WO2006104251A1 - Threaded joint for steel pipes - Google Patents
Threaded joint for steel pipes Download PDFInfo
- Publication number
- WO2006104251A1 WO2006104251A1 PCT/JP2006/307167 JP2006307167W WO2006104251A1 WO 2006104251 A1 WO2006104251 A1 WO 2006104251A1 JP 2006307167 W JP2006307167 W JP 2006307167W WO 2006104251 A1 WO2006104251 A1 WO 2006104251A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coating
- threaded joint
- steel pipes
- box
- lubricating coating
- Prior art date
Links
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M177/00—Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/02—Couplings; joints
- E21B17/04—Couplings; joints between rod or the like and bit or between rod and rod or the like
- E21B17/042—Threaded
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L15/00—Screw-threaded joints; Forms of screw-threads for such joints
- F16L15/001—Screw-threaded joints; Forms of screw-threads for such joints with conical threads
- F16L15/004—Screw-threaded joints; Forms of screw-threads for such joints with conical threads with axial sealings having at least one plastically deformable sealing surface
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/18—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
- F16L58/182—Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings for screw-threaded joints
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
- C10M2201/0413—Carbon; Graphite; Carbon black used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
- C10M2201/0623—Oxides; Hydroxides; Carbonates or bicarbonates used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/10—Compounds containing silicon
- C10M2201/105—Silica
- C10M2201/1053—Silica used as base material
-
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/16—Paraffin waxes; Petrolatum, e.g. slack wax
- C10M2205/163—Paraffin waxes; Petrolatum, e.g. slack wax used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/028—Overbased salts thereof
- C10M2207/0285—Overbased salts thereof used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/26—Overbased carboxylic acid salts
- C10M2207/262—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates
- C10M2207/2623—Overbased carboxylic acid salts derived from hydroxy substituted aromatic acids, e.g. salicylates used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/08—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to a carboxyl radical, e.g. acrylate type
- C10M2209/084—Acrylate; Methacrylate
- C10M2209/0845—Acrylate; Methacrylate used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
- C10M2209/1045—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/04—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
- C10M2219/046—Overbasedsulfonic acid salts
- C10M2219/0463—Overbasedsulfonic acid salts used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/34—Lubricating-sealants
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/015—Dispersions of solid lubricants
- C10N2050/02—Dispersions of solid lubricants dissolved or suspended in a carrier which subsequently evaporates to leave a lubricant coating
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/023—Multi-layer lubricant coatings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2080/00—Special pretreatment of the material to be lubricated, e.g. phosphatising or chromatising of a metal
Definitions
- This invention relates to a threaded joint for steel pipes, particularly to a threaded joint for OCTG (oil country tubular goods), and to a surface treatment method therefor.
- a threaded joint for steel pipes according to the present invention can reliably exhibit excellent galling resistance without being coated with compound grease which in the past has been applied to threaded joints when connecting OCTG. Accordingly, a threaded joint for steel pipes according to the present invention can avoid the harmful effects on the global environment and humans caused by compound grease.
- OCTG such as tubing and casing used in the excavation of oil wells for exploration of crude oil and gas oil are usually connected to each other by threaded joints.
- the depth of oil wells was 2,000 - 3,000 meters, but in deep oil wells such as recent offshore oil fields, it may reach 8,000 - 10,000 meters.
- threaded joints for connecting OCTG are subjected to axial tensile forces caused by the weight of the OCTG and the threaded joints themselves, the combination of internal and external pressures, and geothermal heat. Accordingly, they need to be able to maintain airtightness without undergoing damage even in such a severe environment.
- a typical threaded joint used for connecting OCTG has a pin-box structure in which a pin has a male thread formed on the end portion of an oil well pipe and a box has a female thread formed on the inner surface of a threaded connecting member (a coupling).
- An unthreaded metal contact portion is formed at the end of the male thread of the pin and at the base of the female thread of the box.
- API American Petroleum Institute
- API requires galling resistance such that unrecoverable severe galling does not occur and airtightness is maintained even if make-up (tightening) and breakout (loosening) are repeated ten times for a joint for tubing or three times for a joint for casing.
- a viscous liquid lubricant which contains heavy metal powders and which is referred to as "compound grease" is applied to the contact surfaces (namely, the threaded portions and the unthreaded metal contact portions) of a threaded joint.
- compound grease is specified by API Bulletin 5A2.
- various types of surface treatment such as nitriding, various types of plating including zinc plating and composite plating, and phosphate chemical conversion treatment on the contact surfaces of a threaded joint to form one or more layers in order to increase the retention of compound grease and improve sliding properties.
- the use of compound grease poses the threat of harmful effects on the environment and humans.
- Compound grease contains large amounts of powders of heavy metals such as zinc, lead, and copper.
- heavy metals such as zinc, lead, and copper.
- the process of applying compound grease worsens the working environment, and there is also a concern of its having harmful effects on humans.
- JP 2002- 173692A a threaded joint for steel pipes having a viscous liquid or semisolid lubricating coating formed thereon
- JP 2004-53013 a threaded joint for steel pipes in which tackiness of the threaded joint surface, which is a drawback of a viscous liquid or semisolid lubricating coating, is suppressed by covering the lubricating coating with an upper lubricating layer which may be based on a certain powder or oxide wax so as to minimize the adhesion of foreign matter such as dust, sand, and debris.
- a viscous liquid or semisolid lubricating coating as described in JP 2002- 173692 A has excellent lubricating properties without application of compound grease due to its self-lubricating function in that it exhibits ductility or fluidity in the form of a coating.
- the sticky surface of such a coating is problematic since foreign matter such as dirt and oxide scale, and particularly rust remaining on the inner surface of OCTG and abrasive particles for blasting which are introduced in the OCTG for rust removal fall off when the OCTG are stood vertically, and they adhere to the lubricating coating and end up being embedded therein. This causes a significant problem since the embedded foreign matter can not be completely removed by air blowing or similar means. As a result, lubricating properties worsen, and severe galling can not be completely prevented when OCTG are repeatedly subjected to make-up and break-down.
- An object of the present invention is to solve the above-described problems of the prior art.
- Another object of the invention is to provide a threaded joint for steel pipes which suppresses the formation of rust and which has excellent galling resistance and air tightness without using compound grease.
- a further object of the invention is to provide a threaded joint for steel pipes which has a viscous liquid or semisolid lubricating coating with its surface being hard, dry, and non-tacky such that it is difficult for foreign matter such as rust or blasting abrasive particles to adhere to the surface even in an environment exceeding 40° C or to become embedded in the lubricating coating so as to be removed by blowing air if they do adhere. It has been found that these objects can be achieved by forming a lower viscous liquid or semisolid lubricating coating and an upper dry solid coating on a threaded joint.
- the present invention is a threaded joint for steel pipes comprising a pin and a box each having a contact surface including a threaded portion and an unthreaded metal contact portion, characterized in that the contact surface of at least one of the pin and the box has a viscous liquid or semisolid lubricating coating and a dry solid coating formed atop the lubricating coating.
