WO2006082093A1 - Process for the preparation of fatty acids - Google Patents
Process for the preparation of fatty acids Download PDFInfo
- Publication number
- WO2006082093A1 WO2006082093A1 PCT/EP2006/001020 EP2006001020W WO2006082093A1 WO 2006082093 A1 WO2006082093 A1 WO 2006082093A1 EP 2006001020 W EP2006001020 W EP 2006001020W WO 2006082093 A1 WO2006082093 A1 WO 2006082093A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fatty acids
- fatty acid
- conjugated
- acid mixture
- weight
- Prior art date
Links
- 235000014113 dietary fatty acids Nutrition 0.000 title claims abstract description 77
- 239000000194 fatty acid Substances 0.000 title claims abstract description 77
- 229930195729 fatty acid Natural products 0.000 title claims abstract description 77
- 150000004665 fatty acids Chemical class 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 64
- 230000008569 process Effects 0.000 title claims abstract description 50
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 239000000203 mixture Substances 0.000 claims abstract description 80
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 58
- 235000020777 polyunsaturated fatty acids Nutrition 0.000 claims abstract description 52
- 239000002904 solvent Substances 0.000 claims abstract description 23
- 235000003441 saturated fatty acids Nutrition 0.000 claims abstract description 19
- 235000021281 monounsaturated fatty acids Nutrition 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 150000004671 saturated fatty acids Chemical class 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000007787 solid Substances 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 7
- 229920006395 saturated elastomer Polymers 0.000 claims abstract description 6
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 39
- 239000000047 product Substances 0.000 claims description 35
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 claims description 31
- JBYXPOFIGCOSSB-GOJKSUSPSA-N 9-cis,11-trans-octadecadienoic acid Chemical compound CCCCCC\C=C\C=C/CCCCCCCC(O)=O JBYXPOFIGCOSSB-GOJKSUSPSA-N 0.000 claims description 29
- 229940108924 conjugated linoleic acid Drugs 0.000 claims description 28
- 239000004202 carbamide Substances 0.000 claims description 21
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical group CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 20
- 150000003839 salts Chemical class 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 239000003921 oil Substances 0.000 claims description 11
- 235000019198 oils Nutrition 0.000 claims description 10
- 235000013305 food Nutrition 0.000 claims description 7
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical class CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 claims description 6
- 235000019485 Safflower oil Nutrition 0.000 claims description 6
- 235000019486 Sunflower oil Nutrition 0.000 claims description 6
- 235000015872 dietary supplement Nutrition 0.000 claims description 6
- 239000003813 safflower oil Substances 0.000 claims description 6
- 235000005713 safflower oil Nutrition 0.000 claims description 6
- 239000002600 sunflower oil Substances 0.000 claims description 6
- 239000000825 pharmaceutical preparation Substances 0.000 claims description 5
- 229940127557 pharmaceutical product Drugs 0.000 claims description 5
- 238000002425 crystallisation Methods 0.000 claims description 4
- 230000032050 esterification Effects 0.000 claims description 4
- 238000005886 esterification reaction Methods 0.000 claims description 4
- 235000020778 linoleic acid Nutrition 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 3
- 235000012343 cottonseed oil Nutrition 0.000 claims description 3
- 239000002385 cottonseed oil Substances 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 238000000746 purification Methods 0.000 claims description 3
- 239000003549 soybean oil Substances 0.000 claims description 3
- 235000012424 soybean oil Nutrition 0.000 claims description 3
- 150000003626 triacylglycerols Chemical class 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 230000007062 hydrolysis Effects 0.000 claims description 2
- 238000006460 hydrolysis reaction Methods 0.000 claims description 2
- 235000021388 linseed oil Nutrition 0.000 claims description 2
- 239000000944 linseed oil Substances 0.000 claims description 2
- UFTFJSFQGQCHQW-UHFFFAOYSA-N triformin Chemical compound O=COCC(OC=O)COC=O UFTFJSFQGQCHQW-UHFFFAOYSA-N 0.000 claims description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 239000002585 base Substances 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 230000021615 conjugation Effects 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 239000003925 fat Substances 0.000 description 7
- 235000019197 fats Nutrition 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 239000012071 phase Substances 0.000 description 6
- 235000013772 propylene glycol Nutrition 0.000 description 6
- 239000011541 reaction mixture Substances 0.000 description 6
- 239000008346 aqueous phase Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000839 emulsion Substances 0.000 description 5
- -1 fatty acid esters Chemical class 0.000 description 5
- 235000019387 fatty acid methyl ester Nutrition 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 244000299461 Theobroma cacao Species 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 235000019219 chocolate Nutrition 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 235000021588 free fatty acids Nutrition 0.000 description 4
- 125000005456 glyceride group Chemical class 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 235000015243 ice cream Nutrition 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 235000015071 dressings Nutrition 0.000 description 3
