WO2005073130A1 - Use of polyaminothylenephosphonates as dispersing agents - Google Patents

Use of polyaminothylenephosphonates as dispersing agents Download PDF

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Publication number
WO2005073130A1
WO2005073130A1 PCT/IT2005/000043 IT2005000043W WO2005073130A1 WO 2005073130 A1 WO2005073130 A1 WO 2005073130A1 IT 2005000043 W IT2005000043 W IT 2005000043W WO 2005073130 A1 WO2005073130 A1 WO 2005073130A1
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WIPO (PCT)
Prior art keywords
paf
polyaminomethylenephosphonates
paints
dispersing
formulation
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PCT/IT2005/000043
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French (fr)
Inventor
Massimo Paladini
Francesco Spini
Alessandro Scalvedi
Maurizio Bellotto
Jean Claude Valle
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Giovanni Bozzetto S.P.A.
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Application filed by Giovanni Bozzetto S.P.A. filed Critical Giovanni Bozzetto S.P.A.
Priority to EP05709193A priority Critical patent/EP1713568A1/en
Priority to US10/597,665 priority patent/US7659315B2/en
Publication of WO2005073130A1 publication Critical patent/WO2005073130A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K23/00Use of substances as emulsifying, wetting, dispersing, or foam-producing agents
    • C09K23/14Derivatives of phosphoric acid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D65/00Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
    • B01D65/02Membrane cleaning or sterilisation ; Membrane regeneration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D65/00Accessories or auxiliary operations, in general, for separation processes or apparatus using semi-permeable membranes
    • B01D65/08Prevention of membrane fouling or of concentration polarisation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/12Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances
    • C02F5/14Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances containing phosphorus
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/12Nitrogen containing compounds organic derivatives of hydrazine
    • C04B24/121Amines, polyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5317Phosphonic compounds, e.g. R—P(:O)(OR')2
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/02Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates
    • C09D1/04Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances alkali metal silicates with organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • C09D1/10Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances lime
    • C09D1/12Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances lime with organic additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/45Anti-settling agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K23/00Use of substances as emulsifying, wetting, dispersing, or foam-producing agents
    • C09K23/017Mixtures of compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • C09K8/528Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning inorganic depositions, e.g. sulfates or carbonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/36Organic compounds containing phosphorus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2321/00Details relating to membrane cleaning, regeneration, sterilization or to the prevention of fouling
    • B01D2321/16Use of chemical agents
    • B01D2321/168Use of other chemical agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/40Surface-active agents, dispersants
    • C04B2103/408Dispersants

