WO2007017128A1 - High temperature wellbore monitoring method and apparatus - Google Patents
High temperature wellbore monitoring method and apparatus Download PDFInfo
- Publication number
- WO2007017128A1 WO2007017128A1 PCT/EP2006/007423 EP2006007423W WO2007017128A1 WO 2007017128 A1 WO2007017128 A1 WO 2007017128A1 EP 2006007423 W EP2006007423 W EP 2006007423W WO 2007017128 A1 WO2007017128 A1 WO 2007017128A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- high temperature
- temperature
- sealed connection
- sensor
- downhole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/08—Protective devices, e.g. casings
- G01K1/12—Protective devices, e.g. casings for preventing damage due to heat overloading
Definitions
- the present invention relates to an apparatus and associated method for monitoring pressure and/or temperature in severe environments as for example high temperature.
- the vibrating sensor wire is in tension, with at least one end attached to a pressure diaphragm.
- the wire is driven into oscillation via an electromagnet coil.
- An electromagnet picks up the wire's vibration frequency that is related, in a precisely known way, to the applied pressure on the diaphragm.
- the electromagnetic driver and pickup are connected to surface via wires in a four-conductor cable. Interrogation electronics at the surface drive, and measure the vibrating or resonant frequency.
- the wire sags with time which results in the measurement drifting out of calibration quickly, depending on the temperature.
- the sensor's cable connections employ polymer seals that soften and fail at temperatures below 250 0 C.
- metal seals When metal seals are used they are typically a SwageLok (Trade Mark) type that employs a single ferrule. This is prone to stress corrosion failure and leaks caused by scratches in the cable.
- Overall the vibrating wire has very poor metrology and poor reliability. Typically, the vibrating wire system does not last more than a year in steam or geothermal applications.
- the prior art for pressure gauges is based on a well known four-wire measurement technique with metal strain-gauge pressure sensors. This is an ancient technique in which current is supplied to the Wheatstone bridge along one pair of wires and the voltage across the bridge is measured on the remaining pair of wires. Similarly, temperature is measured by another set of four-wires.
- the pressure sensor is based on a resistive Wheatstone bridge deposited onto an insulator coated metal membrane. Unfortunately, the metal membrane exhibits significant measurement hysteresis and drift. In addition, if not protected, the thin membrane quickly corrodes.
- the multi-conductor cable is relatively the most expensive part of this type approach in that at least four-wires are needed for pressure and four-wires for temperature measurement.
- the long wires invite electromagnetic inference pickup and their parasitic inductance and capacitance de-stabilizes typical controlled voltage or current sources, meters, and electronic filters.
- the invention provides an apparatus for use in high temperature conditions, constituted of a downhole element and a master element connected together via a sealed connection; wherein the downhole element comprises a temperature sensor and a pressure sensor without any electronics and is embedded in a sealed housing resistant to high temperature; wherein the master element comprises electronics needed for function of the temperature sensor and the pressure sensor; and wherein the sealed connection is resistant to high temperature.
- the approach of the disclosed invention consists in having no downhole electronics and by using a circuit design configuration in which robust downhole sensors are connected via a multi-conductor cable and metal sealed connections to sophisticated but low cost electronics at another location with less severe conditions.
- the other location is surface.
- the pressure measurement is made by means of a first sensor, for example, one having a crystalline or poly-crystalline membrane having a thin-film deposited strain gauge or Wheatstone bridge. Temperature is measured by means of another sensor Resistance Temperature Detector (RTD).
- RTD Resistance Temperature Detector
- the high temperature conditions consist in high temperature below 250 degrees Celsius and/or in high pressure.
- the sealed housing and the sealed connection are made entirely of metal without elastomeric and/or polymeric seals. By this way, the sensors are housed within a completely sealed and welded metal package. And the wires from the sensors are connected to surface via metal sealed connections that have no elastomeric and/or polymeric seals.
- elastomeric or polymeric seals could be used if such seals exhibit very high temperature resistance.
- These wires form a compact multi-conductor cable that connects the downhole sensors to the electronics at surface.
- the sealed connection is a cable of the type seven-wires cable configuration.
- the master element can further comprises a controlled current source supplying a current to the downhole element via the sealed connection and the current being alternatively switched in polarity.