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 239000008194 pharmaceutical composition Substances 0.000 description 3
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 3
- 229910052939 potassium sulfate Inorganic materials 0.000 description 3
- 239000001120 potassium sulphate Substances 0.000 description 3
- 235000011151 potassium sulphates Nutrition 0.000 description 3
- 239000007858 starting material Substances 0.000 description 3
- 239000001117 sulphuric acid Substances 0.000 description 3
- 235000011149 sulphuric acid Nutrition 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- 244000020518 Carthamus tinctorius Species 0.000 description 2
- 235000003255 Carthamus tinctorius Nutrition 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 239000002775 capsule Substances 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 238000001212 derivatisation Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 235000013310 margarine Nutrition 0.000 description 2
- 235000010746 mayonnaise Nutrition 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 230000020477 pH reduction Effects 0.000 description 2
- 239000000546 pharmaceutical excipient Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical group OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 235000015067 sauces Nutrition 0.000 description 2
- 238000000526 short-path distillation Methods 0.000 description 2
- 235000014347 soups Nutrition 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000006188 syrup Substances 0.000 description 2
- 235000020357 syrup Nutrition 0.000 description 2
- 239000003826 tablet Substances 0.000 description 2
- IOCYQQQCJYMWDT-UHFFFAOYSA-N (3-ethyl-2-methoxyquinolin-6-yl)-(4-methoxycyclohexyl)methanone Chemical compound C=1C=C2N=C(OC)C(CC)=CC2=CC=1C(=O)C1CCC(OC)CC1 IOCYQQQCJYMWDT-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 description 1
- 208000016444 Benign adult familial myoclonic epilepsy Diseases 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 239000004150 EU approved colour Substances 0.000 description 1
- 229930091371 Fructose Natural products 0.000 description 1
- 239000005715 Fructose Substances 0.000 description 1
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 102100024002 Heterogeneous nuclear ribonucleoprotein U Human genes 0.000 description 1
- 101100507335 Homo sapiens HNRNPU gene Proteins 0.000 description 1
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 description 1
- 240000002129 Malva sylvestris Species 0.000 description 1
- 235000006770 Malva sylvestris Nutrition 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 description 1
- 235000020661 alpha-linolenic acid Nutrition 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000008452 baby food Nutrition 0.000 description 1
- 235000015173 baked goods and baking mixes Nutrition 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000007894 caplet Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 235000012182 cereal bars Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000019868 cocoa butter Nutrition 0.000 description 1
- 229940110456 cocoa butter Drugs 0.000 description 1
- 235000019877 cocoa butter equivalent Nutrition 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000005687 corn oil Nutrition 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 235000013365 dairy product Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002552 dosage form Substances 0.000 description 1
- 239000003937 drug carrier Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 208000016427 familial adult myoclonic epilepsy Diseases 0.000 description 1
- 235000021323 fish oil Nutrition 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000007902 hard capsule Substances 0.000 description 1
- 230000007407 health benefit Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000008101 lactose Substances 0.000 description 1
- 229960004488 linolenic acid Drugs 0.000 description 1
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229940006093 opthalmologic coloring agent diagnostic Drugs 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003346 palm kernel oil Substances 0.000 description 1
- 235000019865 palm kernel oil Nutrition 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229910001414 potassium ion Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009561 snack bars Nutrition 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K31/00—Medicinal preparations containing organic active ingredients
- A61K31/185—Acids; Anhydrides, halides or salts thereof, e.g. sulfur acids, imidic, hydrazonic or hydroximic acids
- A61K31/19—Carboxylic acids, e.g. valproic acid
- A61K31/20—Carboxylic acids, e.g. valproic acid having a carboxyl group bound to a chain of seven or more carbon atoms, e.g. stearic, palmitic, arachidic acids
- A61K31/201—Carboxylic acids, e.g. valproic acid having a carboxyl group bound to a chain of seven or more carbon atoms, e.g. stearic, palmitic, arachidic acids having one or two double bonds, e.g. oleic, linoleic acids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/115—Fatty acids or derivatives thereof; Fats or oils
- A23L33/12—Fatty acids or derivatives thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P43/00—Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/14—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by isomerisation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- This invention relates to a process for the preparation of a material comprising fatty acids, in particular conjugated isomers of a polyunsaturated fatty acid, to products obtainable by the process and to food products, food supplements or pharmaceutical products comprising the products.
