WO2007017766A2 - Method of manufacturing an optical system - Google Patents

Method of manufacturing an optical system Download PDF

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Publication number
WO2007017766A2
WO2007017766A2 PCT/IB2006/003220 IB2006003220W WO2007017766A2 WO 2007017766 A2 WO2007017766 A2 WO 2007017766A2 IB 2006003220 W IB2006003220 W IB 2006003220W WO 2007017766 A2 WO2007017766 A2 WO 2007017766A2
Authority
WO
WIPO (PCT)
Prior art keywords
optical system
equation
function
virtual
manufactured
Prior art date
Application number
PCT/IB2006/003220
Other languages
French (fr)
Other versions
WO2007017766A3 (en
Inventor
Pascal Allione
Gilles Le Saux
Jean-Pierre Chauveau
Denis Mazuet
Original Assignee
Essilor International (Compagnie Generale D'optique)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Essilor International (Compagnie Generale D'optique) filed Critical Essilor International (Compagnie Generale D'optique)
Priority to CN2006800295139A priority Critical patent/CN101243351B/en
Priority to AU2006277686A priority patent/AU2006277686B2/en
Priority to BRPI0614811-5A priority patent/BRPI0614811B1/en
Priority to US11/997,359 priority patent/US8447573B2/en
Priority to KR1020087002963A priority patent/KR101297289B1/en
Priority to CA2618336A priority patent/CA2618336C/en
Priority to EP06809230.3A priority patent/EP1920291B1/en
Priority to JP2008525662A priority patent/JP2009505128A/en
Publication of WO2007017766A2 publication Critical patent/WO2007017766A2/en
Publication of WO2007017766A3 publication Critical patent/WO2007017766A3/en
Priority to IL189122A priority patent/IL189122A/en

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Classifications

    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00—Optical parts
    • G02C7/02—Lenses; Lens systems ; Methods of designing lenses
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/00009—Production of simple or compound lenses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/00951—Measuring, controlling or regulating
    • B29D11/00961—Measuring, controlling or regulating using microprocessors or computers
    • B29D11/00971—Measuring, controlling or regulating using microprocessors or computers using CNC machining to make mould surfaces
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00—Simple or compound lenses
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00—Simple or compound lenses
    • G02B3/0081—Simple or compound lenses having one or more elements with analytic function to create variable power
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00—Simple or compound lenses
    • G02B3/10—Bifocal lenses; Multifocal lenses
    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00—Optical parts
    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00—Optical parts
    • G02C7/02—Lenses; Lens systems ; Methods of designing lenses
    • G02C7/024—Methods of designing ophthalmic lenses
    • G02C7/028—Special mathematical design techniques
    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C7/00—Optical parts
    • G02C7/02—Lenses; Lens systems ; Methods of designing lenses
    • G02C7/06—Lenses; Lens systems ; Methods of designing lenses bifocal; multifocal ; progressive
    • G02C7/061—Spectacle lenses with progressively varying focal power
    • G—PHYSICS
    • G02—OPTICS
    • G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
    • G02C2202/00—Generic optical aspects applicable to one or more of the subgroups of G02C7/00
    • G02C2202/08—Series of lenses, lens blanks

Definitions

  • An aspect of the invention relates to a method calculating and/or a method of manufacturing an optical system, and more particularly a progressive power lens.
  • Other aspects of the invention relate to a method of manufacturing a semi-finished optical system, a computer-program product for calculating and/or manufacturing an optical system, a computer-program product for calculating and/or manufacturing a semifinished optical system.
  • Progressive power lenses typically comprise a far-vision region having one refractive power, a near-vision region having a different refractive power, and an intermediate progressive region.
  • semi-finished progressive lens blanks are provided by lens manufacturer to prescription labs.
  • a semi-finished progressive lens blank comprises a front progressive surface and a back spherical surface ("standard semi-finished lens blank").
  • a standard semi-finished lens blank having suitable optical characteristics is then selected based on a prescription.
  • the back spherical surface is finally machined and polished by the prescription lab (based on the base curve) so as to obtain a sphero-torical surface complying with the prescription.
  • a progressive power lens complying with the prescription is thus obtained.
  • the invention relates to a method of calctilating an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising: > ⁇ - a generating step GEN, in which a virtual optical system VOS is used to generate a virtual function VOF;
  • a modification step MOD in which the virtual function VOF is modified so as obtain the function OF
  • a calculation step CAL in which the second equation EF2 is calculated from the function OF, and the first equation EFl.
  • the optical system OS can be, for example, a progressive power lens.
  • the function OF can be, for example, an optical function OF or a part of an optical function OF.
  • the first part and the second part can be, for example, any volume or surface of the optical system.
  • the optical function OF of an optical system OS is defined as a function h of the opto-geometric properties of the optical system OS, which can be written, for a two parts system comprising a first part Fl and a second part F2,
  • the virtual optical system VOS comprises a first virtual part VFl defined by a first virtual equation EVFl and a second virtual part VF2 defined by a second virtual equation EVF2, the first virtual equation EVFl and the second virtual equation EVF2 defining the virtual function VOF.
  • the virtual function VOF is substantially equal to the function OF.
  • the generating step comprises selecting the first virtual eqitation EVFl in a database. . ⁇ . «
  • the method further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtain a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1.
  • the first virtual part VFl comprises a first volume of the virtual optical system VOS, the first equation depending on opto-geometric characteristics of the first volume, and wherein the first modifying function Nl modifies at least one of said opto-geometric characteristics.
  • the opto-geometric characteristics comprise at least one characteristic chosen among the equation of a surface and the optical index of a volume.
  • the first virtual part VFl is a first virtual surface and the second virtual part VF2 is a second virtual surface.
  • the function OF depends on the difference of the equations of the first surface and the second svirface, and wherein a second surface modifying function N2 is substantially equal to the first surface modifying function Nl.
  • the function OF is an optical function OF.
  • the optical system OS is a progressive power lens.
  • the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second ' part F2 defined by a second equation EF2, the method comprising:
  • the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising:
  • a first manufacturing step Ml in which a semi-finished optical system SFOS comprising the first part Fl is manufactured so as to obtain a manufactured semi- finished optical system MSFOS; and - a second manufacturing step M2, in which the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a second part F2 defined by the second equation EF2 and to obtain the optical system OS.
  • the first manufacturing step Ml defines the opto- geometric characteristics EFl(x,y,z) of the first part Fl of the semi-finished optical system.
  • the semi-finished optical system can advantageously be used to manufacture a second optical system 0S2, having a second optical function OF2.
  • the optical system does not depend on the characteristics of the semifinished optical system only. This allows a manufacturer to stock semi-finished optical system independently of the optical system. Thus, the invention enables to enhance the stock management in a manufacturing process.
  • the second manufacturing step M2 comprises the following sub-steps: a second modifying step MS2, in which the second virtual equation EVF2 is modified by using a second modifying function N2 so as to obtain a second modified equation EVF2, the first modifying function Nl and the second modifying function N2 being defined in such a manner that the optical system can be identified by the function OF, and
  • a second manufacturing step MAN2 in which the second part F2 of the semi finished optical system SFOS is manufactured so as to obtain the optical system OS, the second equation EF2 of the second part F2 being substantially equal to the ⁇ second modified equation EVF2.
  • the second virtual part VF2 comprises a second volume of the virtual optical system VOS, the second equation depending on opto- geometric characteristics of the second volume, and wherein the second modifying function N2 modifies at least one of said opto-geometric characteristics.
  • the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising: - the generating step GEN, modification step MOD, calculation step CAL as previously disclosed, in which the second equation EF2 is calculated from the function OF, and the first equation EFl;
  • a first manufacturing step Ml in which a semi-finished optical system SFOS comprising the first part F2 is manufactured so as to obtain a manufactured semi-finished optical system MSFOS;
  • the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a first part Fl defined by the first equation EFl and to obtain the optical system OS
  • the term "virtual" is used to define an optical system which is calculated and generated by a computer. According to the present invention, the virtual optical system is not intended to be manufactured as such.
