WO2005087821A2 - Dispersant viscosity modifiers based on diene-containing polymers - Google Patents
Dispersant viscosity modifiers based on diene-containing polymers Download PDFInfo
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- WO2005087821A2 WO2005087821A2 PCT/US2005/007544 US2005007544W WO2005087821A2 WO 2005087821 A2 WO2005087821 A2 WO 2005087821A2 US 2005007544 W US2005007544 W US 2005007544W WO 2005087821 A2 WO2005087821 A2 WO 2005087821A2
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/30—Introducing nitrogen atoms or nitrogen-containing groups
- C08F8/32—Introducing nitrogen atoms or nitrogen-containing groups by reaction with amines
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/46—Reaction with unsaturated dicarboxylic acids or anhydrides thereof, e.g. maleinisation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/52—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
- C10M133/56—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M149/00—Lubricating compositions characterised by the additive being a macromolecular compound containing nitrogen
- C10M149/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M149/06—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an amido or imido group
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/123—Reaction products obtained by phosphorus or phosphorus-containing compounds, e.g. P x S x with organic compounds
- C10M159/126—Reaction products obtained by phosphorus or phosphorus-containing compounds, e.g. P x S x with organic compounds with hydrocarbon polymers
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M159/00—Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
- C10M159/12—Reaction products
- C10M159/14—Reaction products obtained by Friedel-Crafts condensation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/06—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/129—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of thirty or more carbon atoms
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/28—Amides; Imides
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2217/06—Macromolecular compounds obtained by functionalisation op polymers with a nitrogen containing compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/02—Pour-point; Viscosity index
Definitions
- Heavy duty diesel vehicles may use exhaust gas recirculation (EGR) engines in efforts to reduce environmental emissions.
- EGR exhaust gas recirculation
- a material that attenuates viscosity increase typically disperses soot up to high soot loading.
- polymer backbones have also been used for preparing dispers- ants.
- polymers derived from isobutylene and isoprene (“IOB/IP”) have been used in preparing dispersants and are reported in WO 01/98387.
- the present invention provides a dispersant viscosity modifier based on a polymer of isobutylene and a diene such as isoprene which is, however, distinguished from such earlier dispersants by means of, among other things, the molecular weight of the polymer backbone and, generally, the selection of the significantly different ' amine component, leading to a significantly different polymeric structure.
- the present materials exhibit superior performance in engine tests.
- the present invention provides a composition
- a composition comprising the reaction product of: (a) an isobutylene-diene copolymer having an Mn of 1000 to 150,000 and containing thereon an average of 0.1 to 4 equivalents, per each 1000 units of Mn of the polymer, of carboxylic acid functionality or reactive equivalent thereof, derived from at least one ⁇ , ⁇ -unsaturated carboxylic compound; and (b) an amine component comprising at least one aromatic amine containing at least one N-H group capable of condensing with said carboxylic acid functionality.
- the invention also provides lubricants and lubricant concentrates comprising the foregoing reaction product and an oil of lubricating viscosity, as well as a method for lubricating an internal combustion engine by supplying the same thereto.
- the invention also provides a process for improving the viscosity index of a lubricating oil composition, comprising incorporating into said composition a minor, viscosity-improving amount, of the composition as described herein.
- DETAILED DESCRIPTION OF THE INVENTION [0011] Various preferred features and embodiments will be described below by way of non-limiting illustration.
- hydrocarbyl substituent or “hydrocarbyl group” is used in its ordinary sense, which is well-known to those skilled in the art. Specifically, it refers to a group having a carbon atom directly attached to the remainder of the molecule and having predominantly hydrocarbon character.
