WO2005036985A1 - Improved nixtamalization method and device and different uses thereof - Google Patents

Improved nixtamalization method and device and different uses thereof Download PDF

Info

Publication number
WO2005036985A1
WO2005036985A1 PCT/MX2004/000078 MX2004000078W WO2005036985A1 WO 2005036985 A1 WO2005036985 A1 WO 2005036985A1 MX 2004000078 W MX2004000078 W MX 2004000078W WO 2005036985 A1 WO2005036985 A1 WO 2005036985A1
Authority
WO
WIPO (PCT)
Prior art keywords
vacuum
pressure
nixtamalization
improved
corn
Prior art date
Application number
PCT/MX2004/000078
Other languages
Spanish (es)
French (fr)
Inventor
Carlos Cummings Ibarra
Joaquin Morales Bolio
Fernando Lecuona Rivera
Miguel Gallego Ochoa
Original Assignee
Carlos Cummings Ibarra
Joaquin Morales Bolio
Fernando Lecuona Rivera
Miguel Gallego Ochoa
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carlos Cummings Ibarra, Joaquin Morales Bolio, Fernando Lecuona Rivera, Miguel Gallego Ochoa filed Critical Carlos Cummings Ibarra
Publication of WO2005036985A1 publication Critical patent/WO2005036985A1/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B9/00Preservation of edible seeds, e.g. cereals
    • A23B9/005Processes or apparatus using pressure variation or mechanical force, e.g. shock, acceleration, shear stress, contortion
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D2/00Treatment of flour or dough by adding materials thereto before or during baking
    • A21D2/02Treatment of flour or dough by adding materials thereto before or during baking by adding inorganic substances
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D6/00Other treatment of flour or dough before baking, e.g. cooling, irradiating, heating
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21DTREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
    • A21D8/00Methods for preparing or baking dough
    • A21D8/06Baking processes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/015Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation
    • A23L3/0155Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with pressure variation, shock, acceleration or shear stress or cavitation using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/17General methods of cooking foods, e.g. by roasting or frying in a gaseous atmosphere with forced air or gas circulation, in vacuum or under pressure
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/117Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/197Treatment of whole grains not provided for in groups A23L7/117 - A23L7/196
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/197Treatment of whole grains not provided for in groups A23L7/117 - A23L7/196
    • A23L7/1975Cooking or roasting
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/198Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts

Definitions

  • the main object of the present invention relates to an improved process and apparatus for nixtamalization or cooking of food products, in which very important savings in time, in water and energy consumption, in comparison are achieved with traditional methods, by means of impregnation stages with vacuum and pressure of the product to be treated; cooking of said product with temperature and pressure; dehydration by means of vacuum; These stages are not used before in this field of the industry BACKGROUND OF THE INVENTION
  • the nixtamalization process of the present invention overcomes the traditional nixtamal processing method, since it has many disadvantages in terms of process time, water consumption and consumption energy, both in LP gas or natural gas, as in electricity.
  • the aim of the apparatus and process of the present invention is to produce nixtamalization in a reduced total time of approximately 1 hour, completely reducing the waste of water; coupled with a minimum energy consumption, either with LP gas or natural gas and / or electricity. For example, saving LP gas or natural gas is approximately 128% compared to that of the traditional process.
  • the objective of this invention is to obtain a very considerable reduction of water, energy and time, thereby overcoming the prior art.
  • the invention can be considered at the forefront with ecology, since it saves to a great extent the waste of water and the reduction of polluting waste.
  • Another objective of this invention includes the steps of processing and impregnating with vitamins, minerals, enzymes, preservative gums or other required components, which are referred to generically as
  • microelements to the different seeds and foods to be treated, for example: beans, chickpeas, soybeans, etc., as well as the methods of processing vegetables and meats, such as poultry, beef, pork etc., by virtue of which they can be carried out different processes with different combinations of stages such as the following:
  • the process of the invention essentially comprises the following steps: 1.- Impregnation with vacuum and pressure of the product to be treated. 2.- Cooking, under temperature and pressure, of the same. 3.- Vacuum dehydration of said cooked product; The application of the previous sequence of stages leads to the elaboration of nixtamal or various foods.
  • Figure 1 we have that it essentially comprises steps A to F, where each letter corresponds to the following: A. Filling of a cooking equipment with the product to be treated; B. Vacuum application. C. Filling with Water, Lime and Microelements. D. Impregnation and pressure cooking. E. Vacuum Dehydration. F. Product Drainage.
  • a nixtamalization process is described below as a modality of the invention, which comprises the following steps: as seen in the Flow Diagram.
  • the nixtamalization process begins by pouring the corn that will be processed, into the cooking equipment, optionally constituted by an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that together forms a Reactor Autoclave, for which first open a hatch that is located on the top of the lid of said cooking equipment.
  • B.- Production of vacuum is described below as a modality of the invention, which comprises the following steps: as seen in the Flow Diagram.
  • the vacuum is broken by manipulating a valve, and instead, the cooking equipment is pressurized at a pressure of from about 0 kg / cm 2 to 20 kg / cm 2 , the optimum pressure is 0 kg / cm 2 up to 6 kg / cm 2 .
  • a temperature of around 0 ° C (32 ° F) up to 200 ° C (392 ° F) is also applied, the optimum temperature is around 0 ° C (32 ° F) to approximately 100 ° C (212 ° F) .
  • the product is kept at constant temperature and pressure, preferably for a time of approximately 0 min. up to approximately 80 min, with an optimal time of around 45 min.
  • the nixtamalization process comprises the following steps: a) introduction of corn into a cooking medium in order to apply vacuum, so that its pores open; b) allow the passage of a mixture of water, lime and microelements into the cooking medium so that the open pores of the corn absorb said mixture; c) subject the mixture of corn, water, lime and microelements, already absorbed in the former, at elevated temperature and pressure for a predetermined time for cooking; and optionally c) dehydrate the corn mixture with vacuum application for a predetermined time; d) remove the drained and dehydrated corn from the cooking medium for later use in the production of flour, dough, tortillas, tortilla chips or other various foods.
  • the nixtamalization process comprises introducing the corn into the cooking medium and then a vacuum application stage. so that the pores of said corn are opened; a mixture of lime water and microelements is passed to the cooking medium so that the open pores of the corn are impregnated with said mixture under pressure; the temperature and pressure for cooking corn is raised; the cooked corn mixture is dehydrated in vacuo and the desired degree of humidity is obtained in order to produce the dehydrated corn according to the characteristics of the application to be given to it.
  • the improved nixtamalization process comprises the following stages: The corn that will be processed into a cooking equipment is introduced, consisting of an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that in its set we will call Autoclave Reactor.
  • the Reactor Autoclave filled with the corn is found, it is closed tightly, and vacuum is applied in order to open the pores of said corn so that a mixture of water, lime can penetrate through osmosis and micro elements, for a period of time ranging from 0 minutes to 60 minutes; after the necessary time has elapsed, a vacuum is obtained at a pressure of approximately 0 "Hg to about 29.92" Hg (approximately 0 bar to 1,013 bar); by means of the action caused by the vacuum generated with the Reactor Autoclave, a mixture of water, lime and micro elements is sucked and the mixture is stirred with the corn in its container; After the water, lime and micro elements have been deposited, the vacuum is broken and the Reactor Autoclave is pressurized at a pressure of about 0 kg / cm 2 to about 20 kg / cm 2 ; in order to allow impregnation under pressure of the mixture of water, lime and micro elements, and a temperature of about 0 ° C (32 ° F
  • Hg up to approximately 29.92 "Hg (0 bar at 1,013 bar), for an approximate period of time from 0 to 40 minutes to produce dehydration of the product; finally the vacuum is broken by manipulating a valve and the autoclave is depressurized
  • the nixtamalization process comprises the following stages: the corn that will be processed into a cooking equipment is introduced, consisting of an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that we will call as a whole Reactor autoclave; Once the Reactor Autoclave is filled with corn and tightly closed, vacuum is applied to it with the purpose of opening the pores of the corn so that a mixture of water, lime and microelements can penetrate through osmosis, over a period of about 7 to about 15 minutes; after the necessary time has elapsed, vacuum is obtained at a pressure of 0 "of
  • the apparatus of the invention comprises an apparatus for nixtamalization comprising a pressure system; a vacuum system; and a heating system; wherein the vacuum system produces a vacuum in a container of the heating system to open the pores of the product to be cooked, so that the elements to be absorbed in said product penetrate by osmosis.
  • the improved apparatus for nixtamalization comprises: a vacuum system, a pressure system and a heating system, wherein the vacuum system produces vacuum in a container of the heating system, in order to open the pores of the product that is going to be cooked, so that the elements that are going to be absorbed in said osmosis penetrate product;
  • the pressure system comprises a compressor means, a pressure regulating means to keep the pressure constant, a valve means used to give way to vacuum or pressure, as well as a pressure or vacuum compensating tank means
  • the vacuum system comprises a pump means for creating vacuum, a liquid storage means for performing the seal in a vacuum pump means, a vacuum storage tank means as well as a valve means for giving way to the vacuum or to the pressure
  • the heating system comprises a heating means to produce heat through a heating means to be sent to a cooking medium, a pump means to irrigate the heating means, a means of expanding the heating medium
  • the pressure system additionally
  • the vacuum system also comprises a valve means to allow the passage of one-way vacuum in the system, and a passage valve means to save the flow of water into the vacuum pump means, as well. as a means to observe the amount of vacuum inside the cooking medium.
  • the heating system comprises a cooking means in which the food to be treated is processed, valves for divert the heating medium, and relief venting hanging valve means, including a cooking medium where the various foods are processed.
  • the heating system comprises a cooking means, consisting of an Inner Tank, an Annular Space, a Tank
  • Said heating system also comprises a gate means for filling the Inner Tank with the product to be processed, and the Inner Tank comprises a mechanical seal means of the arrow and a geared motor means to adjust the revolutions of the stirring medium, including a means of arrow that holds the agitation means, as well as a means of overpressure or safety valve to allow the pressurization of compressed air to escape when the air pressure exceeds its working limit, and finally a gate valve means for bleed the air inside the Inner Tank.
  • Figure 1 shows a Flowchart of the process of the present invention
  • Figure 2 shows a front view of the pressure system of the present invention
  • Figure 3 shows a front view of the vacuum system of the present invention
  • Figure 4 shows a front view of the heating system of the apparatus of the present invention
  • Figure 5 shows a view of the apparatus of the present invention, which includes the heating system, the vacuum system and the pressure system of Figures 2, 3 and 4.
  • Figure II shows steps A to F of the process of the invention, including, among others, application of vacuum, pressure and temperature
  • the reference numbers correspond to the following components of the apparatus of the invention.
  • 2 Compressor a device used to compress air that in turn pressurizes in the Reactor Autoclave in order to cook the various foods in a very small time and impregnate with water, lime, micro elements, vitamin, enzymes, etc. The various foods.
  • Pressure regulator to maintain a constant pressure range in the Reactor Autoclave and a condensate vessel to prevent the passage of oil from the compressor to the air circuit.
  • 6 Activated carbon filter with 5 microns mesh to retain small particles and bad odors. Stop valve to prevent positive pressure from entering the system. Check check valve does not allow air to return to the compressor once it has been disconnected, the air is directed in only one direction.
  • Pressure gauge measuring instrument that allows us to observe the amount of pressure accumulated in the pressure circuit.
  • Pressure or vacuum compensating tank that allows to break the vacuum or the filling of air when it is in a vacuum; It also allows having it as an extra tank of positive air pressure or vacuum, also working to condense water vapor.
  • Vacuum pump an instrument used to vacuum inside the Reactor Autoclave, allows pores to be opened to various foods and subsequently impregnated with compressed air pressure. It also serves to dehydrate various foods and achieve the desired degree of humidity.
  • Check check valve does not allow the vacuum to escape to the pump once it is disconnected.
  • Bypass valve which allows closing the vacuum passage accumulated in the Reactor Autoclave.
  • Double check check valve that allows the passage of one-way vacuum in the system.
  • Water storage tank to perform the seal on the vacuum pump. Note: The pump is a liquid ring and its hermetic seal is water, it allows the impeller to suck the air located in the Reactor Autoclave.
  • Bypass valve necessary to save the flow of water into the vacuum pump.
  • Water is dosed in proportion to the vacuum pump so that it works properly.
  • Tank that serves as a vacuum storage and as a double water vapor condenser.
  • Level peephole serves to observe the amount of water accumulated by the condensation of water vapor.
  • Vacuometer an instrument that allows observing the amount of vacuum inside the Reactor Autoclave.
  • Condensed water drain valve Water tank tank drain valve for vacuum pump seal. Heater that allows the oil to be heated to a certain temperature to send it through a circuit of pipes to the Annular Space of the Reactor Autoclave and cook the various foods.
  • This heater can contain two pipe coils through which the oil passes and is heated by a gas burner, this burner is powered by environmental oxygen that is transmitted to it by a blower that in turn irrigates heat throughout the body Cylindrical heater uniformly heated the two coils. Pump that allows the hot oil to be irrigated through the entire circuit of the thermal transfer system and the Annular Space of the Reactor Autoclave. Oil expansion tank Note: Hot oil increases the volume of its dough as it warms. This tank also serves as a safety means in case the pressure in the pipeline circuit increases.
  • Electro-pneumatic valve allows to suck the mixture of water, lime and micro elements, etc. to the Reactor Autoclave. Gate valve allows to drain the product already processed. Gate valve that allows air to be purged inside the Space
  • Motor reducer allows moving the agitator of the previous tank 41.
  • FIG. 1 A flowchart of the process of the invention is shown in Figure 1, where each of the letters A to F illustrates the following steps: A. Filling a Reactor Autoclave with the product to be treated; B. Vacuum application. C. Filling with Water, Lime and Microelements. D. Impregnation and pressure cooking. E. Vacuum Dehydration. F. Product Drainage. End of the process.
  • 1 is a stainless steel Reactor Autoclave, with a caliber from 18 to% of "(303, 304, 304L, 316, 316L, 430).
  • Carbon steel Safety factor 4. Tare from 0 kg to 300 kg Thickness of the 22-gauge sheet up to 2.54mm Tank container with wrap-around tank with a separation chamber of 3,175 mm to 105 mm (see “up to 4"), attached a flange 6.35 mm to 204 mm (1/4 "to 2”), hinged or not, and with filling and drainage ports.
  • Helmets with openings for filling and draining of product that should be 102 mm to 508 mm (4 "to 20"), with central hole for housing mechanical seals that will hold the stirring arrow, upper hull with base for fixing a gear reducer and a system of five holes for tube and valve connections for pressurization and vacuum of the tank with diameters ranging from
  • the Reactor Autoclave may be in a vertical or horizontal position with a spherical body. it is an air compressor with piston head, semi-ellipsoidal, piston (s), diaphragms or vanes; with a power of 1/8 H.P. up to 50 H.P. and a tank storage capacity of 30 liters / min. until
  • NPT, PTF, FNPT, BSPP, BSPT Flanges ANS ⁇ 150/300 PN10 / 16, PN25 / 50, with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), Any plastic, monel, hastelloy incoloy, duplex, 6mo, brass, aluminum, cast iron. It is a filter with nylon or stainless steel mesh, whose light path must be between the O ⁇ m and Imm that must be filled with activated carbon
  • Type NPT, PTF, FNPT, BSPP, BSPT are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F).
  • Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm
  • NPT, PTF, FNPT, BSPP, BSPT Working temperature from 0 ° C to 400 ° C (32 ° F to 752 ° F), carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), any plastic, monel hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron.
  • 9 is a pressure gauge with working range of 0 kg / cm 2 up to 60 kg / cm 2 (O psi up to 853 psi), the gauge diameter of 25 mm, up to 75 mm is 1 "up to 3", with a rear connection port, lower left or right side, and threaded ports of 3.18 mm up to 25 mm, (1/8 "up to 1"), Type NPT, PTF, FNPT, BSPP, BSPT, which is submerged in oil or which it's dry.
  • valves Ball reduced or full pitch, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). 0 kg / cm 2 up to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (Va "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANS ⁇ 150/300 PN
  • Working temperature from 0 ° C to 400 ° C, (32 ° F to 752 ° F).
  • Safety factor 4 Tare from 0 kg to 300 kg. they are glass-level sight glasses made of borosilicate glass (pyrex). Against nuts or valves fastened by screws and bearings of neoprene, nobesto, buna N, Viton, Teflon, kelf, asbestos, with a diameter of 13 mm up to 25 mm, (VP 'up to 1 "), locknuts made of carbon steel, alloy and stainless (303, 304, 304L, 316, 316L, 430), brass, aluminum, cast iron.
  • Vacuum gauge diameter is 25 mm, up to 75 mm from 1 "to 3", with rear connection port, lower left or right side, and threaded ports 3.18 mm up to 13 mm, (1/8 "up to 1"), Type
  • NPT, PTF, FNPT, BSPP, BSPT Immersed in oil or dry. They are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm
  • the mechanical seals must be ceramic, viton or silicone. It is a thermal oil expansion tank, which can be manufactured in carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), with a height of from 30cm to 3m and with a diameter of 30cm. up to 2m. They are valves type gate or blade leaking steel, metal with metal, threaded, flanged or weldable (2 pcs.) Or complete design to withstand high temperatures with 25mm diameter.
  • Any plastic monel, hatelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. are stirring blades: made of 22 to 1 "caliber blade that can be made of: carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), brass, aluminum or cast iron.
  • the length of the pallet will be between 45 cm to 150 m, with a maximum width of 20 cm. It can be like a Archimedes screw.
  • 0 ° C to 400 ° C (32 ° F to 752 ° F).
  • Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (Va "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANS ⁇ 150/300 PN 10/16, PN 25 / 40 with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron.
  • They are simple solenoid or electro-pneumatic 2-way valves with 2 NC or NO positions, sol in oi with working voltage of 12 VC (AC), up to 440 VC (AC), 50-60 Hz., diaphragm rod with diameter of 13mm up to 76mm (VP 'up to 3 "), at a working temperature of 0 ° C to 400 ° C (32 ° F up to 752 ° F), and with a carbon steel, alloy and stainless steel manufacturing material (303 , 304, 304L, 316, 316L, 430), brass, aluminum, iron casting, can be pneumatic action ball type.
  • reference numbers 1 to 40 correspond to the elements described and illustrated in Figures 2 to 4, and where: 41 the micro-element tank made of alloy and stainless carbon steel (303, 304, 304L and 430), its capacity can be 50 liters of water, up to 5000 liters of water, with cover or without cover. 42 are motorcycle gearboxes with straight, helical gear, worm screw or stump that can be of parallel collinear arrows, transmission at right angles, with or without flange (spout or copy type) for mounting for various engines. 1: 1 ratios up to 11000: 1 and engine capacities from 1/30 HP up to 10 HP and from 60 rpm to 11000 rpm. carbon steel, stainless steel, bronze, aluminum or cast iron.
  • stirring arrow 43 is a stirring arrow: made of carbon steel, brass, bronze, Nylamid, stainless (303, 304, 304L, 316, 316L and 430) cast iron, which can be metal with metal, plastic bearings, rubber, Neoprene, reinforced with brass with plastic or any polymer, truncated by spring or bolts, being able to be metallized in hard chrome, titanium, tungsten carbide.
  • 44 are stirring blades: made of 22 to 1 "caliber sheet that can be made of: carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), brass, aluminum or cast iron.
  • thermocouples manufactured in bimetal (micrometer), jok type with threads of VP 'connection up to 1 "(NPT, PTF, FNMT, BSPP, VSPT), manufacture of the support in carbon, bronze, aluminum, copper, stainless steel (303, 304, 304L, 316, 316L and 430).
  • EXAMPLE 1 Nixtamalization process for 500 kg of corn
  • the position of the valves (26) must be in the closed position and (27) in the open position, the heater until it produces a temperature of about 0 ° C (32 ° F) to about 70 ° C (158 ° F) inside the Reactor Autoclave, after obtaining the desired temperature, the corn is deposited inside said Reactor Autoclave in an amount of 500 Kg of corn; the geared motor (34) is switched on simultaneously, to operate the agitator (31) inside the Reactor Autoclave at a maximum speed between 1 rpm (revolutions per minute) and 7 rpm; then the valve is put in a vacuum position
  • the vacuum that can be achieved at this height is 0 "Hg (0 bar) to approximately 22" Hg (0.745 bar), and also in the specific case that the pump used for this example, it is a liquid ring with the option to also use high vacuum and high displacement pumps; that achieve up to 22.7 “of Hg (0.768 bar).
  • the vacuum pump is stopped and the solenoid is opened (35 ) to allow the mixture of water, lime and micro-elements to pass through, which was previously stirred in its container (41), for a period of 3 minutes at a speed of 350 rpm (revolutions per minute).
  • valve (3) is put in a pressure position and the compressor (2) is operated, after the change of position of the aforementioned valve, at this time, the compressed air forces even more to penetrate the mixture into of the open pores of the corn, the working pressure of the equipment is around 6 kg / cm 2 , inside the Reactor Autoclave.
  • Thermal transfer will have reached around 100 ° C (212 ° F) inside the Reactor Autoclave, at this constant pressure and temperature, the corn begins to cook for a period of approximately 45 min. , the water remains liquid, without producing water vapor inside the Reactor Autoclave, and this allows the product to cook evenly in a minimum time. After approximately 45 min.
  • the thermal transfer equipment is turned off, and the valve (27) is put in the closed position and the valve (26) is also turned off, then the compressor is turned off, and then the valve (40) is opened, to depressurize the Reactor Autoclave and once done this closes. Once the Autoclave has been depressurized in its entirety
  • the vacuum pump is put into operation, having previously operated the valve (3) to a vacuum position until reaching approximately 22 "Hg (0.745 bar). It works under these conditions until the desired moisture is obtained in the corn, the time ranges from about 0 min to about 15 min, and under this vacuum the corn is dehydrated.Then the vacuum pump is turned off, and a little compressed air is applied, in order to break the vacuum, placing in pressure position the valve (3) The valve (40) is opened in order to verify that in the Reactor Autoclave, there is neither pressure nor vacuum, so that the process is terminated.
  • the invention also applies to the processing of a wide variety of food products, such as beans, chickpeas, soybeans, legumes, vegetables and meats, such as: poultry, beef, pig, etc.
  • food products such as beans, chickpeas, soybeans, legumes, vegetables and meats, such as: poultry, beef, pig, etc.
  • the terms and expressions that have been used are used as descriptive, but not limiting, so there is no intention that such terms exclude equivalents from the concepts shown and described above, by virtue of which the possibility is contemplated to make modifications within the scope of the process and apparatus of the invention according to the following claims.