  • the optical function OF is substantially equal to the virtual optical function VOF
  • the first equation EFl is substantially equal to the first virtual equation
  • the second virtual equation EVF2 is a physical solution for the second equation EF2.
  • the virtual optical function can, for example, be modified by using prescription data provided by an Eye Care Practitioner.
  • the optical function can be more adapted to the characteristics of the eye.
  • the method according to the invention allows to store a generic virtual function and to modify it by a specific modification.
  • the generating step according to the invention comprises selecting the first virtual equation EVFl in a database.
  • the method further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtained a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1.
  • the first modifying function Nl can be, for example, arranged to modify the opto-geometric characteristics of the first virtual part VFl such that:
  • the secret data can be, for example, data relating to the geometry of the progressive face of the semi-finished lens blank.
  • the secret data can also be, for example, any opto-geometric characteristics in particular the equations of the surfaces defining the two parts, or the optical index of the two parts, or any combination thereof.
  • the secret data are split up between the first and the second part of the optical system.
  • the secret data is split up between the first and the second part of the optical system.
  • the invention also concerns a computer program product for a data-processing device, the computer program product comprising a set of instructions which, when loaded into the data-processing device, causes the device to perform the steps of the method according to the invention, for an optical system, or for a semi-finished optical system.
  • FIG. IA shows a graphical representation of an array of power
  • FIG. IB shows a graphical representation of an array of astigmatism
  • FIG. 1C shows an example of data used to determine the optical function of an optical system
  • FIG. ID shows the longitude and latitude data used to represent the array of power and the array of astigmatism
  • FIG. 2 is a block diagram of the manufacturing process according to the invention
  • FIG. 3 is a block diagram of an embodiment of the manufacturing process according to the invention.
  • FIG 4A schematically illustrates a virtual system generated according to the present invention
  • FIG 4B schematically illustrates a modified virtual system according to the present invention
  • FIG. 5A schematically illustrates a virtual system generated according to the present invention
  • FIG. 5B schematically illustrates a semi-finished optical system manufactured according to the present invention
  • FIG. 5 C schematically illustrates an optical system manufactured according to the present invention
  • FIG 6 A corresponds to a semi-finished optical system as in FIG 5B.
  • FIG 6B schematically illustrates an optical system manufactured according to the present invention wherein the optical index has been modified to comply with the optical function.
  • Embodiments of the present invention may include apparatuses for performing the operations herein.
  • This apparatus may be specially constructed for the desired purposes, or it may comprise a general purpose computer or Digital Signal Processor ("DSP") selectively activated or reconfigured by a computer program stored in the computer.
  • DSP Digital Signal Processor
  • Such a computer program may be stored in a computer readable storage medium, such as, but is not limited to, any type of disk including floppy disks, optical disks, CD-ROMs, magnetic-optical disks, read-only memories (ROMs), random access memories (RAMs) electrically programmable read-only memories (EPROMs), electrically erasable and programmable read only memories (EEPROMs), magnetic or optical cards, or any other type of media suitable for storing electronic instructions, and capable of being coupled to a computer system bus.
  • a computer readable storage medium such as, but is not limited to, any type of disk including floppy disks, optical disks, CD-ROMs, magnetic-optical disks, read-only memories (ROMs), random access memories (RAMs) electrically programmable read-only memories (EPROMs), electrically erasable and programmable read only memories (EEPROMs), magnetic or optical cards, or any other type of media suitable for storing electronic instructions, and capable of being coupled to a computer system bus.
  • optical function OF of an optical system OS can be defined as follows:
  • optical function OF of an optical system can be defined as follows:
  • FIG. 1 An example of graphical representation of an array of power PUI and of an array of astigmatism AST is shown at figure IA and figure IB. These arrays (PUI 5 AST) have been obtained for a design suitable for a user with emmetropia addition 2. Illustrated figure ID, the gaze direction is defined by two angles, latitude ⁇ and longitude ⁇ from the center of rotation of the eye. The aberrations are calculated for each gaze direction to obtain array MAT and array PUI.
  • the prescription data PRES are known by the one skilled in the art and are related to usual data provided by an Eye Care Practitioner such as sphere, cylinder, axe, prism, power addition. Additional data provided by an optician can be used if available.
  • the optical function can be obtained by adding the prescribed values of power and astigmatism to specific arrays, respectively PUI and AST.
  • these specific arrays can be given, for example, for each addition and ametropia type (myopia, hyperopia, emmetropia).
  • the optical index can be chosen as a constant.
  • the method of manufacturing a progressive power lens OS comprises a manufacturing step Ml in which a semi-finished optical system comprising a first part Fl is manufactured.
  • the first part Fl is defined by a first equation EFl, which is for example the equation of an outer surface.
  • a manufactured semifinished optical system MSFOS is thus obtained.
  • the equation of the second part EF2 is then determined in a calculation step CAL from the optical function and the equation of the first part EFl .
  • Equations (5) and (4) are used to determine such an equation from the optical function OF and the equation of the first surface EFl.
  • the calculation step CAL can be performed by using a ray-tracing method or optimization algorithms. These methods are known by the one skilled in the art, for example in the publication "Application of optimization in computer-aided ophthalmic lens design” (P. Allione, F. Ahsbhs and G. Le Saux, in SPIE Vol. 3737, EUROPTO Conference on Design and Engineering of Optical Systems, Berlin, May 1999), which is incorporated by reference in the present document.
  • the manufactured semi-finished optical system MSFOS is manufactured so as to obtain a second part of equation EF2.
  • This can be done by any known method in the art of manufacturing lenses as described, for example, in the US granted patent referenced under grant number US 6, 558, 586 Bl, the content of which is incorporated by reference.
  • the manufactured semi-finished optical system MSFOS further provided ⁇ *'ith a second part F2 of equation EF2 forms the optical system OS.
  • the optical function OF of the optical system OS to be manufactured is based on a virtual optical function VOF.
  • a virtual optical system generating step GEN a virtual progressive power lens
  • VOS having a virtual optical function VOF is generated. As illustrated in figure 4A and
  • the virtual progressive power lens VOS comprises a first virtual face VFl which is defined by a first equation EVFl.
  • the virtual progressive power lens VOS further comprises a second virtual face VF2 which is defined by a second equation EVF2.
  • the virtual optical function VOF can then be modified in a modification step MOD to obtain an optical function OF.
  • the modified virtual optical system MVOS has a modified first face MVFl and a modified second face MVF2.
  • the modification MOD can be made by using prescription data from an Eye Care Practitioner to be adapted to the prescription.
  • the modification MOD can be without limitation an isometric transformation s ⁇ ich as offset, symmetry, translation, or a morphing of the virtual optical system VOS.
  • the modified virtual optical system is the virtual optical system, and the optical function is substantially equal to the virtual optical function.
  • a preset virtual optical function VOF can then be retrieved directly from a database to define the opto-geometric characteristics of the virtual optical system.
  • the modification step MOD can then be used to adapt this virtual optical function VOF to the needs of a particular wearer.
  • the method of manufacturing a progressive power lens OS comprises a first manufacturing step Ml and a second manufacturing step M2, It further comprises a virtual optical system generating step GEN and a first modifying step MSl.
  • a virtual progressive power lens VOS having a virtual optical function VOF is generated.
  • the virtual progressive power lens VOS comprises a first virtual face VFl which is defined by a first equation EVFl.
  • the virtual progressive power lens VOS further comprises a second virtual face VF2 which is defined by a second equation EVF2.
  • the first equation EVFl and the second equation EVF2 are chosen such that:
  • VF(x,y,z) vh(EVFl(x,y,z),EVF2(x,y,z))
  • EVFl (x,y) and EVF2(x,y) can be defined, for example, such that the optical function VF of the virtual progressive power lens VOS is substantially equal to the optical function OF of the progressive power lens OS.
  • the first equation EVFl(x,y) is modified, for example, by adding a first encryption function Nl(x,y) so as to obtain a modified equation EVFl defined as follows:
  • EV'Fl(x,y) EVFl(x,y) + Nl(x,y).
  • a first surface Fl of a semi-finished optical system SFOS is manufactured.
  • the equation EFl of the first surface Fl is defined as follows:
  • a semi- finished optical system SFOS is thus obtained.