- the present invention is a threaded joint for steel pipes comprising a pin and a box each having a contact surface including a threaded portion and an unthreaded metal contact portion, characterized in that the contact surface of one of the pin and the box has a viscous liquid or semisolid lubricating coating and a dry solid coating formed atop the lubricating coating, and the contact surface of the other of the pin and the box has been subjected to preparatory surface treatment by a method selected from blasting, pickling, phosphate chemical conversion treatment, oxalate chemical conversion treatment, borate chemical conversion treatment, metal plating, and a combination of two or more of these treatments, and optionally a dry solid coating is formed atop the surface which has been subjected to the preparatory surface treatment.
- a threaded joint for steel pipes according to the present invention preferably satisfies at least one of the following:
- the viscous liquid or semisolid lubricating coating comprises wax, a fatty acid alkaline earth metal salt, and optionally a solid lubricating powder, and it is substantially free from harmful heavy metals;
- the dry solid coating is either a coating formed from an aqueous composition comprising a water soluble or water dispersible polymeric compound as a film-forming component, or a coating formed from a composition in organic solvent solution comprising a polymeric compound as a film- forming component;
- the polymeric compound is an acrylic resin
- the dry solid coating is formed from a coating composition based on an ultraviolet curing resin in which the composition preferably further contains a lubricant such as a metal soap and a fibrous filler such as an acicular carbonate;
- the thickness of the viscous liquid or semisolid lubricating coating is 10 - 200 ⁇ m
- the thickness of the dry solid coating formed atop the lubricating coating is 5 - 50 ⁇ m
- the contact surface having a viscous liquid or semisolid lubricating coating is subjected to preparatory surface treatment by a method selected from blasting, pickling, phosphate chemical conversion treatment, oxalate chemical conversion treatment, borate chemical conversion treatment, metal plating, and a combination of two or more of these prior to forming the lubricating coating;
- the contact surface having a viscous liquid or semisolid lubricating coating is subjected to preparatory surface treatment by metal plating, metal alloy plating, or multiple-layer plating with a metal and/or metal alloy prior to forming the lubricating coating;
- the steel pipes are for use in an oil well, namely, OCTG.
- the present invention also provides a method for surface treatment of a threaded joint for steel pipes comprising a pin and a box each having a contact surface including a threaded portion and an unthreaded metal contact portion, the method comprising applying a coating composition comprising at least wax and a fatty acid alkaline earth metal salt and substantially not containing a harmful heavy metal to the contact surface of at least one of the pin and the box to form a viscous liquid or semisolid lubricating coating, and then applying an aqueous coating composition based on a water soluble or water dispersible polymeric compound or a coating composition based on a polymeric compound dissolved in an organic solvent to form a dry solid coating atop the lubricating coating.
- the present invention also provides a method for surface treatment of a threaded joint for steel pipes comprising a pin and a box each having a contact surface including a threaded portion and an unthreaded metal contact portion, the method comprising applying a coating composition comprising at least wax and a fatty acid alkaline earth metal salt and substantially not containing a harmful heavy metal to the contact surface of at least one of the pin and the box to form a viscous liquid or semisolid lubricating coating, and then applying a coating composition based on an ultraviolet curing resin followed by irradiation with ultraviolet radiation to form a dry solid coating atop the lubricating coating.
- the present invention provides a method of connecting a plurality of OCTG using either one of the above-described threaded joint for steel pipes or a threaded joint for steel pipes which has undergone surface treatment by one of the above-described methods without application of a lubricating grease such as compound grease.
- a lubricating grease such as compound grease.
- two layers of coating consisting of a lower viscous liquid or semisolid lubricating coating and an upper dry solid coating are formed on the contact surfaces of a threaded joint for steel pipes having an unthreaded metal contact portion. Due to the upper dry solid coating, the contact surfaces of the threaded joint are maintained in a dry state without tackiness.
- the upper dry solid coating Due to the contact pressure and heat of friction at the time of make-up with thread engaging, the upper dry solid coating is torn out and it is incorporated into the lower lubricating coating.
- the lower lubricating coating exhibits its inherent lubricating effect without obstruction by the upper dry solid coating and it contributes to preventing galling, particularly unrepairable severe galling of the threaded joint.
- the two coating layers exhibit a rust preventing effect on the contact surfaces of the threaded joint before make-up.
- a threaded joint for steel pipes according to the present invention suppresses the occurrence of rust, it makes it difficult for foreign matter to adhere, and even if it adheres, the foreign matter can be easily removed. Therefore, even if make-up and break-down are repeated, a lubricating function is continuously exhibited, and air tightness after make-up can be maintained.
- Figure 1 schematically shows the assembled structure of a steel pipe and a threaded joint member at the time of shipment of a steel pipe.
- Figure 2 schematically shows a connecting portion of a threaded joint.
- Figure 3 is an explanatory view showing coatings formed on the contact surfaces of a threaded joint for steel pipes according to the present invention, in which Figure 3(a) shows an example of roughening of a contact surface itself, and Figure 3(b) shows an example of forming a surface treatment coating for surface roughening on a contact surface.
- FIG. 1 schematically illustrates the assembled structure of a typical threaded joint, showing the state of a steel pipe for OCTG and a threaded connecting member at the time of shipment.
- a steel pipe A has at both of its ends a pin 1 having a male thread portion 3 a formed on its outer surface, and a threaded connecting member (a coupling) B has at both of its ends a box 2 having a female thread portion 3b formed on its inner surface.
- a pin refers to a member of a threaded joint having a male thread
- a box refers to a member of a threaded joint having a female thread.
- One end of the steel pipe A has the threaded connecting member B which has previously been connected to the pipe.
- a protector for protecting the threaded portions is mounted on the unconnected pin of the steel pipe A and on the unconnected box of the threaded connecting member B prior to shipment. The protectors are removed prior to using the threaded joint.
- a pin is formed on the outer surface of both ends of a steel pipe, and a box is formed on the inner surface of a threaded connecting member, which is a separate member.
- a threaded connecting member which is a separate member.
- FIG. 2 schematically shows the structure of a typical threaded joint for steel pipes (referred to below simply as a "threaded joint").
- the threaded joint is constituted by a pin 1 formed on the outer surface of the end of a steel pipe A and a box 2 formed on the inner surface of a threaded connecting member B.
- the pin 1 has a male thread portion 3 a, as well as an unthreaded metal contact portion 4a and a shoulder portion 5 positioned at the end of the steel pipe.
- the box 2 has a female thread portion 3b and an unthreaded metal contact portion 4b on the inner side thereof.
- the threaded portions 3 a and 3 b and the unthreaded metal contact portions 4a and 4b of the pin 1 and the box 2, respectively, are the contact surfaces of the threaded joint. These contact surfaces need to have galling resistance, airtightness, and corrosion resistance.
- compound grease containing heavy metal powder was applied to or a viscous liquid or semisolid lubricating coating was formed on the contact surfaces.
- these lubricating methods had problems with respect to humans and the environment or problems with respect to galling resistance in actual use due to a decrease in performance during storage or due to adhesion of foreign matter.
- the contact surface of at least one of the pin and the box have a lower viscous liquid or semisolid lubricating coating 31a and an upper dry solid coating 3 Ib on the surface of steels 30a or 30b.
- a threaded joint according to the present invention has a surface which is not tacky and to which it is difficult for foreign matter to adhere in the period up to the make-up of the threaded joint, and at the time of make-up of the threaded joint, the lubricating coating exhibits its inherent effects of providing lubrication and maintaining gas tightness, so galling of the threaded joint can be prevented and air tightness can be maintained after make-up even if make-up and break-down are repeated without using compound grease.
