WO2007027474A2 - Led headlamp system - Google Patents
Led headlamp system Download PDFInfo
- Publication number
- WO2007027474A2 WO2007027474A2 PCT/US2006/032751 US2006032751W WO2007027474A2 WO 2007027474 A2 WO2007027474 A2 WO 2007027474A2 US 2006032751 W US2006032751 W US 2006032751W WO 2007027474 A2 WO2007027474 A2 WO 2007027474A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- light
- input
- led units
- output window
- window
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/20—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
- F21S41/24—Light guides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/143—Light emitting diodes [LED] the main emission direction of the LED being parallel to the optical axis of the illuminating device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/40—Cooling of lighting devices
- F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
- F21S45/48—Passive cooling, e.g. using fins, thermal conductive elements or openings with means for conducting heat from the inside to the outside of the lighting devices, e.g. with fins on the outer surface of the lighting device
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- This invention relates to light sources and more particularly to solid-state light sources. Still more particularly it relates to solid-state light sources that can be employed in a headlamp to mimic the light distribution pattern of an incandescent light. Still more particularly, it relates to solid-state light sources useable as automotive headlamp lighting.
- LEDs are now being used in a variety of lighting application, both for efficiency and durability.
- One of the most difficult lighting applications is automotive head lighting, and there is a drive to use LEDs in headlamps because of their long life and ruggedness. Good luminance is required, but LED are significantly less luminous than tungsten halogen filaments or arc discharges; therefore, a plurality of LEDs must' be used to generate the total number of lumens required. This may be achieved by ganging a plurality of LEDs together, but dispersed light sources are difficult to optically integrate, and forward automotive lighting requires excellent beam direction. There is then a need for an LED headlamp system with sufficient lumens and good beam structure.
- a solid-state light source that comprises a plurality of LED units arrayed to emit light generally about an axis.
- a light transmissive light guide has a plurality of input widows with each LED unit facing a respective input window. Each window transversely intercepts the axis and receives light from the LED units.
- a common output window is axially aligned with the input windows.
- the light guide has smooth sidewalls extending between the input windows and the . output window and a lens is axially aligned with the output window and has a focal point positioned relative to the output window to refract light received from the output window into a preferred beam pattern directed to a field to be illuminated.
- An electrical connector provides power from an external source to energize the LED units, and a housing retains the LED units, light guide, lens and electrical connector in proper relation.
- FIG. 1 is a diagrammatic, front elevational view of an embodiment of the invention, taken along the line 1-1 of Fig. 3;
- Fig. 2 is a diagrammatic, side elevational view of the embodiment of Fig. l;
- Fig. 3 is plan view of an embodiment of the invention taken along the line 3-3 of Fig. 1;
- Fig. 4 is a side elevational view of the embodiment of Fig. 3 with a light guide in place;
- Fig. 5 is a diagrammatic view of an embodiment of an automotive headlamp.
- a solid-state light source 10 comprising a plurality of LED units 12 arrayed to emit light generally about an axis 14.
- Each of the LED units 12 can comprise a number of LEDs, for example, up to five. They may all emit in a single color or multiple colors can be combined for a specific effect.
- a light transmissive light guide 16 is associated with the LED units 12 and has a plurality of input widows 18.
- Each LED unit 12 faces a respective input window 18 and each window 18 transversely intercepts the axis 14 and receives light from the LED units 12.
- the input windows 18 lead to a common output window 20 that is axially aligned with the input windows 18.
- the light guide 16 has smooth sidewalls 22 that extend between the input windows 18 and the output window 20 to enhance total internal reflection in the light guide 16.
- a lens 24 is axially aligned with the output window 20 and has a focal point positioned relative to the output window to refract light received from the output window 20 into a preferred beam pattern directed to a field to be illuminated.
- An electrical connector 26 provides power from an external source to energize the LED units.
- a housing 28 which can also function as a heatsink, retains the LED units 12, the light guide 16, the lens 24 and electrical connector 26 in proper relation.
- a plurality of heat-radiating fins 29 can be provided on the housing 28.
- the output window 20 has an area less than 40 square millimeters.
- a vehicle lamp system 30, shown diagrammatically in Fig. 5, can comprise a plurality of solid-state light sources 10, with different sources being formed to provide different light outputs, for example, on light source 10 can provide a high beam and one can provide a low beam.
- the light sources can be configured to provide beam spread functions, hot spot beam functions, etc.
- the LED units 12 can be contained in ceramic fixtures mounted directly on a printed circuit board.
- the units 12 are preferably arranged in one or two lines, as shown in Figs. 2 and 3.