- hydrocarbyl groups include: hydrocarbon substituents, that is, aliphatic (e.g., alkyl or alkenyl), ali- cyclic (e.g., cycloalkyl, cycloalkenyl) substituents, and aromatic-, aliphatic-, and alicyclic-substituted aromatic substituents, as well as cyclic substituents wherein the ring is completed through another portion of the molecule (e.g., two substituents together form a ring); substituted hydrocarbon substituents, that is, substituents containing non- hydrocarbon groups which, in the context of this invention, do not alter the predominantly hydrocarbon nature of the substituent (e.g., halo (especially chloro and fluoro), hydroxy, alkoxy, mercapto, alkylmercapto, nitro, nitroso, and sulfoxy); hetero substituents, that is, substituents which, while having a predominantly hydrocarbon character, in the context of this
- Heteroatoms include sulfur, oxygen, nitrogen, and encompass substituents as pyridyl, furyl, thienyl and imidazolyl. In general, no more than two, preferably no more than one, non-hydrocarbon substituent will be present for every ten carbon atoms in the hydrocarbyl group; typically, there will be no non-hydrocarbon substituents in the hydrocarbyl group.
- the Copolymer [0013]
- the compositions of the present invention are derived from isobutylene-diene copolymers having Mn of 1000 to 150,000, alternatively 1000 to
- a mole of copolymer is defined herein as the Mn or number average molecular weight of the copolymer, expressed in grams.
- Mn or number average molecular weight of the copolymer expressed in grams.
- Molecular weights of the copolymers are determined using well known methods described in the literature. Examples of procedures for determining molecular weights are gel permeation chromatography (GPC), light scattering, and vapor phase osmometry (VPO).
- GPC gel permeation chromatography
- VPO vapor phase osmometry
- polystyrene polymers for polystyrene polymers, a polystyrene standard, preferably of similar molecular weight, is employed. When standards are chemically dissimilar to the sample, generally relative molecular weights of related polymers can be determined. For example, using a polystyrene standard, relative, but not absolute, molecular weights of a series of polyalkylmethacrylates may be determined. For the present materials, polyisobutylene standards are preferably used. [0014] Copolymers of this invention can be prepared employing cationic polymerization catalysts. Lewis acids are particularly preferred catalysts.
- metal halides for example A1C1 3 , BF 3 , SnCl 4 , SbCl 5 , ZnCl 2 , TiCl 4 , and PCI5
- organometallic derivatives for example RA1C1 2 , R 2 A1C1, R 3 A1, where R is a hydrocarbon group
- oxyhalides for example POCl 3 , CrO 2 Cl, SOCl 2 , and VOCl 3 .
- Suitable catalysts include aluminum compounds such as A1C1 3 , AlEtCl 2 and AlEt Cl, where Et is ethyl.
- Initiation by Lewis acids requires or tends to proceed faster in the presence of a proton donor such as water, hydrogen halide, alcohol and carboxylic acid or a carbocation donor such as t-butyl chloride or triphenylmethyl fluoride.
- a proton donor such as water, hydrogen halide, alcohol and carboxylic acid or a carbocation donor such as t-butyl chloride or triphenylmethyl fluoride.
- copolymers of the desired molecular weight can be prepared from corresponding butyl rubber compounds of higher molecular weight, by shearing them an appropriate high shear device such as an extruder.
- Butyl rubbers and their preparation are well known and are disclosed, e.g., in Kresge et al., "Isobutyl Polymers," Ency. Polym. Sci. Eng. (1987) 8, 423-48.
- Copolymers are defined herein as polymers derived from at least two different monomers.
- copolymers include polymers derived from, for example, 2, 3, 4 or more different monomers, more often 2 or 3 different monomers.
- copolymers of the instant invention are derived from isobutylene and at least one diene which may have conjugated or isolated (non- conjugated) double bonds. More often the polyenes are conjugated dienes. Suitable dienes include isoprene, piperylene (1,3-pentadiene), 1,3-butadiene, and limonene (dipentene, or p-mentha-l,8-diene, optically active or inactive).
- Terpolymers derived from isobutylene, isoprene and 1,3-butadiene are useful.
- Other dienes that can be present include, methylisoprene, dicyclopentadiene, 1 ,4-pentadiene, 2,3-dimethyl-l ,3-butadiene, trans-2-methyl- 1 ,3-pentadiene, cyclopentadiene, 1,5-hexadiene, 2,4-hexadiene, 2,5-dimethyl-2,4-hexadiene, 1,5-heptadiene, 1,7-octadiene, and 5-ethylidene-2-norbornene.