- the surface electronics sends a controlled current to each respective sensor and receives the voltage across each sensor individually. By this means the effects of the cable's resistance upon the measurement is minimized. Electromagnetic interference, noise pickup and other disturbances, such as thermoelectric voltages (Le, Seebeck effects due to dissimilar metal connections and temperature gradients on the cable and connections) are minimized by controlled switching of the surface current source and appropriate signal processing of the received voltages.
- the controlled current source is switched using a pseudo-random code sequence and more preferably, the controlled current source is switched using a maximal- length pseudo-random code sequence of polarity plus one and/or minus one times of the current.
- Figure 1 shows a circuit diagram of the apparatus according to the invention.
- Figure 2 shows a seven conductor cable showing compact packing within a circle.
- Figure 3 A shows a diagram of the pseudo-noise (PN) coded analog measurement method.
- Figure 3B shows a diagram of the pseudo-noise (PN) coded analog measurement method.
- a permanent pressure gauge system is directed to monitor the extreme downhole environmental conditions within steam injection wells or geothermal wells where operating temperatures can range up to 25O 0 C.
- the absolute pressure in these applications is relatively low and the metrological requirements are modest for pressure and temperature measurement accuracy, resolution, and stability.
- the application is focused on monitoring steam injection operations for enhanced recovery of heavy, i.e. viscous, oil, specifically for Steam Assisted Gravity Drainage (SAGD) applications.
- SAGD Steam Assisted Gravity Drainage
- FIG. 1 shows an embodiment of the overall electrical schematic according to the invention but without the signal processing details of the surface system.
- the downhole permanent gauge is made with a temperature sensor, here a Resistance Temperature Detector symbolized by Rl and with a pressure sensor, here a Wheatstone bridge symbolized by R2, R3, R4 and R5.
- a controlled current, IGl is sent down to the temperature and pressure sensors via one pair of wires (1 to 7).
- the voltage, VMl across the Resistance Temperature Detector is measured across wires 2 and 3.
- the voltmeter input VMl is of high impedance, therefore wires 2 and 3 carry negligible current; hence the resistance of the cable has minimal effect on this voltage measurement.
- the voltage applied to the Wheatstone bridge is known by measuring voltage VM3 using wires 3 and 6.
- the input voltage to the Wheatstone bridge can be controlled to match the voltage applied during its calibration (typically, 10 volts input for the case shown of a 2k ⁇ hm bridge with 5mA input current).
- the bridge's output voltage is VM2 carried by wire pair 4 and 5.
- the pressure is then determined by a lookup table that was made during calibration of the pressure sensor to determine its resistance versus pressure.
- pressure transducers are sensitive to both temperature and pressure; therefore a polynomial relationship is used to determine the sensor's response as a function of both temperature and pressure during a calibration procedure made as part of its manufacture.
- the voltage sensing wires carry negligible current; therefore these measurements are relatively insensitive to the cable's resistance.
- the cable to surface is a compact and standard seven-conductor configuration illustrated in Figure 2.
- this standard seven-wire cable configuration helps minimize the cable's cost and maximizes both the amount of protecting insulation and current carrying cooper within a protective metal tube (typically 0.63 centimeters (0.25 inches) outside diameter and 89 micrometers (0.035 inches) wall thickness).
- Another aspect of the invention is the surface system electronics and software that is designed to minimize measurement errors due to electromagnetic interference and any electrical disturbances due to unwanted voltages generated on the cable or its connections.
- the controlled current IGl is alternately switched in polarity to minimize errors resulting from disturbances generated by unwanted electrical effects, such as thermoelectric or Seebeck effect and galvanic voltages due to dissimilar metal contacts, temperature gradients, and different temperatures on the various electrical junctions and wires in the system.
- the switching of the current source is controlled by the surface system electronics and it applies the inverse switching on the received voltage measurements so the result is the measurement of the actual resistance of the respective sensor.
- Another design feature is that the controlled current source is switched using a suitable maximal-length pseudo-random or pseudo-noise code sequence (PN) of polarity +1 and -1 times the applied current IMl.
