WO2007008183A1 - Hollow rod and a split casing pump for a deep-seated sucker rod pump - Google Patents

Hollow rod and a split casing pump for a deep-seated sucker rod pump Download PDF

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Publication number
WO2007008183A1
WO2007008183A1 PCT/UA2006/000041 UA2006000041W WO2007008183A1 WO 2007008183 A1 WO2007008183 A1 WO 2007008183A1 UA 2006000041 W UA2006000041 W UA 2006000041W WO 2007008183 A1 WO2007008183 A1 WO 2007008183A1
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WO
WIPO (PCT)
Prior art keywords
rod
pump
sections
embodied
sucker
Prior art date
Application number
PCT/UA2006/000041
Other languages
French (fr)
Russian (ru)
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WO2007008183A8 (en
Inventor
Jurij Ivanovich Dolia
Anatolij Iurevich Dolia
Ganna Iurevna Sanzharovska
Bory Iurevich Lunov
Original Assignee
Jurij Ivanovich Dolia
Anatolij Iurevich Dolia
Ganna Iurevna Sanzharovska
Bory Iurevich Lunov
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Publication date
Priority claimed from UAU200506787U external-priority patent/UA9471U/en
Priority claimed from UAU200603700U external-priority patent/UA17319U/en
Application filed by Jurij Ivanovich Dolia, Anatolij Iurevich Dolia, Ganna Iurevna Sanzharovska, Bory Iurevich Lunov filed Critical Jurij Ivanovich Dolia
Publication of WO2007008183A1 publication Critical patent/WO2007008183A1/en
Publication of WO2007008183A8 publication Critical patent/WO2007008183A8/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B47/00Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
    • F04B47/02Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
    • F16B19/02Bolts or sleeves for positioning of machine parts, e.g. notched taper pins, fitting pins, sleeves, eccentric positioning rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B35/00Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
    • F16B35/04Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws with specially-shaped head or shaft in order to fix the bolt on or in an object
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/02Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
    • F16B5/0275Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread the screw-threaded element having at least two axially separated threaded portions

Definitions

  • the present invention relates to the oil and gas industry, and more specifically to the structural elements of a sucker rod pumping unit (SHGU), which can be used, in particular, for oil production.
  • SHGU sucker rod pumping unit
  • SHGNU and electric centrifugal pumping units operate relatively effectively at depths up to 2000-2200 meters. But with an increase in the immersion depth of the rod pump, the weight of the rods also increases, and the diameter of the plunger decreases. Already at depths of 2000-2200 meters, the weight of the rods reaches 80%, and the payload is only about 20%. In addition, the stroke of the plunger is significantly reduced relative to the course of the polished rod, which significantly reduces the flow rate and efficiency of the SHNU.
  • the weight of the rods is reduced by using high-strength steels from which the rods are made, but this reserve has already been exhausted.
  • one of the most important nodes of the ShGNU is a deep-well sucker-rod pump with a pump plunger stroke length of 15 meters or more, the manufacture of which is associated with the need for sectioning - connecting individual sections directly to the well. This work, given the large length of the movement of the pump plunger and the depth of the well, requires high centering accuracy of adjacent sections.
  • Both of the proposed invention are aimed at creating such a design of a sectional sucker rod pump unit, which allowed to increase the productivity and depth of extraction of pumping and reduce its cost.
  • the closest to the proposed hollow rod in terms of number of essential features is a hollow rod of a sucker rod pump installation containing a cylindrical body and heads mounted at the ends of a cylindrical body / V. Muravyov. Oil and gas well operation. - M .: Nedra - 1973. - S. 210 - 230 /.
  • the said rod is made in the form of a cylindrical pipe, and the heads are designed to connect adjacent rods to each other and form a rod string from tubular rods in the well.
  • the described rod is used to protect the pump plunger from sand.
  • the disadvantage of the described column of rods SHGNU is its large weight in the liquid, which significantly reduces the flow rate and efficiency of SHGNU.
  • the closest to the proposed sucker rod pump according to the number of essential features is a sectional long-stroke sucker rod pump containing a cylinder made in the form of series-connected sections and having a hollow plunger installed in the cylinder with a discharge valve, as well as a suction valve / A.c. USSR N ° 1193292, IPC 4 F04B 47/00, publ. 11/23/1985 Bull. Ne 43 /. Sections of the described cylinder are located in the casings.
  • Cylinder sections are mounted directly on the well, while certain violations of the centering of the sections are possible, which are compensated by the conical shapes of the hollow plunger and the end sections of the sections. Moreover, during the movement of the plunger, the mentioned conical surfaces interact with each other and center adjacent sections, but during the movement of the plunger through the junction of the sections, both he and the sections undergo increased wear. In addition, the presence of a casing and additional elements significantly complicates the design of the sucker rod pump, which reduces its reliability and increases the price.
