WO2004103836A1 - イージーオープンエンドおよびラミネート鋼板 - Google Patents
イージーオープンエンドおよびラミネート鋼板 Download PDFInfo
- Publication number
- WO2004103836A1 WO2004103836A1 PCT/JP2004/007318 JP2004007318W WO2004103836A1 WO 2004103836 A1 WO2004103836 A1 WO 2004103836A1 JP 2004007318 W JP2004007318 W JP 2004007318W WO 2004103836 A1 WO2004103836 A1 WO 2004103836A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- open end
- polyester resin
- less
- steel sheet
- resin
- Prior art date
Links
- 229910000576 Laminated steel Inorganic materials 0.000 title claims abstract description 28
- 229920001225 polyester resin Polymers 0.000 claims abstract description 39
- 239000004645 polyester resin Substances 0.000 claims abstract description 39
- 238000002425 crystallisation Methods 0.000 claims abstract description 38
- 230000008025 crystallization Effects 0.000 claims abstract description 38
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 37
- 239000010959 steel Substances 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 42
- 229920005989 resin Polymers 0.000 claims description 42
- 239000011347 resin Substances 0.000 claims description 42
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 26
- -1 polyethylene terephthalate Polymers 0.000 claims description 19
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 14
- 229920000728 polyester Polymers 0.000 claims description 13
- 239000011247 coating layer Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 9
- 150000007519 polyprotic acids Polymers 0.000 claims description 9
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 8
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims description 6
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 229920001634 Copolyester Polymers 0.000 claims description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 2
- 125000001142 dicarboxylic acid group Chemical group 0.000 claims 1
- 230000008439 repair process Effects 0.000 abstract description 9
- 238000000576 coating method Methods 0.000 abstract description 5
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- 229910052782 aluminium Inorganic materials 0.000 description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
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- 229910052751 metal Inorganic materials 0.000 description 7
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- 238000010422 painting Methods 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920006267 polyester film Polymers 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 235000013361 beverage Nutrition 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
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- 150000001336 alkenes Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
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- 229920006026 co-polymeric resin Polymers 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- UPHOPMSGKZNELG-UHFFFAOYSA-N 2-hydroxynaphthalene-1-carboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=C(O)C=CC2=C1 UPHOPMSGKZNELG-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- 102100037681 Protein FEV Human genes 0.000 description 1
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
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- 150000007513 acids Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
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- 238000011161 development Methods 0.000 description 1
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- 230000028161 membrane depolarization Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
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- 238000007591 painting process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
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- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 description 1
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- 239000011135 tin Substances 0.000 description 1
- 239000005029 tin-free steel Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
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- 229910052725 zinc Inorganic materials 0.000 description 1
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Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
- B65D17/28—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions at lines or points of weakness
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- B32B2307/748—Releasability
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/15—Sheet, web, or layer weakened to permit separation through thickness
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- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y10T428/24967—Absolute thicknesses specified
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
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- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
Definitions
- the present invention relates to an easy open end made of a steel plate capable of easily opening a part or almost the entire surface of a lid of a metal container, particularly a part or substantially the entire surface of the lid by a finger, and a laminated steel plate used for the end.
- the easy open end is a lid that can be easily opened by the force of a finger without using a jig such as a can opener.
- Aluminum is mainly used for the material. Aluminum easy open ends are dominant in the market, whether for beverage or food cans. Rather, there is even a situation in which aluminum easy open ends are increasing along with the trend toward easy open. This is evidence that the market has not recognized the merit of switching from the aluminum easy open end to the laminated steel easy open end.
- Easy open ends made of steel can be manufactured almost in the same way as those made of aluminum.
- a resin film is coated on a material metal plate for the purpose of food protection, protection, etc.
- a cutting groove or cut line (hereinafter referred to as a score) that can be easily opened with human fingers. May be provided by a press.
- the resin film breaks in the pressing step, and the metal is exposed on a part of the lid.
- This exposed portion whether made of aluminum or steel, evolves over time, but the lid made of steel is more noticeable than the one made of aluminum, which significantly reduces its commercial value. Therefore, the steel sheet Easy Open End repairs by painting after the pressing process.