- the surface on which the lubricating coating 31a is formed is preferably a rough surface.
- surface roughening can be direct surface roughening by blasting or pickling of the surface of the steel 30a, or as shown in Figure 3(b), it can be carried out by forming a surface treatment coating 32 having a rough surface on the surface of the steel 30b prior to forming the lubricating coating
- the viscous or semisolid lubricating coating 31a and the dry solid coating 31b can be formed by preparing a coating composition using a suitable solvent, if necessary, to dilute it, applying it by a suitable method such as brush coating, spraying, or immersion, followed by, if necessary, drying by evaporating the solvent.
- a suitable solvent such as brush coating, spraying, or immersion
- These coatings may be formed on the contact surfaces of both the pin and the box, but in cases like that shown in Figure 1 in which a pin and a box are connected to each other at the time of shipment, the lubricating coating and the dry solid coating may be formed on just one of the pin and the box.
- the lubricating coating and the dry solid coating preferably cover the entirety of the contact surfaces of the pin and/or the box, but the case in which only a portion of the contact surface (for example, only the unthreaded metal contact portion) is covered is encompassed by the present invention.
- a viscous liquid or semisolid lubricating coating is formed on a contact surface of at least one of the pin and box of the threaded joint as a first layer (lower layer).
- This lubricating coating preferably is a coating containing at least wax and a fatty acid alkaline earth metal salt.
- a viscous liquid indicates a high viscosity liquid having an extremely low fluidity and remaining on the surface without flowing off in conditions of ambient temperature and atmospheric pressure on which external factors (pressure and high temperature) are not acting, and a semisolid indicates a material such as wax which can maintain a fixed shape in such conditions.
- the lubricating coating preferably does not contain a substantial amount (specifically, an amount exceeding 5 mass % of the lubricating coating) of harmful heavy metals, and more preferably it does not contain any harmful heavy metals at all.
- harmful heavy metal include lead, chromium, cadmium, mercury, and the like.
- Compound grease which has conventionally been used contains a large amount of powder of soft heavy metals such as lead and zinc in order to prevent galling by suppressing direct contact between metal surfaces.
- the fatty acid alkaline earth metal salt which is contained in the lubricating coating performs the same function, so adequate lubricating properties can be exhibited without the use of heavy metals.
- the mass ratio between the alkaline earth metal salt and the wax is preferably in the range of 0.8 - 5 parts of the fatty acid alkaline earth metal salt to one part of the wax. From the standpoint of galling resistance, it is more preferably in the range of 1 - 3 parts of the fatty acid alkaline earth metal salt to one part of the wax.
- a fatty acid alkaline earth metal salt exhibits the effect of preventing galling. From the standpoint of lubricating properties and rust prevention, a fatty acid having 12 - 30 carbon atoms is preferred. The fatty acid can be either saturated or unsaturated.
- the salt is preferably in the form of a calcium salt, and it may be either a neutral salt or a basic salt. It is preferably in the form of calcium stearate.
- Wax not only has the effect of preventing galling but it also reduces fluidity and helps film formation.
- Any of animal, vegetable, mineral, and synthetic waxes may be used.
- waxes which can be used are beeswax and whale tallow (animal waxes); Japan wax, carnauba wax, candelilla wax, and rice wax (vegetable waxes); paraffin wax, microcrystalline wax, petrolatum, montan wax, ozokerite, and ceresine (mineral waxes); and oxide wax, polyethylene wax, Fischer-Tropsch wax, amide wax, hardened castor oil (castor wax) (synthetic waxes).
- paraffin wax with a molecular weight of 150 - 500 is particularly preferred.
- the solid lubricant powder in the lubricating coating in order to increase the strength of the lubricating coating and suppress fluidity at high temperatures and to further increase galling resistance.
- Any harmless solid lubricant powder which is not toxic may be used.
- the solid lubricant is selected from gilsonite, graphite, talc, mica, calcium carbonate, bentonite, tungsten disulfide, tin disulfide, molybdenum disulfide, and melamine cyanurate (MCA).
- Gilsonite is a natural asphalt, and the same effect is obtained whether it is added as a powder or it is melted at a temperature above its melting point.
- the solid lubricant powder, when added, is present in an amount of at most 0.2 parts and preferably at least 0.005 and at most 0.1 parts with respect to one part ofwax.
- oils and additives such as extreme pressure agents
- oils which can be used include basic oils, resins, synthetic esters, natural oils, and mineral oils.
- thermoplastic resins which can be used herein are polyethylene resins, polypropylene resins, polystyrene resins, poly(methyl acrylate) resins, styrene/acrylic acid ester copolymer resins, and polyamide resins.
- thermoplastic resin preferably has a density (JIS K 7112) in the range of 0.9 - 1.2, and its thermal deformation temperature (JIS K 7206) is preferably in the range of 50 - 150° C in view of the necessity for it to readily deform in order to exhibit lubricating properties between the frictional surfaces of a threaded joint.
- thermoplastic resin is present in a coating in the form of particles, it exhibits a lubricating action similar to a solid lubricant when it is introduced into a frictional interface, and it is particularly effective at increasing galling resistance. Therefore, a thermoplastic resin is preferably present in the lubricating coating in the form of a powder and particularly a spherical powder.
- the composition used for forming the lubricating coating (referred to below as the "lubricating coating composition") contains a solvent, a thermoplastic resin which does not dissolve in the solvent is selected.
- the powder of the thermoplastic resin can be dispersed or suspended in the solvent, and it does not matter if it swells in the solvent.
- the powder of the thermoplastic resin preferably has a fine particle diameter from the standpoints of increasing the coating thickness and increasing galling resistance.
- the particle diameter is smaller than 0.05 ⁇ m, gelling of the lubricating coating composition becomes marked, and it becomes difficult to form a coating having a uniform thickness.
- the particle diameter exceeds 30 ⁇ m, it becomes difficult to introduce the powder into the frictional interface, and it tends to sediment or float in the lubricating coating composition thereby making it difficult to form a uniform coating.
- the particle diameter of the thermoplastic resin powder is preferably in the range of 0.05 - 30 ⁇ m, and more preferably in the range of 0.07 - 20 ⁇ m.
- An natural oil and fat which can be used as an oil component includes beef tallow, lard, wool fat, palm oil, rapeseed oil, and coconut oil.
- a mineral oil and a synthetic mineral oil which have a viscosity of 10 - 300 cSt at 40° C can also be used.
- a synthetic ester which can be used as an oil component can increase the plasticity of the thermoplastic resin and at the same time can increase fluidity of the lubricating coating when the coating is subjected to hydrostatic pressure, so it is a preferred oil component for using in a lubricating coating composition according to the present invention.
- a synthetic ester with a high melting point can also serve to adjust the melting point and the softness of a lubricating coating according to the present invention.
- Examples of synthetic esters are fatty acid monoesters, dibasic acid diesters, and fatty acid esters of trimethylolpropane and pentaerythritol.
