WO2005040195A2 - Formulation of exendins - Google Patents

Formulation of exendins Download PDF

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Publication number
WO2005040195A2
WO2005040195A2 PCT/US2004/035267 US2004035267W WO2005040195A2 WO 2005040195 A2 WO2005040195 A2 WO 2005040195A2 US 2004035267 W US2004035267 W US 2004035267W WO 2005040195 A2 WO2005040195 A2 WO 2005040195A2
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WO
WIPO (PCT)
Prior art keywords
article
poly
exendin
macromer
region
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PCT/US2004/035267
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French (fr)
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WO2005040195A3 (en
Inventor
Stephen C. Rowe
Durga Annavajjula
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Azopax Therapeutics Llc
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Publication of WO2005040195A2 publication Critical patent/WO2005040195A2/en
Publication of WO2005040195A3 publication Critical patent/WO2005040195A3/en
Priority to US11/410,269 priority Critical patent/US20070053954A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/0012Galenical forms characterised by the site of application
    • A61K9/0019Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1641Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, poloxamers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005Wall or coating material
    • A61K9/5021Organic macromolecular compounds
    • A61K9/5031Organic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyethylene glycol, poly(lactide-co-glycolide)
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5073Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals having two or more different coatings optionally including drug-containing subcoatings

Definitions

  • the invention relates to biodegradable articles for the sustained-release delivery of exendins and methods for administering exendins via these articles.
  • the rapid advances in the fields of genetic engineering and biotechnology have led to the development of an increasing number of proteins and peptides that are useful as pharmaceutical agents.
  • the development of methods for administering these new pharmaceutical agents is thus becoming increasingly important.
  • these molecules are generally limited to parenteral administration due to their susceptibility to degradation in the gastrointestinal tract. Treatment for chronic illnesses or indications may require multiple injections per day or injections several times per week over extended periods of time. As a result of the need for frequent injections, patient compliance may be less than optimal.
  • biodegradable polymer vehicles are biodegradable and do not require retrieval after the medication is exhausted. Therefore, they can be fabricated into microspheres, microcapsules, nanospheres, implantable rods, or other physical shapes with the drug encapsulated within.
  • a burst release of the agent is often observed immediately after administration of the biodegradable delivery system, especially for low molecular weight agents. Burst is often a problem where the primary mechanism of drug release from the biodegradable polymer is diffusion. The initial burst results in much higher than normal therapeutic levels of medication in the blood. These high levels of agent can cause side effects such as nausea, vomiting, delirium and, sometimes, death.
  • Exendins are peptides that were first isolated from the salivary secretions of the Gila-monster, a lizard found in Arizona, and the Mexican Beaded Lizard (see Eng et al., J. Biol. Chem., 265:20259 (1990); and Eng et al., J. Biol. Chem., 267:7402 (1992)). Exendins have some sequence similarity to several members of the glucagon-like peptide family, with the highest homology, 53%, being to GLP-1 (7-36)NH 2 (Goke et al., J. Biol. Chem., 268: 19650 (1993)).
  • GLP-1(7-36)NH 2 also known as proglucagon(78-107) and most commonly as “GLP-1,” has an insulinotropic effect, stimulating insulin secretion from pancreatic ⁇ -cells; GLP-1 also inhibits glucagon secretion from pancreatic ⁇ -cells (Orskov et al., Diabetes, 42:658 (1993); D'Alessio et al., J. Clin. Invest, 97:133 (1996)). GLP-1 is reported to inhibit gastric emptying (Williams et al, J. Clin. Encocrinol. Metab., 81(1): 327 (1996)). Similar biological activities have been reported for exendins and exendin agonists.
  • peptide drugs are often complicated by factors such as molecular size, susceptibility to proteolytic breakdown, rapid plasma clearance, peculiar dose-response curves, immunogenicity, bioincompatibility, and the tendency of peptides and proteins to undergo aggregation, adsorption, and denaturation.
  • peptide drugs such as an exendin, in a sustained release fashion with little or no burst release.
  • the present invention features articles for the delivery of exendins, and methods for making such articles.
  • the articles made using the method of the invention have increased percentages (w/w) of macromer, increased crosslinking density, and reduced pore size in comparison to articles made using solution methods.
  • the articles exhibit extended release profiles.
  • the invention also features methods of treating a mammal using the articles described herein.
  • the invention features a therapeutic article for delivery of an exendin, including an exendin within a polymerized macromer, the macromer including at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region.
  • the article includes at least 35% (w/w) polymerized macromer.
  • the fully hydrated article includes at least 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%o, 80%, 85%o, 90%), or even 95%> (w/w) polymerized macromer.
  • the article when fully hydrated includes less than 50% (w/w) water. Desirably, the fully hydrated article includes less than 45%, 40%, 35%, 30%, 25%, 20%, 15%, or even 12% (w/w) water.
  • the invention features a method for making a controlled release therapeutic article for delivery of an exendin, wherein the article includes an exendin within a polymerized macromer, the macromer including at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region.
  • the method includes the steps of: a) heating the macromer until it melts; b) forming a mixture of an exendin and melted macromer; and c) polymerizing the mixture to form the therapeutic article.
  • the mixture of step (b) is emulsified prior to step (c).
  • the emulsion can be formed with a non- miscible continuous phase liquid (e.g., propylene glycol, mineral oil).
  • the mixture of step (b) can be sprayed from a nozzle to produce small droplets, which are then polymerized, for example, upon exposure to UV light.
  • the mixture of step (b) comprises an exendin in the form of a particle having a mean particle size of 0.02 to 10 microns.
  • the exendin is in the form of a particle having a mean particle size of 0.02 to 5 microns, 0.05 to 10 microns, 0.05 to 5 microns, 0.1 to 5 microns, or 0.02 to 0.5 microns.
  • the article when fully hydrated includes at least 35% (w/w) polymerized macromer.
  • the fully hydrated article includes at least 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, or even 95% (w/w) polymerized macromer.
  • the article when fully hydrated includes less than 50% (w/w) water.
  • the fully hydrated article includes less than 45%, 40%, 35%, 30%, 25%, 20%, 15%o, or even 12% (w/w) water.
  • the invention features a method of treating a mammal including administering a therapeutic article of the first aspect of the invention to a mammal.
  • the mammal is a dog, cat, cow, pig, horse, sheep, goat, or human.
  • Such mammals include those who have diabetes mellitus, have impaired glucose tolerance, are obese, hyperglycemic, or have dyslipidemia and/or cardiovascular disease.
  • the articles are administered systemically or locally.
  • the articles are administered subcutaneously, intramuscularly, intravenously, orally, nasally, or are administered to the lung of the mammal.
  • the polymerized macromer includes: (a) a region forming a central core; (b) at least two degradable regions attached to the core; and (c) at least two polymerized end groups, where the polymerized end groups are attached to the degradable regions.
  • the region forming a central core is a water soluble region.
  • the water soluble region may be poly(ethylene glycol), poly(ethylene oxide), poly(vinyl alcohol), poly(vinylpyrrolidone), poly(ethyloxazoline), poly(ethylene oxide)-co-poly(propylene oxide) block copolymers, polysaccharides, carbohydrates, proteins, and combinations thereof.
  • the water soluble region may consist essentially of PEG having a molecular weight of about 500 to 30,000 daltons, or more preferably, between 1,000 and 10,000 daltons.
  • Degradable regions include, without limitation, poly( ⁇ -hydroxy acids), poly(lactones), poly(amino acids), poly(anhydrides), poly(orthoesters), poly(orthocarbonates), poly( ⁇ -hydroxy alkanoates), poly(dioxanones), and poly(phosphoesters).
  • the poly( ⁇ -hydroxy acid) can be poly(glycolic acid), poly(DL-lactic acid), or poly(L-lactic acid), and the poly(lactone) is poly( ⁇ - caprolactone), poly( ⁇ -valerolactone), or poly( ⁇ -butyrolactone).
  • the degradable region includes poly(caprolactone).
  • the degradable region may include a blend of at least two different polymers.
  • the polymerizable end groups contain a carbon-carbon double bond capable of polymerizing the macromer.
  • the macromer includes: (a) a water soluble region including a three-armed poly(ethylene glycol); (b) lactate groups attached to the region in (a); and (c) acrylate groups capping the region in (b).
  • the macromer may alternatively include: (a) a water soluble region including a three-armed poly(ethylene glycol); (b) lactate groups on either side of the region in (a); and (c) acrylate groups capping either side of the region in (b).
  • the macromer may include (a) a water soluble region including a three-armed poly(ethylene glycol); (b) caprolactone groups on either side of region in (a); and (c) acrylate groups capping either side of the region in (b).
  • the macromer includes a water soluble region consisting of a three-armed, four-armed, five-armed, six- armed, seven-armed, or eight-armed PEG with a molecular weight of 1 ,000 to 20,000, 1,000 to 15,000, 1,000 to 10,000, 1,000 to 7,000, 2,000 to 6,000, 4,200 to 5,400 daltons; degradable polymers at the end of each arm of the PEG; and polymerizable end groups attached to each of the degradable polymers.
  • the macromer includes a water soluble region consisting of a three-armed PEG with a molecular weight of 4,200 to 5,400 daltons; lactate groups one end of each arm of the PEG; and acrylate groups capping the lactate groups.
  • the macromer can also be made of a triad ABA block copolymer of acrylate-poly(lactic acid)- PEG-acrylate-poly(lactic acid)-acrylate.
  • the PEG has a MW of 3,400 daltons; the poly(lactic acids) on both sides have an average of about five lactate units per side; and the macromer is therefore referred to herein as A3.4kL5.
  • a lower molecular weight PEG such as MW 2,000 daltons PEG can be used in place of the MW 3,400 PEG, and the resulting macromer is abbreviated as "2kL5.”
  • the macromer is an acrylate-PCL-PEG-PCL-acrylate macromer.
  • the PEG has a MW of 3,400 daltons and has polycaprolactone (PCL) on both sides, with an average of about 6 caproyl units per side. This macromer is referred to herein as "3.4kC6.”
  • the article includes at least 0.1% exendin by dry weight.
  • the article includes at least 0.5%, 1%, 2%, 3%, 4%, 5%, 10%, 15%, 20%, 25%, or even 30% exendin by dry weight.
  • the time at which 5% of the releasable exendin is released from the article is greater than 1/16 of t 50 .
  • the articles of the invention can release exendin such that t 50 is greater than or equal to 5/8 of t 80 .
  • the therapeutic articles of the invention can be capable of releasing the exendin for at for a period of time at least 2 times greater than t 50 .
  • the article can also capable of delivering a therapeutic dose of the exendin for at for a period of time at least 11/4 times greater than t 50 .
  • At least 80% of the therapeutic articles may have a particle size of less than about 80 microns. Desirably, at least 80% of the therapeutic articles have a particle size of less than 50, 40, 30, 20, 10, 5, 4, 3, 2, 1, or even 0.5 microns.
  • the density of the particles is expressed in terms of tap density. Tap density is a standard measure of the envelope mass density. The envelope mass density of an isotropic particle is defined as the mass of the particle divided by the minimum sphere envelope volume within which it can be enclosed. The density of particles can be measured using a GeoPyc (Micrometers Instrument Corp., Norcross, GA) or a AutoTap (Quantachrome Corp., Boyton Beach, FL).
  • the tap density of the articles is greater than 0.6 g/cm 3 . Desirably, the tap density is greater than 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.1, 1.2, 1.3, 1.4, or even 1.5 g/cm 3 .
  • the therapeutic article is biocompatible.
  • the degradable polymer region is hydrolyzed in the presence of water. In yet another embodiment of any of the above aspects, the degradable polymer region is hydrolyzed enzymatically.
  • the methods and compositions described herein can also be used to generate information useful, for example, for increasing investment in a company or increasing consumer demand for the methods and/or compositions.
  • the invention therefore features a method of increasing consumer demand for a pharmaceutical composition (e.g., the articles of the invention) or therapeutic regimen (e.g., the administration of articles of the invention) described herein.
  • the method includes the step of disseminating information about the pharmaceutical composition or therapeutic regimen.