Abstract

The invention relates to an improved method and device for the nixtamalisation or baking of food products. The inventive method comprises the following steps: application of a vacuum in order to open the pores of the product that is to be baked; impregnation of the product with water, calcium and microelements under pressure; baking of said product using a high pressure and temperature; and, optionally, vacuum dehydration of same. The aforementioned method is performed in a device comprising a vacuum system, a pressure system and a heating system. According to the invention, the vacuum system is used to produce a vacuum in a container of the heating system in order to open the pores of the product that is to be baked, such that the elements to be absorbed by said product penetrate same by means of osmosis. In this way, the invention is environmentally friendly and provides significant savings in terms of time, water and energy, thereby reducing contaminant waste.

Description

PROCESO Y APARATO MEJORADOS PARA NIXTAMALIZACION Y USOS DIVERSOS IMPROVED PROCESS AND APPLIANCE FOR NIXTAMALIZATION AND MISCELLANEOUS USES
CAMPO DE LA INVENCIÓN El objeto principal de la presente invención, se refiere a un proceso y a un aparato mejorados para nixtamalización o cocimiento de productos alimenticios, en los cuales se logran ahorros muy importantes en tiempo, en consumo de agua y de energía, en comparación con los métodos tradicionales, por medio de etapas de impregnación con vacío y presión del producto a tratar; cocimiento de dicho producto con temperatura y presión; deshidratación por medio de vacío; etapas éstas no usadas antes en este campo de la Industria ANTECEDENTES DE LA INVENCIÓN El proceso de nixtamalización de la presente invención supera al método tradicional de procesado de nixtamal, ya que éste tiene muchas desventajas en cuanto al tiempo de proceso, consumo de agua y consumos energéticos, tanto en gas LP o gas natural, como en electricidad. En el proceso de nixtamalización tradicional, se cuece el maíz con agua durante un periodo de tiempo de 45 minutos hasta 60 minutos, y se le deja reposar en una tina de 8 a 16 horas, dependiendo de la dureza del maíz o de la calidad a la cual se pretenda llegar. Al terminar este proceso se ha desperdiciado hasta un 200% de agua. OBJETIVOS DE LA INVENCIÓN El aparato y el proceso de la presente invención tienen como objetivo, producir la nixtamalización en un tiempo total reducido aproximado de 1 hora, reduciendo por completo el desperdicio de agua; aunado a un consumo mínimo de energía, ya sea con gas LP o gas natural y/o con electricidad. Por ejemplo, el ahorro de gas LP o gas natural es de aproximadamente 128% en comparación con el del proceso tradicional. Por lo tanto, el objetivo de esta invención, es obtener una reducción muy considerable de agua, energía y tiempo, superándose con ello el arte anterior. Además, de los beneficios en el consumo de agua, tiempo y energía, la invención puede considerarse a la vanguardia con la ecología, ya que ahorra en grado sumo el desperdicio de agua y la reducción de residuos contaminantes. Otro de los objetivos de esta invención incluye las etapas de procesar e impregnar con vitaminas, minerales, enzimas, gomas conservadores u otro componente que se requiera, a los que se menciona en forma genérica comoFIELD OF THE INVENTION The main object of the present invention relates to an improved process and apparatus for nixtamalization or cooking of food products, in which very important savings in time, in water and energy consumption, in comparison are achieved with traditional methods, by means of impregnation stages with vacuum and pressure of the product to be treated; cooking of said product with temperature and pressure; dehydration by means of vacuum; These stages are not used before in this field of the industry BACKGROUND OF THE INVENTION The nixtamalization process of the present invention overcomes the traditional nixtamal processing method, since it has many disadvantages in terms of process time, water consumption and consumption energy, both in LP gas or natural gas, as in electricity. In the traditional nixtamalization process, corn is cooked with water for a period of 45 minutes to 60 minutes, and allowed to stand in a tub for 8 to 16 hours, depending on the hardness of the corn or the quality of which is intended to arrive. At the end of this process, up to 200% of water has been wasted. OBJECTIVES OF THE INVENTION The aim of the apparatus and process of the present invention is to produce nixtamalization in a reduced total time of approximately 1 hour, completely reducing the waste of water; coupled with a minimum energy consumption, either with LP gas or natural gas and / or electricity. For example, saving LP gas or natural gas is approximately 128% compared to that of the traditional process. Therefore, the objective of this invention is to obtain a very considerable reduction of water, energy and time, thereby overcoming the prior art. In addition, of the benefits in the consumption of water, time and energy, the invention can be considered at the forefront with ecology, since it saves to a great extent the waste of water and the reduction of polluting waste. Another objective of this invention includes the steps of processing and impregnating with vitamins, minerals, enzymes, preservative gums or other required components, which are referred to generically as
"microelementos", a las diferentes semillas y alimentos a tratar como, por ejemplo: frijol, garbanzo, soya etc., así como las modalidades de procesar verduras y carnes, tales como aves, res, cerdo etc., en virtud de que pueden efectuarse diferentes procesos con diferentes combinaciones de etapas como son las siguientes:"microelements", to the different seeds and foods to be treated, for example: beans, chickpeas, soybeans, etc., as well as the methods of processing vegetables and meats, such as poultry, beef, pork etc., by virtue of which they can be carried out different processes with different combinations of stages such as the following:
• Impregnación: con vacío y presión • Cocimiento: con presión y temperatura • Deshidratación o secado: con vacío y temperatura.• Impregnation: with vacuum and pressure • Cooking: with pressure and temperature • Dehydration or drying: with vacuum and temperature.
DESCRIPCIÓN DE LA INVENCIÓNDESCRIPTION OF THE INVENTION
El proceso de la invención comprende en esencia las siguientes etapas: 1.- Impregnación con vacío y presión del producto a tratar. 2.- Cocimiento, bajo temperatura y presión, del mismo. 3.- Deshidratación con vacío de dicho producto ya cocido; La aplicación de la anterior secuencia de etapas conduce a la elaboración de nixtamal o alimentos diversos. De manera global, con referencia al Diagrama de Flujo del procedimiento de la invención, (Figura 1), tenemos que éste en esencia comprende las etapas A hasta F, en donde cada letra corresponde a lo siguiente: A. Llenado de un equipo de cocción con el producto a tratar; B. Aplicación de vacío. C. Llenado de Agua, Cal y Microelementos. D. Impregnación y cocimiento con presión. E. Deshidratación con Vacío. F. Drenado del Producto. Fin del proceso. El aparato en el cual se realiza el proceso de la invención también es novedoso, y por lo tanto también se reclama como propiedad, incluyendo el mismo en esencia un sistema de calentamiento, un sistema de vacío, y un sistema de presión. De forma particular se describe a continuación un proceso de nixtamalización como modalidad de la invención, el cual comprende los siguientes pasos: tal como se observa en el Diagrama de Flujo. A.- Llenado de un equipo de cocción con el producto a tratar. El proceso de nixtamalización comienza por verter el maíz que será procesado, dentro del equipo de cocción, opcionalmente constituido por un Tanque Interior, un Espacio Anular, un Tanque Exterior y un Aislamiento térmico que en su conjunto forma un Autoclave Reactor, para lo cual se abre previamente una compuerta que se encuentra en la parte superior de la tapa de dicho equipo de cocción. B.- Producción de vacío. Una vez que se llena el tanque del equipo de cocción con el maíz, se cierra su válvula herméticamente y se aplica vacío mediante una bomba de vacío, a fin de que los poros del maíz se abran y penetren por osmosis en ellos el agua, la cal y los micro-elementos con los que se va a cocer el maíz. Esta parte del proceso se lleva a cabo durante un periodo de tiempo de desde 0 min a hasta aproximadamenteThe process of the invention essentially comprises the following steps: 1.- Impregnation with vacuum and pressure of the product to be treated. 2.- Cooking, under temperature and pressure, of the same. 3.- Vacuum dehydration of said cooked product; The application of the previous sequence of stages leads to the elaboration of nixtamal or various foods. Overall, with reference to the Flowchart of the process of the invention, (Figure 1), we have that it essentially comprises steps A to F, where each letter corresponds to the following: A. Filling of a cooking equipment with the product to be treated; B. Vacuum application. C. Filling with Water, Lime and Microelements. D. Impregnation and pressure cooking. E. Vacuum Dehydration. F. Product Drainage. End of the process. The apparatus in which the process of the invention is carried out is also novel, and therefore also claimed as property, essentially including a heating system, a vacuum system, and a pressure system. In particular, a nixtamalization process is described below as a modality of the invention, which comprises the following steps: as seen in the Flow Diagram. A.- Filling a cooking equipment with the product to be treated. The nixtamalization process begins by pouring the corn that will be processed, into the cooking equipment, optionally constituted by an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that together forms a Reactor Autoclave, for which first open a hatch that is located on the top of the lid of said cooking equipment. B.- Production of vacuum. Once the cooking equipment tank is filled with the corn, its valve is closed tightly and vacuum is applied by means of a vacuum pump, so that the pores of the corn open and osmosis penetrate the water, lime and the micro-elements with which the corn is going to be cooked. This part of the process is carried out for a period of time from 0 min to approximately
60 min, siendo el tiempo óptimo de aproximadamente 0 min a hasta aproximadamente 45 min. C- Llenado de agua, cal y micro-elementos. Una vez transcurrido el tiempo de aplicación de vacío, cuando se ha alcanzado un vacío de alrededor de 0" Hg hasta 29.92" Hg, (0 bar hasta 1.013 bar), el agua, la cal y los micro-elementos son succionados aprovechando el vacío del Autoclave Reactor, y se depositan dentro de la misma. D.- Impregnación y cocimiento con presión. Después de ser depositados el agua, la cal y los micro-elementos, se rompe el vacío manipulando una válvula, y en su lugar, se presuriza el equipo de cocción a una presión de desde aproximadamente 0 kg/cm2 hasta 20 kg/cm2, la presión óptima es de 0 kg/cm2 hasta 6 kg/cm2. Asimismo se aplica una temperatura de alrededor 0°C (32°F) hasta 200°C (392°F), la temperatura óptima es de alrededor de 0°C (32°F) hasta aproximadamente 100°C (212°F). En la etapa de cocción se mantiene el producto a temperatura y presión constantes, de preferencia durante un tiempo de aproximadamente 0 min. hasta aproximadamente 80 min, con un tiempo óptimo de alrededor de 45 min. E.- Deshidratación con vacío. Después que la cocción del producto ha finalizado, la temperatura se interrumpe y se manipula una válvula, cerrando y abriendo otra válvula, y el Autoclave Reactor se despresuriza manipulando otra válvula para aplicar una vez más un vacío de desde aproximadamente 0" Hg hasta alrededor de 29.92" Hg (0 bar hasta 1.013 bar), durante un periodo de tiempo de alrededor de 0 min, hasta aproximadamente 40 min, el tiempo óptimo es de alrededor de 5 min a60 min, the optimum time being from about 0 min to up to about 45 min. C- Filled with water, lime and micro-elements. Once the vacuum application time has elapsed, when a vacuum of about 0 "Hg up to 29.92" Hg has been reached, (0 bar up to 1,013 bar), the water, lime and micro-elements are sucked taking advantage of the vacuum of the Reactor Autoclave, and are deposited within it. D.- Impregnation and pressure cooking. After the water, lime and micro-elements are deposited, the vacuum is broken by manipulating a valve, and instead, the cooking equipment is pressurized at a pressure of from about 0 kg / cm 2 to 20 kg / cm 2 , the optimum pressure is 0 kg / cm 2 up to 6 kg / cm 2 . A temperature of around 0 ° C (32 ° F) up to 200 ° C (392 ° F) is also applied, the optimum temperature is around 0 ° C (32 ° F) to approximately 100 ° C (212 ° F) . In the cooking stage the product is kept at constant temperature and pressure, preferably for a time of approximately 0 min. up to approximately 80 min, with an optimal time of around 45 min. E.- Dehydration with vacuum. After the cooking of the product has finished, the temperature is interrupted and a valve is manipulated, closing and opening another valve, and the Reactor Autoclave is depressurized by manipulating another valve to once again apply a vacuum from about 0 "Hg to about 29.92" Hg (0 bar to 1,013 bar), for a period of time of about 0 min , up to approximately 40 min, the optimal time is around 5 min at
15 min, por medio de esta etapa se obtiene la deshidratación del producto. F.- Fin del ciclo mediante drenado Por último se rompe el vacío, y el producto altamente procesado se puede drenar abriendo una válvula. Es una modalidad preferida, el proceso de nixtamalización comprende las siguientes etapas: a) introducción del maíz a un medio de cocción con el objeto de aplicar vacío, para que, sus poros se abran; b) permitir el paso de una mezcla de agua, cal y microelementos al medio de cocción con el propósito de que los poros abiertos del maíz absorban dicha mezcla; c) someter la mezcla de maíz, agua, cal y microelementos, ya absorbidos en el primero, a temperatura y presión elevada durante un tiempo predeterminado para su cocción; y opcionalmente c) deshidratar la mezcla de maíz con aplicación de vacío durante un tiempo predeterminado; d) sacar del medio de cocción el maíz drenado y deshidratado para su utilización posterior en la elaboración de harina, masa, tortillas, totopos u otros alimentos diversos. En otra modalidad preferida el proceso de nixtamalización comprende introducir el maíz al medio de cocción y después una etapa de aplicación de vacío para que se abran los poros de dicho maíz; se hace pasar una mezcla de agua cal y microelementos al medio de cocción para que se impregnen los poros abiertos del maíz con dicha mezcla bajo presión; se eleva la temperatura y la presión para la cocción del maíz; se deshidrata la mezcla de maíz cocido con vacío y se obtiene el grado de humedad deseado a fin de producir el maíz deshidratado de acuerdo a las características de la aplicación que se vaya a dar al mismo. En otra modalidad aún más preferida el proceso de nixtamalización mejorado comprende las siguientes etapas: Se introduce el maíz que será procesado dentro de un equipo de cocción, constituido por un Tanque Interior, un Espacio Anular, un Tanque Exterior y un Aislamiento térmico que en su conjunto llamaremos Autoclave Reactor.15 min, by means of this stage the dehydration of the product is obtained. F.- End of the cycle by draining Finally the vacuum is broken, and the highly processed product can be drained by opening a valve. It is a preferred embodiment, the nixtamalization process comprises the following steps: a) introduction of corn into a cooking medium in order to apply vacuum, so that its pores open; b) allow the passage of a mixture of water, lime and microelements into the cooking medium so that the open pores of the corn absorb said mixture; c) subject the mixture of corn, water, lime and microelements, already absorbed in the former, at elevated temperature and pressure for a predetermined time for cooking; and optionally c) dehydrate the corn mixture with vacuum application for a predetermined time; d) remove the drained and dehydrated corn from the cooking medium for later use in the production of flour, dough, tortillas, tortilla chips or other various foods. In another preferred embodiment the nixtamalization process comprises introducing the corn into the cooking medium and then a vacuum application stage. so that the pores of said corn are opened; a mixture of lime water and microelements is passed to the cooking medium so that the open pores of the corn are impregnated with said mixture under pressure; the temperature and pressure for cooking corn is raised; the cooked corn mixture is dehydrated in vacuo and the desired degree of humidity is obtained in order to produce the dehydrated corn according to the characteristics of the application to be given to it. In another even more preferred embodiment, the improved nixtamalization process comprises the following stages: The corn that will be processed into a cooking equipment is introduced, consisting of an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that in its set we will call Autoclave Reactor.
