WO2004078609A1 - Liquid-trapping bag and method of making it - Google Patents

Liquid-trapping bag and method of making it Download PDF

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Publication number
WO2004078609A1
WO2004078609A1 PCT/US2004/006769 US2004006769W WO2004078609A1 WO 2004078609 A1 WO2004078609 A1 WO 2004078609A1 US 2004006769 W US2004006769 W US 2004006769W WO 2004078609 A1 WO2004078609 A1 WO 2004078609A1
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WO
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Patent type
Prior art keywords
plurality
panel
bag
gas
method
Prior art date
Application number
PCT/US2004/006769
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French (fr)
Inventor
Hongyu Wu
Charles Wade Albritton
David Brakes
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Tilia International, Inc.
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form ; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/02Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging
    • B65B61/025Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for perforating, scoring, slitting, or applying code or date marks on material prior to packaging for applying, e.g. printing, code or date marks on material prior to packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/02Enclosing successive articles, or quantities of material between opposed webs
    • B65B9/04Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material
    • B65B9/042Enclosing successive articles, or quantities of material between opposed webs one or both webs being formed with pockets for the reception of the articles, or of the quantities of material for fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D33/00Details of, or accessories for, sacks or bags
    • B65D33/004Information or decoration elements, e.g. level indicators, detachable tabs or coupons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2007Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
    • B65D81/2038Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum with means for establishing or improving vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2241/00Making bags or boxes intended for a specific use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/31Heat sealable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2398/00Unspecified macromolecular compounds
    • B32B2398/20Thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00Containers; Receptacles
    • B32B2439/40Closed containers
    • B32B2439/46Bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/18Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient
    • B65D81/20Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas
    • B65D81/2007Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum
    • B65D81/2023Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents providing specific environment for contents, e.g. temperature above or below ambient under vacuum or superatmospheric pressure, or in a special atmosphere, e.g. of inert gas under vacuum in a flexible container

Abstract

A bag for use in vacuum packaging comprises a first and second overlapping panels. A plurality of channels having a plurality of baffles is formed on one or more of the panels for evacuating air or other gases from inside the bag using suction, while preventing liquids from being drawn inside it. In one embodiment, the forming of a bag involves between cooling and laminating rolls includes feeding a gas-impermeable material to a nip between the rolls. Resin is extruded to the nip so that it fills a plurality of cavities of the cooling roll, forming an inner layer that adheres to the gas-impermeable material. The resultant sheet is folded to form the first and second panels and they are sealed to from an envelope.

Description

LIQUID-TRAPPING BAG AND METHOD OF MAKING IT.

CLAIM OF PRIORITY [0001] This application claims priority from U.S. Provisional Patent Application No.

60/452,168, entitled "LIQUID-TRAPPING BAG FOR USE IN VACUUM PACKAGING," by Henry Wu, etal., filed March 5, 2003 (Attorney Docket No. TILA-01177US0); U.S. Provisional Patent Application No. 60/452,138, entitled "METHOD FOR MANUFACTURING LIQUID-

TRAPPING BAG FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5,

2003 (Attorney Docket No. TILA-01177US1 ); U.S. Patent Application No. 10/ , entitled

"LIQUID-TRAPPING BAG FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01177US2); and U.S. Patent Application No. 10/ , entitled "METHOD FOR MANUFACTURING LIQUID-TRAPPING BAG FOR USE

IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01177US3).

CROSS-REFERENCE TO RELATED PATENT APPLICATIONS [0002] This application incorporates by reference all of the following co-pending applications:

[0003] U.S. Provisional Patent Application No.60/452,172, entitled "SEALABLE BAG

HAVING AN INTEGRATED TRAY FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA-01178US0); [0004] U.S. Provisional Patent Application No.60/452,171 , entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED TRAY FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA- 01178US1); [0005] U.S. Provisional Patent Application No.60/451 ,954, entitled "SEALABLE BAG HAVING AN INDICIA FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March

5, 2003 (Attorney Docket No. TILA-01179US0);

[0006] U.S. Provisional Patent Application No.60/451 ,948, entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INDICIA FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA- 01179US1);

[0007] U.S. Provisional Patent Application No.60/452,142, entitled "SEALABLE BAG

HAVING AN INTEGRATED ZIPPER FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA-01180US0); [0008] U.S. Provisional Patent Application No.60/452,021 , entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED ZIPPER FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA- 01180US1); [0009] U.S. Provisional Patent Application No.60/451 ,955, entitled "SEALABLE BAG

