WO2006121418A1 - An improvement in the multi-layered composite pipe - Google Patents
An improvement in the multi-layered composite pipe Download PDFInfo
- Publication number
- WO2006121418A1 WO2006121418A1 PCT/TR2006/000020 TR2006000020W WO2006121418A1 WO 2006121418 A1 WO2006121418 A1 WO 2006121418A1 TR 2006000020 W TR2006000020 W TR 2006000020W WO 2006121418 A1 WO2006121418 A1 WO 2006121418A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- pipe
- composite pipe
- aluminum
- folio
- composite
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 50
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 21
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 239000001301 oxygen Substances 0.000 claims abstract description 9
- 238000005260 corrosion Methods 0.000 claims abstract description 3
- 230000007797 corrosion Effects 0.000 claims abstract description 3
- 230000035699 permeability Effects 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 22
- 238000003466 welding Methods 0.000 claims description 14
- 238000005304 joining Methods 0.000 claims description 11
- 239000012530 fluid Substances 0.000 claims description 6
- 239000010410 layer Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L13/00—Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
- F16L13/02—Welded joints
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/18—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
- F16L58/185—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings for joints with sleeve or socket
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/342—Preventing air-inclusions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
- B29K2305/02—Aluminium
Definitions
- the invention relates to the product used in the sanitary systems and known as the composite pipe.
- the invention relates particularly to the combination of the multi-layered composite pipes.
- the multi-layered composite pipes are the products designed for use in conveying the hot fluids.
- the plastic pipes tend to expand longitudinally with the increase in temperature.
- a material derived from metal having an expansion coefficient lower than that of the plastic material is combined with the plastic and a composite pipe is obtained.
- another reason for the preference of the composite pipes for the kombi systems used in the buildings is the necessity to prevent the entrance of oxygen to the system.
- the interior structure of the currently used composite pipes comprises a PPR pipe in which the fluid passes, a material having adhesive properties coated on the PPR pipe, aluminum folio coated on the said adhesive material, a material having adhesive properties coated on the said aluminum folio and a protective outer coating applied on the said adhesive material.
- Aluminum folio is adhered onto the PPR pipe produced with a wall thickness compliant with the standards and finally, the product is finished by applying a thin coating and it is presented to the marketplace.
- the composite pipes and the extension pieces may be combined by means of socket weld.
- the PPR outer coating and the aluminum folio must be peeled and removed, to enable the combining process to be performed. In this way, the total wall thickness is brought to the standard pipe wall thickness without folio. Otherwise, the compatibility problem with the extension pieces is encountered.
- the aluminum folio following its combination with the extension pieces, is produced closer to the outer layer within the total pipe wall thickness, due to the risk of the pipe being burst by the pressurized water entering between the folio and plastic material.
- the object of the invention is to eliminate the existing drawbacks by means of the improvements provided in the products used in the sanitary systems and known as the multi-layered composite pipe.
- the improvements have been provided in the multi- layered composite pipes resistant to pressure and corrosion, which are used in the sanitary systems, comprising at least one inner pipe with low permeability for oxygen and at least one aluminum folio coated on the said inner pipe and having an expansion coefficient with respect to temperature variation that is lower as compared to the said inner pipe.
- At least one filling duct is provided in the form of a canal that makes it possible to shave the surface of the said aluminum coating visible at the end part of the composite pipe and to leave it inside the plastic and to embed therein and to cover the shaved volume by filling with plastic material.
- the material and time consumption have been minimized.
- the labor faults have also been reduced during the pipe jointing process.
- the time needed for the weld preparation has been reduced and the pipe layout process has been made faster.
- the socket welding is preferably employed with the joint parts, without a direct peeling process off any surface. Since the aluminum folio is not peeled off, a part equal to the length of the welding enters the joint piece. In this way, a major part of the extension piece permeating oxygen is covered with aluminum folio. As a result, the oxygen diffusion in the extension piece is greatly reduced. Because there is no shaving (peeling) off the surface, the waste of plastic and aluminum folio encountered during the peeling process is prevented. Consequently, the total wall thickness is made equal to the wall thickness of the standard pipe without a folio.
- Another preferred embodiment of the invention is characterized in that the said inner pipe diameter is reduced, in order to place the aluminum folio found inside the said composite pipe at more interior locations inside the wall thickness of the composite pipe.
- Another preferred embodiment of the invention is characterized in that a coating is obtained by filling the said fill duct with plastic material using preferably a perforated plate, in order to avoid the risk for the composite pipe being burst by the pressurized fluid entering between the inner pipe and the aluminum folio following the joining process inside the said composite pipe by means of preferably the pipe welding applied on said composite pipe.
