WO2005048720A2 - Conveyor oven with energy saving baffle mechanism and method - Google Patents
Conveyor oven with energy saving baffle mechanism and method Download PDFInfo
- Publication number
- WO2005048720A2 WO2005048720A2 PCT/US2004/038889 US2004038889W WO2005048720A2 WO 2005048720 A2 WO2005048720 A2 WO 2005048720A2 US 2004038889 W US2004038889 W US 2004038889W WO 2005048720 A2 WO2005048720 A2 WO 2005048720A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- baffle
- conveyor
- opening
- oven
- oven cavity
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 13
- 230000007246 mechanism Effects 0.000 title description 14
- 235000013305 food Nutrition 0.000 claims abstract description 33
- 238000010411 cooking Methods 0.000 claims abstract description 6
- 239000012530 fluid Substances 0.000 description 2
- 230000005355 Hall effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000013550 pizza Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/02—Doors; Flap gates
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B1/00—Bakers' ovens
- A21B1/42—Bakers' ovens characterised by the baking surfaces moving during the baking
- A21B1/48—Bakers' ovens characterised by the baking surfaces moving during the baking with surfaces in the form of an endless band
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/16—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials
- A23L3/18—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by heating loose unpacked materials while they are progressively transported through the apparatus
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/17—General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Definitions
- the present invention relates to a conveyor oven with an energy saving baffle mechanism and method.
- Conveyor ovens typically transport food on a conveyor along a cooking path between an inlet and an outlet. Heat provided along the cooking path can escape the oven through the inlet and the outlet. The lost heat can seriously affect the thermal efficiency of the oven.
- a conveyor oven of the present invention comprises an oven cavity that has at least one opening.
- a conveyor is positioned to extend into the oven cavity via the opening.
- a source of thermal energy provides heat in the oven cavity.
- a baffle is located within the opening and is operable between a closed position and an open position. The heat loss from the oven cavity via the opening is reduced when the baffle is in the closed position versus when the baffle is in the open position.
- the opening is at least one selected from the group consisting of: inlet and outlet.
- the conveyor oven of the present invention preferably includes a frame member, wherein the baffle is operatively coupled to the frame member.
- the frame member preferably comprises a pair of spaced apart pegs located above the opening.
- the baffle comprises a pair of vertical slots that mate with the pegs. The motion is a sliding motion of the baffle and pegs throughout a length of the slots.
- a controller controls the baffle to be in the closed position except for a time required for a passage of a food product carried by the conveyor through the opening, thereby minimizing the heat loss.
- the baffle further comprises a module that comprises a drive unit that controls the movement of the baffle between an open position and a closed position. The controller controls the baffle to be in the open and closed positions based on a position of the food product relative to the opening, a speed of the conveyor and a predetermined length of the oven cavity.
- the drive unit is selected from the group consisting of: a motor, linear actuator, a mechanical gear and chain drive, and a solenoid valve. Moreover, the drive unit causes the baffle to be in the open position only for the time required for a passage of a food product carried by the conveyor through the opening.
- the module further comprises a sensor that senses at least one condition selected from the group consisting of: a food product, open baffle, closed baffle and any combination of open baffle and closed baffle.
- the module further comprises a mechanical linkage that moves the baffle between the open and closed positions.
- the conveyor oven further comprises a mechanical linkage, which comprises a rail, a slider and one or more links.
- the electrically driven device via at least one of the links moves the slider along the rail.
- the baffle is coupled to the slider via another one of the links so as to follow the motion of the slider.
- a method of the present invention controls a conveyor oven that comprises an oven cavity that includes at least one opening and a conveyor that extends through the opening. The method comprises providing thermal energy in the oven cavity and, during a cooking operation, covering the opening with a baffle when a food product is disposed within the cavity. The heat loss from the oven cavity via the opening is reduced when the baffle is in a closed position versus when the baffle is in an open position.
- the baffle is driven with a drive unit between an open position and a closed position in which the opening is uncovered and covered, respectively.