HAVING AN INTEGRATED VALVE STRUCTURE FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA-01181 US0); [0010] U.S. Provisional Patent Application No.60/451 ,956, entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED VALVE STRUCTURE FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney

Docket No. TILA-01181 US1);

[0011] U.S. Provisional Patent Application No.60/452,157, entitled "SEALABLE BAG

HAVING AN INTEGRATED TIMER/SENSOR FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA-01182US0); [0012] U.S. Provisional Patent Application No.60/452,139, entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED TIMER/SENSOR FOR USE IN VACUUM PACKAGING," by Henry Wu, et al., filed March 5, 2003 (Attorney Docket No. TILA-01182US1); [0013] U.S. Patent Application No. 10/169,485, entitled "METHOD FOR PREPARING AIR CHANNEL EQUIPPED FILM FOR USE IN VACUUM PACKAGE," filed

June 26, 2002;

[0014] U.S. Patent Application No. 10/ , , entitled "SEALABLE BAG HAVING

AN INTEGRATED TRAY FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01178US2); [0015] U.S. Patent Application No. 10/ , , entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED TRAY FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01178US3); [0016] U.S. Patent Application No. 10/ , , entitled "SEALABLE BAG HAVING AN INDICIA FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004

(Attorney Docket No. TILA-01179US2);

[0017] U.S. Patent Application No. 10/ , , entitled "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INDICIA FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA- 01179US3);

[0018] U.S. Patent Application No. 10/ , , entitled,"SEALABLE BAG HAVING AN INTEGRATED ZIPPER FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01180US2);

[0019] U.S. Patent Application No. 10/ , entitled, "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED ZIPPER FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No.

TILA-01180US3);

[0020] U.S. Patent Application No. 10/ , entitled, "SEALABLE BAG HAVING

AN INTEGRATED VALVE STRUCTURE FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01181 US2); [0021] U.S. Patent Application No. 10/ , , entitled, "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED VALVE STRUCTURE FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01181 US3); [0022] U.S. Patent Application No. 10/ , , entitled, "SEALABLE BAG HAVING AN INTEGRATED TIMER/SENSOR FOR USE IN VACUUM PACKAGING," by Hongyu Wu, et al., filed March 4, 2004 (Attorney Docket No. TILA-01182US2); and

[0023] U.S. Patent Application No. 10/ entitled, "METHOD FOR

MANUFACTURING A SEALABLE BAG HAVING AN INTEGRATED TIMER/SENSOR FOR USE IN VACUUM PACKAGING," by Hongyu Wu, etal., filed March 4, 2004 (Attorney Docket No. TILA-01182US3).

FIELD OF THE INVENTION [0024] The present invention relates to bags for use in vacuum packaging and methods and devices for manufacturing bags for use in vacuum packaging.

BACKGROUND [0025] Methods and devices for preserving perishable foods such as fish and meats, processed foods, prepared meals, and left-overs, and non-perishable items are widely known, and widely varied. Foods are perishable because organisms such as bacteria, fungus and mold grow over time after a food container is opened and the food is left exposed to the atmosphere. Most methods and devices preserve food by protecting food from organism-filled air. A common method and device includes placing food into a gas-impermeable plastic bag, evacuating the air from the bag using suction from a vacuum pump or other suction source, and tightly sealing the bag.

[0026] A bag for use in vacuum packaging can consist of a first panel and second panel, each panel consisting of a single layer of heat-sealable, plastic-based film (for example, polyethylene). The panels are sealed together along a substantial portion of the periphery of the panels by heat-sealing techniques so as to form an envelope. Perishable products, such as spoilable food, or other products are packed into the envelope via the unsealed portion through which air is subsequently evacuated. After perishable products are packed into the bag and air is evacuated from the inside of the bag, the unsealed portion is heated and pressed such that the panels adhere to each other, sealing the bag.

