WO2007019242A2 - Cheese with sodium gluconate to inhibit calcium lactate crystal formation - Google Patents
Cheese with sodium gluconate to inhibit calcium lactate crystal formation Download PDFInfo
- Publication number
- WO2007019242A2 WO2007019242A2 PCT/US2006/030312 US2006030312W WO2007019242A2 WO 2007019242 A2 WO2007019242 A2 WO 2007019242A2 US 2006030312 W US2006030312 W US 2006030312W WO 2007019242 A2 WO2007019242 A2 WO 2007019242A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cheese
- curd
- gluconate
- sodium gluconate
- milk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
- A23C19/06—Treating cheese curd after whey separation; Products obtained thereby
- A23C19/064—Salting
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; PREPARATION THEREOF
- A23C19/00—Cheese; Cheese preparations; Making thereof
- A23C19/06—Treating cheese curd after whey separation; Products obtained thereby
- A23C19/068—Particular types of cheese
- A23C19/072—Cheddar type or similar hard cheeses without eyes
Definitions
- the present invention relates to the making of cheese, and particularly to the making of cheese ripened for two or more months such as Cheddar and Colby cheese.
- Cheese from many different mammals is used to make cheese, though cow's milk is the most common milk for cheese.
- cheese is made by o developing acidity in milk and setting the milk with a clotting agent, such as rennet.
- the set milk is cut and whey is separated from the resulting curd.
- the curd may be pressed to provide a cheese block.
- Rennet-based cheeses include cheeses such as mozzarella, Cheddar, Swiss, and Colby cheese.
- Typical Cheddar cheese has 1.4 g lactate per 10O g and contains 37.5% water. 5 Curing typically takes place over a lengthy period of time under controlled conditions.
- Cheddar cheese for example, is cured for a period of at least four months and may be cured for a period in excess of one year to obtain the full flavor desired in Cheddar cheese.
- the semi- 0 continuous cheese manufacturing includes numerous cheese vats that sequentially feed a draining/conveying belt and a salting belt.
- This semi- continuous cheese making system requires consistent and rapid production of acid by starter cultures used in the cheese manufacturing process.
- the efficiency of semi-continuous cheese manufacturing is substantially improved if 5 the milk is concentrated prior to cheese-making.
- calcium lactate crystals can grow within and on the surface of cheese. These crystals are small white spots that can be seen, often without magnification, upon close inspection of the cheese. The crystals are not present in the cheese immediately after manufacture, but typically start to 5 appear between two and six months of aging.
- Prior art methods for limiting calcium lactate crystal formation in cheese o include: 1 ) reducing the concentration of lactic acid in the final curd, 2) reducing or eliminating undesirable non-starter lactic acid bacteria ("NSLAB") from the cheese-making process, 3) controlling storage temperature, and 4) vacuum packaging cheese to minimize the airspace around the outer cheese surface.
- NLAB non-starter lactic acid bacteria
- the use of certain starter culture strains may also increase or decrease the R presence"of calcium lactate crystals, due to post manufacture fermentation by the selected starter culture.
- the present invention is a method of adding sodium gluconate to the typical cheese-making recipe to inhibit the growth of calcium lactate crystals as o the cheese ages, and the cheese composition made by the addition of sodium gluconate.
- the preferred method of adding the sodium gluconate is during or immediately after the salting stage of the cheese-making process.
- the present invention modifies conventional cheese-making and begins, as all cheeses do, with milk.
- the milk is whole cow's milk having 3 to 4% butterfat and in excess of 7% solids non-fat.
- cheeses formed from milk of other mammals will similarly benefit from the present invention, as will cheeses formed from milks with different fat (including o non-fat) and/or different solids non-fat concentrations.
- the preferred milk starting ingredient is preferably concentrated to achieve efficiencies in the cheese-making process.
- the solids content of the milk is increased to have total solids within the range of 13 to 50%, more preferably within the range of 13 to 18%, and most preferably to have total solids 5 within the range of 14 to 15%.
- the concentrated milk could be formed merely by adding condensed skim milk, ultra-filtered skim milk, micro-filtered skim milk or non-fat dry milk solids to the starting milk, more preferably the concentrated milk includes an addition of fat as well as non-fat milk solids.