- Triene can also be present, such as 1,3,5-cycloheptatriene, 2,6-dimethyl-2,4,6-octatriene, myr- cene, l-iso-propylidene-3a,4,7,7a-tetrahydroindene, 1-isopropylidene- and 2-(2- methylene-4-methyl-3-pentenyl)[2.2.1]bicyclo-5-heptene and higher polyenes such as cyclooctatetraene. Both cis and trans isomers can be used.
- the copolymer typically contains 0.1 to 4 or 0.1 to 2 units derived from diene per 1000 Mn of the polymer, or alternatively 0.15 to 1.0 units per 1000 Mn .
- polymers should normally contain on average at least 1 diene unit per polymer chain, since it would not normally be desirable to have a significant fraction of the polymer chains without the additional reactive site provided by the diene monomer.
- the copolymer can comprise, for instance, an average of 1 to 150, or 1 to 100, or 1 to 50, or 1 to 30, or 1 to 25, or 1 to 12, or 1 to 10 moles, frequently 1.5 or 2 to 8 moles, of units derived from diene, per mole based on Mn of copolymer, the actual amount, of course, depending to some extent on the Mn of the copolymer.
- the copolymer (prior to reaction with the unsaturated carboxylic compound) typically contains a corresponding number of reactive carbon to carbon double bonds per mole thereof.
- reactive in this context means that the double bond is capable of reacting with and adding to the carbon-carbon double bond of the unsaturated carboxylic compounds under conditions as described below.
- Polymerizations can be conducted at temperatures of -90 or -78°C to 50°C; more commonly -50°C to -15°C or to 0°C. Generally lower temperatures lead to higher molecular weight polymer. Reaction pressures range from about atmospheric to 345 kPa gauge (50 pounds per square inch, gauge [psig]), preferably 55 to 117 kPa gauge (8 to about 17 psig). The reactivity of the diene towards copolymerization with isobutylene determines the amount charged relative to isobutylene.
- the mole ratio of polyene charged is similar to that incorporated into the polymer; if it is less reactive, the amount incorporated may be less.
- a relative mole ratio of 9% leads to about 2.3% isoprene incorporated into the copolymer as determined by 1H NMR.
- the mole ratio of polyene charged is considerably greater than the amount of polyene incorporated into the polymer, often 20 times greater, and sometimes even more. Dry solvents are frequently used during the polymerizations.
- Solvents can solubilize the polymer and provide a means for controlling the reaction temperature. Reaction times usually depend on the scale of the reaction and the amount of cooling that can be delivered to the reactor. The reaction can be quenched with methanol, water or dilute caustic solution, and washed with water. Then solvents and light ends, including lower-boiling by-products are removed by stripping, usually at elevated temperature and reduced pressure.
- ⁇ , ⁇ -Unsaturated Carboxylic Compound [0019]
- the carboxylic derivative compositions of this invention are prepared from carboxylated isobutylene-diene, copolymers.
- Carboxylation is effected by reacting the copolymer with at least one ⁇ , ⁇ -unsaturated carboxylic compound or reactive equivalent thereof.
- the carboxylated copolymer typically contains 0.1 to 4 or 0.1 to 2 equivalents of unsaturated carboxylic acid functionality per each 1000 units of Mn of the polymer, or 0.15 to 1 unit per each 1000 units of Mn , as described above for the number of diene units in the polymer.
- a reactive equivalent of an ⁇ , ⁇ -unsaturated carboxylic compound is a reactant that will react in a fashion similar to a carboxylic acid to form deriva- tives that are essentially the same as those obtained from the carboxylic acid.
- anhydrides, lower alkyl esters, and acyl halides will react with amines to form substantially similar products as will the corresponding acids.
- Anhydrides, lower alkyl esters and acyl halides are all considered to be reactive equivalents to the corresponding acid.
- acrylic compounds Preferred are acrylic compounds, maleic compounds, fumaric compounds and itaconic compounds, in which context the term "compounds" is intended to refer to the acids and reac- tive equivalents thereof as described herein.
- Especially preferred compounds are the ⁇ , ⁇ -olefinically unsaturated carboxylic acids, especially those containing at least two carboxy groups and more preferably dicarboxylic acids, and their derivatives.
- Maleic acid and maleic anhydride especially the latter, are particularly suitable.