  • the manufacturing of the semi-finished optical system SFOS can be done by any known method in the art of manufacturing lenses as described, for example, in the US granted patent referenced under grant number US 6, 558, 586 Bl, the content of which is incorporated by reference.
  • the first encrypting function Nl(x,y) is a secret data which is only known by the one implementing the method of manufacturing of the invention.
  • the first encrypting function Nl can be more generally any secret transformation of the function EVFl(x,y) such that
  • the method of manufacturing a progressive power lens further comprises a second manufacturing step M2.
  • the second manufacturing step M2 comprises a second modifying sub-step MS2 and a second manufacturing sub-step MAN2.
  • the second equation EVF2(x,y) is modified, for example, by adding a second encrypting function N2(x,y) so as to obtained a second modified equation EV'F2(x,y) defined as follows:
  • the second encryption function N2(x,y) is chosen such that
  • OF(x,y) h ( Nl [EVFl(x,y)], N2 [EVF2(x,y)]).
  • constraints can be added in the choice of the first and second encrypting functions Nl and N2. Such constraints can be linked, for example, to calculation time or other constraints defined by manufacturing laboratories.
  • a second face F2 of the semifinished optical system SFOS is manufactured so as to obtain the progressive power lens OS.
  • the surface of the second face F2 of the progressive power lens OS is defined by the second modified equation EV'F2(x,y). It is understood that the first and the second face Fl, F2 of the progressive power lens OS must comply with the constraints defined by the optical function OF
  • the preferred second encryption function N2(x,y) is substantially equal to Nl(x,y).
  • the first encrypting function and the second encrypting Nl and N2 only depend on the optical system OS to be manufactured.
  • a semi-finished optical system SFOS provided with a first face Fl of equation
  • SFOS could also be used to manufacture an optical system 0S2 having an optical function 0F2.
  • the second encrypting function N2 has to be chosen such that
  • OF2(x,y) h (Nl (EVFl (x,y)), N2(EVF2(x,y))).
  • the stock management of semi-finished optical systems SFOS can thus be done by associating the semi-finished optical systems
  • SFOS with the optical system to be manufactured.
  • the stock management of semi-finished optical systems SFOS can be done independently of the final optical system by choosing suitable modifying functions. The stock management in the manufacturing process is therefore improved.
  • a first manufacturing step Ml in which a semi-finished optical system SFOS comprising the first part Fl is manufactured so as to obtain a manufactured semi-finished optical system MSFOS; and - a second manufacturing step M2, in which the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a second part F2 defined by the second equation EF2 and to obtain the optical system OS.
  • the first part and the second part can correspond to any volume or surface of the optical system.
  • the first part and the second part can be, for example, a first face and a second face of the optical system corresponding to front and back optical surfaces, or a first volume and a second volume of the optical system corresponding to a back part and a front part of the system.
  • the opto-geometric characteristics can be, for example, the equations of the surfaces defining the two parts, or the optical index of the two parts, or any combination thereof.
  • the calculation of the second equation EF2 from the function OF, and the first equation EFl in the calculation step CAL can be performed by any algorithm known in the ait of calculation on optical systems.
  • a generating step GEN in which a virtual optical system VOS is used to generate a virtual function VOF, the virtual optical system VOS comprising a first virtual part VFl defined by a first virtual equation EVFl and a second virtual part VF2 defined by a second virtual equation EVF2, the first virtual equation EVFl and the second virtual equation EVF2 defining the virtual function VOF;
  • the modification MOD can be without limitation an isometric transformation such, as offset, symmetry, translation, or amorphing of the virtual optical system VOS.
  • the detailed description hereinbefore with reference to the drawings also illustrates a method which further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtained a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1.
  • the first modifying function Nl can be, for example, an encryption function or a noise function.
  • the noise function can be any discontinuous function such as, for example, a diffractive function, in particular, a Fresnel function.
  • the discontinuous function has a spatial frequency cut-off which is preferably less than 1 mm "1 (1/1 millimeter).
  • the noise function can also be, for example, a white noise function.
  • the first function Nl can be any function arranged to modify the opto-geometric characteristics of the parts or surfaces of an optical system.
  • the detailed description also illustrates a method of manufacturing an optical system OS, wherein the second manufacturing step M2 comprises the following sub- steps: a second modifying step MS2, in which the second virtual equation EVF2 is modified by using a second modifying function N2 so as to obtain a second modified equation EVF2, the first modifying function Nl and the second modifying function N2 being defined in such a manner that the optical system can be identified by the function OF, and
  • the second modifying function N2 can be, for example, an encryption function or noise function, in particular a white noise function
  • the functions described herein have been given in Cartesian coordinates (x,y,z) but it is understood that any coordinate can be used in the method according to the invention.
  • the function F was an optical function OF.
  • the function F can be also a part of such optical function OF.
  • the function F can be defined by the array of power and astigmatism MAT.
  • the function F can be any function arranged to identify or define an optical system OS.
  • Example 1 relates to index variation of the material of a lens.
  • the respective position of the front and back surfaces are such as the thickness of the lens is as little as possible and where the thickness in its center is more than 1 mm and its edge's thickness is more than 0.3 mm.
  • the prism between the two surfaces has to compensate the thickness differences between far vision zone and near vision zone due to addition, or is suitable to obtain a given prismatic prescription.
  • a virtual viewer VV has a prescription with 2 Dioptries addition, with a cylinder correction of 0 Dioptrie and a sphere correction of 0 Dioptrie.
  • the power and astigmatism is calculated for a set of gaze direction (a;, b;) for the system "lens" + "eye” in given environment.
  • VOF(OS) Sum[weight_ast(i)(AST(ai,bi,OS)-AST(ai,bi,VOS)) 2 + weight_pui(i)(PUI(ai,bi,OS)-PUI(ai,bi,VOS)) 2 ],
  • AST(a,b,v) is the astigmatism of optical system v for gaze direction (a,b);
  • PUI(a,b,v) is the power for gaze direction (a,b) of optical system v.
  • the lens OS of the real viewer RV has to be as close as possible including RV prescription.
  • MOD(VOF(OS)) Sum[weight_ast(i)(ASR(ai,bi,OS,Sph,Cyl,Axe)- AST(ai,b i ,VOS)) 2 + weight_pui(i)((PUI(a i ,bi,OS)-Sph)-PUI(a i ,bi,VOS)) 2 ], Where:
  • ASR (a,b,v,Sph,Cyl,Axe) is the resulting astigmatism of the lens OS, for the real viewer RW, and when considering his spherical prescription Sph, his cylindrical prescription CyI, his axial prescription Axe.
  • the front surface may be the same than the one of VOS. Modification due to refractive index modification will then appear on the back surface.
  • the front surface may be different from the one of VOS, and adapted to the actual refractive index. Said front surface will be consequently calculated.
  • First part Fl consists of: front surface; - material of the lens; relative position of front and back surfaces.
  • Second part F2 consists of: back surface
  • First equation EFl consists of: - front surface equation; refractive index;
  • Second equation EF2 consists of: equation of back surface. Front and back surfaces equations can be expressed for example by using two dimensions polynomial functions, such as Zernike polynomes, B-Splines functions, NURBS functions. 1.5 Calculation step CAL:
  • Curvature parameters may be forced, for example in some regions of far vision zone or near vision zone.
  • Example 1 shows it is thus possible to manufacture an optical system OS from a virtual optical system VOS, the optical system OS having substantially the same optical properties than those of the virtual optical system VOS, but with a different refractive index.
  • Example 2 relates to a design modification of the progressive surface of a lens.
  • VOS Characteristics are for example: - front progressive surface, with its design, for example VARILUX
  • the prism between the two surfaces has to compensate the thickness differences between far vision zone and near vision zone due to addition, or is suitable to obtain a given prismatic prescription.
  • Virtual viewer has, for example, a prescription where:
  • First part Fl consists of: front surface; material of the lens; relative position of front and back surfaces.
  • Second part F2 consists of: back surface
  • First equation EFl consists of: front surface equation; refractive index; - 4x4 array of position changes between front and back surfaces
  • Second equation EF2 consists of: equation of back surface.