- the painted steel plate itself is inexpensive as a material. Only However, since a repair painting process is required after the lid processing, the economic load is increased. For these reasons, steel sheets are not actively used.
- the opening property also referred to as can opening property
- the film is easily broken, and it becomes difficult to perform repairless repair.
- a problem peculiar to the laminated film is that the film is whitened during retort processing.
- the retort treatment referred to in the present application is to heat the can filled with the content with high-temperature steam or the like in order to sterilize the content with heat.
- An object of the present invention is to solve the above-mentioned problems and to provide an easy open end made of a steel plate that can achieve both openness and no repair even if the score remaining thickness is thin, and a laminating material suitable for the material.
- An object of the present invention is to provide a mined steel sheet. Furthermore, in addition to both performances, it also provides an easy open end made of steel sheet which is excellent in whitening resistance during retort and a laminated steel sheet which is suitable as the material. Disclosure of the invention
- the present invention provides a polyester resin film having a half crystallization time of about 5 minutes or less and a plane orientation coefficient of about 0.04 or less on at least one side of a steel sheet.
- This is an easy open end having a ⁇ m and a cross-sectional shape having a groove for cutting having a curvature of about 0.1 to about 1 mm.
- the easy open end is characterized in that the polyester resin is a polymer of at least one dicarboxylic acid selected from the group consisting of terephthalic acid and isophthalic acid and ethylene glycol, and Z or ethylene glycol It is preferably a polymer of terephthalic acid and at least one dalicol selected from the group consisting of tylene glycol.
- the polyester resin is more preferably a copolymerized polyester.
- the polyester resin is a mixture of polyethylene terephthalate and polybutylene terephthalate.
- the polyester resin is from about 9 4 to about 9 8 mole 0/0 of its polybasic acid component Shi preferred that a copolymer polyester composed of terephthaloyl components les.
- the polyester resin is a copolymerized polyester of terephthalic acid, isophthalic acid and ethylene glycol.
- the present invention also provides an invention of a laminated steel sheet for easy open end, which satisfies the same requirements as any of the above easy open ends. That is, a resin coating layer is formed on both sides, which is used for a can-opening-free lid (easy open end) that is pressed by a curved die with a cross section of a curvature of 0.1 111111 or more and 1.0 mm or less. and a laminated steel sheet, the resin coating layer is 1/2 the crystallization time of 5 minutes or less and plane orientation coefficient to zero. 0 4 below, that a thickness of 1 0 to 3 0 mu m polyester resin
- the invention of a laminated steel sheet characterized by the following.
- a laminated steel sheet having a resin coating layer formed on both sides which is used for a can-unnecessary lid which is pressed by a curved die having a cross section of a curvature l mn ⁇ Lb l. O mm or less.
- the resin coating layer is a copolymerized polyester resin composed of a dicarboxylic acid component and a glycol component, of which 94 mol% or more and less than 98 mol% of the dicarboxylic acid component is composed of terephthalic acid, and has a plane orientation coefficient of 0. 0.4 or less, and an invention of a laminated steel sheet characterized by being a copolymerized polyester resin having a thickness of 10 to 3 Cm.
- Fig. 1 is a cross-sectional view of the cutting groove of the easy open end pressed by using a curved mold.
- A is an example in which a cutting groove is formed on one surface of a laminated steel sheet.
- B is an example in which cut grooves are formed on both sides of a laminated steel sheet.
- the remaining thickness of the cut groove has a dominant effect on the openness of the easy open end.
- making the remaining score thinner means that the degree of score processing becomes severer.
- the film is likely to be damaged, making it difficult to maintain corrosion resistance and requiring repair painting. Therefore, to achieve both repair-free and openness means that the film will not be damaged even if the remaining score is reduced.
- Laminating is, in a broad sense, plywood or resin-filled This means that aluminum foil, paper, etc. are stacked and bonded together. In the present invention, it means that at least one surface of a steel sheet is covered with a resin film.
- the present inventors have studied a pressing method using a curved mold so that a cross-sectional shape of a cut groove is formed as a curved surface as a score processing method.