- fatty acid monoesters are monoesters of carboxylic acids having
- 12 - 24 carbon atoms such as myristic acid, palmitic acid, stearic acid, oleic acid, isostearic acid, linolic acid, linolenic acid, elaidic acid, arachic acid, behenic acid, erucic acid, and lignoceric acid with higher alcohols having 8 - 20 carbon atoms such as octyl alcohol, capryl alcohol, nonyl alcohol, decyl alcohol, lauryl alcohol, tridecyl alcohol, myristyl alcohol, cetyl alcohol, stearyl alcohol, isostearyl alcohol, oleyl alcohol, and decyl alcohol,
- dibasic acid diesters are diesters of dibasic acids having 6 - 10 carbon atoms such as adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid with higher alcohols having 8 - 20 carbon atoms such as those listed with respect to monoesters.
- fatty acids which form a fatty acid ester of trimethylolpropane or pentaerythritol are those having 8 - 18 carbon atoms such as caprylic acid, decylic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic acid, and isostearic acid. Alcohols may be the same higher alcohols listed above.
- Examples of basic oils are basic sulfonates, basic salicylates, basic phenates, basic carboxylates, and the like. These basic oils are in the form of a salt of an aromatic acid with excess alkali, and as described below, they are grease-like semisolid substances in which excess alkali is dispersed as colloidal particles in the oily aromatic acid.
- the alkali which constitutes the cation portion of this salt may be an alkali metal or an alkaline earth metal, but preferably it is an alkaline earth metal and particularly calcium, barium, or magnesium. The same effect can be obtained whichever of these is employed.
- the basic oil used in the present invention is preferably one having a basicity (JIS K 2501) (when using two or more, the weighted average of the basicity taking the weight into consideration) is preferably at least 50 mg KOH/g.
- JIS K 2501 when using two or more, the weighted average of the basicity taking the weight into consideration
- a preferred basicity is 100 - 500 mg KOH/g, and more preferably it is in the range of 250 - 450 mg KOH/g.
- An extreme pressure agent has the effect of increasing galling resistance of a lubricating coating if present therein.
- Nonlimiting examples of an extreme pressure agent are vulcanized oils, polysulfides, phosphates, phosphites, thiophosphates, and dithiophosphoric acid metal salts.
- Examples of preferred vulcanized oils are compounds which are obtained by adding sulfur to unsaturated animal or vegetable oils such as olive oil, castor oil, rice bran oil, cottonseed oil, rapeseed oil, soy bean oil, corn oil, beef tallow, and lard and heating the mixture and which contain 5 - 30 mass % of sulfur
- Examples of preferred polysulfides are polysulfide compounds of the formula: R 1 -(S) 0 -R 2 (wherein R 1 and R 2 may be the same or different and indicate an alkyl group having 4 - 22 carbon atoms, an aryl group, an alkylaryl group, or an arylalkyl group each with up to 22 carbon atoms, and c is an integer from 2 to 5) and olefin sulfides containing 2 - 5 sulfur bonds in one molecule.
- R 3 and R 6 indicate an alkyl group, a cycloalkyl group, an alkylcycloalkyl group, an aryl group each having up to 24 carbon atoms, an alkylaryl group, or an arylalkyl group
- R 4 and R 5 indicate a hydrogen atom or an alkyl group, a cycloalkyl group, an alkylcycloalkyl group, an al
- Particularly preferred examples of these compounds include tricresyl phosphate and dioctyl phosphate for phosphates; tristearyl phosphite, tridecyl phosphite, and dilaurlyl hydrogen phosphite for phosphites; trialkyl thiophosphate in which each of R 3 , R 4 , and R 5 is an alkyl group having 12 or 13 carbon atoms and alkyltriphenyl thiophosphate for thiophosphates; and zinc dialkyl dithiophosphate in which each of R 3 and R 6 is a primary or secondary alkyl group having 3 - 20 carbon atoms for dithiophosphoric acid metal salts.
- the lubricating coating composition may contain a solvent in order to decrease its viscosity, whereby the thickness and the structure of a coating formed from the composition can be made uniform and coating can be efficiently formed.
- the solvent is preferably volatile. Namely, in contrast to a base oil in a lubricating oil, the solvent preferably evaporates during the film-forming process, and preferably substantially none remains in the lubricating coating. "Volatile" means that it shows a tendency to vaporize when in the form of a coating at a temperature from room temperature to 150°C. However, since a lubricating coating according to the present invention is in the form of a viscous liquid or a semisolid, it is possible for a slight amount of solvent to remain in the coating.
- volatile solvents which are suitable for use in the present invention are petroleum solvents such as cleaning solvent and mineral spirits, both specified as industrial gasoline by JIS K 2201, aromatic petroleum naphtha, xylene, and Cellosolves. A mixture of two or more of these may be used.
- a solvent having a flash point of at least 3O 0 C, an initial boiling point of at least 150° C, and a final boiling point of at most 210 °C is preferred from the standpoints that it is relatively easy to handle and evaporates rapidly so that the drying time can be short.
- the lubricating coating composition may further contain one or more additional components such as an antioxidant, a preservative, and a colorant, in addition to the above-described components.
- the viscosity (kinematic viscosity in cSt, as measured by a Brookfield viscometer) of the lubricating coating composition may be appropriately selected depending on the coating method and can be adjusted by addition of a solvent.
- a preferable viscosity is at most 4000 cSt at 40° C in the case of spray coating or immersion and at most 1000 cSt at 60° C in the case of brush coating.
- the lubricating coating composition can be prepared by initially heating the wax component to a temperature above its melting point to form a melt, to which the other components are added and mixed.
- the composition can be prepared by dispersing or dissolving all the components in a solvent without melting a wax component.
- the thickness of the viscous liquid or semisolid lubricating coating as a first (lower) layer is preferably in the range of 10 - 200 ⁇ m for the following reasons.
- the lower lubricating coating is then capable of exhibiting its lubricating action in the friction interface.
- the lower lubricating coating preferably has a sufficient thickness to fill minute gaps in the contact surface area, such as between thread crests. If the coating thickness is too small, the characteristic effects of a viscous liquid or semisolid lubricating coating that oil seeps from the frictional surface due to hydrostatic pressure generated at the time of make-up and that lubricant flows into a gap from other gaps can no longer be obtained. For this reason, the thickness of the lower lubricating coating is preferably at least 10 ⁇ m.
- the contact surfaces of the box and the pin contact each other, so from the standpoint of lubrication, it is sufficient to treat just one of either the pin and the box according to the present invention.
- the minimum coating thickness necessary for rust prevention is also 10 ⁇ m. Accordingly, when a separate protecting means for preventing rust (such as previous connection of a pin and a box or installation of a protector) is not employed, a coating of at least 10 ⁇ m is preferably formed on both the pin and the box.
- the lubricating coating is too thick, not only is lubricant wasted, but the prevention of environmental pollution, which is one of the objects of the present invention, is impeded.
- the upper limit on the thickness of the lubricating coating is preferably around 200 ⁇ m.
- a more preferred thickness for the lubricating coating is 30 - 150 ⁇ m.
- the thickness of the lubricating coating is preferably made larger than the value of Rmax of the roughened contact surface.
- the thickness of the lubricating coating is the mean value of the coating thickness throughout the coating, which can be calculated by the area, weight, and density of the coating.
- the lubricating coating contains an oil in a considerably large amount, it becomes a viscous liquid coating, and when the amount of the oil is small or when the coating contains no oil, it becomes a semisolid coating.
- a second (upper) layer of a dry solid coating is formed atop the first layer of a viscous liquid or semisolid lubricating coating.