  • Front and back surface equation can be expressed for example by using two dimensions polynomial functions, such as Zemike polynomes, B-Splines functions, NURBS functions.
  • Example 2 shows it is thus possible to manufacture an optical system OS having a particular design, from a semi finished optical system SFOS comprising a part Fl having a different design, the optical system OS having substantially the same optical properties than those of the virtual optical system VOS.
  • the optical system OS was a progressive power lens. It has to be understood that it can also be any type of optical system, for example, a lens or a multifocal lens.
  • the optical system can also be any a device for either concentrating or diverging light.
  • the optical system can also be any analogous device used with other types of electromagnetic radiation such as a microwave lens for example made from paraffin wax.
  • the optical system can also be a part of an imaging system such as monocular, binoculars, telescope, spotting scope, telescoping gun sight, microscope and camera (photographic lens).
  • the optical system can also be dielectric lens for radio astronomy and radar systems to refract electromagnetic radiation into a collector antenna.

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Abstract

The invention relates to a method of calculating an optical system (OS), the optical system (OS) being identified by a function (OF), the optical system (OS) comprising a first part (Fl) defined by a first equation (EFl) and a second part (F2) defined by a second equation (EF2), the method comprising: - a generating step (GEN), in which a virtual optical system (VOS) is used to generate a virtual function (VOF); - a modification step (MOD), in which the virtual function (VOF) is modified so as obtain the function (OF); - a calculation step (CAL), in which the second equation (EF2) is calculated from the function (OF), and the first equation (EFl). The invention relates also to a method of manufacturing an optical system (OS).

Description

METHOD OF MANUFACTURING AN OPTICAL SYSTEM
FIELD OF THE INVENTION
An aspect of the invention relates to a method calculating and/or a method of manufacturing an optical system, and more particularly a progressive power lens. Other aspects of the invention relate to a method of manufacturing a semi-finished optical system, a computer-program product for calculating and/or manufacturing an optical system, a computer-program product for calculating and/or manufacturing a semifinished optical system.
BACKGROUND OF THE INVENTION
Progressive power lenses typically comprise a far-vision region having one refractive power, a near-vision region having a different refractive power, and an intermediate progressive region.
According to a common practice, semi-finished progressive lens blanks are provided by lens manufacturer to prescription labs. Generally a semi-finished progressive lens blank comprises a front progressive surface and a back spherical surface ("standard semi-finished lens blank"). A standard semi-finished lens blank having suitable optical characteristics is then selected based on a prescription. The back spherical surface is finally machined and polished by the prescription lab (based on the base curve) so as to obtain a sphero-torical surface complying with the prescription. A progressive power lens complying with the prescription is thus obtained.
SUMMARY OF THE INVENTION
According to an aspect, the invention relates to a method of calctilating an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising: >■ - a generating step GEN, in which a virtual optical system VOS is used to generate a virtual function VOF;
- a modification step MOD, in which the virtual function VOF is modified so as obtain the function OF; - a calculation step CAL, in which the second equation EF2 is calculated from the function OF, and the first equation EFl.
The optical system OS can be, for example, a progressive power lens. The function OF can be, for example, an optical function OF or a part of an optical function OF. The first part and the second part can be, for example, any volume or surface of the optical system. The optical function OF of an optical system OS is defined as a function h of the opto-geometric properties of the optical system OS, which can be written, for a two parts system comprising a first part Fl and a second part F2,
OF = h (EF 1 (x,y,z), EF2(x,y,z))
EFl(x,y,z) defining the opto-geometric properties of part Fl EF2(x,y,z) defining the opto-geometric properties of part F2
According to a feature of the invention, the virtual optical system VOS comprises a first virtual part VFl defined by a first virtual equation EVFl and a second virtual part VF2 defined by a second virtual equation EVF2, the first virtual equation EVFl and the second virtual equation EVF2 defining the virtual function VOF.
According to a feature of the invention, the virtual function VOF is substantially equal to the function OF.
According to a feature of the invention, the generating step comprises selecting the first virtual eqitation EVFl in a database. . ■. «
According to a feature of the invention, the method further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtain a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1. According to previous feature, the first virtual part VFl comprises a first volume of the virtual optical system VOS, the first equation depending on opto-geometric characteristics of the first volume, and wherein the first modifying function Nl modifies at least one of said opto-geometric characteristics.
According to previous feature, the opto-geometric characteristics comprise at least one characteristic chosen among the equation of a surface and the optical index of a volume.
According to another feature of the invention, the first virtual part VFl is a first virtual surface and the second virtual part VF2 is a second virtual surface.
According to previous feature of the invention, the function OF depends on the difference of the equations of the first surface and the second svirface, and wherein a second surface modifying function N2 is substantially equal to the first surface modifying function Nl.
According to another feature of the invention, the function OF is an optical function OF.
According to a feature of the invention, the optical system OS is a progressive power lens.
According to another aspect, the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second ' part F2 defined by a second equation EF2, the method comprising:
- the generating step GEN, modification step MOD, calculation step CAL as previously disclosed, in which the second equation EF2 is calculated from the function
OF, and the first equation EFl;
- providing a semi-finished optical system MSFOS with a semi-finished optical system SFOS comprising the first part Fl; and - a manufacturing step M2, in which the semi-finished optical system MSFOS is manufactured so as to be further provided with a second part F2 defined by the second equation EF2 and to obtain the optical system OS. According to a feature of the invention
According to another aspect, the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising:
- the generating step GEN, modification step MOD, calculation step CAL as previously disclosed, in which the second equation EF2 is calculated from the function
OF, and the first equation EFl;
- a first manufacturing step Ml in which a semi-finished optical system SFOS comprising the first part Fl is manufactured so as to obtain a manufactured semi- finished optical system MSFOS; and - a second manufacturing step M2, in which the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a second part F2 defined by the second equation EF2 and to obtain the optical system OS.
According to the invention, the first manufacturing step Ml defines the opto- geometric characteristics EFl(x,y,z) of the first part Fl of the semi-finished optical system. Thus, by choosing a suitable second part F2, the invention allows the manufacture of an optical system such that OF = h (EFl(x,y,z), EF2(x,y,z)).
In other words, if a semi-finished optical system was manufactured according to the first manufacturing step Ml, and was firstly intended to be modified to manufacture a first optical system OSl having an optical function OFl, the semi-finished optical system can advantageously be used to manufacture a second optical system 0S2, having a second optical function OF2. In this respect, the second equation EF2 has jrist to be , chosen such that 0F2= h (EFl(x,y,z)), EF2(x,y,z))), and not OFl= h (EFl(x,y,z)), EF2(x,y,z))).
Therefore, the optical system does not depend on the characteristics of the semifinished optical system only. This allows a manufacturer to stock semi-finished optical system independently of the optical system. Thus, the invention enables to enhance the stock management in a manufacturing process.
According to a feature of the invention the second manufacturing step M2 comprises the following sub-steps: a second modifying step MS2, in which the second virtual equation EVF2 is modified by using a second modifying function N2 so as to obtain a second modified equation EVF2, the first modifying function Nl and the second modifying function N2 being defined in such a manner that the optical system can be identified by the function OF, and
- a second manufacturing step MAN2, in which the second part F2 of the semi finished optical system SFOS is manufactured so as to obtain the optical system OS, the second equation EF2 of the second part F2 being substantially equal to the~second modified equation EVF2.
According to previous feature, the second virtual part VF2 comprises a second volume of the virtual optical system VOS, the second equation depending on opto- geometric characteristics of the second volume, and wherein the second modifying function N2 modifies at least one of said opto-geometric characteristics.
According to another aspect, the invention relates to a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising: - the generating step GEN, modification step MOD, calculation step CAL as previously disclosed, in which the second equation EF2 is calculated from the function OF, and the first equation EFl;
- a first manufacturing step Ml, in which a semi-finished optical system SFOS comprising the first part F2 is manufactured so as to obtain a manufactured semi-finished optical system MSFOS; and
- a second manufacturing step M2, in which the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a first part Fl defined by the first equation EFl and to obtain the optical system OS For the purpose of the present application, the term "virtual" is used to define an optical system which is calculated and generated by a computer. According to the present invention, the virtual optical system is not intended to be manufactured as such.