- Conjugated isomers of polyunsaturated fatty acids are known to provide health benefits and have been used in food products.
- these products comprise linoleic acid isomers with the cis 9, trans 11 and trans 10, cis 12 isomers often being the most abundantly present isomers in these materials, in general in a 1 : 1 weight ratio.
- EP-A-0902082 describes a process for producing conjugated polyunsaturated fatty acids, such as conjugated linoleic acid (CLA). The process involves subjecting non-conjugated polyunsaturated fatty acids to a treatment with a base in a solvent which is an alcohol with at least 3 carbon atoms and at least two hydroxyl groups.
- Typical sources of polyunsaturated fatty acids such as safflower oil, generally contain about 80% by weight linoleic acid, 12% by weight oleic acid and about 8% by weight saturated fatty acids. Using fractionation and distillation, only the saturated fatty acids can be removed which means that the linoleic acid content cannot exceed 90% by weight. Accordingly, the amount of conjugated linoleic acid that can be produced in a subsequent conjugation step, such as that described above, is also limited to a maximum of 90% by weight.
- US 6395778 describes a process for making an enriched mixture comprising a non-conjugated polyunsaturated fatty acid ester.
- the process involves a first step of transesterification of an oil to form fatty acid esters, adding urea to the mixture of fatty acid esters and cooling or concentrating the resulting mixture.
- the precipitate comprises urea and the saturated fatty acid esters and the liquid fraction contains more of the polyunsaturated fatty acid esters.
- the specific fatty acid esters disclosed are non-conjugated and contain at least five carbon-carbon double bonds. There is no suggestion that the process can be carried out using free fatty acids.
- EP-A-1211304 discloses a method for isolating non-conjugated unsaturated fatty acids by selective crystallisation using urea in methanol as solvent.
- the present invention provides a process for the preparation of a material comprising a conjugated polyunsaturated fatty acid, which comprises: treating a first fatty acid mixture comprising saturated fatty acids, monounsaturated fatty acids and non-conjugated polyunsaturated fatty acids in the presence of ethanol to form (i) a solid fraction and (ii) a liquid fraction comprising a second fatty acid mixture, wherein the second fatty- acid mixture has a higher molar ratio of total polyunsaturated fatty acids to total saturated and monounsaturated fatty acids than the first fatty acid mixture; separating the solid fraction and the liquid fraction; and subjecting the second fatty acid mixture or a derivative or reaction product thereof to treatment with a base in the presence of a solvent, to form conjugated isomers of at least some of the polyunsaturated fatty acids.
- the process of the invention permits the production of materials containing relatively high amounts of conjugated polyunsaturated fatty acids based on the total amount of fatty acids in the material.
- the material comprises at least 90% by weight, more preferably at least 91%, even more preferably at least 92%, most preferably at least 93%, such as at least 94% or at least 95%, by weight of conjugated polyunsaturated fatty acids based on total fatty acids.
- fatty acid polyunsaturated fatty acids and related terms as used herein refer to straight chain carboxylic acids that contain from 12 to 24 carbon atoms, preferably from 14 to 18 carbon atoms. Saturated fatty acids contain no carbon-carbon double bonds in the alkyl chain, examples are rnyristic acid (referred to as C 14:0), palmitic acid (Cl 6:0) and stearic acid
- Monounsaturated fatty acids contain one carbon-carbon double bond in the allcyl chain, examples are oleic acid (Cl 8:1) and elaidic acid (Cl 8:1).