Una vez que se encuentra el Autoclave Reactor lleno con el maíz, se cierra éste herméticamente, y se aplica vacío con el propósito de abrir los poros de dicho maíz a fin de que penetren por osmosis a través de los mismos una mezcla de agua, cal y micro elementos, durante un periodo de tiempo que va de 0 minutos a 60 minutos; después de transcurrido el tiempo necesario, se obtiene un vacío a una presión aproximada de 0 " de Hg hasta alrededor de 29.92" de Hg (aproximadamente 0 bar hasta 1.013 bar); mediante la acción provocada por el vacío generado con el Autoclave Reactor, se succiona una mezcla de agua, cal y micro elementos y se agita la mezcla con el maíz en su contenedor; después de haberse depositado el agua, la cal y los micro elementos, se rompe el vacío y se presuriza el Autoclave Reactor a una presión de alrededor de 0 kg/cm2 hasta aproximadamente 20 kg/cm2; a fin de permitir la impregnación bajo presión de la mezcla de agua, cal y micro elementos, y se aplica una temperatura de alrededor de 0°C (32°F) hasta aproximadamente 200°C (392°F); se mantiene la mezcla del producto así obtenido, bajo temperatura y presión constantes durante un periodo de tiempo de aproximadamente 0 a alrededor de 80 minutos para permitir el cocimiento del producto, manipulando una válvula cerrándola, y abriendo otra válvula, se disminuye la temperatura elevada y se despresuriza el Autoclave Reactor para provocar un vacío de desde alrededor de 0"Once the Reactor Autoclave filled with the corn is found, it is closed tightly, and vacuum is applied in order to open the pores of said corn so that a mixture of water, lime can penetrate through osmosis and micro elements, for a period of time ranging from 0 minutes to 60 minutes; after the necessary time has elapsed, a vacuum is obtained at a pressure of approximately 0 "Hg to about 29.92" Hg (approximately 0 bar to 1,013 bar); by means of the action caused by the vacuum generated with the Reactor Autoclave, a mixture of water, lime and micro elements is sucked and the mixture is stirred with the corn in its container; After the water, lime and micro elements have been deposited, the vacuum is broken and the Reactor Autoclave is pressurized at a pressure of about 0 kg / cm 2 to about 20 kg / cm 2 ; in order to allow impregnation under pressure of the mixture of water, lime and micro elements, and a temperature of about 0 ° C (32 ° F) to about 200 ° C (392 ° F) is applied; the mixture of the product thus obtained is maintained, under constant temperature and pressure for a period of time from about 0 to about 80 minutes to allow the cooking of the product, manipulating a valve by closing it, and opening another valve, the elevated temperature is decreased and the Reactor Autoclave is depressurized to cause a vacuum of from about 0 "
Hg hasta aproximadamente 29.92" Hg (0 bar a 1.013 bar), durante un periodo de tiempo aproximado de 0 a 40 minutos para producir la deshidratación del producto; por último se rompe el vacío manipulando una válvula y se despresuriza el AutoclaveHg up to approximately 29.92 "Hg (0 bar at 1,013 bar), for an approximate period of time from 0 to 40 minutes to produce dehydration of the product; finally the vacuum is broken by manipulating a valve and the autoclave is depressurized
Reactor, y el producto ya procesado se drena abriendo otra válvula cuando éste ha alcanzado la humedad deseada para su utilización en un proceso posterior de acuerdo al producto que se desee obtener. En una última modalidad preferida el proceso de nixtamalización comprende las siguientes etapas: se introduce el maíz que será procesado dentro de un equipo de cocción, constituido por un Tanque Interior, un Espacio Anular, un Tanque Exterior y un Aislamiento térmico que en su conjunto llamaremos Autoclave Reactor; una vez que se encuentra el Autoclave Reactor lleno con el maíz y cerrada herméticamente, se aplica vacío a la misma con el propósito de abrir los poros del maíz para que penetre por osmosis a través de los mismos una mezcla de agua, cal y microelementos, durante un periodo de tiempo de aproximadamente 7 a alrededor de 15 minutos; después de transcurrido el tiempo necesario se obtiene vacío a una presión de 0" deReactor, and the product already processed is drained by opening another valve when it has reached the desired humidity for use in a subsequent process according to the product you want to obtain. In a last preferred mode, the nixtamalization process comprises the following stages: the corn that will be processed into a cooking equipment is introduced, consisting of an Interior Tank, an Annular Space, an External Tank and a Thermal Insulation that we will call as a whole Reactor autoclave; Once the Reactor Autoclave is filled with corn and tightly closed, vacuum is applied to it with the purpose of opening the pores of the corn so that a mixture of water, lime and microelements can penetrate through osmosis, over a period of about 7 to about 15 minutes; after the necessary time has elapsed, vacuum is obtained at a pressure of 0 "of
Hg hasta aproximadamente 29.92" de Hg (0 bar hasta 1.013 bar); mediante la acción provocada por el vacío de el Autoclave Reactor se succiona una mezcla de agua, cal y microelementos, y se agita la mezcla con el maíz; después de haber sido depositado la cal y los microelementos, se rompe el vacío y se presuriza el Autoclave Reactor a una presión de alrededor de 6 kg/cm2, a fin de permitir la impregnación bajo presión de la mezcla de agua, cal y microelementos y se aplica una temperatura de alrededor de 0°C (32°F) hasta aproximadamente 100°C(212°F); se mantiene la mezcla del producto así obtenido bajo temperatura y presión constantes, durante un periodo de tiempo de aproximadamente 45 minutos para permitir el cocimiento del producto; luego se disminuye la temperatura elevada y se despresuriza el Autoclave Reactor para provocar un vacío de 0" Hg hasta aproximadamente 29.92" Hg (0 bar a 1.013 bar), durante un periodo de tiempo de 5 a 15 minutos para producir la deshidratación del producto; por último se rompe el vacío y se despresuriza el Autoclave Reactor, y el producto ya procesado se drena para su utilización en un proceso posterior de acuerdo al producto que se desee obtener. El aparato de la invención comprenden un aparato para nixtamalización que comprende un sistema de presión; un sistema de vacío; y un sistema de calentamiento; en donde el sistema de vacío produce un vacío en un recipiente del sistema de calentamiento para abrir los poros del producto que se va a cocer, a fin de que penetren por osmosis los elementos que se van a absorber en dicho producto. En una modalidad adicional preferida el aparato mejorado para nixtamalización comprende: un sistema de vacío, un sistema de presión y un sistema de calentamiento, en donde el sistema de vacío produce vacío en un recipiente del sistema de calentamiento, a fin de abrir los poros del producto que se va a cocer, para que penetren por osmosis los elementos que se van a absorber en dicho producto; en donde el sistema de presión comprende un medio compresor, un medio regulador de presión para mantener constante la presión, un medio de válvula que sirve para dar paso al vacío o a la presión, así como un medio de tanque compensador de presión o de vacío, el sistema de vacío comprende un medio de bomba para crear vacío, un medio de almacenamiento de líquido para realizar el sello en un medio de bomba de vacío, un medio de tanque de almacenamiento de vacío así como un medio de válvula para dar paso al vacío o a la presión, y el sistema de calentamiento comprende un medio calefactor para producir calor a través de un medio de calentamiento que se va a enviar a un medio de cocción, un medio de bomba para irrigar el medio de calentamiento, un medio de expansión del medio de calentamiento. En una modalidad aún más preferida, en el aparato mejorado para nixtamalización, el sistema de presión adicionalmente comprende un medio de filtro para retener partículas y malos olores; así como un medio de medición de presión, en tanto que el sistema de vacío adicionalmente comprende un medio de tanque compensador de presión o de vacío; medios de válvula para impedir la fuga de vacío, así como medios de válvula para permitir el paso de vacío a un solo sentido en el sistema, incluyendo también medios de válvula de drenado y un medio de válvula de paso para cerrar el paso al vacío. En esta modalidad el sistema de vacío también comprende un medio de válvula para permitir el paso de vacío a un solo sentido en el sistema, y un medio de válvula de paso para ahorcar el flujo de agua al interior del medio de bomba de vacío, así como un medio para observar la cantidad de vacío en el interior del medio de cocción. En esta modalidad preferida, el sistema de calentamiento comprende un medio de cocción en donde se procesan los alimentos a tratar, válvulas para desviar el medio de calentamiento, y medios de válvula de ahorcamiento de venteo de alivio, incluyendo un medio de cocción en donde se procesan los diversos alimentos. De manera preferida, el sistema de calentamiento comprende un medio de cocción, constituido por un Tanque Interior, un Espacio Anular, un TanqueHg up to approximately 29.92 "of Hg (0 bar up to 1,013 bar); by means of the action caused by the vacuum of the Reactor Autoclave a mixture of water, lime and microelements is suctioned, and the mixture is stirred with the corn; After the lime and microelements have been deposited, the vacuum is broken and the Reactor Autoclave is pressurized at a pressure of about 6 kg / cm 2 , in order to allow impregnation under pressure of the mixture of water, lime and microelements and a temperature of about 0 ° C (32 ° F) to about 100 ° C (212 ° F) is applied; the mixture of the product thus obtained is maintained under constant temperature and pressure, for a period of approximately 45 minutes to allow cooking of the product; then the elevated temperature is lowered and the Reactor Autoclave is depressurized to cause a vacuum of 0 "Hg to approximately 29.92" Hg (0 bar at 1,013 bar), for a period of time from 5 to 15 minutes to produce dehydration of the product; Finally, the vacuum is broken and the Reactor Autoclave is depressurized, and the already processed product is drained for use in a subsequent process according to the product to be obtained. The apparatus of the invention comprises an apparatus for nixtamalization comprising a pressure system; a vacuum system; and a heating system; wherein the vacuum system produces a vacuum in a container of the heating system to open the pores of the product to be cooked, so that the elements to be absorbed in said product penetrate by osmosis. In a further preferred embodiment the improved apparatus for nixtamalization comprises: a vacuum system, a pressure system and a heating system, wherein the vacuum system produces vacuum in a container of the heating system, in order to open the pores of the product that is going to be cooked, so that the elements that are going to be absorbed in said osmosis penetrate product; wherein the pressure system comprises a compressor means, a pressure regulating means to keep the pressure constant, a valve means used to give way to vacuum or pressure, as well as a pressure or vacuum compensating tank means, The vacuum system comprises a pump means for creating vacuum, a liquid storage means for performing the seal in a vacuum pump means, a vacuum storage tank means as well as a valve means for giving way to the vacuum or to the pressure, and the heating system comprises a heating means to produce heat through a heating means to be sent to a cooking medium, a pump means to irrigate the heating means, a means of expanding the heating medium In an even more preferred embodiment, in the improved nixtamalization apparatus, the pressure system additionally comprises a filter means for retaining particles and odors; as well as a pressure measuring means, while the vacuum system additionally comprises a pressure or vacuum compensating tank means; valve means to prevent vacuum leakage, as well as valve means to allow the passage of one-way vacuum in the system, also including drain valve means and a passage valve means for closing the vacuum passage. In this mode, the vacuum system also comprises a valve means to allow the passage of one-way vacuum in the system, and a passage valve means to save the flow of water into the vacuum pump means, as well. as a means to observe the amount of vacuum inside the cooking medium. In this preferred embodiment, the heating system comprises a cooking means in which the food to be treated is processed, valves for divert the heating medium, and relief venting hanging valve means, including a cooking medium where the various foods are processed. Preferably, the heating system comprises a cooking means, consisting of an Inner Tank, an Annular Space, a Tank
Exterior y un Aislamiento térmico que en su conjunto llamaremos Autoclave Reactor, en el Espacio Anular es en donde se trasmite el medio de calentamiento, tal como aceite caliente proveniente del calefactor, estando conectadas al Tanque Interior medios de válvulas electroneumáticas y válvulas de compuerta para succionar la mezcla de agua, cal y microelementos a dichoExterior and a Thermal Insulation that as a whole we will call Autoclave Reactor, in the Annular Space is where the heating medium is transmitted, such as hot oil coming from the heater, being connected to the Inner Tank means of electro-pneumatic valves and gate valves to suck the mixture of water, lime and microelements to said
Tanque Interior y para drenar el producto ya procesado, respectivamente; un medio de agitación que permite mover la mezcla de maíz nixtamal o alimentos diversos en el Tanque Interior; así como un medio de electroválvula para despresurizar el Tanque Interior de aire comprimido. Dicho sistema de calentamiento comprende también un medio de compuerta para llenar el Tanque Interior con el producto a procesar, y el Tanque Interior comprende un medio de sello mecánico de la flecha y un medio motoreductor para graduar las revoluciones del medio de agitación, incluyendo un medio de flecha que sujeta el medio de agitación, así como un medio de válvula de sobrepresión o seguridad para permitir el escape de la presurización de aire comprimido cuando la presión de aire rebase su límite de trabajo, y por último un medio de válvula de compuerta para purgar el aire en el interior del Tanque Interior.Interior Tank and to drain the product already processed, respectively; a stirring medium that allows the mixture of nixtamal corn or various foods to be moved in the Inner Tank; as well as a solenoid valve means to depressurize the Inner Tank of compressed air. Said heating system also comprises a gate means for filling the Inner Tank with the product to be processed, and the Inner Tank comprises a mechanical seal means of the arrow and a geared motor means to adjust the revolutions of the stirring medium, including a means of arrow that holds the agitation means, as well as a means of overpressure or safety valve to allow the pressurization of compressed air to escape when the air pressure exceeds its working limit, and finally a gate valve means for bleed the air inside the Inner Tank.
BREVE DESCRIPCIÓN DE LOS DIBUJOS La figura 1 muestra un Diagrama de Flujo del proceso de la presente invención La figura 2 muestra una vista frontal del sistema de presión de la presente invención; La figura 3 muestra una vista frontal del sistema de vacío de la presente invención; La figura 4 muestra una vista frontal del sistema de calentamiento del aparato de la presente invención; La figura 5 muestra una vista del aparato de la presente invención, que incluye al sistema de calentamiento, al sistema de vacío y al sistema de presión de las figuras 2, 3 y 4. La Figura II muestra las etapas A a F del proceso de la invención, incluyendo entre otras, aplicación de vacío, presión y temperatura En las Figuras 2 a 5, los números de referencia corresponden a los siguientes componentes del aparato de la invención.BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 shows a Flowchart of the process of the present invention Figure 2 shows a front view of the pressure system of the present invention; Figure 3 shows a front view of the vacuum system of the present invention; Figure 4 shows a front view of the heating system of the apparatus of the present invention; Figure 5 shows a view of the apparatus of the present invention, which includes the heating system, the vacuum system and the pressure system of Figures 2, 3 and 4. Figure II shows steps A to F of the process of the invention, including, among others, application of vacuum, pressure and temperature In Figures 2 to 5, the reference numbers correspond to the following components of the apparatus of the invention.
1 Medio de cocción o autoclave Reactor donde se procesan los diversos alimentos. 2 Compresor, dispositivo que sirve para comprimir aire que a su vez presuriza en el Autoclave Reactor con la finalidad de cocer los diversos alimentos en un tiempo muy pequeño e impregnar con agua, cal, micro elementos, vitamina, encimas, etc. los diversos alimentos.1 Cooking medium or autoclave Reactor where the various foods are processed. 2 Compressor, a device used to compress air that in turn pressurizes in the Reactor Autoclave in order to cook the various foods in a very small time and impregnate with water, lime, micro elements, vitamin, enzymes, etc. The various foods.
3 Válvula 3 vías 2 posiciones sirve para dar paso al vacío o presión al interior del Autoclave Reactor.3 3-way valve 2 positions is used to give way to the vacuum or pressure inside the Reactor Autoclave.
4 Filtro retenedor de partículas a la entrada de aire en el compresor.4 Particle retainer filter at the air inlet in the compressor.