By generating a virtual optical system and defining the optical function as a modification of a virtual optical function, one can ensure that the calculation step CAL according to the invention has a solution. For example, if the optical function OF is substantially equal to the virtual optical function VOF, and the first equation EFl is substantially equal to the first virtual equation, the second virtual equation EVF2 is a physical solution for the second equation EF2.
The virtual optical function can, for example, be modified by using prescription data provided by an Eye Care Practitioner. Thus, by modifying this virtual function, the optical function can be more adapted to the characteristics of the eye.
Moreover, by defining the optical function from the modification of a virtual optical function, memory space is saved. In fact, instead of storing the optical functions for each specific client, the method according to the invention allows to store a generic virtual function and to modify it by a specific modification.
According to another aspect, the generating step according to the invention comprises selecting the first virtual equation EVFl in a database.
By selecting the first virtual equation in a database of known virtual equations, one can ensure that the performances of the optical system can be those of an existing system.
Moreover, by avoiding the • calculation of a specific first equation and by selecting the equation in a database, calculation time is saved.
According to another aspect of the invention, the method further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtained a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1.
The first modifying function Nl can be, for example, arranged to modify the opto-geometric characteristics of the first virtual part VFl such that:
OF= h (Nl(VFl(X5V5Z)), EF2(x,y,z)))
By providing standard semi finished optical system to prescription labs, it is quite easy to obtain data that might be considered by the lens manufacturer as secret data.
This can be achieved, for example, by using well-known three dimensional measuring systems. The secret data can be, for example, data relating to the geometry of the progressive face of the semi-finished lens blank. The secret data can also be, for example, any opto-geometric characteristics in particular the equations of the surfaces defining the two parts, or the optical index of the two parts, or any combination thereof.
By using the first modifying function in order to modify the first parts of a virtual optical system VOS in order to manufacture a semi finished optical system and an optical system having the required optical function, the secret data are split up between the first and the second part of the optical system. Thus it is more difficult to deduce the secret data by using a measuring system.
The invention also concerns a computer program product for a data-processing device, the computer program product comprising a set of instructions which, when loaded into the data-processing device, causes the device to perform the steps of the method according to the invention, for an optical system, or for a semi-finished optical system.
BRIEF DESCRIPTION OF THE DRAWINGS
The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to organization and method of operation, together with objects, features and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanied drawings in which:
FIG. IA shows a graphical representation of an array of power; FIG. IB shows a graphical representation of an array of astigmatism;
FIG. 1C shows an example of data used to determine the optical function of an optical system;
FIG. ID shows the longitude and latitude data used to represent the array of power and the array of astigmatism; FIG. 2 is a block diagram of the manufacturing process according to the invention;
FIG. 3 is a block diagram of an embodiment of the manufacturing process according to the invention;
FIG 4A schematically illustrates a virtual system generated according to the present invention;
FIG 4B schematically illustrates a modified virtual system according to the present invention;
FIG. 5A schematically illustrates a virtual system generated according to the present invention; FIG. 5B schematically illustrates a semi-finished optical system manufactured according to the present invention;
FIG. 5 C schematically illustrates an optical system manufactured according to the present invention;
FIG 6 A corresponds to a semi-finished optical system as in FIG 5B. FIG 6B schematically illustrates an optical system manufactured according to the present invention wherein the optical index has been modified to comply with the optical function.
DETAILED DESCRIPTION
Unless specifically stated otherwise, as apparent from the following discussions, it is appreciated that throughout the specification discussions utilizing terms such as "computing", "calculating" "generating", or the like, refer to the action and/or processes of a computer or computing system, or similar electronic computing device, that manipulate and/or transform data represented as physical, such as electronic, quantities within the computing system's registers and/or memories into other data similarly represented as physical quantities within the computing system's memories, registers or other such information storage, transmission or display devices.
Embodiments of the present invention may include apparatuses for performing the operations herein. This apparatus may be specially constructed for the desired purposes, or it may comprise a general purpose computer or Digital Signal Processor ("DSP") selectively activated or reconfigured by a computer program stored in the computer. Such a computer program may be stored in a computer readable storage medium, such as, but is not limited to, any type of disk including floppy disks, optical disks, CD-ROMs, magnetic-optical disks, read-only memories (ROMs), random access memories (RAMs) electrically programmable read-only memories (EPROMs), electrically erasable and programmable read only memories (EEPROMs), magnetic or optical cards, or any other type of media suitable for storing electronic instructions, and capable of being coupled to a computer system bus.
The processes and displays presented herein are not inherently related to any particular computer or other apparatus. Various general purpose systems may be used with programs in accordance with the teachings herein, or it may prove convenient to construct a more specialized apparatus to perform the desired method. The desired structure for a variety of these systems will appear from the description below. In addition, embodiments of the present invention are not described with reference to any particular programming language. It will be appreciated that a variety of programming languages may be used to implement the teachings of the inventions as described herein.
The optical function OF of an optical system OS can be defined as follows:
(1) OF (x,y,z)=MAT(x,y,z) +PRES; or
(2) OF (x,y,z)=MAT(PUI(x,y,z) ; AST (x,y,z))+PRES; or
(3) OF (x,y,z)=h(Fl(x,y,z); F2(x,y,z); n(x,y,z)) MAT being an array of power and astigmatism; PUI being an array of power; AST being an array of astigmatism; PRES being prescription data; Fl and F2 being the equation of the first face and of the second face of the optical system; and n being the optical index.
It has to be noted that if the optical index is a constant, the optical function OF of an optical system can be defined as follows:
(4) OF (x,y,z)=h(Fl(x,y,z); F2(x,y,z))
An example of graphical representation of an array of power PUI and of an array of astigmatism AST is shown at figure IA and figure IB. These arrays (PUI5AST) have been obtained for a design suitable for a user with emmetropia addition 2. Illustrated figure ID, the gaze direction is defined by two angles, latitude α and longitude β from the center of rotation of the eye. The aberrations are calculated for each gaze direction to obtain array MAT and array PUI.
The prescription data PRES are known by the one skilled in the art and are related to usual data provided by an Eye Care Practitioner such as sphere, cylinder, axe, prism, power addition. Additional data provided by an optician can be used if available.
Advantageously, but not limited to, in the ophthalmic field the optical function can be obtained by adding the prescribed values of power and astigmatism to specific arrays, respectively PUI and AST. In general, these specific arrays can be given, for example, for each addition and ametropia type (myopia, hyperopia, emmetropia).
In order to better understand the invention, a method of manufacturing an optical system OS in the form of a progressive power lens will now be described in a detailed manner. In this particular example, the optical index can be chosen as a constant. The optical function of an optical system can thus be defined as follows: (5) OF = h (Fl(x,y), F2(x,y))
As illustrated figure 2, the method of manufacturing a progressive power lens OS comprises a manufacturing step Ml in which a semi-finished optical system comprising a first part Fl is manufactured. The first part Fl is defined by a first equation EFl, which is for example the equation of an outer surface. A manufactured semifinished optical system MSFOS is thus obtained.
According to the invention, the equation of the second part EF2 is then determined in a calculation step CAL from the optical function and the equation of the first part EFl . Equations (5) and (4) are used to determine such an equation from the optical function OF and the equation of the first surface EFl.
The calculation step CAL can be performed by using a ray-tracing method or optimization algorithms. These methods are known by the one skilled in the art, for example in the publication "Application of optimization in computer-aided ophthalmic lens design" (P. Allione, F. Ahsbhs and G. Le Saux, in SPIE Vol. 3737, EUROPTO Conference on Design and Engineering of Optical Systems, Berlin, May 1999), which is incorporated by reference in the present document.
In a second manufacturing step M2, the manufactured semi-finished optical system MSFOS is manufactured so as to obtain a second part of equation EF2. This can be done by any known method in the art of manufacturing lenses as described, for example, in the US granted patent referenced under grant number US 6, 558, 586 Bl, the content of which is incorporated by reference.
The manufactured semi-finished optical system MSFOS further provided \*'ith a second part F2 of equation EF2 forms the optical system OS.
