WO2006117050A1 - Process for urea production and related plant - Google Patents
Process for urea production and related plant Download PDFInfo
- Publication number
- WO2006117050A1 WO2006117050A1 PCT/EP2006/003121 EP2006003121W WO2006117050A1 WO 2006117050 A1 WO2006117050 A1 WO 2006117050A1 EP 2006003121 W EP2006003121 W EP 2006003121W WO 2006117050 A1 WO2006117050 A1 WO 2006117050A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- urea
- section
- ammonia
- carbon dioxide
- aqueous solution
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C273/00—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C273/02—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
- C07C273/04—Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds from carbon dioxide and ammonia
Definitions
- the present invention concerns a process for urea production from ammonia and carbon dioxide, made to react at a predetermined high pressure in an appropriate synthesis section.
- the invention refers to a process of the aforementioned type in which the product of the ammonia/carbon dioxide reaction, essentially consisting of an aqueous solution comprising urea, ammonium carbamate and ammonia, is subjected to a high-pressure recovery step of the- ammonium carbamate and of the ammonia, which are recycled to the synthesis section, whereas the urea aqueous solution is sent to a urea recovery section operating at a predetermined low pressure to obtain urea with the least possible amount of possible residues of ammonia and carbon dioxide .
- the present invention concerns a process of the type considered, in which the aforementioned recovery of carbamate and ammonia comprises the steps of decomposition of the carbamate and stripping, preferably with a gaseous reactant (in particular CO 2 ) , of the ammonia and carbon dioxide thus produced, in a respective stripping zone, subsequent recondensation, in a respective condensation zone, of said ammonia and carbon dioxide into carbamate that is recycled to the synthesis section and in which said steps, together with the urea synthesis reaction, are all carried out substantially at the same high pressure (for example 135-175 bar) , constituting a loop called, in the technical field, "High
- the invention also refers to a plant for carrying out the aforementioned process.
- such a medium pressure treatment section comprises a dissociation step followed by a stripping step with feed CO 2 of the aqueous solution comprising urea, ammonium carbamate and ammonia and a subsequent condensation step of the vapours (ammonia, CO2 and water) thus obtained with the addition of feed ammonia and a carbamate aqueous solution (carbonate) coming from the low pressure urea recovery section.
- the carbamate aqueous solution obtained from the medium pressure condensation step is then recycled to the high pressure synthesis loop (H. P. loop) .
- a process of this type is for example described in WO-A-02 909 323 or else in NL-A-8 900 152.
- the technical problem underlying the present invention is that of devising and providing a process for urea production of the type considered above, in which a high production capacity of the plant intended to carry it out can be achieved and at the same time that ensures a high conversion yield of the carbon dioxide to urea in an efficient manner and with low energy consumption, overcoming the aforementioned drawbacks with reference to the prior art .
- aqueo ⁇ s solution comprising urea, ammonium carbamate and ammonia to dissociation in said treatment section obtaining an urea aqueous solution and a vapour phase comprising ammonia, carbon dioxide and water;
- vapour phase comprising ammonia, carbon dioxide and water to condensation in said treatment section obtaining an ammonium carbamate aqueous solution
- the process according to the present invention also comprises the steps of: - feeding carbon dioxide to said condenser of said urea, recovery -section;
- said part of aqueous solution comprising urea, ammonium carbamate and ammonia fed to said treatment section operating at medium pressure is comprised between 10 and 50 wt.% of said aqueous solution comprising urea, ammonium carbamate and ammonia obtained in said synthesis section.
- said medium pressure of the treatment section is comprised between 10 and 70 bar.
- said recycle ammonium carbamate aqueous solution obtained in said condenser of the low pressure urea recovery section is fed to said condensation step of the vapour phase comprising ammonia, carbon dioxide and water in said treatment section.
- said condensation step of the vapour phase comprising ammonia, carbon dioxide and water in said treatment section is of the double-effect type.