- PN pseudo-random or pseudo-noise code sequence
- the received voltages are multiplied by the same polarity sequence to de-code the measurement into a result that is most representative of the voltage across the resistor sensor being measured.
- This processing method is illustrated in Figures 3 A and 3B. This method makes use of the mathematical properties of PN codes to "spread" coherent interference, such as thermoelectric or galvanic generated voltages, electromagnetic induced inference from AC power sources, motors or solenoid wires, or switching power supplies.
Landscapes
- Physics & Mathematics (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Fluid Mechanics (AREA)
- Environmental & Geological Engineering (AREA)
- Geophysics (AREA)
- General Physics & Mathematics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Measuring Fluid Pressure (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CA2616444A CA2616444C (en) | 2005-07-28 | 2006-07-27 | High temperature wellbore monitoring method and apparatus |
| BRPI0614167-6A BRPI0614167A2 (en) | 2005-07-28 | 2006-07-27 | equipment for use in high temperature conditions consisting of a wellbore element and a main element connected together via a sealed connection |
| ROA200800078A RO123619B1 (en) | 2005-07-28 | 2006-07-27 | Apparatus for monitoring pressure and/or temperature |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US59569405P | 2005-07-28 | 2005-07-28 | |
| US60/595,694 | 2005-07-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007017128A1 true WO2007017128A1 (en) | 2007-02-15 |
Family
ID=37387353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2006/007423 Ceased WO2007017128A1 (en) | 2005-07-28 | 2006-07-27 | High temperature wellbore monitoring method and apparatus |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US7862228B2 (en) |
| BR (1) | BRPI0614167A2 (en) |
| CA (1) | CA2616444C (en) |
| RO (1) | RO123619B1 (en) |
| RU (1) | RU2008107586A (en) |
| WO (1) | WO2007017128A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2598071C2 (en) * | 2010-03-08 | 2016-09-20 | Праксайр Текнолоджи, Инк. | Using fossil fuels to increase biomass-based synthetic fuel benefits |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7836959B2 (en) * | 2006-03-30 | 2010-11-23 | Schlumberger Technology Corporation | Providing a sensor array |
| US20080251255A1 (en) * | 2007-04-11 | 2008-10-16 | Schlumberger Technology Corporation | Steam injection apparatus for steam assisted gravity drainage techniques |
| WO2009057626A1 (en) * | 2007-10-29 | 2009-05-07 | Tokyo Institute Of Technology | Physical amount detection device |
| US20100047089A1 (en) * | 2008-08-20 | 2010-02-25 | Schlumberger Technology Corporation | High temperature monitoring system for esp |
| NO20111436A1 (en) * | 2011-10-21 | 2013-04-22 | Petroleum Technology Co As | Plug sensor for temperature and pressure monitoring in an oil / gas well |
| WO2015048670A2 (en) | 2013-09-27 | 2015-04-02 | National Oilwell Varco, L.P. | Downhole temperature sensing of the fluid flow in and around a drill string tool |
| US20150268416A1 (en) * | 2014-03-19 | 2015-09-24 | Tyco Electronics Corporation | Sensor system with optical source for power and data |
| JP6341119B2 (en) * | 2015-03-03 | 2018-06-13 | 株式会社デンソー | Sensor drive device |
| US10072495B1 (en) * | 2017-03-13 | 2018-09-11 | Saudi Arabian Oil Company | Systems and methods for wirelessly monitoring well conditions |
| US11169032B2 (en) * | 2017-04-07 | 2021-11-09 | Sercel | Gauge with adaptive calibration and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2191765A (en) * | 1938-07-02 | 1940-02-27 | Lane Wells Co | Temperature indicator for wells |
| US2517455A (en) * | 1944-12-26 | 1950-08-01 | Halliburton Oil Well Cementing | Temperature recorder |
| US3986393A (en) * | 1975-03-07 | 1976-10-19 | Hawley Jack S | Precision measuring system for down-hole production logging oil tools |