- a coating is obtained by filling the said fill duct with plastic material using preferably a perforated plate, in order to avoid the risk for the composite pipe being burst by the pressurized fluid entering between the inner pipe and the aluminum folio following the joining process inside the said composite pipe by means of preferably the pipe welding applied on said composite pipe.
- Figure-1a is a perspective view of the disassembled composite pipe according to a representative application of the invention.
- Figure-1 b is a perspective view of the composite pipe according to a representative application of the invention. 00020
- Figure-1c is a front sectional view of the composite pipe according to a representative application of the invention.
- Figure-2 is the side sectional view of an example of a plate according to a representative application of the invention.
- FIG. 1a owing to a filling duct (3.1) in the form of a canal, it is possible to shave the surface of the aluminum coating (3) visible at the end part of the composite pipe and to leave it inside the plastic and to embed therein and to cover the shaved volume by filling with plastic material, in order to secure the aluminum coating (3) along with the inner pipe (1) inside the extension piece without peeling off the said coating during the joining of the said composite pipe by means of the extension pieces and preferably the welding process. In this way, it is made possible to join the composite pipes to one another, without having to peel off the outer coating (4) and the aluminum folio (3). Thus the material and time consumption are minimized. Also, the labor faults are also reduced during the pipe jointing process. Moreover, the time needed for the weld preparation is reduced and the pipe layout process is made faster.
- the said composite pipe is characterized in that its external diameter is equivalent to the external diameter of a standard flat pipe.
- the socket welding is preferably employed with the joint parts, without a direct peeling process off any surface. Since the aluminum folio (3) is not peeled off, a part equal to the length of the welding enters the joint piece. In this way, a major part of the extension piece permeating oxygen is covered with aluminum folio (3). As a result, the oxygen diffusion in the extension piece is greatly reduced. Because there is no shaving (peeling) off the surface, the waste of plastic and aluminum folio (3) encountered during the peeling process is prevented. Consequently, the total wall thickness is made equal to the wall thickness of the standard pipe without a folio.
- the amount of consumption also decreases. This makes it possible to avoid wasting excessive amounts of plastic raw material. Since the aluminum folio (3) is brought close to the center of the composite pipe, both the outer and the inner layer show equivalent mechanical resistance to the expansion. Accordingly, the adhesive (2) on the aluminum folio (3) transfers the expansion forces coming from both the inner and the outer layer to the folio in an equal manner. Thus the force is divided into two. However, in the existing system, only the adhesive on the inner layer is subject to force.
- the said inner pipe (1) diameter is reduced, in order to place the aluminum folio (3) found inside the said composite pipe at more interior locations inside the wall thickness of the composite pipe.
- the isolation coating is obtained by filling the said fill duct (3.1) with plastic material using preferably a perforated plate, in order to avoid the risk for the composite pipe being burst by the pressurized fluid entering between the inner pipe (1) and the aluminum folio (3) following the joining process inside the said composite pipe by means of preferably the pipe welding applied on said composite pipe.
- the aluminum folio (3) is shaved off from the composite pipe front section in a way to remove some portion.
- the heater plate bearing a ventilation hole (5.1) and having a projection (5.2) at its interior may also be used to minimize the possible user faults.
- the plate (5) is preferably used in the said hot pipe welding, there is a hole (5.1) to provide the air entrapped inside to be released. Owing to the said hole (5.1 ), the user ensures that he/she presses the composite pipe to the bottom of the plate (5).
- the composite pipe is shaved off at its front face. Meanwhile, a very low amount of filings is removed to form a duct (3.1) to house the aluminum folio (3).
- the molten plastic material fills in the said duct (3.1 ) and covers the aluminum folio (3).