  • the invention further features a method of increasing investment in a company seeking governmental approval for the sale of a pharmaceutical composition and/or therapeutic regimen described herein.
  • the method includes the steps of i) disseminating information about the pharmaceutical composition or therapeutic regimen and ii) disseminating information about the intent of the company to market the pharmaceutical composition or therapeutic regimen.
  • Consumer demand for a pharmaceutical composition described herein can be increased by disseminating information about the utility, efficacy, or safety of the pharmaceutical composition. Consumers include health maintenance organizations, hospitals, doctors, and patients. Typically, the information will be disseminated prior to a governmental approval for the sale of a composition or therapeutic regimen of the invention. A company planning to sell a pharmaceutical composition described herein can increase investment therein by disseminating information about the company's intention to seek governmental approval for the sale of and disseminating information about the pharmaceutical composition and/or therapeutic regimen of the invention.
  • the company can increase investment by disseminating information about in vivo studies conducted, or planned, by the company, including, without limitation, information about the toxicity, efficacy, or dosing requirements of a pharmaceutical composition or therapeutic regimen of the invention.
  • the company can also increase investment by disseminating information about the projected date of governmental approval of a pharmaceutical composition or therapeutic regimen of the invention.
  • Information can be disseminated in any of a variety of ways, including, without limitation, by press release, public presentation (e.g., an oral or poster presentation at a trade show or convention), on-line posting at a web site, and mailing.
  • Information about the pharmaceutical composition or therapeutic regimen can include, without limitation, a structure, diagram, figure, chemical name, common name, tradename, formula, reference label, or any other identifier that conveys the identity of the pharmaceutical composition or therapeutic regimen of the invention to a person.
  • in vivo studies is meant any study in which a pharmaceutical composition or therapeutic regimen of the invention is administered to a mammal, including, without limitation, non-clinical studies, e.g., to collect data concerning toxicity and efficacy, and clinical studies.
  • projected date of governmental approval is meant any estimate of the date on which a company will receive approval from a governmental agency to sell, e.g., to patients, doctors, or hospitals, a pharmaceutical composition or therapeutic regimen of the invention.
  • a governmental approval includes, for example, the approval of a drug application by the Food and Drug Administration, among others.
  • exendin and “exendins” refers to an insulinotropic peptide of formula (I) or analog thereof.
  • Xaa 1 is selected from L-histidine, D-histidine, desaminohistidine, 2-amino-histidine, ⁇ -hydroxyhistidine, homohistidine, ⁇ - fluoromethyl-histidine, and ⁇ -methyl-histidine;
  • Xaa 2 is selected from glycine, alan
  • exendin is Helodermin (Bachem cat. No. H-5696), (Glu 8 ' 9 )-Helodermin (Bachem cat. No. H-5062), exendin-4 (1-30), exendin-4 (1-30) amide, exendin-4 (1-28) amide, (Leu 1 ,Phe 25 ) exendin- 4 amide, (Leu 14 ,Phe 25 ) exendin-4 (1-28) amide, and ZP10A (Zealand Pharmaceuticals/ A ventis; see, for example Thorkildsen et al., J. Pharmacol. Exp. The 307:490-6 (2003)).
  • Exendins include those analogs described in PCT Publication Nos.
  • Exendins also incude those analogs described in U.S. Patent No. 6,528,486, which is incorporated herein by reference. Specifically excluded from the definition of exendin is exendin-4 (also known as exenatide or AC2993; see, for example, Fineman et al., Diabetes Care 26:2370-7 (2003)), described by SEQ ID NO.
  • analog refers to any substitution, rearrangement, deletion, truncation, addition, or combination thereof to the amino acid sequence of formula (I), wherein the analog possesses insulinotropic activity. Analogs also include peptides which contain additional amino acids or capping groups added to either terminus of the sequence provided that the therapeutic activity of the peptide is retained. An algorithm can be used in the identification of analogs, such as the BLASTP program (Altschul, J.
  • the amino acid sequence of the analog shares at least 70% homology with the peptide of formula (I).
  • the peptide analog is at least 75%, 80%, 85%, 90%, or 95% homologous.
  • macromer is meant a polymer with three components: (1) a biocompatible, water soluble region; (2) a degradable region, and (3) at least two polymerizable regions.
  • biocompatible refers to a therapeutic article which is administered to a subject, cell, or tissue to treat, replace, or augment a function of the subject, cell or tissue, and is not harmful to the function.
  • Biocompatible articles produce minimal immune cell infiltration and encapsulation when injected in vivo. As a result, the bioavailability of the exendin is not reduced by immunological responses.
  • “hydrolyzable under in vivo conditions” refers to the degradable region of a macromer or therapeutic article. One or more bonds within the degradable region are cleaved by the addition of water.
  • the degradable region can be selected to hydrolytically degrade in aqueous environments. Examples of degradable regions that hydrolyze in the presence of water include esters and carbonates, among others. Alternatively, the degradable region can be selected to selectively hydrolyze in the presence of an enzyme.
  • degradable regions that can be enzymatically hydrolyzed in vivo include polypeptides, among others.
  • therapeutic dose is meant a plasma level between the minimum effective level and the toxic level of the exendin.
  • pore size refers to the dimensions of a space in the intact article through which an exendin potentially can pass. Pore sizes which are created using the melt process of the invention are smaller than the previously reported solution-phase polymerization described in the prior art. As a result, even low molecular weight substances formulated as described herein are released over longer periods of time.
  • period of release is meant the length of time it takes for a specified percent of the exendin to be released from an article.
  • the period of release may be assessed, for example, by measuring the time it takes for 10%, 20%, 30%, 40%, 50%, or 80% of the exendin to be released from the article.
  • low burst effect is meant that the amount of an exendin released from an article is released relatively steadily over time, rather than at an initial fast rate, followed by a slower rate.
  • a therapeutic article has a low burst effect (e.g., less than or equal to 20%o burst) upon release from an article when the period of release for 5% of the releasable exendin is greater than 1/16 of t 50 , or when the t 5 o is greater than or equal to 5/8 of t 80 .
  • a high burst article (e.g., one which rapidly releases 30% of the exendin) might release 5% of its releasable exendin in less than 1/18 of t 5 o and have a t 50 equal to 1/2 of tgo-
  • a specific example of a low burst product of the present invention is one in which less than 20% of the exendin comes out in the first day for a product designed to release exendin for 10 days.
  • t 50 is meant the time at which 50% of the releasable exendin has been released.
  • the articles of the invention release 5% of the releasable exendin at a time which is greater than 1/16 of t 50 , or the t 50 is greater than or equal to 5/8 of the t 80 .
  • t 80 is meant the time at which 80% of the original load of exendin has been released.
  • dry refers to articles containing less than 10%> water by weight. Desirably, the water content of the dry article is less than 5%, 2%, 1%), 0.5%o, or less. Articles can be dried using a variety of techniques, such as lyophilization or by exposure to a stream of dry gas.
  • any reference to the trade or chemical name of a drug product is solely a reference to the biologically active substance contained therein.
  • the articles of the invention identified as including the drug by reference to an existing product need not contain any of the inactive ingredients present in the recited drug product.
  • Fig. 1 is a graph depicting the in vitro release of GLP-1 from a therapeutic article prepared as described in Example 1.
  • the invention provides methods and articles for the administration of exendins. These methods and articles provide for the controlled, sustained delivery of relatively large quantities of exendin, with a low burst effect.
  • the articles made using the method of the invention have increased percentages (w/w) of macromer, increased crosslinking density, reduced pore size, and decreased swelling in water in comparison to articles made using solution methods. As a result, the articles exhibit extended release profiles for exendins.
  • Macromers The macromers of the present invention have at least one water-soluble region, at least one degradable (e.g., hydrolyzable) region, and at least one polymerizable region.
  • the macromers may be water-soluble or water insoluble.
  • macromers are polymerized to form hydrogels, which are useful for delivering incorporated exendin at a controlled rate.
  • Methods of formulating macromers and shaping them into articles are described, for example in WO99/03454, incorporated herein by reference.
  • An important aspect of the macromers is that the polymerizable regions are separated by at least one degradable region. This separation facilitates uniform degradation in vivo.
  • the ratio between the water-soluble region and the hydrolyzable region of the macromer determines many of the general properties of the macromer. For example, the water solubility of the macromers can be controlled by varying the percentage of the macromer that consists of hydrophobic degradable groups.
  • the macromer can be altered by changing the identity of the degradable groups or the number of degradable groups.
  • the polymerizable regions can be attached directly to the degradable regions; alternatively, they can be attached indirectly via water- soluble, non-degradable regions, with the polymerizable regions separated by a degradable region.
  • the macromer contains a single water- soluble region coupled to a degradable region, one polymerizable region can be attached to the water-soluble region, and the other to the degradable region.
  • the water-soluble region forms the central core of the macromer and has at least two degradable regions attached to it.
  • At least two polymerizable regions are attached to the degradable regions so that, upon degradation, the polymerizable regions, particularly in the polymerized gel form, are separated.
  • the central core of the macromer is formed by a degradable region, at least two water soluble regions can be attached to the core, and polymerizable regions are attached to each water soluble region.
  • the macromer has a water-soluble backbone region, with a degradable region attached to the macromer backbone. At least two polymerizable regions are attached to the degradable regions, such that they are separated upon degradation, resulting in gel product dissolution.
  • the macromer backbone region can be formed of a degradable backbone region having water-soluble regions as branches or grafts attached to the degradable backbone, wherein two or more polymerizable regions are attached to the water soluble branches or grafts.
  • the macromer backbone may have multiple arms; e.g., it may be star-shaped or comb-shaped.
  • the backbone may include a water-soluble region, a biodegradable region, or a water-soluble, biodegradable region.
  • the polymerizable regions are attached to this backbone. Again, the polymerizable regions must be separated at some point by a degradable region.
  • a macromer having a water soluble region consisting of PEG with a molecular weight of 4,000 daltons, with 5 lactate groups on either side of this region, capped on either side with acrylate groups is referred to as "4kL5.”
  • a macromer having a water soluble region consisting of PEG with a molecular weight of 3,400 daltons, with 6 caprolactone groups on either side of this region, capped on either side with acrylate groups is referred to as "3.4kC6.”
  • a macromer having a water soluble region consisting of PEG having a molecular weight of 4,400 daltons and 3 arms, each arm containing 3 lactate groups, extending from this region, capped on either side with acrylate groups is referred to as "4.4kL3-A3.”
  • "4.4kC5-A3" is a macromer having a water soluble region consisting of PEG having a molecular weight of 4,400 daltons and 3
  • the degradable region can contain, for example, polymers of glycolic acid, lactic acid, caprolactone, trimethylene carbonate, or blends or copolymers thereof. As the degradable region increases in hydrophobicity, the polymerized macromer will degrade in water more slowly. A macromer having a degradable region containing 15-20 lactide units can be prepared; this macromer will provide a relatively fast release rate. A macromer with a degradable region containing 6 caprolactone units will provide a relatively slow release rate.
  • a macromer with a degradable region containing a copolymer of 6 caprolactone units, 4 lactide units, and 4 glycolide units will provide a fast release rate
  • a macromer with a degradable region containing a copolymer of 3 lactide units and 7 trimethylene carbonate units will provide an intermediate release rate.
  • the water soluble region of these macromers is preferably PEG.
  • the water soluble region can have multiple arms; for example, it may be star- shaped or comb-shaped, as described, for example in U.S. Patent No. 5,410,016, incorporated herein by reference.
  • the water soluble region preferably has 3, 4, 6, or 8 arms and a molecular weight of 500 to 20,000, preferably, 1,000 to 10,000 daltons.
  • the water soluble region of the macromer may include poly(ethylene glycol), poly(ethylene oxide), poly(vinyl alcohol), poly(vinylpyrrolidone), poly(ethyloxazoline), poly(ethylene oxide)-co-poly(propylene oxide) block copolymers, polysaccharides, carbohydrates, or proteins, or combinations thereof.
  • the macromer preferably includes a water soluble core region including PEG, as PEG has high hydrophilicity and water solubility, as well as good biocompatibility.