- the baffle is controlled to be in the open and closed positions based on a position of the food product relative to the opening, a speed of the conveyor and a predetermined length of the oven cavity.
- Fig. 1 is a block diagram in part and an elevation view in part of one embodiment of the conveyor oven of the present invention
- Fig. 2 is a perspective view of another embodiment of the conveyor oven of the present invention
- Fig. 3 is a perspective view of a detail 3 of the conveyor oven of Fig.
- Fig. 4 is a perspective view of the baffle mechanism of Fig. 3;
- Fig. 5 is a perspective view another embodiment of the conveyor oven of the present invention.
- Fig. 6 is a perspective view of a detail 6 of Fig. 5;
- Fig. 7 is an end view of the baffle mechanism of the conveyor oven of Fig. 5;
- Fig. 8 is a front elevation view of the baffle mechanism of the conveyor oven of Fig. 5.
- a conveyor oven 20 of the present invention comprises an oven cavity 28 with an outlet 22 and an inlet 24.
- a conveyor 26 is positioned to convey food products in the direction shown by an arrow 27, the food products entering oven cavity 28 via inlet 24 and leaving via outlet 22.
- a module 32 and a module 30 are located adjacent inlet 24 and outlet 22, respectively.
- modules 30 and 32 are mounted above conveyor 26.
- a baffle 34 and a baffle 36 are mechanically coupled to modules 30 and 32, respectively.
- a controller 42 is electrically coupled to modules 30 and 32.
- Baffle 34 and module 30 comprise a baffle mechanism and baffle 36 and module 32 comprise a baffle mechanism.
- Module 30 includes a drive unit shown as a solenoid valve 37 and a proximity sensor 39.
- Module 32 includes a drive unit shown as a solenoid valve 38 and a proximity sensor 40.
- Controller 42 responds to signals from proximity sensors 39 and 40 to control solenoid valves 37 and 38 to raise and lower baffles 34 and 36 so as to limit the loss of thermal energy via inlet 24 and outlet 36.
- Proximity sensors 39 and 40 are located to detect a food product presence on conveyor 26 outside of oven cavity 28.
- a suitable source of thermal energy is provided to provide heat in oven cavity 28 for cooking the food products as they traverse oven cavity 28 on conveyor 26.
- a fan box 44 and one or more plenums 46 and 48 are provided in fluid communication with oven cavity 28 to circulate heated air in a path that includes fan box 44, plenums 46 and 48 and one or more air returns (not shown).
- the circulating air is heated by a heater 50 that may be located in fan box 44.
- Plenums 46 and 48 can be designed to provide columns of impingement air toward conveyor 26.
- similar plenums in fluid communication with fan box 44 and oven cavity 28 could be located below conveyor 26.
- a radiant heater e.g., an infrared heater
- Controller 42 controls the opening and closing of baffles 36 and 34 to limit thermal loss via inlet 24 and outlet 22. That is, controller 42 opens baffle 36 only for the time required for a passage of a food product through inlet 24 to enter oven cavity 28 and opens baffle 34 for the time required for a passage of the food product through outlet 22 to leave oven cavity 28.
- controller 42 responds by controlling solenoid valve 38 to open or raise baffle 36. Baffle 36 remains open until the food product is entirely within oven cavity 28. Controller 42 then controls solenoid valve 38 to lower or close baffle 36.
- Oven cavity 28 can be of any predetermined length.
- Modules 30 and 32 are in communication with controller 42 to provide information regarding the location of the food product on conveyor 26.
- Controller 42 based on the conveyor speed and food product size determines an entry time period that baffle 36 must remain open to allow entry of the food product via inlet 24.
- controller 42 causes solenoid valve 38 to lower or close baffle 36.
- Controller 42 based on the predetermined length of oven cavity 28, calculates the travel time of the food product inside oven cavity 28. Upon the expiration of the travel time, controller 42 then provides a signal to solenoid valve 37 to open baffle 34 to allow the food product to leave oven cavity 28 via outlet 22.