- the radius of curvature (R) of the cross section of the cut groove formed on at least one of the front surface and the back surface of the can lid is in the range of 0.1 to 1 mm. It has been found that by setting the content within the above, breakage of the resin film is significantly improved even if the residual score thickness is reduced (for example, Japanese Patent Application Laid-Open No. H11-191775).
- FIG. 1 1 is a laminated steel plate (after scoring)
- 2 is a laminated resin layer (both sides)
- 3 is a cut groove (score)
- t is remaining score and t. Means the thickness of the metal plate.
- the inventors examined various films excellent in the effect of preventing the film from being damaged in the pressing by the above-mentioned curved die, and reached the present invention.
- the present invention provides a film of a polyester resin having a ⁇ crystallization time of about 5 minutes or less and a plane orientation coefficient of about 0.04 or less on at least one side of a steel sheet having a thickness of about 10 to about 30.
- An easy open end provided with a cutting groove having a diameter of 0.1 ⁇ m and a cross-sectional shape having a curvature of about 0.1 to about 1 mm, and a laminated steel plate as a material thereof.
- the lower limit of the radius of curvature (R) of the cut groove is set to 0.1 mm. The reason is that if the radius of curvature is too small, the shearing force acting on the film increases.
- the upper limit of the radius of curvature is set to about l mm , because if it exceeds this, the amount of processing increases. That is, the material corresponding to the score volume needs to flow around by processing, and accordingly, the film on the side opposite to the score is particularly stretched. In the case of both sides, it is necessary to extend to both sides. For this reason, the amount of elongation of the film increases, and the film is easily broken. Also, it is not desirable that the force required for processing be large. Furthermore, the score range is too wide, which is not desirable in terms of design. More preferably, the radius of curvature is preferably about 0.25 imn or more and about 0.5 mm or less.
- the shearing force is reduced. If the radius of curvature is 0.25 mm or more, the shearing force is reduced. If the radius of curvature is less than 0.5 mm, the amount of kamen is sufficiently small, and the elongation of the film is sufficiently suppressed.
- the minimum score thickness should be determined appropriately according to the design of the can lid. When the minimum remaining thickness is reduced, the openability (can openability) becomes better. However, on the other hand, the thinner the sheet, the more likely it is for the score to break due to impact when dropped. Even with the same minimum remaining thickness, the opening force increases or decreases depending on the lid design. The design of long tabs tends to reduce the opening force due to the leverage principle. Also, the opening force tends to decrease as the lid has higher rigidity.
- the minimum score remaining thickness is generally preferably 3 ⁇ ⁇ ⁇ to 90 ⁇ , more preferably 40 ⁇ ! ⁇ 70 ⁇ m is preferred.
- a polyester resin is preferable, and a film type having a small plane orientation coefficient and a high crystallization rate is particularly preferable.
- the details of this mechanism are unknown, but in the process of pressing with a curved mold, the small surface orientation coefficient makes it easy to elongate at the beginning of processing, and the high crystallization speed makes it easy for crystals to line up during processing. We believe this will lead to the development of good workability.
- the plane orientation coefficient is defined as a value obtained by subtracting the refractive index in the thickness direction of the film from the refractive index of the stretched surface of the film. It can be said that this expresses the anisotropy of the crystallized crystal by stretching in the stretching plane direction.
- the refractive index can be measured with a conventional Abbe refractometer.
- High elongation of the film is a necessary condition for high workability, but simply high elongation does not lead to high workability.
- the film tends to be broken at an early stage of the scoring. This is thought to be due to insufficient breaking strength. That is, in the scoring process, the film is not only stretched by pressing, but also a shear stress acts on the film in contact with the mold. Assuming that the tip of the mold is a V-shape with a sharp angle, it is easy to imagine that shear force is dominant in scoring. The reason why the present invention selects a mold having a curved surface is to reduce the shear stress.
- Pressing with a mold is a process perpendicular to the film surface, and large shear stress is applied. It is thought that it works. Therefore, the film breaks due to the shear stress at the initial stage of processing, while the olefin having excellent elongation property but poor breaking strength is broken. It is considered that the balance between extensibility and breaking strength is important for scoring.