- the preferred concentrated milk may thus be formed by adding various amounts of o condensed skim milk, ultra-filtered skim milk, micro-filtered skim milk or non-fat dry milk solids and cream to whole milk, thereby retaining the ratio of casein to fat present in whole milk.
- Calcium chloride may be added to the milk ingredient to generate firmer curds.
- Fortifying ingredients or colorings may also be added to the milk ingredient.
- the " milk ingredient is acidified. If desired, the acidification can be achieved by adding an acidic ingredient, such as citric acid or tartaric acid, or through natural bacterial acidification.
- the acidification is achieved by adding a starter culture, such as a mesophilic (lactococcus lactis 5 ssp cremoris), thermophilic (streptococcus thermophilus) or helvetic (lactobacillus helveticus) bacteria culture. Most preferably (for Cheddar cheese) a mesophilic starter culture is used. If a starter culture is used, the mixture is then incubated between about 10 and 60 minutes, preferably about 30 minutes at a temperature between about 30 and 37 0 C, preferably about 31 to about 32° i o C.
- a starter culture such as a mesophilic (lactococcus lactis 5 ssp cremoris), thermophilic (streptococcus thermophilus) or helvetic (lactobacillus helveticus) bacteria culture. Most preferably (for Cheddar cheese) a mesophilic starter culture is used. If a starter culture is used, the mixture is then incuba
- a coagulating agent preferably rennet at about 0.02 to about 0.1 percent, is added to act on the casein and cause the milk ingredient to coagulate.
- the rennet may be animal, microbial or vegetable.
- the mixture is further incubated between about 10 and 60 minutes, preferably about 30
- a coagulating agent preferably rennet, causes the milk to coagulate into a mass.
- the mass is cut, stirred, and heated (i.e., from about 30 to about 42° C and preferably from about 31 to about 39° C.) for between about
- the preferred salt is sodium chloride added most preferably (for a Cheddar cheese) at about 2.75%.
- the salted curd is stirred, further drained and pressed into forms. Approximately 65 - 90% of the salt added is retained in the cheese, and thus consequently a typical Cheddar cheese has 1.5 to 2.0% salt.
- 3 o cheese is then aged for a time period in excess of one week, preferably from one month to one year, and most preferably about 4 months prior to consumption.
- sodium gluconate is added.
- the sodium gluconate could, for instance, be added to the starting milk ingredient, to the concentrated milk, to the starter culture or to
- the preferred method for adding sodium gluconate is during or immediately after the salting step. This allows the use of a granulate form of sodium gluconate while minimizing the amount of sodium gluconate lost during whey separation, and without needlessly increasing the processing complexity of the cheese.
- the sodium gluconate appears to decrease the 5 growth of calcium lactate crystals in cheese.
- the sodium gluconate of the present invention is added in a range of greater than zero to 10% by weight, and more preferably within a range of greater than zero to 5% by weight.
- the sodium gluconate added results in the inclusion of greater than zero to 5.8% gluconate in the final cheese product, and o more preferably greater than zero to 4.5% gluconate in the final cheese product.
- sodium gluconate is added within the range of about 0.32 to 4.73% by weight and results in about 0.26 to 2.8% gluconate in the final cheese product.
- the amount of sodium gluconate added is gauged based 5 upon the lactate content of the cheese and the amount of sodium gluconate retained in the cheese to remain in the final cheese product in a sufficient amount to prevent the formation of calcium lactate crystals.
- the normal range of lactate found in Cheddar cheese is 1.1 to 1.9%, and preferably the sodium gluconate is added so the gluconate content of the cheese is within o the range of about % to 5/3 the lactate content of the cheese.
- Sodium gluconate added during or immediately after the salting step of cheese manufacture is believed to be retained at a rate similar to the retention of the sodium chloride salt, approximately 65-90%.
- sodium gluconate is 5 added within the range of about 0.32 to 2.0% by weight.
- the sodium gluconate added in the salting process is believed to be retained at a similar rate to the sodium chloride, and this 0.32 to 2.0% addition results in about 0.29 to 1.8% sodium gluconate to combat against calcium lactate crystal formation from the 1.1% lactate.
- Sodium gluconate is about 89% gluconate by weight, so the 0.29 0 to 1.8% sodium gluconate results in the inclusion of about 0.26 to 1.6% gluconate in the final cheese product.