- Maleic compounds and other materials bearing two vicinal carboxy groups are to be counted as contributing two equivalents of carboxylic acid functionality.
- the present grafted copolymers can be prepared by a radical reaction, that is, by radically grafting the unsaturated carboxylic compound onto a chain of the isobutylene-diene polymer in a stirred vessel in the presence or absence of solvent or in an extruder, typically in the presence of an additional free radical initiator to provide a randomly grafted product.
- Suitable free radical initiators are well known materials, including peroxy-containing materials.
- the polymer may also be subjected to high shear as a result of the extrusion process, leading to polymer chains of reduced molecular weight.
- Such a grafting process is disclosed, for instance, in U.S. Patent 3,862,265.
- the amount of carboxylic compound reacted with the polymer is in certain instances less than or equal to, on an equivalent basis, the amount of reactive double bonds within the polymer. It may be desirable to avoid the presence of excess acid material, which may need to be subsequently removed, although an excess may be supplied if a more complete conversion is desired. Also, when a radical grafting process is employed, amounts of carboxylic compound may be employed in excess of the amount of initially present reactive double bonds, e.g., up to 1.1, or 1.2 or 1.5 equivalents.
- aromatic amines include aniline, N-alkylanilines such as N-methyl aniline, and N-butylaniline, di-(para-methylphenyl)amine, naphthylamine, 4- aminodiphenylamine, N,N-dimethylphenylenediamine, 4-(4-nitrophenyl- azo)aniline (disperse orange 3), sulfamethazine, 4-phenoxyaniline, 3-nitro- aniline, 4-aminoacetanilide 4-amino-2-hydroxy-benzoic acid phenyl ester (phenyl amino salicylate), N-(4-amino-5-methoxy-2-methyl-phenyl)-benzamide (fast violet B), N-(4-amino-2,5-dimethoxy-phenyl)-benzamide (fast blue RR), N-(4-amino-2,5-diethoxy-phenyl)-benzamide (fast blue BB), N-(4-amino- phenyl)
- aromatic amines include amino-substituted aromatic compounds and amines in which the amine nitrogen is a part of an aromatic ring, such as 3-aminoquinoline, 5-aminoquinoline, and 8-aminoquinoline.
- aromatic amines such as 2- aminobenzimidazole, which contains one secondary amino group attached directly to the aromatic ring and a primary amino group attached to the imida- zole ring.
- Suitable amines include 3-amino-N-(4-anilinophenyl)-N- isopropyl butanamide, and N-(4-anilinophenyl)-3- ⁇ (3-aminopropyl)- (cocoalkyl)amino ⁇ butanamide.
- Other aromatic amines which can be used include various aromatic amine dye intermediates containing multiple aromatic rings linked by, for example, amide structures. Examples include materials of the general structure
- R and R are independently hydrogen, alkyl groups, or alkoxy groups such as methyl, methoxy, or ethoxy.
- R 1 and R 2 are both -OCH 3 and the material is known as Fast Blue RR [CAS# 6268-05-9].
- R 1 is -OCH 3 and R 2 is -CH 3 , and the material is known as Fast Violet B [99-21-8].
- the material is Fast Blue BB [120-00-3].
- U.S. Patent 5,744,429 discloses other aromatic amine compounds, particularly aminoalkylphenothiazines. N-aromatic substituted acid amide compounds, such as those disclosed in U.S.
- Patent application 2003/0030033 Al may also be used for the purposes of this invention.
- Preferred aromatic amines include those in which the amine nitrogen is a substituent on an aromatic carboxylic compound, that is, the nitrogen is not sp 2 hybridized within an aromatic ring.
- the aromatic amine will preferably have an N-H group capable of condensing with a carboxylic acid acylating agent.
- Certain aromatic amines are commonly used as antioxidants. Of particular importance in that regard are alkylated diphenylamines such as nonyldiphenylamine and dinonyldiphenylamine. To the extent that these materials will condense with the carboxylic functionality of the polymer chain, they are also suitable for use within the present invention. However, it is believed that the two aromatic groups attached to the amine nitrogen may lead to steric hindrance and reduced reactivity. Thus, preferred amines are those having a primary nitrogen atom (-NH 2 ) or a secondary nitrogen atom in which one of the hydrocarbyl substituents is a relatively short chain alkyl group, e.g., methyl.