- Proximity sensor 39 detects when the food product has exited oven cavity 28 and provides a signal to controller 42. Controller 42 responds to this signal to cause solenoid valve 37 to lower or close baffle 34. By controlling the opening and closing of baffles 34 and 36, the energy reduction of conveyor oven 20 is about 30% for an air impingement pizza oven as compared to a continuous full open condition of inlet 24 and outlet 22.
- an alternate embodiment of the conveyor oven of the present invention comprises a baffle mechanism that includes a baffle 60 disposed at inlet 24 of conveyor oven 20.
- a duplicate baffle mechanism (not shown) is located on the opposite end or outlet of conveyor oven 20.
- baffle 60 comprises an elongated plate that has a cutout 66 located near one vertical edge and another cutout 68 located near an opposite vertical edge.
- the shape of baffle 60 and cutouts 66 and 68 are arranged to provide for raising and lowering baffle 60 manually across inlet 24 of conveyor oven 20, immediately above conveyor 26.
- a frame member 62 of conveyor oven 20 comprises a pair of pegs 66 that are spaced apart horizontally so as to mate with cutouts 66 and 68 of baffle 60.
- Cutouts 66 and 68 each include a vertical slot 70 that is connected to a plurality of notches 72, 74 and 77 that are spaced vertically along slot 70.
- the arrangement of slot 70 and notches 72, 74 and 76 provides for movement of baffle 60 without a need to remove it completely from frame member 62. This eliminates any need for tightly fastening baffle 60 to frame member 62.
- Baffle 60 can be moved easily vertically along slot 70 and horizontally into and out of notches 72, 74 or 76 with common tools or by hand, with hand protection for the high heat.
- pegs 64 are in the top most notches 72, baffle 60 is in a lowered or closed position, which is the energy saving position.
- baffle 60 To shift baffle 60 to a fully raised or opened position, a lip 78 of baffle 60 can be grasped to manually move baffle 60.
- Baffle 60 is first raised and then slid horizontally so that pegs 64 are in slots 70.
- Baffle 60 is then raised by sliding vertically in slots 70 until notches 76 reach the level of pegs 64.
- Baffle 60 is then moved horizontally until pegs 64 are in notches 76.
- food products can freely enter oven cavity 28.
- baffle 60 To return to the energy efficient position, baffle 60 is moved horizontally until pegs 64 are in slots 70 and then slid vertically downwardly until notches 72 reach the level of pegs 64.
- Baffle 60 is then moved horizontally until pegs 64 are in notches 72.
- Intermediate notches 74 allow baffle 60 to be partially open for a food product having a lower height. It will be apparent to those skilled in the art that additional intermediate notches could be provided to accommodate a plurality of different food product heights
- baffle mechanism 90 disposed at inlet 24 of conveyor oven 20.
- a duplicate baffle mechanism (not shown) is located at the opposite end or outlet of conveyor oven 20.
- Baffle mechanism 90 includes a module 92 and a baffle 94.
- Module 92 is mechanically couple to baffle 94 and is operative to move baffle 94 between a lowered or closed position and an upper or opened position.
- Module 92 comprises a drive unit shown as an electric motor 100 that is operative to drive a mechanical linkage that raises and lowers baffle 94.
- the mechanical linkage includes a link 102, a link 104 and a drive arm 106 that are configured for motion up and down a rail 96.
- a slider is positioned to slide up and down in rail 96 and is coupled to drive arm 106 and to link 104 via link 102.
- Drive arm 106 is also fastened to baffle 94.
- Motor 100 is coupled to link 104 via a bushing 108.
- As motor 100 drives the linkage of links 104 and 102, drive arm 106 and slider 98 to move up and down rail 96 carrying baffle 94 between a closed position and an open position.
- a magnet 110 is used in combination with a hall-effect sensor (not shown) to signal a fully up or a fully down position of baffle 94, the signal being used to control motor 100
- Motor 100 may be activated in a variety of ways. A simple switch
- a more complex method using one or more microprocessors can have sensors or logic based algorithms to derive the energy savings without human intervention. This methodology would provide the optimum energy savings, as the system would not require an individual interpretation of events to determine the most efficient times to energize the system.
