WO2005017948A2 - Discharge lamp comprising electrodes having a conical slip part - Google Patents
Discharge lamp comprising electrodes having a conical slip part Download PDFInfo
- Publication number
- WO2005017948A2 WO2005017948A2 PCT/IB2004/051369 IB2004051369W WO2005017948A2 WO 2005017948 A2 WO2005017948 A2 WO 2005017948A2 IB 2004051369 W IB2004051369 W IB 2004051369W WO 2005017948 A2 WO2005017948 A2 WO 2005017948A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electrode
- plug
- discharge lamp
- slip
- conical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/36—Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
- H01J61/366—Seals for leading-in conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/04—Electrodes; Screens; Shields
- H01J61/06—Main electrodes
- H01J61/073—Main electrodes for high-pressure discharge lamps
- H01J61/0732—Main electrodes for high-pressure discharge lamps characterised by the construction of the electrode
Definitions
- Discharge lamp comprising electrodes having a conical slip part
- the present invention relates to a discharge lamp, comprising: a sealed lamp vessel having a vessel wall enclosing a discharge space in which an ionisable filling is present, wherein the lamp vessel has two extended plugs; and two electrodes, wherein one part of each electrode extends in an aperture in a respective plug, wherein another part of each electrode extends in the discharge space.
- a discharge lamp is a so-called high-pressure gas discharge lamp, which may for example be applied as a vehicle headlamp.
- the known discharge lamp comprises two cylindrical electrodes, wherein each electrode is embedded in a plug of the lamp vessel.
- each electrode extends in the respective plug, whereas another part extends in the discharge space.
- An end portion of the part of the electrode extending in the plug is connected to a molybdenum foil, which is connected to an external current conductor for supplying electric current to the electrode. It is very important that the ionisable filling remains in the discharge space, whatever the circumstances. Therefore, the part of the electrode extending through the plug is closely surrounded by the plug.
- the temperature of both the electrode and the plug in which the electrode is partly extending increases. As a result, the materials of both the electrode and the plug expand.
- the filling of the discharge space can freely flow in and out of the gap, leading to unpredictable behaviour of the discharge lamp. For example, when the temperature of the electrode increases significantly at the start of an operation period of the discharge lamp, the gap is closed, and the filling is rapidly displaced towards the discharge space, causing the filling to plash about at the place where it leaves the gap and enters the discharge space. Also, when the gap is opened between the electrode and the plug, and is filled with filling originating from the discharge space, the amount of filling in the discharge space is decreased.
- An advantageous result of this design of the discharge lamp is that there is no danger of breaking of the plug as a result of the mismatch of the thermal expansion coefficients of the materials from which the electrode and the plug are manufactured, while the close fitting of the plug on the electrode is always maintained, also in case of a temperature increase or decrease of the plug and the electrode.
- the electrode expands, wherein both an axial length and a diameter of the electrode increase. Due to the fact that the slip part of the electrode is conical and that no bonding is present between the plug and the conical outer surface of the slip part, the expansion of the electrode causes the slip part of the electrode to slip with respect to the plug. In this way, stresses are substantially reduced with respect to the conventional situation in which no slip occurs between the cylindrical electrode and the surrounding plug, to such an extent that there is no danger of breaking of the plug.
- Fig. 1 diagrammatically shows a longitudinal section of a discharge lamp according to the state of the art
- Fig. 2 diagrammatically shows a longitudinal section of a lamp vessel of the discharge lamp as shown in Fig. 1
- Fig. 3 diagrammatically shows a longitudinal section of a portion of a lamp vessel of a discharge lamp according to a first preferred embodiment of the present invention
- Fig. 4 diagrammatically shows a longitudinal section of the portion of the lamp vessel as shown in Fig. 3, wherein an electrode is omitted
- Fig. 5 shows a side view of an electrode that is part of the lamp vessel as shown in Fig. 3
- FIG. 6 diagrammatically shows a longitudinal section of a portion of a lamp vessel of a discharge lamp according to a second preferred embodiment of the present invention
- Fig. 7 diagrammatically shows a longitudinal section of the portion of the lamp vessel as shown in Fig. 6, wherein an electrode is omitted
- Fig. 8 shows a side view of an electrode that is part of the lamp vessel as shown in Fig. 6
- Fig. 9 diagrammatically shows a perspective view of the portion of the lamp vessel as shown in Fig. 6, at a relatively low temperature, wherein a section is cut out
- Fig. 10 diagrammatically shows a perspective view of the portion of the lamp vessel as shown in Fig. 6, at a relatively high temperature, wherein a section is cut out.