- the light guide 16 is formed from a light transmissive material. Glass or plastic, such as polycarbonate may be used. The preferred material is moldable so as to inexpensively take the preferred optical form.
- the light guide has one or more input widows 18 transversely intercepting the beam axis 14 to face the one or more LED units 12 and receive light from the one or more LEDs. In the preferred embodiment, there is one light guide input window 18 for each LED unit 12. If desired, two or more LED units 12 could be directed into a particular input window 18. The preferred individual input windows 18 then span a respective one of the LED unit's output region to capture a substantial part of the emitted light.
- the input window could span all of the LEDs in an array. For example, if five LED units make up the horizontal band of the high beam spread function, the one input window would have a horizontal width slightly greater than five times the LED unit width plus the gap between the adjacent LED units to thereby span the output regions of the five LED units.
- the light guide 16 includes a common output window 20 axially aligned with the input window or windows 18; and spanning the plurality of input windows.
- the common output window 20 in the preferred embodiment, has a greater area than the input window areas, but is still preferably sized to mimic a filament. In general it is desirable to have as small an output window as possible, ultimately creating an ideal optical point source. Unfortunately, a small output window cuts off the amount of light passed, and transmission has to be balanced against optical size.
- the light guide 16 has smooth sidewalls extending between the input window and the output window to enable total internal reflection.
- Supporting legs 32 position the light guide 16 in position on the housing 28, for example, by flanges 34 that can receive bolts 36.
- the light guide 16 may formed to bridge the LEDs 12, then be anchored by the legs 32 to the housing 28 so as to securely and accurately fix the input windows 18 adjacent the LEDs 12.
- the light guide with input windows, output window and the support (legs 32) is a unitary body molded from a light transmissive material that is anchored to the substrate supporting the array of LEDs, thereby accurately fixing the input windows in a face to face relation with the respective
- the preferred light guide the. form of a plurality of tapered portions with their respective narrow input windows 18 facing their respective light supplying LED units 12, while the broader output ends are merged together as a single output window 20.
- the preferred sidewall angle(s) from the respective input windows to the common output window correspond to the beam angle for that particular beam function.
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008529112A JP4836209B2 (en) | 2005-08-31 | 2006-08-23 | LED headlamp system |
US11/991,013 US8104939B2 (en) | 2005-08-31 | 2006-08-23 | LED headlamp system |
EP06789927.8A EP1920187B2 (en) | 2005-08-31 | 2006-08-23 | Led headlamp system |
KR1020087007587A KR101260910B1 (en) | 2005-08-31 | 2008-03-28 | Solid-state light source and vehicle lamp system using it |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US71277205P | 2005-08-31 | 2005-08-31 | |
US60/712,772 | 2005-08-31 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2007027474A2 true WO2007027474A2 (en) | 2007-03-08 |
WO2007027474A3 WO2007027474A3 (en) | 2007-07-19 |
Family
ID=37809366
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2006/032751 WO2007027474A2 (en) | 2005-08-31 | 2006-08-23 | Led headlamp system |
Country Status (7)
Country | Link |
---|---|
US (1) | US8104939B2 (en) |
EP (1) | EP1920187B2 (en) |
JP (1) | JP4836209B2 (en) |
KR (1) | KR101260910B1 (en) |
CN (1) | CN100578076C (en) |
TW (1) | TWI422055B (en) |
WO (1) | WO2007027474A2 (en) |
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2037167A3 (en) * | 2007-09-13 | 2009-04-08 | Koito Manufacturing Co., Ltd. | Lamp unit for vehicle headlamp and vehicle headlamp |