  • the PEG region preferably has a molecular weight of about 400 to about 40,000 daltons, and more preferably has a molecular weight of about 400 to 20,000, 400 to about 15,000 daltons, about 1,000 to about 12,000 daltons, or about 1,000 to about 10,000 daltons.
  • the degradable region of the macromer may contain, for example, poly( ⁇ -hydroxy acids), poly(lactones), poly(amino acids), poly(anhydrides), poly(orthoesters), poly(orthocarbonates) or poly(phosphoesters), or blends or copolymers of these polymers.
  • Exemplary poly( ⁇ -hydroxy acids) include poly(glycolic acid), poly(DL- lactic acid), and poly(L-lactic acid).
  • Exemplary poly(lactones) include poly( ⁇ - caprolactone), poly( ⁇ -valerolactone), poly( ⁇ -butyrolactone), poly(l,5- dioxepan-2-one), and poly(trimethylene carbonate).
  • the degradable region may include a blend of at least two different polymers.
  • copolymers include a copolymer of caprolactone and glycolic acid; and a copolymer of caprolactone and lactic acid.
  • Polymerizable Region The polymerizable regions of the macromer preferably contain carbon- carbon double bonds capable of polymerizing the macromers. The choice of an appropriate polymerizable group permits rapid polymerization and gelation. Polymerizable regions containing acrylates are preferred because they can be polymerized using several initiating systems, as discussed below. Examples of acrylates include acrylate, methacrylate, and methyl methacrylate.
  • Exendins can be synthesized using, for example, solid phase methods
  • the articles of the present invention may be formed in any shape desired.
  • the articles may be shaped to fit into a specific body cavity. They may also be formed into thin, flat disks, pellets, rods, or particles, such as microspheres.
  • the articles may be shaped, then processed into the desired shape before use, or ground into fine particles.
  • the desired shape of the article will depend on the specific application.
  • the term "particles" includes, but is not limited to, microspheres. In a microsphere, the exendin is dispersed throughout the particle.
  • the particles may have a smooth or irregular surface, and may be solid or slightly porous, but with a pore size smaller than the hydrodynamic radius of human growth hormone.
  • the particle size and distribution of the exendin particles can affect the release profile of the therapeutic articles.
  • the particle size and distribution of the exendin can be adjusted using techniques known in the art, including the inclusion of additives, choice of equipment and methodology in the preparation of the articles, and processing conditions.
  • the exendin is preconditioned to form of a microparticulate powder having a particle size of about 0.02 to 10 microns, 0.05 to 5 microns, or 0.1 to 4 microns, depending upon the route of administration for which they are being formulated.
  • Exendins can be preconditioned to a microparticulate powder using a variety of processes, including spray drying, flash freezing, crystallization, cryopelletization, precipitation, super-critical fluid evaporation, coacervation, homogenization, inclusion complexation, lyophilization, melting, mixing, molding, solvent dehydration, sonication, spheronization, spray chilling, spray congealing, spray drying, and combinations thereof.
  • appropriate additives can also be introduced to the exendin during preconditioning to facilitate the formation of a microparticluate powder.
  • such powders can be prepared by coating the surface of the particulate exendin particles with sugars, such as lactose, sucrose, trehalose, or dextrose; polysaccharides, such as maltodextrin or dextrates; starches; cellulose, such as macrocrystalline cellulose or microcrystalline cellulose/sodium carboxymethyl cellulose; inorganics, such as dicalcium phosphate, hydroxyapitite, tricalcium phosphate, talc, or titania; polyols, such as mannitol, xylitol, sorbitol; or surfactants, such as PEG; or combinations thereof.
  • sugars such as lactose, sucrose, trehalose, or dextrose
  • polysaccharides such as maltodextrin or dextrates
  • starches such as macrocrystalline cellulose or microcrystalline cellulose/sodium carboxymethyl cellulose
  • inorganics such as dicalcium phosphate, hydroxya
  • a microparticulate powder can be prepared from a suitable salt of the exendin.
  • Acceptable salts include non-toxic acid addition salts or metal complexes that are commonly used in the pharmaceutical industry.
  • acid addition salts include organic acids such as acetic, lactic, pamoic, maleic, citric, malic, ascorbic, succinic, benzoic, palmitic, suberic, salicylic, tartaric, methanesulfonic, toluenesulfonic, or trifluoroacetic acids; polymeric acids such as tannic acid, or carboxymethyl cellulose; and inorganic acid addition salts such as hydrochloric acid, hydrobromic acid, sulfuric acid, or phosphoric acid.
  • Cationic salts can be prepared from zinc, iron, sodium, potassium, magnesium, meglumine, ammonium, and calcium, among others.
  • the final step of preconditioning involves preparing a finely divided powder by milling, micronizing, nanosizing, (e.g., under high pressure) or precipitating the exendin prior to its use in the macromer formulations described herein.
  • the macromers of the present invention are polymerized using polymerization initiators under the influence of long wavelength ultraviolet light, visible light, thermal energy, or a redox system. In combination with the melt process of the invention, the use of long wavelength ultraviolet light is preferred. Polymerization of the macromers may be initiated in situ by light having a wavelength of 320 nm or longer.
  • the initiator may be any of a number of suitable dyes, such as xanthine dyes, acridine dyes, thiazine dyes, phenazine dyes, camphorquinone dyes, acetophenone dyes, or eosin dyes with triethanolamine, 2,2-dimethyl-2- phenyl acetophenone, and 2-methoxy-2-phenyl acetophenone.
  • the polymerization may also take place in the absence of light.
  • the polymerization can be initiated with a redox system, using techniques known to those of skill in the art.
  • Initiators that can be used in the redox system include, without limitation, peroxides such as acetyl, benzoyl, cumyl and t-butyl; hydroperoxides such as t-butyl and cumyl, peresters such as t-butyl perbenzoate; acyl alkylsulfonyl peroxides, dialkyl peroxydicarbonates, diperoxyketals, ketone peroxide, azo compounds such as 2,2'- azo(bis)isobutyronitrile (AIBN), disulfides, and tetrazenes.
  • peroxides such as acetyl, benzoyl, cumyl and t-butyl
  • hydroperoxides such as t-butyl and cumyl, peresters such as t-butyl perbenzoate
  • acyl alkylsulfonyl peroxides dialkyl peroxydicarbonates, diper
  • Excipients may be added to the melt prior to polymerization to, for example, modulate the hydrophobicity of the resulting article.
  • Excipients that can be used in combination with the present invention include saccharides, such as of sucrose, trehalose, lactose, fructose, galactose, mannitol, dextran and glucose; poly alcohols, such as glycerol or sorbitol; proteins, such as albumin; hydrophobic molecules, such as oils; hydrophobic polymers, such as polylactic acid or polycaprolactone; and hydrophilic polymers, such as polyethylene glycol, among others. Excipients may also be incorporated during the preconditioning of the exendin.
  • a lipophilic salt of the exendin can be prepared (e.g., acrylamido-2-methyl-l-propanesulfonic acid), thereby altering the water solubility of the encapsulated exendin and its release profile.
  • the Melt Process To prepare the articles described herin, the macromer is heated until it forms a melt. To the liquid macromer is added a) an exendin powder with or without preconditioning; b) a polymerization initiator dissolved in a minimal amount of solvent; and, optionally, c) additional excipients as desired to alter the release profile of the resulting therapeutic article. The resulting viscous liquid is a mixture containing suspended particles of an exendin and ready for polymerization.
  • the melt Prior to polymerization the melt can be formed into any desired shape as described above.
  • the viscous melt can be added to an immiscible liquid with vigorous mixing to form an emulsion and, for example, exposed to light to polymerize the macromers to form hydrogel particles incorporating the substance, such as an exendin.
  • emulsion and polymerization is carried out under conditions in which the temperature is controlled to keep the macromer in a liquid state.
  • Non-miscible solvents that can be used to form an emulsion with the macromer-melt include, without limitation, silicon oil, mineral oil, polypropylene glycol, Migliyoyl 850, oils that are removed after production of the microspheres, and any oils generally regarded as safe (GRAS) by the Food and Drug Administration.
  • the microspheres prepared using the techniques described above are first washed to remove any oils used in emulsion methods, any organic solvents used in washing steps (e.g., to remove oils), and dried by lyophilization or by passing anhydrous gas (e.g., dry nitrogen) over or through a fluidized bed of the microspheres, so they have a long shelf life (without biodegradation).
  • anhydrous gas e.g., dry nitrogen
  • the microspheres Prior to use for injectable formulations, the microspheres are reconstituted in a suitable solution, such as saline or other liquids. For pulmonary delivery, either freeze dried or reconstituted particles may be used.
  • a suitable solution such as saline or other liquids.
  • freeze dried or reconstituted particles may be used.
  • Properties of the Therapeutic Articles The articles of the present invention are biodegradable. Biodegradation occurs at the linkages within the extension oligomers and results in fragments which are non-toxic and easily removed from the body and/or are normal, safe chemical intermediates in the body.
  • the articles have a high density of crosslinking in comparison articles produced by polymerization in solution having lower macromer content. As a result, the articles are particularly useful for the sustained delivery of low molecular weight peptides, such as exendins, since the tight crosslinking limit diffusion into and out of the articles prior to degradation.
  • the relatively higher macromer content results in a much denser article, which swells in
  • Macromers can be shaped into articles, for example, microspheres, and these articles are capable of degrading under in vivo conditions at rates that permit the controlled release of incorporated exendin. Release of an exendin may occur by its diffusion from the polymer prior to degradation and/or by diffusion of the material from the polymer as it degrades. Degradation of the polymer facilitates eventual controlled release of free macromolecules in vivo by gradual hydrolysis of the terminal degradable region. The burst effects that are sometimes associated with other release systems are thus avoided in a range of formulations. The rate of release of the exendin depends on many factors, for example, the composition of the water soluble region, the degree of polymerization of the macromer.
  • the rate of release of the exendin also depends on the rate of degradation of the degradable region of the macromer. For example, glycolic esters lead to very rapid degradation, lactic esters to somewhat slower degradation, and caprolactic esters to very slow degradation.
  • the release period is less than one or two weeks.
  • the release period is about one week or greater.
  • the degradable region consists of a copolymer of caprolactone and lactic acid or a copolymer of trimethylene carbonate and lactic acid, the release period is two weeks or greater.
  • the release period is about three weeks or greater.
  • the release period is longer than about five weeks.
  • the precise rate of release of the exendin from an article can be further modified by altering the ratio of hydrophilic and hydrophobic components of the article. For example, a very soluble macromer will yield, after polymerization, a hydrophilic gel; hydrophilic hydrogels have been shown to degrade more rapidly than hydrophobic ones.
  • a blend of a hydrophilic macromer (e.g., 4kL5) with a hydrophobic water insoluble macromer (3.4kC6) is used to form a polymerized hydrogel.
  • This hydrogel will have a release rate that is in between the release rate of a hydrogel containing only lactic acid and a hydrogel containing only caprolactone.
  • a macromer in which the degradable region is a copolymer of caprolactone and lactic acid will also have a release rate which is in between the release rate of a hydrogel containing only lactic acid and a hydrogel containing only caprolactone as the primary degradable group.
  • Exendins acts as an agonist of the GLP-1 receptor.
  • exendins act as an insulinotropic agent for the treatment of diabetes mellitus and the prevention of hyperglycemia is described in U.S. Patent No. 5,424,286.
  • Exendins are also said to stimulate somatostatin release and inhibit gastrin release in isolated stomachs (Goke et al., J. Biol. Chem., 268:19650 (1993);
  • exendin can be administered to subjects in therapeutically effective amounts (e.g., amounts which, depending upon the condition to be treated, produce the desired therapeutic effect) to provide therapy for any of the diseases or conditions described herein. Typical dose ranges are from about
  • the exemplary dosage to be administered is likely to depend on such variables as the type and extent of the disorder, the overall health status of the particular patient, and the route of administration. Standard clinical trials maybe used to optimize the dose and dosing frequency for any particular exendin formulated as described herein.