- polyester resin has the best balance of the above two characteristics in the pressing and scoring with a curved mold.
- a polyester resin having a smaller plane orientation coefficient has a particularly good balance, and from such a viewpoint, the plane orientation coefficient is specified to be about 0.04 or less.
- a steel sheet laminated with a polyester film having a plane orientation coefficient of about 0.04 or less there is no particular limitation for obtaining a steel sheet laminated with a polyester film having a plane orientation coefficient of about 0.04 or less.
- the following method can be used. That is, a polyester film having a plane orientation coefficient of about 0.04 or less is provided on a steel sheet by a method such as lamination, adhesion, or fusion. Alternatively, a direct lamination method in which a resin chip is melted and extruded directly onto a steel sheet without being stretched can be applied. Alternatively, when a polyester film having a plane orientation coefficient of more than about 0.04 is provided on a steel plate, it may be adjusted so that the plane orientation coefficient becomes about 0.04 or less by thermal melting.
- the 1Z2 crystallization time is preferably about 3 minutes or less, but within this range, it has been confirmed that the score processability is particularly good.
- the crystallization time is about 1 minute or less, the whitening resistance during retort described later is particularly improved.
- the 1/2 crystallization time is defined as the time required for the volume reduction to be exactly half of the total reduction.
- V ⁇ ⁇ is the volume when time has passed and the volume has reached a certain volume
- V is the volume immediately after the volume has been shifted to a certain temperature.
- the time required for the volume to become (V 0 _VJZ 2) is 1/2 crystallization time.
- the 1Z2 crystallization time is mainly determined by the resin before coating the steel sheet
- a film with a 1Z2 crystallization time of about 5 minutes or less is appropriately selected, and the film is laminated or bonded to the steel sheet. To obtain a desired laminated steel sheet.
- the laminated steel sheet of the present invention can be manufactured by forming a coating layer of the polyester resin applied to the present invention on at least one surface of various surface-treated steel sheets of a material by a method such as bonding or laminating.
- the above-mentioned surface-treated steel sheets include one or more of tin, zinc, nickel, chrome, or their alloys plated on the surface of the steel sheet, and the upper layer is subjected to chromate treatment or phosphate treatment. Those subjected to various chemical conversion treatments as described above are preferable.
- the thickness of the polyester resin film is limited to about 10 to about 30 ⁇ . If the thickness is less than 10 m, the cost of forming the film increases, and if it exceeds 30 ⁇ , the effect of the thickness of the resin layer is saturated, and the cost advantage is small.
- the thickness of the film can be selected appropriately according to the required performance within the specified range.
- the polyester resin applied to the present invention is preferably a saturated polyester resin.
- Linear thermoplastic polyester film is more preferred.
- a polymer of ethylene glycol and at least one dicarboxylic acid selected from the group consisting of terephthalic acid and isophthalic acid as the polybasic acid can be exemplified.
- a polymer of terephthalic acid with at least one kind of dalicol selected from the group consisting of ethylene glycol and petitlen glycol can also be exemplified.
- These polymers may be homopolymers or copolymers. Among them, polyethylene terephthalate and copolymerized polyethylene terephthalate are preferable because of good balance between elongation and strength. Further, the above polyester resins can be used as a mixture.
- a resin in which polyethylene terephthalate and polybutylene terephthalate are mixed is preferable because it has a good balance of elongation and strength and a high crystallization rate.
- a transesterification reaction may occur.
- the polyester resin is a polymer of terephthalic acid and at least one kind of glycol selected from the group consisting of ethylene glycol and butylene glycol
- the balance between elongation and strength is also favorable.
- the present inventors have developed an easy open end that is less likely to break even when a lid is applied after a heat treatment step such as baking coating or baking printing, and a polyester resin laminated steel sheet used therefor. Was also successful.
- the processability is good if the copolymer polyester in which about 94 to about 98 mol% of the polybasic acid component constituting the polyester resin is occupied by the terephthaloyl component.