EP2113713A1 (en) | 2008-05-01 | 2009-11-04 | Magna International Inc. | Headlamp with beam pattern formed from semiconductor light sources |
EP2113711A1 (en) * | 2008-05-01 | 2009-11-04 | Magna International Inc. | Hotspot cutoff D-optic |
EP2202449A1 (en) * | 2008-12-23 | 2010-06-30 | Tao Lin | LED light, in particular for use as dipped and/or dazzling light in automotive appliactions |
US8168145B2 (en) | 2006-09-28 | 2012-05-01 | Shiseido Company Ltd. | Porous titanium oxide and process for producing the same |
WO2012109681A1 (en) * | 2011-02-16 | 2012-08-23 | Zizala Lichtsysteme Gmbh | Led light module |
WO2013020155A1 (en) * | 2011-08-08 | 2013-02-14 | Zizala Lichtsysteme Gmbh | Led light-source module for a vehicle headlight |
TWI402788B (en) * | 2008-05-02 | 2013-07-21 | Hon Hai Prec Ind Co Ltd | Electronic device |
US8517584B2 (en) | 2008-05-01 | 2013-08-27 | Magna International Inc. | Hotspot cutoff d-optic |
AT512865A1 (en) * | 2012-05-09 | 2013-11-15 | Zizala Lichtsysteme Gmbh | Lighting device for a motor vehicle headlight and light module and motor vehicle headlight with lighting device |
WO2014202177A1 (en) * | 2013-06-18 | 2014-12-24 | Docter Optics Se | Optical element for a vehicle headlight |
US9689545B2 (en) | 2012-10-14 | 2017-06-27 | Docter Optics Se | Optical element having a plurality of interposed optical arrays |
Families Citing this family (18)
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US20110096562A1 (en) * | 2008-03-26 | 2011-04-28 | Lambert Chad D | Fog Lamp and the Like Employing Semiconductor Light Sources |
JP2011108588A (en) * | 2009-11-20 | 2011-06-02 | Koito Mfg Co Ltd | Light emitting module and vehicle lamp |
CN102121654A (en) * | 2011-03-28 | 2011-07-13 | 江苏洪昌科技股份有限公司 | Optical-fiber coupling semiconductor laser illuminating car lamp |
CN102182972B (en) * | 2011-03-28 | 2013-09-25 | 江苏洪昌科技股份有限公司 | Distributed light emitting diode (LED) optical fibre coupling lighting car lamp |
US8449159B2 (en) | 2011-10-18 | 2013-05-28 | Lawrence M. Rice | Combination optics light emitting diode landing light |
US9476557B2 (en) | 2013-01-08 | 2016-10-25 | Ford Global Technologies, Llc | Low profile highly efficient vehicular LED modules and headlamps |
DE102013207845A1 (en) * | 2013-04-29 | 2014-10-30 | Automotive Lighting Reutlingen Gmbh | Light module for a motor vehicle headlight |
DK178386B1 (en) * | 2013-11-21 | 2016-01-25 | Martin Professional Aps | Illumination system comprising an optical light mixing rod |
US9243762B1 (en) * | 2013-12-04 | 2016-01-26 | Tony B. Washington | Vehicle safety light device |
CN103742849B (en) * | 2013-12-18 | 2016-09-14 | 奇瑞汽车股份有限公司 | A kind of car headlamp based on photoconduction and control method thereof |
US9103520B1 (en) | 2014-04-18 | 2015-08-11 | Osram Sylvania Inc. | Combination turn and tail multi-color LED lamp |
US10060592B2 (en) | 2014-07-31 | 2018-08-28 | Ford Global Technologies, Llc | Dual beam pattern vehicular lighting assembly |
FR3034169B1 (en) * | 2015-03-23 | 2020-05-29 | Valeo Iluminacion | LIGHT MODULE FOR A MOTOR VEHICLE COMPRISING TWO LIGHT GUIDES AND A RADIATOR COMPRISING TWO MOUNTING FACES |
DE102017117376A1 (en) * | 2017-08-01 | 2019-02-07 | HELLA GmbH & Co. KGaA | Headlight, in particular headlight of a motor vehicle |
CN107357002A (en) * | 2017-08-18 | 2017-11-17 | 嘉兴海拉灯具有限公司 | A kind of light guide combination and the car light with light guide combination |
CN107768361B (en) * | 2017-10-20 | 2023-12-12 | 中山市光圣半导体科技有限责任公司 | High-density ultraviolet light source |
DE102019122450A1 (en) * | 2019-08-21 | 2021-02-25 | HELLA GmbH & Co. KGaA | Light guide module for a primary optics assembly of a motor vehicle lighting device and primary optics assembly |
US11841120B2 (en) * | 2020-10-06 | 2023-12-12 | Hyundai Motor Company | Light-distributing lens and lighting module using the same |
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-
2006
- 2006-08-23 EP EP06789927.8A patent/EP1920187B2/en not_active Expired - Fee Related
- 2006-08-23 CN CN200680031822A patent/CN100578076C/en not_active Expired - Fee Related