- Polyunsaturated fatty acids contain two or more (preferably two) carbon-carbon double bonds in the alkyl chain, examples are linoleic acid (C 18:2) and linolenic acid (Cl 8:3).
- the process of the invention has been found to be particularly effective when the saturated fatty acids, the monounsaturated fatty acids, and the polyunsaturated fatty acids contain 18 carbon atoms.
- the conjugated polyunsaturated fatty acids produced from such fatty acids are preferably conjugated linoleic acid (CLA).
- CLA can exist in a number of isomeric forms, depending on the geometry of the two carbon-carbon double bonds, including: cis 9, trans 11; trans 10, cis 12; cis 9, cis 11; cis 10, cis 12; trans
- the cis 9, trans 11 and trans 10, cis 12 isomers are generally the most abundant.
- the process of the invention can be used to produce any one or all of the isomers, and will generally result in the formation of an isomer mixture in which the cis 9, trans 11 and the trans
- the process of the invention involves a step of treating a first fatty acid mixture comprising saturated fatty acids, monounsaturated fatty acids and polyunsaturated fatty acids in the presence of ethanol to form (i) a solid fraction and (ii) a liquid fraction comprising a second fatty acid mixture.
- This treatment provides a liquid fraction having a higher molar ratio of total polyunsaturated fatty acids to total saturated and monounsaturated fatty acids than the first fatty acid mixture.
- this treatment involves treatment with urea, so that the solid fraction comprises urea, typically together with at least a proportion of the saturated fatty acids and/or the monounsaturated fatty acids.
- the treatment therefore results in a mixture that is enriched in polyunsaturated fatty acids relative to the first fatty acid mixture starting material. It has been surprisingly found that the use of ethanol in this stage of the process, instead of methanol as taught by EP-A- 1211304, results in a higher yield of conjugated isomers after the subsequent conjugation step of the invention and, when the polyunsaturated fatty acids contain two carbon-carbon double bonds, a reduction in trans, trans isomers which can be beneficial if cis, trans isomers are required.
- the urea and the first fatty acid mixture are typically combined in liquid form.
- a solution of urea in ethanol is combined with the first fatty acid mixture by adding the solution to the fatty- acid mixture or vice versa.
- the step is generally carried out at a temperature of about 10 0 C to 8O 0 C and is optionally followed by a heating step to increase the temperature to up to 8O 0 C, if necessary.
- the reaction mixture is then preferably cooled to a temperature at which the urea crystallises from the mixture, such as a temperature of from O 0 C to 3O 0 C.
- the urea crystals which contain some saturated fatty acid and/or monounsaturated fatty acid, are separated from the mixture, for example by filtration or centrifugation.
- the resulting liquid comprises a second fatty acid mixture enriched in polyunsaturated fatty acids.
- the amount of urea that is used in the preferred embodiment of the process is preferably sufficient to give a weight ratio of urea: ethanol of at least 1:5, preferably at least 1 :4 and more preferably a weight ratio in the range of from 1:4 to 1 :2.
- the amount of urea based on the first fatty acid mixture is preferably sufficient to give a weight ratio of urea:first fatty acid mixture of at least 2:1, preferably at least 3:1 and more preferably a weight ratio in the range of from 3:1 to 5:1.
- the solvent for the process comprises ethanol.
- the ethanol may contain up to 20% by weight of one or more other solvents such as water and/or methanol. Therefore, the first fatty acid mixture is typically treated in the presence of a solvent comprising at least 80% by weight ethanol. Preferably, for economic reasons, the ethanol contains from 2% to 10% by weight water.
- the second fatty acid mixture that is obtained after treatment of the first fatty acid mixture is optionally subjected to further process steps (prior to treatment with the base in the conjugation step) to form a derivative or reaction product thereof.
- the further process steps may include purification, removal of solvent from the liquid, esterification to form C 1 to C 6 alkyl esters of the fatty acids, and combinations of these steps.