5 Regulador de presión para mantener constante un rango de presión en el Autoclave Reactor y un vaso de condensados para impedir el paso de aceite del compresor al circuito de aire. 6 Filtro de carbón activado con malla 5 mieras para retener partículas pequeñas y malos olores. Válvula de paso para impedir el paso de presión positiva al sistema. Válvula check anti-retorno no permite regresar aire al compresor una vez que éste se ha desconectado, el aire se dirige en un solo sentido. Manómetro de presión, instrumento de medición que nos permite observar la cantidad de presión acumulada en el circuito de presión. Tanque compensador de presión o vacío que permite romper el vacío o el llenado de aire cuando se encuentre con vacío; también permite tenerlo como tanque extra de presión positiva de aire o vacío, funcionando también para condensar el vapor de agua. Mirilla de nivel que permite observar la cantidad de agua acumulada por efecto de condensación de vapor de agua. Bomba de vacío, instrumento que sirve para hacer vacío en el interior del Autoclave Reactor, permite abrir los poros a los diversos alimentos para posteriormente impregnar con presión de aire comprimido. También sirve para deshidratar los diversos alimentos y conseguir con esto el grado de humedad deseada. Válvula check anti-retorno, no permite que se fugue el vacío hacía la bomba una vez que ésta es desconectada. Válvula de paso, que permite cerrar el paso al vacío acumulado en el Autoclave Reactor. Válvula check anti-retorno doble que permite el paso de vacío a un solo sentido en el sistema. Tanque almacenamiento de agua, para realizar el sello en la bomba de vacío. Nota: La bomba es de anillo líquido y su sello hermético es con agua, permite al impulsor de la misma succionar el aire que se localiza en el Autoclave Reactor. Válvula de paso necesaria para ahorcar el flujo de agua al interior de la bomba de vacío. Nota: El agua es dosificada en proporción a la bomba de vacío para que esta trabaje apropiadamente. Tanque que sirve como almacenamiento de vacío y como doble condensador de vapor de agua. Mirilla de nivel, sirve para observar la cantidad de agua acumulada por la condensación de vapor de agua. Vacuómetro, instrumento que permite observar la cantidad de vacío en el interior del Autoclave Reactor. Válvula de drenado de agua condensada. Válvula de drenado del tanque almacén de agua para el sello de la bomba de vacío. Calefactor que permite calentar el aceite a una temperatura determinada para enviarlo por un circuito de tuberías al Espacio Anular del Autoclave Reactor y cocer los diversos alimentos. Nota: Este calefactor puede contener dos serpentines de tubería por el cual pasa el aceite y es calentado por un quemador a gas, este quemador es alimentado por oxigeno ambiental que le es transmitido por un soplador que a su vez irriga el calor por todo el cuerpo cilindrico del calefactor calentado uniformemente los dos serpentines. Bomba que permite irrigar el aceite caliente por todo el circuito de tuberías del sistema de transferencia térmica y el Espacio Anular del Autoclave Reactor. Tanque de expansión de aceite. Nota: El aceite caliente va aumentando el volumen de su masa conforme se va calentando. Este tanque también sirve como un medio de seguridad por si la presión en el circuito de tuberías aumenta. 27 Válvulas by pass que permiten desviar el aceite caliente del Espacio Anular del Autoclave Reactor cuando se termina la etapa de cocción y se quiere deshidratar el producto, este desvío de aceite caliente también permite que el Autoclave Reactor se enfríe. Válvula de ahorcamiento del venteo de alivio, no permite que se precipite un volumen de aceite impidiendo que salpique hacia el exterior. Válvula con el mismo fin del punto anterior (28). Dispositivos para venteo que sirven para eliminar el aire que pueda contener el circuito del aceite caliente y aliviar la presión en el mismo circuito. Paletas de agitación, permiten mover la mezcla de maíz, nixtamal o diversos alimentos, con el fin de no aglomerarse o pegarse en las paredes del Tanque5 Pressure regulator to maintain a constant pressure range in the Reactor Autoclave and a condensate vessel to prevent the passage of oil from the compressor to the air circuit. 6 Activated carbon filter with 5 microns mesh to retain small particles and bad odors. Stop valve to prevent positive pressure from entering the system. Check check valve does not allow air to return to the compressor once it has been disconnected, the air is directed in only one direction. Pressure gauge, measuring instrument that allows us to observe the amount of pressure accumulated in the pressure circuit. Pressure or vacuum compensating tank that allows to break the vacuum or the filling of air when it is in a vacuum; It also allows having it as an extra tank of positive air pressure or vacuum, also working to condense water vapor. Level window that allows to observe the amount of water accumulated by the effect of condensation of water vapor. Vacuum pump, an instrument used to vacuum inside the Reactor Autoclave, allows pores to be opened to various foods and subsequently impregnated with compressed air pressure. It also serves to dehydrate various foods and achieve the desired degree of humidity. Check check valve, does not allow the vacuum to escape to the pump once it is disconnected. Bypass valve, which allows closing the vacuum passage accumulated in the Reactor Autoclave. Double check check valve that allows the passage of one-way vacuum in the system. Water storage tank, to perform the seal on the vacuum pump. Note: The pump is a liquid ring and its hermetic seal is water, it allows the impeller to suck the air located in the Reactor Autoclave. Bypass valve necessary to save the flow of water into the vacuum pump. Note: Water is dosed in proportion to the vacuum pump so that it works properly. Tank that serves as a vacuum storage and as a double water vapor condenser. Level peephole, serves to observe the amount of water accumulated by the condensation of water vapor. Vacuometer, an instrument that allows observing the amount of vacuum inside the Reactor Autoclave. Condensed water drain valve. Water tank tank drain valve for vacuum pump seal. Heater that allows the oil to be heated to a certain temperature to send it through a circuit of pipes to the Annular Space of the Reactor Autoclave and cook the various foods. Note: This heater can contain two pipe coils through which the oil passes and is heated by a gas burner, this burner is powered by environmental oxygen that is transmitted to it by a blower that in turn irrigates heat throughout the body Cylindrical heater uniformly heated the two coils. Pump that allows the hot oil to be irrigated through the entire circuit of the thermal transfer system and the Annular Space of the Reactor Autoclave. Oil expansion tank Note: Hot oil increases the volume of its dough as it warms. This tank also serves as a safety means in case the pressure in the pipeline circuit increases. 27 Bypass valves that allow hot oil to be diverted from the Annular Space of the Reactor Autoclave when the cooking stage is finished and you want to dehydrate the product, this hot oil bypass also allows the Reactor Autoclave to cool. Relief venting hanging valve, does not allow a volume of oil to precipitate preventing it from splashing outwards. Valve for the same purpose as the previous point (28). Venting devices that serve to remove the air that may contain the hot oil circuit and relieve pressure in the same circuit. Paddles of agitation, allow to move the mixture of corn, nixtamal or various foods, in order not to agglomerate or stick on the walls of the Tank
Interior del Autoclave Reactor. Flecha que sujeta las paletas de agitación. Sello mecánico de la flecha y el motorreductor no permite que se fugue la presión o el vacío. Motorreductor permite graduar las revoluciones por minuto de las paletas de agitación. Válvula electro neumática permite succionar la mezcla de agua, cal y micro elementos, etc. al Autoclave Reactor. Válvula de compuerta permite drenar el producto ya procesado. Válvula de compuerta que permite purgar el aire en el interior del EspacioInterior of the Reactor Autoclave. Arrow that holds the stirring blades. Mechanical seal of the arrow and gearmotor does not allow pressure or vacuum to escape. Gearmotor allows you to adjust the revolutions per minute of the stirring blades. Electro-pneumatic valve allows to suck the mixture of water, lime and micro elements, etc. to the Reactor Autoclave. Gate valve allows to drain the product already processed. Gate valve that allows air to be purged inside the Space
Anular del Autoclave Reactor, con el fin de que el aceite caliente sea uniforme en todo el cuerpo del Autoclave Reactor. Válvula de sobre presión o seguridad, ésta válvula permite que la presurización de aire comprimido escape cuando la presión de aire rebase su limite de trabajo. Compuerta que permite llenar el Autoclave Reactor con el producto a procesar. 40 Electro válvula permite despresurizar el Autoclave Reactor de aire comprimido.Cancel the Reactor Autoclave, so that the hot oil is uniform throughout the body of the Reactor Autoclave. Over pressure or safety valve, this valve allows the pressurization of compressed air to escape when the air pressure exceeds its working limit. Gate that allows to fill the Reactor Autoclave with the product to be processed. 40 Electrovalve allows depressurizing the Autoclave Reactor of compressed air.
41 Tanque donde se mezcla el agua, cal y micro elementos.41 Tank where water, lime and micro elements are mixed.
42 Moto reductor permite mover el agitador del tanque anterior 41.42 Motor reducer allows moving the agitator of the previous tank 41.
43 Flecha del agitador.43 Shaker arrow.
44 Paletas de agitación.44 stirring blades.
45, 46 y 47 Termo pares, sensores de temperatura, ocupados para monitorear el producto a procesar dentro del Autoclave Reactor y monitorear la temperatura del aceite en el Espacio Anular del Autoclave Reactor. DESCRIPCIÓN DETALLADA DE LOS DIBUJOS.45, 46 and 47 Thermo pairs, temperature sensors, used to monitor the product to be processed within the Reactor Autoclave and monitor the oil temperature in the Annular Space of the Reactor Autoclave. DETAILED DESCRIPTION OF THE DRAWINGS.
En la figura 1 se muestra un Diagrama de flujo del procedimiento de la invención, en donde cada una de las letras A a F ilustran las siguientes etapas: A. Llenado de un Autoclave Reactor con el producto a tratar; B. Aplicación de vacío. C. Llenado de Agua, Cal y Microelementos. D. Impregnación y cocimiento con presión. E. Deshidratación con Vacío. F. Drenado del Producto. Fin del proceso.A flowchart of the process of the invention is shown in Figure 1, where each of the letters A to F illustrates the following steps: A. Filling a Reactor Autoclave with the product to be treated; B. Vacuum application. C. Filling with Water, Lime and Microelements. D. Impregnation and pressure cooking. E. Vacuum Dehydration. F. Product Drainage. End of the process.
En la Figura 2 , los signos de referencia corresponden a los siguientes elementos: 1 es una Autoclave Reactor de acero inoxidable, con calibre de desde 18 hasta % de "(303, 304, 304L, 316, 316L, 430). Acero al carbón: Factor de seguridad 4. Tara de 0 kg hasta 300 kg. Espesor de la lámina calibre 22 hasta 2.54mm. Tanque recipiente con tanque envolvente con una cámara de separación de 3.175 mm a 105 mm. (Ve" hasta 4"), unidos a una brida de 6.35 mm hasta 204 mm(1/4 de " hasta 2"), con bisagras o sin ellas, y con puertos de llenado y drenado. Cascos con aberturas para llenado y drenado de producto que deberán ser de 102 mm hasta 508 mm (de 4" hasta 20"), con barreno central para alojamiento de sellos mecánicos que sostendrán la flecha de agitación, casco superior con base para fijación de moto reductor y un sistema de cinco orificios para conexiones de tubos y válvulas para presurización y vacío del tanque con diámetros que van desdeIn Figure 2, the reference signs correspond to the following elements: 1 is a stainless steel Reactor Autoclave, with a caliber from 18 to% of "(303, 304, 304L, 316, 316L, 430). Carbon steel : Safety factor 4. Tare from 0 kg to 300 kg Thickness of the 22-gauge sheet up to 2.54mm Tank container with wrap-around tank with a separation chamber of 3,175 mm to 105 mm (see "up to 4"), attached a flange 6.35 mm to 204 mm (1/4 "to 2"), hinged or not, and with filling and drainage ports. Helmets with openings for filling and draining of product that should be 102 mm to 508 mm (4 "to 20"), with central hole for housing mechanical seals that will hold the stirring arrow, upper hull with base for fixing a gear reducer and a system of five holes for tube and valve connections for pressurization and vacuum of the tank with diameters ranging from
13 mm hasta 32mm (VP' hasta VA") Insulación de tanque forro de fibra de vidrio, lana mineral, tabique refractario o silicato de sodio, de espesor entre 2 cm y 20cm. Además tendrá un revestimiento que puede ser de lámina negra, aluminio o acero inoxidable. Patas para sostenimiento y soporte: podrán ser de acero al carbón, PTR, placa de acero, acero inoxidable (303,13 mm up to 32mm (VP 'up to VA ") Insulation of glass fiber lining tank, mineral wool, refractory partition or sodium silicate, between 2 cm and 20 cm thick. It will also have a coating that can be made of black foil, aluminum or stainless steel Legs for support and support: they can be made of carbon steel, PTR, steel plate, stainless steel (303,
304, 304L, 316, 316L, 430). Nota: La Autoclave Reactor podrá estar en posición vertical u horizontal con cuerpo torriesférico. es un compresor de aire con cabezal de émbolos, semielipsoidales, pistón(es), diafragmas o paletas; con una potencia de 1/8 H.P. hasta 50 H.P. y una capacidad de almacenaje de aire en tanque de 30 litros/min. hasta304, 304L, 316, 316L, 430). Note: The Reactor Autoclave may be in a vertical or horizontal position with a spherical body. it is an air compressor with piston head, semi-ellipsoidal, piston (s), diaphragms or vanes; with a power of 1/8 H.P. up to 50 H.P. and a tank storage capacity of 30 liters / min. until
1500 litros/min., (0.7062 CFM hasta 52.96 CFM), con una presión de trabajo de 0 kg/cm2 hasta 1500 kg/cm2, (0 Psi hasta 21335 Psi), a una temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F) y un Factor de seguridad 4. Tara de 0 kg/cm2 hasta 300 kg/cm2. es una válvula de 3 vías con 2 posiciones, de paso reducido o completo, con asientos de PTFE virgen o PTFE reforzado, de cerámica, de teflón, Vitón a temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), con un rango de trabajo de 0 kg/cm2 hasta 60 kg/cm2 (853 psi) y puertos roscados o bridados de 13mm hasta 102mm (1/2" hasta 4"). NPT, PTF, FNPT, BSPP, BSPT Bridas ANSÍ 150/300 PN10/16, PN25/50, con material de manufactura de acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico, monel, hastelloy incoloy, dúplex, 6mo, latón, aluminio, hierro colado. es un filtro con malla de nylon o acero inoxidable, cuyo paso de luz deberá estar entre los Oμm y Imm que debe estar lleno con carbón activado1500 liters / min., (0.7062 CFM up to 52.96 CFM), with a working pressure of 0 kg / cm 2 up to 1500 kg / cm 2 , (0 Psi up to 21335 Psi), at a working temperature of 0 ° C up to 400 ° C (32 ° F to 752 ° F) and a Safety Factor 4. Tare from 0 kg / cm 2 to 300 kg / cm 2 . It is a 3-way valve with 2 positions, of reduced or complete passage, with seats of virgin PTFE or reinforced PTFE, ceramic, Teflon, Viton at working temperature from 0 ° C to 400 ° C (32 ° F to 752 ° F), with a working range of 0 kg / cm 2 to 60 kg / cm 2 (853 psi) and threaded or flanged ports of 13mm to 102mm (1/2 "to 4"). NPT, PTF, FNPT, BSPP, BSPT Flanges ANSÍ 150/300 PN10 / 16, PN25 / 50, with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), Any plastic, monel, hastelloy incoloy, duplex, 6mo, brass, aluminum, cast iron. It is a filter with nylon or stainless steel mesh, whose light path must be between the Oμm and Imm that must be filled with activated carbon
derivado de coco o cualquier madera y un vaso manufacturado en plástico de cualquier polímetro, de aluminio, latón o acero inoxidable. es un regulador de presión fabricado en plástico o en cualquier polímetro, o en aluminio, latón o acero inoxidable, con rango de trabajo de 0 kg/cm2 a 21 kg/cm2 (0 Psi a 300 Psi), la temperatura de trabajo es de 0°C (32°F) a 80°C (176°F), y el flujo nominal de aire comprimido es de 2400 litros/min.derived from coconut or any wood and a glass manufactured in plastic of any multimeter, aluminum, brass or stainless steel. It is a pressure regulator manufactured in plastic or in any multimeter, or in aluminum, brass or stainless steel, with working range of 0 kg / cm 2 to 21 kg / cm 2 (0 Psi to 300 Psi), the working temperature is 0 ° C (32 ° F) to 80 ° C (176 ° F), and the nominal flow of compressed air is 2400 liters / min.
(84.74 CFM). es un vaso de condensado con filtro integrado con paso de luz de malla entre los Oμm y lmm. de nylon o acero inoxidable, con eliminación de(84.74 CFM). It is a condensate vessel with integrated filter with mesh light passage between Oμm and lmm. Nylon or stainless steel, with removal of
partículas por ISO-8573, clave 5 y clave 3, a temperatura de trabajo de 0°C hasta 400°C(32°F hasta 752°F), con puertos roscados de 13mm hastaparticles by ISO-8573, key 5 and key 3, at a working temperature of 0 ° C to 400 ° C (32 ° F to 752 ° F), with 13mm threaded ports
25mm (1/2" hasta 1"). Tipo NPT, PTF, FNPT, BSPP, BSPT. son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo de 0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mm25mm (1/2 "to 1"). Type NPT, PTF, FNPT, BSPP, BSPT. They are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm
( /2" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN 10/16, PN 25/40 con material de fabricación de acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. son válvulas check (de retención) con diseño de balancín, pistón (asiento recto o inclinado), basculante, de tipo silencioso, o de cualquier tipo de las normativas con rango de trabajo de 0 kg/cm2 hasta 60 kg/cm2, (0 psi hasta 853 psi); puertos roscados o bridados de 13 mm hasta 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico, monel hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado.(/ 2 "to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANSÍ 150/300 PN 10/16, PN 25/40 with alloy steel and stainless steel fabrication material (303, 304, 304L , 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. are check valves (check) with rocker arm, piston (straight or inclined seat), tilting, silent type, or any type of regulations with a working range of 0 kg / cm 2 up to 60 kg / cm 2 , (0 psi up to 853 psi); threaded or flanged ports from 13 mm to 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Working temperature from 0 ° C to 400 ° C (32 ° F to 752 ° F), carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), any plastic, monel hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron.
9 es un manómetro de presión con rango de trabajo de 0 kg/cm2 hasta 60 kg/cm2 (O psi hasta 853 psi), el diámetro de manómetro de 25 mm, hasta 75 mm es de 1" hasta 3", con un puerto de conexión posterior, inferior lateral izquierdo o derecho, y puertos roscados de 3.18 mm hasta 25 mm, (1/8" hasta 1"), Tipo NPT, PTF, FNPT, BSPP, BSPT, que está sumergido en aceite o que está seco.9 is a pressure gauge with working range of 0 kg / cm 2 up to 60 kg / cm 2 (O psi up to 853 psi), the gauge diameter of 25 mm, up to 75 mm is 1 "up to 3", with a rear connection port, lower left or right side, and threaded ports of 3.18 mm up to 25 mm, (1/8 "up to 1"), Type NPT, PTF, FNPT, BSPP, BSPT, which is submerged in oil or which it's dry.