In a particular embodiment, the optical function OF of the optical system OS to be manufactured is based on a virtual optical function VOF. In a virtual optical system generating step GEN, a virtual progressive power lens
VOS having a virtual optical function VOF is generated. As illustrated in figure 4A and
4B, the virtual progressive power lens VOS comprises a first virtual face VFl which is defined by a first equation EVFl. The virtual progressive power lens VOS further comprises a second virtual face VF2 which is defined by a second equation EVF2.
The virtual optical function VOF can then be modified in a modification step MOD to obtain an optical function OF. The modified virtual optical system MVOS has a modified first face MVFl and a modified second face MVF2.
The modification MOD can be made by using prescription data from an Eye Care Practitioner to be adapted to the prescription.
The modification MOD can be without limitation an isometric transformation sτich as offset, symmetry, translation, or a morphing of the virtual optical system VOS.
If the modification is chosen as the identity function, the modified virtual optical system is the virtual optical system, and the optical function is substantially equal to the virtual optical function.
A preset virtual optical function VOF can then be retrieved directly from a database to define the opto-geometric characteristics of the virtual optical system.
The modification step MOD can then be used to adapt this virtual optical function VOF to the needs of a particular wearer.
For example, if a database containing virtual optical function is available, one can choose, among the database, a virtual optical function corresponding to the general characteristics of the wearer. A more accurate adaptation of this virtual optical function is then performed in a modification step MOD to adapt the optical system OS to the more precise needs of the wearer. As illustrated in figure 3, according to another aspect, the method of manufacturing a progressive power lens OS comprises a first manufacturing step Ml and a second manufacturing step M2, It further comprises a virtual optical system generating step GEN and a first modifying step MSl.
In the virtual optical system generating step GEN, a virtual progressive power lens VOS having a virtual optical function VOF is generated. As illustrated in figure 5A, the virtual progressive power lens VOS comprises a first virtual face VFl which is defined by a first equation EVFl. The virtual progressive power lens VOS further comprises a second virtual face VF2 which is defined by a second equation EVF2. The first equation EVFl and the second equation EVF2 are chosen such that:
VF(x,y,z)=vh(EVFl(x,y,z),EVF2(x,y,z))
EVFl (x,y) and EVF2(x,y) can be defined, for example, such that the optical function VF of the virtual progressive power lens VOS is substantially equal to the optical function OF of the progressive power lens OS.
As illustrated in figure 3, in a first modifying step MSl, the first equation EVFl(x,y) is modified, for example, by adding a first encryption function Nl(x,y) so as to obtain a modified equation EVFl defined as follows:
EV'Fl(x,y)=EVFl(x,y) + Nl(x,y).
Then, in a first manufacturing step Ml, a first surface Fl of a semi-finished optical system SFOS is manufactured. The equation EFl of the first surface Fl is defined as follows:
EFl(x,y)=EV'Fl(x,y) " •
A semi- finished optical system SFOS is thus obtained. The manufacturing of the semi-finished optical system SFOS can be done by any known method in the art of manufacturing lenses as described, for example, in the US granted patent referenced under grant number US 6, 558, 586 Bl, the content of which is incorporated by reference. It has to be noted that, the first encrypting function Nl(x,y) is a secret data which is only known by the one implementing the method of manufacturing of the invention. The first encrypting function Nl can be more generally any secret transformation of the function EVFl(x,y) such that
EFl (x,y)=Nl [ EVFl (x,y) ].
Thus when analyzing the semi-finished optical system SFOS, it will be more difficult for a third party to access to the secret data EVFl(x,y) and EVF2(x,y).
As illustrated in figure 3, the method of manufacturing a progressive power lens further comprises a second manufacturing step M2. The second manufacturing step M2 comprises a second modifying sub-step MS2 and a second manufacturing sub-step MAN2.
In the second modifying sub-step MS2, the second equation EVF2(x,y) is modified, for example, by adding a second encrypting function N2(x,y) so as to obtained a second modified equation EV'F2(x,y) defined as follows:
EV'F2(x,y)=EVF2(x,y) + N2(x,y),
The second encryption function N2(x,y) is chosen such that
OF(x,y)= h ( Nl [EVFl(x,y)], N2 [EVF2(x,y)]).
It has to be understood that other constraints can be added in the choice of the first and second encrypting functions Nl and N2. Such constraints can be linked, for example, to calculation time or other constraints defined by manufacturing laboratories.
Then in a second manufacturing sub-step MAN2, a second face F2 of the semifinished optical system SFOS is manufactured so as to obtain the progressive power lens OS. The surface of the second face F2 of the progressive power lens OS is defined by the second modified equation EV'F2(x,y). It is understood that the first and the second face Fl, F2 of the progressive power lens OS must comply with the constraints defined by the optical function OF
When the optical function is a function of the difference of the equations of the surfaces, i.e OF = h(EF2(x,y) - EFl(x,y)), the preferred second encryption function N2(x,y) is substantially equal to Nl(x,y).
According to an advantage of the invention, the first encrypting function and the second encrypting Nl and N2 only depend on the optical system OS to be manufactured.
A semi-finished optical system SFOS provided with a first face Fl of equation
EFl(x,y)=Nl[EVFl(x,y)] can thus be used, for example, to manufacture an optical system OSl having an optical function OFl. But the same semi-finished optical system
SFOS could also be used to manufacture an optical system 0S2 having an optical function 0F2. In this case, the second encrypting function N2 has to be chosen such that
OF2(x,y)= h (Nl (EVFl (x,y)), N2(EVF2(x,y))). The stock management of semi-finished optical systems SFOS can thus be done by associating the semi-finished optical systems
SFOS with the optical system to be manufactured. Alternatively the stock management of semi-finished optical systems SFOS can be done independently of the final optical system by choosing suitable modifying functions. The stock management in the manufacturing process is therefore improved.
The detailed description hereinbefore with reference to the drawings illustrates a method of manufacturing an optical system OS, the optical system OS being identified by a function OF, the optical system OS comprising a first part Fl defined by a first equation EFl and a second part F2 defined by a second equation EF2, the method comprising:
- a calculation step CAL, in which the second equation EF2 is calculated from the function OF, and the first equation EFl ; .
- a first manufacturing step Ml, in which a semi-finished optical system SFOS comprising the first part Fl is manufactured so as to obtain a manufactured semi-finished optical system MSFOS; and - a second manufacturing step M2, in which the manufactured semi-finished optical system MSFOS is manufactured so as to be further provided with a second part F2 defined by the second equation EF2 and to obtain the optical system OS.
The aforementioned characteristics can be implemented in numerous different manners. In order to illustrate this, some alternatives are briefly indicated.
The first part and the second part can correspond to any volume or surface of the optical system.
The first part and the second part can be, for example, a first face and a second face of the optical system corresponding to front and back optical surfaces, or a first volume and a second volume of the optical system corresponding to a back part and a front part of the system. The opto-geometric characteristics can be, for example, the equations of the surfaces defining the two parts, or the optical index of the two parts, or any combination thereof.
The calculation of the second equation EF2 from the function OF, and the first equation EFl in the calculation step CAL can be performed by any algorithm known in the ait of calculation on optical systems.
The detailed description hereinbefore with reference to the drawings also illustrates a method that further comprises the following steps:
- a generating step GEN, in which a virtual optical system VOS is used to generate a virtual function VOF, the virtual optical system VOS comprising a first virtual part VFl defined by a first virtual equation EVFl and a second virtual part VF2 defined by a second virtual equation EVF2, the first virtual equation EVFl and the second virtual equation EVF2 defining the virtual function VOF;
- a modification step MOD, in which the virtual function VOF is modified so as obtain the function OF.
The modification MOD can be without limitation an isometric transformation such, as offset, symmetry, translation, or amorphing of the virtual optical system VOS. The detailed description hereinbefore with reference to the drawings also illustrates a method which further comprises an equation modifying step, in which the first virtual equation EVFl is modified by using a first modifying function Nl so as to obtained a first modified equation EVFl, the first equation EFl being substantially equal to the first modified equation EVF' 1.