- a discharge lamp 1 according to the state of the art is shown in Fig. 1, whereas a tubular, light-transmissive lamp vessel 2 of the conventional discharge lamp 1 is shown in more detail in Fig. 2.
- the lamp vessel 2 of the discharge lamp 1 is disposed inside an outer envelope 1 1, which is shaped as a bulb and which is connected to a lamp base 12 supporting a lamp stem 13.
- the discharge vessel 2 is connected to the lamp stem 13 by means of two connection conductors 14, which extend between the lamp stem 13 and external current conductors 21 projecting from the lamp vessel 2.
- the lamp vessel 2 is provided with electric current by means of the connection conductors 14, which are connected to respective contacts (not shown) on the lamp base 12.
- the lamp vessel 2 may be fixed inside a discharge lamp.
- a discharge lamp especially a discharge lamp that is used in projectors
- one end of the lamp vessel is connected to a reflector of the discharge lamp by means of cement.
- the lamp vessel 2 comprises a vessel wall 22 and two extended plugs 23 arranged at opposite ends of the lamp vessel 2.
- the vessel wall 22 and the plugs 23 are manufactured from a non-conducting material such as quartz glass.
- An inner space 24 of the lamp vessel 2 is filled with an ionisable filling comprising for example mercury, one or more metal halides and a rare gas such as argon.
- an important function of the molybdenum foil 25 is conducting electric current between the external current conductor 21 and the electrode 30, through the plug 23.
- Another important function of the molybdenum foil 25 is sealing the lamp vessel 2 in a gastight manner.
- the connection between the external current conductor 21 and the molybdenum foil 25 on the one hand and between the electrode 30 and the molybdenum foil 25 on the other hand is established by means of for example welding.
- electric current is supplied to the electrodes 30, as a result of which the filling in the discharge space 24 is subjected to a discharging process. In case of the discharge lamp 1 having a horizontal position as shown in Fig.
- a discharge arc 31 as depicted in Figs. 1 and 2 by means of a hatched band is obtained.
- the electrodes 30, the vessel wall 22 and the plugs 23, and the temperatures of these components of the discharge lamp 1 increase.
- the materials of these components of the discharge lamp 1 expand, wherein the various materials expand to different extents, which may lead to breaking of the plugs 23.
- a run-up phase at the start of an operation period of the discharge lamp 1 is most critical, but breaking of the plugs 23 may also occur during an operation period.
- the portion of the vessel wall 22, the portion of the plug 23, the portion of the molybdenum foil 25 arranged inside the plug 23 and the portion of the discharge space 24 as shown in Fig. 3 are also shown in Fig. 4, whereas the electrode 40 is also shown in Fig. 5.
- the electrode 40 is massive, and is manufactured from a suitable conducting material, for example tungsten, whereas the plug 23 is manufactured from a non-conducting material such as quartz glass.
- a part of the electrode 40 is embedded in the plug 23, which is provided with a cavity 50 for receiving the electrode 40.
- the electrode 40 comprises a base part 41 that is located inside the plug 23, and that has a cylindrical shape.
- the electrode 60 is massive, and is manufactured from a suitable conducting material, whereas the plug 23 is manufactured from a non-conducting ceramic material.
- the electrode 60 extends through the plug 23, which is provided with a through-hole 70 for receiving the electrode 60, wherein the electrode 60 projects from the plug 23 at both ends of the plug 23.
- the electrode 60 comprises a base part 61 that is partly located inside the plug 23, and that has a cylindrical shape.
- the electrode 60 comprises a top part 62 that is located inside the discharge space 24, and that also has a cylindrical shape.
- the electrode 60 comprises an intermediate part 63 that extends between the base part 61 and the top part 62.