10 son tanques compensadores de presión-vacío en acero inoxidable con una presión de trabajo de 0 kg/cm2 hasta 60 kg/cm2, (0 psi hasta 853 psi), vacío de 0" de Hg. hasta 29.92" de Hg, (0 bar hasta 1.013 bar) con almacenaje de aire en tanque de 0 litros/min hasta 120 litros/min. (0 CFM hasta 4.23 CFM). Desplazamiento de aire lo mismo que lo anterior. Temperatura de trabajo de 0°C hasta 400°C, (32°F hasta 752°F). Factor de seguridad 4. Tara de 0 kg hasta 300 kg. 11 son mirillas de nivel tubular de cristal de borosilicato (pyrex). Contra tuercas o válvulas sujetas por tornillos y cojinetes de neopreno, nobesto, buna N, Vitón, teflón, kelf, asbestos, con un diámetro de 13 mm hasta 25 mm, (V " hasta 1"), contratuercas fabricadas en acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado. En la Figura 3 , los signos de referencia corresponden a los siguientes elementos:10 are stainless steel pressure-vacuum compensating tanks with a working pressure of 0 kg / cm 2 up to 60 kg / cm 2 , (0 psi up to 853 psi), vacuum 0 "Hg. Up to 29.92" Hg, (0 bar up to 1,013 bar) with tank air storage from 0 liters / min up to 120 liters / min. (0 CFM up to 4.23 CFM). Air displacement the same as above. Working temperature from 0 ° C to 400 ° C, (32 ° F to 752 ° F). Safety factor 4. Tare from 0 kg to 300 kg. 11 are tubular sight glasses made of borosilicate glass (pyrex). Against nuts or valves fastened by screws and bearings of neoprene, nobesto, buna N, Viton, Teflon, kelf, asbestos, with a diameter of 13 mm up to 25 mm, (V "up to 1"), locknuts made of carbon steel, Alloy and stainless (303, 304, 304L, 316, 316L, 430), brass, aluminum, cast iron. In Figure 3, the reference signs correspond to the following elements:
12 es una bomba de vacío de anillo líquido, con carcasa cilindrica de la bomba con etapas externas, con los sellos de la flecha, impulsor con aspas radiales, de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado. Puertos de 13mm hasta 102 mm. (Vi" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, con Bridas ANSÍ 150/300 PN10/16, PN 25/40 y con material de manufactura de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico Succión de 0" de Hg hasta 29.92" de Hg (0 bar hasta 1.013 bar). son válvulas check (de retención) con diseño de balancín, pistón (asiento recto o inclinado), basculante, de tipo silencioso, o de cualquier tipo de las normativas con rango de trabajo de 0 kg/cm2 hasta 60 kg/cm2, (0 psi hasta12 is a liquid ring vacuum pump, with cylindrical pump housing with external stages, with arrow seals, impeller with radial blades, made of carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), brass, aluminum, cast iron. Ports from 13mm to 102mm. (Vi "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, with ANSÍ 150/300 PN10 / 16 Flanges, PN 25/40 and with carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), any plastic Suction from 0 "Hg up to 29.92" Hg (0 bar up to 1,013 bar). are check valves (check) with rocker, piston (straight or inclined seat), tilting, silent type, or any type of regulations with a working range of 0 kg / cm 2 up to 60 kg / cm 2 , (0 psi up
853 psi); puertos roscados o bridados de 13 mm hasta 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico, monel hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo de 0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mm (Vi" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN853 psi); threaded or flanged ports from 13 mm to 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Working temperature from 0 ° C to 400 ° C (32 ° F to 752 ° F), carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), any plastic, monel hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. They are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (Vi "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANSY 150/300 PN
10/16, PN 25/40 con material de fabricación de acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. son válvulas check (de retención) con diseño de balancín, pistón (asiento recto o inclinado), basculante, de tipo silencioso, o de cualquier tipo de las normativas con rango de trabajo de 0 kg/cm2 hasta 60 kg/cm2, (0 psi hasta 853 psi); puertos roscados o bridados de 13 mm hasta 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico, monel hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. recipiente de agua de la bomba de vacío, fabricada en PVC, acero inoxidable, acero al carbón, plásticos; con capacidad de 0 litros a 500 litros o más dependiendo del tamaño de la máquina. Con tapas roscadas o bridadas y puertos de conexiones de 3 mm hasta 102 mm, (VP' de hasta 4"), a una temperatura trabajo de 0°C hasta 200°C, (32°F hasta 392°F). son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo de 0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mm (Va" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN10/16, PN 25/40 with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, iron plastic casting. are check valves (check) with rocker, piston (straight or inclined seat), tilting, silent type, or any type of regulations with a working range of 0 kg / cm 2 up to 60 kg / cm 2 , (0 psi up 853 psi); threaded or flanged ports from 13 mm to 102 mm. NPT, PTF, FNPT, BSPP, BSPT. Working temperature from 0 ° C to 400 ° C (32 ° F to 752 ° F), carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), any plastic, monel hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. Vacuum pump water container, made of PVC, stainless steel, carbon steel, plastics; with capacity of 0 liters to 500 liters or more depending on the size of the machine. With threaded or flanged caps and connection ports from 3 mm to 102 mm, (VP 'up to 4 "), at a working temperature of 0 ° C to 200 ° C, (32 ° F to 392 ° F). Are valves Ball: reduced or full pitch, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). 0 kg / cm 2 up to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (Va "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANSÍ 150/300 PN
10/16, PN 25/40 con material de fabricación de acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. Son tanques compensadores de presión-vacío en acero inoxidable con una presión de trabajo de 0 kg/cm2 hasta 60 kg/cm2, (0 psi hasta 853 psi), vacío de 0" de Hg. hasta 29.92" de Hg, (0 bar hasta 1.013 bar) con almacenaje de aire en tanque de 0 litros/min hasta 120 litros/min. (0 CFM hasta 4.23 CFM). Desplazamiento de aire lo mismo que lo anterior. Temperatura de trabajo de 0°C hasta 400°C, (32°F hasta 752°F). Factor de seguridad 4. Tara de 0 kg hasta 300 kg. son mirillas de nivel tubular de cristal de borosilicato (pyrex). Contra tuercas o válvulas sujetas por tornillos y cojinetes de neopreno, nobesto, buna N, Vitón, teflón, kelf, asbestos, con un diámetro de 13 mm hasta 25 mm, (VP' hasta 1"), contratuercas fabricadas en acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado. es un vacuómetro con rango de trabajo de 0" de Hg, hasta 29.92" de Hg (0 a 1.013 bar). El diámetro del vacuómetro es de 25 mm, hasta 75 mm de 1" hasta 3", con puerto de conexión posterior, inferior lateral izquierdo o derecho, y puertos roscados 3.18 mm hasta 13 mm, (1/8" hasta 1"), Tipo10/16, PN 25/40 with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, iron plastic casting. They are pressure-vacuum compensating tanks in stainless steel with a working pressure of 0 kg / cm 2 up to 60 kg / cm 2 , (0 psi up to 853 psi), vacuum from 0 "Hg. To 29.92" Hg, ( 0 bar up to 1,013 bar) with tank air storage from 0 liters / min up to 120 liters / min. (0 CFM up to 4.23 CFM). Air displacement the same as above. Working temperature from 0 ° C to 400 ° C, (32 ° F to 752 ° F). Safety factor 4. Tare from 0 kg to 300 kg. they are glass-level sight glasses made of borosilicate glass (pyrex). Against nuts or valves fastened by screws and bearings of neoprene, nobesto, buna N, Viton, Teflon, kelf, asbestos, with a diameter of 13 mm up to 25 mm, (VP 'up to 1 "), locknuts made of carbon steel, alloy and stainless (303, 304, 304L, 316, 316L, 430), brass, aluminum, cast iron. It is a vacuum gauge with a working range of 0 "Hg, up to 29.92" Hg (0 to 1,013 bar). Vacuum gauge diameter is 25 mm, up to 75 mm from 1 "to 3", with rear connection port, lower left or right side, and threaded ports 3.18 mm up to 13 mm, (1/8 "up to 1"), Type
NPT, PTF, FNPT, BSPP, BSPT. Sumergido en aceite o seco. son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo de 0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mmNPT, PTF, FNPT, BSPP, BSPT. Immersed in oil or dry. They are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm
(1/2" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN 10/16, PN 25/40 con material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo de 0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mm (V2" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN (1/2 "to 4"), NPT, PTF, FNPT, BSPP, BSPT, ANSI flanges 150/300 10/16 PN, PN 25/40 with material steelmaking coal, alloy and stainless (303, 304 , 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. They are ball valves: reduced or full pass, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures from 0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (V 2 "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANSÍ 150/300 PN
10/16, PN 25/40 con material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado.gura 4 , los signos de referencia corresponden a los siguientes elementos: Es un calefactor para calentamiento por energía con Gas LP o Gas Natural. Calentador para transferencia térmica por aceite: tanque de dimensiones cilindricas desde 30cm. hasta 2m. de diámetro, altura de desde 30 cm hasta 3m; fabricado en acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), aluminio calibre desde el O.lcm. hasta l.Ocm. Para 2000 BTU hasta 6,000,500 BTU (Unidad Térmica Británica). es una motobomba de recirculación térmica: Potencia de 1/32 Hp hasta 1010/16, PN 25/40 with carbon steel fabrication material, alloy e stainless (303, 304, 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6th, brass, aluminum, cast iron plastic. Figure 4, the reference signs correspond to the following elements: It is a heater for heating by energy with LP Gas or Natural Gas. Heater for thermal transfer by oil: tank of cylindrical dimensions from 30cm. up to 2m. in diameter, height from 30 cm to 3m; made of stainless steel and alloy carbon (303, 304, 304L, 316, 316L, 430), aluminum gauge from O. lcm. until l.Ocm. For 2000 BTU up to 6,000,500 BTU (British Thermal Unit). It is a thermal recirculation motor pump: Power of 1/32 HP up to 10
Hp. los sellos mecánicos deberán ser de cerámica, vitón o silicón. es un tanque de expansión de aceite térmico, que puede ser fabricado en acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), con una altura de desde 30cm hasta 3m y con un diámetro de 30cm. hasta 2m. Son válvulas tipo compuerta o cuchilla acero fugas, metal con metal, roscada, bridada o soldable (2 pzas.) o completo de diseño para soportar altas temperaturas con diámetro de 25mm. hasta 500mm. (1" hasta 20") temperatura de trabajo de 0°C hasta 600°C (32°F hasta 1112°F), con diseño y eje pulido o encapsulado; material de fabricación acero al carbón y, aleado e inoxidable (303, 304, 304L, 316, 316L y 430), latón, aluminio y hierro colado son válvulas tipo compuerta o cuchilla acero fugas, metal con metal, roscada, bridada o soldable (2 pzas.) o completo de diseño para soportar altas temperaturas con diámetro de 25mm. hasta 500mm. (1" hasta 20") temperatura de trabajo de 0°C hasta 600°C (32°F hasta 1112°F), con diseño y eje pulido o encapsulado; material de fabricación acero al carbón y, aleado e inoxidable (303, 304, 304L, 316, 316L y 430), latón, aluminio y hierro colado es una válvula de compuerta de metal con metal: bridada o soldable, con diámetro de 13 mm hasta 102mm /z" hasta 4") a temperatura de trabajo de 0°C hasta 700°C (32°F hasta 1292°F), hecha de un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 5430), latón aluminio, hierro colado. es una válvula de compuerta de metal con metal: bridada o soldable, con diámetro de 13 mm hasta 102mm (V2" hasta 4") a temperatura de trabajo de 0°C hasta 700°C (32°F hasta 1292°F), hecha de un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 5430), latón, aluminio, hierro colado. Son tubos de venteo pueden ser en tubería de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L y 430), en diámetro desde 1/8 hasta 4" (.31cm. hasta 10.16cm.) Cualquier plástico monel, hatelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. son aspas de agitación: fabricadas en lámina de calibre 22 hasta 1" que pueden ser de: acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio o hierro colado. La longitud de la paleta estará entre los 45 cm a los 150 m, con 20 cm de ancho como máximo. Puede ser como un tornillo de Arquímedes. es una flecha de agitación: fabricada en acero al carbón, latón, bronce, Nylamid, inoxidable (303, 304, 304L, 316, 316L Y 430) hierro colado, que puede ser de metal con metal, cojinetes de plástico, hule, neopreno, armado de latón con plástico o cualquier polímero, truncado por resorte o pernos, pudiendo estar metalizados en cromo duro, titanio, carburo de tungsteno. es un sello mecánico con asientos de Bitón, de cerámica, bunan, teflón, uretano silicón, con presión de trabajo de 21 kg/cm2 con vacío de 0" de Hg hasta 29.92" de Hg. (0 bar hasta 1.013 bar). son moto reductores con engranaje recto, helicoidal, tornillo sin fin o muñón que pueden ser de flechas paralelas colineales, transmisión en ángulo recto, con brida o sin ella (tipo caño o copie) para montaje para diversos motores. Relaciones 1:1 hasta 11000: 1 y capacidades de motor de 1/30 Hp hasta 10 Hp y desde 60 rpm hasta 11000 rpm. acero al carbón, acero inoxidable, bronce, aluminio o hierro colado. son válvulas solenoides simples o electro neumáticas de 2 vías con 2 posiciones NC o NO, solenoide con voltaje de trabajo de 12 VC(AC), hasta 440 VC(AC), 50-60 Hz., vastago membrana con diámetro de 13mm hasta 76mm (1 _" hasta 3"), a una temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), y con un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado, puede ser tipo bola acción neumática. es una válvula de mariposa, concha tortuga o cuchilla acero fugas metal con metal; bridada o soldable de cuerpo partido (2 pzas.) o completo, de diseño para soportar altas temperaturas, con diámetro de 25mm hasta 500mm. (1" hasta 20"). Resistencia al vacío de 0" Hg hasta 30" Hg a temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), con diseño de disco y eje pulido o encapsulado: material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado. son válvulas de bola: de paso reducido o completo, asientos de PTFE virgen o PTFE reforzado, de cerámica, teflón, vitón, a temperaturas de trabajo deHp. The mechanical seals must be ceramic, viton or silicone. It is a thermal oil expansion tank, which can be manufactured in carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), with a height of from 30cm to 3m and with a diameter of 30cm. up to 2m. They are valves type gate or blade leaking steel, metal with metal, threaded, flanged or weldable (2 pcs.) Or complete design to withstand high temperatures with 25mm diameter. up to 500mm (1 "up to 20") working temperature from 0 ° C to 600 ° C (32 ° F to 1112 ° F), with polished or encapsulated design and shaft; Carbon steel and stainless steel alloy material (303, 304, 304L, 316, 316L and 430), brass, aluminum and cast iron are gate valves or blade leaking steel, metal with metal, threaded, flanged or weldable ( 2 pcs.) Or complete design to withstand high temperatures with 25mm diameter. up to 500mm (1 "up to 20") working temperature from 0 ° C to 600 ° C (32 ° F to 1112 ° F), with polished or encapsulated design and shaft; Carbon steel and alloy steel manufacturing material e stainless (303, 304, 304L, 316, 316L and 430), brass, aluminum and cast iron is a metal gate valve with metal: flanged or weldable, with a diameter of 13 mm up to 102mm / z "up to 4") at a working temperature of 0 ° C to 700 ° C (32 ° F to 1292 ° F), made of a carbon steel alloy, alloy and stainless steel (303, 304, 304L, 316, 316L, 5430), Aluminum brass, cast iron. It is a metal gate valve with metal: flanged or weldable, with a diameter of 13 mm to 102 mm (V2 "up to 4") at a working temperature of 0 ° C to 700 ° C (32 ° F to 1292 ° F), Made of a carbon steel material, alloy and stainless steel (303, 304, 304L, 316, 316L, 5430), brass, aluminum, cast iron. They are vent tubes can be in carbon steel, alloy and stainless steel pipe (303, 304, 304L, 316, 316L and 430), in diameter from 1/8 to 4 "(.31cm. To 10.16cm.) Any plastic monel, hatelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. are stirring blades: made of 22 to 1 "caliber blade that can be made of: carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), brass, aluminum or cast iron. The length of the pallet will be between 45 cm to 150 m, with a maximum width of 20 cm. It can be like a Archimedes screw. It is a stirring arrow: made of carbon steel, brass, bronze, Nylamid, stainless (303, 304, 304L, 316, 316L and 430) cast iron, which can be metal with metal, plastic bearings, rubber, neoprene , armed with brass with plastic or any polymer, truncated by spring or bolts, being able to be metallized in hard chrome, titanium, tungsten carbide. It is a mechanical seal with seats of Bitón, ceramic, bunan, Teflon, silicone urethane, with working pressure of 21 kg / cm 2 with vacuum from 0 "Hg to 29.92" Hg. (0 bar to 1,013 bar). They are motorcycle gearboxes with straight, helical gear, worm or stump that can be of parallel collinear arrows, transmission at right angles, with or without flange (spout or copy type) for mounting for various engines. 1: 1 ratios up to 11000: 1 and engine capacities from 1/30 HP up to 10 HP and from 60 rpm to 11000 rpm. carbon steel, stainless steel, bronze, aluminum or cast iron. They are simple solenoid or electro-pneumatic 2-way valves with 2 NC or NO positions, solenoid with working voltage of 12 VC (AC), up to 440 VC (AC), 50-60 Hz., diaphragm rod with 13mm diameter up to 76mm ( 1 _ "up to 3"), at a working temperature of 0 ° C up to 400 ° C (32 ° F up to 752 ° F), and with a carbon steel, alloy and stainless steel manufacturing material (303, 304 , 304L, 316, 316L, 430), brass, aluminum, cast iron, can be pneumatic action ball type. It is a butterfly valve, turtle shell or steel blade leaking metal with metal; flanged or weldable with a split body (2 pcs.) or complete, designed to withstand high temperatures, with a diameter of 25mm to 500mm. (1 "up to 20"). Vacuum resistance from 0 "Hg up to 30" Hg at working temperature from 0 ° C up to 400 ° C (32 ° F up to 752 ° F), with disc design and polished or encapsulated shaft: carbon steel fabrication material , alloy and stainless (303, 304, 304L, 316, 316L, 430), brass, aluminum, cast iron. They are ball valves: reduced or full pitch, virgin PTFE or reinforced PTFE seats, ceramic, Teflon, viton, at working temperatures of