- aromatic amines are 4-phenylazoaniline, 4-amino- diphenylamine, 2-aminobenzimidazole, 3-nitroaniline, 4-(4-nitrophenyl- azo)aniline (disperse orange 3), N-(4-amino-5-methoxy-2-methyl-phenyl)- benzamide (fast violet B), N-(4-amino-2,5-dimethoxy-phenyl)-benzamide (fast blue RR), N-(4-amino-2,5-diethoxy-phenyl)-benzamide (fast blue BB), N-(4- amino-phenyl)-benzamide, and N,N-dimethylphenylenediamine.
- aromatic amines can be used alone or in combination with each other. They can also be used in combination with additional, aromatic or non-aromatic, e.g., aliphatic, amines, which, in one embodiment, comprise 1 to 8 carbon atoms. These additional amines can be included for a variety of reasons. Sometimes it may be desirable to incorporate an aliphatic amine in order to assure complete reaction of the acid functionality of the polymer, in the event that some residual acid functionality may tend to react incompletely with a relatively more bulky aromatic amine. Alternatively, an aliphatic amine may replace a portion of a more costly aromatic amine, while maintaining the majority of the performance of the aromatic amine.
- additional, aromatic or non-aromatic, e.g., aliphatic, amines which, in one embodiment, comprise 1 to 8 carbon atoms.
- additional amines can be included for a variety of reasons. Sometimes it may be desirable to incorporate an aliphatic amine in order to assure complete reaction of the acid functionality of the polymer
- Aliphatic monoamines include methylamine, ethylamine, propylamine and various higher amines.
- Diamines or polyamines can be used for this function, provided that, in general, they have only a single reactive amino group, that is, a primary or secondary, and preferably primary, group.
- Suitable examples of such diamines include dimethylaminopropylamine, diethylaminopropylamine, dibutylamino- propylamine, dimethylaminoethylamine, diethylaminoethylamine, dibutylami- noethylamine, l-(2-aminoethyl)piperidine, l-(2-aminoethyl)pyrrolidone, amino- ethylmorpholine, and aminopropylmorpholine.
- the amount of such an amine is typically a minor amount compared with the amount of the aromatic amine, that is, less than 50% of the total amine present on a weight or molar basis, although higher amounts can be used.
- the amine component of the reaction product further comprises an amine having at least two N-H groups capable of condensing with said carboxylic acid functionality (that is, two or more reactive groups).
- This material is referred to hereinafter as a "linking amine” as it can be employed to link together two of the polymers containing the carboxylic acid functionality.
- Such products exhibit even more superior soot-handling performance.
- the linking amine can be either an aliphatic amine or an aromatic amine; if it is an aromatic amine, it is considered to be in addi- tion to and a distinct element from the aromatic amine described above, which need have and preferably should have only one condensable or reactive NH group, in order to avoid excessive crosslinking of the polymer chains.
- Examples of such linking amines include ethylene diamine, 2,4-diaminotoluene and phenylene diamine; others include propylene diamine, hexamethylene diamine, and other , ⁇ -polyalkylenediamines.
- Ar is an aromatic moiety of the aromatic amine (which may contain additional nitrogen or other functionality) and R is an alkylene or hydrocarby- lene linking group.
- R is an alkylene or hydrocarby- lene linking group.
- a hydroxyacid can be first esterified with a carboxy group on the interpolymer and thereafter reacted with an aromatic amine; in either case the hydroxyacid serves as a linking group between the polymer chain and the aromatic amine.
- the total amount of the amine condensed onto the carboxylic acid functionality of the polymer is preferably about 1 equivalent of reactive amine functionality per equivalent of , ⁇ -unsaturated carboxy compound on the polymer chain as described above.
- a diamine is used in addition to an aromatic monoamine, the diamine can be present in an amount of 1 mole (that is, 2 equivalents) of condensable amine functionality per 5 to 6 moles of carboxy compound on the polymer chain. Thus, the diamine can be 1 mole (2 equivalents) per 4 to 5 moles of aromatic monoamine.