Definitions

  • the present invention relates to the use of polyaminomethylenephosphonates (PAF) as agents included in formulations for cements, detergents, paints and varnishes, ceramic materials and other materials, in substitution of and/or in combination with compounds normally adopted for the purpose, with surprisingly enhancing effects, during use, also in the case of co-presence, with respect to the compositions currently on the market.
  • PAF polyaminomethylenephosphonates
  • Phosphonates deriving from phosphorous acid characterized by the presence of the C-P bond
  • chelating agents used as descaling agents, for example in cooling circuits: the chelating effect originates from the formation of soluble phosphonate-metal complexes, which reduces the activity, in solution, of the metal ions; phosphonates also exert a threshold effect, in the sense that they are active as scale-inhibitors at sub-stoichiometric quantities.
  • the Applicant is of the opinion that the behaviour of PAF in the use according to the present invention should be attributed to an increase in the solvent power of the molecule with respect to the medium. It is thought that this is due to the increase in the molecular weight of the products and to the presence of groups which have an affinity with the solvent.
  • the behaviour of the polymeric molecules in question therefore envisages good chelating efficiency presence of threshold effect absence of turbidity zone excellent inhibition of the crystalline nuclea- tion excellent dispersing power inhibition properties of corrosion of the metal surfaces .
  • An object of the present invention therefore relates to the use of polyaminomethylenephosphonates (PAF) according to formula 1 indicated hereunder, for the formulation of compositions for cements, ceramic materials, detergents, paints and varnishes and other compositions, in which they act as dispersing/wetting agents, as substituents and/or in addition to the products currently used for the purpose.
  • PAF polyaminomethylenephosphonates
  • the polyaminomethylenphosphonates (PAF) used in accordance with the present invention have the general formula
  • n is an integer higher than 2
  • M is hydrogen or a cation selected from those of alkaline metals and the ammonium ion, and the residues R, the same or different, are independently selected from
  • polyaminomethylenephosphonates having formula 1 as dispersing agent, according to the present invention, is effected fc>y adding polyaminomethylenphosphonate (PAF) to the composition of interest, in substitution of or in addition to the traditional compound used for the same purpose, at a concentration, expressed as a quantity of polyaminomethylenephosphonate (PAF) , equal to or higher than 0.01% by weight with respect to the total weight of the composition, preferably ranging from 0.05 to 10% by weight: the presence of polyaminomethylenephosphonate (PAF) alone allows the use of the consequent composition without any of the previously mentioned drawbacks, or, in the case of the contemporaneous presence of one or more traditional compounds, a decrease in the unfavourable effects of the latter with a synergic enhancement in the overall performances .
  • PAF polyaminomethylenphosphonate
  • PAF polyaminomethylenephosphonate
  • the above-mentioned phosphonates exert their dispersing properties both when used as such and when used with other superplasticizers for example of the polycarboxylic - polyethers (PCE) type: in this case, the influence of the type of cement on the PCE efficacy is attenuated, and the retention time of the fluidity is extended. At the same time, no negative influences are observed on the concrete or on the cement paste, neither is there any delay in the setting and hardening.
  • PCE polycarboxylic - polyethers
  • n ranging from 2 to 50, preferably from 2 to 10
  • R is selected from -CH 2 PO3M 2 and - CH2CH2OH, with a ratio between the two groups ranging from 10 to 0.01, preferably from 5 to 0.1.
  • a mortar is prepared according to the mixing procedure of the standard European regulation EN 196-1, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g
  • a mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PCE 0.45 g (dry matter)
  • a mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 59.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PAF 0.68 g (dry matter) EXAMPLE 4
  • a mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PCE 0.40 g (dry matter) PAF 0.05 g (dry matter) Results: paste flow in mm EXAMPLES Results: crushing resistance of l.MPC
  • the polyaminomethylenephosphonates (PAF) having formula 1 are dispersants and stabilizers for suspensions of ceramic material and ceramic glass. They can advantageously substitute dispersing polymers normally used, such as, for example, polymers of the carboxylic, sulphonic or phosphonic type, copolymers containing these functional groups or blends thereof.
  • Ceramic materials for sanitary fixtures, kitchen articles, porcelains for electrical applications and also special materials for structural, electronic and medical applications, are considered ceramic materials. They are normally produced by melting, extrusion or spray drying. In the above uses, the amount of PAF ranges from 0.01 to 10% by weight with respect to the weight of the ceramic material.
  • amorphous dispersions of ceramic materials are used in numerous applications such as, for example, catalysis, pigments, optical devices, etc.; with the use of PAF these devices can be made extremely stable, starting from suspensions of the most different crystalline products.
  • EXAMPLE 5 mix of clay/water for the production of sanitary fixtures by casting.
  • a stable mix can be produced according to the following formulation: 65% (as total weight) of ceramist clay and 0.5% of PAF (as raw material) .
  • the clay has a particle size distribution for 35% ⁇ 0.5 ⁇ m, 55% ⁇ 2 ⁇ m and 75% ⁇ 5 ⁇ m.
  • the clay contains about 55% of silica and 22% of alumina.
  • the initial Brookfield viscosity of the blend, at 100 gm rpm, is equal to about 300 mPa*s, and has a gel viscosity, at 0.5 rpm, of 2000 mPa*s, 5000 mPa*s, 60O0 mPa*s at 5, 10 and 20 minutes.
  • the gel viscosity at 20 minutes, at 0.5 rpm, of a blend prepared three days before, is 8,000 mPa*s.
  • the blend has an assessment index (ratio between the solid content of the upper and lower layers) of 0.95.
  • EXAMPLE 6 ceramic glass.
  • a sanitary ceramic glass with improved drying and splattering properties contains a PAF derivative at a dosage of 0.3% of active matter (in total weight), 65% of base ceramic material and 0.2% of hydropho ically modified hy- droxyethylcellulose.
  • the glass has a flow viscosity of 9,500 mPa*s at a shear factor of 10 sec -1 and a viscosity of 870 mPa*s at a shear factor of 100 sec -1 .
  • EXAMPLE 7 dispersions of silicon carbide whiskers.
  • Stable dispersions of silicon carbide whiskers are prepared by adding 2 g of silicon carbide whiskers to a water solution and dispersing agent, and mixing in a Waring mixer, at a low rate, for 15 seconds.
  • the dispersing agent is the sodium salt of polyacrylic acid (PAA) 0.08 g of active matter, as well as the PAF derivative 0.05 g of active matter.
  • PAA polyacrylic acid
  • 500 ml of the suspension are poured into a 25 mm graduated cylinder. The cylinder is closed and left to rest. The sediment level is recorded at regular intervals.
  • EXAMPLE 8 preparation of an amorphous colloid.
  • a stabilized colloid is prepared by the mixing and nuclea- tion of 12.2 g/1 of Cu (N0 3 ) 2 3H 2 0, 12.2 g/1 of gelatine and sodium hydroxide in a double quantity with respect to the molar concentration of the copper ions .
  • the pH is brought to 9.0 and the blend is kept for about 16 hours at a temperature ranging from about 75°C to about 80°C.
  • An amount of the suspension (a) is diluted 4 times with water, and another amount (b) is diluted 4 times with 5 g/1 of PAF derivative.
  • Dispersion (a) produces needle-shaped particles with a par- ticle length estimated at between 150 and 200 ⁇ .
  • Dispersion (b) is a finely divided matter with a particle size lower than 20 A. It can be observed that, by adding the PAF derivative, the dispersion is modified to the more accentuated amorphous nature of the colloidal particles.
  • dispersion (b) in comparison with (a) , in a plating process without electrolysis, (b) proved to be more active than (a) .
  • PAF can also have the purpose of preventing the precipitation of the metal ions dissolved in the treatment of industrial water, and great improvements have been observed by treating water containing Ca, Mg, Ba, Cu, Fe, Mn and Zr ions, by adding PAF derivatives to the aqueous system of interest, in quantities ranging from 1 to 10,000 ppm.
  • the RO process consists in sending water, under pressure, through a semi-permeable membrane. Whereas pure water (permeate) passes through the membrane layer, the residual water (retained) is enriched with contaminants.
  • An operative cost factor of the reverse osmosis system is represented by the cost of the membrane itself, which must be substituted.