[0027] U.S. Pat. No. 2,778,173, incorporated herein by reference, discloses a method for improving the evacuation of air from the bag by forming channels in at least one of the panels with the aid of embossing techniques. Air escapes from the bag along the channels during evacuation. The embossing forms a pattern of protuberances on at least one of the panels. The protuberances can be discrete pyramids, hemispheres, etc., and are formed by pressing a panel using heated female and male dies. The first panel is overlaid on the second panel such that the protuberances from one panel face the opposite panel. The contacting peripheral edges of the panels are sealed to each other to form an envelope having an inlet at an unsealed portion of the periphery. The perishable or other products are packed into the envelope through the inlet, and the inlet is sealed. Thereafter, an opening is pierced in a part of the panel material that communicates with the channels, air is removed from the interior of the envelope through the channels and opening, and the opening is sealed. This type of bag requires two additional sealing steps after the perishable or other product is packed into the envelope. One further problem is that embossing creates impressions on the plastic such that indentations are formed on the opposite side of the panel. [0028] To avoid additional sealing steps, a vacuum bag is formed having a first panel and a second panel consisting of laminated films. Each panel comprises a heat- sealable inner layer, a gas-impermeable outer layer, and optionally, one or more intermediate layers. Such a bag is described in U.S. Pat. No. Re.34,929, incorporated herein by reference. At least one film from at least one panel is embossed using an embossing mold to form protuberances and channels defined by the space between protuberances, so that air is readily evacuated from the vacuum bag.

[0029] U.S. Pat. No. 5,554,423, incorporated herein by reference, discloses still another bag usable in vacuum packaging. The bag consists of a first and second panel, each panel consisting of a gas-impermeable outer layer and a heat-sealable inner layer. A plurality of heat-sealable strand elements are heat bonded at regular intervals to the inner layer of either the first panel or the second panel. The spaces between strand elements act as channels for the evacuation of air. The strand elements are extruded from an extrusion head and heat bonded to the heat-sealable layer by use of pressure rolls. Separate equipment is required for producing strand elements, and a procedure of heat bonding a plurality of strand elements at regular intervals to the heat-sealable inner layer is complicated. Also, various shapes of pattern are hard to form using this process.

BRIEF DESCRIPTION OF THE FIGURES

[0030] Further details of embodiments of the present invention are explained with the help of the attached drawings in which:

[0031] FIG. 1 A is a perspective view of a method for manufacturing a vacuum bag in accordance with one embodiment of the present invention;

[0032] FIG. 1B is a side view of the method shown in FIG. 1A illustrating the embossing method used in an embodiment of the present invention;

[0033] FIG. 1C is a close-up view of a portion of FIG. 1B;

[0034] FIG. 2A is a top view of a partial portion of a first panel overlapping a partial portion of a second panel in accordance with one embodiment of the present invention;

[0035] FIG. 2B is a cross-section view through line 2B-2B of FIG. 2A;

[0036] FIG. 3A-3E are plan views of exemplary patterns on a panel in accordance with embodiments of the present invention, manufactured by the process shown in FIG. 1 ; and [0037] FIG. 4 is a perspective view of a vacuum bag in accordance with one embodiment of the present invention.

DETAILED DESCRIPTION [0038] The detailed embodiments of the present invention are disclosed herein. It should be understood, however, that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, the details disclosed herein are not to be interpreted as limiting, but merely as the basis for the claims and as a basis for teaching one skilled in the art how to make and/or use the invention. [0039] FIGs. 1A-1C illustrate one embodiment of a method for manufacturing a vacuum bag in accordance with the present invention. The vacuum bag comprises a first panel and a second panel, wherein each panel comprises a gas-impermeable base layer 108 and a heat-sealable inner layer 106 with at least one panel having liquid flow obstructing protuberances and/or channels. A laminating roll 102 and a cooling roll 104 are arranged so that melt-extruded resin can be introduced between the rolls and cooled to form the heat- sealable inner layer 106 and to laminate the formed inner layer 106 to the gas-impermeable base layer 108. As illustrated in FIG. 1C, a gap between the laminating roll 102 and the cooling roll 104 can be controlled according to specifications (for example, thickness) of a panel for use in vacuum packaging. The temperature of the cooling roll 104 is maintained in a range such that the melt-extruded resin can be sufficiently cooled to form a desired pattern. For example, a temperature range of about -15°C to about -10°C can be sufficient to properly form the desired pattern. The temperature range of the cooling roll 104 can vary according to the composition of the resin, the composition of the gas-impermeable base layer 108, environmental conditions, etc. and can require calibration. Also, the cooling roll 104 can be sized to have a larger diameter than the laminating roll 102, thereby bringing the melt- extruded resin into contact with more cooled surface area. For example, the diameter of the cooling roll 104 can be about one-and-a-half to about three times as large (or more) as that of the laminating roll 102.