  • the basis of the proposed inventions is the task of creating such a hollow rod and a sectional borehole long-stroke rod pump, which would be more reliable by creating conditions to reduce the load on the drive and the rod. The problem is solved by the use of the proposed rod in the SHGNU design, which allows creating conditions for reducing the rod weight force by using the buoyancy force of the fluid that the well is filled with on the rod.
  • the proposed, as well as the well-known hollow rod of a sucker rod pump installation includes a tubular body and heads mounted on the ends of the tubular body, and, in accordance with the proposal, each head is made solid and hermetically fixed to the corresponding end of the tubular body.
  • the proposed, as well as the well-known sectional long-stroke sucker-rod pump contains a cylinder made in the form of series-connected sections and has a hollow plunger installed in the cylinder with a discharge valve, as well as a suction valve, and, in accordance with the proposal, adjacent sections are interconnected with by means of a bolt flange connection containing at least two centralizer pins located in through-through coaxial holes made around the circumference of adjacent flanges, and each centralizer pin is made oval in the form of a rod having a central conical and extreme threaded sections.
  • a feature of the proposed sectional borehole long-stroke sucker-rod pump is that the axes of the through coaxial holes in adjacent flanges in which the centralizer pins are installed are asymmetric with respect to the connection axis of adjacent sections.
  • a flange is a connecting part of cylindrical sections (pipes), having the form of a flat ring or disk with holes for bolts evenly spaced around the circumference, designed to connect the flanges of adjacent sections (pipes) to each other along the outer planes of the respective flanges.
  • the head of each bolt is placed outside one flange, and the free end of the bolt is screwed into the corresponding threaded hole in the second flange.
  • FIG. 1 - shows a General view of a sectional pump sucker rod pumping unit
  • FIG. 2 shows a hollow bar
  • FIG. 3 shows a longitudinal section of a connection section of adjacent sections.
  • FIG. 4 shows a top view of the connection section of adjacent sections.
  • FIG. 5 shows a centralizer pin
  • the sucker rod pump installation comprises a column of hollow rods.
  • Each hollow rod of a sucker rod pump installation includes a tubular body 1 and heads 2 mounted on the ends of the tubular body 1.
  • Each head 2 is solid and hermetically attached to the end of the tubular body 1.
  • the head 2 in addition to the function of connecting adjacent rods, also performs the function of plugging the tubular of the housing 1.
  • the head 2 has a transitional conical part 5.
  • the joint 6 of the head 2 with a cylindrical body 1 for additional sealing of the cavity of the rod is welded.
  • the head 2 and the cylindrical housing 1 are interconnected by means of a threaded connection 7.
  • a sectional long-stroke sucker-rod suction pump contains a cylinder, the upper end of which is attached to the pump compressor pipes / not shown /.
  • the cylinder is made in the form of series-connected sections 8 and has a hollow plunger installed in the cylinder, containing two series-connected plungers 9 and 10 with corresponding pressure valves 11 and 12.
  • Each section 8 is bored and ground to the diameter of a double plunger 9 and 10.
  • flanges 13 and 14 are rigidly fixed (screwed onto a hot seat) in the factory.
  • Adjacent sections 8 are connected by respective flanges 13 and 14.
  • Through flanges 13 and 14 have through holes for bolts with an internal hexagonal blind hole in the head / not shown / to reduce the dimensions of the flanges. In this case, a hole for the bolt head is made in the flange 13, and the corresponding hole in the flange 14 is threaded for the threaded part of the bolt.
  • each centralizer pin is made in the form of a rod having a central conical 16 and extreme 17 and 18 threaded sections. Section 17 is designed to extrude the centralizer pin during disassembly of the pump, and section 18 is designed to fix the position of the flanges during assembly of the pump in the well.
  • the taper of the holes 15 and the Central sections 16 of the pin-centralizer is the same.
  • the vertical axes of the two through holes 15 in which the centralizer pins are mounted are asymmetric with respect to the axis of the connected sections 8, which ensures the optimal centering of adjacent sections 8 during installation of the cylinder in the well due to the possibility of displacement of the flanges 13 and 14 to align the axes of the adjacent sections 8
  • Between the flanges 13 and 14 are seals, each of which is made in the form of a gasoline-oil-resistant ring 19.
  • a twin plunger 9 and 10 of the pump is associated with the drive / not shown / through the column of rods 22.
  • In the lower section 8 of the cylinder is a node of the suction valve, made in the form of two sequentially installed valves 20 and 21.
  • sections 8 of the cylinder are mounted in pairs, they pass and grind to the size of the plunger 9 and 10 in both directions through the connecting section of sections 8. Then, after mounting the cylinder from sections 8 in a fixed position in the factory, conical flanges 13 and 14 are made holes 15 for centralizer pins and place centralizer pins in them. In the locked position of section 8, the holes 15 and the corresponding centralizer pins are marked. Then, the connected and marked sections 8 forming the cylinder are disassembled and transported to the well, where installation is carried out taking into account the marking.