- 2006-08-23 WO PCT/US2006/032751 patent/WO2007027474A2/en active Application Filing
- 2006-08-23 US US11/991,013 patent/US8104939B2/en not_active Expired - Fee Related
- 2006-08-23 JP JP2008529112A patent/JP4836209B2/en not_active Expired - Fee Related
- 2006-08-31 TW TW095132100A patent/TWI422055B/en not_active IP Right Cessation
-
2008
- 2008-03-28 KR KR1020087007587A patent/KR101260910B1/en active IP Right Grant
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Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7815350B2 (en) | 2005-04-21 | 2010-10-19 | Magna International Inc. | Headlamp with beam patterns formed from semiconductor light sources |
US8168145B2 (en) | 2006-09-28 | 2012-05-01 | Shiseido Company Ltd. | Porous titanium oxide and process for producing the same |
US7824086B2 (en) | 2007-09-13 | 2010-11-02 | Koito Manufacturing Co., Ltd. | Lamp unit for vehicle headlamp and vehicle headlamp |
KR101047083B1 (en) | 2007-09-13 | 2011-07-06 | 가부시키가이샤 고이토 세이사꾸쇼 | Luminaire units such as vehicle headlights and vehicle headlights |
CN101435545B (en) * | 2007-09-13 | 2012-05-02 | 株式会社小糸制作所 | Lamp unit for vehicle headlamp and vehicle headlamp |
EP2037167A3 (en) * | 2007-09-13 | 2009-04-08 | Koito Manufacturing Co., Ltd. | Lamp unit for vehicle headlamp and vehicle headlamp |
US8475019B2 (en) | 2008-05-01 | 2013-07-02 | Magna International Inc. | Hotspot cutoff D-optic |
EP2113713A1 (en) | 2008-05-01 | 2009-11-04 | Magna International Inc. | Headlamp with beam pattern formed from semiconductor light sources |
EP2113711A1 (en) * | 2008-05-01 | 2009-11-04 | Magna International Inc. | Hotspot cutoff D-optic |
US8517584B2 (en) | 2008-05-01 | 2013-08-27 | Magna International Inc. | Hotspot cutoff d-optic |
TWI402788B (en) * | 2008-05-02 | 2013-07-21 | Hon Hai Prec Ind Co Ltd | Electronic device |
EP2202449A1 (en) * | 2008-12-23 | 2010-06-30 | Tao Lin | LED light, in particular for use as dipped and/or dazzling light in automotive appliactions |
WO2012109681A1 (en) * | 2011-02-16 | 2012-08-23 | Zizala Lichtsysteme Gmbh | Led light module |
WO2013020155A1 (en) * | 2011-08-08 | 2013-02-14 | Zizala Lichtsysteme Gmbh | Led light-source module for a vehicle headlight |
CN103717962A (en) * | 2011-08-08 | 2014-04-09 | 齐扎拉光系统有限责任公司 | Led light-source module for a vehicle headlight |
JP2014522083A (en) * | 2011-08-08 | 2014-08-28 | ツィツァラ リヒトシステム ゲーエムベーハー | LED light source module for vehicle headlamp |
US9618174B2 (en) | 2011-08-08 | 2017-04-11 | Zkw Group Gmbh | LED light-source module for a vehicle headlight |
AT512865A1 (en) * | 2012-05-09 | 2013-11-15 | Zizala Lichtsysteme Gmbh | Lighting device for a motor vehicle headlight and light module and motor vehicle headlight with lighting device |
AT512865B1 (en) * | 2012-05-09 | 2014-12-15 | Zizala Lichtsysteme Gmbh | Lighting device for a motor vehicle headlight and light module and motor vehicle headlight with lighting device |
US9664847B2 (en) | 2012-05-09 | 2017-05-30 | Zkw Group Gmbh | Lighting device for a motor vehicle headlight |
US9689545B2 (en) | 2012-10-14 | 2017-06-27 | Docter Optics Se | Optical element having a plurality of interposed optical arrays |
WO2014202177A1 (en) * | 2013-06-18 | 2014-12-24 | Docter Optics Se | Optical element for a vehicle headlight |
US9851065B2 (en) | 2013-06-18 | 2017-12-26 | Docter Optics Se | Optical element for a vehicle headlight with first and second primary optical arrays fixed to each other forming an array |
Also Published As
Publication number | Publication date |
---|---|
CN101253364A (en) | 2008-08-27 |
EP1920187B2 (en) | 2018-09-12 |
US20090213606A1 (en) | 2009-08-27 |
CN100578076C (en) | 2010-01-06 |
WO2007027474A3 (en) | 2007-07-19 |
JP4836209B2 (en) | 2011-12-14 |
EP1920187A4 (en) | 2009-08-19 |
KR101260910B1 (en) | 2013-05-06 |
TW200721546A (en) | 2007-06-01 |
JP2009506514A (en) | 2009-02-12 |
US8104939B2 (en) | 2012-01-31 |
TWI422055B (en) | 2014-01-01 |
KR20080046689A (en) | 2008-05-27 |
EP1920187B1 (en) | 2014-11-19 |
EP1920187A2 (en) | 2008-05-14 |
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