[0040] The heat-sealable inner layer 106 typically comprises a thermoplastic resin.

For example, the resin can be comprised of polyethylene (PE) suitable for preserving foods and harmless to a human body. A vacuum bag can be manufactured by overlapping two panels such that the heat-sealable inner layers 106 of the two panels are brought into contact and heat is applied to a portion of the periphery of the panels to form an envelope. The thermoplastic resin can be chosen so that the two panels strongly bond to each other when sufficient heat is applied. [0041] The gas-impermeable base layer 108 is fed to the gap between the cooling roll 104 and the laminating roll 102 by a feeding means (not shown). The gas-impermeable base layer can be comprised of polyester, polyamide, ethylene vinyl alcohol (EVOH), nylon, or other material having similar properties, that is capable of being heated and capable of being used in this manufacturing process. The gas-impermeable base layer 108 can consist of one layer, or two or more layers. When employing a multilayer-structured base layer, it should be understood that a total thickness thereof is also adjusted within the allowable range for the total gas-impermeable base layer 108.

[0042] An extruder 110 is positioned in such a way that the melt-extruded resin is layered on the gas-impermeable base layer 108 by feeding the melt-extruded resin to a nip between the cooling roll 104 and the gas-impermeable base layer 108. The resin is fed through a nozzle 112 of the extruder 110. The temperature of the melt-extruded resin is dependent on the type of resin used, and can typically range from about 200°C to about

250°C. The amount of resin extruded into the laminating unit 100 is dependent on the desired thickness of the heat-sealable inner layer 106.

[0043] A pattern fabricated on the circumferential surface of the cooling roll 104 in accordance with one embodiment of the present invention can include cavities (and/or protuberances) defining a plurality of discrete channels having a baffled structure. The resin extruded from the nozzle 112 is pressed between the cooling roll 104 and the gas- impermeable base layer 108 and flows into the cavities of the cooling roll 104. The resin quickly cools and solidifies in the desired pattern while adhering to the gas-impermeable base layer 108, thereby forming the heat-sealable inner layer 106 of the panel. The heat-sealable inner layer 106 can be formed while the resin is sufficiently heated to allow the resin to flow, thereby molding the resin, unlike other methods adopting a post-embossing treatment where the heat-sealable inner layer is drawn by a die or embossed between male and female components. [0044] The thickness of each protuberance formed on the heat-sealable inner layer 106 of a panel can be determined by the depth of the cavities of the cooling roll 104, and the width of the channel can be determined by the interval between the cavities. Thus, the shape, width, and thickness of the channels for the evacuation of air and/or other gases can be controlled by changing the specifications for the cavities of the cooling roll 104. FIGS.2A and 2B illustrate a cross-section (along line 2B-2B) of two panels in accordance with one embodiment of the present invention (the thickness of the panels are exaggerated relative to the width of the channel walls and baffles). The heat-sealable inner layer 106 can range from preferably 0.5-6.0 mils in thickness at the channels 224, and preferably 1.0-12.0 mils in thickness at the protuberances 226,228, while the gas-impermeable base layer 108 can range from about preferably 0.5-8.0 mils in thickness. The dimensions of the inner layer and the base layer are set forth to illustrate, but are not to be construed to limit the dimensions of the inner layer and the base layer.

[0045] FIG. 3A is a plan view of a pattern 320 formed on a panel by the cooling roll

104 for use in a vacuum bag, in which the heat-sealable inner layer 106 is molded in such a way that protuberances form the plurality of channels 224 having channels walls 226 and baffles 228. The baffles 228 can be arranged in a herringbone pattern at angles such that air and/or other gases 340 (shown schematically) can be drawn around the baffles 228 by suction and evacuated from the vacuum bag, while heavier liquid particles 342 can be trapped between the channel walls 226 and the baffles 228. Angles formed by the intersection of baffles 228 and channel walls 226, and gaps between adjacent baffles 228 can be defined when producing the cooling roll 104 to suit the liquid intended to be trapped. Different arrangements of the baffles 228 relative to the chamber walls 226, and relative to other baffles 228 can be multi-fold (shaped to define liquid-trapping vessels), and can be optimized to improve evacuation of the air and/or other gases 340, while effectively preventing liquids 342 from being drawn out of the vacuum bag. For example, as shown in FIG. 3Athe baffles 228 can be arranged such that an approach angle for passing through the channel opening between the baffles 228 is severe and that vessels formed by the baffles 228 are relatively deep, thereby retarding liquid flow by deflecting liquid 342 into the vessels and trapping a significant amount of liquid 342.