  • each rod contains a tubular housing 1 with a cavity 2 sealed with heads, filled with air, the force of its weight is directed downward and the Archimedean force is directed upward, and therefore the weight of the proposed rod in the fluid is substantially decreases, which contributes to an increase in the immersion depth of the rod pump or its diameter without increasing the load on the drive SHGNU.
  • a column of the proposed float rods in a liquid reduces weight, but not mass - inertial acceleration is more intense than in solid and tubular rods, which increases the stroke of the plunger / not shown / compared to the course of the polished rod, and not decrease, as it usually on continuous and tubular rod columns.
  • a column of hollow rod-floats can significantly increase the diameter of the pump or the immersion depth of the pump without increasing the load on the SHGNU drive. Having a significantly larger diameter than traditional rods, the proposed design allows you to increase the speed of the fluid above the pump, which reduces the likelihood of jamming of the plunger 9 and 10 sand.
  • the pressure valves 11 and 12 are closed, which ensures liquid is pumped from the above-plunger section (not shown) / cylinder into the cavity of sections 8, and the open suction valves 20 , 21 provide filling of the sub-plunger section with stratum products.
  • the twin plunger 9 and 10 move smoothly without jamming along the entire length of the cylinder.
  • the proposed inventions can improve the reliability of the design, perform the installation of SHGNU with a plunger stroke of 15-25 meters and a liquid lifting height of about 4000 meters with a carrying capacity of 5-7 tons and a capacity of up to 40-60 m 3 per day.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Physics & Mathematics (AREA)
  • Details Of Reciprocating Pumps (AREA)
  • Compressor (AREA)

Abstract

The invention relates to the oil-and-gas industry. The inventive hollow rod of a rod string for a deep-seated sucker rod pump plant comprises a tubular body and heads. Each head is embodied in a solid manner and is sealingly fixed to the rod tubular body. A split deep-well long-stroke rod pump comprises a cylinder embodied in the form of in-series connected sections (8) and comprises a twinned piston (9,10) placed in said cylinder and provided with pumping valves (11, 12) and suction valves. The adjacent sections are connected with the aid of a bolt flange joint (13, 14) comprising at least two centring pins which are located in coaxial through holes embodied along the circumference of the adjacent flanges (13, 14). Each centering pin is embodied in the form of a rod provided with central conical and end threaded parts. The axes of the through holes in the adjacent flanges provided with centering pins are embodied in such a way that they are asymmetrical with respect to the axis of connection of the adjacent sections. Said invention makes it possible to increase the reliability by reducing a load applied to a drive and rods when a reversed drive is carried out and to reduce the wear of the piston and areas connecting the adjacent sections.

Description

ПУСТОТЕЛАЯ ШТАНГА И СЕКЦИОННЫЙ НАСОС ШТАНГОВОЙ ГЛУБИННОЙ НАСОСНОЙ УСТАНОВКИ EMPTY BAR AND SECTIONAL PUMP BAR DEPTH PUMP UNIT
Предлагаемые изобретения относятся к нефтегазовой промышленности, а более конкретно - к конструктивным элементам штанговой глубинной насосной установки (ШГНУ), которая может быть использована, в частности, для добычи нефти. Большая часть фонда скважин с механизированной добычей, как вThe present invention relates to the oil and gas industry, and more specifically to the structural elements of a sucker rod pumping unit (SHGU), which can be used, in particular, for oil production. Most of the well stock of mechanized production, as in
Украине, так и во всем мире, эксплуатируются с помощью ШГНУ, но на протяжении последних лет наблюдается непрерывное увеличение глубин как самих скважин, так и глубины погружения насосов ШГНУ. ШГНУ и электроцентробежные насосные установки (ЭЦНУ) относительно эффективно работают на глубинах до 2000-2200 метров. Но с увеличением глубины погружения штангового насоса растет и вес штанг, а диаметр плунжера уменьшается. Уже на глубинах 2000-2200 метров вес штанг достигает 80%, а полезная нагрузка составляет лишь около 20%. Кроме того, значительно уменьшается ход плунжера относительно хода полированного штока, что существенно уменьшает дебит и коэффициент полезного действия ШГНУ. Для увеличения глубины погружения насоса уменьшают вес штанг путем применения высокопрочных сталей, из которых изготавливают штанги, но этот резерв уже практически исчерпан. Кроме того, одним из важнейших узлов ШГНУ является глубинный штанговый насос с длиной хода плунжера насоса 15 и более метров, изготовление которого связано с необходимостью секционирования - соединения отдельных секций непосредственно на скважине. Эта работа, учитывая большую длину движения плунжера насоса и глубину скважины, требует обеспечения высокой точности центрирования смежных секций. Оба предлагаемых изобретения направлены на создание такой конструкции секционной штанговой глубинной насосной установки, которая позволила бы увеличить производительность и глубину добычи откачки и снизить ее себестоимость.Ukraine and the whole world are exploited with the help of SHGNU, but over the past years there has been a continuous increase in the depths of both the wells themselves and the depth of immersion of the SHGU pumps. SHGNU and electric centrifugal pumping units (ESPNU) operate relatively effectively at depths up to 2000-2200 meters. But with an increase in the immersion depth of the