- the proportion of the terephthaloyl component By controlling the proportion of the terephthaloyl component to about 98 mol% or less, the suppression of spheroidization becomes effective. However, if the proportion of the terephthaloyl component is too low, the crystallization rate becomes low. Therefore, about 94 mol% or more is preferable.
- the resin layer In the case of processing with a curved mold, the resin layer is stretched and thinned as the mold enters deeper, and at the same time, the shear stress component applied to the resin increases. When the resin layer becomes thinner, the proof stress against shearing decreases, and when the resin layer falls below the shearing stress, fracture occurs. Since elongation and strength are contradictory properties, the use of a high-strength resin results in insufficient elongation and breaks. This dilemma can be solved by focusing on the processing characteristics of the resin film. When the resin becomes thinner due to processing, the strength decreases, and the resin tends to break easily due to shearing force. On the other hand, the strength of processed resin tends to increase due to work hardening.
- the plane orientation coefficient is set to 0.04 or less.
- the curability by processing increases as the component ratio of the copolymer resin approaches the homopolymer. Therefore, the lower limit (about 94 mol% or more) of the ratio of the terephthaloyl component to the polybasic acid component constituting the above-mentioned copolymerized polyester was determined in consideration of this.
- the processing by the curved surface mold specified in the present invention is a processing method in which the adverse effects of spherulites are relatively unlikely to develop, but are affected to some extent. Since the generation of spherulites becomes more remarkable as the polyester is closer to the homopolymer, it was suppressed by controlling the ratio of the copolymer.
- a copolymerized polyester which defines the ratio of terephthaloyl component occupying the polybasic acid components constituting the copolyester to about 90 8 mole 0/0 or less.
- the heat treatment referred to in the present invention is a treatment such as baking painting or baking printing, and is usually a treatment at about 180 to 230 ° C.
- terephthalic acid as raw material polybasic acids other than terephthalic / leic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, diphenylsnolephonedicanolevonic acid, diphenoxyethanediene
- Aromatic dicarboxylic acids such as canolevonic acid, 5-sodium sulfoisophthalic acid, and phthalic acid, and oxalic acid.
- Fats such as succinic acid, adipic acid, sebacic acid, dimer acid, maleic acid, fumanoleic acid, and mouth hexanedicarboxylic acid Group dicarboxylic acids and the like.
- hydroxybenzoic acid, hydroxynaphthoic acid, hydroxybifenerca Oxycarboxylic acids such as rubonic acid can also be suitably used.
- isophthalic acid is more preferable because the film has an excellent balance between extensibility and strength.
- Retorting is relatively common in making cans.
- a laminated steel plate is used as an easy open end, there is a phenomenon that the film is whitened, which may cause a problem.
- the details of the mechanism are unknown, but the cause is that water vapor permeates into the film during retort processing.
- a solution to this whitening can be achieved by using a resin with a high crystallization rate.
- the present inventors have described above that a polyester resin having a small plane orientation coefficient and a high crystallization rate is preferable from the viewpoint of processability.
- polyester resin a polyester copolymer having a low copolymerization ratio and containing about 94 to about 98 mol% of a polybasic acid component constituting the polyester resin as a terephthaloyl component was used. He stated that this would provide an easy open end with excellent workability even after heat treatment. With regard to whitening due to retort treatment, it was found that if a copolymerized polyester with a lower copolymerization ratio was used, the crystallization rate could be further increased, and this defect could be solved at the same time. In the case of the laminated steel sheet of the present invention, the degree of whitening does not matter practically if it is a general retort treatment.
- the solution can be achieved by adding a pigment.
- Pigments not only make the whitening less conspicuous, but also reduce the water vapor permeability and suppress the whitening itself, so that transparent or light-colored pigments can be used.
- the amount of the pigment to be added can be appropriately set according to the effect and application as long as the effect of the present invention is not hindered.
- the copolymerized polyester resin film of the present invention may be coated on the steel sheet surface via an adhesive layer, or may be coated on the steel sheet surface without an adhesive layer.
- a resin film may be further coated for the purpose of improving flavor properties and providing other properties.