  • crusting inhibitors which are currently in use, for example: sodium hexametaphosphate (SHMP) ; copolymer of an acrylic acid and an alkyl ester (MS 4.762.621) ; homopolymer of maleic acid or copolymers of ono- unsaturated acids, monocarboxylic or dicarboxylic acids and salts thereof (MS 4.784.774) ; phosphonates (MS 5.000.856).
  • SHMP sodium hexametaphosphate
  • copolymer of an acrylic acid and an alkyl ester MS 4.762.621
  • homopolymer of maleic acid or copolymers of ono- unsaturated acids, monocarboxylic or dicarboxylic acids and salts thereof MS 4.784.774
  • phosphonates MS 5.000.856
  • Reverse osmosis tests have been carried out in this respect, using several inhibitors: terpolymers of acrylic acid, acrylamide, acrylami- domethyl-sulphonic acid (Terpolymer) ; phosphonate such as hexapotassium salt of hexamethyl- ene-bis (nitrilodimethylene) -tetraphosphonic acid Trade-name Sequion 50 K 33; PAF derivative.
  • the tests were effected under a pH of 7.00 and dosages of 5 to 300 ppm of Ca (as CaC0 3 ) , 260 ppm of Mg (as MgC0 3 ) , 10 ppm of Fe, T of 60°C over a period of 24 hrs, filtering on 0.22 microns.
  • the crusting and deposit inhibition property is expressed as inhibition % (%I) calculated according to
  • EXAMPLE 10 scaling inhibition in underground oil reservoir.
  • the scaling produced by the deposit of solid salts frro over-saturated brine solutions injected in or removed frrom underground oil deposits causes a production decrease. Said deposits can block the reservoir porosity and stop drilling, piping, safety valves and other drilling devices. Crusting of different organic or inorganic origins causes problems during production: usual inorganic scales are calcium carbonate, calcium, barium strontium sulphate, calcium salts above all. Scaling can be removed or inhibited, inhibition being the most widely-used method.
  • One of the most efficient chemical treatment methods consists in the use of a product having a threshold effect, i.e. a product which inhibits precipitation at a concentration well below equ ⁇ - molecular quantities, normally concentrations of a thousandth of the scaling material.
  • the most common classes of chemical inhibitors are inorganic phosphates, organo phosphonic compounds (phosphonates) and organic polymers; in particular, phosphonates and organic polymers are more stable to heat than inorgani c phosphates .
  • Compounds that can be used according to the invention are derivatives of polyaminomethylenephosphonates according to formula 1.
  • the type of compound to be used and the relative amount is selected according to the treatment to be effected (deposit conditions, brine type, well conditions, etc..) typical dosages are in the range of 0.1% -10 ppm.
  • the use of PAF is particularly advantageous in the reduction of the presence of barium compounds, for which the products currently on the market do not appear to be particularly efficient.
  • Inhibitor B HEDP hydroxyethylidene diphos- phonic acid sold as Sequion 10H60 by the Applicant.
  • Inhibitor C Rohm & Haas 980 copolymer of methacrylic and acrylic acid. The evaluations were effected by means of static inhibition tests, for CaC0 3 , CaS0 4 and BaS0 4 .
  • the solutions A and B were mixed in the presence of the inhibitor and, for control purposes, each test was effected also without the inhibitor.
  • the amount of precipitate formed at pre-established times can be determined by the analysis of a small portion of aqueous solution, in order to measure the concentration of one of the soluble compounds.
  • the inhibition value is 0%; if a precipitate is not formed, and the solution contains all the original cationic concentration, the test determines a 100% inhibition.
  • CaC0 3 results (inhibition % at different concentrations of inhibitors)
  • the PAF derivatives of formula 1 are used in the field of cellulose and textile materials for increasing and stabilizing the whitening effect of the hydrogen peroxide. This is used for the whitening of cellulose materials (for example wood pulp) and fabrics, but the efficacy of the treatment is obtained by the decomposition of the peroxide effected by transition metal ions such as Fe and Mn, present in cellulose or in water; PAF derivatives can act as stabilizers.
  • the pulp is diluted with the whitening to give a product having a consistency equal to 15% and containing 2.5 ppm of Fe, 29 ppm of Mn, less than 4 ppm of Cu, Ni, Co, 163 ppm of Ca and 29 ppm of Mg.
  • the whitening contains 0.8% of PAF and different proportions of a ino-organic phosphonic acid DTPMPA and phosphonic acid, and 2% H 2 0 2 (total weight H 2 0 2 with respect to the dry pulp weight) , and NCOH so that the initial pH of the whitening medium is between 10 and 10.8 at 60°C for 2 hours.
  • the results are the following
  • PAF derivatives having formula 1 can substitute phosphates in a detergent composition for fabrics.
  • Phosphates such as sodium tripolyphosphate
  • PAF derivatives can be used as adjuvants of the new systems of "builders”.
  • PAF are preferably used as sodium salts, at concentrations of at least 0.5% and preferably not higher than 5%. Concentrations and conditions of use are those adopted in tests for IEC cleaning.
  • Detergent compositions containing PAF were evaluated using special standard commercial strips (EMPA) measuring 12 x 12 cm, sewn onto cotton fabrics of lm x lm and washed at 60°C.
  • the washing machine is a Candy EcArchitect, with 25 liters of washing water. At the end of the washing cycle, the fabrics are dried.
  • the washing efficiency is evaluated by measuring the white degree on the strips, defined by the reflection of blue light (460 mm) . The reflectance of both sides of the strip is measured and an average value is calculated.
  • EMPA 101 cotton stained with perfume and olive oil.
  • EMPA 104 polyester/cotton 65/35 stained with perfume and olive oil.
  • PAF dispersing-wetting agent
  • inorganic binders such as lime and silicates.
  • Tests were performed both in water solution (in order to avoid the interference of possible agents) , and on complete paints based on lime and silicates, to evaluate the above-mentioned systems.
  • PAF is compared with other dispersing-wetting agents already widely used on the market, identified as (Wetting 1 + dispersing agent) and (Wetting 2 + dispersing agent) .
  • Preparation of the water solutions and paints Preparation of the water solutions
  • Water solutions of the wetting/dispersing systems at concentrations of 0.2%, 0.5%, 0.8% and 1.2% were prepared in order to effect surface tension measurements.
  • Preparation of paints White and pigmented lime-based paints were prepared together with white and pigmented silicate-based paints. The formulations used are the following: WHITE LIME PAINTS
  • White paints were prepared, containing only Ti ⁇ 2 as pig- ent, as well as coloured paints containing two iron oxides as pigments, in order to evaluate the behaviour of the wetting/dispersing systems with respect to these pigments which, in addition to being widely used for preparing paints based on lime and silicates, have rather a high oil and water absorption. This allows the efficacy of the wetting/dispersing systems to be verified under particularly critical operating conditions. Surface tension measurements
  • Measurements of the surface tension of the wetting/dispersing systems in water solution are useful for understanding their behaviour in water when other components which can cause interferences are not present. Through these measurements, it is possible to establish the capacity of the wetting/dispersing systems to reduce the surface tension of the liquid (water) and their distribution both at the liquid/air interface and inside the solution.
  • Polyaminomethylenephosphonate derivatives allow easily processable paints to be obtained (the viscosity value is always around 11,000 cps for white products and about 22,000 cps for coloured products) which remain constant with time. This means that the product does not create problems relating to processability and applicability even after a long storage time.
  • the viscosities developed by PAF in white and red silicate-based paints, during the first 15 days, are slightly lower than those developed by TRADITIONAL PRODUCTS. After this period, the viscosities of white silicate-based paints maintain a value which is such as to allow a good processability, above all for white paints.
  • PAF products always give higher colour yield values than those of TRADITIONAL PRODUCTS; this means that they develop the pigments analogously to each other, and with a higher efficiency with respect to the TRADITIONAL PRODUCTS; in particular, PAF products develop the maximum yield (104.6%) .
  • the rub-out is a rubbing-pressure test of freshly applied paint which highlights phenomena of surfacing, floating or flocculation of the pigment which can cause flaring- up phenomena.
  • Sedimentation measurements allow the tendency of the products to form a deposit during storage time in a can, to be evaluated.
  • the measurements are effected by measuring the mass of paint which deposits on a particular area of the container, over a definite period of time. The higher the mass, the higher the tendency of the paint is towards sedimentation.
  • Graphs are provided below, relating to coloured paints only, as these are more representative of the behaviours expressed by both lime-based and silicate-based products .