- the amount of condensation water (in absolute value) necessary •to recycle the unreacted ammonia and the carbon dioxide in the form of ammonium carbamate to the synthesis section is substantially less with respect to the amount of condensation water (in absolute value) required to-- carry out such recycling with the processes according ' to •• the prior art, ' in which feed carbon dioxide and feed ammonia are fed to the medium pressure treatment section.
- the present technical problem is solved by a plant for carrying out the aforementioned process, comprising a high-pressure urea synthesis section, a medium pressure treatment section of a part of the urea solution produced in said synthesis section, comprising a dissociator and a condenser, and a low pressure urea recovery section comprising a decomposer and a condenser, such sections being in fluid communication with each other, the plant being characterized in that it comprises a connection duct between said dissociator of the medium pressure treatment section and said decomposer of the low pressure urea recovery section.
- ⁇ urda production ' according .. " to the aforementioned • process can be a • brand new plant or -else can be obtained ' by modifying a- pre-e ' xisting plant- in' • order to increase its
- a method for revamping a preexisting, plant for urea production • from ammonia and carbon dioxide of the type comprising': a high-pressure urea synthesis section and a low pressure urea recovery section comprising a decomposer and a condenser, such sections being in fluid communication with each other, is provided which is characterized in that it comprises the steps of:
- a medium pressure treatment section of a part of the urea solution produced in said synthesis section comprising a dissociat ⁇ r and a condenser, said medium pressure treatment section being placed in fluid communication with said high pressure urea synthesis section and said low pressure urea recovery section, respectively;
- Figure 1 schematically represents a plant for urea production that carries out the process of the present invention .
- the urea synthesis section comprises a single reactor R.
- the ammonia N is fed to the reactor R through a condenser 12 and the carbon dioxide C is in turn fed to the reactor R through a stripper 13 and the condenser 12.
- the synthesis section 11 (reactor R), the condenser 12, the stripper 13, together with a scrubber 14 (that shall be described hereafter in greater detail) , all operate substantially at the same high pressure, thus constituting the high pressure synthesis loop (H. P. Loop) of the process of the present invention.
- the ammonia and carbon dioxide are made to react at the aforementioned predetermined .high pressure (for example comprised between 130 and 170 bar) and at a predetermined high temperature (for example comprised between 160 and 200 0 C). From the reactor R an aqueous solution comprising urea, ammonium carbamate and ammonia is obtained.
- a part of the aqueous solution comprising urea, ammonium carbamate and ammonia exiting the reactor R is suitably decompressed in a per se conventional way for example by means of a valve 15 and fed to a treatment section 1'6 of. .
- a predetermined medium pressure for example comprised between 10 and 70 bar, preferably comprised between 15 and 25 bar, and even more preferably comprised between 18-20 bar.
- the part of aqueous solution comprising urea, ammonium carbamate and ammonia suitably decompressed i:s fed to a medium pressure dissociator 17 at the treatment section 16 and subjected to dissociation obtaining an urea aqueous solution and a vapour phase comprising ammonia, carbon dioxide and water.
- a part of aqueous solution comprising urea, ammonium carbamate and ammonia • is subjected in the dissociator 17 to thermal dissociation.
- vapour phase comprising ammonia, carbon dioxide and water thus obtained is then fed and subjected to condensation in a medium pressure condenser 18 of the treatment section 16.
- a medium pressure condenser 18 of the treatment section 16 an ammonium carbamate aqueous solution is obtained that exits the condenser 18 and is recycled to the urea synthesis section 11 (reactor R) .
- the carbamate aqueous solution exiting the medium pressure condenser 18 is suitably compressed in a per se conventional way for example by means of a pump 19 and recycled to the reactor R of the high pressure urea synthesis section 11 through the scrubber 14 and the high pressure condenser 12.
- a pump 19 recycles to the reactor R of the high pressure urea synthesis section 11 through the scrubber 14 and the high pressure condenser 12.
- at least a part of the carbamate aqueous solution exiting the medium pressure condenser 18 is fed, suitably compressed, directly to the high pressure condenser 12 to then flow into the reactor R. .