- any derivatisation or reaction should not have the effect of significantly altering the distribution of fatty acids or, after derivatisation or reaction, fatty acid residues, in the mixture. It is particularly undesirable to reduce the amount of polyunsaturated fatty acids relative to other fatty acids in the mixture.
- the first fatty acid mixture may be obtained by methods which are known in the art.
- the first fatty acid mixture will typically be derived from an animal or vegetable source.
- the first fatty acid mixture is preferably obtained from an oil comprising from 50% to 85% by weight based on total fatty acids of polyunsaturated fatty acids containing 18 carbon atoms.
- Suitable vegetable oils include safflower oil, sunflower oil, rape seed oil, cotton seed oil, soybean oil and linseed oil.
- the first fatty acid mixture is preferably obtained by a method comprising the hydrolysis of the oil, for example with a base, such as sodium hydroxide.
- the process may be carried out in the presence of a solvent such as ethanol and is typically followed by acidification to form the free fatty acids.
- the free fatty acids may be extracted and optionally purified.
- the second fatty acid mixture or a derivative or reaction product thereof is subjected to treatment with a base in the presence of a solvent, to form conjugated isomers of at least some of the polyunsaturated fatty acids.
- the second fatty acid mixture preferably comprises free fatty acids. This process may be carried out according to the teaching in EP-A-0902082, the contents of which are incorporated herein by reference.
- the solvent that is used in this step of the process is preferably an alcohol with at least 3 carbon atoms and at least two hydroxyl groups.
- a very suitable solvent is 1,3-dihydroxypropane or 1,2-dihydroxypropane (ie, propylene glycol). These solvents are foodgrade so that traces left in the products are not harmful.
- the reaction is preferably performed in the absence of glycerol.
- the base that is used in the conjugation step may be any base, but the best results are obtained with NaOH or KOH as base. Suitable concentrations for the base are greater than 0.25 mole/1 of solvent, preferably 0.25-3.5 most preferably 1.25-2r75 mole/1. Using higher amounts of base leads to the formation of products, wherein many isomers (in particular Cl 8:2 trans/trans-isomers) are present.
- the products are suitably isolated from the crude reaction mixture by the addition of diluted acid to the soap formed until an acidic pH is achieved
- the process comprises the step of removing at least a part of the salt or salts formed from the base and the acid, after the acidification step.
- the salt may be removed by separation of the salt hi solid form from the reaction mixture, when the salt has crystallised or precipitated in the reaction mixture.
- the amount of salt removed is increased by cooling the reaction mixture to increase salt crystallisation or precipitation.
- the salt is removed with the aqueous phase by separation of the aqueous phase from the non-aqueous phase, followed by cooling of the non-aqueous phase and removal of the salt thus precipitated or crystallised (e.g., by filtration).
- the invention preferably comprises the step of acidifying the second fatty acid mixture after treatment with the base.
- the acidified product is optionally purified. It is also preferred that at least a proportion of the salts formed on acidifying is removed and the resulting mixture is subsequently purified.
- the term "purified” refers to any increase in the content of the conjugated isomers of polyunsaturated isomers in the mixture and does not imply 100% purity. Purification may be effected by removal of any remaining aqueous phase, optionally washing with water and drying, followed by a further process step such as distillation.
- the conjugated polyunsaturated fatty acids that are produced in the invention may be subjected to further process steps such as the formation of a mono-, di- or triglyceride of the conjugated isomers of polyunsaturated fatty acids. This step can be carried out using esterification techniques that are well-known in the art.
- the product of the invention may be used as a starting material for a process in which the amount of one or more isomers (e.g., geometrical isomers) of the conjugated polyunsaturated fatty acid is enriched relative to the other isomers.
- a suitable process is described in WO 97/18320. Therefore, the invention contemplates a process for enriching one or more isomers of a conjugated polyunsaturated fatty acid using the product of the invention as a starting material.
- the invention provides the use of ethanol as a solvent for the separation of polyunsaturated fatty acids from mixtures containing polyunsaturated fatty acids together with saturated and monounsaturated fatty acids by crystallisation with urea.
- the esterification process may result in an enrichment in one or more of the isomers, as described in WO 97/18320, the contents of which are incorporated herein by reference.
