005/000038 Ceased WO2007046778A1 (en) | 2005-10-18 | 2005-10-18 | A cotton picking machine |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2007046778A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101611673B (en) * | 2008-06-26 | 2012-08-01 | 新疆科神农业装备科技开发有限公司 | Suspension type cotton picking machine |
| CN104054455A (en) * | 2014-07-04 | 2014-09-24 | 杨文辉 | Grabbing-fixture cotton picking machine |
| CN104067779A (en) * | 2013-03-28 | 2014-10-01 | 蒋步群 | Portable cotton picker |
| CN108811725A (en) * | 2018-08-28 | 2018-11-16 | 农业部南京农业机械化研究所 | A kind of tooth-like cotton-picking platform of strength accessory plate |
| CN112237091A (en) * | 2019-07-19 | 2021-01-19 | 迪尔公司 | Cotton harvester with automatic variable drum speed and spindle speed |
| US11382270B2 (en) | 2019-08-07 | 2022-07-12 | Cnh Industrial America Llc | Attachment and support system for a harvester system |
| CN116784099A (en) * | 2023-07-11 | 2023-09-22 | 农业农村部南京农业机械化研究所 | Crawler type cotton boll collecting machine |
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| US657104A (en) * | 1898-12-20 | 1900-09-04 | Louis Hackethal | Method of stringing or supporting electrical conductors. |
| US2697005A (en) * | 1944-06-29 | 1954-12-14 | Int Harvester Co | Tractor mountable crop receptacle for cotton-picking apparatus |
| US2774208A (en) * | 1953-06-08 | 1956-12-18 | Frank R Putnam | Cotton picker |
| US3359712A (en) * | 1965-02-12 | 1967-12-26 | Deere & Co | Cotton picker |
| US4082034A (en) * | 1977-01-03 | 1978-04-04 | Wright Luther R | Cotton press |
| US20020088215A1 (en) * | 2001-01-09 | 2002-07-11 | Horejsi Michael J. | Apparatus for raising and lowering a lid structure of a cotton receiving basket of a cotton harvester |
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| US657104A (en) * | 1898-12-20 | 1900-09-04 | Louis Hackethal | Method of stringing or supporting electrical conductors. |
| US2697005A (en) * | 1944-06-29 | 1954-12-14 | Int Harvester Co | Tractor mountable crop receptacle for cotton-picking apparatus |
| US2774208A (en) * | 1953-06-08 | 1956-12-18 | Frank R Putnam | Cotton picker |
| US3359712A (en) * | 1965-02-12 | 1967-12-26 | Deere & Co | Cotton picker |
| US4082034A (en) * | 1977-01-03 | 1978-04-04 | Wright Luther R | Cotton press |
| US20020088215A1 (en) * | 2001-01-09 | 2002-07-11 | Horejsi Michael J. | Apparatus for raising and lowering a lid structure of a cotton receiving basket of a cotton harvester |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101611673B (en) * | 2008-06-26 | 2012-08-01 | 新疆科神农业装备科技开发有限公司 | Suspension type cotton picking machine |
| CN104067779A (en) * | 2013-03-28 | 2014-10-01 | 蒋步群 | Portable cotton picker |
| CN104054455A (en) * | 2014-07-04 | 2014-09-24 | 杨文辉 | Grabbing-fixture cotton picking machine |
| CN108811725A (en) * | 2018-08-28 | 2018-11-16 | 农业部南京农业机械化研究所 | A kind of tooth-like cotton-picking platform of strength accessory plate |
| CN108811725B (en) * | 2018-08-28 | 2023-08-08 | 农业部南京农业机械化研究所 | A Pneumatically Assisted Plate Teeth Cotton Picking Platform |
| CN112237091A (en) * | 2019-07-19 | 2021-01-19 | 迪尔公司 | Cotton harvester with automatic variable drum speed and spindle speed |
| US11382270B2 (en) | 2019-08-07 | 2022-07-12 | Cnh Industrial America Llc | Attachment and support system for a harvester system |
| CN116784099A (en) * | 2023-07-11 | 2023-09-22 | 农业农村部南京农业机械化研究所 | Crawler type cotton boll collecting machine |
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