  • the polymer articles of the present invention may be used to treat a mammal, by delivering an exendin to the mammal in a controlled manner with a low burst effect.
  • Various routes of administration may be used to deliver the articles of the present invention, as described below.
  • Therapeutic articles containing an exendin can be administered subcutaneously, intramuscularly, intravenously, orally, nasally, or to the lung of the mammal.
  • Intramuscular and Subcutaneous Administration The articles of the present invention can be used to administer microspheres that degrade over a day, several days, or even up to 3-6 months, by intramuscular injection or by subcutaneous injection. For this application, particle sizes of up to 1 mm, or greater, can be used.
  • microspheres In the case of intravenous injection, it is important to formulate the microspheres in acceptable agents so the microspheres do not aggregate and clog blood vessels.
  • the microspheres must be appropriately sized, so that they don't lodge in capillaries. For this application, particle sizes of 0.2-0.5 ⁇ m are preferred.
  • the microspheres of the present invention may be cleared relatively slowly from the circulation. Alternatively, the microspheres can be targeted to exit the circulatory system through leaky blood vessels or through more active targeting mechanisms, e.g., receptor mediated targeting mechanisms.
  • the articles of the invention for example, freeze dried microspheres having very small particle sizes and containing an exendin, can therefore be administered orally in an appropriate enteric formulation that protects the exendin-containing microspheres from enzymatic attack and the low pH found in the upper GI tract.
  • an enteric formulation could also be designed using several available technologies to gradually expel exendin- containing microspheres as the enteric capsule traverses the gastrointestinal tract. This is described in more detail in WO 99/03454 and in Mathiowitz et al., Nature 386: 410 (1997).
  • dried hydrogels are very adhesive to wet tissue.
  • the microparticles will bind well to the GI tract and will be transported into the system via the gastrointestinal circulation or release their contents on the intestinal mucosa; in turn, the exendin will enter the systemic and gastrointestinal circulation.
  • Chemical enhancers, or formulations containing compositions that utilize specific and non-specific biological transport mechanisms to facilitate transport across the GI tract into the systemic circulation, can be included as well.
  • hydrogel particles of the invention can enhance the delivery of an exendin to the lung.
  • Administration to the lung provides for the delivery of an exendin that can be transported across the lung tissue barriers and into circulation, as described WO 99/03454.
  • a problem with the delivery of an exendin to the lung is that pulmonary macrophages can take up the therapeutic articles, thus preventing the exendin from entering into systemic and local circulation. Uptake occurs when proteins adsorbed to the article's surface bind with receptors of the pulmonary macrophages.
  • the invention provides nonionic hydrogels, e.g., formed with polymers based on polyethylene glycol. These hydrogels adsorb low levels of proteins and thus bind poorly to cell surfaces.
  • Anionic hydrogels e.g., formed with polyacrylic acid, also adsorb relatively low levels of proteins and thus bind poorly to cell surfaces.
  • biocompatible microcapsules may be formed and the surface provided with water soluble non-ionic polymers such as polyethylene oxide (PEO), to create resistance to cell adhesion, as described in U.S. Patent No. 5,380,536, incorporated herein by reference.
  • PEO polyethylene oxide
  • the size and density of the articles can also be selected to maximize the quantity of an exendin that is delivered to the lung. For example, the macrophages will not take up large particles as efficiently as they will take up small particles. However, large particles are not delivered to the deep lung as well as small particles are.
  • the invention provides small particles that can swell as they hydrate.
  • the particles are administered to the deep lung as small (i.e., 1-5 ⁇ m), dry, or slightly wet, particles; upon hydration, they swell, and therefore become resistant to uptake by the pulmonary macrophages.
  • the swelling can occur when the particles are hydrated from the dry state and when they are hydrated from one state of hydration to another by a change in temperature, pH, salt concentration, or the presence of other solvents, for example, depending upon the chemical and physical nature of the hydrogel polymer.
  • the polymer may be provided in other shapes suitable for delivery to the deep lung.
  • PEG emulsion microspheres are subjected to high pressure and a vacuum onto a flat plate to form very light very thin layers, for example, having a snow flake consistency, that react differently to fluidic wind forces.
  • the resulting thin flakes can be, e.g., 0.01 ⁇ m, 1 ⁇ m, or 10 ⁇ m thick.
  • the particles can be administered to the respiratory system alone, or in any appropriate pharmaceutically acceptable excipient, such as a liquid, for example, saline, or a powder.
  • Aerosol dosages, formulations and delivery systems may be selected for a particular therapeutic application (see, for example, Gonda "Aerosols for delivery of therapeutic and diagnostic agents to the respiratory tract," Critical Reviews in Therapeutic Drug Carrier Systems, 6:273 (1990); and “Aerosols in Medicine. Principles, Diagnosis and Therapy,” Moren, et al., Eds., Elsevier, Amsterdam, 1985).
  • Pulmonary drug delivery may be achieved using devices such as liquid nebulizers, aerosol-based metered dose inhalers, and dry powder dispersion devices.
  • the polymer particle incorporating the therapeutic agent is formulated as a dry powder, for example, by lyophilization or spray-drying.
  • Example 1 Controlled Release Formulation of GLP- 1.
  • the process of making controlled release formulation of GLP-1 involves two steps, making a salt of the peptide and encapsulating the salt in a therapeutic article.
  • a GLP-1 salt was created using 2-acrylamido-2-methyl-l- propanesulfonic acid (AMPS).
  • GLP-1 (between 25 and 50 mg) was dissolved in 1 mL 10 mM PBS buffer. The pH was adjusted to 5.5 by addition of AMPS (50 to 100 mg) until the GLP-1/AMPS salt precipitates from the solution. The solution was decanted and the precipitate lyophilized. The lyophilized GLP- 1/AMPS salt was then used in the encapsulation procedure.
  • 4.4kC5-A3 macromer (1 g) was weighed into a 15 mL centrifuge tube which was heated with a heating block at 50 °C until the macromer completely melted.

Abstract

The invention provides methods and articles for the administration of exendins. These methods and articles provide for the controlled and sustained delivery of relatively large quantities of an exendin with a low burst effect. The articles made using the method of the invention have increased percentages (w/w) of macromer, increased crosslinking density, and reduced pore size in comparison to articles made using solution methods.

Description

FORMULATION OF EXENDINS Background of the Invention The invention relates to biodegradable articles for the sustained-release delivery of exendins and methods for administering exendins via these articles. The rapid advances in the fields of genetic engineering and biotechnology have led to the development of an increasing number of proteins and peptides that are useful as pharmaceutical agents. The development of methods for administering these new pharmaceutical agents is thus becoming increasingly important. However, these molecules are generally limited to parenteral administration due to their susceptibility to degradation in the gastrointestinal tract. Treatment for chronic illnesses or indications may require multiple injections per day or injections several times per week over extended periods of time. As a result of the need for frequent injections, patient compliance may be less than optimal. Attempts to maintain a steady level of medication in the blood stream using biodegradable polymer vehicles has attracted considerable attention. These vehicles are biodegradable and do not require retrieval after the medication is exhausted. Therefore, they can be fabricated into microspheres, microcapsules, nanospheres, implantable rods, or other physical shapes with the drug encapsulated within. A burst release of the agent is often observed immediately after administration of the biodegradable delivery system, especially for low molecular weight agents. Burst is often a problem where the primary mechanism of drug release from the biodegradable polymer is diffusion. The initial burst results in much higher than normal therapeutic levels of medication in the blood. These high levels of agent can cause side effects such as nausea, vomiting, delirium and, sometimes, death. Exendins are peptides that were first isolated from the salivary secretions of the Gila-monster, a lizard found in Arizona, and the Mexican Beaded Lizard (see Eng et al., J. Biol. Chem., 265:20259 (1990); and Eng et al., J. Biol. Chem., 267:7402 (1992)). Exendins have some sequence similarity to several members of the glucagon-like peptide family, with the highest homology, 53%, being to GLP-1 (7-36)NH2 (Goke et al., J. Biol. Chem., 268: 19650 (1993)). GLP-1(7-36)NH2, also known as proglucagon(78-107) and most commonly as "GLP-1," has an insulinotropic effect, stimulating insulin secretion from pancreatic β-cells; GLP-1 also inhibits glucagon secretion from pancreatic α-cells (Orskov et al., Diabetes, 42:658 (1993); D'Alessio et al., J. Clin. Invest, 97:133 (1996)). GLP-1 is reported to inhibit gastric emptying (Williams et al, J. Clin. Encocrinol. Metab., 81(1): 327 (1996)). Similar biological activities have been reported for exendins and exendin agonists. The delivery of peptide drugs is often complicated by factors such as molecular size, susceptibility to proteolytic breakdown, rapid plasma clearance, peculiar dose-response curves, immunogenicity, bioincompatibility, and the tendency of peptides and proteins to undergo aggregation, adsorption, and denaturation. There is a need for alternative methods of administering peptide drugs, such as an exendin, in a sustained release fashion with little or no burst release.