- Also provided by the invention in another aspect is a product obtainable by the process of the invention. It has not previously been possible to produce fatty acid mixtures containing saturated fatty acids, monounsaturated fatty acids and conjugated isomers of polyunsaturated fatty acids, with the conjugated isomers of polyunsaturated fatty acids being present in amounts greater than 90% by weight based on total fatty acids.
- the product of the invention comprises at least 90% (more preferably at least 92%, such as at least 93% or at least 94%, even more preferably at least 95%) by weight conjugated linoleic acid, at least 43% by weight of the cis-9, trans- 11 isomer of conjugated linoleic acid and at least 43% by weight of the trans-10, cis-12 isomer of conjugated linoleic acid, or the same amounts of total mono-, di- and tri- glycerides of these acids, wherein the weight ratio of the cis-9, trans- 11 isomer to the trans-10, cis-12 isomer is in the range of 1.1 :1 to 1:1.1 (more preferably 1.05:1 to 1 :1.05).
- AU percentages are by weight based on total fatty acids.
- These products may comprise less than 1.5% by weight (more preferably less than 1.0% by weight, such as less than 0.7% by weight) of trans, trans isomers of conjugated linoleic acid or glycerides thereof.
- the products may comprise up to 0.2% by weight saturated fatty acids and/or up to 7.5% by weight monounsaturated fatty acids, or glycerides of either fatty acids.
- the invention also provides a food product, food supplement or pharmaceutical product comprising a product of the invention.
- Products of the invention are optionally used as a blend with a complementary fat.
- the blend may comprise 0.3 - 95 wt %, preferably 2-80 wt %, most preferably 5-40 wt % of the product of the invention and 99.7 - 5 wt %, preferably 98-20 wt %, most preferably 95-60 wt % of a complementary fat selected from: cocoa butter, cocoa butter equivalents, palm oil or fractions thereof, palmkernel oil or fractions thereof, interesterified mixtures of said fats or fractions thereof, or liquid oils, selected from: sunflower oil, high oleic sunflower oil, soybean oil, rapeseed oil, cottonseed oil, fish oil, saffiower oil, high oleic safflower oil, maize oil and MCT-oils.
- a complementary fat selected from: cocoa butter, cocoa butter equivalents, palm oil or fractions thereof, palmkernel oil or fractions thereof, interesterified mixtures of said fats or fractions thereof, or liquid oils, selected from: sunflower oil, high ole
- the food products of the invention may contain a fat phase, wherein the fat phase contains the product of the invention.
- the food products are suitably selected from the group consisting of: spreads, margarines, creams, dressings, mayonnaises, icecreams, bakery products, infant food, chocolate, confectionery, sauces, coatings, cheese and soups.
- Food supplements or pharmaceutical products of the invention may be in the form of capsules or other forms, suitable for enteral or parenteral application and comprise a product of the invention.
- suitable food products include those selected from the group consisting of margarines, fat continuous or water continuous or bicontinuous spreads, fat reduced spreads, confectionery products such as chocolate or chocolate coatings or chocolate fillings or bakery fillings, ice creams, ice cream coatings, ice cream inclusions, dressings, mayonnaises, cheeses, cream alternatives, dry soups, drinks, cereal bars, sauces, snack bars, dairy products, clinical nutrition products and infant formulations.
- compositions such as in the form of tablets, pills, capsules, caplets, multiparticulates including: granules, beads, pellets and micro-encapsulated particles; powders, elixirs, syrups, suspensions and solutions.
- Pharmaceutical compositions will comprise a pharmaceutically acceptable diluent or carrier.
- Pharmaceutical compositions are preferably adapted for administration parenterally (e.g., orally).
- Orally administrable compositions may be in solid or liquid form and may take the form of tablets, powders, suspensions and syrups.
- the compositions comprise one or more flavouring and/or colouring agents.
- compositions of the invention may contain 0.1-99% by weight of conjugated fatty acid.
- the compositions are generally prepared in unit dosage form.
- the unit dosage of conjugated fatty acid is from lmg to lOOOmg (more preferably from lOOmg to 750mg).
- the excipients used in the preparation of these compositions are the excipients known in the art.