- Different amounts of sodium gluconate would be added if the addition occurred at a different stage of the cheese-making process other than the salting 5 step or immediately after the salting step.
- the sodium gluconate By adding the sodium gluconate during the salting step or immediately after the salting step, most of the sodium gluconate remains in the cheese product at the time of purchase and consumption. This provides a double benefit to cheese manufacturers, in that the sodium gluconate becomes an edible part of the final cheese product. That o is, the addition of 0.32 to 4.73% sodium gluconate results in 0.29 to 3.1% more cheese being manufactured and sold, and the additional weight sold adds revenue for the cheese manufacturer.
- the slabs of curd were then 5 milled and approximately 60 lbs of milled curd were obtained. The 60 lbs of milled curd were then divided in half. Two separate salting treatments were then applied to each portion of the curd. One half of the milled curd (30 lbs) was salted at a rate of about 2.75% with sodium chloride (.825 lbs). The sodium chloride was applied in three equal portions (.275 lbs each) and the curd was 5 mixed for 10 minutes between each sodium chloride application.
- the remaining curd (30 lbs) was salted at a rate of about 2.75% sodium chloride (.825 lbs) and 2.4% sodium gluconate (.72 lbs, PMP Fermentation Products, Peoria, Illinois), such that the total sodium chloride/sodium gluconate addition was about 5.15% (1.545 lbs).
- the sodium chloride and sodium gluconate were applied in three i o equal portions (.275 lbs and .24 lbs for the sodium chloride and sodium gluconate respectively) and the curd was mixed for 10 minutes between each sodium chloride/sodium gluconate application. Subsequently the curds from the control cheese with standard salting using only sodium chloride and curd with sodium chloride and sodium gluconate added were hooped and pressed
- Both cheese blocks were ripened under refrigeration for seven days. After one week of ripening the cheese from each cheese block was cut into 20- 25 1 1b blocks. Each block was vacuum-sealed in clear wrapping. The vacuum- sealed cheese blocks were aged under refrigeration for two months. The pH,
- the resultant cheese from the sodium gluconate treatment tasted smooth 35 and smelled pleasant, with no perceptible offtaste, mouthfeel or odor added due to the sodium gluconate addition.
- the sodium gluconate treatment slightly suppressed bitterness in the cheese.
- a bulk starter culture was prepared by i o inoculating steamed reconstituted NFDM with a direct vat set, frozen, concentrated starter culture (Marschall ® Superstart ® concentrated cultures, Strain M46, Rhodia, Inc., Dairy Business, Madison, Wl) and incubating overnight.
- the concentrated cheese milk was then inoculated with the bulk culture at a rate of 2%. Additionally 15.6 ml of color (AFC-WS-Ix, Chr.
- the pH, o lactic acid content and moisture content of the control cheese was 5.35, 1.08%, and 39.0% respectively, whereas the pH, lactic acid content, gluconate content and moisture content of the sodium gluconate cheese was 5.42, 1.01%, .79% and 42.51% respectively. It is recognized that the maximum moisture content allowed in Cheddar cheese is 39% and that minor adjustments in the cheese 5 making procedure for the cheese containing sodium gluconate will be required to reduce the moisture content to less than 39%.
- Concentrated milk was prepared by mixing 500 pounds of whole milk (3.8% butterfat) with 10 pounds of non-fat dry milk and 10 pounds of cream (40% butterfat), thereby forming concentrated milk with approximately 14.5% o total solids.
- the concentrated milk was then used to manufacture Cheddar cheese using a stirred curd method.
- a direct to vat set frozen, concentrated starter culture (Marschall ® Superstart ® concentrated cultures, Strain M62, Rhodia, Inc., Dairy Business, Madison, Wl) was added to the concentrated cheese milk in an amount of 64 ml. Additionally 15.6 ml of color (AFC-WS-Ix, 5 Chr. Hansen, Inc., Milwaukee, Wl) were added to the concentrated milk.