- the dry solid coating may be a resinous coating based on an organic polymeric compound (organic resin). Preferably it does not contain a wax.
- a composition for forming the dry solid coating is an aqueous composition containing a water soluble or water dispersible polymeric compound as a film-forming component.
- the solvent in this aqueous composition preferably consists solely of water, but one or more water-miscible organic solvents may be used with water.
- the amount on a mass basis of the water soluble or dispersible polymeric compound in the aqueous solid coating composition is preferably, on a mass basis, at most 9 parts and more preferably in the range of 0.05 - 9 parts of the polymeric compound to one part of water from the standpoint of the uniformity and drying speed of the composition. It is also possible to add at most 0.1 parts of a film formation promoter.
- An example of a suitable film formation promoter is dipropylene glycol n-butyl ether.
- a protector is often mounted on a pin and a box which have not yet been connected to other member.
- the dry solid coating is required that it should not be torn when a protector is mounted thereon, that it should not dissolve when exposed to condensed water caused by the dew point during transport or storage, and that it should not readily soften when exposed to a high temperature exceeding 40° C. Accordingly, the dry solid coating, once it is solidified by evaporation of water as a solvent, must have the properties that it not again dissolve in water (that it become water insoluble and water resistant), and that it not be easily destroyed or torn even if it is subjected to a certain amount of pressure.
- Examples of a water soluble or dispersible polymeric compound having such properties are water soluble polymers such as polyvinyl alcohol (PVA), polyethylene oxide (PEO), sodium polyacrylate, polyacrylamide, and polyamidine; and emulsion polymers such as vinyl acetate homopolymer emulsion, vinyl acetate copolymer emulsion, ethylene vinyl acetate (EVA) emulsion, acrylic polymer emulsion, acrylic styrene copolymer emulsion, polyvinylidine chloride emulsion, and other aqueous emulsion resins including aqueous polyurethane, dispersion-type fluororesins, acrylic resins, epoxy compounds, and silicones. From the standpoints of uniformly forming the coating thickness, affinity with the lower lubricating coating, and resistance to softening at high temperatures, a preferred polymeric compound is an acrylic resin.
- PVA polyvinyl alcohol
- PEO polyethylene oxide
- EVA ethylene vinyl a
- the aqueous solid coating composition may further contain one or more additional components, in addition to the water soluble or dispersible polymeric compound, in order to increase resistance to softening at high temperatures and reduce friction and avoid peeling of the coating when installing a protector.
- additional components is a solid lubricating powder such as silica, calcium stearate, calcium hydroxide, molybdenum disulfide, tungsten disulfide, graphite, polytetrafluoroethylene, boron nitride, and calcium carbonate, which can be present in the composition in an amount of at most 5 mass % based on the solids content of the composition.
- the solid coating composition for forming the upper layer of a dry solid coating is a solvent-type composition comprising a polymeric compound as a film-forming component dissolved in an organic solvent.
- the amount of the polymeric component dissolved in the organic solvent is preferably at most 0.5 parts and preferably in the range of 0.1 - 0.4 parts relative to one part of the organic solvent on a mass basis.
- a dry solid coating formed from the solvent-type composition once it is solidified by evaporation of the organic solvent, must have the properties that it not dissolve in water (that it become water insoluble and water resistant), and that it not be easily destroyed or torn even if it is subjected to a certain amount of pressure as applied when installing a protector.
- polymeric compounds having such properties are epoxy resins, polyimide resins, polyamide-imide resins, polycarbodiimide resins, polyethersulfones, polyether-etherketones, phenolic resins, furan resins, fluororesins, acrylic resins, polyethylene resins, and silicone resins. From the standpoints of forming a uniform coating thickness, affinity for the lower lubricating coating, and strength and toughness of the coating, a preferred polymeric compound is an acrylic resin.
- the solvent-type solid coating composition may further contain one or more additional components, in addition to the polymeric compound, in order to reduce friction and avoid peeling of the coating when installing a protector.
- Such additional components is a solid lubricating powder such as silica, calcium stearate, molybdenum disulfide, tungsten disulfide, graphite, polytetrafluoroethylene, and boron nitride, which can be present in the composition in an amount of at most 5 mass % based on the solids content of the composition.
- a solid lubricating powder such as silica, calcium stearate, molybdenum disulfide, tungsten disulfide, graphite, polytetrafluoroethylene, and boron nitride, which can be present in the composition in an amount of at most 5 mass % based on the solids content of the composition.
- silica, calcium stearate, calcium hydroxide, and calcium carbonate More preferably it is silica or calcium stearate.
- the organic solvent in which the polymeric compound is dissolved to form the solvent-type solid coating composition is preferably a volatile solvent.
- the solvent in contrast to a base oil in a lubricating oil, the solvent preferably evaporates during the film-forming process, and preferably substantially none remains in the lubricating coating.
- volatile solvents which are suitable for use in the present invention are petroleum solvents such as cleaning solvent and mineral spirits, both specified as industrial gasoline by JIS K 2201, aromatic petroleum naphtha, xylene, Cellosolves, methyl ethyl ketone, toluene, and cyclohexanone. A mixture of two or more of these may be used.
- a solvent having a flash point of at least 30 °C, an initial boiling point of at least 150° C, and a final boiling point of at most 210°C is preferred from the standpoints that it is relatively easy to handle and evaporates rapidly so that the drying time can be short.
- the solid coating composition is an aqueous composition or a solvent-type composition in an organic solvent
- the composition may contain one or more additives such as an antioxidant, a preservative, and a coloring agent.
- viscosity for either type of solid coating composition , its viscosity (kinematic viscosity in cSt as measured with a Brookfield viscometer) can be suitably adjusted depending on the coating method by addition of the solvent or the like.
- a preferable viscosity is at most 4000 cSt at 40° C in the case of spray coating or immersion and at most 1000 cSt at 60° C in the case of brush coating.
- the solid coating composition for forming the upper layer of a dry solid coating is a coating composition based on an ultraviolet curing resin.
- a known ultraviolet curing resin which comprises at least a monomer, an oligomer, and a photopolymerization initiator can be used. As long as it causes photopolymerization upon irradiation with ultraviolet rays to form a cured film, there is no particular restriction on the ultraviolet curing resin.
- the monomer includes but is not limited to di- or higher esters of polyhydric alcohols with (meth)acrylic acid as well as various (meth)acrylate compounds, N- vinylpyrrolidone, N-vinylcaprolactam, and styrene.
- the oligomer includes but is not limited to epoxy (meth)acrylate, urethane (meth)acrylate, polyester (meth)acrylate, polyether (meth)acrylate, and silicone (meth)acrylate.
- Useful photopolymerization initiators are compounds having absorption in the wavelength region of 260 - 450 nm, which include benzoin and its derivatives, benzophenone and its derivatives, acetophenone and its derivatives, Michler's ketone, benzil and its derivatives, tetralkylthiuram monosulfide, thioxanes, and the like. It is particularly preferred to use a thioxane.
- a solid dry coating formed from an ultraviolet curing resin preferably further comprises a solid substance selected from a lubricant and a fibrous filler.
- the lubricant are metal soaps such as calcium stearate and polytetrafluoroethylene (PTFE) resins
- the fibrous filler is acicular calcium carbonate such as "whiscal" sold by Maruo Calcium, Japan.