rod pump, the weight of the rods also increases, and the diameter of the plunger decreases. Already at depths of 2000-2200 meters, the weight of the rods reaches 80%, and the payload is only about 20%. In addition, the stroke of the plunger is significantly reduced relative to the course of the polished rod, which significantly reduces the flow rate and efficiency of the SHNU. To increase the immersion depth of the pump, the weight of the rods is reduced by using high-strength steels from which the rods are made, but this reserve has already been exhausted. In addition, one of the most important nodes of the ShGNU is a deep-well sucker-rod pump with a pump plunger stroke length of 15 meters or more, the manufacture of which is associated with the need for sectioning - connecting individual sections directly to the well. This work, given the large length of the movement of the pump plunger and the depth of the well, requires high centering accuracy of adjacent sections. Both of the proposed invention are aimed at creating such a design of a sectional sucker rod pump unit, which allowed to increase the productivity and depth of extraction of pumping and reduce its cost.
Наиболее близкой к предлагаемой пустотелой штанге по количеству существенных признаков является пустотелая штанга штанговой глубинной насосной установки, содержащая цилиндрический корпус и головки, установленные на концах цилиндрического корпуса /Муравьев В. M. Эксплуатация нефтяных и газовых скважин. - M.: Недра — 1973. — С. 210 — 230/. Упомянутая штанга выполнена в виде цилиндрической трубы, а головки предназначены для соединения между собой соседних штанг и образования штанговой колонны из трубчатых штанг в скважине. Описанную штангу используют для защиты плунжера насоса от песка.The closest to the proposed hollow rod in terms of number of essential features is a hollow rod of a sucker rod pump installation containing a cylindrical body and heads mounted at the ends of a cylindrical body / V. Muravyov. Oil and gas well operation. - M .: Nedra - 1973. - S. 210 - 230 /. The said rod is made in the form of a cylindrical pipe, and the heads are designed to connect adjacent rods to each other and form a rod string from tubular rods in the well. The described rod is used to protect the pump plunger from sand.
Недостатком описанной колонны штанг ШГНУ является ее большой вес в жидкости, что существенно уменьшает дебит и коэффициент полезного действия ШГНУ. Наиболее близким к предлагаемому штанговому насосу по количеству существенных признаков является секционный скважинный длинноходовой штанговый насос, содержащий цилиндр, выполненный в виде последовательно соединенных секций, и имеющий установленный в цилиндре полый плунжер с нагнетающим клапаном, а также всасывающий клапан /А.с. СССР N° 1193292, МПК 4 F04B 47/00, опубл. 23.11.1985 г. Бюл. Ne 43/. Секции описанного цилиндра расположены в кожухах.The disadvantage of the described column of rods SHGNU is its large weight in the liquid, which significantly reduces the flow rate and efficiency of SHGNU. The closest to the proposed sucker rod pump according to the number of essential features is a sectional long-stroke sucker rod pump containing a cylinder made in the form of series-connected sections and having a hollow plunger installed in the cylinder with a discharge valve, as well as a suction valve / A.c. USSR N ° 1193292, IPC 4 F04B 47/00, publ. 11/23/1985 Bull. Ne 43 /. Sections of the described cylinder are located in the casings.
Секции цилиндра монтируют непосредственно на скважине, при этом возможны определенные нарушения центрирования секций, которые компенсируются коническими формами полого плунжера и концевых участков секций. При этом во время движения плунжера упомянутые конические поверхности взаимодействуют между собой и центрируют смежные секции, но в процессе движения плунжера через места соединения секций, и он, и секции подвергаются повышенному износу. Кроме того, наличие кожуха и дополнительных элементов существенно усложняет конструкцию штангового насоса, что уменьшает его надежность и увеличивает цену. В основу предлагаемых изобретений поставлена задача создания такой пустотелой штанги и секционного скважинного длинноходового штангового насоса, которые были бы более надежными за счет создания условий для уменьшения нагрузки на привод и штанги. Поставленная задача решается применением в конструкции ШГНУ предлагаемой штанги, которая позволяет создать условия для уменьшения силы веса штанги путем использования действия выталкивающей силы жидкости, которой наполнена скважина, на штангу.Cylinder sections are mounted directly on the well, while certain violations of the centering of the sections are possible, which are compensated by the conical shapes of the hollow plunger and the end sections of the sections. Moreover, during the movement of the plunger, the mentioned conical surfaces interact with each other and center adjacent sections, but during the movement of the plunger through the junction of the sections, both he and the sections undergo increased wear. In addition, the presence of a casing and additional elements significantly complicates the design of the sucker rod pump, which reduces its reliability and increases the price. The basis of the proposed inventions is the task of creating such a hollow rod and a sectional borehole long-stroke rod pump, which would be more reliable by creating conditions to reduce the load on the drive and the rod. The problem is solved by the use of the proposed rod in the SHGNU design, which allows creating conditions for reducing the rod weight force by using the buoyancy force of the fluid that the well is filled with on the rod.