- any linking amine be used in an amount such that the anhydrides (or carboxy materials) on any given polymer chain react with an amine nitrogen from only one linking amine molecule, so as to minimize the likelihood of gelling of the polymer.
- the carboxylic derivative compositions produced by reacting the carboxylated copolymers of the invention and the amines described above are acylated amines which include amine salts, amides, imides and imidazolines as well as mixtures thereof.
- one or more of the carboxylated copolymers and one or more amines can be heated, optionally in the presence of a normally liquid, substan- tially inert organic liquid solvent/diluent, at temperatures of 80°C up to the decomposition point of any of the reactants or the product, but normally at temperatures of 100°C to 300°C, provided 300°C does not exceed the decomposition point of a reactant or the product. Temperatures of 125°C to 250°C are commonly used. If more than one amine is used, the amines can be added and reacted in either order, or simultaneously.
- the carboxylic composition and the amine are reacted in an amount sufficient to provide from about one-half equivalent up to two moles of amine per equivalent of the carboxylic composition.
- the carboxylic composition is reacted with from about one-half equivalent up to one mole of amine per equivalent of the carbox- ylic composition.
- an equivalent of amine is that amount of amine corresponding to the total weight of amine divided by the total number of condensable nitrogens present having H-N ⁇ groups.
- octyl amine has an equivalent weight equal to its molecular weight
- ethylenediamine has an equivalent weight equal to one-half its molecular weight
- amino- ethylpiperazine with 3 nitrogen atoms but only two having at least one H-N ⁇ group, has an equivalent weight equal to one-half of its molecular weight.
- Synthetic lubricating oils include hydrocarbon oils and halosubstituted hydrocarbon oils such as polymerized and interpolymerized olefins and mixtures thereof, alkylbenzenes, polyphenyl, (e.g., biphenyls, terphenyls, alkylated polyphenyls), alkylated diphenyl ethers and alkylated diphenyl sulfides and the derivatives, analogs and homologues thereof.
- the lubricating oil compositions of this invention may contain other components. The use of such additives is optional and the presence thereof in the compositions of this invention will depend on the particular use and level of performance required. Thus the other additive may be included or excluded.
- the compositions may comprise a metal salt, frequently a zinc salt of a dithiophosphoric acid. Zinc salts of dithiophosphoric acids are often referred to as zinc dithiophosphates or zinc O,O'-dihydrocarbyl dithiophosphates and are sometimes referred to by the abbreviations ZDP, ZDDP, or ZDTP.
- the over- based materials are prepared by reacting an acidic material (typically an inorganic acid or lower carboxylic acid, preferably carbon dioxide) with a mixture comprising an acidic organic compound, a reaction medium comprising at least one inert, organic solvent (mineral oil, naphtha, toluene, xylene, etc.) for said acidic organic material, a stoichiometric excess of a metal base, and a promoter such as a phenol or alcohol.
- the acidic organic material will normally have a sufficient number of carbon atoms to provide a degree of solubility in oil. The amount of excess metal is commonly expressed in terms of metal ratio.
- each R 1 is independently an alkyl group (which may bear more than one succinimide group), frequently a polyisobutyl group with a molecular weight of 500-5000 (and the corresponding dispersant is thus a polyisobutene succinimide), and R 2 are alkylene groups, commonly ethylene (C 2 H 4 ) groups.
- R 1 is independently an alkyl group (which may bear more than one succinimide group), frequently a polyisobutyl group with a molecular weight of 500-5000 (and the corresponding dispersant is thus a polyisobutene succinimide)
- R 2 are alkylene groups, commonly ethylene (C 2 H 4 ) groups.
- Such molecules are commonly derived from reaction of an alkenyl acylating agent with a polyamine, and a wide variety of linkages between the two moieties is possible beside the simple imide structure shown above, including a variety of amides and quaternary ammonium salts.
- the various additives described herein can be added directly to the lubricant. Preferably, however, they are diluted with a concentrate-forming amount of a substantially inert, normally liquid organic diluent such as mineral oil or a synthetic oil such as a polyalphaolefin to form an additive concentrate.