- urea -production advantageously .foresees the further step of feeding the • urea aqueous solution obtained by- dissociation in 'the -medium pressure disspciator 17 of the ' treatment, section 16 to a decomposer 22 of a- urea recovery section 21 operating at a predetermined low pressure, for example comprised between 1.5 and 9.5 bar, preferably comprised between 3 and 5 'bar.
- a predetermined low pressure for example comprised between 1.5 and 9.5 bar, preferably comprised between 3 and 5 'bar.
- the urea aqueous solution exiting the dissociator 17 is suitably decompressed in a per se conventional way for example by means of a valve 20.
- the urea aqueous solution exiting the dissociator 17 of the treatment section 16 is directly fed to the decomposer 22 of the urea recovery section 21.
- a part of the feed carbon dioxide C is preferably and advantageously fed to a condenser 23 of the low pressure urea recovery section 21.
- the urea aqueous solution coming -from the dissociator 17 of the medium pressure treatment section 16 is subjected to decomposition obtaining a concentrated urea solution U and a second vapour phase comprising ammonia, carbon dioxide and water.
- the concentrated urea solution U exits the decomposer -22 of the urea recovery section 21 to . be .subjected' to . . the final' urea ' treatment steps (per-' se Conventional and therefore not represented) of the process- . 'for 'urea' production, such as the . vacuum decomposition ' step ' ' and the . granulation or prilling step of the molten urea ' thus obtained.
- the second vapour phase comprising ammonia, carbon dioxide and water obtained in the decomposer 22 of ' the urea recovery section 21 is, on the other hand, sent to the condenser 23 of the same section 21 and advantageously subjected to condensation obtaining a recycle carbamate aqueous solution.
- the second vapour phase comprising ammonia, carbon dioxide and water
- the second vapour phase comprising ammonia, carbon dioxide and water
- the carbamate aqueous solution W (carbonate) generally comes from a treatment section of the process condensate and/or from an ammonia liquor reservoir, per se conventional and not represented in figure 1.
- the recycle carbamate aqueous solution obtained in the condenser 23 of the low pressure urea recovery section 21 is, according to the present process, fed into the medium pressure condenser 18 of the treatment section 16 for the absorption (condensation) of the vapour phase comprising, ammonia, carbon dioxide and water coming from the medium pressure dissociator 17.
- the step of compressing the recycle carbamate aqueous solution exiting the condenser 23, to the operating pressure of the treatment section 16 is also foreseen in a per se conventional way for example by means of a pump 24.
- the condensation step in the condenser 18 of the medium pressure treatment section 16 is of the double effect type, in which the condensation heat, instead of being dissipated in a cooling fluid (generally cooling water) , is advantageously exploited to further concentrate the concentrated urea solution U exiting the decomposer 22 of the low pressure urea recovery section.
- a cooling fluid generally cooling water
- the condensation heat that develops during the condensation of the vapour phase is transmitted by indirect heat exchange to the concentrated urea solution U, allowing the decomposition and therefore the separation of a part of the ammonium carbamate, ammonia and water still present in such a solution and thus further concentrating the urea contained in it.
- aqueous solution comprising urea, ammonium carbamate and ammonia, exiting the reactor R and not sent to the medium pressure treatment section 16, is subjected to the recovery phase of the ammonium carbamate and of the ammonia present in such a solution, in the high pressure loop of the present process.
- the remaining part of the aqueous solution comprising urea, ammonium carbamate and ammonia exiting • ⁇ the reactor ' R of the synthesis section 11 is fed to . the high, .pressure stripper where . it is subjected to decomposition and stripping with feed carbon dioxide C.
- the ammonia and carbon dioxide thus produced are ' then - recondensed into ammonium carbamate in. the high pressure condenser 12 and recycled in the form of ammonium, carbamate to the reactor R of the urea synthesis section 11.