[0046] As indicated above, one of ordinary skill in the art can appreciate the multitude of different baffle arrangements for retarding the evacuation of liquid 342 relative to the evacuation of air and/or other gases 340. As shown in FIG. 3B, in other embodiments a pattern 320 fabricated on the circumferential surface of the cooling roll 104, and thereafter the panel, can mold protuberances forming a plurality of channels 224 defined by "V"-shaped baffles 228, eliminating the need for molding channel walls. In still other embodiments, the channel walls 226 can extend substantially the length of the panel with only a portion of the length of the channels near an evacuation opening having baffles 228. [0047] As shown in FIG. 3C, in other embodiments a pattern 320 fabricated on the circumferential surface of the cooling roll 104, and thereafter the panel, can mold protuberances forming a plurality of channels 224 having channels walls 226 and baffles 228, wherein each baffle 228 extends across a substantial portion of the width of the channel 224, thereby defining a path between the baffle 228 and the channel wall 226 for the air and/or other gases 340 to be drawn. The baffles 228 can alternatively be parabolic or rounded, as shown in FIG. 3D, to form pockets for collecting liquid particles 342. [0048] FIG.3E illustrates still another embodiment of a pattern 320 fabricated on the circumferential surface of the cooling roll 104, and thereafter the panel, that can include parabolically-shaped or "U"-shaped baffles 228 arranged like fish-scales either along the length of the panel, or a portion of the panel to capture liquid particles 342. The U-shaped baffles 228 can also include slits 330 in the troughs of the U-shaped baffles 228 small enough to improve the flow of air and/or other gases 340 while retarding an amount of liquid particles 342. In other embodiments, the baffles 228 can be more or less parabolic. One of ordinary skill in the art can appreciate the multitude of different baffle shapes for retarding the evacuation of liquid relative to the evacuation of air or other gases.

[0049] It is understood that the trapping of liquid in baffles or vessels formed in the bag is advantageous as this structure retards and prevents liquids from being drawn into the vacuum pump or suction device of a vacuum sealing tool such as disclosed in U.S. Pat. No. 4,941,310, which is incorporated herein by reference.

[0050] FIG.4 illustrates a bag for use in vacuum packaging in accordance with one embodiment of the present invention. The vacuum bag 450 comprises a first panel 452 and a second panel 454 overlapping each other. Channels 224 are formed on at least one of the panels 452,454 in accordance with an embodiment described above . The heat-sealable inner layer 106 and the gas-impermeable base layer 108 of the first and second panels 452,454 are typically made of the same material respectively, but can alternatively be made of different materials that exhibit heat-sealability and gas-impermeability respectively. As described above, the resin-formed layer 106 is used as an inner layer and the gas- impermeable base layer 108 is used as an outer layer. The lower, left, and right edges of the first and the second panel 452,454 are bonded to each other by heating, so as to form an envelope for receiving a perishable or other product to be vacuum packaged. Once a perishable or other product is placed in the vacuum bag 450, air and/or other gases can be evacuated from the bag 450, for example by a vacuum sealing machine as described in the above referenced U.S. Pat. No. 4,941 ,310, which is incorporated herein by reference. Once the air and/or other gases are evacuated to the satisfaction of the user, the inlet can be sealed by applying heat, thereby activating the heat-sealable inner layers 106 and bonding them together where contacted by the heat.

[0051] The foregoing description of preferred embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. It is to be understood that many modifications and variations will be apparent to the practitioner skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, thereby enabling others skilled in the art to understand the invention for various embodiments and with various modifications that are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalence.