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  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
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  • Environmental & Geological Engineering (AREA)
  • Hydrology & Water Resources (AREA)
  • Health & Medical Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
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Abstract

Use of polyaminomethylenephosphonates as dispersing and/or wetting and/or stabilizing agents in formulations for cements, detergents, ceramic materials, dyes, synthetic resins, and rubbers, drilling fluids, reverse osmosis, as a substitution of or in combination with commercial products suitable for the purpose, characterized in that said polyaminomethylenephosphonates have the formula. (I) wherein n is integer higher than 2, M is hydrogen or a cation selected from those of alkaline metals and the ammoniumion, and the residues R, the same or different, are independently selected from 1. -CH2PO3M2, 2.- CH2R1 with R1 selected from -CH2OH, - CHOHCH3, - CHOHCH2CL, - CHOHCH2OH, 3. -(CH2)Mso3M, m being equal to 3 or 4, 4.- CH2CH2R2 with R2 equal to -CONH2, CONH2, -CHO, -COOR3, -COOX, CN, R3 being either -CH3 or -C2H5 and X a cation selected from the meanings of M and from the fact that said polyaminomethylenephosphonates are present in the formulation of interest in a weight quantity of over 0.01% with respect to the total weight of the formulation itself.

Description

USE OF POLYAMINOMETHYLENEPHOSPHONATES AS DISPERSING AGENTS * - -
The present invention relates to the use of polyaminomethylenephosphonates (PAF) as agents included in formulations for cements, detergents, paints and varnishes, ceramic materials and other materials, in substitution of and/or in combination with compounds normally adopted for the purpose, with surprisingly enhancing effects, during use, also in the case of co-presence, with respect to the compositions currently on the market.
Phosphonates deriving from phosphorous acid, characterized by the presence of the C-P bond, are known as chelating agents and used as descaling agents, for example in cooling circuits: the chelating effect originates from the formation of soluble phosphonate-metal complexes, which reduces the activity, in solution, of the metal ions; phosphonates also exert a threshold effect, in the sense that they are active as scale-inhibitors at sub-stoichiometric quantities.
Between the threshold effect region and the region of the stoichiometric formation of the complex, however, there is a "turbidity zone" in which the phosphonate is no longer active and, on the contrary, solid precipitates of metal salts of the same phosphonates are formed. The use of polyaminomethylenephosphonates (PAF) according to what is specified above, in the terms of the present invention, is effected without the formation of any turbidity zone, whatever the product concentration and whatever the composition may be, in which the PAF is used according to the present invention.
Without claiming to explain the action mechanism which is at the basis of the use of the compounds according to the present invention, and, therefore, without being limited by the following considerations, the Applicant is of the opinion that the behaviour of PAF in the use according to the present invention should be attributed to an increase in the solvent power of the molecule with respect to the medium. It is thought that this is due to the increase in the molecular weight of the products and to the presence of groups which have an affinity with the solvent. The behaviour of the polymeric molecules in question therefore envisages good chelating efficiency presence of threshold effect absence of turbidity zone excellent inhibition of the crystalline nuclea- tion excellent dispersing power inhibition properties of corrosion of the metal surfaces . An object of the present invention therefore relates to the use of polyaminomethylenephosphonates (PAF) according to formula 1 indicated hereunder, for the formulation of compositions for cements, ceramic materials, detergents, paints and varnishes and other compositions, in which they act as dispersing/wetting agents, as substituents and/or in addition to the products currently used for the purpose. The polyaminomethylenphosphonates (PAF) used in accordance with the present invention have the general formula
Figure imgf000004_0001
n
wherein n is an integer higher than 2, M is hydrogen or a cation selected from those of alkaline metals and the ammonium ion, and the residues R, the same or different, are independently selected from
1. -CH2P03M2 with M hydrogen or a cation selected from those mentioned above;
2. -CH2R1 with R1 selected from -CH2OH, CHOHCH3, -CH0HCH2C1, -CHOHCH2OH;
3. -(CH2)mSθ3M, m being equal to 3 or 4, and M having the same previous meanings;
4. -CH2CH2R2 with R2 equal to -CONH2, -CHO, -COOR3, -COOX, CN, R3 being either -CH3 or -C2H5 and X is a cation having the same meanings as M, with the further conditions that at least one of the residues R is different from the ethylenephosphonate group, i.e. different from
Figure imgf000005_0001
The compounds according to formula (1) can be prepared with organic synthesis methods known to experts in the field, or according to the procedure described in the co-pending Italian patent application nr. MI02A001706 filed on 31.07.02 in the name of the same Applicant, wherein the parts of interest are referred to herein as the background of the object according to the present invention. The chemical stability of these compounds is extremely high, on the same level or even higher than that of traditional phosphonates; their hydrolytic stability in an aqueous environment is considerable under any pH condition, from values of extreme acidity (<1) to those which are highly caustic (>13) . All the properties, moreover, can be regulated through suitable modifications in the molecular structure, these properties varying between those of traditional phosphonates and those of traditional dispersing agents (for example polycarboxylic acids) with the advantage, with respect to the former, of the absence of any turbidity zone and, with respect to the latter, of an increased inhibition of the so-called crystalline nucleation. This widened propriety range allows the use of the compounds, in the meaning according to the present invention, in many fields such as, for purely illustrative purposes, the paper industry, the fields of paints and varnishes, fillers for synthetic resins and rubbers, detergent formulations, ceramic materials, fluidisers and, more generally, for applications in civil engineering and industrial constructions .
The use of the polyaminomethylenephosphonates having formula 1 as dispersing agent, according to the present invention, is effected fc>y adding polyaminomethylenphosphonate (PAF) to the composition of interest, in substitution of or in addition to the traditional compound used for the same purpose, at a concentration, expressed as a quantity of polyaminomethylenephosphonate (PAF) , equal to or higher than 0.01% by weight with respect to the total weight of the composition, preferably ranging from 0.05 to 10% by weight: the presence of polyaminomethylenephosphonate (PAF) alone allows the use of the consequent composition without any of the previously mentioned drawbacks, or, in the case of the contemporaneous presence of one or more traditional compounds, a decrease in the unfavourable effects of the latter with a synergic enhancement in the overall performances . The selection of the type of polyaminomethylenephosphonate (PAF) , its use alone or in addition to the traditional products and the procedure for using it, will obviously be up to the expert in the field who, on the basis of his experience, will try, each time, to find the most suitable solution.
Again for purely illustrative purposes, some indications will be provided hereunder, relating to the embodiment according to the present invention, in particular fields and for specific objectives, from which extrapolations and extensions, formula exchanges and adaptations to particular cases, are obviously possible, still remaining within the definition and objectives of the present invention, according to what has been previously described and is subsequently claimed. The data provided hereunder have been obtained from practical embodiments of the invention and are considered as being highly significant as far as a projection of practical use of the invention is concerned. With reference, therefore, to the use of polyaminomethylenephosphonates (PAF) having formula 1 as super-plasticizers for cement material, the fluidity of the mixture is improved as well as the processability of the cement itself. The above-mentioned phosphonates exert their dispersing properties both when used as such and when used with other superplasticizers for example of the polycarboxylic - polyethers (PCE) type: in this case, the influence of the type of cement on the PCE efficacy is attenuated, and the retention time of the fluidity is extended. At the same time, no negative influences are observed on the concrete or on the cement paste, neither is there any delay in the setting and hardening.