- the condensation in the high pressure condenser 12 of the ammonia and carbon dioxide coming from the stripper 13 is made to occur by absorption of such gases with the feed ammonia N (liquid) and with the carbamate aqueous solution coming, suitably compressed, from the condenser 18 of the medium pressure treatment section 16, through the scrubber 14.
- aqueous solution comprising urea, ammonium carbamate and ammonia obtained in the stripper 13 following the aforementioned decomposition and stripping steps with CO2 is suitably decompressed in a per se conventional way for example by means of a valve 25 at the operating pressure of the urea recovery section 21 and fed to the low pressure decomposer 22 of such a section 21.
- a solution is subjected to decomposition, together with said urea aqueous solution coming from the dissociator 17 of the medium pressure treatment section 16, obtaining the concentrated urea solution U and the second vapour phase comprising ammonia, carbon dioxide and water, described above .
- vapour phase present in the urea synthesis section 11, or rather in the reactor R are made to exit the latter and fed to the high pressure scrubber 14.
- vapours generally also comprise inert gases (for example air) present in the. feed carbon " dioxide " -C.
- the aforementioned vapours are subjected to a washing treatment with the carbamate aqueous solution coming, suitably compressed, from the . condenser 18 of the medium pressure treatment section 16, for . the recovery of the carbon dioxide and ammonia present in them and the separation of the • inert gases .
- the inert gases thus separated are then released into the atmosphere in a per se conventional manner, moreover foreseeing suitable decompression thereof for example by means of a valve 26.
- such inert gases can be recycled in other parts of the plant (not represented) .
- the carbon dioxide and ammonia absorbed in the carbamate aqueous solution coming from the condenser 18 are, on the other hand, recycled to the urea synthesis section 11, or rather to the reactor R, through the high pressure condenser 12.
- the part of aqueous solution comprising urea, ammonium carbamate and ammonia sent to the medium pressure treatment section 16 is preferably comprised between 10 and 50 wt.%, even more preferably comprised between 10 and 25 wt.%, of the aqueous solution coming from the urea synthesis section 11.
- the plant 10 comprises a high pressure urea synthesis section 11, a medium pressure treatment section 16 and a low pressure urea recovery section 21 arranged in fluid communication with each other.
- the treatment section 16 advantageously comprises a medium pressure dissociator 17 and a medium pressure condenser 18 in fluid communication with each other.
- the urea recovery section 21 comprises a low pressure decomposer 22 and a low pressure condenser 23 in fluid communication with each other.
- respective feed ducts are foreseen of the reactants, carbon dioxide C and ammonia N, and of an carbamate aqueous solution W (carbonate) comprising condensation water, as well as connection ducts between the different sections and the corresponding apparatuses, schematically represented in figure 1 by the different flow lines .
- connection ducts 28 and 29 are advantageously foreseen for the direct connection between the urea synthesis section 11 and the dissociator 17 of the medium pressure treatment section 16, and between this apparatus and the decomposer 22 of the low pressure urea recovery section 21, respectively.
- a duct 27 for feeding feed carbon dioxide C to the condenser 23 of the low pressure urea recovery section 21 is also foreseen.
- the medium pressure condenser 18 comprises a conventional tube bundle, in fluid communication, on the inside, i.e. tube side, with the concentrated urea solution U exiting the low pressure decomposer 22, and in fluid communication, on the outside, i.e. shell side, with the vapour phase comprising ammonia, carbon dioxide and water coming from the medium pressure dissociator 17 as well as with the recycle carbamate aqueous solution coming from the low pressure condenser, to obtain the double effect described above.
- the process for urea production according to the invention solves the technical problem and achieves numerous advantages the first of which lies in the fact that a high overall conversion yield is obtained in the high pressure loop, and in particular in the urea synthesis section, for example comprised between 58 and 62 wt.%, irrespective of the required production capacity of the plant provided to carry it out .
- the claimed process is thus also particularly advantageous for high capacity plants, for example to produce between 3000 and 4500 Metric Ton/day of urea.