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE112006001201T DE112006001201T5 (en) | 2005-05-13 | 2006-05-11 | Improvement in a multilayer composite line |
ROA200700784A RO123607B1 (en) | 2005-05-13 | 2006-05-11 | Method for joining composite pipe to fitting |
CN2006800254105A CN101223396B (en) | 2005-05-13 | 2006-05-11 | An improvement in the multi-layered composite pipe |
EA200702462A EA012978B1 (en) | 2005-05-13 | 2006-05-11 | Method of jointing multi-layered pipe with fitting and a heating nozzle |
UAA200714031A UA92347C2 (en) | 2005-05-13 | 2006-05-11 | Method for connection of multi-layered pipe with fitting and nozzle for heating |
ES200750077A ES2346384B2 (en) | 2005-05-13 | 2006-05-11 | MULTI-PIPE TUBE JOINT METHOD WITH ACCESSORIES AND HEATING NOZZLE FOR PRACTICE |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2005/01801A TR200501801A2 (en) | 2005-05-13 | 2005-05-13 | Improvement in multi-layer composite pipe |
TR2005/01801 | 2005-05-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006121418A1 true WO2006121418A1 (en) | 2006-11-16 |
Family
ID=36808798
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/TR2006/000020 WO2006121418A1 (en) | 2005-05-13 | 2006-05-11 | An improvement in the multi-layered composite pipe |
Country Status (9)
Country | Link |
---|---|
CN (1) | CN101223396B (en) |
BG (1) | BG109995A (en) |
DE (1) | DE112006001201T5 (en) |
EA (1) | EA012978B1 (en) |
ES (1) | ES2346384B2 (en) |
RO (1) | RO123607B1 (en) |
TR (1) | TR200501801A2 (en) |
UA (1) | UA92347C2 (en) |
WO (1) | WO2006121418A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011096908A1 (en) * | 2010-02-03 | 2011-08-11 | Kalde Klima Orta Basinc Fittings Ve Valf Sanayi Anonim Sirketi | A screw plate for combining pipe and connection components |
RU2499177C1 (en) * | 2012-06-07 | 2013-11-20 | Общество С Ограниченной Ответственностью "Альтерпласт" | Replaceable heater |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1297293A (en) * | 1970-04-11 | 1972-11-22 | ||
EP1122009A1 (en) * | 2000-02-07 | 2001-08-08 | Franz Viegener II GmbH & Co. KG. | Method and means of removing the metal layer at an end of metal-plastic multilayer pipe in preparation for attaching a compression fitting thereto |
US6581982B1 (en) * | 1997-11-03 | 2003-06-24 | Novopress Gmbh Pressen Und Presswerkzeuge & Co., Kg | Method for connecting a pipe and a pipe coupling, link between a pipe and a pipe coupling, and connector used |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0485651B1 (en) * | 1990-11-13 | 1995-06-21 | Gerhard Rosenberg | Tool for polyfusion welding of extruded plastic-aluminium compound pipes with fittings or moulded parts |
US6293311B1 (en) * | 1998-05-22 | 2001-09-25 | Pmd Holdings Corp. | Multilayer composite pipe fluid conduit system using multilayer composite pipe and method of making the composite |
GB2391599A (en) * | 2002-08-06 | 2004-02-11 | Glynwed Pipe Systems Ltd | Impovements in multilayered pipes |
-
2005
- 2005-05-13 TR TR2005/01801A patent/TR200501801A2/en unknown
-
2006
- 2006-05-11 EA EA200702462A patent/EA012978B1/en not_active IP Right Cessation
- 2006-05-11 CN CN2006800254105A patent/CN101223396B/en not_active Expired - Fee Related
- 2006-05-11 WO PCT/TR2006/000020 patent/WO2006121418A1/en active Application Filing
- 2006-05-11 UA UAA200714031A patent/UA92347C2/en unknown
- 2006-05-11 RO ROA200700784A patent/RO123607B1/en unknown
- 2006-05-11 DE DE112006001201T patent/DE112006001201T5/en not_active Withdrawn
- 2006-05-11 ES ES200750077A patent/ES2346384B2/en active Active
-
2007
- 2007-11-12 BG BG109995A patent/BG109995A/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1297293A (en) * | 1970-04-11 | 1972-11-22 | ||
US6581982B1 (en) * | 1997-11-03 | 2003-06-24 | Novopress Gmbh Pressen Und Presswerkzeuge & Co., Kg | Method for connecting a pipe and a pipe coupling, link between a pipe and a pipe coupling, and connector used |
EP1122009A1 (en) * | 2000-02-07 | 2001-08-08 | Franz Viegener II GmbH & Co. KG. | Method and means of removing the metal layer at an end of metal-plastic multilayer pipe in preparation for attaching a compression fitting thereto |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011096908A1 (en) * | 2010-02-03 | 2011-08-11 | Kalde Klima Orta Basinc Fittings Ve Valf Sanayi Anonim Sirketi | A screw plate for combining pipe and connection components |
EA020723B1 (en) * | 2010-02-03 | 2015-01-30 | Калде Клима Орта Басиндж Фиттингс Ве Валф Санайи Аноним Сиркети | Method for combining connection components with polypropylene pipe pp-r |
RU2499177C1 (en) * | 2012-06-07 | 2013-11-20 | Общество С Ограниченной Ответственностью "Альтерпласт" | Replaceable heater |
Also Published As
Publication number | Publication date |
---|---|
RO123607B1 (en) | 2014-06-30 |
TR200501801A2 (en) | 2006-12-21 |
BG109995A (en) | 2008-06-30 |
EA012978B1 (en) | 2010-02-26 |
CN101223396B (en) | 2011-12-14 |
CN101223396A (en) | 2008-07-16 |
EA200702462A1 (en) | 2008-04-28 |
ES2346384A1 (en) | 2010-10-14 |
UA92347C2 (en) | 2010-10-25 |
DE112006001201T5 (en) | 2008-02-28 |
ES2346384B2 (en) | 2013-02-05 |
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