- PTFE polytetrafluoroethylene
- fibrous filler is acicular calcium carbonate such as "whiscal” sold by Maruo Calcium, Japan.
- One or more of these solid substances may be added in an amount of 0.05 - 0.35 parts relative to one part of the ultraviolet curing resin on a mass basis. An amount of less than 0.35 parts may be insufficient to appreciably increase the coating strength. An amount of more than 0.35 parts may increase the viscosity of the coating composition to such an extent that the coatability is lowered or the coating strength becomes insufficient.
- both the lubricant and the fibrous filler are
- Irradiation with ultraviolet rays can be performed using a commercially available apparatus for ultraviolet-light irradiation having an output wavelength in the range of 200 - 450 nm.
- the ultraviolet light source may be, for example, a high- pressure mercury lamp, an ultrahigh-pressure mercury lamp, a xenon lamp, a carbon arc lamp, a metal halide lamp, or sunlight.
- the thickness of the dry solid coating is preferably in the range of 5 - 50 ⁇ m and smaller than the thickness of the underlying lubricating coating.
- the dry solid coating is formed in order to eliminate the tackiness of the viscous liquid or semisolid lubricating coating.
- the dry solid coating has the effect of protecting the underlying viscous liquid or semisolid lubricating coating, and the rust preventing effect of the lubricating coating can be achieved with certainty, so the rust resistance of the threaded joint is also improved.
- the thickness of the dry solid coating is too small, when a protective member such as a protector having high airtightness is installed on the end of a steel pipe for OCTG as shown in Figure 1, there are cases in which the dry solid coating is damaged by the force applied in installing the protector.
- the thickness of the dry solid coating is too large, it may become difficult for the lower lubricating coating to exhibit galling resistance.
- the relationship (thickness of the viscous liquid or semisolid lubricating coating) > (thickness of the dry solid coating) is preferably satisfied in order to make it difficult for the dry solid coating to interfere with the effect of the lubricating coating of preventing galling.
- Examples of such preparatory surface treatment are blasting by projecting blasting material such as spherical shot or angular grit; pickling by immersion in a strongly acidic liquid such as sulfuric acid, hydrochloric acid, nitric acid, or hydrofluoric acid to roughen the skin; chemical conversion treatment such as phosphate treatment, oxalate treatment, or borate treatment (forming a crystalline coating with the surface roughness increasing as the crystals grow); and metal plating.
- blasting by projecting blasting material such as spherical shot or angular grit
- pickling by immersion in a strongly acidic liquid such as sulfuric acid, hydrochloric acid, nitric acid, or hydrofluoric acid to roughen the skin
- chemical conversion treatment such as phosphate treatment, oxalate treatment, or borate treatment (forming a crystalline coating with the surface roughness increasing as the crystals grow); and metal plating.
- Metal plating includes electroplating with copper, iron, or their alloys (projections are selectively plated, so the surface becomes slightly rougher); impact plating with zinc or a zinc alloy by allowing particles having an iron core covered with zinc or a zinc-iron alloy to impinge on a surface by the action of centrifugal force or air pressure to form a zinc or zinc-iron alloy coating; and compound metal plating to form a coating having minute solid particles dispersed in metal.
- Whichever surface treatment method is used for the contact surface, it is preferably carried out such that the surface has a surface roughness Rmax in the range of 5 - 40 ⁇ m. If Rmax is less than 5 ⁇ m, adhesion and retention of the lubricating coating are not be sufficiently improved. On the other hand, if Rmax exceeds 40 ⁇ m, the friction of the surface significantly increases, and there are cases that the coating cannot withstand shearing forces and compressive forces when undergoing a high pressure so that it is easily destroyed or peels off. Two types of surface treatment for the purpose of surface roughening can be carried out. From the standpoint of the adhesion of the lubricating coating, surface treatment which can form a porous coating is preferred.
- phosphate treatment using manganese phosphate, zinc phosphate, iron manganese phosphate, or zinc calcium phosphate or impact plating to form a zinc or zinc-iron alloy coating are preferred.
- a manganese phosphate coating is preferred, and from the standpoint of corrosion prevention, a zinc or zinc-iron alloy coating which can be expected to provide a sacrificial corrosion effect due to zinc is preferred.
- Either a coating formed by phosphating or a zinc or zinc-iron alloy coating formed by impact plating is a porous coating.
- a lubricating coating is formed atop it, the adhesion of the lubricating coating is increased by the so-called “anchor effect" of a porous coating. As a result, it becomes difficult for peeling of the solid lubricating coating to take place even if make-up and break-down are repeated, contact between metals in the contact surface of the joint is effectively prevented, and galling resistance, air tightness, and corrosion resistance are further increased.
- Phosphating can be carried out by immersion or spraying in a conventional manner. A common phosphating solution for use in treatment of zinc-plated steels which is an acidic solution of a phosphate can be used.
- a typical zinc phosphating solution comprises 1 - 150 g/L of phosphate ions, 3 - 70 g/L of zinc ions, 1 - 100 g/L of nitrate ions, and 0 - 30 g/L of nickel ions.
- a manganese phosphating solution which is often used for surface treatment of threaded joints can also be used.
- the temperature of a phosphating solution which is used may be from room temperature to 100° C and the duration of treatment may be up to 15 minutes depending on the desired coating thickness.
- the surface to be treated can be supplied with an aqueous surface conditioning solution containing colloidal titanium. After treatment with a phosphating solution, the treated surface is preferably washed with cold or warm water prior to drying.
- Impact plating can be carried out by mechanical plating in which particles are impacted with a material to be plated inside a rotating barrel, or by blast plating in which particles are impacted against a material to be plated using a blasting apparatus. In the present invention, it is sufficient to plate just the contact surface, so it is preferable to employ blast plating which can perform localized plating.
- Blast plating can be performed using particles having an iron-based core coated with zinc or a zinc alloy, which are allowed to impinge against a contact surface to be coated.
- the particles preferably have a content of zinc or zinc alloy in the range of 20 - 60 mass % and a particle diameter in the range of 0.2 - 1.5 mm.
- Blast plating can form a plated coating having good adhesion to a steel surface regardless of the composition of the steel.
- the thickness of the zinc or zinc alloy coating formed by impact plating is preferably 5 - 40 ⁇ m. If it is less than 5 ⁇ m, adequate corrosion resistance cannot be obtained in some cases. On the other hand, if it exceeds 40 ⁇ m, the adhesion to the lubricating coating may end up decreasing. Similarly, the thickness of a phosphate coating is preferably in the range of 5 - 40 ⁇ m. Another surface treatment may be employed. For example, one or more plating layers with a metal or metal alloy are effective at improving galling resistance.
- Examples of such plating includes single-layer plating with Cu, Sn, or Ni metal, as well as single-layer plating with a Cu-Sn alloy, two-layer plating with Cu and Sn layers, and three-layer plating with Ni, Cu, and Sn layers as described in JP 2003-74763 A.
- Cu-Sn alloy plating For a steel pipe made of a steel having a Cr content greater than 5%, Cu-Sn alloy plating, two-layer plating of Cu plating-Sn plating, and three-layer plating of Ni plating-Cu plating-Sn plating are preferred. More preferred are two- layer plating of Cu plating-Sn plating, and three-layer plating of Ni strike plating- Cu plating-Sn plating.
- Such metal or metal alloy plating can be carried out by a known method as described in JP 2003-74763A.