- a further advantage is that, thanks to the present invention and in particular to the high conversion yield, it is possible to reduce the energy consumption of the high pressure synthesis loop as well as of the low pressure urea recovery section, with respect to the processes according to the prior art. It follows from this that with the same energy consumption and size of the apparatuses that constitute the plant for urea production, the process according to the present invention allows operation in such a plant with a higher production capacity with respect to what is allowed with the processes according to the prior, art. In other words., with the. same production capacity, . the plant intended to" 'carry out- the process ' according , to . the present .invention is •smaller in size, and thus more cost-effective and wi ' th less, operating costs, with respect to the' plant necessary, to obtain such a capacity with the methods of the prior art.
- the actuation of the process is particularly simple and reliable, and does not require large investment costs.
- condensation water is recycled to the urea synthesis section together with the ammonium carbamate and given that water is a reaction product in urea synthesis and that therefore has a negative influence upon the conversion of the reactants, the fact of managing to substantially reduce such an amount of condensation water has advantageously involved a corresponding increase in the conversion yield with respect to the processes according to the prior art.
- the processes in the. medium pressure treatment section 16, a stripping step with feed carbon dioxide of the urea aqueous solution previously obtained by thermal dissociation in such a section and a condensation step with the addition of feed ammonia.
- a stripping step with feed carbon dioxide of the urea aqueous solution previously obtained by thermal dissociation in such a section and a condensation step with the addition of feed ammonia.
- it is thus necessary to feed a substantially larger amount (in absolute value) of condensation water to the low pressure urea recovery section than that required with the process according to the present invention.
- the aforementioned amount of condensation water contained in the carbamate aqueous solution W (carbonate) is 10-25 wt.% less with the process according to the present invention with respect to the prior art, with a corresponding increase in the conversion yield in the high pressure urea synthesis section of 2-3%.
- the plant 10 for urea production ' is ' -obtained from - a ' revamping me.thod (modernization) of ' a ' pre-existing plant ' for . urea production ' from ammonia and carbon, dioxide of the.. type.. - comprising • a ' high pressure urea synthesis section ' 11 and a. low pressure ' firea recovery section 21 comprising a ⁇ . decomposer 22 ' and a condenser.23, such sections 11, 21 being arranged in fluid communication with each other, characterized in that it comprises the steps of:
- the method according to the present invention foresees the further step of providing a duct 27 for feeding feed carbon dioxide C to said condenser 23 of the low pressure urea recovery section 21.
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Abstract
Description
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Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL06742542T PL1877368T3 (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
US11/911,461 US7608735B2 (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
CN2006800142538A CN101166716B (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
BRPI0610894A BRPI0610894B1 (en) | 2005-05-04 | 2006-04-06 | process for urea production and related plant |
CA2606357A CA2606357C (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
EP06742542.1A EP1877368B1 (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
EGNA2007001182 EG25069A (en) | 2005-05-04 | 2007-10-30 | Process for urea production and related plant. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05009761.7 | 2005-05-04 | ||