Claims

1. A bag adapted to receive an article, comprising: a first panel including a plurality of protuberances; a second panel; and the first panel and the second panel secured together to form the bag.
2. A bag adapted to receive an article, comprising: a first panel having: a first outer layer; and a first inner layer connected with the first outer layer, the first inner layer including a plurality of protuberances; and a second panel connected with the first panel such that the first panel and the second panel form an envelope having an inlet, the second panel having: a second outer layer; and a second inner layer connected with the second outer layer; wherein when the first inner layer contacts the second inner layer the plurality of protuberances obstruct liquid flow through the inlet.
3. The bag of claim 2, wherein the first outer layer and the second outer layer comprise a gas-impermeable material.
4. The bag of claim 3, wherein the gas-impermeable material is one of polyester, polyamide, ethylene vinyl alcohol, and nylon.
5. The bag of claim 2, wherein the first inner layer and the second inner layer comprise a thermoplastic resin.
6. The bag of claim 5, wherein the thermoplastic resin is polyethylene.
7. The bag of claim 2, wherein the plurality of protuberances define a plurality of channels.
8. The bag of claim 7, wherein the plurality of channels includes a plurality of baffles.
9. The bag of claim 8, wherein the plurality of baffles are arranged in a herringbone pattern.
10. The bag of claim 8, wherein the plurality of baffles form a plurality of pockets for trapping liquid particles.
11. The bag of claim 2, wherein the plurality of protuberances define a plurality of baffles.
12. The bag of claim 11 , wherein the plurality of baffles form a plurality of pockets for trapping liquid particles.
13. The bag of claim 8, wherein the plurality of baffles comprise a U-shape.
14. The bag of claim 13, wherein the plurality of baffles include a slit in a trough of the U- shape, the slit being sized such that gas can pass through the slit.
15. A bag adapted to receive an article, comprising: a first panel including: a first gas-impermeable layer; and a first inner layer laminated to the first gas-impermeable layer, the first inner layer having a textured exposed surface; wherein the textured exposed surface obstructs liquid flow when gas is evacuated through the heat-sealable opening; and a second panel including: a second gas-impermeable layer; and a second inner layer laminated to the second gas-impermeable layer; wherein the first panel is connected with the second panel to form an envelope such that the first inner layer opposes the second inner layer, the envelope including a heat-sealable opening for evacuating gas.
16. A heat-sealable bag adapted to receive an article, comprising: a first panel including: a first gas-impermeable layer; at least one first intermediate layer connected with the first gas- impermeable layer; and a first inner layer laminated to the at least one first intermediate layer, the first inner layer having a textured exposed surface; wherein the textured exposed surface obstructs liquid flow when gas is evacuated through the heat-sealable opening; and a second panel including: a second gas-impermeable layer; at least one second intermediate layer connected with the second gas-impermeable layer; and a second inner layer laminated to the at least one second intermediate layer; wherein the first panel is connected with the second panel to form an envelope such that the first inner layer opposes the second inner layer, the envelope including a heat-sealable opening for evacuating gas.
17. The bag of claim 16, wherein the first gas-impermeable layer and the second gas- impermeable layer comprise one of polyester, polyamide, ethylene vinyl alcohol, and nylon.
18. The bag of claim 16, wherein the first inner layer and the second inner layer comprise a thermoplastic resin.
19. The bag of claim 18, wherein the thermoplastic resin is polyethylene.
20. The bag of claim 16, wherein the textured exposed surface comprises a plurality of channels.
21. The bag of claim 20, wherein the textured exposed surface further comprises a plurality of baffles.
22. The bag of claim 21 , wherein the plurality of baffles are arranged in a herringbone pattern.
23. The bag of claim 21 , wherein the plurality of baffles form a plurality of pockets for trapping liquid particles.
24. The bag of claim 16, wherein the textured exposed surface comprises a plurality of baffles.
25. The bag of claim 24, wherein the plurality of baffles form a plurality of pockets for trapping liquid particles.
26. The bag of claim 24, wherein the plurality of baffles comprise a U-shape.
27. The bag of claim 26, wherein the plurality of baffles includes a slit in a trough of the U-shape, the slit being sized such that air can pass through the slit.
28. A bag adapted to receive an article, comprising: a first panel defining a plurality of receptacles adapted to trap a liquid and a plurality of channels that pass by said receptacles, which channels are adapted to allow the passage of a gas; a second panel; and the first panel and the second panel secured together to form the bag.
29. A bag adapted to receive an article, comprising: a first panel defining a plurality of receptacles adapted to trap a liquid, which receptacles are formed with a first wall that runs about along a length of the bag and a plurality of second walls that run in a direction that is across the length of the bag; a second panel; and the first panel and the second panel secured together to form the bag.
30. A system forforming a bag including a three-dimensional structure formed on at least one panel, comprising: a cooling roll having a plurality of cavities for forming one or more structures; wherein the one or more structures include a plurality of receptacles adapted to trap a liquid; a laminating roll; a backing material; and a flowable material that can be flowed into the one or more cavities to form the one or more structures, the flowable material adhering to the backing material.
31. A method for forming a panel for use in a sealable bag, comprising: flowing a material onto a backing film, such that the flowing material is molded to form a structure; wherein the structure includes a plurality of protuberances; cooling the flowing material such that the flowing material solidifies to form an inner layer having the structure; and wherein the inner layer adheres to the backing film.
32. A method for forming a bag adapted to receive an article, the bag being partially formed between a laminating roll and a cooling roll having a plurality of cavities for forming a structure, comprising: feeding a gas-impermeable film to a nip formed by the cooling roll and the laminating roll; extruding resin such that the resin fills the nip and the plurality of cavities exposed to the nip; pressing the resin between the cooling roll and the laminating roll; cooling the resin such that the resin forms the structure and adheres to the gas-impermeable film, forming a panel; wherein the structure comprises a plurality of protuberances; folding the panel such that a first portion of the panel overlaps a second portion of the panel; and applying heat to a first, second, and third side of the first and second portions such that an envelope is formed.