- the conveyor oven of the present invention improves the thermal efficiency by providing an inlet baffle and an outlet baffle that are each controlled to open and close based on the location of food on the conveyor.
- a process controller responds to proximity sensors 39 and 40 to calculate the opening and closing times of the baffles based on the speed of the conveyor.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Baking, Grill, Roasting (AREA)
- Commercial Cooking Devices (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0416655-8A BRPI0416655A (en) | 2003-11-18 | 2004-11-18 | conveyor furnace and method of controlling a conveyor furnace |
AU2004290599A AU2004290599A1 (en) | 2003-11-18 | 2004-11-18 | Conveyor oven with energy saving baffle mechanism and method |
EP04811585A EP1691617A2 (en) | 2003-11-18 | 2004-11-18 | Conveyor oven with energy saving baffle mechanism and method |
JP2006541426A JP2007515952A (en) | 2003-11-18 | 2004-11-18 | Conveyor oven and method with energy saving baffle mechanism |
CA002546344A CA2546344A1 (en) | 2003-11-18 | 2004-11-18 | Conveyor oven with energy saving baffle mechanism and method |
MXPA06005583A MXPA06005583A (en) | 2003-11-18 | 2004-11-18 | Conveyor oven with energy saving baffle mechanism and method. |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US52319903P | 2003-11-18 | 2003-11-18 | |
US60/523,199 | 2003-11-18 | ||
US61271804P | 2004-09-24 | 2004-09-24 | |
US60/612,718 | 2004-09-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2005048720A2 true WO2005048720A2 (en) | 2005-06-02 |
WO2005048720A3 WO2005048720A3 (en) | 2009-04-16 |
Family
ID=34623175
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2004/038889 WO2005048720A2 (en) | 2003-11-18 | 2004-11-18 | Conveyor oven with energy saving baffle mechanism and method |
Country Status (8)
Country | Link |
---|---|
US (1) | US20050132899A1 (en) |
EP (1) | EP1691617A2 (en) |
JP (1) | JP2007515952A (en) |
AU (1) | AU2004290599A1 (en) |
BR (1) | BRPI0416655A (en) |
CA (1) | CA2546344A1 (en) |
MX (1) | MXPA06005583A (en) |
WO (1) | WO2005048720A2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITVR20130229A1 (en) * | 2013-10-17 | 2015-04-18 | Zanolli S R L Dr | TUNNEL OVEN FOR THE TREATMENT OF FOOD PRODUCTS |
WO2020257567A1 (en) * | 2019-06-19 | 2020-12-24 | De Luca Oven Technologies, Llc | Dynamic modulation and binarization of heating profile and conveyance system within an oven for heating based on energy availability |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004076928A2 (en) | 2003-02-21 | 2004-09-10 | Middleby Corporation | Self-cleaning oven |
US8087407B2 (en) | 2004-03-23 | 2012-01-03 | Middleby Corporation | Conveyor oven apparatus and method |
US9585400B2 (en) | 2004-03-23 | 2017-03-07 | The Middleby Corporation | Conveyor oven apparatus and method |
US8839714B2 (en) | 2009-08-28 | 2014-09-23 | The Middleby Corporation | Apparatus and method for controlling a conveyor oven |
IL204898A0 (en) | 2010-04-07 | 2010-11-30 | Lior Hessel | Conveyor oven with doors and sensors |
US20120070553A1 (en) | 2010-09-20 | 2012-03-22 | Conagra Foods Lamb Weston, Inc. | Conveyor-based frying apparatus and methods of use |
US8733236B2 (en) | 2011-09-20 | 2014-05-27 | Ovention, Inc. | Matchbox oven |
US9480364B2 (en) | 2011-03-31 | 2016-11-01 | Ovention, Inc. | Oven having an H-shaped rotating door |
US9288997B2 (en) | 2011-03-31 | 2016-03-22 | Ovention, Inc. | Matchbox oven |