- the easy open end of the present invention and the laminated steel sheet used therein can be applied to any of a pull-top 'tab' type can lid, a stay-on tab type can lid, or a full open type can lid.
- a continuous forged slab of low carbon A1-killed steel is subjected to hot rolling, descaling, cold rolling, annealing, and temper rolling to obtain dimensions 0.16 mni (thickness) X 9 A 20 mm (width) cold rolled steel strip was used.
- Tin Free Steel coated with 130 mg of chromium metal / 15 mg of chromium oxide / m 2 by electrochromation was prepared. Films having different resin types, film thicknesses, and 12 crystallization times were prepared as test films.
- a test film was laminated on the metal plate.
- the sheet temperature is heated to the melting point + 30 ° C or more and the melting point + 50 ° C or less using the induction heating roll, Pressure, rejected and laminated.
- it was cooled in distilled water at a water temperature of 75 ° C.
- samples with different plane orientation coefficients were prepared according to the temperature, and samples were appropriately selected according to the plane orientation coefficient, and used as test materials. .
- the ⁇ ⁇ ⁇ ⁇ crystallization time and plane orientation coefficient of the resin film were measured.
- the corrosion resistance and whitening resistance of the film after pressing were evaluated with respect to the prepared test materials. The details of each are described below.
- the measurement of the 1/2 crystallization time was performed by the depolarized light intensity method.
- the depolarized light intensity method is a method of measuring the change in volume due to crystallization by the change in the intensity of transmitted polarized light. 1 2
- the crystallization time corresponds to the time required until the polarization intensity is reduced to half after the total change. Hit.
- the measurement was performed using a depolarization intensity measuring device. The measuring method is as follows.
- a resin film to be laminated or bonded to a steel plate was set in a sample holder, and this was held at a temperature of melting point + 30 ° C for 5 minutes.
- the sample was dropped into a bath maintained at a constant temperature of a melting point of 10 ° C. or lower, and the polarization intensity was continuously measured immediately after the drop. From this change in polarization intensity, the 1Z2 crystallization time was determined. This measurement is performed from the melting point of 100 ° C or less to 100 ° C in steps of 10 ° C, and the half crystallization time is determined at each temperature. The crystallization time was 1 da.
- the refractive index was measured using sodium D-line as the light source, methylene iodide as the intermediate solution, and a temperature of 25 ° C.
- the refractive index Nx in the vertical direction of the film surface, the refractive index Ny in the horizontal direction of the film surface, and the refractive index Nz in the thickness direction of the film were determined, and the plane orientation coefficient Ns was calculated from the following equation.
- the scored part was immersed in an electrolytic solution (KC1 1% solution at room temperature), and the current value was measured when a voltage of 6.2 V was applied between the steel sheet and the electrolytic solution.
- electrolytic solution KC1 1% solution at room temperature
- the current value is 0.1 mA or less for both minimum residual thickness of 60 and 70 Aim
- the current value exceeds 0.1 mA regardless of the minimum residual thickness of 50 or 60 ⁇ m, and The current value at the minimum remaining thickness of 70 ⁇ m is 0.1 mA or less
- Impossible Current value exceeds 0.1 mA for all of the minimum residual thicknesses of 50, 60, and 70 ⁇ Note that the score of the minimum residual thickness of 60 ⁇ is the thinnest level in the distribution FOE (full open type can lid) .
- the prepared top lid was immediately rolled up.
- the temperature of the can was cooled to 70 ° C, 40 ° C, and 0 ° C, and the retort treatment was performed under the condition of 130 ° C for 30 minutes with the upper lid facing upward and inserted into a retort tester. After the treatment, it was judged whether the whitening was recognized or not.
- Table 1 shows the composition and evaluation results of the resin film.
- PET-1 Terephthalic acid / isophthalic acid / ethylene glycol copolymer resin
- PET-PBT1 Mixed tree of polyethylene terephthalate (70wt%) and polybutylene terephthalate (30wt%)
- PET-PBT2 Mixed tree of polyethylene terephthalate (50wt%) and polybutylene terephthalate (50wt%)
- Moon PBT polybutylene terephthalate
- PE polyethylene
- Examples 1 to 10 satisfying the requirements of the present invention have good corrosion resistance.