33. A method for manufacturing a bag adapted to receive an article, comprising: feeding a first gas-impermeable film to a first nip between a first cooling roll and a first laminating roll, the first cooling roll having a plurality of cavities for forming a structure; extruding molten resin to the first nip; pressing the molten resin between the first cooling roll and the first gas- impermeable film such that the molten resin fills the plurality of cavities exposed to the first nip; cooling the resin such that the resin forms the structure and adheres to the gas-impermeable film, forming a first panel; wherein the structure comprises a plurality of protuberances; feeding a second gas-impermeable film to a second nip between a second cooling roll and a second laminating roll; extruding molten resin to the second nip; pressing the molten resin between the second cooling roll and the second gas-impermeable film; cooling the molten resin such that a second inner layer is formed; wherein the second inner layer adheres to the second gas-impermeable film, thereby forming a second panel; overlapping the first panel with the second panel; and applying heat to a first, second, and third side of the first and second panels such that the first panel and the second panel form an envelope.
34. A method for manufacturing a bag adapted to receive an article, comprising: rotating a first cooling roll at a first rate, the first cooling roll including one or both of a plurality of cavities and a plurality of protuberances for forming a structure having a plurality of channels defined at least partially by a plurality of baffles; rotating a first laminating roll at a second rate; introducing a first gas-impermeable film having at least one layer to a first nip between the first cooling roll and the first laminating roll; extruding molten resin to the first nip; pressing the molten resin between the first cooling roll and the first gas- impermeable film such that the molten resin fills the plurality of cavities exposed to the first nip; cooling the molten resin such that a first inner layer is formed; wherein the first inner layer comprises the structure; wherein the first inner layer adheres to the first gas-impermeable film, thereby forming a first panel; rotating a second cooling roll at a third rate; rotating a second laminating roll at a fourth rate; introducing a second gas-impermeable film having at least one layer to a second nip between the second cooling roll and the second laminating roll; extruding molten resin to the second nip; pressing the molten resin between the second cooling roll and the second gas-impermeable film; cooling the molten resin such that a second inner layer is formed; wherein the second inner layer adheres to the second gas-impermeable film, thereby forming a second panel; overlapping the first panel with the second panel; and applying heat to a portion of a periphery the first and second panels such that the first panel and the second panel form an envelope.
35. The method of claim 34, wherein the second rate is an integer multiple of the first rate and the fourth rate is an integer multiple of the third rate.
36. The method of claim 34, wherein the first gas-impermeable film and the second gas- impermeable film comprise at least one layer.
37. The method of claim 36, wherein the at least on layer is one of polyester, polyamide, ethylene vinyl alcohol, and nylon.
38. The method of claim 34, wherein the molten resin is polyethylene.
39. The method of claim 34, wherein a thickness of the first inner layer is determined by the size of the first nip and the thickness of the second inner layer is determined by the size of the second nip.
40. The method of claim 34, wherein the plurality of protuberances are a plurality of baffles.
41. The method of claim 34, wherein the plurality of protuberances are a plurality of vessels.
42. The method of claim 34, wherein the plurality of protuberances are a plurality of catches.
43. A method of manufacturing a bag adapted to receive an article, comprising: rotating a first roller having a plurality of recesses that can define a plurality of receptacles; rotating a second roller adjacent to the first roller, said second roller can feed a first film adjacent to the first roller; applying a molten material between the first roller and the film; said molten material filling the recesses of the first roller, and said molten material and film moving between the first roller and the second roller forming a first panel with a plurality of receptacles; forming a second panel; and mating the first panel to the second panel in order to form a bag.
44. The method of claim 43 including: using a gas impermeable material for the film; and using a heat sealable material for the molten material.
45. The method of claim 43, wherein forming the plurality of receptacles forms a plurality of baffles.
46. The method of claim 43, wherein forming the plurality of receptacles forms a plurality of vessels.
47. The method of claim 43, wherein forming the plurality of receptacles forms a plurality of catches.
48. The method of claim 43, wherein said second panel is formed with the first roller and the second roller.
49. The method of claim 43, wherein said second panel is formed with the first roller and the second roller, and the mating step includes folding the first panel over the second panel.
50. The method of claim 43, wherein said first roller includes a peripheral surface having a first portion including the plurality of recesses for defining a plurality of receptacles and a second portion without a plurality of recesses.
51. The method of claim 43, wherein the first roller includes another plurality of recesses that can be filled with the molten material to form channels that run the length of the film.
52. The method of claim 43 including forming the receptacles in part with walls that run parallel to the length of the film and in part with walls that run across the length of the firm.
53. The method of claim 43 including forming the receptacle from the plurality of recesses with some of the plurality of recesses running the parallel to the length of the film and some of the plurality of recesses running across the length of the firm.
54. The method of claim 43 including forming the receptacles from the plurality of recesses with some of the plurality of recesses running in about the direction of rotation of a peripheral surface of the first roller and some of the recesses running in about a direction across the direction of rotation of the peripheral surface.
55. The method of claim 43, wherein forming the plurality of receptacles forms U shaped receptacles.
56. The method of claim 43, wherein forming the plurality of receptacles forms V shaped receptacles.
57. The method of claim 43, wherein forming the plurality of receptacles forms L shaped receptacles.
58. The method of claim 43, wherein forming the plurality of receptacles forms a plurality of liquid trapping shapes.
59. The method of claim 43, wherein a passage is formed the plurality of receptacles such that gas flows through the passage.
PCT/US2004/006769 2003-03-05 2004-03-05 Liquid-trapping bag and method of making it WO2004078609A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
US45216803 true 2003-03-05 2003-03-05
US45213803 true 2003-03-05 2003-03-05
US60/452,138 2003-03-05
US60/452,168 2003-03-05
US10795149 US20050037164A1 (en) 2003-03-05 2004-03-04 Liquid-trapping bag for use in vacuum packaging
US10794349 US20050034806A1 (en) 2003-03-05 2004-03-04 Method for manufacturing liquid-trapping bag for use in vacuum packaging
US10/795,149 2004-03-04
US10/794,349 2004-03-04