Summary of the Invention The present invention features articles for the delivery of exendins, and methods for making such articles. The articles made using the method of the invention have increased percentages (w/w) of macromer, increased crosslinking density, and reduced pore size in comparison to articles made using solution methods. The articles exhibit extended release profiles. The invention also features methods of treating a mammal using the articles described herein. Accordingly, in a first aspect the invention features a therapeutic article for delivery of an exendin, including an exendin within a polymerized macromer, the macromer including at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region. When fully hydrated the article includes at least 35% (w/w) polymerized macromer. Desirably, the fully hydrated article includes at least 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%o, 80%, 85%o, 90%), or even 95%> (w/w) polymerized macromer. In a preferred embodiment of the first aspect of the invention, the article when fully hydrated includes less than 50% (w/w) water. Desirably, the fully hydrated article includes less than 45%, 40%, 35%, 30%, 25%, 20%, 15%, or even 12% (w/w) water. In a second aspect, the invention features a method for making a controlled release therapeutic article for delivery of an exendin, wherein the article includes an exendin within a polymerized macromer, the macromer including at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region. The method includes the steps of: a) heating the macromer until it melts; b) forming a mixture of an exendin and melted macromer; and c) polymerizing the mixture to form the therapeutic article. In one embodiment of the second aspect of the invention, the mixture of step (b) is emulsified prior to step (c). The emulsion can be formed with a non- miscible continuous phase liquid (e.g., propylene glycol, mineral oil). Alternatively, the mixture of step (b) can be sprayed from a nozzle to produce small droplets, which are then polymerized, for example, upon exposure to UV light. In another embodiment of the second aspect, the mixture of step (b) comprises an exendin in the form of a particle having a mean particle size of 0.02 to 10 microns. Desirably, the exendin is in the form of a particle having a mean particle size of 0.02 to 5 microns, 0.05 to 10 microns, 0.05 to 5 microns, 0.1 to 5 microns, or 0.02 to 0.5 microns. In a preferred embodiment of the second aspect of the invention, the article when fully hydrated includes at least 35% (w/w) polymerized macromer. Desirably, the fully hydrated article includes at least 40%, 45%, 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, or even 95% (w/w) polymerized macromer. In another preferred embodiment of the second aspect of the invention, the article when fully hydrated includes less than 50% (w/w) water. Desirably, the fully hydrated article includes less than 45%, 40%, 35%, 30%, 25%, 20%, 15%o, or even 12% (w/w) water. In a third aspect, the invention features a method of treating a mammal including administering a therapeutic article of the first aspect of the invention to a mammal. Desirably, the mammal is a dog, cat, cow, pig, horse, sheep, goat, or human. Such mammals include those who have diabetes mellitus, have impaired glucose tolerance, are obese, hyperglycemic, or have dyslipidemia and/or cardiovascular disease. In yet other embodiments of the third aspect, the articles are administered systemically or locally. Desirably, the articles are administered subcutaneously, intramuscularly, intravenously, orally, nasally, or are administered to the lung of the mammal. In another embodiment of any of the above aspects, the polymerized macromer includes: (a) a region forming a central core; (b) at least two degradable regions attached to the core; and (c) at least two polymerized end groups, where the polymerized end groups are attached to the degradable regions. Desirably, the region forming a central core is a water soluble region. The water soluble region may be poly(ethylene glycol), poly(ethylene oxide), poly(vinyl alcohol), poly(vinylpyrrolidone), poly(ethyloxazoline), poly(ethylene oxide)-co-poly(propylene oxide) block copolymers, polysaccharides, carbohydrates, proteins, and combinations thereof. For example, the water soluble region may consist essentially of PEG having a molecular weight of about 500 to 30,000 daltons, or more preferably, between 1,000 and 10,000 daltons. Degradable regions include, without limitation, poly(α-hydroxy acids), poly(lactones), poly(amino acids), poly(anhydrides), poly(orthoesters), poly(orthocarbonates), poly(α-hydroxy alkanoates), poly(dioxanones), and poly(phosphoesters). The poly(α-hydroxy acid) can be poly(glycolic acid), poly(DL-lactic acid), or poly(L-lactic acid), and the poly(lactone) is poly(ε- caprolactone), poly(δ-valerolactone), or poly(γ-butyrolactone). Desirably, the degradable region includes poly(caprolactone). The degradable region may include a blend of at least two different polymers. Desirably, the polymerizable end groups contain a carbon-carbon double bond capable of polymerizing the macromer. In another embodiments of any of the above aspects, the macromer includes: (a) a water soluble region including a three-armed poly(ethylene glycol); (b) lactate groups attached to the region in (a); and (c) acrylate groups capping the region in (b). The macromer may alternatively include: (a) a water soluble region including a three-armed poly(ethylene glycol); (b) lactate groups on either side of the region in (a); and (c) acrylate groups capping either side of the region in (b). In another alternative, the macromer may include (a) a water soluble region including a three-armed poly(ethylene glycol); (b) caprolactone groups on either side of region in (a); and (c) acrylate groups capping either side of the region in (b). In one embodiment of any of the above aspects, the macromer includes a water soluble region consisting of a three-armed, four-armed, five-armed, six- armed, seven-armed, or eight-armed PEG with a molecular weight of 1 ,000 to 20,000, 1,000 to 15,000, 1,000 to 10,000, 1,000 to 7,000, 2,000 to 6,000, 4,200 to 5,400 daltons; degradable polymers at the end of each arm of the PEG; and polymerizable end groups attached to each of the degradable polymers. In another embodiment of any of the above aspects, the macromer includes a water soluble region consisting of a three-armed PEG with a molecular weight of 4,200 to 5,400 daltons; lactate groups one end of each arm of the PEG; and acrylate groups capping the lactate groups. The macromer can also be made of a triad ABA block copolymer of acrylate-poly(lactic acid)- PEG-acrylate-poly(lactic acid)-acrylate. The PEG has a MW of 3,400 daltons; the poly(lactic acids) on both sides have an average of about five lactate units per side; and the macromer is therefore referred to herein as A3.4kL5. A lower molecular weight PEG, such as MW 2,000 daltons PEG can be used in place of the MW 3,400 PEG, and the resulting macromer is abbreviated as "2kL5." The macromer is an acrylate-PCL-PEG-PCL-acrylate macromer. The PEG has a MW of 3,400 daltons and has polycaprolactone (PCL) on both sides, with an average of about 6 caproyl units per side. This macromer is referred to herein as "3.4kC6." In still other embodiments of any of the above aspects of the invention, the article includes at least 0.1% exendin by dry weight. More preferably the article includes at least 0.5%, 1%, 2%, 3%, 4%, 5%, 10%, 15%, 20%, 25%, or even 30% exendin by dry weight. In an embodiment of any of the above aspects, the time at which 5% of the releasable exendin is released from the article is greater than 1/16 of t50. ' The articles of the invention can release exendin such that t50 is greater than or equal to 5/8 of t80. The therapeutic articles of the invention can be capable of releasing the exendin for at for a period of time at least 2 times greater than t50. The article can also capable of delivering a therapeutic dose of the exendin for at for a period of time at least 11/4 times greater than t50. In yet another embodiment of any of the above aspects, at least 80% of the therapeutic articles may have a particle size of less than about 80 microns. Desirably, at least 80% of the therapeutic articles have a particle size of less than 50, 40, 30, 20, 10, 5, 4, 3, 2, 1, or even 0.5 microns. The density of the particles is expressed in terms of tap density. Tap density is a standard measure of the envelope mass density. The envelope mass density of an isotropic particle is defined as the mass of the particle divided by the minimum sphere envelope volume within which it can be enclosed. The density of particles can be measured using a GeoPyc (Micrometers Instrument Corp., Norcross, GA) or a AutoTap (Quantachrome Corp., Boyton Beach, FL). In one embodiment of the first and second aspects of the invention, the tap density of the articles is greater than 0.6 g/cm3. Desirably, the tap density is greater than 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.1, 1.2, 1.3, 1.4, or even 1.5 g/cm3. In one embodiment of any of the above aspects, the therapeutic article is biocompatible. In another embodiment of any of the above aspects, the degradable polymer region is hydrolyzed in the presence of water. In yet another embodiment of any of the above aspects, the degradable polymer region is hydrolyzed enzymatically. The methods and compositions described herein can also be used to generate information useful, for example, for increasing investment in a company or increasing consumer demand for the methods and/or compositions. The invention therefore features a method of increasing consumer demand for a pharmaceutical composition (e.g., the articles of the invention) or therapeutic regimen (e.g., the administration of articles of the invention) described herein. The method includes the step of disseminating information about the pharmaceutical composition or therapeutic regimen. The invention further features a method of increasing investment in a company seeking governmental approval for the sale of a pharmaceutical composition and/or therapeutic regimen described herein. The method includes the steps of i) disseminating information about the pharmaceutical composition or therapeutic regimen and ii) disseminating information about the intent of the company to market the pharmaceutical composition or therapeutic regimen. Consumer demand for a pharmaceutical composition described herein can be increased by disseminating information about the utility, efficacy, or safety of the pharmaceutical composition. Consumers include health maintenance organizations, hospitals, doctors, and patients. Typically, the information will be disseminated prior to a governmental approval for the sale of a composition or therapeutic regimen of the invention. A company planning to sell a pharmaceutical composition described herein can increase investment therein by disseminating information about the company's intention to seek governmental approval for the sale of and disseminating information about the pharmaceutical composition and/or therapeutic regimen of the invention. For example, the company can increase investment by disseminating information about in vivo studies conducted, or planned, by the company, including, without limitation, information about the toxicity, efficacy, or dosing requirements of a pharmaceutical composition or therapeutic regimen of the invention. The company can also increase investment by disseminating information about the projected date of governmental approval of a pharmaceutical composition or therapeutic regimen of the invention. Information can be disseminated in any of a variety of ways, including, without limitation, by press release, public presentation (e.g., an oral or poster presentation at a trade show or convention), on-line posting at a web site, and mailing. Information about the pharmaceutical composition or therapeutic regimen can include, without limitation, a structure, diagram, figure, chemical name, common name, tradename, formula, reference label, or any other identifier that conveys the identity of the pharmaceutical composition or therapeutic regimen of the invention to a person. By "in vivo studies" is meant any study in which a pharmaceutical composition or therapeutic regimen of the invention is administered to a mammal, including, without limitation, non-clinical studies, e.g., to collect data concerning toxicity and efficacy, and clinical studies. By "projected date of governmental approval" is meant any estimate of the date on which a company will receive approval from a governmental agency to sell, e.g., to patients, doctors, or hospitals, a pharmaceutical composition or therapeutic regimen of the invention. A governmental approval includes, for example, the approval of a drug application by the Food and Drug Administration, among others. As used herein, "exendin" and "exendins" refers to an insulinotropic peptide of formula (I) or analog thereof.
Xaa1 -Xaa2-Xaa3-Gly-Thr-Phe-Thr- Xaa8-Xaa9-Xaa10-Ser- Xaa12-Xaa13-Xaa14-Glu-Xaa16-Xaa17-Ala-Xaa19-Xaa20-Xaa21- Phe-Ile-Xaa24- Xaa25-Leu-Xaa27-Xaa28-Gly-Xaa30-R31 Formula (I) (SEQ ID NO:l) In formula (I), Xaa1 is selected from L-histidine, D-histidine, desaminohistidine, 2-amino-histidine, β-hydroxyhistidine, homohistidine, α- fluoromethyl-histidine, and α-methyl-histidine; Xaa2 is selected from glycine, alanine, serine, and valine; Xaa3 is selected from aspartic acid and glutamic acid; Xaa is selected from serine and glutamic acid; Xaa is selected from aspartic acid and glutamic acid; Xaa1 is selected from leucine and valine; Xaa is selected from lysine and serine; Xaa is selected from glutamine and tyrosine; Xaa14 is selected from methionine and leucine; Xaa16 is selected from glutamic acid and glutamine; Xaa is selected from glutamic acid and glutamine; Xaa19 is selected from valine and alanine; Xaa20 is selected from arginine and lysine; Xaa21 is selected from leucine and glutamic acid; Xaa is selected from glutamic acid and alanine; Xaa25 is selected from phenylalanine 9*7 • • 9R and tryptophan; Xaa is selected from valine and lysine; Xaa is selected from asparagine and lysine; Xaa is selected from glycme and arginine; and R is selected from glycine, proline, tyrosine, Pro-Ser-Ser-Gly-Ala-Pro-Pro-Pro-Ser, or is absent. Further included in the definition of exendin is Helodermin (Bachem cat. No. H-5696), (Glu8'9)-Helodermin (Bachem cat. No. H-5062), exendin-4 (1-30), exendin-4 (1-30) amide, exendin-4 (1-28) amide, (Leu1 ,Phe25) exendin- 4 amide, (Leu14,Phe25) exendin-4 (1-28) amide, and ZP10A (Zealand Pharmaceuticals/ A ventis; see, for example Thorkildsen et al., J. Pharmacol. Exp. The 307:490-6 (2003)). Exendins include those analogs described in PCT Publication Nos. WO 03/072195; WO 99/25728; WO 99/25727; WO 98/05351; WO 99/40788; WO 99/07404; and WO 99/43708, each of which is incorporated herein by reference. Exendins also incude those analogs described in U.S. Patent No. 6,528,486, which is incorporated herein by reference. Specifically excluded from the definition of exendin is exendin-4 (also known as exenatide or AC2993; see, for example, Fineman et al., Diabetes Care 26:2370-7 (2003)), described by SEQ ID NO. 2: His Gly Glu Gly Thr Phe Thr Ser Asp Leu Ser Lys Gin Met Glu Glu Glu Ala Val Arg Leu Phe lie Glu Trp Leu Lys Asn Gly Gly Pro Ser Ser Gly Ala Pro Pro Pro Ser-NH2. As used herein, "analog" refers to any substitution, rearrangement, deletion, truncation, addition, or combination thereof to the amino acid sequence of formula (I), wherein the analog possesses insulinotropic activity. Analogs also include peptides which contain additional amino acids or capping groups added to either terminus of the sequence provided that the therapeutic activity of the peptide is retained. An algorithm can be used in the identification of analogs, such as the BLASTP program (Altschul, J. Mol Evol. 36:290 (1993); Altschul, J. Mol. Biol. 215:403 (1990)). The amino acid sequence of the analog shares at least 70% homology with the peptide of formula (I). In a preferred embodiment, the peptide analog is at least 75%, 80%, 85%, 90%, or 95% homologous. By "macromer" is meant a polymer with three components: (1) a biocompatible, water soluble region; (2) a degradable region, and (3) at least two polymerizable regions. As used herein, "biocompatible" refers to a therapeutic article which is administered to a subject, cell, or tissue to treat, replace, or augment a function of the subject, cell or tissue, and is not harmful to the function. Biocompatible articles produce minimal immune cell infiltration and encapsulation when injected in vivo. As a result, the bioavailability of the exendin is not reduced by immunological responses. As used herein, "hydrolyzable under in vivo conditions" refers to the degradable region of a macromer or therapeutic article. One or more bonds within the degradable region are cleaved by the addition of water. The degradable region can be selected to hydrolytically degrade in aqueous environments. Examples of degradable regions that hydrolyze in the presence of water include esters and carbonates, among others. Alternatively, the degradable region can be selected to selectively hydrolyze in the presence of an enzyme. Examples of degradable regions that can be enzymatically hydrolyzed in vivo include polypeptides, among others. By "therapeutic dose," is meant a plasma level between the minimum effective level and the toxic level of the exendin. As used herein, "pore size" refers to the dimensions of a space in the intact article through which an exendin potentially can pass. Pore sizes which are created using the melt process of the invention are smaller than the previously reported solution-phase polymerization described in the prior art. As a result, even low molecular weight substances formulated as described herein are released over longer periods of time. As used herein, "period of release" is meant the length of time it takes for a specified percent of the exendin to be released from an article. The period of release may be assessed, for example, by measuring the time it takes for 10%, 20%, 30%, 40%, 50%, or 80% of the exendin to be released from the article. By "low burst effect" is meant that the amount of an exendin released from an article is released relatively steadily over time, rather than at an initial fast rate, followed by a slower rate. For example, a therapeutic article has a low burst effect (e.g., less than or equal to 20%o burst) upon release from an article when the period of release for 5% of the releasable exendin is greater than 1/16 of t50, or when the t5o is greater than or equal to 5/8 of t80. In contrast to a low burst article, a high burst article (e.g., one which rapidly releases 30% of the exendin) might release 5% of its releasable exendin in less than 1/18 of t5o and have a t50 equal to 1/2 of tgo- A specific example of a low burst product of the present invention is one in which less than 20% of the exendin comes out in the first day for a product designed to release exendin for 10 days. By "t50" is meant the time at which 50% of the releasable exendin has been released. Preferably, the articles of the invention release 5% of the releasable exendin at a time which is greater than 1/16 of t50, or the t50 is greater than or equal to 5/8 of the t80. By "t80" is meant the time at which 80% of the original load of exendin has been released. As used herein, the term "dry" refers to articles containing less than 10%> water by weight. Desirably, the water content of the dry article is less than 5%, 2%, 1%), 0.5%o, or less. Articles can be dried using a variety of techniques, such as lyophilization or by exposure to a stream of dry gas. As used herein, the term "fully hydrated" refers to articles placed in a stirring solution of phosphate buffered saline at 37 °C (pH = 7.4) for one hour and isolated by centrifugation. As used herein, any reference to the trade or chemical name of a drug product is solely a reference to the biologically active substance contained therein. The articles of the invention identified as including the drug by reference to an existing product need not contain any of the inactive ingredients present in the recited drug product.