EP05009761A EP1719755A1 (en) | 2005-05-04 | 2005-05-04 | Process for urea production and related plant |
Publications (1)
Publication Number | Publication Date |
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WO2006117050A1 true WO2006117050A1 (en) | 2006-11-09 |
Family
ID=35219543
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/EP2006/003121 WO2006117050A1 (en) | 2005-05-04 | 2006-04-06 | Process for urea production and related plant |
Country Status (11)
Country | Link |
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US (1) | US7608735B2 (en) |
EP (2) | EP1719755A1 (en) |
CN (1) | CN101166716B (en) |
BR (1) | BRPI0610894B1 (en) |
CA (1) | CA2606357C (en) |
EG (1) | EG25069A (en) |
PL (1) | PL1877368T3 (en) |
RU (1) | RU2412163C2 (en) |
SA (1) | SA06270127B1 (en) |
UA (1) | UA91363C2 (en) |
WO (1) | WO2006117050A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1918273A1 (en) * | 2006-11-04 | 2008-05-07 | Urea Casale S.A. | Process for urea production and related plant |
EP2153880A1 (en) * | 2008-07-31 | 2010-02-17 | Urea Casale S.A. | Process and plant for the production of a urea solution for use in SCR process for reduction of Nox |
CN101624355B (en) * | 2009-08-10 | 2012-05-23 | 四川金象赛瑞化工股份有限公司 | Medium-pressure recovery process of low steam/carbon ratio-three-section adsorption-evaporative ammonia-cooling carbamide production |
EP2397463A1 (en) * | 2010-06-16 | 2011-12-21 | Urea Casale SA | Method for revamping a self-stripping urea plant |
WO2014104893A1 (en) * | 2012-12-28 | 2014-07-03 | Stamicarbon B.V. | Urea plant revamping method |
EP3398935A1 (en) * | 2017-05-05 | 2018-11-07 | Casale Sa | Process and plant for the synthesis of urea |
AU2019405414B2 (en) * | 2018-12-21 | 2022-06-30 | Stamicarbon B.V. | Urea production process and plant with heat integration in low pressure recovery section |
AU2021296691B2 (en) | 2020-06-23 | 2023-09-14 | Stamicarbon B.V. | Thermal stripping urea plant and process |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4864059A (en) * | 1984-11-02 | 1989-09-05 | Toyo Engineering Corporation | Process for producing urea |
WO2002090323A1 (en) * | 2001-05-03 | 2002-11-14 | Dsm Ip Assets B.V. | Process for the preparation of urea |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL8900152A (en) | 1989-01-23 | 1990-08-16 | Stamicarbon | Method for preparing urea |
-
2005
- 2005-05-04 EP EP05009761A patent/EP1719755A1/en not_active Withdrawn
-
2006
- 2006-04-06 US US11/911,461 patent/US7608735B2/en active Active
- 2006-04-06 UA UAA200713409A patent/UA91363C2/en unknown
- 2006-04-06 CN CN2006800142538A patent/CN101166716B/en active Active
- 2006-04-06 BR BRPI0610894A patent/BRPI0610894B1/en active IP Right Grant
- 2006-04-06 CA CA2606357A patent/CA2606357C/en active Active
- 2006-04-06 WO PCT/EP2006/003121 patent/WO2006117050A1/en active Application Filing
- 2006-04-06 EP EP06742542.1A patent/EP1877368B1/en active Active
- 2006-04-06 PL PL06742542T patent/PL1877368T3/en unknown
- 2006-04-06 RU RU2007144524/04A patent/RU2412163C2/en active
- 2006-05-03 SA SA06270127A patent/SA06270127B1/en unknown
-
2007
- 2007-10-30 EG EGNA2007001182 patent/EG25069A/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4864059A (en) * | 1984-11-02 | 1989-09-05 | Toyo Engineering Corporation | Process for producing urea |
WO2002090323A1 (en) * | 2001-05-03 | 2002-11-14 | Dsm Ip Assets B.V. | Process for the preparation of urea |
Also Published As
Publication number | Publication date |
---|---|
RU2412163C2 (en) | 2011-02-20 |
US7608735B2 (en) | 2009-10-27 |
RU2007144524A (en) | 2009-06-10 |
EG25069A (en) | 2011-07-27 |
EP1877368B1 (en) | 2015-10-14 |
US20090124830A1 (en) | 2009-05-14 |
CN101166716A (en) | 2008-04-23 |
BRPI0610894B1 (en) | 2016-01-26 |
BRPI0610894A2 (en) | 2010-08-03 |
EP1877368A1 (en) | 2008-01-16 |
SA06270127B1 (en) | 2010-11-22 |
CN101166716B (en) | 2012-02-15 |
CA2606357C (en) | 2013-08-06 |
UA91363C2 (en) | 2010-07-26 |
EP1719755A1 (en) | 2006-11-08 |
PL1877368T3 (en) | 2016-03-31 |
CA2606357A1 (en) | 2006-11-09 |
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