Applications Claiming Priority (4)

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CA 2517808 CA2517808A1 (en) 2003-03-05 2004-03-05 Liquid-trapping bag and method of making it
EP20040718048 EP1615834A1 (en) 2003-03-05 2004-03-05 Liquid-trapping bag and method of making it
AU2004217917A AU2004217917A1 (en) 2003-03-05 2004-03-05 Liquid-trapping bag and method of making it
MXPA05009456A MXPA05009456A (en) 2003-03-05 2004-03-05 Liquid-trapping bag and method of making it.

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Publication number Priority date Publication date Assignee Title
WO2005040005A1 (en) * 2003-10-09 2005-05-06 Laica S.P.A. A bag-like package for the vacuum-packing of products in general

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2778173A (en) * 1950-11-29 1957-01-22 Wilts United Dairies Ltd Method of producing airtight packages
US5554423A (en) * 1993-10-13 1996-09-10 Abate; Luigi F. Tubular element for the formation of bags for the vacuum-packing

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2778173A (en) * 1950-11-29 1957-01-22 Wilts United Dairies Ltd Method of producing airtight packages
US5554423A (en) * 1993-10-13 1996-09-10 Abate; Luigi F. Tubular element for the formation of bags for the vacuum-packing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005040005A1 (en) * 2003-10-09 2005-05-06 Laica S.P.A. A bag-like package for the vacuum-packing of products in general

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EP1615834A1 (en) 2006-01-18 application
CA2517808A1 (en) 2004-09-16 application

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