Brief Description of the Drawings Fig. 1 is a graph depicting the in vitro release of GLP-1 from a therapeutic article prepared as described in Example 1.
Detailed Description The invention provides methods and articles for the administration of exendins. These methods and articles provide for the controlled, sustained delivery of relatively large quantities of exendin, with a low burst effect. The articles made using the method of the invention have increased percentages (w/w) of macromer, increased crosslinking density, reduced pore size, and decreased swelling in water in comparison to articles made using solution methods. As a result, the articles exhibit extended release profiles for exendins. Macromers The macromers of the present invention have at least one water-soluble region, at least one degradable (e.g., hydrolyzable) region, and at least one polymerizable region. The macromers may be water-soluble or water insoluble. These macromers are polymerized to form hydrogels, which are useful for delivering incorporated exendin at a controlled rate. Methods of formulating macromers and shaping them into articles are described, for example in WO99/03454, incorporated herein by reference. An important aspect of the macromers is that the polymerizable regions are separated by at least one degradable region. This separation facilitates uniform degradation in vivo. The ratio between the water-soluble region and the hydrolyzable region of the macromer determines many of the general properties of the macromer. For example, the water solubility of the macromers can be controlled by varying the percentage of the macromer that consists of hydrophobic degradable groups. Accordingly, the macromer can be altered by changing the identity of the degradable groups or the number of degradable groups. There are several variations of the macromers of the present invention. For example, the polymerizable regions can be attached directly to the degradable regions; alternatively, they can be attached indirectly via water- soluble, non-degradable regions, with the polymerizable regions separated by a degradable region. For example, if the macromer contains a single water- soluble region coupled to a degradable region, one polymerizable region can be attached to the water-soluble region, and the other to the degradable region. Typically, the water-soluble region forms the central core of the macromer and has at least two degradable regions attached to it. At least two polymerizable regions are attached to the degradable regions so that, upon degradation, the polymerizable regions, particularly in the polymerized gel form, are separated. Alternatively, if the central core of the macromer is formed by a degradable region, at least two water soluble regions can be attached to the core, and polymerizable regions are attached to each water soluble region. In some instances, the macromer has a water-soluble backbone region, with a degradable region attached to the macromer backbone. At least two polymerizable regions are attached to the degradable regions, such that they are separated upon degradation, resulting in gel product dissolution. The macromer backbone region can be formed of a degradable backbone region having water-soluble regions as branches or grafts attached to the degradable backbone, wherein two or more polymerizable regions are attached to the water soluble branches or grafts. In another variation, the macromer backbone may have multiple arms; e.g., it may be star-shaped or comb-shaped. The backbone may include a water-soluble region, a biodegradable region, or a water-soluble, biodegradable region. The polymerizable regions are attached to this backbone. Again, the polymerizable regions must be separated at some point by a degradable region. Throughout the specification, the following nomenclature is used to describe the specific macromers of the invention. In three particular examples, a macromer having a water soluble region consisting of PEG with a molecular weight of 4,000 daltons, with 5 lactate groups on either side of this region, capped on either side with acrylate groups, is referred to as "4kL5." Similarly, a macromer having a water soluble region consisting of PEG with a molecular weight of 3,400 daltons, with 6 caprolactone groups on either side of this region, capped on either side with acrylate groups, is referred to as "3.4kC6." Likewise, a macromer having a water soluble region consisting of PEG having a molecular weight of 4,400 daltons and 3 arms, each arm containing 3 lactate groups, extending from this region, capped on either side with acrylate groups, is referred to as "4.4kL3-A3." "4.4kC5-A3" is a macromer having a water soluble region consisting of PEG having a molecular weight of 4,400 daltons and 3 arms, each arm containing 5 caprolactone groups, extending from this region, capped on either side with acrylate groups. Other macromers may be identified using this same nomenclature. As mentioned above, one of the ways in which the release properties of the polymerized macromer can be altered is by making changes to the degradable region. The degradable region can contain, for example, polymers of glycolic acid, lactic acid, caprolactone, trimethylene carbonate, or blends or copolymers thereof. As the degradable region increases in hydrophobicity, the polymerized macromer will degrade in water more slowly. A macromer having a degradable region containing 15-20 lactide units can be prepared; this macromer will provide a relatively fast release rate. A macromer with a degradable region containing 6 caprolactone units will provide a relatively slow release rate. A macromer with a degradable region containing a copolymer of 6 caprolactone units, 4 lactide units, and 4 glycolide units will provide a fast release rate, and a macromer with a degradable region containing a copolymer of 3 lactide units and 7 trimethylene carbonate units will provide an intermediate release rate. The water soluble region of these macromers is preferably PEG. The water soluble region can have multiple arms; for example, it may be star- shaped or comb-shaped, as described, for example in U.S. Patent No. 5,410,016, incorporated herein by reference. The water soluble region preferably has 3, 4, 6, or 8 arms and a molecular weight of 500 to 20,000, preferably, 1,000 to 10,000 daltons.
Water-Soluble Region The water soluble region of the macromer may include poly(ethylene glycol), poly(ethylene oxide), poly(vinyl alcohol), poly(vinylpyrrolidone), poly(ethyloxazoline), poly(ethylene oxide)-co-poly(propylene oxide) block copolymers, polysaccharides, carbohydrates, or proteins, or combinations thereof. The macromer preferably includes a water soluble core region including PEG, as PEG has high hydrophilicity and water solubility, as well as good biocompatibility. The PEG region preferably has a molecular weight of about 400 to about 40,000 daltons, and more preferably has a molecular weight of about 400 to 20,000, 400 to about 15,000 daltons, about 1,000 to about 12,000 daltons, or about 1,000 to about 10,000 daltons.
Degradable Region The degradable region of the macromer may contain, for example, poly(α-hydroxy acids), poly(lactones), poly(amino acids), poly(anhydrides), poly(orthoesters), poly(orthocarbonates) or poly(phosphoesters), or blends or copolymers of these polymers. Exemplary poly(α-hydroxy acids) include poly(glycolic acid), poly(DL- lactic acid), and poly(L-lactic acid). Exemplary poly(lactones) include poly(ε- caprolactone), poly(δ-valerolactone), poly(γ-butyrolactone), poly(l,5- dioxepan-2-one), and poly(trimethylene carbonate). The degradable region may include a blend of at least two different polymers. Examples of copolymers include a copolymer of caprolactone and glycolic acid; and a copolymer of caprolactone and lactic acid. Polymerizable Region The polymerizable regions of the macromer preferably contain carbon- carbon double bonds capable of polymerizing the macromers. The choice of an appropriate polymerizable group permits rapid polymerization and gelation. Polymerizable regions containing acrylates are preferred because they can be polymerized using several initiating systems, as discussed below. Examples of acrylates include acrylate, methacrylate, and methyl methacrylate.
Exendins Exendins can be synthesized using, for example, solid phase methods
(see Merrifield, Chem. Soc. 85:2149 (1962); and Stewart and Young, "Solid Phase Peptide Synthesis," Freeman, San Francisco, 1969, pp. 27-66). It is also possible to isolate naturally occurring exendin-3 from venom samples as described in Eng et al, J. Biol. Chem., 265:20259 (1990). Alternatively, it is possible to obtain exendins using recombinant DNA techniques (see, for example, Maniatis et al., "Molecular Biology: A Laboratory Manual," Cold Spring Harbor, N.Y., 1982). Helodermin (Catalogue No. H-5696) and (Glu8'9)- Helodermin (Catalogue No. H-5062) can be purchased from Bachem AG.
Preparation of Articles The articles of the present invention may be formed in any shape desired. For example, the articles may be shaped to fit into a specific body cavity. They may also be formed into thin, flat disks, pellets, rods, or particles, such as microspheres. Alternatively, the articles may be shaped, then processed into the desired shape before use, or ground into fine particles. The desired shape of the article will depend on the specific application. As used herein, the term "particles" includes, but is not limited to, microspheres. In a microsphere, the exendin is dispersed throughout the particle. The particles may have a smooth or irregular surface, and may be solid or slightly porous, but with a pore size smaller than the hydrodynamic radius of human growth hormone.
Preconditioning of the Exendin The particle size and distribution of the exendin particles can affect the release profile of the therapeutic articles. The particle size and distribution of the exendin can be adjusted using techniques known in the art, including the inclusion of additives, choice of equipment and methodology in the preparation of the articles, and processing conditions. Desirably, the exendin is preconditioned to form of a microparticulate powder having a particle size of about 0.02 to 10 microns, 0.05 to 5 microns, or 0.1 to 4 microns, depending upon the route of administration for which they are being formulated. Exendins can be preconditioned to a microparticulate powder using a variety of processes, including spray drying, flash freezing, crystallization, cryopelletization, precipitation, super-critical fluid evaporation, coacervation, homogenization, inclusion complexation, lyophilization, melting, mixing, molding, solvent dehydration, sonication, spheronization, spray chilling, spray congealing, spray drying, and combinations thereof. In some instances, appropriate additives can also be introduced to the exendin during preconditioning to facilitate the formation of a microparticluate powder. For example, such powders can be prepared by coating the surface of the particulate exendin particles with sugars, such as lactose, sucrose, trehalose, or dextrose; polysaccharides, such as maltodextrin or dextrates; starches; cellulose, such as macrocrystalline cellulose or microcrystalline cellulose/sodium carboxymethyl cellulose; inorganics, such as dicalcium phosphate, hydroxyapitite, tricalcium phosphate, talc, or titania; polyols, such as mannitol, xylitol, sorbitol; or surfactants, such as PEG; or combinations thereof. Alternatively, a microparticulate powder can be prepared from a suitable salt of the exendin. Acceptable salts include non-toxic acid addition salts or metal complexes that are commonly used in the pharmaceutical industry. Examples of acid addition salts include organic acids such as acetic, lactic, pamoic, maleic, citric, malic, ascorbic, succinic, benzoic, palmitic, suberic, salicylic, tartaric, methanesulfonic, toluenesulfonic, or trifluoroacetic acids; polymeric acids such as tannic acid, or carboxymethyl cellulose; and inorganic acid addition salts such as hydrochloric acid, hydrobromic acid, sulfuric acid, or phosphoric acid. Cationic salts can be prepared from zinc, iron, sodium, potassium, magnesium, meglumine, ammonium, and calcium, among others. Typically, the final step of preconditioning involves preparing a finely divided powder by milling, micronizing, nanosizing, (e.g., under high pressure) or precipitating the exendin prior to its use in the macromer formulations described herein.