0°C hasta 400°C (32°F hasta 752°F). Rango de trabajo de 0 kg/cm2 hasta 25 kg/cm2 (355 psi), puertos roscados o bridados de 13 mm hasta 102 mm (Va" hasta 4"), NPT, PTF, FNPT, BSPP, BSPT, Bridas ANSÍ 150/300 PN 10/16, PN 25/40 con material de fabricación de acero al carbón aleado e inoxidable (303, 304, 304L, 316, 316L, 430), cualquier plástico monel, hastelloy, incoloy, dúplex, 6mo, latón, aluminio, hierro colado. es una válvula de sobre presión o seguridad: bridada, soldada o roscada, con un diámetro de 13 mm hasta 102 mm (VP' hasta 4"), a una temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), con un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón aluminio, hierro colado. es una válvula de mariposa, concha de tortuga o cuchilla con acero fugas; bridada o soldable de cuerpo partido (2 pzas.) o completo con diseño para soportar altas temperaturas EPDM, BUNAN, teflón, uretano, vitón, silicón, diámetro de 25mm hasta 500mm (1" hasta 20"), con resistencia al vacío de 0" de Hg hasta 29.92" de Hg (0 bar hasta 1.013 bar), resistencia a la presión de 0 kg/cm2 hasta 21 kg/cm2 (0 Psi. hasta 300 Psi), con temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), diseño de disco y eje pulido o encapsulado, con un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón aluminio, hierro colado. son válvulas solenoides simples o electro neumáticas de 2 vías con 2 posiciones NC o NO, sol en o i de con voltaje de trabajo de 12 VC(AC), hasta 440 VC(AC), 50-60 Hz., vastago membrana con diámetro de 13mm hasta 76mm (VP' hasta 3"), a una temperatura de trabajo de 0°C hasta 400°C (32°F hasta 752°F), y con un material de fabricación de acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio, hierro colado, puede ser tipo bola acción neumática. En la Figura 5, los números de referencia 1 a 40 corresponden a los elementos descritos e ilustrados en las figuras 2 a 4, y en donde: 41 el tanque de micro elementos fabricado en acero al carbón aleado e inoxidable (303, 304, 304L y 430), su capacidad puede ser de 50 litros de agua, hasta 5000 litros de agua, con tapa de cubierta o sin ella. 42 son moto reductores con engranaje recto, helicoidal, tornillo sin fin o muñón que pueden ser de flechas paralelas colineales, transmisión en ángulo recto, con brida o sin ella (tipo caño o copie) para montaje para diversos motores. Relaciones 1:1 hasta 11000: 1 y capacidades de motor de 1/30 Hp hasta 10 Hp y desde 60 rpm hasta 11000 rpm. acero al carbón, acero inoxidable, bronce, aluminio o hierro colado. 43 es una flecha de agitación: fabricada en acero al carbón, latón, bronce, Nylamid, inoxidable (303, 304, 304L, 316, 316L Y 430) hierro colado, que puede ser de metal con metal, cojinetes de plástico, hule, neopreno, armado de latón con plástico o cualquier polímero, truncado por resorte o pernos, pudiendo estar metalizados en cromo duro, titanio, carburo de tungsteno. 44 son aspas de agitación: fabricadas en lámina de calibre 22 hasta 1" que pueden ser de: acero al carbón, aleado e inoxidable (303, 304, 304L, 316, 316L, 430), latón, aluminio o hierro colado. 45 son termopares manufacturados en bimetal (micromo), tipo j o k con roscas de conexión de VP' hasta 1" (NPT, PTF, FNMT, BSPP, VSPT), manufactura del soporte en acero al carbón, bronce, aluminio, cobre, inoxidable (303, 304, 304L, 316, 316L y 430). 46 son termopares manufacturados en bimetal (micromo), tipo j o k con roscas de conexión de /4" hasta 1" (NPT, PTF, FNMT, BSPP, VSPT), manufactura del soporte en acero al carbón, bronce, aluminio, cobre, inoxidable (303, 304, 304L, 316, 316L y 430). 47 son termopares manufacturados en bimetal (micromo), tipo j o k con roscas de conexión de VP' hasta 1" (NPT, PTF, FNMT, BSPP, VSPT), manufactura del soporte en acero al carbón, bronce, aluminio, cobre, inoxidable (303, 304, 304L, 316, 316L y 430).0 ° C to 400 ° C (32 ° F to 752 ° F). Working range from 0 kg / cm 2 to 25 kg / cm 2 (355 psi), threaded or flanged ports from 13 mm to 102 mm (Va "up to 4"), NPT, PTF, FNPT, BSPP, BSPT, Flanges ANSÍ 150/300 PN 10/16, PN 25 / 40 with alloy steel and stainless steel (303, 304, 304L, 316, 316L, 430), any monel, hastelloy, incoloy, duplex, 6mo, brass, aluminum, cast iron. It is an over pressure or safety valve: flanged, welded or threaded, with a diameter of 13 mm to 102 mm (VP 'up to 4 "), at a working temperature of 0 ° C to 400 ° C (32 ° F to 752 ° F), with a carbon steel material, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), aluminum brass, cast iron.It is a butterfly valve, turtle shell or blade with leaking steel, flanged or weldable with split body (2 pcs.) or complete with design to withstand high temperatures EPDM, BUNAN, Teflon, urethane, viton, silicone, diameter 25mm up to 500mm (1 "up to 20"), with resistance Vacuum from 0 "Hg up to 29.92" Hg (0 bar up to 1,013 bar), pressure resistance from 0 kg / cm 2 to 21 kg / cm 2 (0 Psi. up to 300 Psi), with working temperature of 0 ° C to 400 ° C (32 ° F to 752 ° F), disc design and polished or encapsulated shaft, with a carbon steel, alloy and stainless steel (303, 304, 304L, 316, 316L, 430) , aluminum brass, cast iron. They are simple solenoid or electro-pneumatic 2-way valves with 2 NC or NO positions, sol in oi with working voltage of 12 VC (AC), up to 440 VC (AC), 50-60 Hz., diaphragm rod with diameter of 13mm up to 76mm (VP 'up to 3 "), at a working temperature of 0 ° C to 400 ° C (32 ° F up to 752 ° F), and with a carbon steel, alloy and stainless steel manufacturing material (303 , 304, 304L, 316, 316L, 430), brass, aluminum, iron casting, can be pneumatic action ball type. In Figure 5, reference numbers 1 to 40 correspond to the elements described and illustrated in Figures 2 to 4, and where: 41 the micro-element tank made of alloy and stainless carbon steel (303, 304, 304L and 430), its capacity can be 50 liters of water, up to 5000 liters of water, with cover or without cover. 42 are motorcycle gearboxes with straight, helical gear, worm screw or stump that can be of parallel collinear arrows, transmission at right angles, with or without flange (spout or copy type) for mounting for various engines. 1: 1 ratios up to 11000: 1 and engine capacities from 1/30 HP up to 10 HP and from 60 rpm to 11000 rpm. carbon steel, stainless steel, bronze, aluminum or cast iron. 43 is a stirring arrow: made of carbon steel, brass, bronze, Nylamid, stainless (303, 304, 304L, 316, 316L and 430) cast iron, which can be metal with metal, plastic bearings, rubber, Neoprene, reinforced with brass with plastic or any polymer, truncated by spring or bolts, being able to be metallized in hard chrome, titanium, tungsten carbide. 44 are stirring blades: made of 22 to 1 "caliber sheet that can be made of: carbon, alloy and stainless steel (303, 304, 304L, 316, 316L, 430), brass, aluminum or cast iron. 45 are thermocouples manufactured in bimetal (micrometer), jok type with threads of VP 'connection up to 1 "(NPT, PTF, FNMT, BSPP, VSPT), manufacture of the support in carbon, bronze, aluminum, copper, stainless steel (303, 304, 304L, 316, 316L and 430). 46 they are thermocouples manufactured in bimetal (micrometer), jok type with connection threads of / 4 "up to 1" (NPT, PTF, FNMT, BSPP, VSPT), manufacture of the support in carbon steel, bronze, aluminum, copper, stainless ( 303, 304, 304L, 316, 316L and 430) 47 are thermocouples manufactured in bimetal (micrometer), jok type with connection threads of VP 'up to 1 "(NPT, PTF, FNMT, BSPP, VSPT), support manufacture in carbon steel, bronze, aluminum, copper, stainless (303, 304, 304L, 316, 316L and 430).
DESCRIPCIÓN DETALLADA DE LA INVENCIÓN El aparato y el proceso de nixtamalización en su conjunto se describen a continuación por medio de los siguientes ejemplos con referencia a los dibujos ilustrados.DETAILED DESCRIPTION OF THE INVENTION The apparatus and the nixtamalization process as a whole are described below by means of the following examples with reference to the illustrated drawings.
EJEMPLO 1: Proceso de Nixtamalización para 500 kg de maíz Para llevar a cabo el procedimiento de nixtamalización de la invención, en primer lugar la posición de las válvulas (26) debe estar en posición cerrada y (27) en posición abierta, se enciende el calefactor hasta que éste produzca una temperatura de alrededor de 0°C (32°F) hasta aproximadamente 70°C (158°F) dentro del Autoclave Reactor, después de obtener la temperatura deseada, el maíz se deposita dentro de dicho Autoclave Reactor en una cantidad de 500 Kg de maíz; de manera simultánea se enciende el motorreductor (34), para hacer funcionar el agitador (31) dentro del Autoclave Reactor a una velocidad máxima entre 1 rpm (revoluciones por minuto) y 7 rpm; entonces se pone en posición de vacío la válvulaEXAMPLE 1: Nixtamalization process for 500 kg of corn To carry out the nixtamalization procedure of the invention, first the position of the valves (26) must be in the closed position and (27) in the open position, the heater until it produces a temperature of about 0 ° C (32 ° F) to about 70 ° C (158 ° F) inside the Reactor Autoclave, after obtaining the desired temperature, the corn is deposited inside said Reactor Autoclave in an amount of 500 Kg of corn; the geared motor (34) is switched on simultaneously, to operate the agitator (31) inside the Reactor Autoclave at a maximum speed between 1 rpm (revolutions per minute) and 7 rpm; then the valve is put in a vacuum position
(3); y después se hace funcionar la bomba de vacío (12) hasta alcanzar su capacidad de vacío que es de alrededor de 22.7" de Hg, (0.768 bar) dentro del Autoclave Reactor, durante un periodo de tiempo de desde alrededor de 0 min. hasta aproximadamente 15 min, el vacío generado abre los poros del maíz. Este ejemplo se lleva a cabo sobre el nivel del mar en la Ciudad de(3); and then the vacuum pump (12) is operated until it reaches its vacuum capacity that is about 22.7 "Hg, (0.768 bar) inside the Reactor Autoclave, for a period of time from about 0 min. to approximately 15 min, the vacuum generated opens the pores of corn.This example is carried out above sea level in the City of
México, D. F., en virtud de lo cual el vacío que se puede lograr a esta altura es de 0" de Hg (0 bar) hasta aproximadamente 22" de Hg (0.745 bar), y también en el caso específico de que la bomba usada para este ejemplo sea de anillo líquido con opción a utilizar también bombas de alto vacío y alto desplazamiento; que logran hasta 22.7" de Hg (0.768 bar). En la Ciudad de México D. F. se pueden utilizar bombas con impulsores (paletas) sumergidas en aceite, émbolos moleculares etc. A continuación se detiene la bomba de vacío y se abre el solenoide (35) para dejar pasar la mezcla de agua, cal y micro-elementos, la cual se agitó previamente en su contenedor (41), durante un periodo de tiempo de 3 min. a una velocidad de 350 rpm. (revoluciones por minuto). A continuación la válvula (3), se pone en posición de presión y se hace funcionar el compresor (2), después del cambio de posición de la válvula antes mencionada. En este momento, el aire comprimido obliga aún más a hacer penetrar la mezcla dentro de los poros abiertos del maíz, la presión de trabajo del equipo, es de alrededor de 6 kg/cm2, dentro del Autoclave Reactor. Al llegar a esta etapa la transferencia térmica habrá alcanzado alrededor de 100°C (212°F) dentro del Autoclave Reactor, a esta presión y temperatura constantes, el maíz se comienza a cocer durante un período de tiempo de aproximadamente 45 min. , el agua se mantiene líquida, sin producir vapor de agua dentro del Autoclave Reactor, y esto permite que el producto se cueza de manera uniforme en un tiempo mínimo. Después de haber transcurrido aproximadamente 45 min. se apaga el equipo de transferencia térmica, y se pone en posición cerrada la válvula (27) y abriendo la válvula (26) se apaga también el compresor, y luego se abre la válvula (40), para despresurizar el Autoclave Reactor y una vez hecho esto se cierra. Una vez que se ha despresurizado en su totalidad el AutoclaveMexico City, by virtue of which the vacuum that can be achieved at this height is 0 "Hg (0 bar) to approximately 22" Hg (0.745 bar), and also in the specific case that the pump used for this example, it is a liquid ring with the option to also use high vacuum and high displacement pumps; that achieve up to 22.7 "of Hg (0.768 bar). In Mexico City, you can use pumps with impellers (vanes) submerged in oil, molecular plungers etc. Then the vacuum pump is stopped and the solenoid is opened (35 ) to allow the mixture of water, lime and micro-elements to pass through, which was previously stirred in its container (41), for a period of 3 minutes at a speed of 350 rpm (revolutions per minute). then the valve (3), is put in a pressure position and the compressor (2) is operated, after the change of position of the aforementioned valve, at this time, the compressed air forces even more to penetrate the mixture into of the open pores of the corn, the working pressure of the equipment is around 6 kg / cm 2 , inside the Reactor Autoclave. Thermal transfer will have reached around 100 ° C (212 ° F) inside the Reactor Autoclave, at this constant pressure and temperature, the corn begins to cook for a period of approximately 45 min. , the water remains liquid, without producing water vapor inside the Reactor Autoclave, and this allows the product to cook evenly in a minimum time. After approximately 45 min. the thermal transfer equipment is turned off, and the valve (27) is put in the closed position and the valve (26) is also turned off, then the compressor is turned off, and then the valve (40) is opened, to depressurize the Reactor Autoclave and once done this closes. Once the Autoclave has been depressurized in its entirety
Reactor, se pone a funcionar la bomba de vacío, habiendo hecho accionar la válvula (3) previamente a posición de vacío hasta alcanzar aproximadamente 22" de Hg (0.745 bar). Se trabaja bajo estas condiciones hasta obtener la humedad deseada en el maíz, el tiempo oscila entre alrededor de 0 min. a aproximadamente 15 min, y bajo este vacío se deshidrata el maíz. A continuación se apaga la bomba de vacío, y se aplica un poco de aire comprimido, con el propósito de romper el vacío, colocando en posición de presión la válvula (3). Se abre la válvula (40) con el fin de verificar que en el Autoclave Reactor, no haya ni presión ni vacío, con lo que se da fin al proceso. Por último se abre la compuerta (36) de drenado localizada bajo el cuerpo del Autoclave Reactor, y se drena así el producto ya procesado. Este ejemplo nos muestra el proceso en 500 kg de maíz. Sin embargo, este aparato no se limita a procesar solo cantidades de 500 kg de maíz u otros alimentos, ya que las máquinas se fabricarán de acuerdo a la necesidad del solicitante, y se pueden elaborar para tratar diferentes cantidades desde alrededor de 50 kg. o menos, hasta aproximadamente 10 toneladas o más, con el mismo proceso y equipo, cambiando naturalmente el volumen de la máquina y sus componentes. Las temperaturas, vacío, presión y tiempos se gradúan conforme diversos aspectos tales como: 1. Dureza del maíz o de los otros productos. 2. La antigüedad del producto a elaborar después de cosechado. 3. La calidad a la que se pretenda obtener el producto final. 4. Si se requiere precocido, cocido o muy cocido. Como se ilustra en la descripción anterior y en los ejemplos, la invención tiene aplicación también en el procesado de una amplia variedad de productos alimenticios, tales como frijol, garbanzo, soya, legumbres, verduras y carnes, como por ejemplo: aves, res, cerdo, etc. Los términos y expresiones que se han empleado se usan como descriptivos, más no limitativos, por lo que no existe intención alguna de que tales términos excluyan equivalentes de los conceptos mostrados y descritos en lo que antecede, en virtud de lo cual se contempla la posibilidad de hacer modificaciones dentro del alcance del proceso y aparato de la invención al tenor de las siguientes reivindicaciones. Reactor, the vacuum pump is put into operation, having previously operated the valve (3) to a vacuum position until reaching approximately 22 "Hg (0.745 bar). It works under these conditions until the desired moisture is obtained in the corn, the time ranges from about 0 min to about 15 min, and under this vacuum the corn is dehydrated.Then the vacuum pump is turned off, and a little compressed air is applied, in order to break the vacuum, placing in pressure position the valve (3) The valve (40) is opened in order to verify that in the Reactor Autoclave, there is neither pressure nor vacuum, so that the process is terminated. (36) of drainage located under the body of the Reactor Autoclave, thus draining the product already processed.This example shows us the process in 500 kg of corn, however, this apparatus is not limited to processing only quantities of 500 kg of corn or other foods, since the m machines are manufactured according to the need of the applicant, and can be developed to treat various amounts from about 50 kg or less, up to approximately 10 tons or more, with the same process and equipment, naturally changing the volume of the machine and its components. Temperatures, vacuum, pressure and times are graduated according to various aspects such as: 1. Hardness of corn or other products. 2. The age of the product to be processed after harvesting. 3. The quality at which the final product is intended. 4. If precooked, cooked or overcooked is required. As illustrated in the description above and in the examples, the invention also applies to the processing of a wide variety of food products, such as beans, chickpeas, soybeans, legumes, vegetables and meats, such as: poultry, beef, pig, etc. The terms and expressions that have been used are used as descriptive, but not limiting, so there is no intention that such terms exclude equivalents from the concepts shown and described above, by virtue of which the possibility is contemplated to make modifications within the scope of the process and apparatus of the invention according to the following claims.