Предлагаемая, как и известная пустотелая штанга штанговой глубинной насосной установки, содержит трубчатый корпус и головки, установленные на концах трубчатого корпуса, а, в соответствии с предложением, каждая головка выполнена сплошной и герметически закреплена на соответствующем конце трубчатого корпуса.The proposed, as well as the well-known hollow rod of a sucker rod pump installation, includes a tubular body and heads mounted on the ends of the tubular body, and, in accordance with the proposal, each head is made solid and hermetically fixed to the corresponding end of the tubular body.
Поставленная задача решается и предлагаемым секционным скважинным длинноходовым штанговьм насосом за счет упрощения конструкции и уменьшения износа плунжера и участков соединения смежных секций.The problem is solved by the proposed sectional long-stroke sectional sucker rod pump due to the simplification of the design and reducing the wear of the plunger and the connecting sections of adjacent sections.
Предлагаемый, как и известный секционный скважинный длинноходовой штанговый насос, содержит цилиндр, выполненный в виде последовательно соединенных секций, и имеет установленный в цилиндре полый плунжер с нагнетающим клапаном, а также всасывающий клапан, а, в соответствии с предложением, смежные секции соединены между собой с помощью болтового фланцевого соединения, содержащего, по меньшей мере, два штифта-центратора, расположенных в сквозных соосньrх отверстиях, выполненных по окружности смежных фланцев, а каждый штифт-центратор изготовлен в виде стержня, имеющего центральный конический и крайние резьбовые участки.The proposed, as well as the well-known sectional long-stroke sucker-rod pump, contains a cylinder made in the form of series-connected sections and has a hollow plunger installed in the cylinder with a discharge valve, as well as a suction valve, and, in accordance with the proposal, adjacent sections are interconnected with by means of a bolt flange connection containing at least two centralizer pins located in through-through coaxial holes made around the circumference of adjacent flanges, and each centralizer pin is made oval in the form of a rod having a central conical and extreme threaded sections.
Особенностью предлагаемого секционного скважинного длинноходового штангового насоса является и то, что оси сквозных соосных отверстий в смежных фланцах, в которых установлены штифты-центраторы, являются асимметричными относительно оси соединения смежных секций. Фланец - это соединительная часть цилиндрических секций (труб), имеющая форму плоского кольца или диска с равномерно расположенными по окружности отверстиями для болтов, предназначенных для соединения фланцев смежных секций (труб) между собой по внешним плоскостям соответствующих фланцев. При этом головку каждого болта располагают снаружи одного фланца, а свободный конец болта закручивают в соответствующее резьбовое отверстие во втором фланце.A feature of the proposed sectional borehole long-stroke sucker-rod pump is that the axes of the through coaxial holes in adjacent flanges in which the centralizer pins are installed are asymmetric with respect to the connection axis of adjacent sections. A flange is a connecting part of cylindrical sections (pipes), having the form of a flat ring or disk with holes for bolts evenly spaced around the circumference, designed to connect the flanges of adjacent sections (pipes) to each other along the outer planes of the respective flanges. In this case, the head of each bolt is placed outside one flange, and the free end of the bolt is screwed into the corresponding threaded hole in the second flange.
Сущность изобретений поясняется схематическими чертежами, гдеThe invention is illustrated by schematic drawings, where
На фиг. 1 - показан общий вид секционного насоса штанговой глубинной насосной установки;In FIG. 1 - shows a General view of a sectional pump sucker rod pumping unit;
На фиг. 2 показана пустотелая штанга.In FIG. 2 shows a hollow bar.
На фиг. 3 показано продольное сечение участка соединения смежных секций.In FIG. 3 shows a longitudinal section of a connection section of adjacent sections.
На фиг. 4 показан вид сверху на участок соединения смежных секций.In FIG. 4 shows a top view of the connection section of adjacent sections.
На фиг. 5 показан штифт-центратор.In FIG. 5 shows a centralizer pin.