Polymerization of Macromers to Therapeutic Articles The macromers of the present invention are polymerized using polymerization initiators under the influence of long wavelength ultraviolet light, visible light, thermal energy, or a redox system. In combination with the melt process of the invention, the use of long wavelength ultraviolet light is preferred. Polymerization of the macromers may be initiated in situ by light having a wavelength of 320 nm or longer. When the polymerizable region contains acrylate groups, the initiator may be any of a number of suitable dyes, such as xanthine dyes, acridine dyes, thiazine dyes, phenazine dyes, camphorquinone dyes, acetophenone dyes, or eosin dyes with triethanolamine, 2,2-dimethyl-2- phenyl acetophenone, and 2-methoxy-2-phenyl acetophenone. The polymerization may also take place in the absence of light. For example, the polymerization can be initiated with a redox system, using techniques known to those of skill in the art. In some cases it is advantageous to prepare articles using the methods described herein using a redox system, as radical initiator production occurs at reasonable rates over a wide range of temperatures. Initiators that can be used in the redox system include, without limitation, peroxides such as acetyl, benzoyl, cumyl and t-butyl; hydroperoxides such as t-butyl and cumyl, peresters such as t-butyl perbenzoate; acyl alkylsulfonyl peroxides, dialkyl peroxydicarbonates, diperoxyketals, ketone peroxide, azo compounds such as 2,2'- azo(bis)isobutyronitrile (AIBN), disulfides, and tetrazenes.
Excipients Excipients may be added to the melt prior to polymerization to, for example, modulate the hydrophobicity of the resulting article. Excipients that can be used in combination with the present invention include saccharides, such as of sucrose, trehalose, lactose, fructose, galactose, mannitol, dextran and glucose; poly alcohols, such as glycerol or sorbitol; proteins, such as albumin; hydrophobic molecules, such as oils; hydrophobic polymers, such as polylactic acid or polycaprolactone; and hydrophilic polymers, such as polyethylene glycol, among others. Excipients may also be incorporated during the preconditioning of the exendin. For example, a lipophilic salt of the exendin can be prepared (e.g., acrylamido-2-methyl-l-propanesulfonic acid), thereby altering the water solubility of the encapsulated exendin and its release profile. The Melt Process To prepare the articles described herin, the macromer is heated until it forms a melt. To the liquid macromer is added a) an exendin powder with or without preconditioning; b) a polymerization initiator dissolved in a minimal amount of solvent; and, optionally, c) additional excipients as desired to alter the release profile of the resulting therapeutic article. The resulting viscous liquid is a mixture containing suspended particles of an exendin and ready for polymerization. Prior to polymerization the melt can be formed into any desired shape as described above. For example, to form particles the viscous melt can be added to an immiscible liquid with vigorous mixing to form an emulsion and, for example, exposed to light to polymerize the macromers to form hydrogel particles incorporating the substance, such as an exendin. Typically, emulsion and polymerization is carried out under conditions in which the temperature is controlled to keep the macromer in a liquid state. Non-miscible solvents that can be used to form an emulsion with the macromer-melt include, without limitation, silicon oil, mineral oil, polypropylene glycol, Migliyoyl 850, oils that are removed after production of the microspheres, and any oils generally regarded as safe (GRAS) by the Food and Drug Administration. The microspheres prepared using the techniques described above are first washed to remove any oils used in emulsion methods, any organic solvents used in washing steps (e.g., to remove oils), and dried by lyophilization or by passing anhydrous gas (e.g., dry nitrogen) over or through a fluidized bed of the microspheres, so they have a long shelf life (without biodegradation). Prior to use for injectable formulations, the microspheres are reconstituted in a suitable solution, such as saline or other liquids. For pulmonary delivery, either freeze dried or reconstituted particles may be used. Properties of the Therapeutic Articles The articles of the present invention are biodegradable. Biodegradation occurs at the linkages within the extension oligomers and results in fragments which are non-toxic and easily removed from the body and/or are normal, safe chemical intermediates in the body. The articles have a high density of crosslinking in comparison articles produced by polymerization in solution having lower macromer content. As a result, the articles are particularly useful for the sustained delivery of low molecular weight peptides, such as exendins, since the tight crosslinking limit diffusion into and out of the articles prior to degradation. The relatively higher macromer content results in a much denser article, which swells in the body more slowly and, hence, degrades more slowly.
Use of the Therapeutic Articles Macromers can be shaped into articles, for example, microspheres, and these articles are capable of degrading under in vivo conditions at rates that permit the controlled release of incorporated exendin. Release of an exendin may occur by its diffusion from the polymer prior to degradation and/or by diffusion of the material from the polymer as it degrades. Degradation of the polymer facilitates eventual controlled release of free macromolecules in vivo by gradual hydrolysis of the terminal degradable region. The burst effects that are sometimes associated with other release systems are thus avoided in a range of formulations. The rate of release of the exendin depends on many factors, for example, the composition of the water soluble region, the degree of polymerization of the macromer. The rate of release of the exendin also depends on the rate of degradation of the degradable region of the macromer. For example, glycolic esters lead to very rapid degradation, lactic esters to somewhat slower degradation, and caprolactic esters to very slow degradation. When the degradable region consists of polyglycolic acid, the release period is less than one or two weeks. When the degradable region consists of poly(lactic acid), the release period is about one week or greater. When the degradable region consists of a copolymer of caprolactone and lactic acid or a copolymer of trimethylene carbonate and lactic acid, the release period is two weeks or greater. When the degradable region consists of poly(trimethylene carbonate) or a copolymer of caprolactone and trimethylene carbonate, the release period is about three weeks or greater. When the degradable region consists of poly(trimethylene carbonate) or poly(caprolactone), the release period is longer than about five weeks. The precise rate of release of the exendin from an article can be further modified by altering the ratio of hydrophilic and hydrophobic components of the article. For example, a very soluble macromer will yield, after polymerization, a hydrophilic gel; hydrophilic hydrogels have been shown to degrade more rapidly than hydrophobic ones. A blend of a hydrophilic macromer (e.g., 4kL5) with a hydrophobic water insoluble macromer (3.4kC6) is used to form a polymerized hydrogel. This hydrogel will have a release rate that is in between the release rate of a hydrogel containing only lactic acid and a hydrogel containing only caprolactone. A macromer in which the degradable region is a copolymer of caprolactone and lactic acid will also have a release rate which is in between the release rate of a hydrogel containing only lactic acid and a hydrogel containing only caprolactone as the primary degradable group.
Therapy Exendins acts as an agonist of the GLP-1 receptor. The use of exendins as an insulinotropic agent for the treatment of diabetes mellitus and the prevention of hyperglycemia is described in U.S. Patent No. 5,424,286. Exendins are also said to stimulate somatostatin release and inhibit gastrin release in isolated stomachs (Goke et al., J. Biol. Chem., 268:19650 (1993);
Schepp et al., Eur. J. Pharmacol, 69: 183 (1994); and Eissele et al., Life Sci.,
55:629 (1994)). Furthermore, the use of exendins is described in U.S.S.N.
08/908,867, filed August 8, 1997, to regulate gastrointestinal motility; in U.S.S.N. 09/756,690, filed January 9, 2001 , to modulate triglyceride levels and treat dyslipidemia; and in U.S.S.N. 09/003,869, filed January 7, 1998, to reduce food intake. The exendin can be administered to subjects in therapeutically effective amounts (e.g., amounts which, depending upon the condition to be treated, produce the desired therapeutic effect) to provide therapy for any of the diseases or conditions described herein. Typical dose ranges are from about
0.0005 μg/kg to about 12 mg/kg of body weight per day. The exemplary dosage to be administered is likely to depend on such variables as the type and extent of the disorder, the overall health status of the particular patient, and the route of administration. Standard clinical trials maybe used to optimize the dose and dosing frequency for any particular exendin formulated as described herein. The polymer articles of the present invention may be used to treat a mammal, by delivering an exendin to the mammal in a controlled manner with a low burst effect. Various routes of administration may be used to deliver the articles of the present invention, as described below.
Administration Therapeutic articles containing an exendin can be administered subcutaneously, intramuscularly, intravenously, orally, nasally, or to the lung of the mammal. Intramuscular and Subcutaneous Administration The articles of the present invention can be used to administer microspheres that degrade over a day, several days, or even up to 3-6 months, by intramuscular injection or by subcutaneous injection. For this application, particle sizes of up to 1 mm, or greater, can be used.
Intravenous Administration In the case of intravenous injection, it is important to formulate the microspheres in acceptable agents so the microspheres do not aggregate and clog blood vessels. The microspheres must be appropriately sized, so that they don't lodge in capillaries. For this application, particle sizes of 0.2-0.5 μm are preferred. The microspheres of the present invention may be cleared relatively slowly from the circulation. Alternatively, the microspheres can be targeted to exit the circulatory system through leaky blood vessels or through more active targeting mechanisms, e.g., receptor mediated targeting mechanisms.
Oral Administration In some portions of the gastrointestinal tract, there is relatively good transport of peptides across the intestinal mucosa into the systemic and local circulation. The articles of the invention, for example, freeze dried microspheres having very small particle sizes and containing an exendin, can therefore be administered orally in an appropriate enteric formulation that protects the exendin-containing microspheres from enzymatic attack and the low pH found in the upper GI tract. Such an enteric formulation could also be designed using several available technologies to gradually expel exendin- containing microspheres as the enteric capsule traverses the gastrointestinal tract. This is described in more detail in WO 99/03454 and in Mathiowitz et al., Nature 386: 410 (1997). It is anticipated that this approach will have a number of advantages over other approaches for delivering an exendin orally. For example, dried hydrogels are very adhesive to wet tissue. The microparticles will bind well to the GI tract and will be transported into the system via the gastrointestinal circulation or release their contents on the intestinal mucosa; in turn, the exendin will enter the systemic and gastrointestinal circulation. Chemical enhancers, or formulations containing compositions that utilize specific and non-specific biological transport mechanisms to facilitate transport across the GI tract into the systemic circulation, can be included as well.