- a comparison between Example 1 and Example 8 shows that although the film thickness and the plane orientation coefficient are the same, the corrosion resistance under the condition of burning is greatly different. This is because the molar ratio of the terephthaloyl component in the polybasic acid component constituting the copolymerized polyester is in a suitable range. Further, the examples have good whitening resistance. In particular, in Examples 6, 7, and 10, the crystallization rate is high and particularly excellent. '
- Comparative Examples 1 to 4 are inferior in corrosion resistance because they do not satisfy the requirements of the present invention.
- Comparative Example 1 since the 1Z2 crystallization time was slow, the corrosion resistance and the whitening resistance were inferior.
- Comparative Example 2 is inferior in corrosion resistance because the plane orientation coefficient is high. Industrial applicability
- the easy open end obtained by press-molding the laminated steel sheet of the present invention with a curved die is excellent in corrosion resistance even when the score remaining thickness is small, so that the openability and the repair-free construction are possible.
- This easy open end can be used for beverage cans, general food cans, or a wide variety of other uses.
- This easy open end also has excellent whitening resistance, so it is also suitable for applications requiring whitening resistance.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Containers Opened By Tearing Frangible Portions (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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EP20040734402 EP1627820B1 (en) | 2003-05-22 | 2004-05-21 | Laminated steel sheet |
US10/550,795 US7666487B2 (en) | 2003-05-22 | 2004-05-21 | Easy-open end and laminated steel sheet |
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JP2003144985A JP2004344933A (ja) | 2003-05-22 | 2003-05-22 | ラミネート鋼板 |
JP2003144986A JP4506101B2 (ja) | 2003-05-22 | 2003-05-22 | ラミネート鋼板 |
JP2003-144985 | 2003-05-22 | ||
JP2003-144986 | 2003-05-22 |
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WO2004103836A1 true WO2004103836A1 (ja) | 2004-12-02 |
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PCT/JP2004/007318 WO2004103836A1 (ja) | 2003-05-22 | 2004-05-21 | イージーオープンエンドおよびラミネート鋼板 |
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US (1) | US7666487B2 (ja) |
EP (1) | EP1627820B1 (ja) |
WO (1) | WO2004103836A1 (ja) |
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TWI816841B (zh) * | 2018-07-20 | 2023-10-01 | 日商大和製罐股份有限公司 | 罐蓋 |
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JP4961696B2 (ja) * | 2005-08-12 | 2012-06-27 | Jfeスチール株式会社 | 2ピース缶の製造方法および2ピースラミネート缶 |
WO2007020947A1 (ja) * | 2005-08-12 | 2007-02-22 | Jfe Steel Corporation | 2ピース缶及びその製造方法、並びに2ピース缶用鋼板 |
JP4622737B2 (ja) * | 2005-08-12 | 2011-02-02 | Jfeスチール株式会社 | 2ピース缶用ラミネート鋼板および2ピースラミネート缶 |
US20150064448A1 (en) * | 2012-04-06 | 2015-03-05 | Jfe Steel Corporation | High strength and high formability steel sheet and manufacturing method thereof |
NZ734932A (en) | 2015-03-31 | 2018-08-31 | Jfe Steel Corp | Laminated metal sheet for container |
DE102015208558A1 (de) * | 2015-05-07 | 2016-11-10 | Ball Europe Gmbh | Deckel für eine Getränkedose |
US20200262183A1 (en) * | 2015-12-09 | 2020-08-20 | Jfe Steel Corporation | Laminated steel sheet for both-sided resin-coated container |
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- 2004-05-21 US US10/550,795 patent/US7666487B2/en not_active Expired - Fee Related
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EP1627820A4 (en) | 2009-06-03 |
EP1627820A1 (en) | 2006-02-22 |
US7666487B2 (en) | 2010-02-23 |
US20060228524A1 (en) | 2006-10-12 |
EP1627820B1 (en) | 2012-06-20 |
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