- bonding between the outer surface 64 of the electrode 60 and the inner surface 71 of the through-hole 70 in the plug 23 is only present at the base part 61 of the electrode 60.
- the bonding is realized by means of a glass sleeve 80, of which an inner surface 81 fits closely on the outer surface 64 of the base part 61 of the electrode 60, and of which an outer surface 82 fits closely on the inner surface 71 of the cylindrical section 73 of the through-hole 70.
- no bonding is present, so that slip is allowed between this slip part forming intermediate part 63 and the inner surface 71 of the through- hole 70 in the plug 23.
- both an axial length and a diameter of the electrode 60 increase.
- the increase of both the axial length and the diameter of the electrode 60 does not cause any stress build-up, because there is no bonding between the intermediate part 63 of the electrode 60 and the plug 23, and because the top part 62 of the electrode 60 can simply be displaced inside the discharge space 24.
- the diameter of the intermediate part 63 of the electrode 60 increases in a direction going from the base part 61 to the top part 62.
- the diameter of the conical section 72 of the through-hole 70 increases in a direction going from one end that communicates with the cylindrical section 73 of the through- hole 70 to another end that communicates with the discharge space 24. Due to these important factors of the present invention, the expanding material of the electrode 60 is squeezed from the through-hole 70, as it were, at the end that communicates with the discharge space 24. In the process, at the intermediate part 63 of the electrode 60, the outer surface 64 of the electrode 60 and the inner surface 71 of the through-hole 70 slip with respect to each other, so that stress build-up is avoided.
- Fig. 10 diagrammatically shows the electrode 60 and a portion of the surrounding plug 23 at a relatively high temperature.
- Fig. 10 is compared to Fig. 9, it can clearly be seen that expansion of the material of the electrode 60 leads to enlarged dimensions of the portion of the electrode 60 that is outside the plug 23.
- the intermediate part 43, 63 of the electrode 40, 60 is shaped as a complete cone, and the inner surface 51, 71 of the conical section 52, 72 of the cavity 50 or the through-hole 70 in the plug 23 is also shaped as a complete cone, wherein only a tip of the intermediate part 43, 63 of the electrode 40, 60 is fixed to a tip of the conical section 52, 72 of the cavity 50 or the through-hole 70 in the plug 23.
- the intermediate part 43, 63 of the electrode 40, 60 is shaped as a truncated cone, and the side where the diameter is the smallest is connected to the base part 41, 61, wherein the entire base part 41, 61 or a portion of the base part 41, 61 is fixed to the inner surface 51, 71 of the cavity 50 or the through-hole 70 in the plug 23.
- the base part 41, 61 of the electrode 40, 60 is fixed to the plug 23.
- an adjacent portion of the conical intermediate part 43, 63 of the electrode 40, 60 is fixed to the plug 23. Slip between the inner surface 51, 71 of the cavity 50 or the through- hole 70 and the outer surface 44, 64 of the electrode 40, 60 may then only occur at a free portion of the intermediate part 43, 63, i.e. the portion that is not fixed to the plug 23. Consequently, only this portion of the intermediate part 43, 63 may be regarded as slip part of the electrode 40, 60.
- the thermal expansion coefficient of the material of the electrode 40, 60 is larger than the thermal expansion coefficient of the material of the plug 23.
- the thermal expansion coefficient of the material of the electrode 40, 60 is smaller than the thermal expansion coefficient of the material of the plug 23.
- the shape of the outer surface 44, 64 of the base part 41, 61 of the electrode 40, 60 does not necessarily need to be cylindrical.
- a lamp vessel 3, 4 of a discharge lamp is disclosed.
- the lamp vessel 3, 4 comprises a vessel wall 22 and two plugs 23 arranged at opposite ends of the lamp vessel 3, 4, which enclose a discharge space 24 filled with an ionisable filling.
- the lamp vessel 3, 4 comprises two electrodes 40, 60, wherein one part of each electrode 40, 60 extends in the discharge space 24 and another part of each electrode 40, 60 extends in a plug 23.
- Both a base part 41, 61 and a top part 42, 62 of the electrode 40, 60 have a cylindrical outer surface 44, 64, whereas an intermediate part 43, 63 has a conical outer surface 44, 64.