- the contact surface of the other member which is not coated with these coatings may be left in an untreated state, but preferably, the above-described preparatory surface treatment is carried out to roughen the contact surface.
- a dry solid coating can be formed atop this layer of surface treatment.
- This dry solid coating By preventing the contact surface from exposing to air by means of this dry solid coating, even when the contact surface is brought into contact with condensed water during storage, the occurrence of rust on the contact surface is prevented.
- the material and thickness of the dry solid coating may be the same as described above. As described above, this dry solid coating is destroyed by the impact applied at the time of initial make-up so as to be incorporated into the lubricating coating on the mating member, so it does not interfere with the lubricating properties produced by the lubricating coating.
- the contact surface including the threaded portion and the unthreaded metal contact portion of a pin will be referred to as the "pin surface”
- the contact surface including the threaded portion and the unthreaded metal contact portion of a box will be referred to as the "box surface”.
- the surface roughness is expressed as Rmax.
- a viscous liquid or semisolid lubricating coating and a dry solid coating were both formed by air spray coating.
- the proportions of the components present in each coating compositions are indicated as mass ratios in the examples and the comparative examples unless otherwise specified.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and immersed for 10 minutes in a manganese phosphating solution at 80 - 95 ° C to form a manganese phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m).
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65° C, two parts of calcium stearate, and two parts of an organic solvent (mineral spirits) was then applied to the box surface by spray coating, and after evaporation of the organic solvent, a semisolid lubricating coating with a thickness of 20 ⁇ m was formed.
- a coating composition formed from one part of water and 0.43 parts of an acrylic resin was applied by spray coating, and after evaporation of the water, a dry solid coating with a thickness of 8 ⁇ m was formed.
- the pin surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a zinc phosphating solution at 75 - 85 ° C to form a zinc phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m). Even at approximately 50° C, there was no adhesion at all of iron powder to the dry solid coating of the box surface.
- the make-up and break-down test as shown in Table 3, there was no occurrence of galling in 10 cycles of make-up and break-down, and the results were extremely good.
- Example 2 The following surface treatment was carried out on a threaded joint made of the Cr-Mo steel having composition B shown in Table 1.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a manganese phosphating solution at 80 - 95° C to form a manganese phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m).
- the box surface was then coated with a lubricating coating composition formed from one part of paraffin wax with a melting point of 65° C, two parts of calcium stearate, 0.1 parts of natural asphalt powder (gilsonite), and two parts of an organic solvent (mineral spirits) by spray coating, and after evaporation of the organic solvent, a semisolid lubricating coating with a thickness of 30 ⁇ m was formed.
- a coating composition formed from one part of water, 0.5 parts of an acrylic resin, and 0.05 parts of dipropylene glycol n-butyl ether was applied by spray coating, and after evaporation of water, a dry solid coating with a thickness of 15 ⁇ m was formed.
- the pin surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a zinc phosphating solution at 75 - 85° C to form a zinc phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m).
- a composition formed from one part of water and 0.5 parts of an acrylic resin was applied by spray coating, and after evaporation of the water, a dry solid coating with a thickness of 10 ⁇ m was formed. Even at approximately 50° C, there was absolutely no adhesion of iron powder to the dry solid coating of the pin or box.
- the make-up and break-down test as shown in Table 3, there was no occurrence of galling in 10 cycles of makeup and break-down, and the results were extremely good.
- Example 3 A threaded joint made of the high alloy steel having composition D shown in
- Table 1 underwent the following surface treatment.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m), and then a coating of porous zinc plating with a thickness of 7 ⁇ m (surface roughness of 5 ⁇ m) was formed thereon by blast plating using particles having an iron core coated with zinc.
- the box surface was then coated with a lubricating coating composition formed from one part of paraffin wax with a melting point of 70° C, three parts of calcium stearate, one part of highly basic calcium sulfonate (basicity of 400 mg KOH/g), and two parts of an organic solvent (mineral spirits) by spray coating, and after evaporation of the organic solvent, a viscous liquid lubricating coating with a thickness of 25 ⁇ m was formed.
- the calcium stearate was initially dissolved in the paraffin wax heated to at least its melting temperature, and then the other components were mixed therein. Atop the lubricating coating, a composition formed from one part of water and one part of an acrylic resin was applied by spray coating, and after evaporation of the water, a dry solid coating with a thickness of 20 ⁇ m was formed.
- the same lubricating coating composition as applied to the box surface was applied to the pin surface by spray coating, and after evaporation of the organic solvent, a viscous liquid lubricating coating with a thickness of 25 ⁇ m was formed.
- a composition formed from one part of water and one part of an acrylic resin was applied by spray coating, and after evaporation of the water, a dry solid coating with a thickness of 30 ⁇ m was formed. Even at approximately 50° C, there was absolutely no adhesion of iron powder to the dry solid coating of the pin or the box.
- the steel was a high alloy steel which undergoes galling extremely easily, so in the make-up and break-down test with 10 cycles of make-up and break-down, as shown in Table 3, slight galling occurred at the end of the eighth cycle. However, it was possible to continue to use with repair. This result is of a level at which there are absolutely no problems with respect to galling resistance.
- the calcium stearate was first dissolved in the paraffin wax heated to at least its melting temperature, and then the other components were mixed therewith. Atop the lubricating coating, a coating composition formed from one part of water, four parts of an acrylic resin, and 0.05 parts of silica powder was applied by spray coating, and after evaporation of the water, a dry solid coating with a thickness of 30 ⁇ m was formed.
- a plated coating of a copper-tin alloy with a thickness of 12 ⁇ m was formed by electroplating.
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65° C, two parts of calcium stearate, four parts of highly basic calcium salicylate (basicity of 300 mg KOH/g), and two parts of an organic solvent (mineral spirits) was applied by spray coating, and after evaporation of the organic solvent, a viscous liquid lubricating coating with a thickness of 50 ⁇ m was formed.
- the calcium stearate was first dissolved in the paraffin wax heated to at least its melting temperature, and then the other components were mixed therewith. Atop the lubricating coating, a coating composition formed from one part of water and 0.1 parts of polyethylene oxide was applied by spray coating, and a dry solid coating with a thickness of 15 ⁇ m was formed.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 15 minutes in an oxalate solution for chemical conversion treatment at a temperature of 85 - 95 ° C to form an oxalate coating with a thickness of 3 ⁇ m (surface roughness of 7 ⁇ m).
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65° C, two parts of calcium stearate, four parts of highly basic calcium salicylate (basicity of 300 mg KOH/g), 0.05 parts of natural asphalt (gilsonite), and two parts of an organic solvent (mineral spirits) was applied by spray coating, and after evaporation of the organic solvent, a semisolid lubricating coating with a thickness of 25 ⁇ m was formed.
- the pin surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 15 minutes in an oxalate film-forming chemical conversion treatment solution at 85 - 95° C to form an oxalate coating with a thickness of 4 ⁇ m (surface roughness of 8 ⁇ m).
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a manganese phosphating solution at 80 - 95° C to form a manganese phosphate coating with a thickness of 12 ⁇ m (surface roughness of 10 ⁇ m).
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65° C, two parts of calcium stearate, two parts of an organic solvent (mineral spirits), and 0.04 parts of graphite powder was applied by spray coating, and after evaporation of the organic solvent, a semisolid lubricating coating with a thickness of 20 ⁇ m was formed.