| EP0387846A1 (en) * | 1989-03-14 | 1990-09-19 | Uentech Corporation | Power sources for downhole electrical heating |
| US5136525A (en) * | 1991-09-27 | 1992-08-04 | Mobil Oil Corporation | Method and apparatus for carrying out borehole temperature measurements |
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| US2733605A (en) * | 1956-02-07 | R buck | ||
| US2225668A (en) * | 1936-08-28 | 1940-12-24 | Union Oil Co | Method and apparatus for logging drill holes |
| US2183565A (en) * | 1938-05-27 | 1939-12-19 | Stanolind Oil & Gas Co | Two-well method of electrical logging and apparatus therefor |
| US2414899A (en) * | 1940-09-14 | 1947-01-28 | Standard Oil Dev Co | Well logging |
| US2679757A (en) * | 1948-04-09 | 1954-06-01 | Shell Dev | Apparatus for recording subsurface measurements |
| US2699675A (en) * | 1950-03-06 | 1955-01-18 | Socony Vacuum Oil Co Inc | Two-conductor system for measuring rate and direction of flow and conductivity of fluid in a passage |
| US2636512A (en) * | 1950-08-14 | 1953-04-28 | Gusmer Inc A | Flow directing baffle for reducing the turbulence of flow of fluid entering a space from a circuit |
| US2676489A (en) * | 1950-10-02 | 1954-04-27 | Westronics Inc | Apparatus for measuring temperature in boreholes |
| US2814017A (en) * | 1953-05-26 | 1957-11-19 | Schlumberger Well Surv Corp | Methods for logging the formations traversed by a borehole |
| US2940039A (en) * | 1957-06-10 | 1960-06-07 | Smith Corp A O | Well bore electrical generator |
| US3028528A (en) * | 1960-05-02 | 1962-04-03 | Halliburton Co | Stabilized signal and firing circuit for well tools |
| US3240938A (en) * | 1960-10-14 | 1966-03-15 | Texaco Inc | Radioactivity well logging for determining the presence of hydrogen and chlorine |
| US3222537A (en) * | 1961-02-28 | 1965-12-07 | Dresser Ind | System for producing relatively high direct current voltage pulses from low voltage d.c. source |
| FR1601486A (en) * | 1968-12-17 | 1970-08-24 | ||
| US3977345A (en) * | 1972-08-15 | 1976-08-31 | North American Development Company | Hydraulic ice breaker |
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| US4417470A (en) * | 1981-09-30 | 1983-11-29 | Otis Engineering Corporation | Electronic temperature sensor |
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-
2006
- 2006-07-27 RU RU2008107586/03A patent/RU2008107586A/en not_active Application Discontinuation
- 2006-07-27 BR BRPI0614167-6A patent/BRPI0614167A2/en not_active Application Discontinuation
- 2006-07-27 CA CA2616444A patent/CA2616444C/en not_active Expired - Fee Related
- 2006-07-27 US US11/460,270 patent/US7862228B2/en not_active Expired - Fee Related
- 2006-07-27 RO ROA200800078A patent/RO123619B1/en unknown
- 2006-07-27 WO PCT/EP2006/007423 patent/WO2007017128A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2191765A (en) * | 1938-07-02 | 1940-02-27 | Lane Wells Co | Temperature indicator for wells |
| US2517455A (en) * | 1944-12-26 | 1950-08-01 | Halliburton Oil Well Cementing | Temperature recorder |
| US3986393A (en) * | 1975-03-07 | 1976-10-19 | Hawley Jack S | Precision measuring system for down-hole production logging oil tools |
| EP0387846A1 (en) * | 1989-03-14 | 1990-09-19 | Uentech Corporation | Power sources for downhole electrical heating |
| US5136525A (en) * | 1991-09-27 | 1992-08-04 | Mobil Oil Corporation | Method and apparatus for carrying out borehole temperature measurements |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2598071C2 (en) * | 2010-03-08 | 2016-09-20 | Праксайр Текнолоджи, Инк. | Using fossil fuels to increase biomass-based synthetic fuel benefits |
Also Published As
| Publication number | Publication date |
|---|---|
| US7862228B2 (en) | 2011-01-04 |
| CA2616444A1 (en) | 2007-02-15 |
| RU2008107586A (en) | 2009-09-10 |
| BRPI0614167A2 (en) | 2011-03-15 |
| US20070032957A1 (en) | 2007-02-08 |
| CA2616444C (en) | 2014-07-15 |
| RO123619B1 (en) | 2014-10-30 |
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