- a substantially inert, normally liquid organic diluent such as mineral oil or a synthetic oil such as a polyalphaolefin
- These concentrates usually comprise 0.1 to 80% by weight of the compositions of this invention and may contain, in addition, one or more other additives known in the art or described hereinabove. Concentrations such as 15%, 20%, 30% or 50% of the additives or higher may be employed.
- a concentrate forming amount is generally mean an amount of oil or other solvent less than the amount present in a fully formulated lubricant, e.g., less than 85% or 80% or 70% or 60%.
- Additive concentrates can be prepared by mixing together the desired components, often at elevated temperatures, usually up to 150° C or 130° C or 115° C.
- Lubricating Oil Compositions [0051] The instant invention also relates to lubricating oil compositions containing the carboxylic compositions of the invention.
- the amount of polymer contained in a fully formulated lubricant is typically 0.1 to 10% by weight, alternatively 0.5 to 6% or 1 to 3% by weight.
- compositions of this invention may be blended directly into an oil or lubricating viscosity or, more often, are incorporated into an additive concentrate contain- ing one or more other additives which in turn is blended into the oil.
- some of the materials described above may interact in the final formulation, so that the components of the final formulation may be different from those that are initially added.
- metal ions of, e.g., a detergent
- the products formed thereby, including the products formed upon employing the composition of the present invention in its intended use, may not be susceptible of easy description.
- Example 13 [0060] The copolymer from example 6 (403 g) and maleic anhydride (22 g) are heated to 160°C with stirring under a blanket of N 2 14 L/hr (0.5 SCFH). T- butyl peroxide (4 g) is charged to a dropping funnel and added drop-wise over 2.5 hr. The preparation is stirred for an additional 30 min at 160°C, and the sample is purged with N 2 57 L/hr (2.0 SCFH) at 190°C. The resulting hydrocarbyl-substituted acylating agent has a Total Acid Number (TAN) of 46 and 0.2 wt.% unreacted maleic anhydride.
- TAN Total Acid Number
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Lubricants (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/598,656 US7750089B2 (en) | 2004-03-10 | 2005-03-08 | Dispersant viscosity modifiers based on diene-containing polymers |
DE602005003933T DE602005003933T2 (en) | 2004-03-10 | 2005-03-08 | DISPERSIBLE VISCOSITY MODIFIERS BASED ON DIETARY POLYMERS |
JP2007502924A JP4934019B2 (en) | 2004-03-10 | 2005-03-08 | Dispersant viscosity modifiers based on diene-containing polymers |
EP05727194A EP1730202B1 (en) | 2004-03-10 | 2005-03-08 | Dispersant viscosity modifiers based on diene-containing polymers |
CA002558966A CA2558966A1 (en) | 2004-03-10 | 2005-03-08 | Dispersant viscosity modifiers based on diene-containing polymers |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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US55183804P | 2004-03-10 | 2004-03-10 | |
US60/551,838 | 2004-03-10 | ||
US56955704P | 2004-05-10 | 2004-05-10 | |
US60/569,557 | 2004-05-10 |
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WO2005087821A2 true WO2005087821A2 (en) | 2005-09-22 |
WO2005087821A3 WO2005087821A3 (en) | 2005-12-29 |
Family
ID=34961979
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PCT/US2005/007544 WO2005087821A2 (en) | 2004-03-10 | 2005-03-08 | Dispersant viscosity modifiers based on diene-containing polymers |
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US (1) | US7750089B2 (en) |
EP (1) | EP1730202B1 (en) |
JP (1) | JP4934019B2 (en) |
CA (1) | CA2558966A1 (en) |
DE (1) | DE602005003933T2 (en) |
WO (1) | WO2005087821A2 (en) |
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Also Published As
Publication number | Publication date |
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JP4934019B2 (en) | 2012-05-16 |
CA2558966A1 (en) | 2005-09-22 |
US7750089B2 (en) | 2010-07-06 |
EP1730202A2 (en) | 2006-12-13 |
JP2007528435A (en) | 2007-10-11 |
DE602005003933T2 (en) | 2008-12-04 |
US20070293409A1 (en) | 2007-12-20 |
DE602005003933D1 (en) | 2008-01-31 |
WO2005087821A3 (en) | 2005-12-29 |
EP1730202B1 (en) | 2007-12-19 |
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