- a coating composition comprising an ultraviolet curing resin sold by Nippon Kayaku which included KAYARAD THE 330 (an acrylate ester of trimethylolpropane and ethylene oxide), KAYACURE DETX-S (2,4-diethylthioxanthone) and KAYACURE EPA (ethyl 4- dimethylaminobenzoate), a lubricant (Calcium Stearate GP sold be NOF Corporation), and a fibrous filler of acicular calcium carbonate ("Whiscal” sold by Maruo Calcium Co., Ltd.) was applied.
- the mass ratio of the ultraviolet curing resin : lubricant : fibrous filler was 15 : 3 : 2.
- the coating was cured by irradiation with ultraviolet radiation of 260 nm in wavelength from an air-cooled mercury lamp with an output of 4 kW to form a dry sold coating with a thickness of 15 ⁇ m.
- the pin surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a zinc phosphating solution at 75 - 85° C to form a zinc phosphate coating with a thickness of 14 ⁇ m (surface roughness of 10 ⁇ m).
- a zinc phosphating solution at 75 - 85° C to form a zinc phosphate coating with a thickness of 14 ⁇ m (surface roughness of 10 ⁇ m).
- the same ultraviolet-cured dry solid coating as formed on the box surface was formed with a thickness of 15 ⁇ m.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a manganese phosphating solution at 80 - 95° C to form a manganese phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m). Atop the phosphate coating, as a lubricant, a viscous liquid compound grease meeting API standards was applied (the combined coating weight on the pin and the box was 50 grams). The pin surface was finished by machine grinding (surface roughness of 3 ⁇ m), and without further surface treatment, the above-described compound grease was applied thereto.
- the compound grease contained harmful heavy metals such as lead, and it can be considered harmful to humans and the environment.
- the surface is tacky, and foreign matter such as scale and sand adheres to and gets incorporated into the compound grease, which causes the problem that there are large variations in galling resistance.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a manganese phosphating solution at 80 - 95 ° C to form a manganese phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m).
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65 ° C, two parts of calcium stearate, four parts of highly basic calcium salicylate (basicity of 300 mg KOH/g), and two parts of an organic solvent (mineral spirits) was applied by spray coating, and after evaporation of the organic solvent, a viscous liquid lubricating coating with a thickness of 30 ⁇ m was formed.
- a lubricating coating composition formed from one part of paraffin wax with a melting point of 65 ° C, two parts of calcium stearate, four parts of highly basic calcium salicylate (basicity of 300 mg KOH/g), and two parts of an organic solvent (mineral spirits) was applied by spray coating, and after evaporation of the organic solvent, a lubricating coating with a thickness of 30 ⁇ m was formed.
- the box surface was finished by machine grinding (surface roughness of 3 ⁇ m) and then immersed for 10 minutes in a manganese phosphating solution at 80 - 95 ° C to form a manganese phosphate coating with a thickness of 15 ⁇ m (surface roughness of 10 ⁇ m).
- a lubricating coating composition formed from a highly basic calcium sulfonate (basicity of 400 mg KOH/g) was applied by brush coating to form a viscous liquid lubricating coating with a thickness of 12 ⁇ m.
- an oxide wax with a melting point of 65 ° C which was heated to melt was applied by brush coating to form a solid lubricating (wax) coating with a thickness of approximately 5 ⁇ m.
- the pin surface was finished by machine grinding (surface roughness of 3 ⁇ m) and not further treated.
- Rust preventing properties were evaluated by preparing a coupon-shaped test piece (70 mm x 150 mm x 2 mm thick) of the same steel which had been subjected to the same surface treatment (preparatory treatment, lower lubricating coating, and upper dry solid coating) as employed for the box in each example (shown in the box column of Table 2) and subjecting the test piece to a humidity test (200 hours at a temperature of 50° C and a humidity of 98%). It was confirmed by this test that there was no occurrence of rust for any of Examples 1 to 7.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Lubricants (AREA)
- Non-Disconnectible Joints And Screw-Threaded Joints (AREA)
- Paints Or Removers (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Piles And Underground Anchors (AREA)
- Laminated Bodies (AREA)
- Joints Allowing Movement (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06731115.9A EP1864048B1 (en) | 2005-03-29 | 2006-03-29 | Threaded joint for steel pipes |
CA2602417A CA2602417C (en) | 2005-03-29 | 2006-03-29 | Threaded joint for steel pipes |
PL06731115T PL1864048T3 (en) | 2005-03-29 | 2006-03-29 | Threaded joint for steel pipes |
BRPI0609621A BRPI0609621A8 (en) | 2005-03-29 | 2006-03-29 | THREADED JOINT FOR STEEL PIPES, METHOD FOR SURFACE TREATMENT OF A THREADED JOINT AND METHOD OF CONNECTION OF A PLURALITY OF STEEL PIPES |
JP2007544676A JP4821775B2 (en) | 2005-03-29 | 2006-03-29 | Threaded joint for oil well pipe |
ES06731115T ES2423901T3 (en) | 2005-03-29 | 2006-03-29 | Threaded joint for steel pipes |
NO20074560A NO20074560L (en) | 2005-03-29 | 2007-09-10 | Threaded connection for stalror |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2005-094996 | 2005-03-29 | ||
JP2005094996 | 2005-03-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2006104251A1 true WO2006104251A1 (en) | 2006-10-05 |
Family
ID=37053499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2006/307167 WO2006104251A1 (en) | 2005-03-29 | 2006-03-29 | Threaded joint for steel pipes |
Country Status (11)
Country | Link |
---|---|
EP (2) | EP2302273B1 (en) |
JP (1) | JP4821775B2 (en) |
CN (1) | CN100567791C (en) |
AR (1) | AR052727A1 (en) |
BR (1) | BRPI0609621A8 (en) |
CA (1) | CA2602417C (en) |
ES (2) | ES2524145T3 (en) |
NO (2) | NO20074560L (en) |
PL (2) | PL1864048T3 (en) |
RU (1) | RU2360174C1 (en) |
WO (1) | WO2006104251A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
EP1864048A4 (en) | 2011-03-30 |
NO335880B1 (en) | 2015-03-16 |
EP2302273B1 (en) | 2014-11-05 |
PL1864048T3 (en) | 2013-12-31 |
JP4821775B2 (en) | 2011-11-24 |
CA2602417A1 (en) | 2006-10-05 |
PL2302273T3 (en) | 2015-04-30 |
JP2008537062A (en) | 2008-09-11 |
BRPI0609621A8 (en) | 2015-10-13 |
ES2423901T3 (en) | 2013-09-25 |
NO20111090L (en) | 2006-10-02 |
BRPI0609621A2 (en) | 2010-04-20 |
CN101151486A (en) | 2008-03-26 |
RU2360174C1 (en) | 2009-06-27 |
ES2524145T3 (en) | 2014-12-04 |
NO20074560L (en) | 2007-10-25 |
EP1864048A1 (en) | 2007-12-12 |
AR052727A1 (en) | 2007-03-28 |
EP2302273A1 (en) | 2011-03-30 |
EP1864048B1 (en) | 2013-07-17 |
CA2602417C (en) | 2011-05-24 |
RU2007139783A (en) | 2009-05-10 |
CN100567791C (en) | 2009-12-09 |
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