- the concentrated milk was then maintained at 31 0 C for a 45-minute ripening period. Subsequently, 24 ml of rennet (Chy-max, Chr. Hansen, Inc., Milwaukee, Wl) diluted with 500 ml of deionized water were added to the concentrated milk. After 25-30 minutes the resultant coagulum was cut, allowed to heal for 5 5 minutes and then gently stirred for an additional five minutes. Subsequently the curds and whey were cooked with continuous stirring to 38°C in 30 minutes and were then held at 38°C for an additional 30 min. After the curds and whey reached a pH of 6.30 (30 to 45 minutes), the whey was drained and the curds were intermittently stirred until the curd reach a pH of 5.4. A pH of 5.4 was
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Dairy Products (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2006278583A AU2006278583B2 (en) | 2005-08-05 | 2006-08-03 | Cheese with sodium gluconate to inhibit calcium lactate crystal formation |
| NZ565120A NZ565120A (en) | 2005-08-05 | 2006-08-03 | Cheese with sodium gluconate to inhibit calcium lactate crystal formation |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/197,956 US7625589B2 (en) | 2005-08-05 | 2005-08-05 | Cheese with sodium gluconate to inhibit calcium lactate crystal formation |
| US11/197,956 | 2005-08-05 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2007019242A2 true WO2007019242A2 (en) | 2007-02-15 |
| WO2007019242A3 WO2007019242A3 (en) | 2007-11-22 |
Family
ID=35480889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2006/030312 Ceased WO2007019242A2 (en) | 2005-08-05 | 2006-08-03 | Cheese with sodium gluconate to inhibit calcium lactate crystal formation |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US7625589B2 (en) |
| AU (1) | AU2006278583B2 (en) |
| NZ (1) | NZ565120A (en) |
| WO (1) | WO2007019242A2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8536106B2 (en) | 2010-04-14 | 2013-09-17 | Ecolab Usa Inc. | Ferric hydroxycarboxylate as a builder |
| CN112586719B (en) * | 2020-12-22 | 2022-07-15 | 湖北省益欣盐产业技术研究院有限公司 | Potassium-free low-sodium edible salt and preparation method and application thereof |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1708099A (en) * | 1927-02-18 | 1929-04-09 | Kernen Herman Paul | Process of making cheese |
| US1890948A (en) * | 1930-06-13 | 1932-12-13 | Pfizer Charles & Co | Cheese and method of processing same |
| US2011074A (en) * | 1932-11-16 | 1935-08-13 | Pfizer Charles & Co | Method of processing cheese |
| US2065183A (en) * | 1935-10-04 | 1936-12-22 | Kraft Phenix Cheese Corp | Processed cheese and method of preparing the same |
| US2494636A (en) * | 1946-06-15 | 1950-01-17 | Kraft Foods Co | Emmenthaler cheese |
| US5186965A (en) | 1990-06-14 | 1993-02-16 | The Procter & Gamble Company | Calcium citrate malate composition |
| DE4128124C2 (en) | 1991-08-24 | 1993-12-02 | Benckiser Knapsack Ladenburg | Use of sodium polyphosphates for the production of cheese |
| US5397589A (en) | 1992-09-02 | 1995-03-14 | Ohio State University Research Foundation | Preparation of calcium fortified powdered milk products with improved dispersibility |
| US6113953A (en) | 1996-08-19 | 2000-09-05 | Utah State University | Manufacture of lower-fat and fat-free pizza cheese |
| US6500463B1 (en) | 1999-10-01 | 2002-12-31 | General Mills, Inc. | Encapsulation of sensitive components into a matrix to obtain discrete shelf-stable particles |
| US6326038B1 (en) | 2000-03-27 | 2001-12-04 | Kraft Foods, Inc. | Calcium fortification of cheese |
| NZ516252A (en) | 2000-04-21 | 2004-10-29 | Morinaga Milk Industry Co Ltd | Food material and process for producing the same, and cheese-like food and process for producing the same |
-
2005
- 2005-08-05 US US11/197,956 patent/US7625589B2/en active Active
-
2006
- 2006-08-03 WO PCT/US2006/030312 patent/WO2007019242A2/en not_active Ceased
- 2006-08-03 AU AU2006278583A patent/AU2006278583B2/en active Active
- 2006-08-03 NZ NZ565120A patent/NZ565120A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007019242A3 (en) | 2007-11-22 |
| AU2006278583A1 (en) | 2007-02-15 |
| US20050281915A1 (en) | 2005-12-22 |
| NZ565120A (en) | 2010-06-25 |
| US7625589B2 (en) | 2009-12-01 |
| AU2006278583B2 (en) | 2011-04-07 |
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