Штанговая глубинная насосная установка содержит колонну пустотелых штанг. Каждая пустотелая штанга штанговой глубинной насосной установки содержит трубчатый корпус 1 и головки 2, установленные на концах трубчатого корпуса 1. Каждая головка 2 выполнена сплошной и герметически закреплена на конце трубчатого корпуса 1. Головка 2, кроме функции соединения смежных штанг, выполняет и функцию заглушки трубчатого корпуса 1. На головке 2 имеется участок 3, который используют для монтажа или демонтажа колонны из пустотелых штанг - квадрат под ключ, а также участок стандартной резьбыThe sucker rod pump installation comprises a column of hollow rods. Each hollow rod of a sucker rod pump installation includes a tubular body 1 and heads 2 mounted on the ends of the tubular body 1. Each head 2 is solid and hermetically attached to the end of the tubular body 1. The head 2, in addition to the function of connecting adjacent rods, also performs the function of plugging the tubular of the housing 1. On the head 2 there is a section 3, which is used for mounting or dismounting the columns from hollow rods - a turnkey square, as well as a standard thread section
4 - для соединительных муфт /не показан/. Головка 2 имеет переходную коническую часть 5. Стык 6 головки 2 с цилиндрическим корпусом 1 для дополнительной герметизации полости штанги заварен. Головка 2 и цилиндрический корпус 1 соединены между собой с помощью резьбового соединения 7. Секционный скважинный длинноходовой штанговый насос содержит цилиндр, верхний конец которого прикреплен к насосно- компрессорным трубам /не показано/. Цилиндр выполнен в виде последовательно соединенных секций 8 и имеет установленный в цилиндре полый плунжер, содержащий два последовательно соединенных плунжера 9 и 10 с соответствующими нагнетающими клапанами 11 и 12. Использование в конструкции насоса сдвоенного плунжера 9 и 10 дает возможность существенно увеличить глубину спуска и надежность работы скважинного штангового насоса. Каждая секция 8 расточена и прошлифована под диаметр сдвоенного плунжера 9 и 10. На концах каждой секции 8 жестко закреплены (накручены на горячую посадку) в заводских условиях фланцы 13 и 14. Смежные секции 8 соединены соответствующими фланцами 13 и 14 между собой. Во фланцах 13 и 14 выполнены сквозные отверстия для болтов с внутренним шестигранным глухим отверстием в головке /не показаны/ для уменьшения габаритов фланцев. При этом во фланце 13 выполнено отверстие под головку болта, а соответствующее отверстие во фланце 14 снабжено резьбой для резьбовой части болта. Кроме того, во фланцах 13 и 14 выполнено по два сквозных отверстия 15, в каждом из которых установлен штифт-центратор, одновременно проходящий через соосно расположенные конические отверстия 15 во фланцах 13 и 14. Каждый штифт-центратор изготовлен в виде стержня, имеющего центральный конический 16 и крайние 17 и 18 резьбовые участки. Участок 17 предназначен для выпрессовывания штифта-центратора во время демонтажа насоса, а участок 18 предназначен для фиксации положения фланцев во время сборки насоса на скважине. Конусность отверстий 15 и центральных участков 16 штифта-центратора является одинаковой. Вертикальные оси двух сквозных отверстий 15, в которых установлены штифты-центраторы, являются асимметричными относительно оси соединенных секций 8, что обеспечивает создание оптимального центрирования смежных секций 8 во время монтажа цилиндра на скважине за счет возможности смещения фланцев 13 и 14 до совмещения осей смежных секций 8. Между фланцами 13 и 14 расположены уплотнения, каждое из которых выполнено в виде бензо-маслостойкого кольца 19. Сдвоенный плунжер 9 и 10 насоса связан с приводом /не показан/ через колонну штанг 22. В нижней секции 8 цилиндра расположен узел всасывающего клапана, выполненный в виде двух последовательно установленных клапанов 20 и 21.4 - for couplings / not shown /. The head 2 has a transitional conical part 5. The joint 6 of the head 2 with a cylindrical body 1 for additional sealing of the cavity of the rod is welded. The head 2 and the cylindrical housing 1 are interconnected by means of a threaded connection 7. A sectional long-stroke sucker-rod suction pump contains a cylinder, the upper end of which is attached to the pump compressor pipes / not shown /. The cylinder is made in the form of series-connected sections 8 and has a hollow plunger installed in the cylinder, containing two series-connected plungers 9 and 10 with corresponding pressure valves 11 and 12. Using a double plunger 9 and 10 in the pump design makes it possible to significantly increase the descent depth and reliability of operation downhole sucker rod pump. Each section 8 is bored and ground to the diameter of a double plunger 9 and 10. At the ends of each section 8, flanges 13 and 14 are rigidly fixed (screwed onto a hot seat) in the factory. Adjacent sections 8 are connected by respective flanges 13 and 14. Through flanges 13 and 14 have through holes for bolts with an internal hexagonal blind hole in the head / not shown / to reduce the dimensions of the flanges. In this case, a hole for the bolt head is made in the flange 13, and the corresponding hole in the flange 14 is threaded for the threaded part of the bolt. In addition, two through holes 15 are made in the flanges 13 and 14, in each of which a centralizer pin is installed, which simultaneously passes through coaxially arranged conical holes 15 in the flanges 13 and 14. Each centralizer pin is made in the form of a rod having a central conical 16 and extreme 17 and 18 threaded sections. Section 17 is designed to extrude the centralizer pin during disassembly of the pump, and section 18 is designed to fix the position of the flanges during assembly of the pump in the well. The taper of the holes 15 and the Central sections 16 of the pin-centralizer is the same. The vertical axes of the two through holes 15 in which the centralizer pins are mounted are asymmetric with respect to the axis of the connected sections 8, which ensures the optimal centering of adjacent sections 8 during installation of the cylinder in the well due to the possibility of displacement of the flanges 13 and 14 to align the axes of the adjacent sections 8 Between the flanges 13 and 14 are seals, each of which is made in the form of a gasoline-oil-resistant ring 19. A twin plunger 9 and 10 of the pump is associated with the drive / not shown / through the column of rods 22. In the lower section 8 of the cylinder is a node of the suction valve, made in the form of two sequentially installed valves 20 and 21.