US9326639B2 (en) | 2011-03-31 | 2016-05-03 | Ovention, Inc. | Oven having a rotating door |
US9161547B2 (en) | 2012-02-17 | 2015-10-20 | Ovention, Inc. | Conveyor oven |
US9372006B2 (en) | 2013-05-06 | 2016-06-21 | Ovention, Inc. | Compact oven |
US20210085125A1 (en) * | 2019-09-25 | 2021-03-25 | Prince Castle LLC | Vertical heat transfer device |
CN116182536B (en) * | 2022-12-26 | 2023-06-23 | 合肥工业大学 | Refrigeration and heat supply combined equipment for food industry and use method |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5826496A (en) * | 1996-07-23 | 1998-10-27 | Stein, Inc. | Cooking oven |
US5934178A (en) * | 1997-01-04 | 1999-08-10 | Heat & Control, Inc. | Air impingement oven |
US5968578A (en) * | 1997-12-08 | 1999-10-19 | Knisely; Charles W. | Baking system and method using oscillating baffles for heat transfer enhancement |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4590916A (en) * | 1985-01-17 | 1986-05-27 | Koenig Helmut | Baking oven |
AT391400B (en) * | 1988-11-28 | 1990-09-25 | Koenig Helmut | SYSTEM FOR TREATING BAKERY PRODUCTS |
EP0708421A1 (en) * | 1994-10-18 | 1996-04-24 | Lorenzo Fabbri | System for the semicontinuous production and for the sale for immediate consumption of products such as pizzas, pies and the like |
US5897807A (en) * | 1997-09-08 | 1999-04-27 | Amana Company, L.P. | Rethermalization pass through oven system |
US6713741B2 (en) * | 2000-04-28 | 2004-03-30 | Maytag Corporation | Conveyorized oven with automated door |
US20030041851A1 (en) * | 2001-09-06 | 2003-03-06 | Charles Kingdon | Conveyor oven having a removable front cover |
-
2004
- 2004-11-18 AU AU2004290599A patent/AU2004290599A1/en not_active Abandoned
- 2004-11-18 WO PCT/US2004/038889 patent/WO2005048720A2/en not_active Application Discontinuation
- 2004-11-18 BR BRPI0416655-8A patent/BRPI0416655A/en not_active IP Right Cessation
- 2004-11-18 EP EP04811585A patent/EP1691617A2/en not_active Withdrawn
- 2004-11-18 US US10/991,972 patent/US20050132899A1/en not_active Abandoned
- 2004-11-18 CA CA002546344A patent/CA2546344A1/en not_active Abandoned
- 2004-11-18 MX MXPA06005583A patent/MXPA06005583A/en not_active Application Discontinuation
- 2004-11-18 JP JP2006541426A patent/JP2007515952A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5826496A (en) * | 1996-07-23 | 1998-10-27 | Stein, Inc. | Cooking oven |
US5934178A (en) * | 1997-01-04 | 1999-08-10 | Heat & Control, Inc. | Air impingement oven |
US5968578A (en) * | 1997-12-08 | 1999-10-19 | Knisely; Charles W. | Baking system and method using oscillating baffles for heat transfer enhancement |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITVR20130229A1 (en) * | 2013-10-17 | 2015-04-18 | Zanolli S R L Dr | TUNNEL OVEN FOR THE TREATMENT OF FOOD PRODUCTS |
WO2020257567A1 (en) * | 2019-06-19 | 2020-12-24 | De Luca Oven Technologies, Llc | Dynamic modulation and binarization of heating profile and conveyance system within an oven for heating based on energy availability |
Also Published As
Publication number | Publication date |
---|---|
WO2005048720A3 (en) | 2009-04-16 |
JP2007515952A (en) | 2007-06-21 |
US20050132899A1 (en) | 2005-06-23 |
AU2004290599A1 (en) | 2005-06-02 |
EP1691617A2 (en) | 2006-08-23 |
MXPA06005583A (en) | 2006-08-11 |
BRPI0416655A (en) | 2007-01-16 |
CA2546344A1 (en) | 2005-06-02 |
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