- a part of an inner surface 51, 71 of the plug 23 fits closely on a part of the conical outer surface 44, 64 of the electrode 40, 60. Bonding between the electrode 40, 60 and the plug 23 is only present at the base part 41, 61 of the electrode 40, 60.
- the conical outer surface 44, 64 of the electrode 40, 60 slips with respect to the inner surface 51, 71 of the plug 23, wherein stresses between the electrode 60 and the plug 23 remain far below a level at which stresses can cause the plug 23 to break. In the process, contact between the plug 23 and the electrode 40, 60 is maintained. In this way, leaking out of the filling of the discharge space 24 is avoided.
Landscapes
- Discharge Lamp (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/568,017 US20060255736A1 (en) | 2003-08-15 | 2004-08-03 | Discharge lamp comprising electrodes having a conical slip part |
| EP04744717A EP1656692A2 (en) | 2003-08-15 | 2004-08-03 | Discharge lamp comprising electrodes having a conical slip part |
| JP2006523092A JP2007511036A (en) | 2003-08-15 | 2004-08-03 | Discharge lamp having an electrode having a conical sliding part |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03102554 | 2003-08-15 | ||
| EP03102554.7 | 2003-08-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2005017948A2 true WO2005017948A2 (en) | 2005-02-24 |
| WO2005017948A3 WO2005017948A3 (en) | 2006-12-07 |
Family
ID=34178571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2004/051369 Ceased WO2005017948A2 (en) | 2003-08-15 | 2004-08-03 | Discharge lamp comprising electrodes having a conical slip part |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20060255736A1 (en) |
| EP (1) | EP1656692A2 (en) |
| JP (1) | JP2007511036A (en) |
| WO (1) | WO2005017948A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007096277A1 (en) * | 2006-02-22 | 2007-08-30 | Osram Gesellschaft mit beschränkter Haftung | High-pressure discharge lamp having a ceramic discharge vessel |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4692249B2 (en) * | 2005-11-30 | 2011-06-01 | ウシオ電機株式会社 | Filament lamp |
| JP5040577B2 (en) * | 2007-10-16 | 2012-10-03 | ウシオ電機株式会社 | Super high pressure discharge lamp |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3633061A (en) * | 1969-04-04 | 1972-01-04 | Republic National Bank Of Dall | Arc lamp including electrodes having integral means for securing the electrodes against shock dislodgement |
| DE3638857A1 (en) * | 1985-11-15 | 1987-05-21 | Toshiba Kawasaki Kk | HIGH PRESSURE DISCHARGE LAMP |
| DE4030820A1 (en) * | 1990-09-28 | 1992-04-02 | Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh | HIGH PRESSURE DISCHARGE LAMP |
| JP3177230B2 (en) * | 1999-05-25 | 2001-06-18 | 松下電子工業株式会社 | Metal vapor discharge lamp |
| EP1271595B1 (en) * | 2001-06-13 | 2013-06-05 | Ushiodenki Kabushiki Kaisha | Super-high pressure discharge lamp of the short arc type |
| US6713957B2 (en) * | 2001-09-13 | 2004-03-30 | Ushiodenki Kabushiki Kaisha | Super-high pressure discharge lamp of the short arc type |
-
2004
- 2004-08-03 EP EP04744717A patent/EP1656692A2/en not_active Withdrawn
- 2004-08-03 US US10/568,017 patent/US20060255736A1/en not_active Abandoned
- 2004-08-03 WO PCT/IB2004/051369 patent/WO2005017948A2/en not_active Ceased
- 2004-08-03 JP JP2006523092A patent/JP2007511036A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007096277A1 (en) * | 2006-02-22 | 2007-08-30 | Osram Gesellschaft mit beschränkter Haftung | High-pressure discharge lamp having a ceramic discharge vessel |
| US8018156B2 (en) | 2006-02-22 | 2011-09-13 | Osram Ag | High-pressure discharge lamp having a ceramic discharge vessel |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007511036A (en) | 2007-04-26 |
| US20060255736A1 (en) | 2006-11-16 |
| EP1656692A2 (en) | 2006-05-17 |
| WO2005017948A3 (en) | 2006-12-07 |
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