Предварительно в заводских условиях попарно монтируют секции 8 цилиндра, проходят и шлифуют их под размер плунжера 9 и 10 в обоих направлениях через участок соединения секций 8. Затем после монтажа цилиндра из секций 8 в зафиксированном положении в заводских условиях одновременно во фланцах 13 и 14 выполняют конические отверстия 15 для штифтов-центраторов и размещают в них штифты-центраторы. В зафиксированном положении секции 8, отверстия 15 и соответствующие штифты-центраторы маркируют. Затем соединенные и маркированные секции 8, образующие цилиндр, разбирают и транспортируют к скважине, где выполняют монтаж с учетом маркировки.Previously, under factory conditions, sections 8 of the cylinder are mounted in pairs, they pass and grind to the size of the plunger 9 and 10 in both directions through the connecting section of sections 8. Then, after mounting the cylinder from sections 8 in a fixed position in the factory, conical flanges 13 and 14 are made holes 15 for centralizer pins and place centralizer pins in them. In the locked position of section 8, the holes 15 and the corresponding centralizer pins are marked. Then, the connected and marked sections 8 forming the cylinder are disassembled and transported to the well, where installation is carried out taking into account the marking.
Поскольку скважина заполнена жидкостью, а каждая штанга содержит трубчатый корпус 1 с загерметизированной головками 2 полостью, заполненной воздухом, на трубчатый корпус 1 действуют сила ее веса, направленная вниз, и выталкивающая Архимедова сила, направленная вверх, а потому сила веса предлагаемой штанги в жидкости существенно уменьшается, что способствует увеличению глубины погружения штангового насоса или его диаметра без увеличения нагрузки на привод ШГНУ. Колонна из предлагаемых штанг-поплавков в жидкости уменьшает вес, но не массу - инерционное ускорение проявляет себя более интенсивно, чем в сплошных и трубчатых штангах, что увеличивает ход плунжера /не показано/ по сравнению с ходом полированного штока, а не уменьшения, как это обычно бывает на сплошных и трубчатых штанговых колоннах. Сохраняя достаточно большую плавучесть, колонна из пустотелых штанг- поплавков позволяет значительно увеличить диаметр насоса или глубину погружения насоса без повышения нагрузки на привод ШГНУ. Имея значительно больший, чем у традиционных штанг диаметр, предлагаемая конструкция позволяет увеличить скорость движения жидкости над насосом, чем уменьшается вероятность возможного заклинивания плунжера 9 и 10 песком. В процессе работы ШГНУ при движении сдвоенного плунжера 9 и 10 вверх из крайнего нижнего положения в направлении крайнего верхнего положения нагнетающие клапаны 11 и 12 закрыты, что обеспечивает нагнетание жидкости с надплунжерного участка /не показан/ цилиндра в полость секций 8, а открытые всасывающие клапаны 20, 21 обеспечивают заполнение подплунжерного участка пластовой продукцией. Во время следующего движения сдвоенного плунжера 9 и 10 вниз из крайнего верхнего к крайнему нижнему положению всасывающие клапаны 20, 21 закрыты, а нагнетающие клапаны 11 и 12 открыты, что обеспечивает вытеснение жидкости с подплунжерного участка цилиндра к надплунжерному. Благодаря жесткости соединения смежных секций 8 цилиндра, их фиксации и точного центрирования штифтами-центраторами, обеспечивается плавное без заедания движение сдвоенного плунжера 9 и 10 по всей длине цилиндра. Таким образом, предлагаемые изобретения позволяют повысить надежность конструкции, выполнить монтаж ШГНУ с ходом плунжера 15- 25 метров и высотой подъема жидкости около 4000 метров при грузоподъемности 5-7 тонн и производительности до 40-60 м3 в сутки. Since the well is filled with liquid, and each rod contains a tubular housing 1 with a cavity 2 sealed with heads, filled with air, the force of its weight is directed downward and the Archimedean force is directed upward, and therefore the weight of the proposed rod in the fluid is substantially decreases, which contributes to an increase in the immersion depth of the rod pump or its diameter without increasing the load on the drive SHGNU. A column of the proposed float rods in a liquid reduces weight, but not mass - inertial acceleration is more intense than in solid and tubular rods, which increases the stroke of the plunger / not shown / compared to the course of the polished rod, and not decrease, as it usually on continuous and tubular rod columns. While maintaining a