Claims

R E I V I N D I C A C I O N E S 1.- Un proceso de nixtamalización mejorado caracterizado porque comprende las siguientes etapas: a) aplicación de vacío para abrir los poros del maíz e impregnación del mismo con agua, cal y microelementos bajo presión. b) cocción con temperatura y presión elevada; y opcionalmente c) deshidratación con vacío. R E I V I N D I C A C I O N E S 1.- An improved nixtamalization process characterized in that it comprises the following stages: a) application of vacuum to open the pores of the corn and impregnating it with water, lime and microelements under pressure. b) high temperature and pressure cooking; and optionally c) vacuum dehydration.
2.- Un proceso de nixtamalización caracterizadas porque comprende las siguientes etapas: a) introducción del maíz a un medio de cocción con el objeto de aplicar vacío para que sus poros se abran; b) permitir el paso de una mezcla de agua, cal y microelementos al medio de cocción con el propósito de que los poros abiertos del maíz absorban dicha mezcla; c) someter la mezcla de maíz, agua, cal y microelementos, ya absorbidos en el primero, a temperatura y presión elevada durante un tiempo predeterminado para su cocción; y opcionalmente d) deshidratar la mezcla de maíz con aplicación de vacío durante un tiempo predeterminado, hasta obtener la humedad deseada; y e) drenar, el producto resultante, sacando del medio de cocción el maíz nixtamalizado y deshidratado para su utilización posterior en la elaboración de harina, masa, tortillas, totopos u otros alimentos diversos. 2.- A nixtamalization process characterized in that it comprises the following stages: a) introduction of corn into a cooking medium in order to apply a vacuum so that its pores open; b) allow the passage of a mixture of water, lime and microelements into the cooking medium so that the open pores of the corn absorb said mixture; c) subject the mixture of corn, water, lime and microelements, already absorbed in the former, at elevated temperature and pressure for a predetermined time for cooking; and optionally d) dehydrate the corn mixture with vacuum application for a predetermined time, until the desired humidity is obtained; and e) drain the resulting product, removing nixtamalized and dehydrated corn from the cooking medium for later use in the production of flour, dough, tortillas, tortilla chips or other various foods.
3.- El proceso de nixtamalización de conformidad con la reivindicación3. The nixtamalization process according to claim
2, en donde se introduce maíz a un medio de cocción y después se aplica vacío para que se abran los poros del mismo; a continuación se hace pasar una mezcla de agua, cal y microelementos al medio de cocción para que se impregnen los poros abiertos del maíz con dicha mezcla bajo presión; se eleva la temperatura y la presión para la cocción del maíz; y posteriormente se deshidrata la mezcla de maíz cocido y nixtamalizado, se obtiene el grado de humedad deseado a fin de producir el maíz deshidratado de acuerdo a las características de la aplicación que se vaya a dar al mismo. 2, where corn is introduced into a cooking medium and then vacuum is applied to open the pores thereof; a mixture of water, lime and microelements is then passed to the cooking medium so that the open pores of the corn are impregnated with said mixture under Pressure; the temperature and pressure for cooking corn is raised; and subsequently the mixture of cooked and nixtamalized corn is dehydrated, the desired degree of humidity is obtained in order to produce the dehydrated corn according to the characteristics of the application to be given to it.
4.- Proceso de nixtamalización mejorado caracterizado por las siguientes etapas: se introduce el maíz que será procesado dentro de un equipo de cocción, tal como un Autoclave Reactor; una vez que se encuentra el Autoclave Reactor llena con el maíz, se cierra ésta herméticamente, y se aplica vacío con el propósito de abrir los poros de dicho maíz a fin de que penetren por osmosis a través de los mismos una mezcla de agua, cal y microelementos, durante un periodo de tiempo que va de 0 minutos a 60 minutos; después de transcurrido el tiempo necesario, se obtiene un vacío a una presión de aproximadamente 0" de Hg hasta alrededor de 29.92" de Hg (aproximadamente 0 bar hasta 1.013 bar); mediante la acción provocada por el vacío generado con el Autoclave Reactor, se succiona una mezcla de agua, cal y microelementos y se forma una mezcla de éstos con el maíz, agitándolos; después de haberse depositado el agua, la cal y los microelementos, se rompe el vacío y se presuriza el Autoclave Reactor a una presión de alrededor de 0 kg/cm2 hasta aproximadamente 20 kg/cm2 a fin de permitir la impregnación bajo presión de la mezcla de agua, cal y microelementos, y se aplica una temperatura de alrededor de 0°C (32°F) hasta aproximadamente 200°C (392°F); se mantiene la mezcla del producto así obtenido bajo temperatura y presión constantes durante un periodo de tiempo de aproximadamente 0 a alrededor de 80 minutos para permitir el cocimiento del producto; se disminuye la temperatura elevada y se despresuriza el Autoclave Reactor para provocar un vacío a una presión de desde alrededor de 0" Hg hasta aproximadamente 29.92" Hg (0 bar a 1.013 bar), durante un periodo de tiempo aproximado de 0 a 40 minutos para producir la deshidratación del producto; por último se rompe el vacío y se despresuriza el Autoclave Reactor, y el producto ya procesado se drena hasta una humedad deseada para su utilización en un proceso posterior de acuerdo al producto que se desee obtener. 4.- Improved nixtamalization process characterized by the following stages: the corn that will be processed into a cooking equipment, such as a Reactor Autoclave, is introduced; Once the Reactor Autoclave is filled with corn, it is closed tightly, and vacuum is applied with the purpose of opening the pores of said corn so that a mixture of water, lime can penetrate through osmosis and microelements, for a period of time ranging from 0 minutes to 60 minutes; after the necessary time has elapsed, a vacuum is obtained at a pressure of about 0 "Hg to about 29.92" Hg (about 0 bar to 1,013 bar); by means of the action caused by the vacuum generated with the Reactor Autoclave, a mixture of water, lime and microelements is suctioned and a mixture of these is formed with the corn, stirring them; After the water, lime and microelements have been deposited, the vacuum is broken and the Reactor Autoclave is pressurized at a pressure of about 0 kg / cm 2 to approximately 20 kg / cm 2 in order to allow impregnation under pressure of the mixture of water, lime and microelements, and a temperature of about 0 ° C (32 ° F) to about 200 ° C (392 ° F) is applied; the mixture of the product thus obtained is maintained under constant temperature and pressure for a period of time from about 0 to about 80 minutes to allow the product to cook; the elevated temperature is lowered and the Reactor Autoclave is depressurized to cause a vacuum at a pressure from about 0 "Hg to about 29.92" Hg (0 bar at 1,013 bar), for an approximate period of time from 0 to 40 minutes to produce product dehydration; Finally, the vacuum is broken and the Reactor Autoclave is depressurized, and the already processed product is drained to a desired humidity for use in a subsequent process according to the product to be obtained.
5.- Proceso de nixtamalización mejorado de conformidad con la reivindicación 4, en donde el tiempo de aplicación de vacío varía de aproximadamente 7 minutos hasta alrededor de 15 minutos. 5. Improved nixtamalization process according to claim 4, wherein the vacuum application time varies from about 7 minutes to about 15 minutes.
6.- El proceso de nixtamalización mejorado de la reivindicación 4, en donde la etapa de impregnación bajo presión se lleva a cabo a una presión aproximada de 6 kilogramos/cm2. 6. The improved nixtamalization process of claim 4, wherein the impregnation stage under pressure is carried out at a pressure of approximately 6 kilograms / cm 2 .
7.- Proceso de nixtamalización mejorado de conformidad con la reivindicación 4, en donde la etapa de impregnación bajo presión se lleva a cabo a una temperatura de aproximadamente 0°C (32°F) hasta7. Improved nixtamalization process according to claim 4, wherein the impregnation stage under pressure is carried out at a temperature of approximately 0 ° C (32 ° F) to
100°C (212°F). 100 ° C (212 ° F).
8.- El proceso de nixtamalización mejorado de conformidad con la reivindicación 4, en donde la etapa de cocción del producto se lleva a cabo durante un periodo de tiempo de aproximadamente 45 minutos; de acuerdo a la calidad y tipo de maíz. 8. The improved nixtamalization process according to claim 4, wherein the cooking step of the product is carried out for a period of approximately 45 minutes; according to the quality and type of corn.
9.- El proceso de nixtamalización mejorado de conformidad con la reivindicación 4, en donde la etapa de deshidratación bajo vacío se lleva a cabo durante un tiempo de aproximadamente 5 minutos a 15 minutos. 9. The improved nixtamalization process according to claim 4, wherein the vacuum dehydration step is carried out for a time of approximately 5 minutes to 15 minutes.
10.- Proceso de nixtamalización mejorado caracterizado por las siguientes etapas: se introduce el maíz que será procesado dentro de un equipo de cocción, tal como un Autoclave Reactor; una vez que se encuentra el Autoclave Reactor llena con el maíz y cerrada herméticamente, se aplica vacío a la misma con el propósito de abrir los poros del maíz para que penetre por osmosis a través de los mismos una mezcla de a gua, ca l y microelementos, durante un periodo de tiempo de aproximadamente 7 a alrededor de 15 minutos; después de transcurrido el tiempo necesario se obtiene vacío a una presión de 0" de Hg hasta aproximadamente 29.92" de Hg (0 bar hasta 1.013 bar); mediante la acción provocada por el vacío del Autoclave Reactor se succiona una mezcla de agua, cal y microelementos, y se agita la mezcla con el maíz; después de haber sido depositado la cal y los microelementos, se rompe el vacío y se presuriza el Autoclave Reactor a una presión de alrededor de 6 kg/cm2, a fin de permitir la impregnación bajo presión de la mezcla de agua, cal y microelementos y se aplica una temperatura de alrededor de 0°C (32°F) hasta aproximadamente10.- Improved nixtamalization process characterized by the following stages: the corn that will be processed into a cooking equipment, such as a Reactor Autoclave, is introduced; Once the Reactor Autoclave is filled with corn and tightly closed, vacuum is applied to it with the purpose of opening the pores of the corn so that a mixture of water, oil and microelements can penetrate through osmosis , for a period of time from about 7 to about 15 minutes; after the necessary time has elapsed, vacuum is obtained at a pressure of 0 "Hg to approximately 29.92" Hg (0 bar to 1,013 bar); by means of the action caused by the vacuum of the Reactor Autoclave a mixture of water, lime and microelements is suctioned, and the mixture is stirred with the corn; After the lime and microelements have been deposited, the vacuum is broken and the Reactor Autoclave is pressurized at a pressure of about 6 kg / cm 2 , in order to allow impregnation under pressure of the mixture of water, lime and microelements and a temperature of about 0 ° C (32 ° F) is applied to approximately
100°C(212°F); se mantiene la mezcla del producto así obtenido bajo temperatura y presión constantes, durante un periodo de tiempo de aproximadamente 45 minutos para permitir el cocimiento del producto; luego se disminuye la temperatura elevada y se despresuriza el Autoclave Reactor para provocar un vacío de 0" Hg hasta aproximadamente 29.92" Hg (0 bar a 1.013 bar) durante un periodo de tiempo de 5 a 15 minutos para producir la deshidratación del producto; por último se rompe el vacío y se despresuriza el Autoclave Reactor, y el producto ya procesado se drena para su utilización en un proceso posterior de acuerdo al producto que se desee obtener. 100 ° C (212 ° F); the mixture of the product thus obtained is maintained under constant temperature and pressure, for a period of approximately 45 minutes to allow cooking of the product; then the elevated temperature is lowered and the Reactor Autoclave is depressurized to cause a vacuum of 0 "Hg to approximately 29.92" Hg (0 bar at 1,013 bar) for a period of time from 5 to 15 minutes to produce dehydration of the product; Finally, the vacuum is broken and the Reactor Autoclave is depressurized, and the already processed product is drained for use in a subsequent process according to the product to be obtained.
11.- Aparato mejorado para nixtamalización que comprende un sistema de vacío; un sistema de presión y un sistema de calentamiento; caracterizado porque el sistema de vacío produce vacío en un recipiente del sistema de calentamiento a fin de abrir los poros del producto que se va a cocer, para que penetren por osmosis los elementos que se van a absorber en dicho producto. 11.- Improved apparatus for nixtamalization comprising a vacuum system; a pressure system and a heating system; characterized in that the vacuum system produces vacuum in a container of the heating system in order to open the pores of the product to be cooked, so that the elements to be absorbed in said product penetrate by osmosis.
12.- Aparato mejorado para nixtamalización de conformidad con la reivindicación 11, en donde el sistema de presión comprende un medio compresor (2), un medio regulador de presión (5) para mantener constante la presión, un medio de válvula (3) que sirve para dar paso al vacío o a la presión, así como un medio de tanque (10) compensador de presión o de vacío. 12. Improved apparatus for nixtamalization according to claim 11, wherein the pressure system comprises a compressor means (2), a pressure regulating means (5) to keep the pressure constant, a valve means (3) which It serves to give way to vacuum or pressure, as well as a means of tank (10) pressure or vacuum compensator.
13.- Aparato mejorado para nixtamalización de conformidad con la reivindicación 11, en donde el sistema de vacío comprende un medio de bomba (12) para crear vacío, un medio de almacenamiento de líquido (16) para realizar el sello en el medio de bomba de vacío, un medio de tanque (18) de almacenamiento de vacío, así como un medio de válvula (3) para dar paso al vacío o a la presión. 13. Improved apparatus for nixtamalization according to claim 11, wherein the vacuum system comprises a pump means (12) for creating vacuum, a liquid storage means (16) for making the seal in the pump means vacuum, a vacuum storage tank means (18), as well as a valve means (3) to give way to vacuum or pressure.
14.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 11, en donde el sistema de calentamiento comprende un medio calefactor (23) para producir calor a través de un medio de calentamiento que se va a enviar a un medio de cocción (1), un medio de bomba (24) para irrigar el medio de calentamiento y un medio de expansión (25) del medio de calentamiento. 14. An improved nixtamalization apparatus according to claim 11, wherein the heating system comprises a heating means (23) for producing heat through a heating means to be sent to a cooking medium (1 ), a pump means (24) for irrigating the heating means and an expansion means (25) of the heating means.