Among the compounds having formula 1, those which appear to be more suitable for being used as super-plasticizers in the cement field, have n ranging from 2 to 50, preferably from 2 to 10, and R is selected from -CH2PO3M2 and - CH2CH2OH, with a ratio between the two groups ranging from 10 to 0.01, preferably from 5 to 0.1.
The following experiments were effected on mortars according to the European standard EN 1015-3. EXAMPLE 1
A mortar is prepared according to the mixing procedure of the standard European regulation EN 196-1, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g
EXAMPLE 2
A mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PCE 0.45 g (dry matter)
EXAMPLE 3
A mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 59.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PAF 0.68 g (dry matter) EXAMPLE 4
A mortar is prepared according to the above standard European mixing procedure, with: cement CEM 1 52.5 R 450 g standard sand according to EN 196-1 1350 g deionised water 225 g PCE 0.40 g (dry matter) PAF 0.05 g (dry matter) Results: paste flow in mm EXAMPLES Results: crushing resistance of l.MPC
Figure imgf000009_0001
The polyaminomethylenephosphonates (PAF) having formula 1 are dispersants and stabilizers for suspensions of ceramic material and ceramic glass. They can advantageously substitute dispersing polymers normally used, such as, for example, polymers of the carboxylic, sulphonic or phosphonic type, copolymers containing these functional groups or blends thereof.
Traditional ceramic products for sanitary fixtures, kitchen articles, porcelains for electrical applications and also special materials for structural, electronic and medical applications, are considered ceramic materials. They are normally produced by melting, extrusion or spray drying. In the above uses, the amount of PAF ranges from 0.01 to 10% by weight with respect to the weight of the ceramic material.
Furthermore, amorphous dispersions of ceramic materials are used in numerous applications such as, for example, catalysis, pigments, optical devices, etc.; with the use of PAF these devices can be made extremely stable, starting from suspensions of the most different crystalline products. EXAMPLE 5: mix of clay/water for the production of sanitary fixtures by casting.
A stable mix can be produced according to the following formulation: 65% (as total weight) of ceramist clay and 0.5% of PAF (as raw material) . The clay has a particle size distribution for 35% <0.5 μm, 55% <2 μm and 75% <5 μm. The clay contains about 55% of silica and 22% of alumina. The initial Brookfield viscosity of the blend, at 100 gm rpm, is equal to about 300 mPa*s, and has a gel viscosity, at 0.5 rpm, of 2000 mPa*s, 5000 mPa*s, 60O0 mPa*s at 5, 10 and 20 minutes. The gel viscosity at 20 minutes, at 0.5 rpm, of a blend prepared three days before, is 8,000 mPa*s. The blend has an assessment index (ratio between the solid content of the upper and lower layers) of 0.95. EXAMPLE 6: ceramic glass.
A sanitary ceramic glass with improved drying and splattering properties contains a PAF derivative at a dosage of 0.3% of active matter (in total weight), 65% of base ceramic material and 0.2% of hydropho ically modified hy- droxyethylcellulose. The glass has a flow viscosity of 9,500 mPa*s at a shear factor of 10 sec-1 and a viscosity of 870 mPa*s at a shear factor of 100 sec-1. EXAMPLE 7: dispersions of silicon carbide whiskers. Stable dispersions of silicon carbide whiskers are prepared by adding 2 g of silicon carbide whiskers to a water solution and dispersing agent, and mixing in a Waring mixer, at a low rate, for 15 seconds. The dispersing agent is the sodium salt of polyacrylic acid (PAA) 0.08 g of active matter, as well as the PAF derivative 0.05 g of active matter. Immediately after the mixing, 500 ml of the suspension are poured into a 25 mm graduated cylinder. The cylinder is closed and left to rest. The sediment level is recorded at regular intervals.
The results are shown in the following table. Sedimentation levels as mm.
Figure imgf000012_0001
EXAMPLE 8: preparation of an amorphous colloid.
A stabilized colloid is prepared by the mixing and nuclea- tion of 12.2 g/1 of Cu (N03) 23H20, 12.2 g/1 of gelatine and sodium hydroxide in a double quantity with respect to the molar concentration of the copper ions . Before the thermal aging, the pH is brought to 9.0 and the blend is kept for about 16 hours at a temperature ranging from about 75°C to about 80°C.
An amount of the suspension (a) is diluted 4 times with water, and another amount (b) is diluted 4 times with 5 g/1 of PAF derivative.
The examination of the dispersions by means of an electronic transmission microscope, comparing (a) and (b) through their respective diffraction patterns, revealed the following main characteristics. Dispersion (a) produces needle-shaped particles with a par- ticle length estimated at between 150 and 200 Λ. Dispersion (b) , on the contrary, is a finely divided matter with a particle size lower than 20 A. It can be observed that, by adding the PAF derivative, the dispersion is modified to the more accentuated amorphous nature of the colloidal particles. When using the dispersion (b) , in comparison with (a) , in a plating process without electrolysis, (b) proved to be more active than (a) .
The use of PAF, according to the present invention, can also have the purpose of preventing the precipitation of the metal ions dissolved in the treatment of industrial water, and great improvements have been observed by treating water containing Ca, Mg, Ba, Cu, Fe, Mn and Zr ions, by adding PAF derivatives to the aqueous system of interest, in quantities ranging from 1 to 10,000 ppm.
It is therefore possible to treat systems in boilers, heat exchangers, desalination equipment, through evaporative distillation or reverse osmosis, mining circuits for the recovery of metals or metal minerals, geothermal wells for energy production and systems used in the petroleum field. Particular advantages are obtained in flash distillation, application in the petroleum field, ore-pulp digesters, the production of phosphoric acid, evaporators. EXAMPLE 9 : Reverse osmosis. Interest in water purification by reverse osmosis (RO) is continuously increasing. In particular, it is used in the desalination of marine water, in the production of drinking water, in cooling towers, in the treatment of process water, etc..
The RO process consists in sending water, under pressure, through a semi-permeable membrane. Whereas pure water (permeate) passes through the membrane layer, the residual water (retained) is enriched with contaminants. An operative cost factor of the reverse osmosis system is represented by the cost of the membrane itself, which must be substituted. There are several types of crusting inhibitors which are currently in use, for example: sodium hexametaphosphate (SHMP) ; copolymer of an acrylic acid and an alkyl ester (MS 4.762.621) ; homopolymer of maleic acid or copolymers of ono- unsaturated acids, monocarboxylic or dicarboxylic acids and salts thereof (MS 4.784.774) ; phosphonates (MS 5.000.856). The use of PAF according to the invention produces a high inhibition efficiency of the formation of deposits on the CaC03 and CaS04 membrane and in the dispersion of iron. Reverse osmosis tests have been carried out in this respect, using several inhibitors: terpolymers of acrylic acid, acrylamide, acrylami- domethyl-sulphonic acid (Terpolymer) ; phosphonate such as hexapotassium salt of hexamethyl- ene-bis (nitrilodimethylene) -tetraphosphonic acid Trade-name Sequion 50 K 33; PAF derivative. The tests were effected under a pH of 7.00 and dosages of 5 to 300 ppm of Ca (as CaC03) , 260 ppm of Mg (as MgC03) , 10 ppm of Fe, T of 60°C over a period of 24 hrs, filtering on 0.22 microns. The crusting and deposit inhibition property is expressed as inhibition % (%I) calculated according to
final % - % final white % I = initial % - % final white
The details are shown in the following table:
Figure imgf000015_0001
EXAMPLE 10: scaling inhibition in underground oil reservoir.