sufficiently large buoyancy, a column of hollow rod-floats can significantly increase the diameter of the pump or the immersion depth of the pump without increasing the load on the SHGNU drive. Having a significantly larger diameter than traditional rods, the proposed design allows you to increase the speed of the fluid above the pump, which reduces the likelihood of jamming of the plunger 9 and 10 sand. During operation of the SHGNU, when the double plunger 9 and 10 moves upward from the lowermost position in the direction of the highest upper position, the pressure valves 11 and 12 are closed, which ensures liquid is pumped from the above-plunger section (not shown) / cylinder into the cavity of sections 8, and the open suction valves 20 , 21 provide filling of the sub-plunger section with stratum products. During the next movement of the twin plunger 9 and 10 down from the upper to the lowermost position, the suction valves 20, 21 are closed, and the pressure valves 11 and 12 are open, which ensures the displacement of fluid from the subplunger section of the cylinder to the plunger. Due to the rigidity of the connection of adjacent sections of the cylinder 8, their fixation and precise centering with centralizer pins, the twin plunger 9 and 10 move smoothly without jamming along the entire length of the cylinder. Thus, the proposed inventions can improve the reliability of the design, perform the installation of SHGNU with a plunger stroke of 15-25 meters and a liquid lifting height of about 4000 meters with a carrying capacity of 5-7 tons and a capacity of up to 40-60 m 3 per day.

Claims

Формула изобретения. Claim.
1. Пустотелая штанга колонны штанг штанговой глубинной насосной установки, содержащая трубчатый корпус и головки, установленные на концах трубчатого корпуса, отличающаяся тем, что каждая головка выполнена сплошной и герметически закреплена на соответствующем конце трубчатого корпуса.1. The hollow rod of the rod string of the sucker rod pump installation, comprising a tubular body and heads mounted on the ends of the tubular body, characterized in that each head is solid and hermetically attached to the corresponding end of the tubular body.
2. Секционный скважинный длинноходовой штанговый насос штанговой глубинной насосной установки, содержащий цилиндр, выполненный в виде последовательно соединенных секций, и имеющий установленный в цилиндре полый плунжер с нагнетающим клапаном, а также всасывающий клапан, отличающийся тем, что смежные секции соединены между собой с помощью болтового фланцевого соединения, содержащего, по меньшей мере, два штифта-центратора, расположенных в сквозных соосных отверстиях, выполненных по окружности смежных фланцев, а каждый штифт-центратор изготовлен в виде стержня, имеющего центральный конический и крайние резьбовые участки.2. Sectional borehole long-stroke sucker-rod sucker-rod pump pump comprising a cylinder made in the form of series-connected sections and having a hollow plunger installed in the cylinder with a discharge valve, and also a suction valve, characterized in that the adjacent sections are interconnected by means of a bolt a flange connection containing at least two centralizer pins located in through coaxial holes made around the circumference of adjacent flanges, and each centralizer pin and prepared in the form of a rod having a central conical and extreme threaded sections.
3. Секционный скважинный длинноходовой штанговый насос по п.2, отличающийся тем, что оси сквозных соосных отверстий во фланцах, в которых установлены штифты-центраторы, являются асимметричными относительно оси соединение смежных секций. 3. Sectional long-stroke sucker-rod pump according to claim 2, characterized in that the axes of the through coaxial holes in the flanges in which the centralizer pins are installed are asymmetric with respect to the axis of the connection of adjacent sections.
PCT/UA2006/000041 2005-07-11 2006-06-22 Hollow rod and a split casing pump for a deep-seated sucker rod pump WO2007008183A1 (en)

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CN102359362A (en) * 2011-09-27 2012-02-22 西南石油大学 Deep-pumping deloading device suitable for thick oil diluting exploration
CN105952392A (en) * 2016-05-17 2016-09-21 铁岭米勒石油新材料有限公司 Auxiliary oil pumping amplifier
CN105952392B (en) * 2016-05-17 2019-01-25 铁岭米勒石油新材料有限公司 A kind of auxiliary oil pumping synergistic device

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