The first modifying function Nl can be, for example, an encryption function or a noise function. The noise function can be any discontinuous function such as, for example, a diffractive function, in particular, a Fresnel function. Advantageously, the discontinuous function has a spatial frequency cut-off which is preferably less than 1 mm"1 (1/1 millimeter). The noise function can also be, for example, a white noise function. More generally the first function Nl can be any function arranged to modify the opto-geometric characteristics of the parts or surfaces of an optical system.
The detailed description also illustrates a method of manufacturing an optical system OS, wherein the second manufacturing step M2 comprises the following sub- steps: a second modifying step MS2, in which the second virtual equation EVF2 is modified by using a second modifying function N2 so as to obtain a second modified equation EVF2, the first modifying function Nl and the second modifying function N2 being defined in such a manner that the optical system can be identified by the function OF, and
- a second manufacturing step MAN2, in which the second part F2 of the semi- finished optical system SFOS is manufactured so as to obtain the optical system OS, the second equation EF2 of the second part F2 being substantially equal to the second modified equation EVF2.
The second modifying function N2 can be, for example, an encryption function or noise function, in particular a white noise function The functions described herein have been given in Cartesian coordinates (x,y,z) but it is understood that any coordinate can be used in the method according to the invention.
In the detailed description, the equations of the surfaces of the systems have been modified. It has to be understood that any other opto-geometric characteristics can be modified. As illustrated figures 6A and 6B, the second modifying function N2 can be a modification of the optical index n2(x,y,z) in a part P2 of the modified semi finished optical system. This modification is indicated by dashed lines on figure 4B. Therefore, N2 has to be chosen such that OFl= h(Nl(EVFl(x,y), N2(P2(x,y,z))).Any modification on the opto-geometric characteristics of the system, either for surface characteristics or volume characteristics can also be chosen, provided it respects the optical function OF or a specific part of the optical function OF of the optical system.
Moreover, in the above examples, the function F was an optical function OF.
But the function F can be also a part of such optical function OF. For example, for a given optical system having an optical function OF given by the equation OF (x,y,z)=MAT(x,y,z) +PRES, the function F can be defined by the array of power and astigmatism MAT. In such a case, the modifying functions Nl and N2 are such that MAT= g(EVFl, EVF2), and MAT=g(Nl (EVFl), N2(EVF2)). More generally the function F can be any function arranged to identify or define an optical system OS.
Further examples are given to illustrate the present invention with detailed and concrete cases, without any limitation to other concrete applications.
Example 1 :
Example 1 relates to index variation of the material of a lens.
1.1 definition of the virtual optical system VOS: VOS is a progressive lens with a progressive front surface and a spherical back surface, such as a VARILUX COMFORT® lens of ESSILOR Company, (for example with a 0 Dioptrie far vision correction), for example a VARILUX COMFORT ® Base 5.50 with 2 Dioptries addition, where the material of the lens consists of ORMA ® (refractive index = 1.5).
The respective position of the front and back surfaces are such as the thickness of the lens is as little as possible and where the thickness in its center is more than 1 mm and its edge's thickness is more than 0.3 mm. The prism between the two surfaces has to compensate the thickness differences between far vision zone and near vision zone due to addition, or is suitable to obtain a given prismatic prescription.
1.2 Building the virtual optical function VOF: A virtual viewer VV has a prescription with 2 Dioptries addition, with a cylinder correction of 0 Dioptrie and a sphere correction of 0 Dioptrie.
The power and astigmatism is calculated for a set of gaze direction (a;, b;) for the system "lens" + "eye" in given environment.
For said optical system OS, virtual optical function is: VOF(OS)=Sum[weight_ast(i)(AST(ai,bi,OS)-AST(ai,bi,VOS))2+ weight_pui(i)(PUI(ai,bi,OS)-PUI(ai,bi,VOS))2],
Where:
Sum is the sum on i index ;
AST(a,b,v) is the astigmatism of optical system v for gaze direction (a,b); PUI(a,b,v) is the power for gaze direction (a,b) of optical system v.
Following the invention, the lens OS of the real viewer RV, has to be as close as possible including RV prescription.
Modification MOD is then applied.
1.3 Modification MOD of the virtual optical function VOF:
MOD(VOF(OS))=Sum[weight_ast(i)(ASR(ai,bi,OS,Sph,Cyl,Axe)- AST(ai,bi,VOS))2 + weight_pui(i)((PUI(ai,bi,OS)-Sph)-PUI(ai,bi,VOS))2], Where:
ASR (a,b,v,Sph,Cyl,Axe) is the resulting astigmatism of the lens OS, for the real viewer RW, and when considering his spherical prescription Sph, his cylindrical prescription CyI, his axial prescription Axe.
It is thus the vectorial difference between the lens OS and the real viewer RV astigmatism. 1.4. Definition of the lens OS: Characteristics of OS are for example: progressive front surface VARILUX COMFORT ® base 5.5 addition 2.0 Dioptries; back surface to be determined in the step CAL; refractive index of material = 1,8; thickness of the lens as little as possible and where the centre's thickness is more than 1 mm, and the edge's thickness is more than 0,3 mm; the prism between the two surfaces has to compensate the thickness difference between far vision zone and near vision zone due to an addition, or are suitable to obtain a given prismatic prescription.
The front surface may be the same than the one of VOS. Modification due to refractive index modification will then appear on the back surface.
The front surface may be different from the one of VOS, and adapted to the actual refractive index. Said front surface will be consequently calculated. First part Fl consists of: front surface; - material of the lens; relative position of front and back surfaces. Second part F2 consists of: back surface
First equation EFl consists of: - front surface equation; refractive index;
4x4 array of position changes between front and back surfaces Second equation EF2 consists of: equation of back surface. Front and back surfaces equations can be expressed for example by using two dimensions polynomial functions, such as Zernike polynomes, B-Splines functions, NURBS functions. 1.5 Calculation step CAL:
Determining back surface parameters to minimize MOD (VOF(OS)).
Curvature parameters may be forced, for example in some regions of far vision zone or near vision zone. Example 1 shows it is thus possible to manufacture an optical system OS from a virtual optical system VOS, the optical system OS having substantially the same optical properties than those of the virtual optical system VOS, but with a different refractive index.
Example 2:
Example 2 relates to a design modification of the progressive surface of a lens.
2.1 Definition of the virtual optical system VOS: Characteristics are for example: - front progressive surface, with its design, for example VARILUX
COMFORT ® Base 5.50 with an addition of 2.0 Dioptries; spherical back surface with 0 Dioptrie far vision correction; ORMA ® material (refractive index is 1.5) respective position of the front and back surfaces are such as the thickness of the lens is as little as possible and where the thickness in its center is more than 1 mm and its edge's thickness is more than 0.3 mm. The prism between the two surfaces has to compensate the thickness differences between far vision zone and near vision zone due to addition, or is suitable to obtain a given prismatic prescription.
2.2 Building the virtual optical function VOF: Virtual viewer has, for example, a prescription where:
Sph = 0 Dioptrie CyI = O Dioptrie
Add = 2.0 Dioptries and same virtual optical function VOF then above following 1.2. 2.3 Modification MOD of the virtual optical of the function VOF: same step than above following 1.3.
2.4. Definition of the lens OS: - - front progressive surface with an other design than the virtual one, such as for example VARILUX ® PANAMIC ® Base 5.50 of ESSILOR Company with an addition of 2.0 Dioptiϊes ; back surface to be determined in the step CAL; refractive index = 1,5 (ORMA ® material) - thickness of the lens as little as possible and where the centre's thickness is more than 1 mm, and the edge's thickness is more than 0,3 mm; the prism between the two surfaces has to compensate the thickness difference between far vision zone and near vision zone due to an addition, or is suitable to obtain a given prismatic prescription;
First part Fl consists of: front surface; material of the lens; relative position of front and back surfaces. Second part F2 consists of: back surface First equation EFl consists of: front surface equation; refractive index; - 4x4 array of position changes between front and back surfaces
Second equation EF2 consists of: equation of back surface.
Front and back surface equation can be expressed for example by using two dimensions polynomial functions, such as Zemike polynomes, B-Splines functions, NURBS functions.