The scaling produced by the deposit of solid salts frro over-saturated brine solutions injected in or removed frrom underground oil deposits causes a production decrease. Said deposits can block the reservoir porosity and stop drilling, piping, safety valves and other drilling devices. Crusting of different organic or inorganic origins causes problems during production: usual inorganic scales are calcium carbonate, calcium, barium strontium sulphate, calcium salts above all. Scaling can be removed or inhibited, inhibition being the most widely-used method. One of the most efficient chemical treatment methods consists in the use of a product having a threshold effect, i.e. a product which inhibits precipitation at a concentration well below equ±- molecular quantities, normally concentrations of a thousandth of the scaling material.
The most common classes of chemical inhibitors are inorganic phosphates, organo phosphonic compounds (phosphonates) and organic polymers; in particular, phosphonates and organic polymers are more stable to heat than inorgani c phosphates .
Compounds that can be used according to the invention are derivatives of polyaminomethylenephosphonates according to formula 1. The type of compound to be used and the relative amount is selected according to the treatment to be effected (deposit conditions, brine type, well conditions, etc..) typical dosages are in the range of 0.1% -10 ppm. In addition to the treatment of crusting due to calcium salts, the use of PAF is particularly advantageous in the reduction of the presence of barium compounds, for which the products currently on the market do not appear to be particularly efficient.
In the experimental details the following definitions will be used:
Inhibitor A PAF derivative
Inhibitor B HEDP = hydroxyethylidene diphos- phonic acid sold as Sequion 10H60 by the Applicant. Inhibitor C Rohm & Haas 980 = copolymer of methacrylic and acrylic acid. The evaluations were effected by means of static inhibition tests, for CaC03, CaS04 and BaS04. CaC03
1. Bath temperature (38°C to 95°C)
2. Glass cell with screw closing
3. Synthetic brine Solution A 12 . 16 g/1 CaCl2H20 3 . 68 g/1 MgCl26H20 33 . 0 g/1 NaCl Solution B 7.36 g/1 NaHC03 29.4 g/1 Na2S04 33.0 g/1 NaCl
4. Graduated cylinders 50 ml
5. Suitable inhibitor solutions 0.1% - 5%
6. Pipettes 10 ml
7. 150 ml Erlenmeyer containers for each inhibitor
8. Standard EDTA solution.
In the experiments, the solutions A and B were mixed in the presence of the inhibitor and, for control purposes, each test was effected also without the inhibitor. The amount of precipitate formed at pre-established times can be determined by the analysis of a small portion of aqueous solution, in order to measure the concentration of one of the soluble compounds. By means of the known titra- tion methods, if a precipitate is formed in a solution containing a PAF derivative, and if the solution does not contain more concentration of non-inhibited product, the inhibition value is 0%; if a precipitate is not formed, and the solution contains all the original cationic concentration, the test determines a 100% inhibition. CaC03 results (inhibition % at different concentrations of inhibitors)
Figure imgf000018_0001
CaS04 results A different brine is used Solution A 7.5 g/1 NaCl 11.1 g/1 CaCl22H20 Solution B 7.5 g/1 NaCl 10.66 g/1 Na2S04
Figure imgf000019_0001
In both cases, inhibitor A is more efficient at low concentrations. B and C are valid at increasing concentrations, at which A was not tested. BaS04 results The conditions are the same, except for the brine which has the following concentration: Solution A 42 g of marine water dissolved in distilled water, up to 1 liter Solution B 25 g of NaCl analytical grade and 0.0456 g of BaCl2.2H20 analytical grade dissolved in distilled water, up to 1 liter Solution C 50 g of NaHC03 analytical grade dis- solved in distilled water, up to 1. liter
Figure imgf000020_0001
Also in this case, a 100% inhibition is reached, in B and C, only at a high concentration of inhibitor. The PAF derivatives of formula 1 are used in the field of cellulose and textile materials for increasing and stabilizing the whitening effect of the hydrogen peroxide. This is used for the whitening of cellulose materials (for example wood pulp) and fabrics, but the efficacy of the treatment is obtained by the decomposition of the peroxide effected by transition metal ions such as Fe and Mn, present in cellulose or in water; PAF derivatives can act as stabilizers. EXAMPLE 11
Wood pulp having a consistency of 24% and containing 4 ppm of Fe, 47 ppm of Mn, less than 6 ppm (in whole) of Cu, Ni, Co and 47 ppm of Mg, is subjected to whitening. The pulp is diluted with the whitening to give a product having a consistency equal to 15% and containing 2.5 ppm of Fe, 29 ppm of Mn, less than 4 ppm of Cu, Ni, Co, 163 ppm of Ca and 29 ppm of Mg. The whitening contains 0.8% of PAF and different proportions of a ino-organic phosphonic acid DTPMPA and phosphonic acid, and 2% H202 (total weight H202 with respect to the dry pulp weight) , and NCOH so that the initial pH of the whitening medium is between 10 and 10.8 at 60°C for 2 hours. The results are the following
Figure imgf000021_0001
PAF derivatives having formula 1 can substitute phosphates in a detergent composition for fabrics. Phosphates, such as sodium tripolyphosphate, have been used for many years as components in formulations for fabric washing. For some time, however, the quantities of phosphates have been reduced due to environmental pollution, and the R&D is oriented towards substitutive "builders". PAF derivatives can be used as adjuvants of the new systems of "builders". PAF are preferably used as sodium salts, at concentrations of at least 0.5% and preferably not higher than 5%. Concentrations and conditions of use are those adopted in tests for IEC cleaning. EXAMPLE 12
Detergent compositions containing PAF were evaluated using special standard commercial strips (EMPA) measuring 12 x 12 cm, sewn onto cotton fabrics of lm x lm and washed at 60°C. The washing machine is a Candy Eclipsa, with 25 liters of washing water. At the end of the washing cycle, the fabrics are dried. The washing efficiency is evaluated by measuring the white degree on the strips, defined by the reflection of blue light (460 mm) . The reflectance of both sides of the strip is measured and an average value is calculated. Experimental conditions : washing time 2 hours washing temperature 60°C hardness 400 ppm CaC03 detergence tests reference IEC type A "no phosphates" reference IEC type B "with phosphates" dosages the mix is preferably added to the entering water, as g/1, depending on the water hardness. In the cases under examination 7.5 g/1 of detergent are added. The following powders were used:
A IEC type B
B IEC type A plus 1% PAF
C IEC type A plus 2.5% PAF
D IEC type A plus 5% PAF
The following average reflectance values were obtained
Figure imgf000023_0001
EMPA 101 = cotton stained with perfume and olive oil. EMPA 104 = polyester/cotton 65/35 stained with perfume and olive oil. EXAMPLE 13
Use of PAF as dispersing-wetting agent in dyeing products based on lime and silicates. Experiments are described hereunder in which PAF is used in systems for the preparation of dyeing products based on inorganic binders such as lime and silicates. Tests were performed both in water solution (in order to avoid the interference of possible agents) , and on complete paints based on lime and silicates, to evaluate the above-mentioned systems. In order to make the evaluations on the behaviour of the systems under examination more significant, PAF is compared with other dispersing-wetting agents already widely used on the market, identified as (Wetting 1 + dispersing agent) and (Wetting 2 + dispersing agent) . The laboratory tests performed were: On water solutions surface tension with the ring method at a constant temperature of T = 25 ± 1°C. On paints based on lime and silicates
1. Brookfield rotational viscosity measurements (after conditioning in an oven at T = 50 ± 2°C and after being preserved in a climatic chamber at T = 23 ± 2°C, and UR = 50 ± 5%. These conditions simulate the storage of paints in a warehouse during a middle season;
2. surface tension measurements at a constant temperature of T = 25 i 1 "C with the ring method;
3. sedimentation measurements effected by means of a dynamometer;
4. colorimetric measurements of chromatic variations (delta E) and yield
5. rub-out tests.
Preparation of the water solutions and paints Preparation of the water solutions Water solutions of the wetting/dispersing systems at concentrations of 0.2%, 0.5%, 0.8% and 1.2% were prepared in order to effect surface tension measurements. Preparation of paints. White and pigmented lime-based paints were prepared together with white and pigmented silicate-based paints. The formulations used are the following: WHITE LIME PAINTS
Figure imgf000025_0001
COLOURED LIME PAINTS
Figure imgf000025_0002