15.- Un aparato mejorado para nixtamalización que comprende: un sistema de vacío, un sistema de presión y un sistema de calentamiento, caracterizado porque el sistema de vacío produce vacío en un medio de cocción del sistema de calentamiento a fin de abrir los poros del producto que se va a cocer para que penetren por osmosis los elementos que se van a absorber en dicho producto, en donde el sistema de presión comprende un medio compresor (2), un medio regulador de presión (5) para mantener constante la presión, un medio de válvula (3) que sirve para dar paso al vacío o a la presión, así como un medio de tanq ue (10) compensador de presión o de vacío, el sistema de vacío comprende un medio de bomba (12) para crear vacío, un medio de almacenamiento de líquido (16) para realizar el sello en un medio de bomba de vacío (12), un medio de tanque (18) de almacenamiento de vacío, así como un medio de válvula (3) para dar paso al vacío o a la presión, y el sistema de calentamiento comprende un medio calefactor (23) para producir calor a través de un medio de calentamiento que se va a enviar a un medio de cocción (1), un medio de bomba (24) para irrigar el medio de calentamiento, un medio de expansión (25) del medio de calentamiento. 15.- An improved nixtamalization apparatus comprising: a vacuum system, a pressure system and a heating system, characterized in that the vacuum system produces vacuum in a heating system cooking means in order to open the pores of the product to be cooked so that the elements to be absorbed in said product penetrate by osmosis, wherein the pressure system comprises a compressor means (2), a regulating means of pressure (5) to keep the pressure constant, a valve means (3) that serves to give way to vacuum or pressure, as well as a means of pressure or vacuum compensating tank (10), the vacuum system it comprises a pump means (12) for creating vacuum, a liquid storage means (16) for making the seal in a vacuum pump means (12), a vacuum storage tank means (18), as well as a valve means (3) to give way to vacuum or pressure, and the heating system comprises a heating means (23) to produce heat through a heating means to be sent to a cooking medium (1 ), a pump means (24) to irrigate the heating means, an expansion means (25) of the heating means.
16.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de presión adicionalmente comprende un medio de filtro (6), para retener partículas y malos olores. 16. An improved apparatus for nixtamalization according to claim 15, wherein the pressure system additionally comprises a filter means (6), to retain particles and odors.
17.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de presión comprende un medio de medición de presión (9). 17. An improved apparatus for nixtamalization according to claim 15, wherein the pressure system comprises a pressure measuring means (9).
18.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de vacío adicionalmente comprende un medio de tanque (10) compensador de presión o de vacío. 18. An improved apparatus for nixtamalization according to claim 15, wherein the vacuum system additionally comprises a pressure or vacuum compensating tank means (10).
19.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 16, en donde el sistema de vacío comprende medios de válvula para impedir la fuga de vacío (13), así como medios de válvula (15) para permitir el paso de vacío en un solo sentido en el sistema. 19. An improved nixtamalization apparatus according to claim 16, wherein the vacuum system comprises valve means to prevent vacuum leakage (13), as well as valve means (15) to allow vacuum passage in One way in the system.
20.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de vacío comprende medios de válvula de drenado (21) (22). 20. An improved nixtamalization apparatus according to claim 15, wherein the vacuum system comprises drain valve means (21) (22).
21.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 16, en donde el sistema de vacío comprende un medio de válvula de paso (14) para cerrar el paso al vacío. 21. The improved nixtamalization apparatus according to claim 16, wherein the vacuum system comprises a passage valve means (14) for closing the vacuum passage.
22.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de vacío comprende un medio de válvula (15) para permitir el paso de vacío en un solo sentido en el sistema, y un medio de válvula de paso (17) para ahorcar el flujo de agua al interior de medio de bomba de vacío (12). 22. An improved nixtamalization apparatus according to claim 15, wherein the vacuum system comprises a valve means (15) to allow the passage of one-way vacuum in the system, and a passage valve means (17) to save the flow of water into the vacuum pump medium (12).
23.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de vacío comprende un medio (20) para observar la cantidad de vacío en el interior del medio de cocción (1). 23.- The improved nixtamalization apparatus according to claim 15, wherein the vacuum system comprises means (20) for observing the amount of vacuum inside the cooking medium (1).
24.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio "de cocción (1) en donde se procesan los alimentos a tratar. 24. The improved apparatus for nixtamalization according to claim 15 wherein the heating system comprises a means "cooking (1) where food is processed to be treated.
25.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende válvulas (26,27) para desviar el medio de calentamiento. 25. An improved apparatus for nixtamalization according to claim 15, wherein the heating system comprises valves (26,27) for diverting the heating medium.
26.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende medios de válvula (28) (29) de ahorcamiento de venteo de alivio. 26. The improved nixtamalization apparatus according to claim 15, wherein the heating system comprises relief vent valve means (28) (29).
27.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de cocción (1), en donde se procesan los diversos alimentos. 27. An improved apparatus for nixtamalization according to claim 15, wherein the heating system comprises a cooking medium (1), wherein the various foods are processed.
28.- Un. aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de cocción o Autoclave Reactor, (1), constituido por un Tanque Interior, un Espacio Anular,. un Tanque Exterior y un Aislamiento térmico Reactor, en el Espacio Anular es en donde se trasmite el medio de calentamiento, tal como aceite caliente proveniente del calefactor, estando conectadas al Espacio Anular medios de válvulas electroneumáticas (37) y válvulas de compuerta (36) para succionar la mezcla de agua, cal y microelementos al Autoclave Reactor y para drenar el producto ya procesado, respectivamente. 28.- Un. improved apparatus for nixtamalization according to claim 15, wherein the heating system comprises a cooking means or Autoclave Reactor, (1), consisting of an Inner Tank, a Space Cancel,. an External Tank and a Thermal Insulation Reactor, in the Annular Space is where the heating medium is transmitted, such as hot oil coming from the heater, means of electropneumatic valves (37) and gate valves (36) being connected to the Annular Space to suck the mixture of water, lime and microelements to the Reactor Autoclave and to drain the product already processed, respectively.
29.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de agitación (31) que permite mover la mezcla de maíz nixtamal o alimentos diversos en el Autoclave Reactor. 29. The improved nixtamalization apparatus according to claim 15, wherein the heating system comprises a stirring means (31) that allows the mixture of nixtamal corn or various foods to be moved in the Reactor Autoclave.
30.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el medio de calentamiento comprende un medio de electroválvula (40) para despresurizar el Autoclave Reactor (1) de aire comprimido. 30. The improved nixtamalization apparatus according to claim 15, wherein the heating means comprises an electrovalve means (40) for depressurizing the Reactor Autoclave (1) of compressed air.
31.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de compuerta (39) para llenar el Autoclave Reactor (1) con el producto a procesar. 31. An improved apparatus for nixtamalization according to claim 15, wherein the heating system comprises a gate means (39) for filling the Reactor Autoclave (1) with the product to be processed.
32.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el Autoclave Reactor (1) comprende un medio de sello mecánico de la flecha (33) y un medio motoreductor (34) para graduar las revoluciones del medio de agitación (31). 32.- The improved nixtamalization apparatus according to claim 15, wherein the Reactor Autoclave (1) comprises an arrow mechanical seal means (33) and a gearmotor means (34) to adjust the revolutions of the stirring medium (31).
33.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de flecha (32) que sujeta el medio de agitación (31). 33. The improved nixtamalization apparatus according to claim 15, wherein the heating system comprises an arrow means (32) that holds the stirring means (31).
34.- Un aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de válvula (38) de sobrepresión o seguridad para permitir el escape de la presurización de aire comprimido cuando la presión de aire rebase su límite de trabajo. 34. An improved nixtamalization apparatus according to claim 15, wherein the heating system comprises a means of overpressure or safety valve (38) to allow the pressurization to escape of compressed air when the air pressure exceeds its working limit.
35.- El aparato mejorado para nixtamalización de conformidad con la reivindicación 15, en donde el sistema de calentamiento comprende un medio de válvula (40) de compuerta para purgar el aire en el interior del Autoclave Reactor (1). 35. The improved nixtamalization apparatus according to claim 15, wherein the heating system comprises a gate valve means (40) for purging the air inside the Reactor Autoclave (1).
PCT/MX2004/000078 2003-10-22 2004-10-19 Improved nixtamalization method and device and different uses thereof WO2005036985A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MXPA/A/2003/009659 2003-10-22
MXPA03009659A MXPA03009659A (en) 2003-10-22 2003-10-22 Improved nixtamalization method and device and different uses thereof.

Publications (1)

Publication Number Publication Date
WO2005036985A1 true WO2005036985A1 (en) 2005-04-28

Family

ID=34464825

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/MX2004/000078 WO2005036985A1 (en) 2003-10-22 2004-10-19 Improved nixtamalization method and device and different uses thereof

Country Status (2)

Country Link
MX (1) MXPA03009659A (en)
WO (1) WO2005036985A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014027335A3 (en) * 2012-08-17 2014-04-10 Vaz Camara Eloy Electromechanical nixtamalization system
WO2014167081A1 (en) * 2013-04-11 2014-10-16 Puratos Nv Dough or batter comprising functionalized grains
CN104147991A (en) * 2014-08-07 2014-11-19 广西众昌树脂有限公司 Pre-reactor
WO2015057048A1 (en) * 2013-10-14 2015-04-23 Castro Genera Roberto Leopoldo Process for deep thermal treatment of corn, for high- yield production of whole nixtamal

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB519926A (en) * 1938-07-07 1940-04-10 Erich Gustav Huzenlaub A process for the production of improved cereal foods
US2555235A (en) * 1944-06-09 1951-05-29 Mars And Huzenlaub Process for treatment of cereals
US3754466A (en) * 1968-12-04 1973-08-28 Carle & Montanari Spa Apparatus for the impregnation treatment and eventual sterilization of cocoa seeds or beans with water or alkaline solutions
US4203947A (en) * 1977-11-11 1980-05-20 American Sterilizer Company Load conditioning control apparatus for steam sterilization
EP0435302A1 (en) * 1989-12-29 1991-07-03 Claude Blaizat Process and apparatus for partial or complete dehydratation of plant products
GB2274574A (en) * 1992-12-24 1994-08-03 Lion Mark Holdings Ltd Apparatus and process for bacterial reduction in herbs and spices

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB519926A (en) * 1938-07-07 1940-04-10 Erich Gustav Huzenlaub A process for the production of improved cereal foods
US2555235A (en) * 1944-06-09 1951-05-29 Mars And Huzenlaub Process for treatment of cereals
US3754466A (en) * 1968-12-04 1973-08-28 Carle & Montanari Spa Apparatus for the impregnation treatment and eventual sterilization of cocoa seeds or beans with water or alkaline solutions
US4203947A (en) * 1977-11-11 1980-05-20 American Sterilizer Company Load conditioning control apparatus for steam sterilization
EP0435302A1 (en) * 1989-12-29 1991-07-03 Claude Blaizat Process and apparatus for partial or complete dehydratation of plant products
GB2274574A (en) * 1992-12-24 1994-08-03 Lion Mark Holdings Ltd Apparatus and process for bacterial reduction in herbs and spices

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
N.L. KENT, A.D. EVERS: "Technology of Cereals, 4th Edition", 1994, PERGAMON, UK, XP002316372 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014027335A3 (en) * 2012-08-17 2014-04-10 Vaz Camara Eloy Electromechanical nixtamalization system
US10159267B2 (en) 2012-08-17 2018-12-25 Eloy Vaz Camara Electromechanical nixtmalization system
WO2014167081A1 (en) * 2013-04-11 2014-10-16 Puratos Nv Dough or batter comprising functionalized grains
BE1021644B1 (en) * 2013-04-11 2015-12-22 Puratos Nv NEW FUNCTIONAL CEREALS, THEIR PREPARATION AND USE
RU2652384C2 (en) * 2013-04-11 2018-04-26 Пуратос Нв Novel functional grains, production and use thereof
WO2015057048A1 (en) * 2013-10-14 2015-04-23 Castro Genera Roberto Leopoldo Process for deep thermal treatment of corn, for high- yield production of whole nixtamal
CN104147991A (en) * 2014-08-07 2014-11-19 广西众昌树脂有限公司 Pre-reactor

Also Published As

Publication number Publication date
MXPA03009659A (en) 2005-04-26

Similar Documents

Publication Publication Date Title
WO2005036985A1 (en) Improved nixtamalization method and device and different uses thereof
CN102849811A (en) Hyper-gravity vacuum evaporation seawater desalination method
DK164793B (en) DEVICE FOR COMPENSATING A VARIABLE VARIATIONS IN PRESSURE AND VOLUME IN A FLUID CIRCULATION NETWORK
CN108113449A (en) Cooking equipment
CN203912650U (en) A kind of fermentation tank for liquid culture of edible fungi
KR100559173B1 (en) Torsion generator
CN109579285A (en) A kind of hot-water heater
RU2542447C1 (en) Steam steriliser
JP3281999B2 (en) Steam heating device
CN212869716U (en) Gas steam generator for producing cakes
CN203897218U (en) High-pressure food sterilization pot
JPH07328422A (en) Heater by steam
CN219515190U (en) High-pressure soup pot capable of concentrating soup
RU79783U1 (en) STEAM STERILIZER
US247573A (en) Apparatus for making glue
US11457637B2 (en) Electromechanical nixtamalisation system
CN219515237U (en) Soup pot capable of removing floating foam
US956508A (en) Vacuum-pan.
JP3416459B2 (en) Heat sterilizer for retort food
US120545A (en) Improvement in hydro-pneumatic motors
CN218073320U (en) Light and simple yoghourt production all-in-one machine
CN109371617B (en) Dyeing line device and method for uniformly coloring
CN209337363U (en) A kind of precooker of the canned food processing convenient for adjusting
RU2000123C1 (en) Device for extracorporeal treatment of blood
RU111651U1 (en) BENCH FOR TESTING GLASSES AND SHIPBOARD LUMINATORS

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG

121 Ep: the epo has been informed by wipo that ep was designated in this application
32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 69(1) EPC (EPO FORM 1205A DATED 01-09-2006 )

122 Ep: pct application non-entry in european phase