2.5 Calculation step CAL:
Same step than above following 1.5 Example 2 shows it is thus possible to manufacture an optical system OS having a particular design, from a semi finished optical system SFOS comprising a part Fl having a different design, the optical system OS having substantially the same optical properties than those of the virtual optical system VOS.
In the above mentioned description, the optical system OS was a progressive power lens. It has to be understood that it can also be any type of optical system, for example, a lens or a multifocal lens. The optical system can also be any a device for either concentrating or diverging light. The optical system can also be any analogous device used with other types of electromagnetic radiation such as a microwave lens for example made from paraffin wax. The optical system can also be a part of an imaging system such as monocular, binoculars, telescope, spotting scope, telescoping gun sight, microscope and camera (photographic lens). The optical system can also be dielectric lens for radio astronomy and radar systems to refract electromagnetic radiation into a collector antenna.
The remarks made herein before demonstrate that the detailed description with reference to the drawings, illustrate rather than limit the invention. There are numerous alternatives, which fall within the scope of the appended claims. Any reference sign in a claim should not be construed as limiting the claim. The word "comprising" does not exclude the presence of other elements or steps than those listed in a claim. The word "a" or "an" preceding an element or step does not exclude the presence of a plurality of such elements or steps.

Claims

1. A method of calculating an optical system (OS), the optical system (OS) being identified by a function (OF), the optical system (OS) comprising a first part (Fl) defined by a first equation (EFl) and a second part (F2) defined by a second equation (EF2), the method comprising:
- a generating step (GEN), in which a virtual optical system (VOS) is used to generate a virtual function (VOF);
- a modification step (MOD), in which the virtual function (VOF) is modified so as obtain the function (OF);
- a calculation step (CAL), in which the second equation (EF2) is calculated from the function (OF), and the first equation (EFl).
2. The method of calculating an optical system (OS) according to claim 1, wherein the virtual optical system (VOS) comprises a first virtual part (VFl) defined by a first virtual equation (EVFl) and a second virtual part (VF2) defined by a second virtual equation (EVF2), the first virtual equation (EVFl) and the second virtual equation (EVF2) defining the virtual function (VOF).
3. The method of calculating an optical system (OS), according to claims 1 or 2, wherein the virtual function (VOF) is substantially equal to the function (OF).
4. The method of calculating an optical system (OS), according to claims 1 to 3, wherein the generating step comprises selecting the first virtual equation (EVFl) in a database.
5. The method of calculating an optical system (OS) according to anyone of claims 1 to 4, wherein the method further comprises an equation modifying step, in which the first virtual equation (EVFl) is modified by using a first modifying function (Nl) so as to obtain a first modified equation (EVFl), the first equation (EFl) being substantially equal to the first modified equation (EVF' 1).
6. The method according to claim 5, wherein the first virtual part (VFl) comprises a first volume of the virtual optical system (VOS), the first equation depending on opto-geometric characteristics of the first volume, and wherein the first modifying function (Nl) modifies at least one of said opto-geometric characteristics.
7. The method according to claim 6, wherein the opto-geometric characteristics comprise at least one characteristic chosen among the equation of a surface and the optical index of a volume.
8. The method according to claim 2, wherein the first virtual part (VFl) is a first virtual surface and the second virtual part (VF2) is a second virtual surface.
9. The method according to claim 8 and 5, wherein the function (OF) depends on the difference of the equations of the first surface and the second surface, and wherein a second surface modifying function (N2) is substantially equal to the first surface modifying function (Nl).
10. The method according to any one of the preceding claims wherein the function (OF) is an optical function (OF).
11. The method according to any one of the preceding claims, wherein the optical system (OS) is a progressive power lens.
12. A method of manufacturing an optical system (OS), the optical system (OS) being identified by a function (OF), the optical system (OS) comprising a first part
(Fl) defined by a first equation (EFl) and a second part (F2) defined by a second equation (EF2), the method comprising:
- the generating step (GEN), modification step (MOD), calculation step (CAL) according to any of claims 1 to 11 , in which the second equation (EF2) is calculated from the function (OF), and the first equation (EFl);
- providing a semi-finished optical system (MSFOS) with a semi-finished optical system (SFOS) comprising the first part (Fl); and - a manufacturing step (M2), in which the semi-finished optical system (MSFOS) is manufactured so as to be further provided with a second part (F2) defined by the second equation (EF2) and to obtain the optical system (OS).
13. A method of manufacturing an optical system (OS), the optical system
(OS) being identified by a function (OF), the optical system (OS) comprising a first part (Fl) defined by a first equation (EFl) and a second part (F2) defined by a second equation (EF2), the method comprising:
- the generating step (GEN), modification step (MOD), calculation step (CAL) according to any of claims 1 to 11, in which the second eqviation (EF2) is calculated from the function (OF), and the first equation (EFl);
- a first manufacturing step (Ml)in which a semi-finished optical system (SFOS) comprising the first part (Fl) is manufactured so as to obtain a manufactured semifinished optical system (MSFOS); and - a second manufacturing step (M2), in which the manufactured semi-finished optical system (MSFOS) is manufactured so as to be further provided with a second part (F2) defined by the second equation (EF2) and to obtain the optical system (OS).
14. A method according to claim 12 or 13 and including the calculation according to claim 5, wherein the second manufacturing step (M2) comprises the following sub-steps: a second modifying step (MS2), in which the second virtual equation
EVF2 is modified by using a second modifying function (N2) so as to obtain a second modified equation EVF2, the first modifying function (Nl) and the second modifying function (N2) being defined in such a manner that the optical system can be identified by the function (OF), and
- a second manufacturing step (MAN2), in which the second part (F2) of the ■ semi finished optical system (SFOS) is manufactured so as to obtain the optical system
(OS), the second equation (EF2) of the second part (F2) being substantially equal to the second modified equation (EVF2).
15. A method according to claim 14, wherein the second virtual part (VF2) comprises a second volume of the virtual optical system (VOS), the second equation depending on opto-geometric characteristics of the second volume, and wherein the second modifying function (N2) modifies at least one of said opto-geometric characteristics.
16. An optical system comprising two parts, the optical system (OS) being identified by a function (OF), the optical system being manufactured with a method according to claims 12 to 15.
17. A semi finished optical system (MSFOS) manufactured according to the first manufacturing step (Ml) of claim 13 and intended to be modified by the second manufacturing step (M2) of claim 13 to 15.
18. A method of manufacturing an optical system (OS), the optical system (OS) being identified by a function (OF), the optical system (OS) comprising a first part (Fl) defined by a first equation (EFl) and a second part (F2) defined by a second equation (EF2), the method comprising:
- the generating step (GEN), modification step (MOD), calculation step (CAL) according to any of claims 1 to 11, in which the second equation (EF2) is calculated from the function (OF), and the first equation (EFl); - a first manufacturing step (Ml), in which a semi-finished optical system
(SFOS) comprising the first part (F2) is manufactured so as to obtain a manufactured semi-finished optical system (MSFOS); and
- a second manufacturing step (M2), in which the manufactured semi-finished optical system (MSFOS) is manufactured so as to be further provided with a first part (Fl) defined by the first equation (EFl) and to obtain the optical system (OS).
19. A computer program product for a data-processing device, the computer • program- product comprising a set of instructions which, when loaded into the data- processing device, causes the device to perform at least one of the steps of the method as claimed in claim 1 to 18.
PCT/IB2006/003220 2005-08-11 2006-08-01 Method of manufacturing an optical system WO2007017766A2 (en)

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WO2007017766A3 (en) 2007-06-14
AU2006277686B2 (en) 2012-03-15
IL189122A (en) 2014-01-30
CN101243351A (en) 2008-08-13
US20090125137A1 (en) 2009-05-14
CA2618336A1 (en) 2007-02-15
US8447573B2 (en) 2013-05-21
BRPI0614811B1 (en) 2018-01-16
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BRPI0614811A2 (en) 2009-08-04
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EP1752815A1 (en) 2007-02-14
EP1920291A2 (en) 2008-05-14
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AU2006277686A1 (en) 2007-02-15
IL189122A0 (en) 2008-08-07

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