WHITE SILICATE PAINTS
Figure imgf000026_0001
White paints were prepared, containing only Tiθ2 as pig- ent, as well as coloured paints containing two iron oxides as pigments, in order to evaluate the behaviour of the wetting/dispersing systems with respect to these pigments which, in addition to being widely used for preparing paints based on lime and silicates, have rather a high oil and water absorption. This allows the efficacy of the wetting/dispersing systems to be verified under particularly critical operating conditions. Surface tension measurements
Measurements of the surface tension of the wetting/dispersing systems in water solution are useful for understanding their behaviour in water when other components which can cause interferences are not present. Through these measurements, it is possible to establish the capacity of the wetting/dispersing systems to reduce the surface tension of the liquid (water) and their distribution both at the liquid/air interface and inside the solution.
Tables and graphics relating to the surface tensions of water solutions of the wetting/dispersing systems at different percentages of use, are provided hereunder. The PAF solution always develops surface tensions higher than Wetting 1, Wetting 2 and dispersing agent, this is due to: a) there is a lower concentration at the liq- uid/air interface and it remains more easily in solution; b) it has a different intrinsic capacity of lowering the surface tension. These behaviours are correlated with the different chemical nature of PAF with respect to the traditional products . Lime and silicate paints Viscosity measurements The viscosity measurements on the painting products based on lime and silicates allow the efficacy of the wetting/dispersing systems under examination to be evaluated, both over a short period (immediately after the dispersion preparation) and over a long period (warehouse storage) . A good wetting/dispersing system must be capable of maintaining, with time, the viscosity of an inorganic paint at values of 20,000-30,000 cps, i.e. at a viscosity degree which allows the mixing and application of the product without creating excessive swellings and thickenings. Viscosity after preservation in a climatic chamber. The viscosity measurements are provided hereunder, as a function of time, obtained on paints kept in climatic chambers at T = 23 ± 2°C and UR 50 + 5% during the time indicated in the graphs and tables. The measurements are effected at the same temperature (operative conditions: rate 20; rods 5, 6, 7) . WHITE LIME
Figure imgf000029_0001
RED LIME
Figure imgf000029_0002
WHITE SILICATES
Figure imgf000029_0003
RED SILICATES
Figure imgf000029_0004
Viscosity after treatment in an oven.
The viscosity measurements in relation to the time are indicated below, for paints kept in an oven at T=50 ± 2 °C for the time mentioned in the graphs and tables . The measurements are effected at T = 23 ± 2°C and UR 50 ± 5% (operative conditions: rate 20; rods 6 and 7) WHITE LIME
Figure imgf000030_0001
RED SILICATES
Figure imgf000031_0001
Lime-based paints
Polyaminomethylenephosphonate derivatives allow easily processable paints to be obtained (the viscosity value is always around 11,000 cps for white products and about 22,000 cps for coloured products) which remain constant with time. This means that the product does not create problems relating to processability and applicability even after a long storage time.
PAF products, with respect to the TRADITIONAL PRODUCTS maintain lower viscosity values for coloured products and therefore better conditions for use.
Conditioning in an oven at T = 50 ± 2°C does not show particular differences for all the wetting/ dispersing systems examined, either for white lime products or for coloured lime products. Silicate-based paints
The viscosities developed by PAF in white and red silicate- based paints, during the first 15 days, are slightly lower than those developed by TRADITIONAL PRODUCTS. After this period, the viscosities of white silicate-based paints maintain a value which is such as to allow a good processability, above all for white paints.
Conditioning in an oven at T = 50 ± 2°C does not show particular differences for all the wetting/ dispersing systems examined, for white silicate products and for coloured silicate products.
A further viscosity measurement was effected about 80 days after the preparation, in order to control the behaviour of the paints over a longer time period. The results were the following: WHITE LIME
Figure imgf000032_0001
RED LIME
Figure imgf000032_0002
RED SILICATES
Figure imgf000033_0001
Surface tension measurements
Surface tension measurements on the paints are useful for understanding the behaviour of the wetting/ dispersing systems and therefore for evaluating their affinity with respect to pigments. WHITE LIME RED LIME WHITE SILICATES RED SILICATES
Figure imgf000033_0002
Lime-based paints White lime paints, formulated with PAF, give surface tensions which are always higher than those formulated with TRADITIONAL PRODUCTS. This means that as the wetting/dispersing systems concentrate less on the liquid/air interface, they remain more easily in the mixing, thus favouring the dispersion of titanium dioxide. This is confirmed by comparing the viscosity data, as a more fluid product indicates that the wetting/dispersing system is more efficient in the dispersion action of solids: fillers and pigments. The viscosity measurement relating to the products conditioned at T = 23 ± 2°C and UR = 50 ± 5%, for 20 days, agree with the surface tension data, as the viscosities developed by PAF are lower with respect to those developed by TRADITIONAL PRODUCTS.
In coloured lime paints the same behaviour was observed as in the white paints, even if, in this case, the viscosity difference between PAF and the TRADITIONAL PRODUCTS is more marked. This is due to the presence of coloured pigments which necessitate a higher dispersion with respect to the titanium dioxide. Chromatic variation measurements
The yield of a sample indicates the development of colour with respect to a standard. It indicates the colouring strength of the painting system..ΔE was used as a comparison parameter for the chromatic variations, defined as: ΔE = (ΔL2 + Δa2 + Δb2)0 5 wherein L a and b are the chromatic coordinates in the colour space CIELab.
On the basis of the value of ΔE, even a minimum colour variation, which is not visible to the human eye, can be estimated. In general, yields not lower than 95% and values of ΔE lower than 1 are acceptable. The coloured paints formulated with the wetting/dispersing system were used as reference standard. The yield and ΔE measurements of the paints formulated with PAF are shown below. RED LIME PAINT RED SILICATE PAINT
Figure imgf000035_0001
Figure imgf000035_0002
Lime-based paints
PAF products always give higher colour yield values than those of TRADITIONAL PRODUCTS; this means that they develop the pigments analogously to each other, and with a higher efficiency with respect to the TRADITIONAL PRODUCTS; in particular, PAF products develop the maximum yield (104.6%) .
Silicate-based paints
Also in this case, PAF products give extremely good colour yield values. The colorimetric yield results confirm the improvement in performances in the paints based on sili- cates already observed through the viscosity measurements. Rub-out test
The rub-out is a rubbing-pressure test of freshly applied paint which highlights phenomena of surfacing, floating or flocculation of the pigment which can cause flaring- up phenomena.
Tests did not show colour flaring-up in any of the paints examined. This means that PAF are suitable for dispersing coloured and white pigments in lime- and silicate- based paints and are compatible with the same. Sedimentation measurements
Sedimentation measurements allow the tendency of the products to form a deposit during storage time in a can, to be evaluated. The measurements are effected by measuring the mass of paint which deposits on a particular area of the container, over a definite period of time. The higher the mass, the higher the tendency of the paint is towards sedimentation. Graphs are provided below, relating to coloured paints only, as these are more representative of the behaviours expressed by both lime-based and silicate-based products .
It is evident that none of the paints tend to sediment (the curves quickly reach their maximum mass values) . This is definitely due to the high viscosities developed from their preparation (viscosities always higher than 8,000 cps). The differences in the values expressed by the systems under examination are completely negligible as the sedimentations vary from 0.015 to 0.08 for lime products and from 0.04 to 0.25 for silicate products.