Inhalation The use of the hydrogel particles of the invention can enhance the delivery of an exendin to the lung. Administration to the lung provides for the delivery of an exendin that can be transported across the lung tissue barriers and into circulation, as described WO 99/03454. A problem with the delivery of an exendin to the lung is that pulmonary macrophages can take up the therapeutic articles, thus preventing the exendin from entering into systemic and local circulation. Uptake occurs when proteins adsorbed to the article's surface bind with receptors of the pulmonary macrophages. To prevent uptake, the invention provides nonionic hydrogels, e.g., formed with polymers based on polyethylene glycol. These hydrogels adsorb low levels of proteins and thus bind poorly to cell surfaces. Anionic hydrogels, e.g., formed with polyacrylic acid, also adsorb relatively low levels of proteins and thus bind poorly to cell surfaces. In a further embodiment, biocompatible microcapsules may be formed and the surface provided with water soluble non-ionic polymers such as polyethylene oxide (PEO), to create resistance to cell adhesion, as described in U.S. Patent No. 5,380,536, incorporated herein by reference. The size and density of the articles can also be selected to maximize the quantity of an exendin that is delivered to the lung. For example, the macrophages will not take up large particles as efficiently as they will take up small particles. However, large particles are not delivered to the deep lung as well as small particles are. To overcome these conflicting factors, the invention provides small particles that can swell as they hydrate. The particles are administered to the deep lung as small (i.e., 1-5 μm), dry, or slightly wet, particles; upon hydration, they swell, and therefore become resistant to uptake by the pulmonary macrophages. The swelling can occur when the particles are hydrated from the dry state and when they are hydrated from one state of hydration to another by a change in temperature, pH, salt concentration, or the presence of other solvents, for example, depending upon the chemical and physical nature of the hydrogel polymer. In addition to particles, the polymer may be provided in other shapes suitable for delivery to the deep lung. For example, PEG emulsion microspheres are subjected to high pressure and a vacuum onto a flat plate to form very light very thin layers, for example, having a snow flake consistency, that react differently to fluidic wind forces. The resulting thin flakes can be, e.g., 0.01 μm, 1 μm, or 10 μm thick. The particles can be administered to the respiratory system alone, or in any appropriate pharmaceutically acceptable excipient, such as a liquid, for example, saline, or a powder. Aerosol dosages, formulations and delivery systems may be selected for a particular therapeutic application (see, for example, Gonda "Aerosols for delivery of therapeutic and diagnostic agents to the respiratory tract," Critical Reviews in Therapeutic Drug Carrier Systems, 6:273 (1990); and "Aerosols in Medicine. Principles, Diagnosis and Therapy," Moren, et al., Eds., Elsevier, Amsterdam, 1985). Pulmonary drug delivery may be achieved using devices such as liquid nebulizers, aerosol-based metered dose inhalers, and dry powder dispersion devices. For the use of dry powder dispersion devices, the polymer particle incorporating the therapeutic agent is formulated as a dry powder, for example, by lyophilization or spray-drying. Methods for preparing spray-dried, pharmaceutical-based dry powders including a pharmaceutically acceptable amount of a therapeutic agent and a carrier are described in PCT WO 96/32149, hereby incorporated by reference. The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how the methods and compounds claimed herein are performed, made, and evaluated, and are intended to be purely exemplary of the invention and are not intended to limit the scope of what the inventors regard as their invention. Examples
Example 1 : Controlled Release Formulation of GLP- 1. The process of making controlled release formulation of GLP-1 (SEQ ID NO. 3: His-Ala-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Val-Ser-Ser-Tyr-Leu-Glu- Gly-Gln-Ala-Ala-Lys-Glu-Phe-Ile-Ala-Trp-Leu-Val-Lys-Gly-Arg-NH2) involves two steps, making a salt of the peptide and encapsulating the salt in a therapeutic article. First, a GLP-1 salt was created using 2-acrylamido-2-methyl-l- propanesulfonic acid (AMPS). GLP-1 (between 25 and 50 mg) was dissolved in 1 mL 10 mM PBS buffer. The pH was adjusted to 5.5 by addition of AMPS (50 to 100 mg) until the GLP-1/AMPS salt precipitates from the solution. The solution was decanted and the precipitate lyophilized. The lyophilized GLP- 1/AMPS salt was then used in the encapsulation procedure. Second, 4.4kC5-A3 macromer (1 g) was weighed into a 15 mL centrifuge tube which was heated with a heating block at 50 °C until the macromer completely melted. 2,2-dimethaoxy 2-phenyl acetophenone (DMPA) in 1,4 dioxane (0.125 g of a 15%> solution) was added to the melted macromer. This was followed by GLP-1/AMPS salt (50 mg) and the mixture was heated at 50 °C for 2-5 minutes until the contents turned into a viscous liquid. The viscous liquid was transferred into a 3-mL syringe and released into a solution of polypropylene glycol (PPG) forming an emulsion. During the process of emulsification, one can control the size of the particles by adjusting the flow rates of the oil and macromer phases. In this process, we used a rate of 25 mL/min for the PPG (oil) and 1 ml/min for the melted macromer liquid. The emulsion was collected in a beaker after flowing through two static mixers and then exposed to long wave ultra violet light (LWUV) for 1 hour to crosslink the macromer using radical polymerization. The resulting microspheres were washed with hexane and 10 mM citrate buffer at pH 6.0. The microspheres were freeze-dried and tested in vitro using a fluidized bed column with 10 mM PBS buffer at pH 7.4 with a flow of 5 mL/day. The collected buffer was tested for GLP-1 using reverse phase column chromatography. The results are summarized in FIG. 1. Exendins are similar in size and composition to GLP-1 and can be formulated as described above, with the substitution of an exendin for GLP-1, to make the articles of the invention.
Other Embodiments All publications, patent applications, and patents mentioned in this specification are herein incorporated by reference. While the invention has been described in connection with specific embodiments, it will be understood that it is capable of further modifications. Therefore, this application is intended to cover any variations, uses, or adaptations of the invention that follow, in general, the principles of the invention, including departures from the present disclosure that come within known or customary practice within the art. Other embodiments are within the claims. What we claim is:

Claims

Claims 1. A therapeutic article comprising an exendin within a polymerized macromer, the macromer comprising at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region and wherein said article when fully hydrated comprises at least 35% (w/w) polymerized macromer.
2. The article of claim 1 , wherein said article when fully hydrated comprises less than 50% (w/w) water.
3. The article of claim 1, wherein said macromer comprises: (a) a region forming a central core; (b) at least two degradable regions attached to said core; and (c) at least two polymerized end groups, wherein said polymerized end groups are attached to said degradable regions.
4. The article of claim 3, wherein said central core comprises a polymer selected from the group consisting of poly(ethylene glycol), poly(ethylene oxide), poly(vinyl alcohol), poly(vinylpyrrolidone), poly(ethyloxazoline), poly(ethylene oxide)-co-poly(propylene oxide) block copolymers, polysaccharides, carbohydrates, proteins, and combinations thereof.
5. The article of claim 3, wherein said degradable regions comprise a polymer selected from the group consisting of poly(α-hydroxy acids), poly(lactones), poly(amino acids), poly(anhydrides), poly(orthoesters), poly(orthocarbonates), and poly(phosphoesters).
6. The article of claim 5, wherein said poly(α-hydroxy acid) is selected from the group consisting of poly(glycolic acid), poly(DL-lactic acid), and poly(L-lactic acid).
7. The article of claim 5, wherein said poly(lactone) is selected from the group consisting of poly(ε-caprolactone), poly(δ-valerolactone), and poly (γ-butyrolactone) .
8. The article of claim 7, wherein said degradable regions comprise poly(caprolactone).
9. The article of claim 3, wherein said polymerized end groups are the product of a reaction between carbon-carbon double bonds capable of polymerizing said macromer.
10. The article of claim 3, wherein said macromer comprises: (a) a water soluble region comprising three-armed poly(ethylene glycol); (b) lactate groups attached to the region in (a); and (c) acrylate groups capping the region in (b).
11. The article of claim 3, wherein said macromer is comprises: (a) a water soluble region comprising three-armed poly(ethylene glycol); (b) caprolactone groups on either side of region in (a); and (c) acrylate groups capping either side of the region in (b).
12. The article of claim 1, wherein the article releases 5% of the releasable biologically active substance from the article at a time greater than l/16 of t50.
13. The article of claim 1, wherein said article comprises at least 0.1% exendin by dry weight.
14. The article of claim 13, wherein said article comprises at least 5%> exendin by dry weight.
15. The article of claim 1, wherein said exendin is Helodermin, (Glu8'9)-Helodermin, exendin-4 (1-30), exendin-4 (1-30) amide, exendin-4 (1- 28) amide, (Leu14,Phe25) exendin-4 amide, (Leu14,Phe25) exendin-4 (1-28) amide, or ZP-10.
16. The therapeutic article of claim 1, wherein said article is formed by a method comprising the following steps: (a) heating the macromer until it melts; (b) forming a mixture of an exendin and melted macromer; and (c) polymerizing the mixture to form said article.
17. The article of claim 16, wherein the method further comprises the step of forming particles of said article.
18. A method for making a controlled release therapeutic article for delivery of an exendin, said article comprising an exendin within a polymerized macromer, the macromer comprising at least one water soluble polymer region, at least one degradable polymer region which is hydrolyzable under in vivo conditions, and polymerized end groups, wherein the polymerized end groups are separated by at least one degradable polymer region, said method comprising the steps of: (a) heating the macromer until it melts; (b) forming a mixture of an exendin and melted macromer; and (c) polymerizing the mixture to form said therapeutic article.
19. The method of claim 18, wherein the mixture of step (b) is emulsified prior to step (c).
20. The method of claim 18, wherein the mixture of step (b) comprises an exendin in the fom of particles having a mean size of 0.02 to 10 microns.
21. The method of claim 18, wherein said article when fully hydrated comprises at least 35% (w/w) polymerized macromer.
22. The method of claim 18, wherein said article when fully hydrated comprises less than 50%> (w/w) water.
23. A method for delivering an exendin to a mammal, said method comprising administering the article of claim 1 to said mammal.
24. The method of claim 23, wherein said article is administered to the lung of said mammal.
25. The method of claim 23, wherein said article is administered intravenously.
26. The method of claim 23 , wherein said article is administered subcutaneously.
27. The method of claim 23 , wherein said article is administered intramuscularly.
28. The method of claim 23 , wherein said article is administered orally.
29. The method of claim 23 , wherein said article is administered nasally.
30. The method of claim 23, wherein said mammal is a human.
31. The method of claim 23, wherein said mammal has diabetes mellitus.
32. The method of claim 23, wherein said mammal has impaired glucose tolerance.
33. The method of claim 23, wherein said mammal is obese.
34. The method of claim 23, wherein said mammal is hyperglycemic.
35. The method of claim 23, wherein said mammal has dyslipidemia.
36. The method of claim 23, wherein said mammal has cardiovascular disease.
PCT/US2004/035267 2003-10-24 2004-10-22 Formulation of exendins WO2005040195A2 (en)

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WO2009040069A2 (en) * 2007-09-11 2009-04-02 Mondobiotech Laboratories Ag Use of bq-610 alone or in combination with helodermin as a therapeutic agent
WO2009040070A2 (en) * 2007-09-11 2009-04-02 Mondobiotech Laboratories Ag Use of helodermin as a therapeutic agent
WO2009143285A2 (en) 2008-05-21 2009-11-26 Amylin Pharmaceuticals, Inc. Exendins to lower cholestrol and triglycerides
EP2347762A1 (en) 2005-08-19 2011-07-27 Amylin Pharmaceuticals, Inc. Exendin for treating diabetes and reducing body weight

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WO1999003454A1 (en) * 1997-07-18 1999-01-28 Infimed, Inc. Biodegradable macromers for the controlled release of biologically active substances
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US6699504B2 (en) * 2000-01-28 2004-03-02 Pelias Technologies, Inc. Slow release protein polymers

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Publication number Priority date Publication date Assignee Title
EP2347762A1 (en) 2005-08-19 2011-07-27 Amylin Pharmaceuticals, Inc. Exendin for treating diabetes and reducing body weight
EP3524261A1 (en) 2005-08-19 2019-08-14 Amylin Pharmaceuticals, LLC Exendin for treating diabetes and reducing body weight
WO2009040069A2 (en) * 2007-09-11 2009-04-02 Mondobiotech Laboratories Ag Use of bq-610 alone or in combination with helodermin as a therapeutic agent
WO2009040070A2 (en) * 2007-09-11 2009-04-02 Mondobiotech Laboratories Ag Use of helodermin as a therapeutic agent
WO2009040069A3 (en) * 2007-09-11 2009-09-11 Mondobiotech Laboratories Ag Use of bq-610 alone or in combination with helodermin as a therapeutic agent
WO2009040070A3 (en) * 2007-09-11 2009-09-17 Mondobiotech Laboratories Ag Use of helodermin as a therapeutic agent
WO2009143285A2 (en) 2008-05-21 2009-11-26 Amylin Pharmaceuticals, Inc. Exendins to lower cholestrol and triglycerides

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