- Examples of food supplements include products in the form of a soft gel or a hard capsule comprising an encapsulating material selected from the group consisting of gelatin, starch, modified starch, starch derivatives such as glucose, sucrose, lactose and fructose.
- the encapsulating material may optionally contain cross-linking or polymerizing agents, stabilizers, antioxidants, light absorbing agents for protecting light-sensitive fills, preservatives and the like.
- the unit dosage of conjugated fatty acid in the food supplements is from lmg to lOOOmg (more preferably from 100mg to 750mg).
- Example 1 The procedure of Example 1 was repeated using exactly the same conditions except that the reaction with urea was performed with methanol instead of 95% ethanol. After the reaction, the conjugated linoleic acids were analyzed and the results are shown in Table 1.
- Cx:y refers to fatty acids containing x carbon atoms and y double bonds c means cis and t means trans
- CLA is conjugated lrnoleic acid
- CLA-OX refers to CLA oxidation products in CLA m,n, m and n are the positions of the double bonds in the chain e.g., CLA-9,11 refers to the 9,11-dienoic acid •
- SAPA means saturated fatty acids
- the table shows the advantages of the process of the invention using ethanol instead of methanol ie, there is a higher amount of total CLA and main CLA isomers, less trans, trans isomers.
- Spreads containing triglycerides of the product of Example 1 can be formulated as follows, using the method described in WO 97/18320.
- Dressings containing glycerides of the product of Example 1 can be formulated as follows, using the method described in WO 97/18320.
- This example relates to the conjugation of enriched safflower oil on pilot plant scale.
- TMs was monitored by removing samples at regular time intervals and analyzing the FAME composition by GC. In total, three batches were carried out and the average total reaction time was 82 hours.
- the soap from each batch was split with concentrated sulphuric acid. After the conjugation reaction, the mixture was cooled down to 7O 0 C and diluted with 250 L of hot demi-water. After this, 30 kg of concentrated sulphuric acid was added to split the soap.
- the obtained mixture was settled and the bottom layer was drained.
- the oil-phases from the three batches were put together and were washed with hot demi-water at 80 0 C. After first washing an emulsion layer was formed and therefore only a part of the added water could be drained. During the second washing the emulsion remains and after draining a part of the added water the oil was dried by applying vacuum.
- the dried oil was distilled over short path distillation.
- the yield is 170 kg. Because of the emulsion there was a loss (about 40%) of product yield.
- the fatty acid mixture was settled and the bottom water layer was drained. Potassium sulphate crystals, formed during splitting, were removed completely with the water phase during draining of the bottom layer. The remaining fatty- acid phase was cooled to 55 0 C to crystallize all remaining potassium sulphate. This was also removed to prevent emulsion formation in the following steps.
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US20110045126A1 (en) * | 2007-10-29 | 2011-02-24 | Lipid Nutrition B.V. | Dressing composition |
EP2332901A1 (en) * | 2009-12-14 | 2011-06-15 | Lipid Nutrition B.V. | Process for preparing conjugated fatty acids and esters thereof |
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KR20110068866A (en) * | 2009-12-14 | 2011-06-22 | 리피트 뉴트리션 비.브이. | Process |
US20110301371A1 (en) * | 2009-12-14 | 2011-12-08 | Lipid Nutrition B.V. | Process |
US8642795B2 (en) * | 2009-12-14 | 2014-02-04 | Stepan Specialty Products, Llc | Process for producing a conjugated unsaturated fatty acid |
KR101707015B1 (en) | 2009-12-14 | 2017-02-15 | 리피트 뉴트리션 비.브이. | Process |
Also Published As
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JP5414180B2 (en) | 2014-02-12 |
ATE509085T1 (en) | 2011-05-15 |
US7910757B2 (en) | 2011-03-22 |
KR101282098B1 (en) | 2013-07-04 |
ES2395254T3 (en) | 2013-02-11 |
KR20070103441A (en) | 2007-10-23 |
US20090042985A1 (en) | 2009-02-12 |
EP1844131A1 (en) | 2007-10-17 |
JP2008528778A (en) | 2008-07-31 |
EP1844131B1 (en) | 2011-05-11 |
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