Claims

CLAIMS 1. Use of polyaminomethylenephosphonates as dispersing and/or wetting and/or stabilising agents in formulations for cements, detergents ceramic materials, dyes, synthetic resins and rubbers, drilling fluids, reverse osmosis, as a substitution of or in combination with commercial products suitable for the purpose, characterized in that said polyaminomethylenephosphonates have the formula nwherein n is an integer higher than 2, M is hydrogen or a cation selected from those of alkaline metals and the ammonium ion, and residues R, the same or different, are independently selected from
1. -CH2P03M2
2. -CH2R1 with R1 selected from -CH2OH, CHOHCH3, -CH0HCH2C1, -CHOHCH2OH,
3. -(CH2)mS03M, m being equal to 3 or 4,
4. -CH2CH2R2 with R2 equal to -CONH2, -CHO, -COOR3, -COOX, CN, R3 being either -CH3 or -C2H5 and X a cation selected from the meanings of M and from the fact that said polyami- nomethylenephosphonates are present in the formulation of interest in a weight quantity of over 0.01% with respect to the total weight of the formulation itself.
2. Use of polyaminomethylenephosphonates according to the previous claim, wherein the percentage of polyaminomethylenephosphonate in the formulation of interest reaches a maximum of 10% with respect to the total weight of the formulation.
PCT/IT2005/000043 2004-02-02 2005-01-28 Use of polyaminothylenephosphonates as dispersing agents WO2005073130A1 (en)

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EP05709193A EP1713568A1 (en) 2004-02-02 2005-01-28 Use of polyaminothylenephosphonates as dispersing agents
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IT000162A ITMI20040162A1 (en) 2004-02-02 2004-02-02 USE OF POLYAMINOMETHYLPHOSPHONATE AS DISPERSING AGENTS

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ITMI20120588A1 (en) * 2012-04-11 2013-10-12 Giovanni Bozzetto Spa PROCESS FOR THE PREPARATION OF POLYOSSIALCHYLENEAMIN PHOSPHONIC DISPERSEES
WO2015104673A2 (en) 2014-01-08 2015-07-16 Eoc Surfactants Nv Nitrosamine/nitrite inhibition in tertiary alkylamine oxide compositions
CN104909599A (en) * 2015-06-08 2015-09-16 江苏东浦管桩有限公司 Novel polycarboxylic acid water reducing agent and preparation method thereof, water reducing composition and concrete
EP3970490A1 (en) 2020-09-16 2022-03-23 Bode Chemie GmbH Surface disinfectant with reduced tackiness

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CN111454065A (en) * 2020-03-20 2020-07-28 肇庆市欧陶新型材料有限公司 N, P, Si compound organic-inorganic composite ceramic dispergator
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WO2008109297A1 (en) * 2007-03-01 2008-09-12 Bj Services Company Method of removing filter cake
ITMI20120588A1 (en) * 2012-04-11 2013-10-12 Giovanni Bozzetto Spa PROCESS FOR THE PREPARATION OF POLYOSSIALCHYLENEAMIN PHOSPHONIC DISPERSEES
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CN104909599A (en) * 2015-06-08 2015-09-16 江苏东浦管桩有限公司 Novel polycarboxylic acid water reducing agent and preparation method thereof, water reducing composition and concrete
EP3970490A1 (en) 2020-09-16 2022-03-23 Bode Chemie GmbH Surface disinfectant with reduced tackiness
WO2022058262A1 (en) 2020-09-16 2022-03-24 Bode Chemie Gmbh Surface disinfectant having reduced tackiness

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US20080161222A1 (en) 2008-07-03
EP1713568A1 (en) 2006-10-25
US7659315B2 (en) 2010-02-09

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